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Electrical Notes & Articles Sharing Abstracts,Notes on various Electrical Engineering Topics.
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Introduction:
The measurement of insulation resistance is a common routine test performed on all types of electrical wires and cables. As a production test, this test is often used as a customer acceptance test, with minimum insulation resistance per unit length often specified by the customer. The results obtained from IR Test are not intended to be useful in finding localized defects in the insulation as in a true HIPOT test, but rather give information on the quality of the bulk material used as the insulation. Even when not required by the end customer, many wire and cable manufacturers use the insulation resistance test to track their insulation manufacturing processes, and spot developing problems before process variables drift outside of allowed limits.
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Selection of IR Testers (Megger): Insulation testers with test voltage of 500, 1000, 2500 and 5000 V are available. The recommended ratings of the insulation testers are given below: Voltage Level 650V 1.1KV 3.3KV 66Kv and Above IR Tester 500V DC 1KV DC 2.5KV DC 5KV DC
Test Voltage for Meggering: When AC Voltage is used, The Rule of Thumb is Test Voltage (A.C) = (2X Name Plate Voltage) +1000. When DC Voltage is used (Most used in All Megger), Test Voltage (D.C) = (2X Name Plate Voltage). Equipment / Cable Rating 24V To 50V 50V To 100V 100V To 240V 440V To 550V 2400V 4100V DC Test Voltage 50V To 100V 100V To 250V 250V To 500V 500V To 1000V 1000V To 2500V 1000V To 5000V
Measurement Range of Megger: Test voltage 250V DC 500V DC 1KV DC 2.5KV DC 5KV DC Measurement Range 0M to 250G 0M to 500G 0M to 1T 0M to 2.5T 0M to 5T
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Make sure that the earth used when testing for earth and open circuits is a good one otherwise the test will give wrong information Spare conductors should not be meggered when other working conductors of the same cable are connected to the respective circuits. After completion of cable Meggering: Ensure that all conductors have been reconnected properly. Test the functions of Points, Tracks & Signals connected through the cable for their correct response. In case of signals, aspect should be verified personally. In case of points, verify positions at site. Check whether any polarity of any feed taken through the cable has got earthed inadvertently. Safety Requirements for Meggering: All equipment under test MUST be disconnected and isolated. Equipment should be discharged (shunted or shorted out) for at least as long as the test voltage was applied in order to be absolutely safe for the person conducting the test. Never use Megger in an explosive atmosphere. Make sure all switches are blocked out and cable ends marked properly for safety. Cable ends to be isolated shall be disconnected from the supply and protected from contact to supply, or ground, or accidental contact. Erection of safety barriers with warning signs, and an open communication channel between testing personnel. Do not megger when humidity is more than 70 %. Good Insulation: Megger reading increases first then remain constant. Bad Insulation: Megger reading increases first and then decreases. Expected IR value gets on Temp. 20 to 30 decree centigrade. If above temperature reduces by 10 degree centigrade, IR values will increased by two times. If above temperature increased by 70 degree centigrade IR values decreases by 700 times.
Resistance is measured between the Line and Earth terminals, where current will travel through coil 1. The Guard terminal is provided for special testing situations where one resistance must be isolated from another. Lets us check one situation where the insulation resistance is to be tested in a two-wire cable. Follow
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To measure insulation resistance from a conductor to the outside of the cable, we need to connect the Line lead of the megger to one of the conductors and connect the Earth lead of the megger to a wire wrapped around the sheath of the cable.
In this configuration the Megger should read the resistance between one conductor and the outside sheath. We want to measure Resistance between Conductor- 2To Sheaths but Actually Megger measure resistance in parallel with the series combination of conductor-to-conductor resistance (Rc1-c2) and the first conductor to the sheath (Rc1-s). If we dont care about this fact, we can proceed with the test as configured. If we desire to measure only the resistance between the second conductor and the sheath (Rc2-s), then we need to use the meggers Guard terminal.
