Sei sulla pagina 1di 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

1. Mechanic Tools
1.1 1.2 Hand Tools Measurement Tools 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 Scales/Rulers/Tapes Calipers Micrometers Indicators/Telescoping Gages Fixed Gages

Power Tools 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 Come-alongs Chain Falls Hytorq Wrench Porta-Power Electric Hoist

1.4

Shop Tools 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.4.7 1.4.8 1.4.9 1.4.10 Drill Press Hydraulic Press Bench Side Grinder Tool Post Grinder Bearing Heater Schenck Balance Machine Cut-off Saw Porta-Band Saw Impact Tools Pipe Machine

1.5

Power and Shop Tool Construction and Operation 1.5.1 Set up 1.5.2 Operation

ABS Consulting April 11, 2005

Page 1 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

1. Mechanic Tools (continued)


1.6 Power and Shop Tool Preventive and Minor Maintenance 1.6.1 1.6.2 1.6.3 1.6.4 1.7 1.8 Inspection Cleaning Grease/lubricant application Parts replacement

Personnel and Tool Safety Mobile Equipment 1.8.1 1.8.2 1.8.3 1.8.4 Fork Lift Manlift Moto Truck Pickup Truck

1.9

Mobile Equipment Operation 1.9.1 Pre-Start Inspection 1.9.2 Operating Guidelines

1.10

Mobile Equipment Preventive and Minor Maintenance 1.10.1 Routine Cleaning 1.10.2 Grease/lubrication

1.11

Personnel and Equipment Safety

ABS Consulting April 11, 2005

Page 2 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

2. Rigging
2.1 Introduction to Rigging 2.1.1 Rigging Equipment and Tools 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 Hand Tools Fiber and Synthetic Rope Wire Rope Chains Slings Connectors

2.1.2 Lifting Equipment 2.1.2.1 2.1.2.2 2.1.2.3 2.1.2.4 Hoists Come-alongs Mobile Cranes Forklifts

2.1.3 Basic Rigging Principles 2.1.3.1 2.1.3.2 2.1.3.3 2.1.3.4 2.2 Basic Lifting 2.2.1 Block and Tackle 2.2.2 Hoists, Jacks and Winches 2.2.3 Slings and Chokers 2.3 Heavy Lifting 2.3.1 Bridge Cranes 2.3.2 Boom Cranes Finding the Weight Determining the Balance (center of gravity) Checking Clearances Selecting the Equipment

ABS Consulting April 11, 2005

Page 3 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

3. Lubrication and Lubricating Parts


3.1 Lubrication 3.1.1 Characteristics of Lubricants 3.1.2 Types and Applications 3.1.2.1 3.1.2.2 3.1.2.3 3.1.3 3.2 Oils Greases Solid and Synthetic Lubricants

Lubricant Storage and Handling

Bearings 3.2.1 Types of Bearings and Applications 3.2.2 Basic Construction and Operating Characteristics 3.2.3 Maintenance and Repair 3.2.3.1 3.2.3.2 3.2.3.3 3.2.3.4 3.2.3.5 Installation/Removal Techniques Recognizing Failures Fits and Tolerances Troubleshooting Techniques Assembly/Disassembly Techniques

3.2.4 Preventive Maintenance 3.3 Seals 3.3.1 Basic Types and Applications 3.3.1.1 3.31.2 3.3.1.3 3.3.1.4 3.3.1.5 3.3.1.6 3.3.1.7 Cartridge Split Single Double Tandem Gas Mechanical

3.3.2 Basic Construction and Operating Characteristics

ABS Consulting April 11, 2005

Page 4 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

3. Lubrication and Lubricating Parts (continued)


3.3 Seals (continued) 3.3.3 Maintenance and Repair 3.3.3.1 3.3.3.2 3.3.3.3 3.3.3.4 3.3.3.5 3.3.3.6 Installation/Removal Techniques Cleaning and Decontamination Recognizing Failures Fits and Tolerances Troubleshooting Techniques Assembly/Disassembly Techniques

ABS Consulting April 11, 2005

Page 5 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

4. Pump Repair
4.1 Centrifugal Pumps (horizontal and vertical) 4.1.1 Basic Construction and Operating Characteristics 4.1.2 Maintenance 4.1.2.1 4.1.2.2 4.1.2.3 4.1.2.4 4.1.2.5 4.2 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

