Hydrotest Procedure For Unloading and Condensate Tanks: Shirvan Gas Turbine Power Plant

MINISTRY OF ENERGY
IRAN POWER DEVELOPMENT COMPANY
PROJECT:
I.P.D.C SHIRVAN GAS TURBINE POWER PLANT
HYDROTEST PROCEDURE For Unloading and Condensate tanks
C B A 0 Rev. C B A 0 FOR APPROVAL FOR APPROVAL DESIGNATION A.S.M DESIGNE D MAY.05 DATE A.S.M CHEKED MAY.05 DATE E.A. APP. MAY.05 DATE
A.S.M
MAY.05
A.S.M
MAY.05
E.A.
MAY.05
VENDOR:
MAPNA CO.
KHERAD WATER TREATMENT CO.
(PRIVATE JOINT STOCK)
IRAN POWER PLANT PROJECT MANACEMENT CO.
DOCUMENT NO.: MP-SVG-18ME-10-FGA-001 PROJECT:
Rev: 0
SHIRVAN GAS TURBIN POWER PLANT

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MINISTRY OF ENERGY
PROJECT:
Rev. PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 55 56 REVISION C D E

DESIGNATION REMARKS
DESIGNED DATE CHKD DATE APPROVED DATE
A X X X X X X X X X X X X
PAGE 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 91 92
REVISION C D E
REMARKS
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MAPNA CO.
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MINISTRY OF ENERGY
PROJECT:
INDEX
1245678SCOPE GENERAL 3- REFRENCE DOCUMENTS PRELIMINARY WORK TEST PREPARATION HYDROSTATIC TEST PRECAUTION TEST RECORDS
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MAPNA CO.
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MINISTRY OF ENERGY
PROJECT:
1-
SCOPE this procedure specifies the method to be followed for hydrostatic testing of steel
welded storage tank & vessels. 2GENERAL 1. 2. of testing. 3. clear, fresh and potable water shall be the primary hydrostatic test medium unless use of different medium is approved by the client or his representative. 3REFRENCE DOCUMENTS This procedure is in accordance with the following international standards: ASME SEC. VIII-DIV1 for pressure vessels API650 for Atmospheric tank The hydrostatic test shall be completed before the application of the insulation and final painting. attention must be given to carefull control and monitonring during all stages
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MAPNA CO.
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MINISTRY OF ENERGY
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41. 2. 3.
PRELIMINARY WORKS prior to start of hydrostatic test all required NDT shall be performed and approved No connection of piping system to tank or vessel shall be made until Assemble test equipment as shown on : FIGURE 4-1 (For unloading tank) & Figure
by client-customers representative and third party inspector. hydrostatic/penumatic test is completed and accepted. 4-2 (For condensate tank)
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MAPNA CO.
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MINISTRY OF ENERGY
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5- TEST PREPARATION 1. 2. 3. 4. Prior to hydrostatic test all tanks and vessels must be free of large debris. Welded attachments provided with vent holes shall be tested by pneumatic prior to the welds of pads or segment shall be given an air-and-soap solution test with 0.5 hydrostaric test, as well as any pressure test, shall be carried out by it fabricator in
final hydrostatic test. barg before starting the hydrotest. his shop, and with the approval of clients inspector.
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MAPNA CO.
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MINISTRY OF ENERGY
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HYDROSTATIC TEST 1. a. b. hydrostatic test. c. d. After filling air must be vented from the tank. Inside pressure shall be increased up to test pressure (1.5 barg) slowly The hydrostatic test pressure shall be maintained for 30 minutes. Visually inspection shall be carried out. There shall be no evidence of any leakage. If any repairs are required, they shall be carried out in accordance with section 6.2. Filling A. Unloading tank Filling shall be down through a suitable shell/head connection. Tank and testing liquid shall not be less than 15C during the
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MAPNA CO.
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MINISTRY OF ENERGY
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B. a connection. b
Condensate Tank Filling shall be down through a suitable shell/head Tank and testing liquid shall not less than 15C during the hydrostatic tes. c to full of the tank with water. d Holding time shall be maintained for 30 minutes. Visually inspection shall be carried out. There shall be no evidence of any leakage. If any repairs are required, they shall be carried out in accordance with section 6.2. During filling air must be vented from the tank. up
VENDOR:
MAPNA CO.
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MINISTRY OF ENERGY
PROJECT:
6-
HYDROSTATIC TEST-CONTD 2. Repairs Shold any leaks occure, they will be repaired in accordance with the following.
a. b. c. d.
All welding repairs will be in accordance with approved welding procedures. Water to be drained to a minimum of 300 mm below the point of failure. If cracks, After repair, hydrotest shall be restarted from actual level. All defects found shall be called to the attention of client , and his approval shall be
leaks,or deformation are exist below the liquid level. Then the repair shall be carried out.
obtained before the defects are repaired. 3. Cleaning After hydrotest, tanks & vessels shall be broom cleaned by fabricator.
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MAPNA CO.
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MINISTRY OF ENERGY
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7- PRECAUTIONS 1. 2. 3. 4. Avoid intoducting oil-into tank during test. Avoid hitting or striking tank during test. Do not drain water from the tank or vessel unless the top manhole or vent on the tank is open. Monitor and observe the manometer gauge continuously during testing. It is very IMPORTANT that under no circumstances the tank shall be left unattended while the tank is closed to the atmosphere and during pressure test. Substantial changes in ambient temperature and / or pressure can occur over pressure or partial vaccum and can destory the tank. If tests must be discontinued, the tank shall be vented and opened to the atmosphere. 5. If appreciable changes in the shape of the tank do occure during any of the tests, the test shall be dicontinued and shall be called to the attention of client and construction manager immediately.
8- TEST RECORDS
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MAPNA CO.
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MINISTRY OF ENERGY
PROJECT:
During hydrostatic testing, full records shall be made and where appropriate, signed by the clients representative. Activity Hydrotest record Frequence per tank Remark Table 8-1
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MAPNA CO.
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Hydrotest Procedure For Unloading and Condensate Tanks: Shirvan Gas Turbine Power Plant

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MINISTRY OF ENERGY

IRAN POWER DEVELOPMENT COMPANY

I.P.D.C SHIRVAN GAS TURBINE POWER PLANT