Connecting the Guard terminal to the first conductor places the two conductors at almost equal potential. With little or no voltage between them, the insulation resistance is nearly infinite, and thus there will be no current between the two conductors. Consequently, the Meggers resistance indication will be based exclusively on the current through the second conductors insulation, through the cable sheath, and to the wire wrapped around, not the current leaking through the first conductors insulation. The guard terminal (if fitted) acts as a shunt to remove the connected element from the measurement. In other words, it allows you to be selective in evaluating certain specific components in a large piece of electrical equipment. For example consider a two core cable with a sheath. As the diagram below shows there are three resistances to be considered.
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If we measure between core B and sheath without a connection to the guard terminal some current will pass from B to A and from A to the sheath. Our measurement would be low. By connecting the guard terminal to A the two cable cores will be at very nearly the same potential and thus the shunting effect is eliminated.
500 Volts 1,000 Volts 2,500 Volts 2,500 Volts 2,500 Volts 5,000 Volts
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69 KV
One Meg ohm Rule for IR Value for Equipment: Based upon equipment rating: < 1K V = 1 M minimum >1KV = 1 M /1KV As per IE Rules-1956: At a pressure of 1000 V applied between each live conductor and earth for a period of one minute the insulation resistance of HV installations shall be at least 1 Mega ohm or as specified by the Bureau of Indian Standards. Medium and Low Voltage Installations- At a pressure of 500 V applied between each live conductor and earth for a period of one minute, the insulation resistance of medium and low voltage installations shall be at least 1 Mega ohm or as specified by the Bureau of Indian Standards] from time to time. As per CBIP specifications the acceptable values are 2 Mega ohms per KV
Windings are never left floating for insulation resistance measurements. Solidly grounded winding must have the ground removed in order to measure the insulation resistance of the winding grounded. If the ground cannot be removed, as in the case of some windings with solidly grounded neutrals, the insulation resistance of the winding cannot be measured. Treat it as part of the grounded section of the circuit. We need to test winding to winding and winding to ground ( E ).For three phase transformers, We need to test winding ( L1,L2,L3 ) with substitute Earthing for Delta transformer or winding ( L1,L2,L3 ) with earthing ( E ) and neutral ( N ) for wye transformers.
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IR Value for Transformer (Ref: A Guide to Transformer Maintenance by. JJ. Kelly. S.D Myer) Formula IR Value (M ) = C X E / KVA) 3 Phase Transformer IR Value (M ) = C X E (P-n) / (Star) KVA) 3 Phase Transformer IR Value (M ) = C X E (P-P) / (Delta) KVA) Where C= 1.5 for Oil filled T/C with Oil Tank, 30 for Oil filled T/C without Oil Tank or Dry Type T/C. Temperature correction Factor (Base 20C): Temperature correction Factor
O
Correction Factor 0.25 0.36 0.50 0.720 1.00 1.98 3.95 7.85
32 5 10 15 20 30 40 50 41 50 59 68 86 104 122
Example: For 1600KVA, 20KV/400V,Three Phase Transformer IR Value at HV Side= (1.5 x 20000) / 1600 =16000 / 40 = 750 M
at 20C
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IR Value at LV Side = (1.5 x 400 ) / IR Value at 30C =15X1.98= 29.7 M Insulation Resistance of Transformer Coil Megger Size Transformer Coil Voltage
IR Value of Transformers: Test Voltage (DC) LV side 415V 500V Up to 6.6KV 500V 6.6KV to 11KV 500V 11KV to 33KV 1000V 33KV to 66KV 1000V 66KV to 132KV 1000V 132KV to 1000V 220KV Voltage Test Voltage Min IR Value (DC) HV side 2.5KV 100M 2.5KV 200M 2.5KV 400M 5KV 500M 5KV 600M 5KV 600M 5KV 650M
Steps for measuring the IR of Transformer: Shut down the transformer and disconnect the jumpers and lightning arrestors. Discharge the winding capacitance. Thoroughly clean all bushings Short circuit the windings. Guard the terminals to eliminate surface leakage over terminal bushings. Record the temperature. Connect the test leads (avoid joints). Apply the test voltage and note the reading. The IR. Value at 60 seconds after application of the test voltage is referred to as the Insulation Resistance of the transformer at the test temperature. The transformer Neutral bushing is to be disconnected from earth during the test. Follow