Rotary and Gear Pumps 4.2.1 Basic Construction and Operating Characteristics 4.2.2 Maintenance 4.2.2.1 4.2.2.2 4.2.2.3 4.2.2.4 4.2.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

4.3

Multistage Pumps 4.3.1 Basic Construction and Operating Characteristics 4.3.2 Maintenance 4.3.2.1 4.3.2.2 4.3.2.3 4.3.2.4 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts

4.4

Positive Displacement Pumps 4.4.1 Basic Construction and Operating Characteristics 4.4.2 Maintenance 4.4.2.1 4.4.2.2 4.4.2.3 4.4.2.4 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts

4. Pump Repair (continued)

ABS Consulting April 11, 2005

Page 6 of 29

ABS Consulting 4.5 Plunger Pumps

Maintenance Training Curriculum Mechanic (Cumulative)

4.5.1 Basic Construction and Operating Characteristics 4.5.2 Maintenance 4.5.2.1 4.5.2.2 4.5.2.3 4.5.2.4 4.6 Diaphragm Pumps 4.6.1 Basic Construction and Operating Characteristics 4.6.2 Maintenance 4.6.2.1 4.6.2.2 4.6.2.3 4.6.2.4 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts

ABS Consulting April 11, 2005

Page 7 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

5. Shaft Alignment
5.1 Vibration Analysis 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 Terminology/Definitions Causes of Vibration in Rotating Equipment Vibration Detection Devices and Components Vibration Meters Vibration Analyzers Vibration Data Trend Analysis on Rotating Equipment 5.1.6.1 5.1.6.2 5.1.6.3 5.1.6.4 5.1.6.5 5.1.6.6 5.1.6.7 5.2 Centrifugal Pumps Other Pumps Centrifugal Compressors Reciprocating Compressors Turbines Gear Boxes Fans

Shaft and Coupling Alignment 5.2.1 Types and Applications 5.2.1.1 5.2.1.2 5.2.1.3 5.2.1.4 Rim and Face Alignment Reverse Dial Indicator Alignment Computer Assisted Alignment Laser Alignment

5.2.2 Basic Alignment Theory 5.2.2.1 5.2.2.2 5.3 Misalignment Conditions Conditions Affecting Alignment

Rim and Face Alignment 5.3.1 Equipment Preparation 5.3.2 Measurements and Calculations 5.3.3 Correcting Misalignment

ABS Consulting April 11, 2005

Page 8 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

5. Shaft Alignment (continued)


5.4 Reverse Dial Indicator Alignment 5.4.1 Equipment Preparation 5.4.2 Measurements and Calculations 5.4.3 Correcting Misalignment 5.5 Laser Alignment 5.5.1 Equipment Preparation 5.5.2 Measurements and Calculations 5.5.3 Correcting Misalignment

ABS Consulting April 11, 2005

Page 9 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

6. Compressor Repair
6.1 Reciprocating Air Compressors 6.1.1 Basic Construction and Operating Characteristics 6.1.2 Maintenance 6.1.2.1 6.1.2.2 6.1.2.3 6.1.2.4 6.1.2.5 6.2 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

Centrifugal Air Compressors 6.2.1 Basic Construction and Operating Characteristics 6.2.2 Maintenance 6.2.2.1 6.2.2.2 6.2.2.3 6.2.2.4 6.2.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

6.3

Reciprocating Gas Compressors 6.3.1 Basic Construction and Operating Characteristics 6.3.2 Maintenance 6.3.2.1 6.3.2.2 6.3.2.3 6.3.2.4 6.3.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

ABS Consulting April 11, 2005

Page 10 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

6. Compressor Repair (continued)


6.4 Centrifugal Gas Compressors 6.4.1 Basic Construction and Operating Characteristics 6.4.2 Maintenance 6.4.2.1 6.4.2.2 6.4.2.3 6.4.2.4 6.4.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

ABS Consulting April 11, 2005

Page 11 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

7. Other Rotating Equipment Repair


7.1 Gear Boxes 7.1.1 Types and Applications 7.1.1.1 7.1.1.2 7.1.1.3 7.1.1.4 7.1.1.5 Spur Gears Bevel Gears Helical Gears Worm Gears Hypoid Gears

