TA C - 4 0 4 E l e c t r o n i c C o n t r o l F a m i l y S p e c i f i c a t i o n s

TECHNICAL MANUAL
TA C - 4 0 4

PRESSURE COMPRES POWER TIMER AIR CON. FILTER AUTO OFF REMOTE IMPEDANCE

S TA R T STOP 1 2 3 SLEEP D A I LY MODE FA N SWEEP

WIRELESS DIGITAL REMOTE CONTROLLER WIRELESS DIGITAL REMOTE CONTROLLER

TAC-404

Index:
Abbreviations that may be used throughout this document. Introduction. General Information. TAC-404 Main System Features. TAC-404 Basic Structure.

Display Assembly 4-DIP Switches. Backup Memory. Power Failure. Communication Failure.

System Indication (& Maintenance) Lamps. Display Assembly 3-Position Slide Switch. TAC-490 Remote Controller.

TAC-490 Item Definition. TAC-490 Performance. TAC-490 Environmental Conditions. TAC-490 First Powering / Power Recover (after memory content lost). TAC-490 R/C Operational Functions Description:
General. Off Mode. On Mode. On/Off Button. Up/Down Rocker. Select Button. Changing The Fan Speed. Controlling Sweep Operation. Changing Energy Mode. Changing A/C Operation Mode. Buttons Under The Front Sliding Cover: Setting Timer Periods. Clearing a Programmed Timer Period. Delayed On/Off (D.O.O). Room Button. Sense Here Button. Digital Clock Setting Button. Changing A/C ID Code. Display Reset & Test. Quick DIP Switches Resetting: Seven-Position DIP Switch. Remote Controller Seven-Position DIP Switches (Partial) Code List. Setting the R/C DIP Switches to Their Special System Characteristics.

TAC-404
System General Operation Description: Operating in Cool Mode: Operating in Heat Mode: Main Operation Modes - Flow Charts.

Cool Mode - Main Flow Chart. Heat Mode - Main Flow Chart. Dry Mode - Main Flow Chart. Fan Only Mode - Main Flow Chart. Sleep - Cool & Dry Modes. Sleep - Heat Mode. Heat Mode - De-Ice Flow Chart. Pressure Fault. Filter Check. TH-1 & TH-2 Thermistors Test.

TH-1 & TH-2/3 Temperature to Resistance Conversion Table. Routines Detailed Functional Description: Cool Mode: Run Loop: Rest Loop: Pressure Release Routine (Cool Mode): Full Compressor Start-Up Routine (Cool Mode): Change Mode Routine (Cool Mode): Indoor Fan Routine (Cool Mode): Compressor Off Routine (Cool Mode): Indoor Anti-Ice Routine (Cool Mode): Night State Routine (Cool Mode): Controlling Outdoor Fan Motor (Cool Mode): Low Pressure (LOP) Routine (Cool Mode): Over Pressure (OVP) Routine (Cool Mode): Sleep Routine (Cool Mode): Conditioning Routine - General(Auto Heat/Cool Mode): Auto-Energy Routine (Cool Mode): Heat Mode: Run Loop: Rest Loop: Pressure Release Routine (Heat Mode): Full Compressor Start-Up Routine (Heat Mode): Change Mode Routine (Heat Mode): Indoor Fan Routine (Cool Mode): Compressor Off Routine (Heat Mode): Outdoor Ice Check Routine (Heat Mode): Outdoor Fan Routine (Heat Mode): Low Pressure (LOP) Routine (Heat Mode): Over Pressure (OVP) Routine (Heat Mode): Sleep Routine (Heat Mode): Conditioning Routine (Switching From The Heat To Cool Mode):

TAC-404
Energy Change Routine (Heat Mode): Auto-Energy Routine (Heat Mode): De-Ice Routine (Heat Mode): Dry Mode Routine: Filter Check Routine: TH-1 & TH-2 Thermistors Check (Disconnection Or Short Circuit):

Line Low Voltage Protection. Line Over Voltage Protection. TAC-404 Electrical Characteristics. TAC-404 Advantages. Replacing ATEC-220 with TAC-404. TAC-404 Components Cat. Nos. Indicator Lamps Troubleshooting. General Troubleshooting Chart TAC-444 Block Diagram. TAC-404 Field Connection. ATEC-220 Versus TAC-404 Air Conditioner Model Names. Bill Of Materials (BOM) - TAC-444 (Main). PCB Placement - TAC-444 (Main). Bill Of Materials (BOM) - TAC-440 (Indoor TAC-400). PCB Placement - TAC-440. Bill Of Materials (BOM) - TAC-420 (Outdoor TAC-400). PCB Placement - TAC-420. Bill Of Materials (BOM) - TAC-460TF (TNL-S9-15). Bill Of Materials (BOM) - TAC-460TF IR Detector (TNL-S9-15). PCB Placement - TAC-460TF (with IR Detector). Bill Of Materials (BOM) - TAC-460TN (TNL-S20-50). PCB Placement - TAC-460TN. Bill Of Materials (BOM) - TAC-460GF (GFL-S150-500). PCB Placement - TAC-460GF. Bill Of Materials (BOM) - TAC-460AN (ANL-S35-90). PCB Placement - TAC-460AN. Bill Of Materials (BOM) - TAC-490 (Remote Controller).

TAC-404 Abbreviations that may be used throughout this document: A/C = Air Conditioner. A/D = Analogue to Digital Converter. B.O.M= Bill Of Materials. C.O.C. = Certificate of Compliance. DIP = Dual in Line Package. D.O.O. = Delayed On / Off (Quick Delay). DUT = Device Under Test. EEPROM = Electrical Erasable Programmable Read Only Memory. E.F.T. = Electrical Fast Transient. E.S.D = Electrical Static Discharge. gr. = gram. IAW = In Accordance With. ID = Identification. IF = Indoor fan (motor). IR = Infra Red. LCD = Liquid Crystal Display. LOP = Low Pressure. = Outdoor Fan (motor). = Over Pressure. = Printed Circuit Board. = Pressure Release Routine. = Remote Controller. = Radio Frequency Interference = Real Time Clock. = Reverse Video. = Set Point. = Thermistor (sensor) no. 1 (intake/return air). TH-2 = Thermistor (sensor) no. 2 (evaporator/indoor coil). TH-3 = Thermistor (sensor) no. 3 (condenser/outdoor coil). TADIRAN = TADIRAN Appliances Ltd. TBD = To Be Defined. ROM = Read Only Memory. mCU = Microcontroller unit. OF OVP PCB PRR R/C RFI .RTC R/V S.P TH-1

flag = internal (software) flag.

Please note that due to the fact that this Manual is used also for Tadiran internal use, in the Routines Detailed Functional Description may appear names of software parameters, timers, flags etc. that not relevant for the wide use - please disregard those names.

Edited by: Alex LIBERMAN Technical Support International Marketing

TAC-404

TAC-404 Electronic Control Family Specifications

The TAC-404 is a highly sophisticated, modern controller designed to operate using the latest technologies. The TAC-404 enlarges the air conditioner operation abilities. General: The name of the product will be changed, by adding the character S to the model name or adding the character S on separate label, for example: GFL-250H will become GFL-S250H (as you can see in Tables 2A & 2B: ATEC-220 versus TAC-404 air conditioner 50Hz and 60Hz model names). For the TAC-400 two models are available: ANC-65 & ANC-88 (both three phase models). Please be advised to the two main technical issues: For Installation: The interconnecting cable/port has an additional control wire to accommodate the medium outdoor fan speed (new). For Service: Please note that the ATEC-220 Electronic Control is interchangeable with the TAC-404 Electronic Control (as a complete system, for TFE, TNL, GFL, ANL and GNL models). The TAC-490 Remote Controller is adapted to control all three Tadiran Electronic Controls (ATEC-220, TAC-404 and TAC-400 models) and can be programmed for various operations. Important Note: for most of the new TAC-404 models, comparing to the previous ATEC models (for example: TFE-11 comparing to TNL-S11), many parts were changed (except the electronic), such as: indoor fan motor, outdoor fan motor etc. In some cases, the Refrigeration Cycle was changed also.

Note: All the enclosed specifications, explanations, drawing, schemes etc. are the same for TAC400 (ANC models) unless mentioned otherwise.

Specifications and performance data are subject to change without notice.

TAC-404

TAC-404 Main System Features

1. 2. 3. 4. 5. 6. 7. 8. 9. Five operating modes (Cooling, Heating, Fan, Dry and Auto). Three indoor fan speeds (Low, High and Turbo) + Auto speed mode. Night state (low outdoor noise). Sweep control (for all TNL-S and GFL-S models). Quick restart (only for heat pump models). Indoor anti-ice control (in cooling mode). Outdoor de-icing control (in heating mode). Low & High pressure protection. Low & High voltage protection.

10. Remote Controller low battery (low) indicator.

TAC-404 New Features (TAC-404 only): 11. Enlarged temperature control (SP = Set Point) range from 12C to 32C (54F to 90F). 12. Three outdoor fan speeds (Low, Medium and High). The additional speed allows lower noise levels down to 45 dB/A and also allows better capacity continuity. 13. In cooling mode: TAC-404 enable operation at low outdoor temperature, down to 10C/50F, instead of 20C/68F and at high outdoor temperature, up to 52C/126F, using 500mm diameter fan blade that supply 2400 cfm at outdoor fan motor High speed. 14. In heating mode: TAC-404 enable operation at high outdoor temperature, up to 24C/75F, instead of 15C/59F and at low outdoor temperature, down to -8C/18F (for Rotary Compressors) or down to -14C/7F (for Reciprocating and Scroll compressors). For efficient heating capacity at very low outdoor temperatures, you should use 'HDE' configuration (auxiliary indoor heater). 15. Real time 24 hours clock. 16. Timer with 3 time zones, in a 24-hour period, including daily mode. 17. Sleep mode with timer. 18. Temperature control (and sense) at specific (local) place (near to the user) - Auto Sense. 19. Room Immunity display. 20. High resistance to RFI & EMI. 21. Automatic recovery system (EEPROM memory) using electronic memory instead of using backup battery. 22. Low & High pressure indication. 23. Low & High voltage indication. 24. Unique electronic automatic test equipment - TE-2000 accessory. 25. Possibility to control at once up to 1024 air conditioners by a PC - TAC-700.

TAC-404 TAC-404 Basic Structure: The TAC-404 is composed of 3 main units: 1. 2. TAC-460 - Display Assy. - the system brain, including the electronic control software (specially shaped for each model). TAC-444 - Electronic Control power box - a relay unit which provides an interface between the software in the Display Assy. and the air-conditioner loads (indoor fan motor, outdoor an motor, sweep motor, reverse valve, compressor, TH-1, TH-2, TH-3 and heating element). The TAC-444 is controlled by the TAC-460. TAC-490 Remote Controller.

3.

TAC-444 reads the 3 thermistors (TH-1, TH-2 & TH-3), using an 8-bit A/D converter that converts the thermistor outputs to digital data. Thermistors accuracy is 1%. The TAC-400 (ANC) is composed of 4 main units. 1. TAC-440 - Indoor Electronic Control. 2. TAC-420 - Outdoor Electronic Control. 3. TAC-460 - Display Assy (looks like the ANL-S Display Assy but with different software). 4. TAC-490 Remote Controller. Display Assy DIP Switches (Jumpers): 4 DIP switches located on the TAC-460 Display Assy. DIP switch no. 1 indicates whether the unit is high wall/ceiling or floor installation. When the switch is OFF (up), the unit is floor installation, and when the switch is ON (down), the unit is high wall/ceiling installation. DIP switch no. 2 indicates the compressor type. When the switch is OFF (up), the compressor is of the reciprocating type, and when the switch is ON (down), the compressor is a rotary type. DIP switch no. 3 sets the air conditioner to Heat Pump/Cooling Only mode. When the switch is OFF (up), the unit is Heating & Cooling, and when the switch is ON (down), the unit is Cooling Only (effective from TAC-460 software version V1.51 only). DIP switch no. 4 is for future use only (Not Connected). DIP Switches, factory set (values in parenthesis are for 60Hz models):
Model
TNL-S9-15 (1211-1215) TNL-S20 TNL-S25-35 (2025-2035) GFL-S150 (1515) GFL-S200-500 (2020-2050)

DIP SW. 1
ON ON ON OFF OFF

DIP SW. 2
ON ON OFF ON OFF

DIP SW. 3 COOL HEAT

ON ON ON ON ON OFF OFF OFF OFF OFF

DIP SW. 4
OFF OFF OFF OFF OFF

The DIP Switches set activated just after the unit is powered On (power on reset).

TAC-404 Backup Memory: Programmable memory, EEPROM type saves programmed settings after a power failure (recovering to the last settings). This is pure Electronic Memory (no use with backup battery - much more reliable). Power Failure: 1. If the power failure is shorter then 20 msec., TAC-404 is not affected. 2. If the power failure is longer then 20 msec., TAC-404 stops all air conditioner operations for the next 20 sec. After power recovery, TAC-404 recovers using the Pressure Release Routine using the last operation settings. If the software version is V1.51 or higher and the A/C is programmed to 'COOLING ONLY' (by TAC-460 DIP Switch 3), then the TAC-404 will enter to 5 minutes delay.

Communication Failure: In case of a communication failure (longer then 1 sec.), TAC-404 stops all air conditioner operations and after 10 sec. if the failure continues, the POWER led flashes. When communication recovers, all air conditioner operations recover using the Pressure Release Routine. If the software version is V1.51 or higher and the A/C is programmed to 'COOLING ONLY', then the TAC-404 will enter to 5 minutes delay. System Indicator Lamps: POWER (red) Lights up when the air conditioner is connected to the power supply and ready to receive commands from the remote controller. Flashes when there is any failure with the power supply. Lights up when the air conditioner is ON. Flashes when de-icing takes place. Lights up after A/C 250 hours of operation (indicates that the filter requires cleaning). Lights up when air conditioner has been programmed for timer operation.

AIR CON (green) FILTER (red) TIMER (yellow) -

Service and Maintenance Indicator Lamps: COMPRES. (green) - Lights up when the compressor is working. Turns Off during the first 5 minutes of a thermostat stop. Flashes when the minimum halt time (5 minutes) has passed and there is no thermostat demand. PRESSURE (red) IMPEDANCE (red) Lights up when there is a Low Pressure problem in the cooling system. Flashes when there is a High Pressure problem in the cooling system. Lights up when there is a problem with the ignition/impedance.

See also: "Indicator Lamps Troubleshooting".

TAC-404 Display Assembly 3-Position Slide Switch: The TAC-460 Display Assy. includes a 3-position slide switch. This switch operates according to the following table: Switch Status OFF Function Shuts A/C (air conditioner) OFF. Clear all fail flags after 2 seconds, turns off Filter indicator lamp and resets timer settings. The A/C do not respond to the Remote Controller. Enables receiving and execution of IR (Infra Red) commands from the Remote Controller. Turns air conditioner ON, in automatic mode set point = 22C/72F. The air conditioner automatically selects cooling (TH-1>23C/73F) or heating (TH-1<21C/70F) mode, as well as the air speed.

REMOTE (RMOT) AUTO

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TAC-404 TAC-490 (VER 1.1) Remote Controller Operational Functions Specification: TAC-490 Item Definition: The TAC-490 is an air-conditioner remote controller (R/C) unit that intended for use with TADIRAN APPLIANCES, LTD. electronic air-conditioners which contain TAC-400 (ANC), TAC-404 or ATEC-220 electronic controls. The R/C is based on Infra Red (IR) transmission, using a pulse code modulation (PCM) protocol. The TAC-490 transmits A/C control and timer programming commands, as defined on the remote controller display, to the air-conditioner control unit via an IR transmitter. The TAC-490 transmits Beacon commands to refresh the air-conditioner operation status. The TAC-490 is composed of: case, PCB assembly, 11 buttons, Liquid Crystal Display (LCD), temperature sensor, battery compartment cover (with two "AAA" alkaline batteries), front sliding cover, IR transmission element, 7-position DIP switch and wall-mounting clip.

THERMISTOR

1 UP 2 SELECT
S TA R T STOP 1 2 3 SLEEP D A I LY MODE FA N SWEEP

3 DOWN LCD

7 TIMER 5 SET 6 CLEAR 11 SENSE HERE

4 ON/OFF
TIMER

DE
SET

LA

8 DELAY
ROO M
CLOCK

CLEAR

SENSE

10 TIME SET 9 ROOM

WIRELESS DIGITAL REMOTE CONTROLLER

Figure 1: TAC-490 R/C Buttons Identification and Location

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TAC-404

The following table lists the TAC-490 R/C buttons, by function, switch designation and location:
Button Function
On/Off Up/Down Select Timer Set Timer Clear Timer Mode Start / Stop Delayed On/Off (D.O.O) Room Temperature Digital Clock Set Sense Here (local sense)

Switch Designation
4 1 (Up), 3 (Down) 2 (SEL) 5 6 7 8 9 10 11

Symbol

Location
Front face Upper right side Upper left side Under front sliding cover Under front sliding cover Under front sliding cover Under front sliding cover Under front sliding cover Under front sliding cover Under front sliding cover

Time Clear Set +1 Room Clock Sense

TAC-490 Performance: The TAC-490 R/C deliver the following functions: Transmit IR control commands to the A/C electronic control as a function of operator input. Display R/C operational status, room temperature, clock, timer programming, low battery status, transmission indication. Monitor A/C operation by automatic transmission of periodic Beacon informational updates. Sense the ambient local temperature and display in either C or F as defined by DIP Switch 4 setting. Temperature display is accurate to within 0.5C/1F and updated each 30 sec. In power up the R/C default will be 23C or 73F. Provide a time clock, accurate to 1 min. per month. In power up the R/C default will be 00:00 or 12:00 as defined by DIP switch 4. Provide three separate A/C operation timers (only one timer if programmed to ATEC mode). The TAC-490 R/C IR transmission properly received by the TAC-460 display at a distance of up to 7m. 15 off-center Transmission. TAC-490 Environmental Conditions: The TAC-490 R/C withstand: Operating temperature range: -10C to 65C (50F to 149F) Storage temperature range: -20C to 80C (68F to 176F) Impact of a 0.8m drop on concrete. Vibration: 0.8mm Amp. At 50Hz 2min per cycle. Thermal shock - from 10C to 65C (50F to 149F), in a 20 minute cycle, and vice versa. Humidity - 90% relative @ 25C (77F). ESD - IAW IPC801 - 2 level 3. Radiated Electromagnetic Field - 3V per 1m.

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TAC-404 TAC-490 First Powering / Power Recover (after memory contest lost): When the TAC-490 powered at the first time or recovers from long power failure (for example: the batteries were removed and the new batteries were replaced after few minutes, what caused the memory contest to be lost) it will recover its default setting (as defined by the DIP switches settings): The R/C is recovering in Temperature Mode. Section Fan Mode Sweep (if applicable) Energy (if applicable) Timers Set Point (S.P.) R.T.C (Real Time Clock) Sense Here (Local Sense) DELAY (Delay On/Off) Status Auto Auto Off Auto Off 23C/73F (according to DIP switch 4 setting) 00:00/12:00 (according to DIP switch 4 setting) Off Off

* For short power brakes (usually up to 2 minutes), the R/C save all programmed settings. It is recommended to replace the R/C batteries when the battery 'Low Battery' indicator appear. TAC-490 R/C Operational Functions Description: The following Sections describe all the functions executed by the TAC-490 R/C.

General: 1) The transmission symbol on the display blinks each time the R/C transmits, both in Send command and in Beacon. 2) The display is divided into different Sections. Each Section is dedicated to the management of certain A/C functions. Each Section contains a group of Symbols, representing the available selection options for the relevant operating functions. The Sections of the display are: a) Digital Clock, b) Low Battery Indicator, c) Transmission indicator, d) Timer(s) start/stop (including sleep) and daily, e) Desired temperature (or Room temperature) indicator, f) Sensor (local sense) active indicator,

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TAC-404

g) Mode Select, h) Fan Speed, i) Sweep (that appear also on models without sweep - due to factory set), j) Energy Level (not in use for TAC-404 A/C models - only in ANC, TAC-400 models). 3) When a given Section is selected for programming, the Section Title turns to reverse video (R/V) and the frame around the currently selected Symbol blinks, enabling selection change within this Section. 4) Any Mode, Fan Speed, Sweep or Energy Level selected Symbol appears with a solid frame. 5) At any given time only one Symbol frame can blink. 6) The R/C transmits a Send command, after releasing the button, on each of the following occasions: After pressing On/Off button. After pressing Select button, in On Mode. After changing Set-Point Temperature by pressing Up-Down Rocker (in Temperature Mode). After exiting Timer Programming Mode. After pressing Timer Clear button for 3 sec. After pressing Up/Down Rocker when acting as Start/Stop respectively, when Sweep Section is selected. After pressing Digital Clock Set to exit current time setting. After pressing the Set button in Timer Programming Mode. After pressing the Delay On/Off button in order to set delay time to Start/Stop. Whenever a Send command is required. 7) The R/C transmits a Beacon command, on each of the following occasions: Repeat Off command every 30 min. for the next 24 hours. Repeat Off command every 6 hr. after the 24 hours. Repeat any On command every 10 min. Every 10 min. when any Timer is programmed, including Sleep. Every 10 min. (5 min. for the TAC-480 R/C) if Sense Here is active. When ever a Beacon command is required. Not active (no Beacon) when the R/C is programmed to ATEC mode. 8) Pressing button combination that is not defined will not effect the R/C.