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All LV surge diverter earth connections are to be disconnected during the test. Due to the inductive characteristics of transformers, the insulation resistance reading shall not be taken until the test current stabilizes. Avoid meggering when the transformer is under vacuum. Test Connections of Transformer for IR Test (Not Less than 200 M ): Two winding transformer: 1. (HV + LV) GND 2. HV (LV + GND) 3. LV (HV + GND) Three winding transformer: 1. 2. 3. 4. HV (LV + TV + GND) LV (HV + TV + GND) (HV + LV + TV) GND TV (HV + LV + GND)
Auto transformer (two winding): 1. (HV + LV) GND Auto Transformer (three winding): 1. (HV + LV) (TV + GND) 2. (HV + LV + TV) GND 3. TV (HV + LV + GND) For any installation, the insulation resistance measured shall not be less than: HV Earth 200 M LV Earth 100 M HV LV 200 M Factors affecting on IR value of Transformer The IR value of transformers are influenced by surface condition of the terminal bushing quality of oil quality of winding insulation temperature of oil duration of application and value of test voltage
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IR (Min) = 100 M
IR (Min) = 5 M
For most windings made before about 1970, all field windings, and others not described below For most dc armature and ac windings built after about 1970 (form wound coils) For most machines with random wound stator coils and form-wound coils rated below 1kV
Example-1: For 11KV, Three Phase Motor. IR Value =11+1=12 M but as per IEEE43 It should be 100 M Example-2: For 415V,Three Phase Motor IR Value =0.415+1=1.41 M but as per IEEE43 It should be 5 M . As per IS 732 Min IR Value of Motor=(20XVoltage(p-p/(1000+2XKW))
IR Value of Motor as per NETA ATS 2007. Section 7.15.1 Motor Name Plate (V) 250V 600V 1000V 2500V 5000V Test Voltage Min IR Value 500V DC 1000V DC 1000V DC 1000V DC 2500V DC 25 M 100M 100M 500M 1000M
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IR Value of Submersible Motor: IR Value of Submersible Motor Motor Out off Well (Without IR Value Cable) New Motor 20 M A used motor which can be reinstalled 10 M Motor Installed in Well (With Cable) New Motor 2M A used motor which can be reinstalled 0.5 M
11kV and 33kV Cables between Cores and Earth (As per ETSA Standard) Application Test Voltage Min IR Value
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11KV New cables Sheath 11KV After repairs Sheath 33KV no TFs connected 33KV with TFs connected.
IR Value Measurement (Conductors to conductor (Cross Insulation)) The first conductor for which cross insulation is being measured shall be connected to Line terminal of the megger. The remaining conductors looped together (with the help of crocodile clips) i. e. Conductor 2 and onwards, are connected to Earth terminal of megger. Conductors at the other end are left free. Now rotate the handle of megger or press push button of megger. The reading of meter will show the cross Insulation between conductor 1 and rest of the conductors. Insulation reading shall be recorded. Now connect next conductor to Line terminal of the megger & connect the remaining conductors to earth terminal of the megger and take measurements. IR Value Measurement (Conductor to Earth Insulation) Connect conductor under test to the Line terminal of the megger. Connect earth terminal of the megger to the earth. Rotate the handle of megger or press push button of megger. The reading of meter will show the insulation resistance of the conductors. Insulation reading shall be recorded after applying the test voltage for about a minute till a steady reading is obtained. IR Value Measurements: If during periodical testing, insulation resistance of cable is found between 5 and 1 M /km at buried temperature, the subject cable should be programmed for replacement. If insulation resistance of the cable is found between 1000 and 100 K /km, at buried temperature, the subject cable should be replaced urgently within a year. If the insulation resistance of the cable is found less than 100 kilo ohm/km., the subject cable must be replaced immediately on emergency basis.
