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INTRODUCTION
NO COPYRIGHT COURTESY OF J.HOGEWERF (See also next page)
STARTING UP AN ENGINEERING OFFICE FORENGINEERING CONSTRUCTION AND OF PETROCHEMICAL- POWER AND CHEMICAL., PLANTS
OR
HOWTO RUIN THIS PLANETIN AN EVEN MORE EFFICIENTWAY
BY J.HOGEWERF
ECSENGINEERING
References :
-
INTRODUCTION
Calorstat Pathway, MetallBellows Bellows & Assemblies, Calorstat Industries S.A.;DourdanFrance I T TGri n n e lGMB H ;Pi p eh a n g e rsN eunki rchen/S aar l , Germany LisegaS.A.;Standard Supports, Bondoufle France P B N A;C u rs u s o n s tru c te u r i p i n g L ei den ol l and C P , H P ipin g a n d b o o kC ro c k e r K i n g ,Sthedi ti on, Graw -H i l B ookC ompany, ewyork U S A H ; & Mc l; N S t oo mw e z eR e g e l s n T HE PIP IN G U ID E G D 0 1 0 0U m D 1400; ol l and H P AR TI a nd P A R Ti l , U S A
Trouvay Cauvin;Petroleum & Material; ETS TROUVAY CAUVIN,Le Havre France & Weldolets Forgedsteelfittings, & BonneyForgeInternational lrvineScotland Ltd,
ECSENGINEERING
INTRODUCTION
PREFACE :
With this work I tried,some fifteenyears ago, to realizea comprehensive guide to establish total projects withinthe petrochemical powersupplyindustry. course chemical, and Of thereare stilla otof issues outstanding the information and used may be out of date but nevertheless is invited copyand use whateveris stilluseful. one to Thisworkconsists nine partsand two appendices of whichwill be placedon the net in PDFformatwhichmeansthat the totalpackage will use a lot of memoryspace.Therefore partstwo to five and the partssix to nine including two the the appendices be sequential will replaced a regularbass. on The programs mentioned havebeendeveloped usingthe interpreter language GW Basicwhichis totally of datebut of out one can try to convertit intothe latestvisualbasicversion. The first part, introduction, which will stay on ths site, consistsof three chapters.The first chaptergives a summaryof standardsand proceduresto be used during a project,the second one gives a logicalofficeworkflwduringa project including officeorganization the with responsibilities the project and workflow, iast chaptergivesthe content of the the partsll to lX.. Finally appendices the showthe listings the programs of and the area calculations branchconnections. for All text has been produced usingWord Perfect onlythe firstpart has been largelyconverted intoWord.
ECSENGINEERING
INTRODUCTION
PART I
2) 3)
ECSENGINEERING
II\TRODUCTION
1-1 ECS STANDARDSSUBDIWSION ECSNR 000-099 100-199 200-299 300-399 400-499 s00-599 SUBJECT PIPING INSTRUMENTATION ELECTRTCAL CIVIL STRUCTURAL GENERAL (incl.PROCEDURES)
BOOK NR
I
(o.s.)
il
(os)
tII T II I I l I
,,
008
u
I
tr
T II&IV
List with shortcut Process Equiprnent Denotations List with shortcut Media Denotations
(os) DataSheets GuideLines andCheckLists for draughting : - pQuiprnent of - FencinsPlans (os) - GreenDecorationPlans (o.s.) - IsometricDrawings I - Pipe SpoolDraudgs I - Pipurg (O.S.) Plans(domestic) - PipingPlansincl. SewerPiping (industrial) tr - Plot Plans u - Roads Parking (O.S.) and Plans - Site Plans I - SpecialPipeSupportDrawings II - Special (O.S.) PipingItemDrawiugs - TestIsometric llrawines I - TunnelPlans/Sections-(undergr.) (O.S.)
ECS ENGIhIEERII\G
E C S . 0 20 1 2 . ,, ,, ,, 013 014 015 GuideLines for andExampleof SewerSystem Specifrcations Guide lines for Pipe Stress Analysis
IIITRODUCTION
(os.) (os.) (o.s.) (os) (o.s,) (o.s ) (os.) (os) (o.s.) (os) (os.) u il (o.s.) (os.)
I I
GuideLines fbr and Exampleof Domestic Gas,Water and SewerPiping Spec's Jacketed Pipe Specihcations IIVAC Specifications Not Used Cuide Linesfor andExampleof FencingSpecihcations ExampleDrawing(s)of : DataSheets - PQuipment FencinePlans - GreenDecorationPlans - IsomctricDrawines - Pipe SpoolDrawii-rgs - Pipe Support Plans(MarkedUp PipingPlans) - PibingPfans(domedtic) - PipingPlans(industrial) - Plot Plans - RoadsandParkinePlans - SewerPipingPtas - SitePlan - Special Pipe SupportDrau"ings - Sfecial PiiringIem Drawings - TestIsometric Drawings - TunnelPlanVSections (underground)
II I
(os) tr (os)
,,
020
ExamplePipe Speciications/CalculationsandPipe Span Calculationsaccording Dutch Stoomthe wezenRulesanddescription programpartstogether of with informationsheets with minimumrequired inlormationtbr program execution.Includingaddenda with pipe materialpropeies andANSI / DIN materialdenotations. IV&V
Exarnple {quipment Calculations according the Dutch StoomwezenRules and description of program parts together with information sheetswith minimum required rnformation for program executi-on.