7.1.2 Basic Construction and Operating Characteristics 7.1.3 Maintenance 7.1.3.1 7.1.3.2 7.1.3.3 7.1.3.4 7.1.3.5 7.1.3.6 7.2 Gas Turbines 7.2.1 Basic Construction and Operating Characteristics 7.2.2 Maintenance 7.2.2.1 7.2.2.2 7.2.2.3 7.2.2.4 7.2.2.5 7.3 Fans and Blowers 7.3.1 Basic Construction and Operating Characteristics 7.3.2 Maintenance 7.3.2.1 7.3.2.2 7.3.2.3 7.3.2.4 7.3.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques Inspection and Cleaning

7. Other Rotating Equipment Repair (continued)


ABS Consulting April 11, 2005 Page 12 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

7.4

Fin Fan Maintenance 7.4.1 Basic Construction and Operating Characteristics 7.4.2 Maintenance 7.4.2.1 7.4.2.2 7.4.2.3 7.4.2.4 7.4.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques

ABS Consulting April 11, 2005

Page 13 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

8. Piping Maintenance
8.1 Pipe 8.1.1 Types and Applications 8.1.1.1 8.1.1.2 8.1.1.3 8.1.1.4 8.1.1.5 8.1.1.6 Carbon Steel PVC Stainless Steel Alloy Bond Strand Fiber Pipe TFE and Glass Lined Pipe

8.1.2 Basic Construction and Operating Characteristics 8.1.3 Maintenance 8.1.3.1 8.1.3.2 8.1.3.3 8.1.3.4 8.1.3.5 8.2 Pipe Testing 8.2.1 8.2.2 8.2.3 8.2.4 Testing Equipment Equipment Preparation Leak Detection Methods Leak Repair Measurements and Sketches Material Lists Cutting and Threading Techniques Fabrication Techniques Installation Techniques

ABS Consulting April 11, 2005

Page 14 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

8. Piping Maintenance (continued)


8.3 Pipe Fittings 8.3.1 Types and Applications 8.3.1.1 8.3.1.2 8.3.1.3 8.3.1.4 8.3.1.5 8.3.1.6 8.3.1.7 Couplings Elbows Unions Nipples Cross and Tee Flanges Reducers

8.3.2 Basic Construction and Operating Characteristics 8.3.3 Material Selection 8.3.4 Installation/Removal Techniques 8.4 Pipe Supports and Auxiliaries

8.4.1 Types and Applications 8.4.1.1 8.4.1.2 8.4.1.3 8.4.1.4 Hangers Spring Hangers Metal Base Expansion Joints

8.4.2 Basic Construction and Operating Characteristics 8.4.3 Material Selection 8.4.4 Installation/Removal Techniques

ABS Consulting April 11, 2005

Page 15 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

8. Piping Maintenance (continued)


8.5 Tubing 8.5.1 Types and Applications 8.5.1.1 8.5.1.2 8.5.1.3 Stainless Alloy Copper

8.5.2 Basic Construction and Operating Characteristics 8.5.3 Maintenance 8.5.3.1 8.5.3.2 8.5.3.3 8.5.3.4 8.5.3.5 8.6 Tube Fittings 8.6.1 Types and Applications 8.6.1.1 8.6.1.2 8.6.1.3 8.6.1.4 8.6.1.5 Pipe-to-tubing Unions Tee and Cross Bulkhead Fittings Elbows Measurements and Sketches Material Lists Cutting and Bending Techniques Fabrication Techniques Installation Techniques

8.6.2 Basic Construction and Operating Characteristics 8.6.3 Material Selection 8.6.4 Installation/Removal Techniques

ABS Consulting April 11, 2005

Page 16 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

8. Piping Maintenance (continued)


8.7 Blinding 8.7.1 Types and Applications 8.7.1.1 8.7.1.2 Slip Blinds Blind Flanges

8.7.2 Basic Construction and Operating Characteristics 8.7.3 Maintenance 8.7.3.1 8.7.3.2 8.7.3.3 Material Selection Blinding Safety Installation/Removal Techniques

ABS Consulting April 11, 2005

Page 17 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

9. Valve Maintenance
9.1 Process Valves 9.1.1 Types and Applications 9.1.1.1 9.1.1.2 9.1.1.3 9.1.1.4 9.1.1.5 9.1.1.6 Gate Globe Ball Knife Butterfly Check

