Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
1. Mechanic Tools
1.1 1.2 Hand Tools Measurement Tools 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.3 Scales/Rulers/Tapes Calipers Micrometers Indicators/Telescoping Gages Fixed Gages
Power Tools 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 Come-alongs Chain Falls Hytorq Wrench Porta-Power Electric Hoist
1.4
Shop Tools 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 1.4.6 1.4.7 1.4.8 1.4.9 1.4.10 Drill Press Hydraulic Press Bench Side Grinder Tool Post Grinder Bearing Heater Schenck Balance Machine Cut-off Saw Porta-Band Saw Impact Tools Pipe Machine
1.5
Power and Shop Tool Construction and Operation 1.5.1 Set up 1.5.2 Operation
Page 1 of 29
ABS Consulting
Personnel and Tool Safety Mobile Equipment 1.8.1 1.8.2 1.8.3 1.8.4 Fork Lift Manlift Moto Truck Pickup Truck
1.9
1.10
Mobile Equipment Preventive and Minor Maintenance 1.10.1 Routine Cleaning 1.10.2 Grease/lubrication
1.11
Page 2 of 29
ABS Consulting
2. Rigging
2.1 Introduction to Rigging 2.1.1 Rigging Equipment and Tools 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6 Hand Tools Fiber and Synthetic Rope Wire Rope Chains Slings Connectors
2.1.2 Lifting Equipment 2.1.2.1 2.1.2.2 2.1.2.3 2.1.2.4 Hoists Come-alongs Mobile Cranes Forklifts
2.1.3 Basic Rigging Principles 2.1.3.1 2.1.3.2 2.1.3.3 2.1.3.4 2.2 Basic Lifting 2.2.1 Block and Tackle 2.2.2 Hoists, Jacks and Winches 2.2.3 Slings and Chokers 2.3 Heavy Lifting 2.3.1 Bridge Cranes 2.3.2 Boom Cranes Finding the Weight Determining the Balance (center of gravity) Checking Clearances Selecting the Equipment
Page 3 of 29
ABS Consulting
Bearings 3.2.1 Types of Bearings and Applications 3.2.2 Basic Construction and Operating Characteristics 3.2.3 Maintenance and Repair 3.2.3.1 3.2.3.2 3.2.3.3 3.2.3.4 3.2.3.5 Installation/Removal Techniques Recognizing Failures Fits and Tolerances Troubleshooting Techniques Assembly/Disassembly Techniques
3.2.4 Preventive Maintenance 3.3 Seals 3.3.1 Basic Types and Applications 3.3.1.1 3.31.2 3.3.1.3 3.3.1.4 3.3.1.5 3.3.1.6 3.3.1.7 Cartridge Split Single Double Tandem Gas Mechanical
Page 4 of 29
ABS Consulting
Page 5 of 29
ABS Consulting
4. Pump Repair
4.1 Centrifugal Pumps (horizontal and vertical) 4.1.1 Basic Construction and Operating Characteristics 4.1.2 Maintenance 4.1.2.1 4.1.2.2 4.1.2.3 4.1.2.4 4.1.2.5 4.2 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques
Rotary and Gear Pumps 4.2.1 Basic Construction and Operating Characteristics 4.2.2 Maintenance 4.2.2.1 4.2.2.2 4.2.2.3 4.2.2.4 4.2.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques
4.3
Multistage Pumps 4.3.1 Basic Construction and Operating Characteristics 4.3.2 Maintenance 4.3.2.1 4.3.2.2 4.3.2.3 4.3.2.4 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts
4.4
Positive Displacement Pumps 4.4.1 Basic Construction and Operating Characteristics 4.4.2 Maintenance 4.4.2.1 4.4.2.2 4.4.2.3 4.4.2.4 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts
Page 6 of 29
4.5.1 Basic Construction and Operating Characteristics 4.5.2 Maintenance 4.5.2.1 4.5.2.2 4.5.2.3 4.5.2.4 4.6 Diaphragm Pumps 4.6.1 Basic Construction and Operating Characteristics 4.6.2 Maintenance 4.6.2.1 4.6.2.2 4.6.2.3 4.6.2.4 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts
Page 7 of 29
ABS Consulting
5. Shaft Alignment
5.1 Vibration Analysis 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 Terminology/Definitions Causes of Vibration in Rotating Equipment Vibration Detection Devices and Components Vibration Meters Vibration Analyzers Vibration Data Trend Analysis on Rotating Equipment 5.1.6.1 5.1.6.2 5.1.6.3 5.1.6.4 5.1.6.5 5.1.6.6 5.1.6.7 5.2 Centrifugal Pumps Other Pumps Centrifugal Compressors Reciprocating Compressors Turbines Gear Boxes Fans