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LT Transformer (Phase-Earth)
0.5KV
100 M
IR Value of S/S Equipments As per DEP Standard IR Value at IR Value at Commissioning Maintenance Time(M ) Time (M ) 200 M 20 M 5M 100 M 10 M 0.5 M
Equipment
Meggering
HV Bus Switchgear LV Bus LV wiring Cable(min 100 Meter) Motor & Generator Transformer Oil immersed HV & LV Phase-Earth HV & LV
HV Transformer Dry Type LV Fixed Equipments/Tools Movable Equipments Distribution Equipments Circuit Breaker Phase-Earth
100 M 10 M 5K / Volt
25 M 2M 1K / Volt
Phase-Earth Phase-Earth
5M 5M
1M 1M
Main Circuit
2M
/ KV
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5M 40M
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3 Phase Wiring: In the case of a very large installation where there are many earth paths in parallel, the reading would be expected to be lower. If this happens, the installation should be subdivided and retested, when each part must meet the minimum requirement.
The IR tests must be carried out between Phase-Phase-Neutral-Earth with a minimum acceptable value for each test of 0.5 M Ohms. IR Testing for Low voltage circuit voltage Extra Low Voltage Up to 500 V except for above 500 V To 1KV Min IR Value = 50 Plugs). Min IR Value = 100 Plugs). Required Precautions: Electronic equipment like electronic fluorescent starter switches, touch switches, dimmer switches, power controllers, delay timers could be damaged by the application of the high test voltage should be disconnected. Capacitors and indicator or pilot lamps must be disconnected or an inaccurate test reading will result. Where any equipment is disconnected for testing purposes, it must be subjected to its own insulation test, using a voltage which is not likely to result in damage. The result must conform with that specified in the British Standard concerned, or be at least 0.5 M Ohms if there is no Standard. Test voltage IR Value(Min) 250V DC 0.25M 500 V DC 0.5M 1000 V DC 1.0M
/ No of Electrical outlet. (All Electrical Points with fitting & / No of Electrical outlet. (All Electrical Points without fitting &
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24 Votes
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About Jignesh.Parmar Electrical engineer having more than 11 years experience in Power Transmission-Power DistributionElectrical Maintenance-Electrical Projects-Planning-Designing-coordination-Execution.Currently associate with one of the leading business group as a Asst.Manager at Ahmedabad,India.Freelancer Programmer of Advance Excel.Design useful Excel Sheets of Electrical Engineering as per IS,NEC,IEC,IEEE codes. Technical Author for "Electrical Mirror" and "Electrical India" Magazines. Technical Blogger. Familiar with English, Hindi, Gujarati, French languages. Share experience and knowledge and help technical enthusiasts to find suitable solutions and updating themselves on various Engineering Topics.
1.
modupalli says: March 23, 2012 at 10:16 pm Outstanding Stuff. Thanks For Sharing..
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Reply 2. vilas K. says: April 11, 2012 at 8:30 am Dear Sir Hats Off !! & many thanx for your invaluable contribution in enriching the experience of Elect. Engineers & making them available the fabulous data at a glance.. Pl keep posted. If U can throw some light on selection of MCB/MCCB & contactors in relation to their diff characteristics. Reply Jignesh.Parmar says: April 11, 2012 at 2:19 pm You can find Type of MCB/MCCB and Char of All type of Contactor from ELECTRICAL NOTES page of this Blog Reply 3. varghese says: April 15, 2012 at 12:25 pm dear sir is a great work. thanks could u pls explain the effects of rise in temperature on insulation resistance of transformer. Reply 4. Barun Majumder says: May 7, 2012 at 10:48 am Dear sir many many thanks for sharing valuable article of electrical engineering . I want to know more about electrical design (Distribution, industrial & commercial ) and protection system from your end point to point . If you have any book/site for those design please let me know the name. I am working as a design engineer but i am not enough confident about my design and protection system. i want your valuable assistance in this field . Thanking you Yours faithfully Barun Majumder Kolkata Reply 5. kumereshan P S says: May 13, 2012 at 4:17 am
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Sir, great work,i want to know the IS standards for IR value of Sub station equipment With regards Kumereshan Reply anand says: October 5, 2012 at 8:19 am thank for good infrm abot elecyrhghc Reply 6. Tuulia Paloranta says: May 29, 2012 at 5:49 am Honestly i am not quite good on electric thing and this one is very good for me to study so well and learn a lot many thanks for this article. Reply 7. keyur says: June 8, 2012 at 2:53 pm Thanks for sharing your valuable exp. and it is very helpful for me because I am diploma holder and I am working in gulf country as electrical supervisor so it is useful for me and Thanks keyur Reply 8. MANOHAR says: June 14, 2012 at 5:20 am Dear sir I need calculation formula of IR Values of an elect drives Reply 9. Madanmohan says: June 16, 2012 at 5:50 am Wonderful explanation. Really very much useful document. Thnak you very much Reply
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10.