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TAC-404

9) The R/C includes a temperature sensor, and displays the measured room temperature (in Off Mode and when Room Temperature button is pressed in On Mode). The temperature is updated every 30 sec. The temperature (Set Point Temp. or Room Temp.) can be displayed in one of two scales, C or F, according to the selected R/C setup (Dip switch 4). 10) The R/C includes a Digital Clock that displays the current time (default) with the colon blinking at 1 Hz, or a programmed Time (in Timer Programming mode). The time is displayed in one of two formats: a) 24:00 - appears when C is selected for temperature scale display. b) 12:00 - appears when F is selected for temperature scale display. 11) When the battery is low (less than 20% capacity remaining) a blinking Low Battery symbol is displayed.

Off Mode: Off mode is defined as the situation when the A/C is Off and the R/C display is in its default Off mode: blank, except for the Digital Clock, which displays the current time, room temperature with the Room Symbol and indicators and the Symbol (1, 2, 3, SLEEP, DAILY) of the active Timer period (only). The room temperature sensing and display is refreshed every 30 sec. Pressing any button (excluding the On/Off and Timer Set and Timer Clear and Room Temp. button) while in Off mode, turns On the R/C display, displaying its last setting and enabling the user to program the functions on the display (without turning the A/C on). The R/C memorizes the new setting after the Select button is pressed. The R/C returns to Off mode immediately or 10 seconds after the last button pressing (depends which buttons were pressed), unless the On/Off button has been pressed, which causes the R/C to memorize the new setting, transmit an On Send command and remain in On Mode. The R/C transmit an Off mode beacon every 30 min. in the next 24 hours after it was turned Off to assure A/C will go Off even if there was power failure during setting the R/C to Off mode (after 24 hours, the R/C transmit an Off beacon every 6 hours).

On Mode: On mode is defined as the situation when the R/C display is in its default On mode, displaying all Symbols and titles (excluding either Energy Level or Sweep Symbols, according the R/C setup), with the previously selected Symbols displayed with frames: Fan speed, Selected Sweep status (Swing or Static, if Sweep mode set on), Energy level (if Energy mode set on), Mode, Digital Clock, Set point temperature (the Set Point Temperature display replaces the Room Temperature and the Room Symbol disappears), and Timer indicators (of active timer periods).

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TAC-404

On Mode contains two sub-modes: a) Temperature Mode (default): In Temperature mode all the symbols are displayed, and the active Symbol is framed. Pressing the Up/Down Rocker in this mode, increases (Up) or decreases (Down) the Set Point Temperature by 1 (C or F according to R/C DIP switch 4 setup). Each Set Point change causes the R/C to transmit Send command. b) Select mode: Pressing the Select button causes the R/C to enter Select Mode, turning the Title to R/V sequencing the active Section, the frame around the active Symbol blinks. Pressing the On/Off button, while in On mode, causes the R/C to transmit an Off command, exiting On Mode turns the R/C to Off Mode.

On/Off Button: Pressing the On/Off button when the R/C is in Off mode, turns the R/C to On Mode: displaying all Symbols (excluding Energy or Sweep Symbols, according to the R/C setup, and the Transmission Indicator). The previously selected Symbols are displayed with frames (default On display), and the R/C transmits an On Send command (turning the A/C on). The first pressing of the On/Off button within 10 seconds after any change of the R/C setting will cause the R/C to memorize the setting and transmit an On Send command, and remain in On mode. Pressing the On/Off button when the R/C is in On mode transmits an Off Send command (turning the A/C off), and returns the display to Off mode.

Up/Down Rocker: The rocker, mounted on the right side of the R/C, contains two directional push-buttons Up and Down (pressing both buttons simultaneously will not affect the R/C): In Temperature mode (default), the rocker sets the Set Point Temperature from 12C to 32C (54F to 90F). Momentary pressing of the Up button raises the Set Point Temperature by 1 (C or F) and transmits a Send command. Continuous pressing of this button causes the Set Point Temperature to scroll up at a rate of 4 (C or F) per sec (useful when large Set Point increase required). Releasing the Rocker transmits a Send command. Momentary pressing of the Down button lowers the Set Point Temperature by 1 (C or F) and transmits a Send command. Continuous pressing of this button causes the Set Point Temperature to scroll down at a rate of 4 (C or F) per sec (useful when large Set Point decrease required). Releasing the Rocker transmits a Send command. 16

TAC-404

In Select mode, the Rocker sequences a blinking frame around the active Symbol enabling the selection of a new active Symbol. Pressing Up scrolls the blinking frame up to the next Symbol in a cyclic manner. Pressing Down scrolls the blinking frame down to the next Symbol in a cyclic manner.

Select Button: Pressing the Select button sequences the active Section, causing the Section Title to appear in R/V and the frame around the active Symbol in the current Section to blink. Each pressing of the Select button causes the active Section to sequence to the next Section, in the following order: Temperature ( default ), Fan, Sweep (depending on the R/C mode setting) Energy (depending on the R/C mode setting) and Mode, in a cyclical manner. Each pressing of the Select button memorizes the current setting and causes a Send command transmission. The R/C returns to temperature mode 10 sec. after the last pressing of one of the Up/Down or Select buttons, returning to the previous setting after the last Select button press. Changing the Fan Speed: Starting from Temperature mode, pressing the Select button turns the Fan Title to R/V, displays a blinking frame around the currently selected Fan Speed (Low, High, Turbo or Auto). Pressing the Up or Down Rocker push-button, scrolls the blinking frame of the selected Symbol. Pressing the Select button causes transmission of a Send command of the new selected Fan Speed (only if it was changed), and memorizes the updated setting. The currently selected Symbol frame stops blinking, the Sweep or Energy title turns to R/V (according to R/C setting) and the frame around the selected Energy or frame around the Sweep Symbol begins to blink. Also, the first pressing of the On/Off button within 10 seconds after any change of the R/C setting will cause the R/C to memorize the setting and transmit an On Send command. * Whenever the R/C is set to Dry Mode the Fan Speed shall be set to Low without option for change.

Controlling Sweep Operation (Sweep Mode set on by DIP switch 5): Starting from Temperature mode, pressing the Select button twice turns the Sweep Title to R/V and displays a blinking frame around the Sweep Symbol/Section. Pressing the Up Rocker push-button transmits an On Sweep Send command, causes activation of automatic, continuous Sweep, as indicated by sequential segment lighting of the Sweep Symbol. Pressing the Down Rocker push-button transmits an Off Sweep Send command, and turns off the Sweep indicator sequential movement keeping the A/C louver at its present position

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TAC-404

Pressing the Select button memorizes the updated setting. The currently selected Symbol frame stops blinking and the Energy Title turns to R/V (if The R/C is set to Energy type). The Select Mode Title turns to R/V and a frame around the currently selected Mode blinks. Also, the first pressing of the On/Off button within 10 seconds after any change of the R/C setting will cause the R/C to memorize the setting and transmit an On Send command. The Sweep section is not displayed if the R/C is not set to Sweep configuration (the factory set for models without SWEEP is with DIP switch No. 5 in OFF position, so SWEEP is always available on the R/C display).

Changing Energy Mode (Energy Mode set on by DIP switch 6): This mode is not available for all TAC-404 models (useful only for TAC-400, ANC models). Starting from Temperature mode, pressing the Select button two or three times turns the Energy Title to R/V, displays the relevant Energy Symbol segments according to the current setting (1/3, 2/3, full ring, Auto). Pressing the Up or Down Rocker push-button, scrolls the ring segments of the Energy Symbol (1/3, 2/3, full ring, Auto). Pressing the Select button causes transmission of the new selected Energy volume (only if it was changed), and memorizes the updated setting. The currently relevant Energy Symbol segments, or Auto stops blinking. The Energy section is not displayed if the R/C is not set to Energy configuration (when DIP switch 6 is on as in all TAC-404 models).

Changing A/C Operating Mode: Starting from Temperature mode, pressing the Select button two, three or four times (according to the R/C setting, with or without Sweep and with or without Energy) turns the Mode Title to R/V, and displays a blinking frame around the currently selected Mode Symbol (Cool, Heat, if the R/C is not set to Cool Only Mode ( DIP switch 7) , Dry, Fan, Auto). Pressing the Up or Down Rocker push-button, scrolls the blinking frame of the selected Mode Symbol. Pressing the Select button causes transmission of the new selected Mode volume (only if it was changed), and memorizes the updated setting. The currently selected Symbol frame stops blinking and the R/C returns to Temperature mode. Also, the first pressing of the On/Off button within 10 seconds after any change of the R/C setting will cause the R/C to memorize the setting and transmit an On Send command.

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TAC-404 Buttons Under the Front Sliding Cover Setting Timer Periods: 1. Three Timer periods (numbered 1, 2, 3) and Sleep function period are available for programming (in ATEC mode only timer 1 is available). Each Timer Period can be programmed to start and stop at a given time with selected A/C function settings. The Timer Programming mode is entered by pressing the Timer button. Pressing it again within 10 sec. from the first pressing in this mode, transmits the current programmed Timer period. If no timer have been set (within 10 sec.), the R/C exits to Temperature mode. Starting from any mode, pressing the Timer button causes the R/C to enter Timer Programming mode, displaying the timer symbol, the 1st Timer Period Indicator "1", and the word "START" blinks. Only if any of the Timer period was set, its indicator shall light. The Timer Clock replaces the Digital Clock and the clock display blinks with dashes (--:--). If the timer period was not programmed, or the programmed "STOP" time is equal to its "START' time, the Timer Clock will blink with the following display: (--:--). In Timer Programming mode, pressing the Up push-button momentarily advances the displayed time by 10 min. Pressing it continuously advances the displayed time by 10 min. increments at a rate of 40 min. per sec. Pressing the Down push-button momentarily reverses the displayed time by 10 min. Pressing it continuously reverses the displayed time by 10 min. increments at a rate of 40 min. per sec. Pressing the Set button causes the R/C to memorize the current Timer Period setting with its operating selected setting, and to transmit this program according to the relevant Send command protocol (for ATEC-220H type, the R/C transmits the time difference between the programmed time and the current time in half an hour period), and exiting the Timer Programming mode setting. Pressing the Up or Down Rocker push-button within 10 sec. after the first Timer pressing, sets the 1st Timer Period Start Time. Pressing the Timer push-button again causes the R/C to transmit via Send command the programmed start time, causing the word "START" to disappear, and the word "STOP" to blink. Pressing the Up or Down Rocker push-button again (within 10 sec.) sets the 1st Timer Period Stop Time.

2.

3.

4.

5.

6.

7.

8.

19

TAC-404

9.

Pressing the Timer push-button again (within 10 sec.) causes the R/C to transmit via Send command, the programmed Stop time, the 1st Timer Period Indicator "1" to stay on, and the 2nd Timer Period Indicator "2" to blink with the "START" indicator. The Timer Period setting process may now be repeated for the 2nd and 3rd Timer Periods, and Sleep function. Daily - pressing the Set button for 3 sec. (in Timer Programming mode) causes the current Timer Period to be repeated daily and the Daily indicator to be displayed. Releasing the Set button causes Send command transmission. When a Daily Timer period is active the Daily indicator is displayed. A second press (less then 3 sec.) on the Set button shall cause the R/C to exit the Timer Programming mode. The R/C displays the timer period in the following manner: When the R/C is in On Mode and one of the Timer periods is set to STOP, the word "STOP" is displayed + the relevant Timer period. When the R/C is in Off Mode and one of the Timer periods is set to START, the word "START" is displayed + the relevant Timer period. When the R/C is in Off Mode the Sleep "START" period is displayed (but if only Sleep STOP period is programmed, without Sleep START period, the Sleep period will not be displayed in Off Mode). Sleep Timer is the forth Timer period that marked SLEEP. When SLEEP is active, the desired temperature is updated while the customer sleep. The room air temperature gradually rises (in COOLING mode) until this Timer period is exited. At the end of SLEEP Timer period, the desired temperature returns to its previous settings.

10.

11.

12.

13.

Clearing a Programmed Timer Period: Pressing the Timer Clear button momentarily while in Timer Programming mode, deactivates the selected Timer period, and transmits the updated Timer setting. Pressing the Timer Clear button continuously for 3 sec., deactivates all the programmed Timer periods, and transmits the updated Timer setting.

20

TAC-404 Delayed On/Off (D.O.O.) - Delay: The Delay On/Off is a quick and easy to set timer for setting the A/C On or turning it Off in a delay time (if the R/C is in On Mode it shall set time to stop and if the R/C is in Off Mode it shall set the time to Start). Pressing the DELAY button in On mode, converts the display to Timer Programming mode, in which the Timer title and Timer period no.3 (or no. 1 when programmed to ATEC mode) are displayed and the word "STOP" blinks. The current time is replaced by the DELAY time, which is the current time +1 hr (-9 min.). The R/C enters Off mode at the DELAY time displayed. Repeated pressing of the DELAY button during DELAY operation, adds 1 hr. per pressing to the remaining DELAY time and causes the updated DELAY stop time to be displayed. The Display recovers to its previous state 5 sec. after the last DELAY button pressing. Timer period no. 3, "STOP" and Timer title remain lit on the Display. Pressing the DELAY button in Off mode, converts the display to Timer Programming mode, in which the Timer title and Timer period no.3 are displayed and the word "START" blinks. The current time is replaced by the DELAY time, which is the current time +1 hr (-9 min.). The R/C enters On mode at the DELAY time displayed. Repeated pressing of the DELAY button during DELAY operation, adds 1 hr. per pressing to the remaining DELAY time and causes the updated DELAY start time to be displayed. The Display recovers to its previous state 5 sec. after the last DELAY button pressing. Timer period no. 3, "START" and Timer title remain lit on the Display. Each pressing of the DELAY button causes the transmission of an On or Off Send command. When the DELAY timer is active the R/C will transmit Beacon command each 10 min. Room Button: Pressing the Room button, in On Mode, displays the Room Temperature, as measured by the R/C sensor, replacing the Set Point Temperature display, and the Room Temperature indicator. The display stays on for 5 (to 7) sec. after the button is pressed. The Room Temperature display refreshed every 30 sec. Sense Here Button: Pressing the Sense Here button activates the Sense Here mode, in which the R/C transmits the room temperature (instead of TH-1), as sensed by the R/C sensor, via Beacon commands each 10 min. The Room Temperature indicator blinks during Sense Here mode. Pressing the Sense Here button again causes the R/C to exit the Sense Here mode. If the A/C to not receive Sense Here Beacon commands for 12 min. he start using the TH-1 instead.

21

TAC-404 Digital Clock Setting button: The Digital Clock can be set to the correct time when the R/C is in Off mode, or in On mode. Pressing the Digital Clock Setting causes the R/C display to clear, with only the Digital Clock Displayed and the min. on the Digital Clock display blinking. Pressing the Up or Down button momentarily advances or reverses the displayed min. respectively in 1 minute steps. Pressing these buttons continuously advances or reverses the displayed min. in 1 min. increments, at a rate of 4 min. per sec. Pressing the Select button causes the min. display to remain on, and the hr. display to blink. Pressing the Up or Down button momentarily advances or reverses the displayed hr. respectively in 1 hr. steps. Pressing these buttons continuously advances or reverses the displayed hr. in 1 min. increments, at a rate of 4 hr. per sec. Pressing Select again toggles between the min. and hr. display. Pressing the Digital Clock Setting button with a sharp-pointed object again will cause the R/C to transmit the appropriate Send command (On or Off), exit the Digital Clock setting mode and return to its previous operation mode (On or Off). The Digital Clock set (to the correct time) do not reset the Timers (except the Timers that their operation time has "expired"). Changing A/C ID Code: Pressing the Room button + Select buttons for 3 sec. causes a single transmission of the special ID code (see explanation about DIP switch 3 function). With each such transmission, the ID code toggles between the default and the alternative code. Application: to prevent two near A/C to be effected by each other R/C.

Display Reset & Test: Pressing the Room button + Sense Here buttons for 3 sec. causes the display to turn On all the display elements for 3 sec. (and then the display turn Off). This action will reset all display settings (Timers, Digital Clock etc.). Quick DIP Switches Resetting: If you wish to make a quick DIP switches resetting (with no need to remove the batteries): 1. Remove the battery compartment cover, and remove the plastic DIP switches protective cover. 2. Set the DIP switches to the required positions (see: "Setting the DIP Switches to Their Special System Characteristics"). 3. Press the Room button + Sense Here buttons for 3 sec. 4. Return the battery compartment cover and the DIP switch protective cover to their proper position.

22

TAC-404 Seven-Position DIP Switch: 7-DIP Switches are located under the battery compartment cover. A pointed-tip object is used for setting these switches. The R/C senses the setting of these switches every time it is turned On (after the last memory contents was totally lost). The settings on these switches is made by using a pointed tip and determines the transmission protocol used by the R/C (see the following table that contains (partial) instructions for setting the different R/C communication codes, and see also: Setting the DIP Switches to Their Special System Characteristics). Remote Controller Seven DIP Switches (partial) Code List: Function 1
ATEC-220 w/o Sweep + C (Default Code) ATEC-220 w/o Sweep + C (Alternate Code) ATEC-220 + Sweep + C (Default Code) ATEC-220 + Sweep + C (Alternate Code) ATEC-220 w/o Sweep + F (Default Code) ATEC-220 w/o Sweep + F (Alternate Code) ATEC-220 + Sweep + F (Default Code) ATEC-220 + Sweep + F (Alternate Code) TAC-404 w/o Sweep + C (Default Code) TAC-404 w/o Sweep + C (Alternate Code) TAC-404 + Sweep + C (Default Code) TAC-404 + Sweep + C (Alternate Code) TAC-404 w/o Sweep + F (Default Code) TAC-404 w/o Sweep + F (Alternate Code) TAC-404 + Sweep + F (Default Code) TAC-404 + Sweep + F (Alternate Code) OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON

2
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

DIP Switch No. 3 4 5

ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON OFF O N OFF O N OFF OFF OFF OFF ON ON ON ON O N OFF O N OFF OFF O N OFF O N OFF OFF OFF OFF ON ON ON ON O N OFF O N OFF

6
ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON

7
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

* For COOLING Only A/C models, DIP Switch No. 7 is set to On always (HEAT mode is not displayed on the R/C LCD).

23

TAC-404 Setting the DIP Switches to Their Special System Characteristics: DIP Switches No. 1 & 2 should be set as follows:
Electronic Control Type
ATEC TAC-404

SW1
OFF ON

SW2
OFF OFF

DIP Switch No. 3 should be set as follows:

I.R Transmission Code
Alternate Code * Default Code

TAC-404/TAC-400
ON OFF

ATEC
OFF (JP-4 Removed) ON (JP-4 Installed)

For ATEC models, you must remove JP-4 (Jumper 4) on the Electronic Control. For TAC-404 models you must transmit a special command to the A/C by simultaneously pressing on the ROOM and the upper left (Select ) buttons. The 3-position switch (on the display) of the other A/C must be in the OFF position, to prevent it from being programmed, too. For TAC-404/TAC-400 models, 5 beeps are sounded to acknowledge that the A/C is programmed for the alternate transmission code.

DIP Switch No. 4 should be set as follows:

Temperature & Clock
F + 12:00 (PM) C + 24:00

SW4
ON OFF

DIP Switch No. 5 should be set as follows:

Sweep
Sweep OFF Sweep ON Note:

SW5
ON OFF

The factory set for ANL-S and GNL-S (models without SWEEP) is with DIP switch No. 5 in OFF position (SWEEP is always available on the Remote Controller display for TAC-404 models).

DIP Switch No. 6 should be set as follows:

Energy (TAC-400 only)
Energy OFF Energy ON

SW6
ON OFF

Note: This DIP switch is set to OFF position only for TAC-400 (ANC) models.

DIP Switch No. 7 should be set as follows:

Cooling Only
Heat Pump OFF Heat Pump ON

SW7
ON OFF

Setting the DIP switches: 1. Remove the battery compartment cover, and remove the batteries. 2. Remove the plastic DIP switches protective cover. 3. Set the DIP switches to the required positions. 4. Wait approximately 3 minutes (15 minutes if necessary) and return the batteries to their proper position. (see also: "Display Reset & Test" for quick DIP Switches Resetting.)