9.1.2 Basic Construction and Operating Characteristics 9.1.3 Maintenance 9.1.3.1 9.1.3.2 9.1.3.3 9.2 Valve Actuators 9.2.1 Types and Applications 9.2.1.1 9.2.1.2 9.2.1.3 9.2.1.4 9.2.1.5 Pneumatic Diaphragm Actuators Pneumatic Piston Actuators Electric Solenoid Actuators Electric Motor-Driven Actuators Hydraulic Actuators Installation/Removal Techniques Manual Operator Installation Manual Operator Repairs

9.2.2 Basic Construction and Operating Characteristics 9.2.3 Maintenance 9.2.3.1 9.2.3.2 Installation/Removal Techniques Operator Repairs

ABS Consulting April 11, 2005

Page 18 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

10. Miscellaneous Maintenance Training


10.1 Gaskets and Gasket Material 10.1.1 Types and Applications 10.1.1.1 10.1.1.2 10.1.1.3 10.1.1.4 10.1.1.5 10.1.1.6 Teflon Garlock Cork Spiral Wound Graphite Metallic

10.1.2 Basic Construction and Operating Characteristics 10.1.3 Maintenance 10.1.3.1 10.1.3.2 10.1.3.3 10.2 Diesel Maintenance Components 10.2.1.1 10.2.1.2 10.2.1.3 Air System Fuel System Electrical System Material Selection Measurements and Cutting Techniques Installation/Removal Techniques

10.2.2 Basic Construction and Operating Characteristics 10.2.3 Maintenance 10.2.3.1 10.2.3.2 10.2.3.3 Disassembly Parts Replacement Assembly

ABS Consulting April 11, 2005

Page 19 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

10. Miscellaneous Maintenance (continued)


10.3 Welding Fundamentals 10.3.1 Safety 10.3.2 Equipment 10.3.3 Preparation 10.4 Welding Methods 10.4.1 Shielded Arc 10.4.2 Metal Inert Gas (MIG) 10.4.3 Tungsten Inert Gas (TIG) 10.5 Oxy Acetylene Welding and Burning 10.5.1 Safety 10.5.2 Equipment 10.5.3 Preparation 10.6 Oxy Acetylene Parts and Maintenance 10.6.1 Assembly 10.6.2 Lighting 11.1.3 Disassembly and Maintenance

ABS Consulting April 11, 2005

Page 20 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training


11.1 Solar Mars Turbine 11.1.1 Type and Application 11.1.2 Basic Construction and Operating Characteristics 11.1.3 Maintenance 11.1.3.1 11.1.3.2 Inspection and Troubleshooting Preventative Maintenance 11.1.3.3 Disassembly and Reassembly 11.1.3.4 Repair

11.2

Nuovo Pignone 11.2.1 Type and Application 11.2.2 Basic Construction and Operating Characteristics 11.2.3 Maintenance 11.2.3.1 11.2.3.2 11.2.3.3 11.2.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

11.3

GE Frame 1, 5, 6 Drivers 11.3.1 Type and Application 11.3.2 Basic Construction and Operating Characteristics 11.3.3 Maintenance 11.3.3.1 11.3.3.2 11.3.3.3 11.3.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 21 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training (continued)


11.4 Dresser Clark 11.4.1 Type and Application 11.4.2 Basic Construction and Operating Characteristics 11.4.3 Maintenance 11.4.3.1 11.4.3.2 11.4.3.3 11.4.3.4 11.5 Sulzer Bingham 11.5.1 Type and Application 11.5.2 Basic Construction and Operating Characteristics 11.5.3 Maintenance 11.5.3.1 11.5.3.2 11.5.3.3 11.5.3.4 11.6 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

RB-211 Models A, B, C 11.6.1 Type and Application 11.6.2 Basic Construction and Operating Characteristics 11.6.3 Maintenance 11.6.3.1 11.6.3.2 11.6.3.3 11.6.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 22 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training (continued)


11.7 LM 1500 11.7.1 Type and Application 11.7.2 Basic Construction and Operating Characteristics 11.7.3 Maintenance 11.7.3.1 11.7.3.2 11.7.3.3 11.7.3.4 11.8 LM 2500 11.8.1 Type and Application 11.8.2 Basic Construction and Operating Characteristics 11.8.3 Maintenance 11.8.3.1 11.8.3.2 11.8.3.3 11.8.3.4 11.9 Ingersoll Rand 11.9.1 Type and Application 11.9.2 Basic Construction and Operating Characteristics 11.9.3 Maintenance 11.9.3.1 11.9.3.2 11.9.3.3 11.9.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 23 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training (continued)