Shaft and Coupling Alignment 5.2.1 Types and Applications 5.2.1.1 5.2.1.2 5.2.1.3 5.2.1.4 Rim and Face Alignment Reverse Dial Indicator Alignment Computer Assisted Alignment Laser Alignment
5.2.2 Basic Alignment Theory 5.2.2.1 5.2.2.2 5.3 Misalignment Conditions Conditions Affecting Alignment
Rim and Face Alignment 5.3.1 Equipment Preparation 5.3.2 Measurements and Calculations 5.3.3 Correcting Misalignment
Page 8 of 29
ABS Consulting
Page 9 of 29
ABS Consulting
6. Compressor Repair
6.1 Reciprocating Air Compressors 6.1.1 Basic Construction and Operating Characteristics 6.1.2 Maintenance 6.1.2.1 6.1.2.2 6.1.2.3 6.1.2.4 6.1.2.5 6.2 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques
Centrifugal Air Compressors 6.2.1 Basic Construction and Operating Characteristics 6.2.2 Maintenance 6.2.2.1 6.2.2.2 6.2.2.3 6.2.2.4 6.2.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques
6.3
Reciprocating Gas Compressors 6.3.1 Basic Construction and Operating Characteristics 6.3.2 Maintenance 6.3.2.1 6.3.2.2 6.3.2.3 6.3.2.4 6.3.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques
Page 10 of 29
ABS Consulting
Page 11 of 29
ABS Consulting
7.1.2 Basic Construction and Operating Characteristics 7.1.3 Maintenance 7.1.3.1 7.1.3.2 7.1.3.3 7.1.3.4 7.1.3.5 7.1.3.6 7.2 Gas Turbines 7.2.1 Basic Construction and Operating Characteristics 7.2.2 Maintenance 7.2.2.1 7.2.2.2 7.2.2.3 7.2.2.4 7.2.2.5 7.3 Fans and Blowers 7.3.1 Basic Construction and Operating Characteristics 7.3.2 Maintenance 7.3.2.1 7.3.2.2 7.3.2.3 7.3.2.4 7.3.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques Inspection and Cleaning
ABS Consulting
7.4
Fin Fan Maintenance 7.4.1 Basic Construction and Operating Characteristics 7.4.2 Maintenance 7.4.2.1 7.4.2.2 7.4.2.3 7.4.2.4 7.4.2.5 Installation/Removal Techniques Assembly/Disassembly Fabrication of Replacement Parts Repairing/Replacing Parts Troubleshooting Techniques
Page 13 of 29
ABS Consulting
8. Piping Maintenance
8.1 Pipe 8.1.1 Types and Applications 8.1.1.1 8.1.1.2 8.1.1.3 8.1.1.4 8.1.1.5 8.1.1.6 Carbon Steel PVC Stainless Steel Alloy Bond Strand Fiber Pipe TFE and Glass Lined Pipe
8.1.2 Basic Construction and Operating Characteristics 8.1.3 Maintenance 8.1.3.1 8.1.3.2 8.1.3.3 8.1.3.4 8.1.3.5 8.2 Pipe Testing 8.2.1 8.2.2 8.2.3 8.2.4 Testing Equipment Equipment Preparation Leak Detection Methods Leak Repair Measurements and Sketches Material Lists Cutting and Threading Techniques Fabrication Techniques Installation Techniques
Page 14 of 29
ABS Consulting
8.3.2 Basic Construction and Operating Characteristics 8.3.3 Material Selection 8.3.4 Installation/Removal Techniques 8.4 Pipe Supports and Auxiliaries
8.4.1 Types and Applications 8.4.1.1 8.4.1.2 8.4.1.3 8.4.1.4 Hangers Spring Hangers Metal Base Expansion Joints
8.4.2 Basic Construction and Operating Characteristics 8.4.3 Material Selection 8.4.4 Installation/Removal Techniques
Page 15 of 29
ABS Consulting
8.5.2 Basic Construction and Operating Characteristics 8.5.3 Maintenance 8.5.3.1 8.5.3.2 8.5.3.3 8.5.3.4 8.5.3.5 8.6 Tube Fittings 8.6.1 Types and Applications 8.6.1.1 8.6.1.2 8.6.1.3 8.6.1.4 8.6.1.5 Pipe-to-tubing Unions Tee and Cross Bulkhead Fittings Elbows Measurements and Sketches Material Lists Cutting and Bending Techniques Fabrication Techniques Installation Techniques
8.6.2 Basic Construction and Operating Characteristics 8.6.3 Material Selection 8.6.4 Installation/Removal Techniques
Page 16 of 29
ABS Consulting
