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SIMATIC PCS 7
PROFIBUS
AS BU Dou Lianwang SIMATIC PCS 7 Profibus PA
analog
4...20 mA
digital
AS BU Dou Lianwang
process control
16 bit 16 bit 16 bit
CPU D
mA
CPU
16 bit
CPU
CPU
AS BU Dou Lianwang
process control
16 bit 16 bit 16 bit
D CPU
0-65535
D CPU
16 bit
10-38-10+38
CPU
= PI 012 = 1.1 = 0M60237 = 70,32 = 23,02 = mbar = OK = temperature high
4
D CPU
AS BU Dou Lianwang
Identification tag: software version: serial number: etc. ..... 1st process value 2nd process value engineering unit status diagnosis
SIMATIC PCS 7 Profibus PA
50 Survey Respondents 40 30 20 10 0
Sa vin Pr gs ev en tiv eM ain Co t. n tr ol in Fie ld
5
Dou Lianwang
Pr o
AS BU
du ct io n
PROFIBUS
Analogy: Communicatio n between people
IEC 61158/61784
PROFIBUS DP
Optical Glass Single Mode Glass Multi Mode PCF / Plastic Bus powered MBP-IS: Manchester Bus Powered (Intrinsically Safe)
Only one protocol PROFIBUS DP - for PROFIBUS DP and PA !! Huge application area due to standardized application profiles Vendor independent device descriptions (EDD, GSD, FDT/DTM)
6
Encoder Encoder
SEMI SEMI
Ident Ident
PROFIBUS DP and PA
SPS/PLC
PC
PROFIBUS DP
T
segment coupler PROFIBUS PA
T
AS BU Dou Lianwang
PROFIBUS PA
remote power supply and communication in 2-wire technology (EEx and standard) integrated reverse-connect protection possible fixed transmission rate of 31.25 kBit/s up to 32 participants per segment (up to 10 for EEx-ia IIC applications) line length up to 1900 m (EEx up to 1000 m)
AS BU Dou Lianwang
PROFIBUS PA
Manchester II Code
Bits:
I
19 mA I B =10 mA 1 mA
1 Bit 1 Bit
AS BU Dou Lianwang
PROFIBUS PA
FISCO model
FISCO = Fieldbus Intrinsically Safe Concept Features: devices are current sinks only one segment coupler powers device capacity and inductivity are limited limited line length to 1000 m limited spur length to 30 m/device, not cascaded Advantages: no calculation of intrinsic safety
AS BU Dou Lianwang
Bus powered supply PROFIBUS DP UBUS = 24 V I BUS = < 400 mA PROFIBUS PA MBP
PROFIBUS PA
Max. 1900 m
PROFIBUS PA MBP-IS
Max. 1000 m
AS BU Dou Lianwang
11
PROFIBUS PA
AS BU Dou Lianwang
1-10 30 m
12
PROFIBUS PA
No. of nodes
AS BU Dou Lianwang
1-12 120 m
13-14 90 m
15-18 60 m
19-24 30 m
25-32 1m
13
PROFIBUS PA
8m
AS BU Dou Lianwang
14
AS BU Dou Lianwang
15
ET 200M
ET 200iS HART
PROFIBUS-DP (iS)
PROFIBUS - DP
PROFIBUS-PA
DP/PA Link
Zone 0 Zone 1
AS BU Dou Lianwang
ET 200S
Zone 2 PROFIBUS-PA
16
1 4 3
PROFIBUS DP PROFIBUS PA
backbone
bus termination
...
spur spur
failure 1
AS BU Dou Lianwang
effect breakdown of up to 31 devices breakdown of up to 31 devices breakdown of typ. 1-4 devices disturbance of communication
estim. of harm
breakdown of PA Coupler short-circuit / wire break on backbone short-circuit / wire break on spur missing bus termination
2 3 4
17
bus termination
M
IM 153, redundant
AFS
PA ring redundancy
PROFIBUS DP
M
DP/PA coupler, redundant (M = master) Active Field Distributor AFD AFD AFD AFD
PROFIBUS PA
18
New Components
FDC 157-0 DP/PA coupler (6ES7157-0AC83-0XA0)
The FDC 157-0 DP/PA coupler replaces the previous DP/PA coupler (6E7157-0AC82-0XA0)
DIN rail adapter for AFS and AFD (6ES7157-0AF83-0XA0) IM153-2 interface module (6ES7153-2BA81-0XB0)
AS BU Dou Lianwang
The IM153-2 interface module replaces the previous IM157 interface module
19
IM 153, redundant
AFS PROFIBUS PA
S2
U2, I1
Automatic trunk line switch over IP66 case, PG connectors Temp. range: -20 70 Usage within Ex zone 2 Diagnosis through LEDs
20
PROFIBUS PA
S2 S3
bus termination
U2,I2
Automatic bus termination IP66 case, PG connectors Short-circuit proof spurs (60mA) Temp. range: -20 70 Usage within Ex zone 2 Diagnosis through LEDs
21
AS BU Dou Lianwang
22
PROFIBUS DP
IM 153, redundant
AFS
PROFIBUS PA
AS BU Dou Lianwang
-
23
Use case: coupler redundancy in combination with field barriers for Ex-applications
PROFIBUS DP
IM 153, redundant
AFS
PROFIBUS PA
31V, 1A
field barrier
AS BU Dou Lianwang
24
PROFIsafe
Fail Safe Communication on PROFIBUS with PROFIsafe
F-CPU
F-CPU
F_PA_DI
ne w
F_PA_AI
PROFIsafe on PROFIBUS-DP
4..20 mA
PROFIsafe on PROFIBUS-PA
Benefits:
Cost Savings (no F-I/Os req.) Seamless Integrated Failsafe Communication down to the field device Extended Diagnostics Simplified Periodic Testing Seamless Integrated in Engineering and Maintenance
25
AS BU Dou Lianwang
S7-400FH
S7-400H/FH
PROFIBUS DP
1oo2
1oo2
PROFIBUS DP
2oo3
AS BU Dou Lianwang
26
Using PROFIBUS PA ring topology for fault tolerant and fail-safe applications
S7-400FH
PROFIBUS DP
IM 153, redundant
2oo3
AS BU Dou Lianwang
1oo2
27
Standard diagnostics
AS BU Dou Lianwang
28
PROFIBUS: 20,000,000 PROFIBUS PA: 670,000 PROFIBUS Nodes Installed in Process Industries: 3,300,000 PROFIsafe: 230,000
AS BU Dou Lianwang
29
PROFIBUS PA Book
AS BU Dou Lianwang
30
Summary
Installation Nodes Products FISCO Redundancy Safety Plant Asset Management (Diagnosis, Maintenance, etc.) Interoperability and Interchangebility
AS BU Dou Lianwang
31
AS BU Dou Lianwang
32