24

TAC-404

System General Operation Description:

This chapter is designated for the wide understanding of the system general operation (useful for nun-technical personnel). For detailed information about routines functions, see: "Routines Detailed Functional Description". 1. Operation Routines: The TAC400 and TAC404 are using the same algorithms that enable proper operation of the Air Condition at large envelope environmental conditions. The Routines software controls the A/C performance. 1.1 Operating in Cool Mode: Turning the A/C On to Cool Mode will cause the following actions: 1.1.1 Indoor Fan Motor Operation: Turning the A/C On in Cool Mode will set the Indoor fan on at the requested Fan speed (Low, High or Turbo), as it been set on the R/C. The Indoor Fan speed can vary according to the operator desire. When the Indoor Fan is set to operate at Auto Speed, the Fan will operate according to the following chart:

Turbo High Low SP +1.5 +3 +4.5

Note: The Low speed entry is automatically preceded with a very short run at turbo speed. In Auto setting - the fan motor speed depends on the room temperature as measured by the TH-1 thermistor or derived from the Beacon signal (as received from the R/C).The Indoor Fan motor switch to lower speeds without any delay based on the TH-1, but once set, can not be increased for the 2 min. delay time (This delay is cancelled when the manual setting is used). 1.1.2 The A/C will perform a pressure release routine (PRR) where the control will activate and deactivate the 4 Way-Valve. The PRR takes up to 10 Sec. Then the A/C turns the compressor on.

25

TAC-404 1.1.3 Compressor The Condensing unit begin to operate after the PRR ended. Note: The Condensing unit operates for at least 3min., even if the room temperature is satisfactory after less than 3 min., to prevent short operation cycles. 1.1.4 Outdoor Fan Motor operation The Outdoor Fan starts to operate in medium speed after the PRR ended for a minimum time of about 2 min. after then the Outdoor Fan motor speed will vary according to the condenser (outdoor) coil temperature (as measured by TH-3 sensor). Note: 1. Since most TADIRAN A/Cs are 3 speed Outdoor Fan Motor High, Medium & Low, it is most important to make sure that the Fan is wired correctly. 2. The Out Door Fan speed varies in accordance with the outdoor coil temperature: when the temperature rises the Fan will increase its speed and vise-versa. Each speed change is executed no less then 2 min. after the last change. 3. Night state whenever the Electronic Control senses low ambient (especially at night), it reduces the fan speed to reduce noise level. 1.1.5 Temperature brake: When the Electronic Control senses that the room temperature is satisfactory reached the selected/desired Set Point temperature - via the TH-1 sensor or the Beacon signal (using the Auto Sense sensor that located on the R/C), its stops the A/C condensing unit for minimum time brake of 5min., but not more then 15min. At that time, the Indoor Fan Motor continues working. During the Temperature brake, the compressor (COMPRES) indicator turns Off, at the end of the first 5 min., and then it begins to flash, until the Electronic Control sense temperature demand (via TH-1 or Auto-Sense sensor) or the 15min., max time brake is up.

Note :

1. If there was no temperature demand at the end of the maximum time brake the unit will turn on for a period of at least 3min. (to ventilate the room air). 2. During temperature brake, any change of operation mode that as been made, by the operator via the R/C, will cause the A/C to perform Pressure Release Routine (PRR) and to return to work in the new operation mode requested. 3. During the first 5min., of the temperature brake, manual changing (by R/C) of the Set Point temperature, will (can) effect the A/C brake before the 5 min. time is up, so the A/C can be switched to On before the minimal time brake (5 min.), using the PRR. 26

TAC-404
1.1.6

Sleep Routine The Electronic Control enables the user to operate an automatic routine that changes the desired temperature. This routine as been designed to enable the user to increase the Set Point while sleeping when the body temperature decreases. This routine works as described in the 'SLEEP ROUTINE' for Cool Mode & Dry Mode.

Note: At the end of sleep function the A/C return its original Set Point and do not stop the A/C operation. 1.1.7 Special functions: Indoor Ice prevention whenever the Electronic Control senses ice accumulation on the evaporator (indoor) heat exchanger, it runs a melting procedure. The ice detection is based on the TH-2 temperature. The Electronic Control turns the Outdoor Fan Motor Off, causing the system to rise the evaporator temperature (and melt the ice). The Outdoor Fan Motor is halted for (maximum of) 90 sec. or until temperature raise again. Low Pressure whenever the Electronic Control senses low capacity of the A/C (based on an insufficient temperature differential (TH-1)-(TH-2) due to lack of gas in the system.), it stops the A/C operation with the POWER indicator flashes and the PRESSURE indicator will light (this combination signal Low Pressure). Over (High) Pressure Whenever the control senses High Pressure (Over Pressure OVP) on the condensing unit (by means of TH-3 temperature), it stops the A/C with the POWER & PRESSURE indicators flashing (this combination signal High Pressure). Recovery from the OVP fault is done by sending Off to system and re-entry to On by mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the POWER LED flash, but the PRESSURE fault LED remain lit. Note: In order to perform an Over Pressure routine, the condensing temperature sensor (TH-3) must be connected else the A/C will drive the outdoor fan motor constantly at high speed. Night State Routine In order to reduce outdoor unit noise, the control changes the outdoor fan motor speed to low when the local ambient temperature enables it. 27 accumulated the indoor coil

TAC-404

1.2 Operating in Heat Mode: Turning the A/C On to Heat Mode will cause the following actions: General description: The A/C is design for operation in Heat Mode to maintain the room temperature between the Set Point and Set Point - 1C (Set Point minus one Celsius degree). In order to do so, the A/C change the gas circulation direction, so the evaporator will be hot and the condensing unit will be cool. Reasons why the A/C stop working (except reaching desired Set Point - temperature brake): If the condensing unit is blocked with ICE, then the A/C will perform a De-Ice routine. When the unit does not get a satisfactory efficiency - low Heating capacity (based on an insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the system.), it stops the A/C operation and will indicate unit failure. 1.2.1 Indoor Fan Motor - Turning the A/C On in Heat Mode will set the Indoor fan on at the following manner: The Fan will turn On to the selected speed after 10-20sec., or when the Indoor coil temperature reaches the temperature of 45C/113F. The Indoor Fan Motor speed can varies according to the operator desire. When the Indoor Fan Motor is set to operate at Auto Speed the Fan will operate according to the following chart: 1.2.2

Temp.0C -4.5

-3

-1.5

SP Low High Turbo

28

TAC-404

Note: In Auto setting - the fan motor speed depends on the room temperature as measured by the TH-1 thermistor or derived from the Beacon signal (as received from the R/C). The Indoor Fan motor switch to lower speeds without any delay based on the TH1, but once set, can not be increased for the 2 min. delay time (This delay is cancelled when the manual setting is used). 1.2.3 The A/C will perform a pressure release routine (PRR), where the control will activate and deactivate the 4 Way Valve. The PRR takes up to 10 Sec. The PRR is used to discharge the system pressure build during compressor run. Failure to do so, may trip the compressor to over-load (protection) during the start-up trial (only if the start-up happens less than 5 minutes after the last compressor run). This routine is used only for the first entry to the Heat mode or upon power return following a power brake (Quick restart trial in Heat Pump models). Switching between modes require this routine each time the mode is re-entered. Then the A/C turns the compressor on. 1.2.4 Compressor The Condensing unit begin to operate after the PRR ended.

Note: The Condensing unit operates for at least 3min., even if the room temperature is satisfactory. This cycle is for preventing short operation cycle of the A/C. 1.2.5 Outdoor Fan Motor operation The Outdoor Fan Motor starts to operate in medium speed after the PRR ended for a minimum time of about 2 min. Afterwards, the Outdoor Fan Motor speed will vary according to the indoor coil temperature (by means of the TH-2 temperature). Note: 1. Since most TADIRAN A/Cs are 3 speed Outdoor Fan Motor High, Medium & Low, it is most important to make sure that the Fan Motor is wired correctly. 2. The Outdoor Fan Motor speed varies according to the indoor coil temperature when the temperature rises the Fan will decrease its speed and vise-versa. Each speed change is executed no less then 2 min. after the last change. 3. If there is no demand for heating, the unit will not start! For e.g., if the room temperature is 20C/68F and the Set Point is 16C/61F.

29

TAC-404

1.2.6

Temperature brake: When the Electronic Control senses that the room temperature is satisfactory reached the selected/desired Set Point temperature - via the TH-1 sensor or the Beacon signal, using the Auto Sense sensor (located on the R/C), its stops the A/C condensing unit for minimum time brake of 5min., but not more then 15min. At the same time, the Indoor Fan, Outdoor Fan and the compressor turns Off but the 4way valve remain On. During the Temperature brake the Compressor indicator turns Off after 5 min., and if there is no temperature demand, it begins to flash until the control sense temperature reaches Set Point - 1C/2F (Set Point minus one Celsius degree or minus two Fahrenheit degree), via TH-1 or Beacon signal (Auto-Sense sensor), or the 15min., max time brake is up.

Note :

1. If there was no temperature demand at the end of the maximum time brake the unit will turn on for a period of at least 3min. (to ventilate the room air). 2. During temperature brake, any change of operation mode, via the R/C, will cause the A/C to perform Pressure Release Routine and to return to work in the new operation mode requested. 3. During the first 5min., of the temperature brake, changing of Set Point will effect the A/C brake before the 5 min. time is up. 4. When the A/C is high wall type, the Electronic Control compensate the location of return air sensor by adding 6C/11F to the measured temperature. 5. When turning the A/C Off in Heat mode, the Reverse Valve remains On for additional 2 min. (this prevent the unit self pressure release noise).

1.2.7

Sleep Routine The control enables the user to operate an automatic routine that changes the desired temperature. This routine as been designed to enable the user to decrease the Set Point when the body temperature decreases. This routine works as described in the 'SLEEP ROUTINE' for Heat Mode.

30

TAC-404

1.3 Operating in Dry Mode Dry mode is basically a version of Cool Mode but with indoor fan motor working at low speed only. The idea behind it is to reduce maximal humidity by compromising the efficiency of the A/C. The system operate at same manner as in Cool mode. Note: When there is temperature brake in the Dry mode, the indoor fan motor is stopped!

1.4 Operating in Auto Mode: 1.4.1 Setting the A/C, via the R/C, to operate in Auto Mode causes the A/C to select automatically its operation mode. The control will decide its operation mode in accordance with the following table (see also 'CONDITIONING ROUTINE'):

Operation Condition Last operation Cool, Dry, Fan or TH-1>SP+1C/2F Last operation Heat or TH-1<SP-1C/2F

Cool

Heat

On Off

Off On

1.4.2

Setting the A/C to Auto Mode via the 3-position slide switch, will create the same function as it was set by the R/C, but with a default Set Point temperature of 22C/72F. Indoor fan motor will work in Auto and all timer functions will be disabled.

1.5 Power Fail protection: TADIRAN control is programmed to protect the A/C condenser against many types of power failures. In those cases the A/C operation will be stopped, until the power will stabilize and then the A/C will be turned On again to its last operation setting. Short Power Failure When the line power fails for less then 20mSec., the Electronic Control will ignore the power interference and will continue proper operation of the A/C. Long Power Failure When the power fails for more then 20mSec., the A/C will return to work 20 Sec. after the recovery of the power.

31

TAC-404

Line Low Voltage Failure (Protection) The control is programmed to stop all A/C operation each time it senses Low line voltage (different values for Rotary compressors or Reciprocating & Scroll compressors, as defined by DIP switch 2). The Electronic Control will recover to its normal operation when it will sense a 20 Sec. of continuous normal line voltage. If the power failure continue, the Electronic Control stops all A/C operation with the indication of POWER & IMPEDANCE indicators flashing and the COMPRES indicator lit.

Start-Up Power Failure During compressor start-up, the Electronic Control tests the line power in order to prevent the power to fail under the compressor manufacturer specifications. When the line power falls under the compressor allowed limits, the Electronic Control will stop the A/C operation for 20Sec., and will retry to start (restart) the unit again. If the A/C fails to restart 5 times in sequence, the A/C will stop immediately. Recovery from the Power failure is done by sending Off command to the unit and re-entry to On (by mean of the R/C or the 3-position slide switch).

Line Over Voltage Failure (Protection) The control is programmed to stop all A/C operation each time it senses High line voltage (different values for Rotary compressors or Reciprocating compressors, as defined by DIP switch 2). The Electronic Control stops all A/C operation with the indication of POWER indicator flash and the COMPRES & IMPEDANCE indicators lit.

1.5.1

Special functions:

Filter Clean Indicator - A FILTER clean indicator is placed on each display. The indicator
lights after 250 hours of A/C operation, to alert the user that the filter(s) require cleaning. After cleaning the filter(s), in order to clear (set off) the FITER indicator, the user should set the 3-position slide switch (on the display) to Off for 2-3 sec. (at least).

Outdoor De-Ice whenever the Electronic Control senses ice accumulation on the
condensing (outdoor) heat exchanger unit, it runs melting procedure.

32

TAC-404

The procedure works as follow:

One. Two. The indoor fan motor stops, The A/C stops all Heat Mode functions and switch, via PRR, to Cool mode where the 4 way valve turns the gas cycle as in the Cool mode, so now the hot condenser (outdoor) coil begin melting the ice. This process will continue until the condenser coil temperature rise above 20_C/68F or 10min. (at the most) after the process begins. Three. At the end of the process, the unit recovers to the Heat mode operation, again via the PRR. Four. The Defrost process is in cycles, when each cycle period depends on the condensing (outdoor) unit coil temperature. The detection process counts for time temperature development. The detection process start when TH-3 temperature falls below +3C/37F. Then, the Electronic Control start counting time. If the temperature rise back to the +3C/37F, before the ice has been detected, the De-Ice process is canceled.

Low-Pressure whenever the Electronic Control senses low Heating capacity of the A/C
(based on an insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the system), it stops the A/C operation and will indicate unit failure.

Over (High) Pressure Whenever the control senses High Pressure (Over Pressure - OVP)
on the indoor unit (by means of TH-2 temperature), it stops the A/C with the POWER & PRESSURE indicators flashing (this combination signal High Pressure). Recovery from the OVP fault is done by sending Off to system and re-entry to On by mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the POWER LED flash, but the PRESSURE fault LED remain lit.

33

TAC-404

The Electronic Control structure:

TADIRAN Electronic Control is based on two main parts: Main unit named TAC-444 and Display Assy named TAC-460XX when the XX stands for the type of A/C its fits to, for example: TAC-460GF means that the display fits to all GFL-S A/C family. The main unit is same unit for all type of A/C whether its ANL, TNL or GFL. The display unit contains the operation logic that runs the A/C in all operation Mode and via all operation procedures.

2.1 Communication: 2.1.1 The main unit TAC-444 and the Display Assy TAC-460. The control uses communication between these two unit when the main unit supply the data coming up from the A/C, the Display Assy process the data and send operation command to be executed by the main TAC-444 unit. 2.1.2 Data transferred from the Main unit (TAC-444) to the Display Assy (TAC-460):

2.1.2.1 Temperature - the Main unit transfer the temperature measured by the thermistors located at the Return-Air (TH-1), Indoor coil (TH-2) and Out door coil (TH-3). 2.1.2.2 Power The Main unit measures the power line voltage and transmits it to the Display Assy. 2.1.2.3 Operation feedback the Main unit transmit operation feedback to the Display Assy, assuring what are the units that are loaded. 2.1.3 Command transferred from the Display Assy (TAC-460) to the Main unit (TAC-444). The Display Assy transfers command to the main unit such as: Operate the A/C accordingly Set the compressor On or turn it Off, set the Indoor fan motor speed to one of its operation speed or turn it Off, set the Outdoor fan motor speed to one of its operation speed or turn it Off & 4 way valve set On or Off. 2.1.4 Communication failure: In case of communication failure the following action will take place: All A/C loads (fans, compressor & 4 way valve) will turn Off. The Power indicator will flash no other indicator will light.

34

TAC-404

TAC-404 COOL MODE - Auto Mode Flow Chart

ENTRY SSW7 T6 0oC T7

Install. UPPER/BEACON LOWER

0 1
N AUTO MODE Y

-1oC

-3oC -4oC

TH1 or Tb < SP+T7 N

CHANGE MODE ROUTINE Fig. 5D TH1 or Tb < SP+T6 Y

INDOOR FAN ROUTINE Fig. 5E

EXIT

HEAT MODE REQUEST FLAG = 1

SWITCH TO HEAT MODE

TAD5080D.GFC

Fig. 1 TAC-404 - CONDITIONING ROUTINE COOL MODE

35

TAC-404

TAC-404 HEAT MODE - Auto Mode Flow Chart

ENTRY SSW 7 0 Y 1 -2oC +0oC D42(2M) DELAY TRIGGER +2oC +3oC LOW ER BEACON T3 T4 INSTALL. UPPER

AUTO MODE

+5oC +4oC

D42(2M) RUNOUT N

I NDOOR FAN OFF INDOOR FAN LOW CHANGE MODE ROUTINE Fig. 6D

SSW 7= 1 Y (LOW ER)

N (UPPER)

TH1 or Tb < SP+T4

TH1 or Tb < SP+T3 N

D42(2M) RUNOUT N Y

TH1 or Tb > (SP+T4)

D42(2M) RUNOUT Y

COOL MODE REQUEST FLAG = 1

EXIT

TAD5098D.GFC

Fig. 2 TAC-404 - CONDITIONING ROUTINE (HEAT TO COOL)- F.C.

36

TAC-404

TAC-404 COOL MODE - Main Flow Chart

COOL MODE ENTRY PROCEDURES
BOTH COMPR. O FF PRESSURE RELEASE Fig. 5B

Software Switch SSW7 0 1 T5 -1oC -2o C T6 0oC -1oC T7 -3oC -4oC INSTALL. UPPER/BEACO N LOWER

ENTRY

TH1 or Tb <SP+T5

Y N

**constant 30minute
CHANG E MODE

D 23(2M) TRIGGER (Keeps O.F. entry speed)

RECO VER O UTDOOR FAN Fig.5R

ANC

SYSTEM

D3(15M)/30min** DELAY TRIGGER

AN R
RECOVER ENERGY SET-UP F ig. 5S D1 (3M) & D2(3M) DELAY TRIGGER COMPR. OFF ROUT INE Fig. 5F
5MIN.

CHANGE MODE

STANDBY

COMPR. ON ROUTINE Fig. 5A

R E S T L O O P

* COMPR. LED FLASH

PRESS. FAULT ROUTINE Fig. 7

PRESSURE FAULT

D3(15M) DELAY R UNOUT

Y N
O VP or LOP F LAG

R U N L O O P
N

15 min** Ru n out

N Y
ICE FLAG OFF ICE F LAG ON TH1 or Tb <SP+T5

TH1 or Tb > SP+T6

N Y
CONDITIONING ROUT INE Fig. 5L Q UICK RE-ENTR Y PRESSURE RELEASE F ig.5Q CHANGE MODE

D1 (3M) RUNOUT

TH1 or Tb<SP+T5

D4 (5M) DELAY TRIGGER * COMPR. LED FLASH

D 21(10M) DELAY T RIGGER

MEMORIZ E O UTDOOR FAN SPEED

MEMORIZE ENERGY SETUP

TAD5068E.GFC

500ms

500 ms

Fig. 3 -TAC-404 - COOL MODE - MAIN F.C.

37

TAC-404

TAC-404 HEAT MODE - Main Flow Chart

ENTRY
BOTH COMPR. O FF PRESSURE RELEASE F ig. 6B

Software Switch SSW7 0 1 T1 +6oC -1oC +1oC T3 +5oC -2oC +0oC Install. UPPER LOWER BEACON BEACON

D27(10S) & D28(20S) DELAY TRIGGER

T H1 or Tb <SP+T3

N y

*CONSTANT 30 MINUTE

D23(2M) TRIGGER

RECOVER OUTD OOR FAN Fig. 6R

CHANG E MODE

RECOVER ENERGY SET-UP F ig. 6S

AN C SYSTEM

AN R

D31(15M)/30M* DELAY TRIGGER

D E-ICE ROUTINE Fig. 8

COMPR. OFF ROUTINE Fig. 6F CHANG E MODE D25(3M) & D26(10 M) DELAY TRIGGER COMPR. LED FLASH

R E S T L O O P

STAND BY

COMPR. ON ROUTINE F ig. 6A

D 31(15M) DELAY RUNOUT

PRESS. FAULT R OUTINE F ig. 7

PRESSURE F AULT

N Y
O VP or LOP or HOT FLAG

R U N L O O P

Y 15m*DEL AY RUNOUT N
T H1 or Tb >SP+T1

TH1 or T b<SP+T3

N Y
CONDITIONING ROUTINE F ig. 6L Q UICK RE-ENT RY PRESSURE RELEASE F ig. 6Q

ICE F LAG ON

D25(3M) RUNO UT

Y Y
TH1 or Tb >SP+T1

CHAN GE MODE

TAD50 85D.GFC

D29(10S) DELAY TRIGGER

D30 (5M) DELAY T RIGGER

D21 (10M) DELAY TRIGGER

MEMO RIZE OUTDOOR FAN SPEED

MEMORIZE ENERGY STATUS

Fig. 4- TAC-404 - HEAT MODE - MAIN F.C.