8.7.2 Basic Construction and Operating Characteristics 8.7.3 Maintenance 8.7.3.1 8.7.3.2 8.7.3.3 Material Selection Blinding Safety Installation/Removal Techniques
Page 17 of 29
ABS Consulting
9. Valve Maintenance
9.1 Process Valves 9.1.1 Types and Applications 9.1.1.1 9.1.1.2 9.1.1.3 9.1.1.4 9.1.1.5 9.1.1.6 Gate Globe Ball Knife Butterfly Check
9.1.2 Basic Construction and Operating Characteristics 9.1.3 Maintenance 9.1.3.1 9.1.3.2 9.1.3.3 9.2 Valve Actuators 9.2.1 Types and Applications 9.2.1.1 9.2.1.2 9.2.1.3 9.2.1.4 9.2.1.5 Pneumatic Diaphragm Actuators Pneumatic Piston Actuators Electric Solenoid Actuators Electric Motor-Driven Actuators Hydraulic Actuators Installation/Removal Techniques Manual Operator Installation Manual Operator Repairs
9.2.2 Basic Construction and Operating Characteristics 9.2.3 Maintenance 9.2.3.1 9.2.3.2 Installation/Removal Techniques Operator Repairs
Page 18 of 29
ABS Consulting
10.1.2 Basic Construction and Operating Characteristics 10.1.3 Maintenance 10.1.3.1 10.1.3.2 10.1.3.3 10.2 Diesel Maintenance Components 10.2.1.1 10.2.1.2 10.2.1.3 Air System Fuel System Electrical System Material Selection Measurements and Cutting Techniques Installation/Removal Techniques
10.2.2 Basic Construction and Operating Characteristics 10.2.3 Maintenance 10.2.3.1 10.2.3.2 10.2.3.3 Disassembly Parts Replacement Assembly
Page 19 of 29
ABS Consulting
Page 20 of 29
ABS Consulting
11.2
Nuovo Pignone 11.2.1 Type and Application 11.2.2 Basic Construction and Operating Characteristics 11.2.3 Maintenance 11.2.3.1 11.2.3.2 11.2.3.3 11.2.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair
11.3
GE Frame 1, 5, 6 Drivers 11.3.1 Type and Application 11.3.2 Basic Construction and Operating Characteristics 11.3.3 Maintenance 11.3.3.1 11.3.3.2 11.3.3.3 11.3.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair
Page 21 of 29
ABS Consulting
RB-211 Models A, B, C 11.6.1 Type and Application 11.6.2 Basic Construction and Operating Characteristics 11.6.3 Maintenance 11.6.3.1 11.6.3.2 11.6.3.3 11.6.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair
Page 22 of 29
ABS Consulting
Page 23 of 29
ABS Consulting
Page 24 of 29
ABS Consulting
Page 25 of 29
ABS Consulting
11.18 Plate and Frame Heat Exchanger 11.18.1 11.18.2 11.18.3 Type and Application Basic Construction and Operating Characteristics Maintenance 11.18.3.1 11.18.3.2 11.18.3.3 11.18.3.4 Inspection and Troubleshooting Preventative Maintenance Disassembly and Reassembly Repair
Page 26 of 29
ABS Consulting
Page 27 of 29
ABS Consulting
12.3 Emergency Response 12.3.1 12.3.2 12.3.3 12.3.4 12.3.5 Site/Area Emergencies Alarms Identification & Response Emergency Personal Protective Equipment Evacuation Routes Shelter In Place
12.4 Accident Reporting 12.4.1 12.4.2 12.4.3 114.4 Near 12.5 Personal Injury Fire Chemical Release or Spill Miss & Investigation
Mathematical Operations 115.1 12.5.2 12.5.3 12.5.4 Addition Subtraction Multiplication Division
Page 28 of 29
ABS Consulting
Use of Algebraic Formulas and Equations 12.7.1 Typical Formulas/Equations 12.7.2 Mathematical Operations within Formulas/Equations 12.7.3 Problem Solving
12.8
Reading Industrial Diagrams 12.8.1 Diagram Symbols, Legends & Information 12.8.2 Types 12.8.2.1 12.8.2.2 12.8.2.3 Process Flow Diagrams Piping and Instrumentation Diagrams (P&IDs) Electrical Diagrams & Schematics
12.8.3 Troubleshooting with P&IDs 12.9 Electrical Safety 12.10 Fire Safety 12.11 Environmental Safety 12.12 Chemical Handling 12.13 Confined Space Entry 12.14 Performing Overhead Work 12.15 Personal Injury and First Aid 12.16 Equipment Lockout and Tag Requirements 12.17 Respiratory Protection
Page 29 of 29