11.10 Allison Drivers 11.10.1 11.10.2 11.10.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.10.3.1 11.10.3.2 11.10.3.3 11.10.3.4 11.11 Atlas Copco Compressors 11.11.1 11.11.2 11.11.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.11.3.1 11.11.3.2 11.11.3.3 11.11.3.4 11.12 Aeroflow Air Compressors 11.12.1 11.12.2 11.12.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.12.3.1 11.12.3.2 11.12.3.3 11.12.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 24 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training (continued)


11.13 Quincy Air Compressors 11.13.1 11.13.2 11.13.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.13.3.1 11.13.3.2 11.13.3.3 11.13.3.4 11.14 Elliott Turbines 11.14.1 11.14.2 11.14.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.14.3.1 11.14.3.2 11.14.3.3 11.14.3.4 11.15 RIK Compressors 11.15.1 11.15.2 11.15.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.15.3.1 11.15.3.2 11.15.3.3 11.15.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 25 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training (continued)


11.16 Cooper 11.16.1 11.16.2 11.16.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.16.3.1 11.16.3.2 11.16.3.3 11.16.3.4 11.17 DeLaval Compressors 11.17.1 11.17.2 11.17.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.17.3.1 11.17.3.2 11.17.3.3 11.17.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

11.18 Plate and Frame Heat Exchanger 11.18.1 11.18.2 11.18.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.18.3.1 11.18.3.2 11.18.3.3 11.18.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 26 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

11. Area Specific Training (continued)


11.19 Shafer and VCI Choke Stepping Actuators 11.19.1 11.19.2 11.19.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.19.3.1 11.19.3.2 11.19.3.3 11.19.3.4 11.20 Accumulator Skids 11.20.1 11.20.2 11.20.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.20.3.1 11.20.3.2 11.20.3.3 11.20.3.4 11.21 Wellhead Controls 11.21.1 11.21.2 11.21.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.21.3.1 11.21.3.2 11.21.3.3 11.21.3.4 11.22 Vibration Analysis 11.22.1 11.22.2 11.22.3 Types and Applications Operating Characteristics Interpretation Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair

ABS Consulting April 11, 2005

Page 27 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

12. Administrative and Basic Training


12.1 Layout of Buildings and Areas 12.1.2 12.1.3 12.1.4 12.1.5 12.1.6 12.2 Site Plot Plan Site Safety Equipment Site Emergency Facilities Locations Utilities Storage & Shipping Facilities

Company Policies and Procedures 12.2.1 Site Security 12.2.2 Administrative

12.3 Emergency Response 12.3.1 12.3.2 12.3.3 12.3.4 12.3.5 Site/Area Emergencies Alarms Identification & Response Emergency Personal Protective Equipment Evacuation Routes Shelter In Place

12.4 Accident Reporting 12.4.1 12.4.2 12.4.3 114.4 Near 12.5 Personal Injury Fire Chemical Release or Spill Miss & Investigation

Mathematical Operations 115.1 12.5.2 12.5.3 12.5.4 Addition Subtraction Multiplication Division

ABS Consulting April 11, 2005

Page 28 of 29

ABS Consulting

Maintenance Training Curriculum Mechanic (Cumulative)

12. Administrative and Basic Training (continued)


12.6 Mathematical Proportions 12.6.1 12.6.2 12.6.3 12.6.4 12.7 Fractions Decimals Ratios Rates

Use of Algebraic Formulas and Equations 12.7.1 Typical Formulas/Equations 12.7.2 Mathematical Operations within Formulas/Equations 12.7.3 Problem Solving

12.8

Reading Industrial Diagrams 12.8.1 Diagram Symbols, Legends & Information 12.8.2 Types 12.8.2.1 12.8.2.2 12.8.2.3 Process Flow Diagrams Piping and Instrumentation Diagrams (P&IDs) Electrical Diagrams & Schematics

12.8.3 Troubleshooting with P&IDs 12.9 Electrical Safety 12.10 Fire Safety 12.11 Environmental Safety 12.12 Chemical Handling 12.13 Confined Space Entry 12.14 Performing Overhead Work 12.15 Personal Injury and First Aid 12.16 Equipment Lockout and Tag Requirements 12.17 Respiratory Protection

ABS Consulting April 11, 2005

Page 29 of 29

Potrebbero piacerti anche