38

TAC-404

TAC-404 DRY MODE - Main Flow Chart

Software Switch SSW7 0 1 T5 -1oC -2oC T6 0oC -1oC T7 -3oC -4oC INSTALL.
ENTRY

UPPER/BEACON LOWER

BOTH COMPR. OFF

PRESSURE RELEASE Fig. 9B

D23(2 M) TRIGGER * COMPR. LED FLASH 500ms

TH1 or Tb<SP+T5

Y
500ms

CHANGE MODE

ANC

SYSTEM

ANL
R ECOVER ENERGY SET-UP Fig. 5S D1 (3M) & D2(3M) DELAY TRIGGER C HANGE MODE

R ECOVER OUTDOOR FAN Fig. 5R

D3(15 M) DELAY TRIGGER

STANDBY

COMPR. ON ROUTINE Fig. 9A

C OMPR. OFF ROUTINE Fig. 9E

R E S T L O O P

PRESS. FAULT ROUTINE Fig. 7

* COMPR. LED FLASH

PRESSURE FAULT

OVP or LOP FLAG

R U N L O O P

D3(15 M) DELAY R UNOUT

TH1 or Tb >SP+T6

ICE FLAG OFF

ICE FLAG ON

N
QUICK RE-ENT RY PRESS. RELEASE Fig. 5Q

D1(3M) RUNOUT

TH1 or Tb<SP+T5

D4 (5M) DELAY TRIGGER

D21(10M) DELAY TRIGGER

MEMORIZ E OUTDOOR FAN SPEED

MEMORIZE ENERGY SETUP

TAD5105D.GFC

Fig. 5 TAC-404 - DRY MODE - MAIN F.C.

39

TAC-404

TAC-404 FAN ONLY MODE - Main Flow Chart

ENTER

INDOOR FAN Fig 5E

CHANGE MODE Fig 5D

CHANGE MODE OR OFF

REV. VALVE OFF

ON

D24 (120S) ACTIVE

REV. VALVE OFF

tad5230d.gfc

Fig. 6 - TAC-404 FAN ONLY MODE ROUTINE

40

TAC-404

SLEEP - COOL & DRY MODES

ENTRY

(a)
N
SLEEP STATE Y

SP = NORMAL

SP=SP+SLEEP OFFSET*

EXIT

(b)

TAD5079D.GFC

Fig. 7 - TAC-404 - SLEEP ROUTINE COOL MODE & DRY MODE

41

TAC-404 SLEEP - HEAT MODE

ENTRY

(a)
N * SLEEP MODE Y

SP = NORMAL

SP = SP+HEAT OFFSET

* SLEEP MODE is automatically entered with the TIMER OFF function. EXIT

(b)

TAD5097D.GFC

Fig. 8 - TAC-404 - SLEEP ROUTINE F.C. HEAT MODE

42

TAC-404

HEAT MODR - DE-ICE flow chart

ENTRY MEMORIZE SETTI NGS D43(30S) & D44(40S) DELAY TRIGGER COMPR. OFF LED OFF A/C ON LED * FLASH

REV. VALVE ON

GRADUAL PRESSURE RELEASE

CHANGE MODE ROUTINE Fig.6D

N Y D43(30S) RUNOUT INDOOR FAN O FF OUTDOOR FAN OFF

REV. VALVE OFF

D44(40S) RUNOUT

D45(10M) TRIGGER

S YSTEM

ANL

ANC COMP. ON FULL COMP. START-UP ROUTINE Fig. 6W

TH3 >T74(20oC) N

I NDOOR FAN OFF

OUTDOOR FAN OFF

REV. VALVE OFF

"COOL"

CYCLE

CHANGE MODE ROUTINE FIG. 6D

D45(10M) RUNOUT

A /C ON LED * FLASH

COMP. ON

Y
D43(30S) DELAY TRIGGER COMPR.\S ON LED ON REV. VALVE ON CHAGE MODE ROUTINE FIG.6D OUTDOOR FAN HIGH

GRADUAL PRESS. RELEASE

A/C ON LED FLASH 0.5 * FLASH 1.2 SEC. TA D5104D.GFC N D43(30S) RUNOUT EXI T INDOOR FAN O FF

Fig. 9 TAC-400 - DE-ICE ROUTINE F.C. HEAT MODE

43

TAC-404

PRESSURE FAULT
ENTRY

A/C SYSTEM OFF

POWER LED FLASH

FAULT (LOP)

(OVP)

PRESS. LED ON (PRESS. FAULT)

PRESS. LED * FLASH

A/C LED OFF

* PRESSURE LED FLASH WAVEFORM ON SYSTEM STANDBY HIGH PRESS. OFF 0.5 ON OFF EXIT A/C = AIR Conditioner TAD5103D.GFC LOW PRESS. 0.5 0.5 sec.

Fig. 10 TAC-404 - PRESSURE FAULT ROUTINE

44

TAC-404

FILTER CHECK
ENTER (FROM INTERRUPT ROUTINE)

FILTER CNT

START FILTER CNT.

Y D46(250H) ELIPSED N FILTER CHECK LED FLASH RESET PROCEDURE N

FILTER CHECK LED OFF

EXIT

TAD5112D.GFC

Fig. 11 TAC-404 - FILTER CHECK ROUTINE

45

TAC-404

TH-1 & TH-2 THERMISTORS TEST

ENTER

THx * < -40oC

TH x >+85oC

TMR RESET

TMR ** ACTIVE

TMR TRIGGER

Y
TMR > 1min

THERMISTOR FAIL FLAG = 1

SYSTEM HALT AL L RELAYS OFF

INDICATORS: POWER FLASH COMPR. FLASH

TH1 = FAIL

PRESS. FLASH IMPEDANCE = OFF

N
PRESS. IND. OFF IMPEDANCE FLASH

OFF COMMAND

THERMISTOR FAIL FLAG = 0

TMR RESET

NOTES: * X = 1 ; 2.
** TMR -- LOCAL TIMER

EXIT
tad5229D.gfc

Fig. 12 - TAC404 - TH1 & TH2 THERMISTORS TEST ROUTINE

46

TAC-404

TH-1 & TH-2/3 Temperature to Resistance Conversion Table:

Temperature (C) -20 -19 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Temperature (F) -4.0 -2.2 -0.4 1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 30.2 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 Temperature Tolerance (C) 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 1.0 Temperature Tolerance (F) 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.8 Minimum Resistanc e (KW) 30.89 29.46 28.12 26.84 25.64 24.49 23.40 22.38 21.40 20.47 19.59 18.74 17.94 17.17 16.44 15.75 15.10 14.47 13.87 13.31 12.77 12.25 11.75 11.28 10.83 10.40 9.986 9.595 9.222 8.866 8.526 8.197 7.883 7.583 7.296 7.022 6.761 6.510 6.271 6.042 5.822 5.611 5.408 5.214 5.028 4.850 4.675 4.508 4.347 4.193 Mean Resistanc e (KW) 32.44 30.93 29.51 28.16 26.88 25.66 24.52 23.43 22.39 21.41 20.48 19.59 18.74 17.93 17.16 16.43 15.74 15.08 14.46 13.86 13.29 12.74 12.22 11.73 11.25 10.80 10.370 9.960 9.569 9.196 8.840 8.496 8.167 7.853 7.553 7.267 6.993 6.731 6.481 6.242 6.013 5.793 5.581 5.379 5.185 5.000 4.821 4.650 4.486 4.329 Maximum Resistanc e (KW) 34.05 32.45 30.94 29.51 28.15 26.87 25.66 24.50 23.41 22.38 21.40 20.45 19.56 18.71 17.90 17.13 16.40 15.71 15.05 14.42 13.83 13.25 12.70 12.18 11.68 11.21 10.76 10.33 9.921 9.530 9.157 8.797 8.453 8.125 7.812 7.513 7.227 6.954 6.693 6.444 6.205 5.975 5.755 5.544 5.343 5.150 4.968 4.793 4.626 4.466

Resistance Tolerance 3% ; B Value Tolerance 1%

47

TAC-404

TH-1 & TH-2/3 Temperature to Resistance Conversion Table (Continued):

Temperature (C) 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 Temperature (F) 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0 114.8 116.6 118.4 120.2 122.0 123.8 125.6 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6 172.4 174.2 Temperature Tolerance (C) 1.0 1.0 1.0 1.0 1.0 1.0 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.2 1.2 1.2 1.2 1.2 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.5 1.5 1.5 1.5 1.5 1.6 1.6 1.6 1.6 1.6 1.6 1.7 1.7 1.7 1.7 1.7 1.8 1.8 1.8 Temperature Tolerance (F) 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.2 2.2 2.2 2.2 2.2 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.5 2.5 2.5 2.5 2.5 2.5 2.7 2.7 2.7 2.7 2.7 2.9 2.9 2.9 2.9 2.9 2.9 3.1 3.1 3.1 3.1 3.1 3.2 3.2 3.2 Minimum Resistanc e (KW) 4.046 3.904 3.767 3.637 3.511 3.391 3.275 3.164 3.058 2.956 2.857 2.762 2.671 2.583 2.498 2.417 2.339 2.264 2.192 2.122 2.055 1.990 1.928 1.867 1.809 1.753 1.699 1.647 1.597 1.549 1.503 1.458 1.414 1.372 1.332 1.293 1.255 1.219 1.184 1.150 1.117 1.085 1.054 1.025 0.9958 0.9680 0.9411 0.9152 0.8900 0.8658 Mean Resistanc e (KW) 4.179 4.033 3.894 3.760 3.631 3.508 3.390 3.276 3.167 3.062 2.961 2.864 2.770 2.679 2.593 2.509 2.429 2.352 2.227 2.206 2.137 2.070 2.006 1.943 1.883 1.826 1.770 1.717 1.665 1.615 1.567 1.521 1.476 1.432 1.391 1.350 1.311 1.274 1.237 1.202 1.168 1.135 1.103 1.073 1.043 1.014 0.9861 0.9592 0.9331 0.9079 Maximum Resistanc e (KW) 4.312 4.163 4.020 3.884 3.752 3.626 3.505 3.389 3.277 3.169 3.066 2.966 2.870 2.777 2.688 2.602 2.520 2.441 2.364 2.291 2.220 2.151 2.085 2.021 1.959 1.900 1.842 1.787 1.734 1.683 1.633 1.585 1.539 1.494 1.451 1.409 1.369 1.330 1.292 1.256 1.221 1.187 1.154 1.122 1.091 1.061 1.032 1.004 0.9774 0.9512

Resistance Tolerance 3% ; B Value Tolerance 1%

48

TAC-404

Routines Detailed Functional Description:

(This section designated for the detailed understanding of the software routines operation). COOL MODE: The COOL MODE consists of entry procedure the 'RUN Loop' and 'REST Loop'. The entry procedure set (or verifies) that the compressor(s) is Off and enter the PRESSURE RELEASE ROUTINE for 10 sec. approximately. The TAC-404 system has one compressor and the TAC-400 (ANC models) two compressors: one small and one large. (The ANC system may run one of the compressors or both, but the startup for two compressors requires special procedure.) During normal operation, the TH-1 (intake/return air) thermistor switches between the RUN and REST loops depending on the incoming air (room) temperature. The PRESSURE RELEASE ROUTINE is not used during these switching cycles (it is used only upon entry to the COOL MODE for the first time). RUN LOOP: (The entry to the RUN Loop for the ANC is made via special routine that starts both compressors sequentially.) After switched to run, the 5 and 10 minute delays are triggered. The 5 minutes delay is used as the minimum compressor/s run period, the 10 minute delay is used to skip the LOW PRESSURE ROUTINE test for the first 10 minutes of compressor run. REST LOOP: When the room temperature as measured by the TH-1 (or received by the Beacon signal) reach the desired Set-Point temperature (and the corresponding offsets), the RUN Loop is exited and the system switched to REST Loop (Thermostat Stop/Temperature Brake). The REST Loop is entered after a 5 min. and 15 min. delays are triggered. The 5 min. delay is used as the 'minimum compressor rest period', while the 15 min. delay is the 'maximum compressor rest period' First, the REST Loop setting the compressor(s), reverse valve, outdoor fan motor and the compressor (COMPRESS) LED Off. In addition, it also checks for any request to quit the cool mode or Timer OFF demand to stop the system.

49

TAC-404

The 'INDOOR FAN ROUTINE' - sets the required indoor fan motor speed as per operator manual setting or automatic speed control (according to the room temperature). After the 5 minutes of the REST Loop, the compressor LED is set to flash to indicate that the REST Loop is controlled by the room temperature (TH-1 or Beacon signal and their corresponding offsets). If 15 minutes (the 'maximum compressor rest period') is reached, the system is switched to the RUN Loop - this in spite the fact that the room temperature did not rise (above the desired Set Point) to trigger the system to run. In addition, before the RUN Loop is entered, a CONDITIONING ROUTINE is scanned. This routine is activated on Auto Mode where the system may switch automatically between the Cool and Heat modes.

PRESSURE RELEASE ROUTINE (COOL MODE): The 'PRESSURE RELEASE ROUTINE' is used to discharge the system pressure build during compressor run. Failure to do so, may trip the compressor to over-load (protection) during the start-up trial (only if the start-up happens less than 5 minutes after the last compressor run). This routine is scanned only for the first entry to the Cool mode or upon power return following a power brake (Quick restart trial in Heat Pump models). Switching between modes require this routine each time the mode is re-entered. This routine is not active during normal compressor RUN-REST cycles (Loops). The routine is used also if during the 'minimum compressor rest period', there is a manual request (by mean of R/C) to change the desired Set Point and/or operation mode (to Heat). Then, if necessary, the re-entry will be via the 'PRESSURE RELEASE ROUTINE'. The routine is divided into two parts where the Reverse Valve is set to On and Off. During this routine: the compressor/s set/kept Off; the 'INDOOR FAN ROUTINE' scanned for IF (indoor fan motor) speed; the outdoor fan motor set/kept in High speed;

50

TAC-404

The indicators: POWER LED AIR CON LED FILTER LED COMPRESS LED IMPEDANCE LED PRESSURE LED On; On; On or Off (according to 'FILTER CHECK ROUTINE'); Off; per Power Failure Routines; per 'PRESSURE FAULT ROUTINE' and, OVP or LOP Routine

Upon completion, this routine is exited entirely.

Important Note: due to all the above mentioned, in COOLING ONLY A/C models with

software version below V1.51 you must connect the Reverse Valve (solenoid) - yellow wire (station number 3 on the indoor and outdoor terminal boards). For COOLING ONLY A/C models (when TAC-460 DIP Switch no. 3 is set to On) with the TAC-460 software version starting from V1.51, this routine is skipped and a 5 min. time delay is used between restarts.

FULL COMPRESSOR START-UP ROUTINE (COOL MODE): This routine controls sequential start-up for both compressors in TAC-400 (ANC) only. First, the Small compressor is turned On, and after 2 sec. delay, the Large compressor is started. During this time the indoor fan speed is controlled by the 'INDOOR FAN ROUTINE' while the outdoor fan speed is controlled by the 'NIGHT STATE ROUTINE'. Before exit, the Compressor LED (COMPRES) is switched to On (continuously) indicating that both compressors are running.

CHANGE MODE ROUTINE (COOL MODE): This routine checks if manual or Timer OFF function are set. This routine may branch the system: to Off or; to other than the current Cool mode; The manual demand is entered by the R/C. When the operator change the operating mode, the system leave the running mode and enter the new mode.

51

TAC-404 If Timer functions are active, this routine monitor the Timer flag and if the flag is Set (i.e. Timer OFF is demanded), the system is turned Off with all the last settings memorized including, MODE, FAN, SET-POINT TEMPERATURE etc. When no change is required, this routine is skipped. If a new mode or system Off is required, all the current system delays of the Cool cycle are cleared (as well as the Auto Energy settings in the ANC system).

INDOOR FAN ROUTINE (COOL MODE): The routine controls the indoor fan motor speed to one of the three speeds: Low, High or Turbo. The Low speed entry is automatically preceded with 0.5 second run at turbo speed. The routine has two branches: Manual setting - the fan motor speed is set by the operator (by means of the TAC-490 R/C). Auto setting - the fan motor speed depends on the room temperature (with the corresponding offsets) as measured by the TH-1 thermistor or derived from the Beacon signal (using the temperature values as received from the R/C). The routine switch to lower speeds without any delay based on the TH-1 (and the offsets), but once set, can not be increased for the 2 min. delay time (This delay is cancelled when the manual setting is used). 1. If TH-1 is higher than the SP by (not more than) 1.5C, the speed is Low. 2. If TH-1 is higher than the SP by more than 1.5C to 3C, the speed is High. 3. If TH-1 is higher than the SP by 3C or more, the speed is Turbo. (SP = Set Point = desired temperature.) COMPRESSOR OFF ROUTINE (COOL MODE): This routine sets and keeps the compressor(s) Off in the REST Loop (Thermostat Stop). For the first 5 min., the 'minimum compressor rest period', the following settings and routines are scanned: Compressor(s) set and kept Off; Reverse Valve kept Off; Outdoor fan motor set and kept Off; 'CHANGE MODE ROUTINE' scanned for any request to quit the Cool mode or Timer Off demand to stop the system;

52

TAC-404 'INDOOR FAN ROUTINE' - to set the required fan motor speed as per operator manual setting or automatic speed control (according to the room temperature), and; the compressor LED (COMPRES) is set to Off. After the 5 minutes, control of the compressor LED is set to flash as controlled in the REST Loop afterwards. INDOOR ANTI-ICE ROUTINE (COOL MODE): The 'ANTI-ICE ROUTINE' checks for ice accumulation on the evaporator (indoor) heat exchanger and run melting procedure if necessary. The ice detection is based on the TH-2 temperature. When TH-2 sense below -1C/30F (minus one Celsius/thirty Fahrenheit) temperature, the De-Ice Process is initiated; triggering the 90 sec. delay (maximum outdoor fan motor halt time) and turn Off the outdoor fan motor (the outdoor fan motor state is memorized). The halt of the outdoor fan motor cause the system to rise the evaporator temperature (and melt the accumulated ice). Next scan of this routine is when the outdoor fan is Off. Here the TH-2 temperature is checked for TH-2 > +5C/41F condition. The outdoor fan motor continues to be halted as long as the condition is not met or the halt time is less than the 90 sec.; otherwise, the outdoor fan motor is recovered (set to On). NIGHT STATE ROUTINE (COOL MODE): The 'NIGHT STATE ROUTINE' switches the outdoor fan motor to its Low speed during lower ambient temperatures as expected during nighttime. The routine is skipped if the outdoor fan is Off (during De-Ice Process - see 'INDOOR ANTIICE ROUTINE') or the TH-3 is disconnected. In the last case, the outdoor fan motor is set to High speed unconditionally. During normal operation, the outdoor fan motor is switched according to TH-3 temperature.

53

TAC-404

Controlling Outdoor Fan Motor (COOL MODE): TAC-404 supports 3 outdoor fan motor speeds. After air conditioner startup, the outdoor fan motor speed is always medium. Each speed change is executed no less then 2 minutes after the last change.

LOW PRESSURE (LOP) ROUTINE (COOL MODE): This routine detects "Low Pressure" in the evaporator (indoor), based on an insufficient temperature differential (TH-1)-(TH-2) due to lack of gas in the system. The routine is skipped for the first 10 min. from the RUN Loop entry. The differential threshold is depended on the number and size of compressors active during the routine scan. The following limits shall turn the Low Pressure flag to '1' (the temperature scale is in C/F degrees): If both compressors running or TAC-404 system If Large (2/3) compressor run (TAC-400 system only) If Small (1/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 6C/11F (TH-1)-(TH-2) < 4C/7F (TH-1)-(TH-2) < 2C/4F

This routine is used for Low cooling capacity detection (and protection). If none of these conditions is met, the Pressure LED is set to Off. The LOP flag is scanned in RUN Loop and if set for first time, the REST Loop is entered. The LOP flag remains set. Pressure Fault Conditions: If after the REST Loop, re-entry of the RUN Loop and the 10 min. run, the LOP conditions developed again, the Pressure Fault flag is set (in addition to the LOP flag). This condition shall switch the system to Stop. The Low Pressure Fault condition is indicated by: PRESSURE LED is set to On; POWER LED is flashing and; AIR CON LED is set to Off.