sathesh says: July 9, 2012 at 5:59 pm Very nice sir.. Thanku.. Reply
11.
rehan says: July 13, 2012 at 9:58 pm good information, thanks for your time. Reply
12.
custom milagros says: July 15, 2012 at 4:20 pm 2 thumbs up. Reply
13.
Gurmeet Singh says: July 20, 2012 at 4:49 am Very -2 Thanks sir Reply
14.
preeti says: July 25, 2012 at 11:52 am thanks, very good information Reply
15.
osarenkhoe nosa glory says: August 11, 2012 at 9:15 am this is absolutely nice. a well written document. thanks. Reply
16.
Naveen says: August 12, 2012 at 6:23 am Thank you Sir, much appreciated Reply
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17.
A. Hasasn says: August 12, 2012 at 2:15 pm Dear Sir; Really your this article is very very important for electrical related people.Your this contribution is excellant. A lot of thanks sir. Kind Regardrs Reply
18.
K.M.Pandey says: August 18, 2012 at 5:04 am Respected Sir. This article very important and useful for all those person who are related with Electrical field. Thanks a lot for sharing your knowledge with all people. Really you are nice and gentleman. With regards, K.M.Pandey, Reply subodh kumar pandey says: August 26, 2012 at 1:20 pm very very important for electrical engineers. lot of thanks Reply
19.
ahmed nawaz says: September 21, 2012 at 3:40 pm Ch.Ahmed Nawaz thanks sir for giving very usefull information. Reply
20.
radhakishan pawar says: September 30, 2012 at 6:28 am thanks sir i have no word to explain how much it is useful to student. thanks again Reply
21.
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October 5, 2012 at 1:17 pm I AM A TESTING ENGINEER.THIS INFO. IS VERY USEFUL FOR ME VERY VERY THANKS FOR THIS Reply 22. Vilas G. says: October 11, 2012 at 11:01 am Thanks . valuable note for electrical engineers. Reply 23. Steve Arreola says: October 23, 2012 at 8:44 pm Thank you much for taking the time to share this information Reply 24. Mr. Judy Diano says: October 31, 2012 at 11:45 am Thank you so much,for sharing Sir, I learned a lot of your link GOD BLESS Reply 25. arshad says: November 30, 2012 at 6:23 pm thanks for beautiful notes Reply 26. Jet Paliangayan says: December 3, 2012 at 12:11 pm how to do IR test for single core pvc/xlpe/pvc cables Reply 27. jamestryre says: December 12, 2012 at 2:49 am great info, thx Reply
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Authors
Jignesh.Parmar
Electrical engineer having more than 11 years experience in Power Transmission-Power DistributionElectrical Maintenance-Electrical Projects-Planning-Designing-coordination-Execution.Currently associate with one of the leading business group as a Asst.Manager at Ahmedabad,India.Freelancer Programmer of Advance Excel.Design useful Excel Sheets of Electrical Engineering as per IS,NEC,IEC,IEEE codes. Technical Author for "Electrical Mirror" and "Electrical India" Magazines. Technical Blogger. Familiar with English, Hindi, Gujarati, French languages. Share experience and knowledge and help technical enthusiasts to find suitable solutions and updating themselves on various Engineering Topics. SUPPORT THIS SITE
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