54

TAC-404

Recovery from the Low Pressure fault is done by sending Off to system and re-entry to On (by mean of TAC-490 R/C or 3-position slide switch). When the recovery is done by the R/C, it cancels the POWER LED flash and the system shall run again, but the PRESSURE Fault LED shall stay On (indicating that a Pressure fault occurred). When the recovery done by the 3-position slide switch, it will reset all LED's (including switching off PRESSURE LED).

OVER PRESSURE (OVP) ROUTINE (COOL MODE): The 'OVER PRESSURE ROUTINE' checks for pressure rise by means of TH-3 temperature. If Over Pressure conditions met, the OVP flag is set and the system is switched to Rest Loop. If the Over Pressure condition repeats, Pressure fault flag is set and the system operation is halted and PRESSURE LED (maintenance indicator) is set to On. The last indicates a Pressure fault condition. This routine is skipped when TH-3 is disconnected. The High Pressure is detected when: (TH-3) > 65C/149F (for rotary compressor: TAC-460 DIP Switch no. 2 is On) or; (TH-3) > 75C/167F (for reciprocating and scroll compressors: TAC-460 DIP Switch no. 2 is On). Then; For the first time the Over Pressure detected, the Pressure fault LED and the OVP timer are Off. This results in triggering the OVP timer and setting the OVP flag = 1. The last one is checked in the RUN Loop and switches the system to the REST Loop with the COMPRES LED Off (as in Thermostat Stop - so the user will see it as a temperature brake); After the system re-enter the RUN Loop, the OVP flag is reset and if the system do not develop the Over Pressure again within 3 min. (of running), the OVP timer and the Pressure fault LED are reset, thus, the initial conditions restored; If the Over Pressure condition is developed again within 3 min. (from the previous/first OVP detection (after the minimum rest completion), the Pressure fault flag is set. The last flag is checked in the RUN Loop and switch the system to Halt via the 'PRESSURE FAULT ROUTINE' where the Pressure fault LED is set to On;

55

TAC-404 The Over Pressure Fault condition is indicated by: PRESSURE LED is flashing; POWER LED is flashing and; AIR CON LED is set to Off. Recovery from the Over Pressure fault is done by sending Off to system and re-entry to On by mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the POWER LED flash, but the PRESSURE fault LED remain lit (indicating that a Pressure fault occurred). Note: Switching to other mode of operation will reset all flags, LEDs and timers in the 'OVER PRESSURE ROUTINE'.

SLEEP ROUTINE (COOL MODE): The 'SLEEP ROUTINE' is automatically initiated by the (R/C Sleep) TIMER STOP function. It allow temperature Set Point to be offset with time. This results in longer compressor Off intervals (and power saving).

CONDITIONING ROUTINE - GENERAL (AUTO HEAT/COOL MODE): A mode in which the A/C switches automatically the HEAT and COOL (and vice versa) operations. The selection is based on the previous status and room temperature variations. This AUTO mode can be selected manually either by the R/C or the 3-position slide switch on the TAC-460 Display Assy. On the entry to the AUTO mode, the initial decision to run the HEAT or COOL shall be based on the last, prior to the AUTO mode entry, operation mode; If within the last hour, the last operation mode was COOL, DRY or FAN ONLY, the Auto shall run COOL, or; If within the last hour, the last operation mode was HEAT, the Auto shall run HEAT, or;

56

TAC-404 If no run last at last hour, prior to the Auto selection, the initial selection between the COOL and HEAT run shall be made automatically as follows: If (TH-1) > (SP + 1C/2F) then set to COOL mode; If (TH-1) < (SP - 1C/2F) then set to HEAT mode; If (SP - 1C/2F) (TH-1) (SP + 1C/2F) then restore the last, COOL or HEAT, mode. If the last mode was set to COOL, DRY or FAN ONLY, the system is switched to COOL mode. If set from the R/C, all other present R/C parameters are executed in parallel (Temperature Set Point, Fan Motor speed, Timer etc.) If set by the 3-position slide switch, the initial conditions are activated as follow: FAN: TIMERs: Auto. Reset.

S.P. Temperature: 22C/72F.

AUTO-ENERGY ROUTINE (COOL MODE): This routine automatically adjust the Energy drived (only) in the TAC-400 (ANC) system, by selecting which of the compressors or both to be run. The selection depends on the current indoor fan motor speed and compressors that in run and the evaporating temperature in Cool mode (or condensing temperature in Heat mode).

57

TAC-404 HEAT MODE: The HEAT MODE consists of entry procedure the 'RUN Loop' and 'REST Loop'. The entry procedure set (or verifies) that the compressors are Off and enter the PRESSURE RELEASE ROUTINE for 10 sec. approximately. The TAC-404 system has one compressor and the TAC-400 (ANC models) two compressors: one small and one large. (The ANC system may run one of the compressors or both, but the startup for two compressors requires special procedure.) During normal operation, the TH-1 (intake/return air) thermistor switches between the RUN and REST loops depending on the incoming air (room) temperature. The PRESSURE RELEASE ROUTINE is not used during these switching cycles (it is used only upon entry to the HEAT MODE for the first time).

RUN LOOP: (The entry to the RUN Loop for the ANC is made via special routine that starts both compressors sequentially. After switched to run, the 5 and 10 minute as well as 10 and 20 sec. delays are triggered. The 5 minutes delay is used as the minimum compressor(s) run period, the 10 minute delay is used to skip the LOW PRESSURE ROUTINE test for the first 10 minutes of compressor run. The 10 and 20 sec. delays are used to delay the indoor fan start for the reciprocating or rotary compressors respectively. This avoids blow of chill (cold) air before the evaporator (indoor) coil temperature has been reached to 45C/113F (see also: 'INDOOR FAN ROUTINE'). REST LOOP: When the room temperature as measured by the TH-1 (or received by the Beacon signal) reach the Set-Point temperature (and the corresponding offsets), the RUN Loop is exited and the system switched to REST Loop (Thermostat Stop/Temperature Brake). The REST Loop is entered after 15 sec., 5 & 15 min. delays are triggered. The 15 sec. is used to delay the indoor fan motor stop (so the heating capacity is still supplied until the indoor coil temperature drops). The 5 min. delay is used as the 'minimum compressor rest period', while the 15 min. delay is the 'maximum compressor rest period'.

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TAC-404

First the REST Loop is setting the compressor(s), outdoor fan motor and the compressor (COMPRES) LED Off. The Reverse Valve is kept On as well as the indoor fan motor (see: 'INDOOR FAN ROUTINE'). In addition, it also checks for any request to quit the Heat mode or Timer OFF demand to stop the system. The 'INDOOR FAN ROUTINE' sets the required indoor fan speed as per operator manual setting or automatic speed control (according to the room temperature). Then, after the 15 sec., the above functions continue with the indoor fan Off for the next 5 min. (the 'minimum compressor rest period'). After the 5 minutes of the REST Loop, the compressor LED is set to flash to indicate that the REST Loop is controlled by the room temperature (TH-1 or Beacon signal and their corresponding offsets). If 15 minutes (the 'maximum compressor rest period') is reached, the system is switched to the RUN Loop - this in spite the fact that the room temperature did not fall rise (below the desired Set Point) to trigger the system to run. In addition, before the RUN Loop is entered, a CONDITIONING ROUTINE is scanned. This routine is activated on Auto Mode where the system may switch automatically between the Cool and Heat modes.

PRESSURE RELEASE ROUTINE (HEAT MODE): The 'PRESSURE RELEASE ROUTINE' is used to discharge the system pressure build during compressor run. Failure to do so, may trip the compressor to over-load (protection) during the start-up trial (only if the start-up happens less than 5 minutes after the last compressor run). This routine is scanned only for the first entry to the Heat mode or upon power return following a power brake (Quick restart trial in Heat Pump models). Switching between modes require this routine each time the mode is re-entered. This routine is not active during normal compressor RUN-REST cycles (Loops). The routine is used also if during the 'minimum compressor rest period', there is a manual request (by mean of R/C) to change the desired Set Point and/or operation mode (to Cool). Then, if necessary, the re-entry will be via the 'PRESSURE RELEASE ROUTINE'. The routine is divided into two parts where the Reverse Valve is set to Off and On. During this routine:

59

TAC-404

the compressor/s set/kept Off; the indoor fan motor is Off; the outdoor fan motor set/kept in High speed; The indicators: POWER LED AIR CON LED FILTER LED COMPRES LED IMPEDANCE LED PRESSURE LED On; On; On or Off (according to 'FILTER CHECK ROUTINE'); Off; per Power Failure Routines; per 'PRESSURE FAULT ROUTINE' and, OVP or LOP Routine

Upon completion of the 10 sec. approximately, this routine is exited entirely.

FULL COMPRESSOR START-UP ROUTINE (HEAT MODE): This routine controls sequential start-up for both compressors in TAC-400 (ANC) only. First, the Small compressor is turned On, and after 2 sec. delay, the Large compressor is started. During this time the indoor fan motor speed is kept Off, while the outdoor fan speed is set to High.

CHANGE MODE ROUTINE (HEAT MODE): This routine checks if manual or Timer OFF function are set. This routine may branch the system: to Off or; to other than the current Heat mode; The manual demand is entered by the R/C. When the operator change the operating mode, a flag for Change Mode Request is turned On. During scan of this routine, this flag is reset and if different than the running mode has been requested, the system leaves the running mode and enter the new mode. If Timer functions are active, this routine monitor the Timer flag and if the flag is Set (i.e. Timer OFF is demanded), the system is turned Off with all the last settings memorized including, MODE, FAN, SET-POINT TEMPERATURE etc.

60

TAC-404 When no change is required, this routine is skipped. If a new mode or system Off is required, all the current system delays of the Heat cycle are cleared (as well as the Auto Energy settings in the ANC system).

INDOOR FAN ROUTINE (HEAT MODE): The routine controls the indoor fan motor speed to one of the three speeds: Low, High or Turbo. The Low speed entry is automatically preceded with 0.5 second run at turbo speed. The routine starts with 10 sec. (for reciprocating or 20 sec for rotary type compressor) hold off of the indoor fan motor. Unless the TH-2 temperature rises above 45C/113F, the indoor fan motor shall be Off for that time. If the 10 sec. (or 20 sec.) elapsed or the TH-2 > 45C/113F, whichever comes first, the indoor fan motor shall be started and controlled by one of the two branches: Manual setting - the fan motor speed is set by the operator (by means of the TAC-490 R/C). Auto setting - the fan motor speed depends on the room temperature (with the corresponding offsets) as measured by the TH-1 thermistor or derived from the Beacon signal (using the temperature values as received from the R/C). The routine switch to lower speeds without any delay based on the TH-1 (and the corresponding offsets), but once set, can not be increased for the 2 min. delay time (This delay is cancelled when the manual setting is used).

COMPRESSOR OFF ROUTINE (HEAT MODE): This routine sets and keeps the compressor(s) Off in the REST Loop (Thermostat Stop). For the first 15 sec., the indoor fan motor continues to run. Then, for the 5 min., the 'minimum compressor rest period', the following settings and routines are scanned: compressor(s) set and kept Off; Reverse Valve kept On; outdoor fan motor set and kept Off; 'CHANGE MODE ROUTINE' scanned for any request to quit the Heat mode or Timer Off demand to stop the system; Indoor fan motor is set and kept Off; the compressor LED (COMPRES) is set to Off. 61

TAC-404

After the 5 minutes, control of the compressor LED is set to flash as controlled in the REST Loop afterwards.

OUTDOOR ICE CHECK ROUTINE (HEAT MODE): In Heat mode the TH-3 thermistor sense for ice accumulation on the outdoor (condenser) heat exchanger and run defrost procedure if necessary. The detection process counts for time temperature development. The detection process starts when TH-3 temperature falls below +3C/37F. Then, the ICE Timer start counting time. If the temperature rises back to the +3C/37F, before the ice has been detected (as described below), the ICE Timer is cleared and the process canceled. Ice is detected if one of the conditions is met: a. the (TH-3) < (-8C/18F) and 30 minute elapsed or; b. the (TH-3) < (-4C/21F) and 60 minute elapsed or; c. the (TH-3) < (-2C/28F) and 120 minute elapsed or; Upon ice detection, the DE-ICE request flag is set and when scanned in the RUN Loop, the system is entered to the DE-ICEING ROUTINE.

OUTDOOR FAN ROUTINE (HEAT MODE): This routine is scanned automatically during Heat mode RUN Loop within the COMPRESSOR ON ROUTINE. The routine try to reduce a high pressure developed in indoor unit (due to deviation in environmental conditions). If this control by OUTDOOR FAN ROUTINE fail, the system is further controlled by the OVER PRESSURE ROUTINE. The routine operation: The routine checks for high pressure in the evaporator unit by means of the TH-2 thermistor temperature. If high pressure condition met, i.e.: TH-2 > 55C/131F, the outdoor fan motor is stopped resulting in pressure drop. The outdoor fan motor halt is limited to 11 minutes.

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If the pressure drops (TH-2 53C/127F), the system shall gradually recover by entering the outdoor fan motor to Low speed for 10 minutes.

If the high pressure do not drop sufficiently, despite the outdoor fan motor halt, the system will be switched to REST Loop.

In addition, the outdoor fan motor High speed may be reduced to Low for TH-2 > 53C/127F (when the system deliver enough heat). If the Heat mode is exited, all delays are reset.

LOW PRESSURE (LOP) ROUTINE (HEAT MODE): This routine detects "Low Pressure" in the evaporator (indoor), based on an insufficient temperature differential (TH-2)-(TH-1) due to lack of gas in the system. The routine is skipped for the first 10 min. from the RUN Loop entry. The differential threshold is depended on the number and size of compressors active during the routine scan. The following limits shall turn the Low Pressure flag to '1' (the temperature scale is in C/F degrees): If both compressors running or TAC-404 system If Large (2/3) compressor run (TAC-400 system only) If Small (1/3) compressor run (TAC-400 system only) (TH-1)-(TH-2) < 6C/11F (TH-1)-(TH-2) < 4C/7F (TH-1)-(TH-2) < 2C/4F

This routine is used for Low heating capacity detection (and protection). If none of these conditions is met, the Pressure LED is set to Off. The LOP flag is scanned in RUN Loop and if set for first time, the REST Loop is entered. The LOP flag remains set. Pressure Fault Conditions: If after the REST Loop, re-entry of the RUN Loop and the 10 min. run the LOP conditions developed again, the Pressure Fault flag is set (in addition to the LOP flag). This condition shall switch the system to Stop.

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The Low Pressure Fault condition is indicated by: PRESSURE LED is set to On; POWER LED is flashing and; AIR CON LED is set to Off. Recovery from the Low Pressure fault is done by sending Off to system and re-entry to On (by mean of TAC-490 R/C or 3-position slide switch). When the recovery is done by the R/C, it cancels the POWER LED flash and the system shall run again, but the PRESSURE Fault LED shall stay On (indicating that a Pressure fault occurred). When the recovery done by the 3-position slide switch, it will reset all LED's (including switching off PRESSURE LED).

OVER PRESSURE (OVP) ROUTINE (HEAT MODE): The 'OVER PRESSURE ROUTINE' checks for pressure rise by means of TH-2 temperature. If Over Pressure conditions met, the OVP flag is set and the system is switched to Rest Loop. If the Over Pressure condition repeats, Pressure fault flag is set and the system operation is halted and PRESSURE LED (maintenance indicator) is set to On. The last indicates a Pressure fault condition. The high pressure is detected when: TH-2 > 75C/167F. For the first time the Over Pressure detected, the Pressure fault LED and the OVP timer are Off. This results in triggering the OVP timer and setting the OVP flag = 1. The last one is checked in the RUN Loop and switches the system to the REST Loop with the COMPRES LED Off (as in Thermostat Stop - so the user will see it as a temperature brake); After the system re-enter the RUN Loop, the OVP flag is reset and if the system do not develop the Over Pressure again within 3 min. (of running), the OVP timer and the Pressure fault LED are reset, thus, the initial conditions restored; If the Over Pressure condition is developed again within 3 min. (from the previous/first OVP detection (after the minimum rest completion), the Pressure fault flag is set. The last flag is checked in the RUN Loop and switch the system to Halt via the 'PRESSURE FAULT ROUTINE' where the Pressure fault LED is set to On;

64

TAC-404 The Over Pressure Fault condition is indicated by: PRESSURE LED is flashing; POWER LED is flashing and; AIR CON LED is set to Off. Recovery from the Over Pressure fault is done by sending Off to system and re-entry to On by mean of TAC-490 R/C or 3-position slide switch. When the recovery done by the 3-position slide switch, all flags, LEDs etc. are reset. When the recovery done by the R/C, it cancel the POWER LED flash, but the PRESSURE fault LED remain lit (indicating that a Pressure fault occurred). Note: Switching to other mode of operation will reset all flags, LEDs and timers in the 'OVER PRESSURE ROUTINE'.

SLEEP ROUTINE (HEAT MODE): The 'SLEEP ROUTINE' is automatically initiated by the (R/C Sleep) TIMER STOP function. It allow temperature Set Point to be offset with time. This results in longer compressor Off intervals (and power saving).

CONDITIONING ROUTINE (Switching from the Heat to Cool Mode): This routine applies when the Auto mode is run. See CONDITIONING ROUTINE - General for initial entry to Auto mode. The routine checks if the current Heat mode should continue or the system to be switched to Cool mode. If the system completed its REST Loop for over 15 min. without demand for Heat run, the CONDITIONING ROUTINE is entered. First the routine sets the indoor fan motor to Low speed for 2 min. If during this 2 minutes one of the conditions: (TH-1) (SP + T4) for Upper Installation or; (TH-1) < (SP + T3) for Lower Installation is met, the system continue the Heat mode cycle. Otherwise, the routine continue the indoor fan motor Low (speed) operation and scan the CHANGE MODE ROUTINE for the 2 minutes. 65

TAC-404

If the 2 min. run-out, and the above conditions were not met, the Cool mode request flag is set. Cool mode request flag cause mode change to Cool mode and reset all functions of the Heat mode. The A/C operation is switched to the Cool mode via the PRESSURE RELEASE ROUTINE. If for the lower installation, after the 2 min. period the temperature stay between: (SP + T4) > TH-1 (SP + T3)

the routine stop the indoor fan motor and check for change mode request only. T3 +5C -2C 0C T4 +4C +2C +3C Installation Upper Lower Beacon

ENERGY CHANGE ROUTINE (HEAT MODE): The routine is activated by the Energy Change flag (in TAC-400 system only) either manual (by R/C) or by the AUTO ENERGY ROUTINE. The routine modify the size or sets both of the compressor(s) to run: If both compressors are running, the routine immediately switch to Off one of the unwanted compressors; If one of the compressors are running, the routine branches to stop the compressor for 2 min. (two minutes rest loop). Then, remaining system pressure is released. Finally, the required compressor is switched On. If both compressors to be switched to On (Full Energy), the FULL COMPRESSOR START-UP ROUTINE is scanned. Note: In Heat mode, during the 2 min. rest in the ENERGY CHANGE ROUTINE, the indoor fan motor is stopped!

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TAC-404 AUTO-ENERGY ROUTINE (HEAT MODE): This routine automatically adjust the Energy drived (only) in the TAC-400 (ANC) system, by selecting which of the compressors or both to be run. The selection depends on the current indoor fan motor speed and compressors that in run and the condensing temperature in Heat mode (or evaporating temperature in Cool mode).

DE-ICE ROUTINE (HEAT MODE): The De-Ice routine is operated in Heat mode only. The routine is run to defrost ice accumulated on the condenser (outdoor) heat exchanger unit. The detection is done by the ICE-CHECK ROUTINE. Upon detection of ice, the system is forced temporarily to Cool cycle with the indoor fan motor Off. Note: During this routine operation, the AIR CON indicator LED flash. The routine initiates with triggering the 30 and 40 sec. delay timers. During the first 30 sec., the compressor, the outdoor and indoor fan motors are kept Off. The Reverse Valve remains On. This allow gradual pressure release; Next, the Reverse Valve is turned Off and for additional 10 sec. The compressor, the outdoor fan motor, the indoor fan motor and the Reverse Valve are all kept Off. This period stabilize the system before running into the de-icing process; After this additional 10 sec. (which is 40 sec. from the routine entry), the system enter the de-icing process by running the compressor in cooling cycle while the indoor and outdoor fan motors are stopped. This results in heating the condenser unit (relatively fast) and thus melting the accumulated ice. The process terminates either when the TH-3 temperature rise above +20C/68F or, after run-out of the 10 min. period - whichever comes first.

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TAC-404 DRY MODE ROUTINE: The Dry mode operation is similar to the Cool mode with the some exceptions such as: The indoor fan motor speed is set to Low unconditionally. Dry mode COMPRESSOR OFF ROUTINE (the indoor fan motor is set to Off unconditionally).

FILTER CHECK ROUTINE: This routine consists of 250-hour timer and an indication (FILTER) LED. When the counter completes the 250 hours, the FILTER red LED (on the TAC-460 Display Assy board) is set to lit. To turn the led Off and initialize the counter, the main 3-position slider switch should be set to OFF for 2-3 sec. (at least) and then to REMOTE (RMOT). The current accumulated time is saved in the systems EEPROM.

TH-1 & TH-2 Thermistors Check (Disconnection or Short Circuit): Thermistors are checked for disconnection or short circuit during the first 3 minutes of each compressor operation start and during every thermostat stop. The malfunction (disconnection or short circuit) must appear continuously for at least 1 minute in order to be identified by the TAC-404. After the first 3 minutes of compressor operation, if TAC-404 finds any problems with the TH-1 & TH-2 thermistors, the air conditioner continues to operate with the following default values: Mode / Thermistor Cooling Mode Heating Mode TH-1 30C 10C TH-2 10C 40C

If TAC-404 finds a TH-1 & TH-2 thermistor failure during thermostat stop or during the first 3 minutes of compressor operation, it shuts down the air conditioner.

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TAC-404 Line Low Voltage Protection: (Values in parenthesis refer to 115VAC types). The system will inhibit all output relays when line voltage fall below the following limits for over 10 seconds. The detection tolerance should not exceed 2V. 1. When the compressor run, if the line voltage fall below: 175V (98V1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or; 180V (100V1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or; Note: If the line voltage fall below 161V (82V) during the compressor run, the system should be stopped immediately (without any delay). 2. When the compressor off, if the line voltage fall below: 182V (102V1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or; 187V (103V1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or; In both cases, the POWER indicator LED shall flash indicating the power failure conditions. 3. The system shall be restored to its last operation or command if the line voltage sustain for more than 10.1 minute above the minimum values stated in (b) above. During compressor start-up the line voltage may fall for 4 sec. below: 150V (85V1V) RMS for Rotary Compressor (TAC-460 DIP Switch 2 is On) or; 161V (89V1V) RMS for Reciprocating Compressor (TAC-460 DIP Switch 2 is Off) or; Note: If the line voltage fall below 147V (83V) for 1 sec. during the compressor start-up, the system should be stopped immediately (without any delay). 5. If the voltage drop sustain for longer period, the compressor shall be stopped for 5 min. then after, re-entry the start-up operation. 6. After two consecutive failures to restart, the restart delay shall be increased to 10 min. This shall be indicated by flashing of the POWER LED on the display board. In addition, the maintenance indicators COMPRESS & IMPEDANCE shall lit. 1. After five consecutive failures to restart, the system shall go OFF automatically. Recovery from this Power Failure is done by sending Off command to system and re-entry to On (by mean of TAC-490 R/C or 3-position slide switch).

4.

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TAC-404 Line Over Voltage Protection: (Values in parenthesis refer to 115VAC types). This routine should run on interrupt basis. The routine shall inhibit all output relays when the power line voltage rise above stated limits: 1. During compressor run, if the line voltage rise above: 2624VRMS (134V2V) for 10 sec.; 2. During compressor rest, if the line voltage rise above: 2674VRMS (136V2V) for 10 sec.; In both cases, the POWER indicator LED shall flash indicating the power failure conditions. 3. The system shall recover to its last operation or command after the line voltage sustains below 267VRMS (136V2V) for 3 minutes.

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TAC-404 Electrical Characteristics

TAC-444 (Main): Description AC Power Frequency Internal Relays Output Voltage sensing accuracy Temperature sensing accuracy Step motor drive Output power to display Communication TAC-460 (Display): Description Power In Current consumption Microcontroller Current loop LEDs Memory Power consumption IR receiver IR receiving distance IR receiving angle Rated Value 8 - 19VDC ; 150mA. 400mA 10%. MC68HC05C9A Motorola. 20mA current loop via optocoupler. 7 3mm 10mCd, colored. 1K byte EEPROM with I2C communication. Average: 700mW. 38KHz, 910 - 960nm wavelength. 7m 15 from the center of the receiver. Rated Value 150VAC 267VAC 50Hz (or 60Hz) 12VDC 12%. 230VAC/50Hz (or 110VAC/60Hz) 2%. 8-bit A/D conversion with 12.5 mV per 1C accuracy. 4-pole + 2GRD 100mA each. 8 - 19VDC ; 150mA 20mA current loop via optocoupler, half duplex

TAC-490 (Remote Controller): Description Power Supply Power Consumption at Normal Operation Power Consumption, During Transmission mCU ROM A/D (Analog to Digital) Real Time Clock Accuracy LEDs Temperature Sensor Memory Retention Rated Value 2 alkaline batteries, type AAA (21.5VDC). 18mW average. 1.2W Epson on-board chip. 4K 12-bit. 6-bit converter. 1 min. per month. Two 5mm, 920 - 950nm wavelength. Accuracy of 1%, Updated every 30 sec. When replacing batteries, the R/C retain its memorized setting for at least 30 sec. (usually up to 2 or 3 min.) 71

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TAC-404 Advantages
1. 2. TAC-444 (Electronic Control power box) contains less wiring and fewer components. TAC-444 is used with all TAC-404 air-conditioner family members (only the display TAC-460 changes). There is a different control for TAC-400 (ANC) models (TAC-440 for indoor and TAC-420 for outdoor with communication between the indoor and outdoor units). 3. TAC-444 uses new EEPROM memory technology for recovering from power failure without requiring a backup battery. 4. 5. 6. 7. 8. 9. The TAC-404 can replace the ATEC-220 (see: "Replacing ATEC-220 with TAC-404"). Adds third outdoor fan motor speed (medium), for better control and power savings. I-FEEL function. Increases air conditioner performance. TAC-404 enables air conditioner operation in hostile EMI and RFI environments. TAC-404 enables 3 different time setting periods (each one with its own start and stop times). 10. TAC-404 provides a convenient sleep function timer. 11. New improved thermistors (TH-1, TH-2 and TH-3 sensors). 12. Improved (automatic) failure identification (according to the system, service and maintenance indication lamps). 13. Wider temperature control range. 14. Unique electronic automatic TE-2000 test equipment for the field technician. 15. Ability to control at once up to 1024 air conditioners by a PC with friendly to use software.

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Replacing ATEC-220 with TAC-404

When replacing an ATEC-220 with TAC-404 Electronic Control, the following components must be replaced/added always (as a complete system): 1. Electrical Box (including TAC-444 Electronic Control power box and its metal adapter). 2. Install Indoor Fan Motor connector to the TAC-444 via a special adapting harness (not needed in GFL-S models - same indoor motor as in GFL models). 3. Display Assy (TAC-460) for the specific air conditioner model. 4. Remote Controller (TAC-490). 5. Communication Cable (between the Electronic Control and the Display Assy). 6. Electrical Sticker TAC-404 for relevant model (see also note below). 7. User manual for the specific TAC-404 air conditioner model. Note: The lowest and the medium speed of the outdoor fan motor must be shorted in the evaporator Electrical Box (stations 4 and 5 on the TAC-444 Electronic Control power box).

INDOOR-OUTDOOR ELECTRICAL CONNECTION WHEN REPLACING ATEC-220 WITH TAC-404

INDOOR UNIT HIGH SPEED HEAT PUMP MEDIUM SPEED LOW SPEED COMPRESSOR 1 3 4 5 7 OUTDOOR UNIT BLACK BROWN YELLOW ORANGE RED BLUE WHITE PHASE (R) NEUTRAL PHASE (S) PHASE (T) 2 6 8 9
GREEN/YELLOW OUTDOOR SENSOR CABLE (TH-3)

1 2 3 4 5 6 7 8 9 10

HEATING ELEMENT 10

ORANGE PURPLE

For 3 Phase models, connect phase (S) and (T).

Always Connect the Electronic Control grounding to the evaporator coil, using screw, nut and toothed washer.

Refer to Tables 1A & 1B on the following page for relevant TAC-404 catalog numbers.

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Table 1A: TAC-404 Components 50Hz Models Cat. Nos.

Component Electronic Control Display Assy. - Cool - Heat Remote Controller Communication Cable Metal Adapter Metal Cover Sweep Motor Indoor Fan Motor Outdoor Fan Motor TNL-S (TFE-S) 51303504800 51303505300 51303504600 51303504410 51303521500 51304415000 none 51301300300 51301315000 See note 1A TNL-S 51303504800 51303505360 51303503760 51303504410 51303521500 51304414900 none 51301300300 See note 2A See note 3A GFL-S 51303504800 51303505310 51303503710 51303504410 51303521500 51304415100 none 51301300200 51301312900 See note 4A ANL-S 51303504800 51303503720 51303504410 51303520700 51304415200 51304415500 none See note 5A 51301314300 GNL-S 51303504800 51303503720 51303504410 51303520700 51304415200 51304415500 none See note 6A 51301314300

Note 1A: TNL-S 9,11,15 51301315100; TDL-S 11,15 - 51301314300. Note 2A: TNL-S 20,25,30 - 51301314900; TNL-S 35 - 51301314500. Note 3A: TNL-S 20 - 51301315100; TNL-S 25,30,35 - 51301314300. Note 4A: GFL-S 150 - 51301315100; GFL-S 200,250,275,300,400,500 - 51301314300; DGL-S 150,400 - 51301314300. Note 5A: ANL-S 35,50 - 51301315200; ANL-S 60 - 51301315300; ANL-S 75,85,80,90 - 51301315400. Note 6A: GNL-S 200,250 - 51301315600; GNL-S 300,400,500 - 51301315700 Table 1B: TAC-404 Components 60Hz Models Cat. Nos.
Component Electronic Control 115V 230V Display Assy. - Cool 115V 230V Heat 115V 230V Remote Controller C F Communication Cable Metal Adapter Sweep Motor Indoor Fan Motor Outdoor Fan Motor TNL-S (TFE-S) 51303504820 51303505330 51303503730 51303504410 51303505510 51303521500 51304415000 51301300300 51301352800 See note 1B TNL-S 51303504820 51303504800 51303505380 51303505360 51303503780 51303503760 51303504410 51303505510 51303521500 51304414900 51301300300 See note 2B 51301358300 GFL-S 51303504820 51303504800 51303505370 51303505310 51303503770 51303503710 51303504410 51303505510 51303521500 51304415100 51301300200 See note 3B See note 4B

Note 1B: TNL-S 1211,1215 - 51301352600; TDL-S 1211,1215 - 51301352900. Note 2B: TNL-S 2025,2030 - 51301352700; TNL-S 2035 - 51301352500. Note 3B: GFL-S 1515 - 51301352100; GFL-S 2020,2025,2027,2030,2040,2050 - 51301352200 Note 4B: GFL-S 1515 - 51301352600; GFL-S 2020,2025,2027,2030,2040,2050 & DGL-S 2040 (2 units)- 51301358300; DGL-S 1515 - 51301352900.

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TAC-404

Indicator Lamps Troubleshooting

Lamps Status 1
POWER flashes 10 seconds after A/C startup (with or without other signal lamps). POWER, COMPRES. and PRESSURE lamps flash. POWER, COMPRES. and IMPEDANCE lamps flash. POWER lamp flashes and PRESSURE is lit, AIR CON is Off. POWER and PRESSURE lamps flash, AIR CON is Off. FILTER is lit POWER & IMPEDANCE lamps flash, COMPRES. is lit. POWER lamp flashes, IMPEDANCE & COMPRES. lamps lit. AIR CON lamp flashes after A/C startup. POWER lamp flashes, IMPEDANCE & COMPRES. are lit before A/C startup. POWER lamp flashes, IMPEDANCE & COMPRES are lit. AIR CON is lit after A/C startup. POWER & AIR CON lamps lit, COMPRES lamp is flash.

Indication
Communication problem.

Corrective Action
Check connection between indoor (TAC-440) and outdoor (TAC-420) units (for TAC-400, ANC). Check connection between TAC-444 and TAC460 (for TAC-404). Check TH-1 for correct resistance. Check for proper connection between TH-1 and TAC-444. Replace TH-1 if necessary. Check TH-2 for correct resistance. Check for proper connection between TH-2 and TAC-444. Replace TH-2 if necessary. Check if the filters are clean. Check TH-1 & TH-2 for correct resistance. Check cooling system for normal operation. In Heat mode: Check if the evaporator is blocked (check if filters are clean). Check TH-2 (in Heating mode) or TH-3 (in Cool mode) for correct resistance. Check cooling system for normal operation. Clean all filters. Check power supply voltage. Check electrical connections. Replace TAC-444. Check power supply voltage. Check electrical connections. Replace TAC-444.

TH-1 failure.

TH-2 failure.

4 5

Low Pressure. High Pressure.

6 7 8

Filter cleaning. Low voltage. Voltage failure at startup.

High voltage.

Check power supply voltage. Check electrical connections. Replace TAC-444. Check power supply voltage. Check electrical connections. Replace TAC-444. This is normal operation when the A/C enters the thermostat stop, and the minimal halt period (5 min.) is passed. This indication will continue until the first thermostat demand or the maximal halt period (15 min.) will elapse.

10

High Voltage during compressor operation. Normal Operation

11

75

TAC-404

General Troubleshooting Chart

Note: Check for broken wires and loose cable lugs first! Warning: Always unplug the A/C before performing cleaning or maintenance activities.

Symptom 1
A/C fails to start.

Probable Cause
1. Power supply to unit not connected (POWER LED Off). 2. Fuse Blown (POWER LED Off). 3. ON/SEND has not been pressed.

Corrective Action
Check for proper connection of power plugs in wall socket. Reset automatic circuit breaker or replace line fuse. Press ON/SEND button on R/C, or use the AUTO 3-position slide switch Point (when R/C is not available).

4. A/C do not receive transmitted commands. 5. Electric supply wall socket is defective. 6. AUTO-OFF-REMOTE switch is set to Off. 1. The selected mode is on Fan Only, or on Cool when heating is desired.

Make sure that noting blocking the R/C transmission to the A/C display. Repair or replace wall socket. Slide the 3-position switch on the Display to REMOTE (RMOT) position. Check if the R/C is on the desired mode. If not, select the correct mode (refer to your User Manual). Also note that each 15 min. (max), the compressor will be switch on for 3 min. (at least). Observe the temperature setting on the R/C. Also note that each 15 min. (max), the compressor will be switch on for 3 min. (at least). See step 3 and/or step 4.

Only indoor fan ventilator works although cooling or heating is desired.

2. Temperature is set to a value which is too high (in Cool mode). 3. Faulty outdoor fan motor or other fault that cause compressor overload protection to cutout. 1. In Heat mode: Indoor fan motor blocked. 2. In Cool mode: system runs while evaporator Anti-Ice routine takes place. 1. Run capacitor of outdoor fan motor is burnt. 2. Winding of outdoor fan motor is shorted. 1. Overload safety device on compressor is cut out due to high temperature. 2. Compressor run capacitor is burnt. 3. Compressor winding shorted.

Only indoor fan motor and compressor working. Outdoor fan motor stopped. In Cool mode: high pressure, or; In Heat mode: outdoor coil freeze. Only indoor fan motor and outdoor fan motor are working. No cooling and/or heating take place.

Remove obstruction. Wait up to 90 seconds until Anti-Ice routine is completed. Replace outdoor fan motor run capacitor. Replace outdoor fan motor. Switch Off power and try again after one hour. Replace compressor run capacitor. Replace compressor.

76

TAC-404

General Troubleshooting Chart - Continued

Symptom 6
No air supply at indoor unit (compressor operates).

Probable Cause
1. Indoor fan motor is blocked or turns slowly.

Corrective Action
6. Check voltage. Repair wiring if necessary. 7. Check indoor fan wheel if tight on motor shaft. Tighten if necessary. Replace indoor fan motor capacitor. Replace indoor fan motor. Normal software delay (max. 20 sec.) Clean filters. Unit must be charged (according to the nameplate) after localizing the gas leak.

2. Indoor fan motor capacitor is burnt. 3. Indoor fan motor winding is burnt. 4. In Heat mode: delayed start for indoor fan motor. 5. Clogged air filters. Low Capacity. 1. Lack of refrigerant (will be accompanied by whistling noise); causes ice formation on the evaporator coil (in Cool mode). 2. Clogged air filters. A/C operates in De-Icing cycle.

9 10 11

In Heat mode: only compressor runs, outdoor and indoor fan motors are stopped. AIR CON indicator flashes. Water accumulates and overflows from evaporator drain pan. Water dripping from the condenser base (in Heat mode). R/C fail to active the prescribed functions.

Clean filters. Wait (max.) 10 min. until the A/C resumes to normal operation.

Drain pan pipe or hose is clogged or the spout of drain pan is clogged. Water drain outlet or the spout is clogged. 1. The 3-position slide switch on the A/C display is in AUTO or OFF position. 2. Faulty R/C settings.

Disassemble plastic drain-pipe from spout of evaporator drain pan. Flush with clean water. Open condenser cover, clean out water outlet, and clean the base inside thoroughly. Change the slider position to REMOTE (RMOT). 1. If R/C symbols respond to the commands correctly, check the A/C ID Code (Standard or Alternative). Refer to "Changing A/C ID Code" and to R/C DIP switch 3 setting. 2. If Cool commands are OK, but Heat symbol is skipped on LCD, refer to R/C DIP switch 7 setting.

3. R/C low battery. 4. IR detector.

3. Replace R/C. Replace R/C batteries. Try shorter distance between R/C and A/C. If no respond, replace IR detector.

77

TAC-404

General Troubleshooting Chart - Continued

Symptom 12
The A/C is interfered by other R/C or our R/C interfering other instruments. In Cool mode: the unit (compressor) does not start.

Probable Cause
Common IR Code.

Corrective Action
Modify the R/C IR transmission code. Refer to "Changing A/C ID Code" and to R/C DIP switch 3 setting at this manual. Replace TH-3 sensor. Replace TH-3 Extension Cable.

13

1. Faulty TH-3 (outdoor) sensor. 2. Faulty TH-3 Extension Cable (between indoor and outdoor).

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TAC-404

TAC-444 BLOCK DIAGRAM

TAC-444 Electronic Control

Line Filter

Transformer

Input Power

Testing Power Line

Indoor Fan Motor 3 Speed

Outdoor Fan Motor 3 Speed Compressor Reverse Valve

R e l a y s

Relays

TH-1 TH- 2 TH-3 Heater

Comm. + Power

Relays Control TH's Read T H's Read Line Power

Step Motor

TAC-460
Main Software Controller
Optic. Comm. TAC 490
Remote Controller

79

TAC-404

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 230V/50Hz

TIME DELAY FUSE or CIRCUIT MAIN SWITCH BREAKER

INDOOR UNIT 1 3 4

OUTDOOR UNIT BLACK BROWN YELLOW GRAY/ORANGE RED BLUE WHITE 1 2 3 4 5 6 7 8 9 ORANGE GREEN/YELLOW
OUTDOOR SENSOR CABLE (TH-3)

HIGH SPEED PHASE (R) HEAT PUMP MEDIUM SPEED LOW SPEED NEUTRAL COMPRESSOR

230V 1Ph 50Hz

5 7 10 ~ R N 2 6 8 9

10

HEATING ELEMENT

Power Wires - 2.5 mm2 (12 AWG) Control Wires - 0.75mm2 (18 AWG)

TAC-404 FIELD CONNECTION - 3 PHASE MODELS, 380V/50Hz

INDOOR UNIT HIGH SPEED HEAT PUMP MEDIUM SPEED LOW SPEED 1 3 4 5 OUTDOOR UNIT BLACK BROWN YELLOW GRAY/ORANGE RED BLUE WHITE ORANGE PURPLE ORANGE GREEN/YELLOW
OUTDOOR SENSOR CABLE (TH-3) All wires - 1.5mm2
MAIN SWITCH

1 2 3 4 5 6 7 8 9 10

~ R
380V 3Ph 50Hz

COMPRESSOR 7 HEATING 10 ELEMENT PHASE (R) NEUTRAL PHASE (S) PHASE (T) 2 6 8 9

N ~ S ~ T

TIME DELAY FUSE or CIRCUIT BREAKER

80

TAC-404

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 115V/60Hz

INDOOR UNIT 1 3 4 5 7 10 RED BLUE WHITE OUTDOOR BLACK BROWN YELLOW

GREEN/YELLOW
OUTDOOR SENSOR CABLE (TH-3)

TAC-404 FIELD CONNECTION - 1 PHASE MODELS, 230V/60Hz

INDOOR UNIT HIGH SPEED HEAT PUMP 1 3 4 LOW SPEED 5 RED BLUE WHITE OUTDOOR UNIT BLACK BROWN YELLOW 1 2 3 4 5 6 7 8 9 ORANGE GREEN/YELLOW
OUTDOOR SENSOR CABLE (TH-3) Power Wires - 12 AWG Control Wires - 14 AWG)
TI ME DELAY FUSE or CIRCUIT BREAKER MAIN SWITCH

~ R

230V 1Ph 60Hz

COMPRESSOR 7 HEATING 10 ELEMENT PHASE (R) NEUTRAL 2 6 8 9

10

81

TAC-404 Table 2A: ATEC-220 Versus TAC-404 Air Conditioner 50Hz Model Names:
(OLD NAME) ATEC-220 * Model Name
TFE-11H TFE-15H DFE-11H DFE-15H TNL-20H TNL-25H TNL-30H

(NEW NAME) TAC-404 * Model Name

Comments
model (also named TFE-S9H) Also named TFE-S11H Also named TFE-S15H Also named DFE-S11H Also named DFE-S15H

TNL-S9H New TNL-S11H TNL-S15H TDL-S11H TDL-S15H TNL-S20H TNL-S25H TNL-S30H TNL-S303H TNL-35H TNL-S35H TNL-S353H GFL-150H GFL-S150H GFL-200H GFL-S200H GFL-2003H GFL-S2003H GFL-250H GFL-S250H GFL-2503H GFL-S2503H GFL-275H GFL-S275H GFL-2753H GFL-S2753H GFL-300H GFL-S300H GFL-3003H GFL-S3003H GFL-400H GFL-S400H GFL-4003H GFL-S4003H GFL-500H GFL-S500H GFL-5003H GFL-S5003H DGL-11/250H DGL-S11/250H DGL-150H DGL-S150H DGL-400H DGL-S400H DGL-4003H DGL-S4003H GNL-200H GNL-S200H GNL-250H GNL-S250H GNL-2503H GNL-S2503H GNL-300SH GNL-S300H GNL-S3003H GNL-400SH GNL-S400H GNL-4003SH GNL-S4003H GNL-5003H GNL-S5003H DNL-400H DNL-S400H DNL-4003H DNL-S4003H ANL-35H ANL-S35H ANL-353H ANL-S353H ANL-50H ANL-S50H ANL-503H ANL-S503H ANL-S60H ANL-603H ANL-S603H ANL-753H ANL-S753H ANL-853H ANL-S853H ANL-803H ANL-S803H ANL-903H ANL-S903H DNL-50H DNL-S50H DNL-503H DNL-S503H DNL-50/400H DNL-S50/400H DNL-503/4003H DNL-S503/4003H For Cooling Only Models, the Suffix 'C' replaces H For Electric Heater Models, the Suffix HDE replaces H.

New Model New Model

New Model

New model

82

TAC-404

Table 2B: ATEC-220 Versus TAC-404 Air Conditioner 60Hz Model Names:
(OLD NAME) ATEC-220 * Model Name (NEW NAME) TAC-404 * Model Name
Also Also Also Also

Comments
named named named named TFE-S1211H TFE-S1215H DFE-S1211H DFE-S1215H

TFE-1211H TNL-S1211H TFE-1215H TNL-S1215H DFE-1211H TDL-S1211H DFE-1215H TDL-S1215H TNL-2025H TNL-S2025H TNL-2030H TNL-S2030H TNL-2035H TNL-S2035H GFL-1515H GFL-S1515H GFL-2020H GFL-S2020H GFL-2025H GFL-S2025H GFL-2027H GFL-S2027H GFL-2030H GFL-S2030H GFL-2040H GFL-S2040H GFL-2050H GFL-S2050H DGL-1515H DGL-S1515H DGL-2040H DGL-S2040H For Cooling Only Models, the Suffix 'C' replaces H For Electric Heater Models, the Suffix HDE replaces H.

83

TAC-404

Bill Of Material (BOM) - TAC-444 (Main)

No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. Item CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR TRIMPOT DIODE DIODE TVS TRANSISTOR VARISTOR IC UNDERVOLTAGE SENSOR IC VOLTAGE REGULATOR Specification 33PF 100NF 10uF/16V 47uF/16V 1000uF/35V 100uF/25V 2.25KW 10W 1/4W 22W 150W 1MW 3.3KW 4.7KW 1.0KW 5.1KW 1% tol 2.2KW 100KW 249W 1.96KW 68W 330W 1K 3362P-1-502 1N4148 1N4004 SA12CA 12V/500W KTC3875Y 15G561K MCU PIC16C73A-04/SO RESET PST 7043P RESET KIA 7043P MC1416D KID65004AF LM78L05 ACZ MC7805C Package RC0805 RC0805 3x5mm 6,3x5mm * * RC0805 * RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 * SOT-23 DO-41 59-04 SOT-23 * SOIC-28L TO-92 SOIC-16 TO-92 Qty. 2 8 3 1 2 1 1 1 2 1 3 1 1 1 3 5 2 2 1 1 1 1 1 12 4 1 1 1 1 2 1 Manufacturer SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS PHILIPS/SAMYOUND PHILIPS/SAMYOUND PHILIPS/SAMYOUND PHILIPS/SAMYOUND SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS SAMSUNG/ PHILIPS BOURNS TEMIC/RONH TEMIC/LITEON SEMTECH/ MOTOROLA N.S./KEC MARCON/PHILOS MICROCHIP MITSUMI KEC MOTOROLA KEC NATIONAL MOTOROLA Reference C1,C2 C3, C7, C8, C10, C12, C15, C17, C18 C4, C5, C6 C13 C14, C16 C9 R22 R25 R19, R20 R15 R30, R31, R32 R16 R1 R3 R6, R7,R8 R2, R4, R9, R10, R11 R17, R18 R21, R29 R28 R27 R12 SVR1 D1 D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D15 TZ1, TZ2, TZ3, TZ4 Q1 TNR1 U1 U2 U3, U8 U5

84

TAC-404

Bill Of Material (BOM) - TAC-444 (Main) - Continued

No. 32. 33. 34. 35. 36. 37. 38. Item VOLTAGE REFERENCE OPTOISOLATOR CERAMIC RESONATOR RELAY RELAY BRIDGE DIODE FERRITE Specification LM317T KA317 SFH6156-3 3.6864MHZ 1%TOL JQ1AP-DC12V JW1FSN-DC12V W06G, 1.5A Q5BRID 8x7x15H5 +3wire turns 2943666671 2944666671 TO4293A,115/230V, 12VAC, 60/50Hz,10VA,T75 AR-623PT-4 RJ11 39-28-1023 5566-02A 22-04-1061 5045-06A 39-28-1063 5566-06A 39-28-1103 5566-10A 39-01-2060 5557 WIRE AWG 18 6 POLE FEMALE WIRE AWG 18 HEAT SINK Package TO-220 SO-4 HC49/S * * * * * * EI-48 * * * * *
Cat. No. 51307910700 Cat. No.51302052900 Cat. No. 51307910800

Qty. 3 2 1 2 6 1 1

Manufacturer NATIONAL SAMSUNG SIEMENS MURATA/CRYSTEK MATSUSHITA MATSUSHITA DELTA/LITEON TDK FAIR-RITE FAIR-RITE A.M.C. ARIN MOLEX MOLEX MOLEX MOLEX MOLEX METALLUK DAE-CHUCK HAE-DONG HAE-DONG HYUND-DAE HYUND-DAE HYUND-DAE

Reference U4, U7, U6 ISO1, ISO2 X1 RL1, RL2 RL3, RL4, RL5, RL6, RL7, RL8 BD1 FER1

39. 40. 41. 42. 43. 44. 45. 47 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61.

TRANSFORMER CONNECTOR WAFER WAFER WAFER WAFER FEMALE PLUG POWER HARNESS TERMINAL BLOCK CONTROL HARNESS HEAT SINK CASE TOP CASE BOTTOM CONTROL BOX LABEL CONTROL LABEL TERM.INDICATION LABEL STICKER STICKER STICKER SCREW SCREW PCB

1 1 4 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 3 3 1

T2 CON1 CON2, CON3, CON4, CON9 CON7 CON5, CON8 CON6

*
Cat. No. 51301275200 Cat. No. 51301275100

[for U4,U7]

Sweep,TH3,2,1,HD,DP Indoor, Outdoor, PWR 1,3,4,5,7,10 SERIAL NO QA CPU VERSION BTS-2 M3x10 3.5x16 TAC-444

Cat. No. 51302510027 Cat. No. 51302510028 Cat. No. 51302510030

BU-CHUN BU-CHUN SEIIL/HITECH KYODEN

85

TAC-404

PCB Placement - TAC-444 (Main)

86

TAC-404

Bill Of Material (BOM) - TAC-440 (Indoor TAC-400)

No. 1. 2. 3. Item IC IC IC IC IC IC IC IC IC IC IC Specification MCU PIC16C71-04/SO ULN2004D MC1416D MC74HC175D 74HC175D HD 74HC175D LM4040 CIM-5 OPTOISOLATOR SFH 6156-3 PST 7043 TC54VN4302EZB713 KA78LO5 Package SOIC-18 SO-16J SOIC-16 SO-16 SO-16 SOT-23 SO-4 MMP-3P SOT-23 TO-92 Qty. 1 1 2 Manufacturer MICROCHIP SGS-THOMSON MOTOROLA MOTOROLA PHILIPS HITACHI N.S. SIEMENS MITSUMI TELCOM SAMSUNG Reference U1 U3 U5,U6

4. 5. 6. 7. 8.

1 2 1 1

REF1 ISO1,ISO2 U2 U4

87

TAC-404

Bill Of Material (BOM) - TAC-440 (Indoor TAC-400) - Continued

No. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. Item CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RELAY RESONATOR FUSE FUSE HOLDER VARISTOR VARISTOR VARISTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR FILTER FILTER Specification EL SRE 10/25 EL SRE 47/16V EL SRA100/16V 10nFx2/250V AC SCE 3G 332K 12BS ; 3,3nF 100C ; 10 220C ; 22 151C ; 150 391C ; 390 681C ; 680 332C ; 3.3K 472C ; 4.7K 222C ; 2.2K 104C ; 100K 680C ; 68 5101 ; 5,1K 1961 ; 1,96K 471C ; 470 2490 ; 240 MF 10 1/4W JW1FSN-DC12V CSA 4.00MG 6.3A, 20X5 FC51B TNR 15G 471K INR 14D471K CNR 14D 471K AR-623PT-4 / 95003-2641 5566-02A(210) ; 39-28-1023 5566-04A(210) ; 39-28-1043 5566-06A(210) ; 39-28-1063 5566-10A(210) ; 39-28-1103 5045 ; 22-04-1031 5045-06A ; 22-04-1061 UU-1116(39MH) LB-3140-LF(39MH) Package 5X5 T 2.5 6,6X5 T 2.5 6,6X7 T 2.5 * * RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 * * * 50T * * * * * * * * * * * * * Qty. 2 1 1 1 2 4 2 1 1 1 1 4 2 2 1 2 1 1 1 1 4 1 1 2 1 Manufacturer SAMYOUNG SAMYOUNG SAMYOUNG PHILIPS SAMHWA SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG CHOYANG MATSUCHITA MURATA SAMJU SAMJU MARCON ILJIN PHILOS ARIN MOLEX MOLEX MOLEX MOLEX MOLEX MOLEX LEAP LINKCOM Reference C4,C5 C 10 C 14 CX1 CY1,CY2 R20,R21,R23,R24 R10,R11 R15 R14 R19 R16 R1,R27,R28,R31 R5,R6 R7,R8 R17 R3,R4 R30 R32 R29 R25 RL1,RL2,RL3,RL4 Y1 F1 TNR1

46. 47. 48. 49. 50. 51. 52. 53. 54.

1 3 1 1 1 1 1 1 1

CON1 CON2,CON3,CON4 CON7 CON5 CON6 CON9 CON8 L1 FB1

88

TAC-404

Bill Of Material (BOM) - TAC-440 (Indoor TAC-400) - Continued

No. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. Item TRANSMORMER TVS SENSOR SENSOR CASE CASE CASE BOLT BOLT BOLT NUT WASHER PCB Specification E142 129F/7../.12 2X12V5.0VA (44237) SA12CARL 12V/500W TAC-1000C-502AT(TH1) TAC-1000C-502AT(TH2) STEEL UPPER(TAC-420) STEEL COVER(TAC-420) FUSE CLIP(TAC-440) B.S HEXA 5/30X1 PST-2 M3X6 NO CUTTING PST-2 M3X8 NO CUTTING B.S 5/32X8X3.2T TOOTH-LOCK 5/32 TAC-420-A Package * 59-04 * * Qty. 1 4 1 1 1 1 1 1 1 1 1 1 Manufacturer EICHHOFF MOTOROLA DONGKWANG DONGKWANG HAESUNG HAESUNG HAESUNG BOWON BOOCHON BOOCHON BOWON BOWON SEIL Reference T1 TZ1,TZ2,TZ3,TZ4

89

TAC-404

PCB Placement - TAC-440

90

TAC-404

Bill Of Material (BOM) - TAC-420 (Outdoor TAC-400)

No. 1. 2. 3. Item IC IC IC IC IC IC IC IC IC IC IC IC IC IC TRANSISTOR TRANSISTOR TRANSISTOR DIODE DIODE DIODE BRIDGE DIODE BRIDGE DIODE BRIDGE DIODE CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR Specification MCU PIC16C71-041/SO KA317 LM317T KA78L05 LM78L05 ACZ NJM78L05 KIA78L05 PST 7043 KIA7043P TC54VN4302EZB713 ULN2004D(SMD) MC1416D(SMD) LM4040 ,CIM-5 OPTOISOLATOR SFH 6156-3 KTC3875 CHIP C8753SGR CHIP C3875BL POWER 1N4004 POWER 1N4004 SWITCH 1N4148 W06M W06M W06G SCE 2G 332K 12BS 3.3nF EL SMS 1000/35 EL SMS 10/25 EL SMS 47/16V 10nFx2/250V AC CL 21B 101K 100pF CL 21B 104K 100nF 151C 150 681C 680 222C 2.2K 102C 1K 332C 3.3K Package SOIC-18 TO-220 TO-220 TO-92 TO-92 TO-92 TO-92L MMP-3P TO-92 TO-92 SO-16J 648-05 SOT-23 SO-4 SOT-23 SOT-23 SOT-23 DO-41 DO-41 SOT-23 RB-15 RB-15 BS * * * * RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 Qty. 1 1 1 Manufacturer MICROCHIP SAMSUNG N.S. SAMSUNG N.S. JRC KEC,N.S. MITSUMI KEC,N.S. TELCOM SGS-THOMSON MOTOROLA N.S. SIEMANS KEC,N.S. KEC,N.S. KEC,N.S. DC COMPONENT DELTA TELEFUNKER DELTA DC COMPONENT LITEON SAMHWA SAMYOUNG SAMYOUNG SAMYOUNG PHILIPS SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG Reference U1 U5 U4

4.

U2

5. 6. 7. 8.

1 1 2 1

U3 REF1 ISO1,ISO2 Q1

9. 10. 11.

6 1 1

D1,D2,D3,D4,D5,D7 D6 BD1

12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.

2 1 2 1 1 2 5 1 1 4 1 1

CY1,CY2 C6 C4,C10 C9 CX1 C1,C2 C3,C5,C7,C8,C11 R4 R8 R10,R11,R12,R14 R13 R5

91

TAC-404

Bill Of Material (BOM) - TAC-420 (Outdoor TAC-400) - Continued

No. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. Item RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RELAY RELAY RESONATOR FUSE FUSE HOLDER VARISTOR VARISTOR VARISTOR TERMINAL TRIM POT CONNECTOR CONNECTOR CONNECTOR CONNECTOR FILTER FILTER FILTER TRANSMORMER TVS SENSOR SENSOR SUPPORT CABLE HARNESS CASE CASE TAPE PCB Specification 391C 390 472C 4.7K 220C 22 5101 5.1K 1961 1.96K 2490 240 JW1FSN-DC12V JQ1AP-DC12V CSA 4.00MG 6.3A, 20X5 FC51B TNR 15G 471K INR 14D471K CNR 14D 471K GP881206, FASTON 6.3 RESISTOR SEMI 3323P-1502/ T93YA,5K 5566-02A(210) 39-28-1023 5566-04A(210) 39-28-1043 5566-06A(210) 39-28-1063 5566-10A(210) 39-28-1103 UU-1116(39MH) LB-3140-LF(39MH) BEAD BFD 3565 R2F E130-Y9F/7../12 2X12V2.5VA SA12CARL 12V/500W TAC-1000C-502AT(TH1) TAC-1000C-502AT(TH2) DABS 6R GROMMET EDGING GEE36F-C TAC-350 STEEL UPPER(TAC-420) STEEL COVER(TAC-420) SHOCK ABSORBER TAC-420-A Package RC0805 RC0805 RC0805 RC0805 RC0805 RC0805 * * * 50T * * * * TAB#250 * * * * * * * 3.5X6.5 * 59-04 * Qty. 1 1 2 2 1 1 3 3 1 1 2 1 Manufacturer SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG SAMSUNG MATSUCHITA MATSUCHITA MURATA SAMJU SAMJU MARCON ILJIN PHILOS KET BOURNS MOLEX MOLEX MOLEX MOLEX LEAP LINKCOM SAMHWA EICHHOFF MOTOROLA DONGKWANG DONGKWANG DONGA PANDUIT Reference R3 R1 R6,R7 R2,R9 R18 R17 RL1,RL2,RL3 RL4,RL5,RL6 Y1 F1 TNR1

36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54.

2 1 3 2 1 1 1 1 1 1 1 1 1 5 1 2 1 1 1 1

FST1,FST2 SVR1 CON1,CON2,CON7 CON4,CON8 CON5 CON6 FL1 FB1 T1 TZ1

DAESUNG DAESUNG SEIL

92

TAC-404

PCB Placement - TAC-420

93

TAC-404

Bill Of Material (BOM) - TAC-460TF (TNL-S9-15)

No. 1. 2. 3. 4. 5. 6. Item IC IC IC IC IC TRANSISTOR TRANSISTOR TRANSISTOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESONATOR TVS BUZZER LED Specification MCU MC68HC705C9AFN [MC68HC705C9FN] EEPROM 24LCO8B/SN 2.5V OPTOISOLATOR SFH6156-3 IC RESET PST 7043MT LM7805CT KA7805 KTC3875Y (ALY) C3875SGR (ALG) C3875BL (ALL) CL 21B 300JBNC,30PF CL 21B 102KBNC,1NF CL 21B 104KBNC,100NF EL SRJ 100/16 475C 4M7 472C 4K7 152C 1K5 102C 1K 332C 3K3 220C 22R 151C 150R 331C 330R 100C 10R 20K 22K CSAC4.00MGC SMT SA12CARL 12/500W BM-15A D17-40BCP SLR-34VR [RED] Package PLCC-44 8PIN-SOIC SO4 MMP-3P TO-220(T) SOT-23 SOT-23 SOT-23 RC0805 RC0805 RC0805 6.3X7 T 2.5 RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J * * * * 3mm Qty. 1 1 2 1 1 2 Manufacturer MOTOROLA MICROCHIP SIEMENS MITSUMI N.S. SAMSUNG K.E.C. N.S. N.S. SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS PHILIPS/SAMYOUNG SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS MURATA SEMTECH/MOTOROLA BUJEON D&B ROHM/LITEON Reference U1 U3 ISO1,ISO2 U2 U4 Q1,Q2

7. 8 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21 22. 23. 24. 25

2 5 2 1 1 10 3 1 2 2 1 1 1 1 1 1 1 1 2

C1,C2 C6,C7,C8,C9,C10 C3,C4 C5 R1 R2,3,20,21,23,24,26,27,28,29 R9,10,11 R12 R13,R19 R14,R15 R18 R16 R17 R30 R31 Y1 TZ1 BZ1 D5,D7

94

TAC-404

Bill Of Material (BOM) - TAC-460TF (TNL-S9-15) - Continued:

No. 26. 27. 28. Item LED SWITCH DIP SWITCH Specification SLR-34MG[GREEN] SLIDE JSS 2301 S060 EPG, 4 POLE DPL-04 , 4 POLE DA-04 , 4 POLE PIANO KSP-04H AR-623PL-4 /95001-2641 header S 7B-PH-K (7pin) housing PHR-7 contact SPH-002T-P0.5S SNAP DASR335 IR Connector Wire, 24AWG U.L.Style1015 7x85mm 12mm SERIAL NO. CPU VERSION QA TAC-460TF Package 3mm * DIP8 &* * * * * * * * Qty. 1 1 1 Manufacturer ROHM/LITEON JEIL/AUGAT EGE APEM APEM KOREA OTAX ARIN/MOLEX JST JST JST DONG-A/BUCHUN HARNESS Reference D6 SW1 S1

29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39.

CONNECTOR CONNECTOR

RIVET HARNESS L.E.D. HOLDER STICKER STICKER STICKER PCB

1 1 1 7 1 1 3 1 1 1 1

CON1 CON2

D5,D6,D7

SEIL/HITECH-KYODEN

95

TAC-404

Bill Of Material (BOM) - TAC-460TF IR Detector (TNL-S9-15)

No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Item RESISTOR RESISTOR LED LED LED MODULE CONNECTOR L.E.D. HOLDER PCB Specification 472C 4K7 152C 1K5 SLR-34VR [RED] SLR-34MG [GREEN] SLR-34YU [YELLOW] IR DERECTOR TSOP-1738 housing 7P-SCN contact SCN-001T-1 6.5mm TAC460TF MODULE BOARD Package RC 0805 J RC 0805 J 3mm 3mm 3mm * * * Qty. 1 4 2 1 1 1 1 7 4 1 Manufacturer SAMSUNG/PHILIPS SAMSUNG/PHILIPS ROHM/LITEON ROHM/LITEON ROHM/LITEON TEMIC JST JST SEIL/HITECH-KYODEN Reference R4 R5,R6,R7,R8 D1 ,D4 D2 D3 IR1 CON3 D1,D2,D3,D4

96

TAC-404

PCB Placement - TAC-460TF (with IR Detector)

97

TAC-404

Bill Of Material (BOM) - TAC-460TN (TNL-S20-50)

No. 1. 2. 3. 4. 5. 6. Item IC IC IC IC IC TRANSISTOR TRANSISTOR TRANSISTOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESONATOR TVS BUZZER LED Specification MCU MC68HC705C9AFN [MC68HC705C9FN] EEPROM 24LCO8B/SN 2.5V OPTOISOLATOR SFH6156-3 IC RESET PST 7043MT LM7805CT KA7805 KTC3875Y (ALY) C3875SGR (ALG) C3875BL (ALL) CL 21B 300JBNC,30PF CL 21B 102KBNC,1NF CL 21B 104KBNC,100NF EL SRJ 100/16 475C 4M7 472C 4K7 1K5 1K 3K3 22R 150R 330R 10R 20K 22K CSAC4.00MGC SMT SA12CARL 12/500W BM-15A D17-40BCP SLR-34VR [RED] 152C 102C 332C 220C 151C 331C 100C Package PLCC-44 8PIN-SOIC SO4 MMP-3P TO-220(T) SOT-23 SOT-23 SOT-23 RC0805 RC0805 RC0805 6.3X7 T 2.5 RC 0805 J RC 0805 J RC RC RC RC RC RC RC RC RC 0805 0805 0805 0805 0805 0805 0805 0805 0805 J J J J J J J J J * * * * 3mm Qty. 1 1 2 1 1 2 Manufacturer MOTOROLA MICROCHIP SIEMENS MITSUMI N.S. SAMSUNG K.E.C. N.S. N.S. SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS PHILIPS/SAMYOUNG SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS MURATA SEMTECH/MOTOROLA BUJEON D& B ROHM/LITEON Reference U1 U3 ISO1,ISO2 U2 U4 Q1,Q2

7. 8 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25

2 1 2 1 1 11 7 1 2 2 1 1 1 1 1 1 1 1 4

C1,C2 C10 C3,C4 C5 R1 R2,3,4,20,21,23,24,26,27 28,29 R5,6,7,8,9,10,11 R12 R13,R19 R14,R15 R18 R16 R17 R30 R31 Y1 TZ1 BZ1 D1 ,D4,D5 ,D7

98

TAC-404

Bill Of Material (BOM) - TAC-460TN (TNL-S20-50) - Continued

No. 26. 27. 28. 29. 30. Item LED LED MODULE SWITCH DIP SWITCH Specification SLR- 34MG [GREEN] SLR-34YU [YELLOW] IR DERECTOR TSOP-1738 SLIDE JSS 2301 S060 EPG, 4 POLE DPL-04 , 4 POLE DA-04 , 4 POLE PIANO KSP-04H AR-623PL-4 /95001-2641 DASR335 SERIAL NO. CPU VERSION QA TAC-460TN Package 3mm 3mm * * DIP8 &* * * * * Qty. 2 1 1 1 1 Manufacturer ROHM/LITEON ROHM/LITEON TEMIC JEIL/AUGAT EGE APEM APEM KOREA OTAX ARIN/MOLEX DONG-A/BUCHUN HAE-DONG Reference D2,D6 D3 IR1 SW1 S1

31. 32. 33. 34. 35. 36. 37.

CONNECTOR SHAP RIVER L.E.D.HOLDER STICKER STICKER STICKER PCB

1 1 1 1 1 1 1

CON1

SEIL/HITECH-KYODEN

99

TAC-404

PCB Placement - TAC-460TN

100

TAC-404

Bill Of Material (BOM) - TAC-460GF (GFL-S150-500)

No. 1. 2. 3. 4. 5. 6. Item IC IC IC IC IC TRANSISTOR TRANSISTOR TRANSISTOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESONATOR TVS BUZZER LED Specification MCU MC68HC705C9AFN [MC68HC705C9FN] EEPROM 24LCO8B/SN 2.5V OPTOISOLATOR SFH6156-3 IC RESET PST 7043MT LM7805CT KA7805 KTC3875Y (ALY) C3875SGR (ALG) C3875BL (ALL) CL 21B 300JBNC,30PF CL 21B 102KBNC,1NF CL 21B 104KBNC,100NF EL SRJ 100/16 475C 4M7 472C 4K7 1K5 1K 3K3 22R 150R 330R 10R 20K 22K CSAC4.00MGC SMT SA12CARL 12/500W BM-15A D17-40BCP SLR-34VR [RED] 152C 102C 332C 220C 151C 331C 100C Package PLCC-44 8PIN-SOIC SO4 MMP-3P TO-220(T) SOT-23 SOT-23 SOT-23 RC0805 RC0805 RC0805 6.3X7 T 2.5 RC 0805 J RC 0805 J RC RC RC RC RC RC RC RC RC 0805 0805 0805 0805 0805 0805 0805 0805 0805 J J J J J J J J J * * * * 3mm Qty. 1 1 2 1 1 2 Manufacturer MOTOROLA MICROCHIP SIEMENS MITSUMI N.S. SAMSUNG K.E.C. N.S. N.S. SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS PHILIPS/SAMYOUNG SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS MURATA SEMTECH/MOTOROLA BUJEON D&B ROHM/LITEON Reference U1 U3 ISO1,ISO2 U2 U4 Q1,Q2

7. 8 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25

2 1 2 1 1 11 7 1 2 2 1 1 1 1 1 1 1 1 4

C1,C2 C10 C3,C4 C5 R1 R2,3,4,20,21,23,24,26,27 28,29 R5,6,7,8,9,10,11 R12 R13,R19 R14,R15 R18 R16 R17 R30 R31 Y1 TZ1 BZ1 D1 ,D4,D5, D7

101

TAC-404

Bill Of Material (BOM) - TAC-460GF (GFL-S150-500) - Continued

No. 26. 27. 28. 29. 30. Item LED LED MODULE SWITCH DIP SWITCH Specification SLR-34MG [GREEN] SLR-34YU [YELLOW] IR DERECTOR TSOP- 1738 SLIDE JSS 2301 S060 EPG, 4 POLE DPL-04 , 4 POLE DA-04 , 4 POLE PIANO KSP-04H AR-623PL-4 /95001-2641 11mm COMMUNICATION CABLE DASR335 PST-2 M3X10 no cutting D/B UPPER D/B LOWER D/B DOOR D/B LENDS GF DIP SWITCH SERIAL NO. CPU VERSION QA TAC-460GF Package 3mm 3mm * * DIP8 &* * * * *
Cat. No. 51303504010 Cat. No. 51303521500

Qty. 2 1 1 1 1

31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44.

CONNECTOR LED SPACER HARNESS SHAP RIVER BOLT CASE CASE CASE CASE STICKER STICKER STICKER STICKER PCB

1 1 1 1 2 1 1 1 1 1 1 1 1 1

Manufacturer ROHM/LITEON ROHM/LITEON TEMIC JEIL/AUGAT EGE APEM APEM KOREA OTAX ARIN/MOLEX HAE-DONG KWANG-MYUNG DONG-A/BUCHUN BY-CHUN HAE-DONG HAE-DONG HAE-DONG HAE-DONG HYUN-DAI

Reference D2,D6 D3 IR1 SW1 S1

CON1

SEIL/HITECH-KYODEN

102

TAC-404

PCB Placement - TAC-460GF

103

TAC-404

Bill Of Material (BOM) - TAC-460AN (ANL-S35-90)

No. 1. 2. 3. 4. 5. 6. Item IC IC IC IC IC TRANSISTOR TRANSISTOR TRANSISTOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESONATOR TVS BUZZER LED Specification MCU MC68HC705C9AFN [ MC68HC705C9FN] EEPROM 24LCO8B/SN 2.5V OPTOISOLATOR SFH6156-3 IC RESET PST 7043MT LM7805CT KA7805 KTC3875Y (ALY) C3875SGR (ALG) C3875BL (ALL) CL 21B 300JBNC,30PF CL 21B 102KBNC,1NF CL 21B 104KBNC,100NF EL SRJ 100/16 475C 4M7 472C 4K7 152C 1K5 102C 1K 332C 3K3 220C 22R 151C 150R 331C 330R 100C 10R 20K 22K CSAC4.00MGC SMT SA12CARL 12/500W BM-15A D17-40BCP SLR-34VR [RED] Package PLCC-44 8PIN-SOIC SO4 MMP-3P TO220 SOT-23 SOT-23 SOT-23 RC0805 RC0805 RC0805 6.3X7 T 2.5 RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J RC 0805 J * * * * 3mm Qty. 1 1 2 1 1 2 Manufacturer MOTOROLA MICROCHIP SIEMENS MITSUMI N.S. SAMSUNG K.E.C. N.S. N.S. SAMSUNG/ PHILIPS SAMSUNG /PHILIPS SAMSUNG/ PHILIPS PHILIPS/SAMYOUNG SAMSUNG /PHILIPS SAMSUNG /PHILIPS SAMSUNG /PHILIPS SAMSUNG /PHILIPS SAMSUNG /PHILIPS SAMSUNG /PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS SAMSUNG/PHILIPS MURATA SEMTECH/MOTOROLA BUJEON D&B ROHM/LITEON Reference U1 U3 ISO1,ISO2 U2 U4 Q1,Q2

7. 8 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25

2 1 2 1 1 7 7 1 2 2 1 1 1 1 1 1 1 1 4

C1,C2 C10 C3,C4 C5 R1 R2,3,4,20,21,23,24 R5,6,7,8,9,10,11 R12 R13,R19 R14,R15 R18 R16 R17 R30 R31 Y1 TZ1 BZ1 D1 ,D4,D5, ,D7

104

TAC-404

Bill Of Material (BOM) - TAC-460AN (ANL-S35-90) - Continued

No. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. Item LED LED MODULE SWITCH CONNECTOR RIVER L.E.D. HOLDER CASE CASE CASE CASE BOLT STICKER STICKER STICKER STICKER PCB Specification SLR-34MG [GREEN] SLR-34YU [YELLOW] IR DERECTOR TSOP-1738 SLIDE JSS 2301 S060 AR-623PL-4 /95001-2641 SNAP DASR335 UPPER (TAC-460) LOWER (TAC-460) DOOR (TAC-460) I/R WINDOW (TAC-460) PTS-2 M2.0X6 NO CUTTING ANC or [ANR] CPU VERSION SERIAL NO. QA TAC-460-AN Package 3mm 3mm * * * * Qty. 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 Manufacturer ROHM/LITEON ROHM/LITEON TEMIC JEIL/AUGAT ARIN/MOLEX DONG-A/BUCHUN HAE-DONG HAE-DONG HAE-DONG HAE-DONG HAE-DONG BUCHUN HYUN-DAI Reference D2,D6 D3 IR1 SW1 CON1

SEIL/HITECH-KYODEN

105

TAC-404

PCB Placement - TAC-460AN

106

TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller)

No.
1 PCB

Item

Specification
PCB-Main-Tac490 FR4,1.6mm thk, H/H, double side, gold flash Dimension[mm]:91.5x49.0 PCB-Select -Tac490 FR4,0.8mm thk, H/H, double side, gold flash Dimension[mm]:21.0x9.5 PCB-Up/Down -Tac490 FR4,0.8mm thk, H/H, double side, gold flash Dimension[mm]:29.0x9.5 Microcontroller P/N:SMC621C-DOG P/N:SL 20060-ARZW Dimension[mm]:55.5x35.0 Viewing Area[mm]:49.0x31.0 Pin:36 ; Pitch:0.9mm ; Length:30mm Pin:36 ; Pitch:0.9mm ; Length:30mm I.R.LED 5mm[TSIP5201] I.R.LED 5mm[IR333/HO-A] Chip Resistor 10Kohm,+/-1% Chip Resistor 10Kohm,+/-1% Chip Resistor 150Kohm,+/-1% Chip Resistor 150Kohm,+/-1% Chip Resistor 10Mohm,+/-5% Chip Resistor 10Mohm,+/-5% Chip Resistor 1.2Mohm,+/-5% Chip Resistor 1.2Mohm,+/-5% Chip Resistor 4.7ohm,+/-5% Chip Resistor 4.7ohm,+/-5% Chip Resistor 4.7Kohm,+/-5% Chip Resistor 4.7Kohm,+/-5% Chip Resistor 68ohm,+/-5% Chip Resistor 68ohm,+/-5% MMSTN2222,NPN LS4148 R25=10K,B=3.1k P/N:103AT-2A or equiv.. R25=10K,B=3.1k P/N:PX3-41-% or equiv..

Package

Qty.
1 CW1

Manufacturer.

Reference

PCB

CW1

PCB

CW1

4 5

I.C. LCD

1 1

Epson Elec&Elec

U1

6 SS 7 SS 8 SS 9 SS 10 SS 11 SS 12 SS 13 SS 14 SS 15 16 17 SS

Heat Seal Paper Led Resistor Resistor Resistor Resistor Resistor Resistor Resistor Transistor Diode Thermistor Thermistor

1 1 2 2 1 1 1 1 1 1 1 1 6 6 1 1 1 1 3 1 1 1

ShinEtsu Linpo Temic Everlight AVX Ty-Ohm AVX Ty-Ohm AVX-Kycera Samsung AVX-Kycera Samsung AVX-Kycera Samsung AVX-Kycera Samsung AVX-Kycera Samsung Rohm Temic Weltronics

D1,D2 R1 R2 R4 R3 R7,R8,R9,R10,R11,R12 R5 R6 Q1,Q2,Q3 D3 TH

0805 0805 0805 0805 0805 0805 0805 0805 0805 0805 0805 0805 0805 0805 SOT23

107

TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued

No.
18 SS 19 SS 20 SS 21 SS 22 SS 23 24 SS 25 26 27 28 29

Item
Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Capacitor Crystal Resonator Resonator DIP Switch Rubber Key Rubber Key Rubber Key Metal Part

Specification
Chip Ceramic Capacitor 0.1uF 25V +80/-20% Chip Ceramic Capacitor 0.1uF 25V +80/-20% Chip Ceramic Capacitor 18pF NPO 25V Chip Ceramic Capacitor 18pF NPO 25V Chip Ceramic Capacitor 100pF 25V +/-20% Chip Ceramic Capacitor 100pF 25V +/-20% Chip Ceramic Capacitor 1000pF 25V +/-20% Chip Ceramic Capacitor 1000pF 25V +/-20% Electrolytic Capacitor 220uF 10V +/-20% Electrolytic Capacitor 220uF 10V +/-20% 32,768Hz,20ppm,12.5pF 455Hz[p/n# KBR-455BKL] 455Hz DIP Switch, IC SMT type,7poles, P/N:ESD107L Rubber Key Pad-Front-TAC490 No. of carbon contact:8 Rubber Key Pad-Select -TAC490 No. of carbon contact:1 Rubber Key Pad-Up/Down -TAC490 No. of carbon contact:2 Thermistor Shield-TAC490 Material: Brass 0.2mm thk Finishing: Ni-Plated LCD Bezel-TAC490 Material: spte 0.5mm thk Dimension:56.8x36.3 Battery Contact-Common-TAC490 Materia:d0.5mm Spring Steel,JISG4801 or equiv. Finishing: Ni-Plated Battery Contact -ve TAC490 Material: d0.5mm Spring Steel,JISG4801 or equiv. Finishing: Ni-Plated Battery Contact +ve TAC490 Material: d0.5mm Spring Steel,JISG4801 or equiv. Finishing: Ni-Plated

Package
0805 0805 0805 0805 0805 0805 0805 0805 6.3dx11L[mm] 6.3dx11L[mm] 3x8mm SMD SMD SMD

Qty.
6 6 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

Manufacturer.
AVX-Kycera SamSung AVX-Kycera SamSung AVX-Kycera SamSung AVX-Kycera SamSung Hitano Rubicon KDS AVX-Kycera Murata ECE Kingley Kingley Kingley Kings C2 C4,C5 C1 C11 X1 X2 SW1

Reference
C3,C6,C7,C8,C9,C10

30

Metal Part

Tak Lee

31

Metal Part

Tak Lee

32

Metal Part

Tak Lee

33

Metal Part

Tak Lee

108

TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued

No.
34

Item
Screw

Specification
Self Tapping Screw Material: Iron Steel, Black Zinc plated Dimension[mm]:PB M2x6 Pan Head, Class B, Philips Recess Self Tapping Screw Material: Iron Steel, Black Zinc plated Dimension[mm]:PB M3x22 Pan Head, Class B, Philips Recess Self Tapping Screw Material: Iron Steel, Black Zinc plated Dimension[mm]:KM M1.7x6 Counter Sink Head, machine ,Philips Recess Front Cabinet-TAC490 Material: ABS Back Cabinet-TAC490 Material: ABS Slide Cover Door-TAC490 Material: ABS Battery Door-TAC490 Material: ABS LCD Lens-TAC490 Material: PMMA Color: Black I.R. Lens-TAC490 Material: PMMA Color: Purple, Transparent LED Holder-TAC490 Material: PMMA Wall Mount-Holder-TAC490 Material: ABS Wall Mount-Stand -TAC490 Material: ABS Wall Mount-Black Plate -TAC490 Material: ABS LCD Backing Foam BottomTAC490 Material: white EVA 1.5mm thk Finishing: Double side tape on one side Dimension[mm]:44x34.5x1.5

Package

Qty.
3

Manufacturer.
Wonderful

Reference

35

Screw

Wonderful

36

Screw

Wonderful

37 38 39 40 41

Plastic Part Plastic Part Plastic Part Plastic Part Plastic Part

1 1 1 1 1

T&K T&K T&K T&K T&K

42

Plastic Part

T&K

43 44 45 46 47

Plastic Part Plastic Part Plastic Part Plastic Part Foam

1 1 1 1 1

T&K T&K T&K T&K TakLee

109

TAC-404

Bill Of Material (BOM) - TAC-490 (Remote Controller) - Continued

No.
48

Item
Foam

Specification
LCD Backing Foam TopTAC490 Material: white EVA 1.5mm thk Finishing: Double side tape on one side Dimension[mm]:10x34.5x1.5 Spec. Label Dimension[mm]:29.8x14.8,Square Comer Material: Silver Anchorfilm Finishing:2 across 1 down, inroll Printing: by Zebra Stripe S-300 AAA Alkaline Battery[P/N#LR03] AAA Alkaline Battery[P/N#LR03] Dimension:9x30mm DIP Switch Cover Plate Dimension:[mm] 18.0x12.0x0.2 Material: PVC[hard] 0.2mm thick Color: Black Wall Plug, to fit screw M3x22 Anti-Static PE Bubble Bag, Single Layer, Dimension:[mm]=95[open]x150+30 Bubble Thickness=2.5mm Color: Pink PE Poly Baac for TAC490 Screw Kit Thickness[mm]=0.05 Dimension[mm]:63x63[open] White Box Dimension[in]=3x1.5x5.75 Material = Paper, white E-Flute Layer Sheet Material=B3B Singe Layer Dimension[in]=15.5x15.25 Export Carton Material:B33333B 3 Layers Dimension[in]:16.5x16.25x13.25 Silicon Heat Transfer Compound[plus] Brand: Elecrolude p/n#HTSP50T Contents:130grms Prism401General Purpose Instant Adhesive Prism Promer770,Adhesion Promoter for hard to bond plastics.Package:Net1.75.oz.[52ml] Package: Net 1.75Fl. oz.[52ml]

Package

Qty.
1

Manufacturer.
TakLee

Reference

49

Label

Diagraph

50 SS 51 52

Battery Battery Insulation Tag Plastic

2 2 1 1

Maxell FDK United TakLee

53 54

Plastic Packaging

2 1

Wonderful Easypack

55

Packaging

Wing Hing

56

Packaging

United

57

Packaging

0.03

Tai Fat

58

Packaging

0.01

Tai Fat

59

0.01

Birko

60 61

0.002

Loctive

110