,,
021
VL VII & VIT ,, ,. )) ,, ,, ,, ,, ,, ,) ,, 2, 022 423 024 025 026 027 028 029 030 031 032 GuideLines for andExampleof GreenDecoration Specifrcations GuideLines for andExampleof Roads ParkingsSpecifications and Not Used StandardEquipmentNozzle OrientationDrawings (or Data Sheets) Standard EquipmentAttachmentDrawings Standard Springllangersand - CansList with Drawings StandardLine List GuideLines lbr andExamples InsulationSpecifications of GuideLines for andExamples Undergr.Pipe Coating/Corrosion of Prot. Spec's GuideLines for andExamples Stearn of TracingSpecifications Not Used
ECS EI\GINEERII{G
,, u-1J
II\TRODUCTIOh[
(o.s.) (o.s ) (o.s.) (os) (o.s.) (o.s.) (o.s.) (os) (os) (o.s ) (os.)
Guide Lines for and Examples of CornpressorsReciprcating Specifications Guide Lines for and Examples of CompressorsRotating Specifications Guide Lines for and Examples of Furnace Speciications Guide Lines for and Uxamples of l{eat Exchanger Specifications Guide Lines for and Examples of Pumps Reciprocating Specifications Guide Lines for and Examples of Pumps Rotatrng Specifications Guide Lines for and Examples of 'Iank Atmosphenc Storage Speciications
Guide Lines for and Exarnples of 1'ower / Column Specifications Guide Lines tor and Examples of Vessel Atmospheric Storage Specifications Guide Lines for and Examples of Vessel Pressurized Speciications Guide Lines for and Examples of Vessel Process Specifcations
1.2.2 INSTRUMENTATION
E C S . 0 21 0 0 . E C S . 0 21 0 1 . E C S . 0 21 0 2 . E C S . 0 21 0 3 . E C S . 0 21 0 4 . 02. E CS . 105 E C S . 0 21 0 6 . E C S . 0 21 0 7 . uith description Summary Documents of DrawingsandDiagrams Guidelines andChecklists for Instrument(ation) DrawingsandDiagrams Examples Instnrment(ation) of of EquipmentSpecifications Guidelines for andExamples Instrumentation of Specifrcations Guidelines for andExarnples Instrument X (O.S.) (O.S.) (O.S.) (O.S.)
of kntallation Material Speciications (O.S.) Guidelines for andExamples Instrumentation Guide lines and instructionsfor testing Guide lines and Instructionsfor Testingand Post Test Treatmentof Instmunentation (O S ) (O S )
1.2-3 ELECTRICAL
E C S . 0 22 0 0 . E C S0 2 . 2 0 1 . 8C5.02.202 02. E CS . 203 ECS.02.204 E C S0 2 . 2 0 5 . E C S0 2 . 2 0 6 . with description Summaryof Documents Guidelines andChecklists for drawinss Exarnpledrawrngs of Guidelines for andExamples ElectricalEquipmentSpecifications (domestic) Guidehnestbr andExampleof ElectricalSpecifications (industrial) Guide lines for andExampleof ElectricalSpecifications (rurderground) Guidelines for andExampleof ElectricalSpecifications
x (os) (os.)
(O.S)
ECS EI{GII{EERING
LCS.02.207 E C S0 2 . 2 0 8 . E CS . 209 02. 'Ierrain
INTRODUCTIOI\
(O.S.) (O S )
Guidelines for andExamples lilectrical TracingSpecifications of (outdoor) Lighting Specifications incl. Standard Matenal list
r-2-4 CWIL
E C S . 0 23 0 0 . E C S . 0 23 0 1 . Summaryof Documents with description Guidelines andChecklists for drawings X Foundation Plans (O S ) Foundation TunnelLoadingPlans (O.S.) and (O.S.) Work Plans Ground (O.S.) F'oundation Plans Foundationand Tunnel Loading Plans (O S ) Ground Work Plans (O.S.) (O.S.)
E CS . 02. 302
Exarnple drawings
E C S . 0 23 0 3 . E C S . 0 23 0 4 . ECS.02.305 E C S . 0 23 0 6 .
Guidelines for and Examples Civil & Architecttral Specifications of Not Used Not Used
Guide lines for and Exanrples of Grourd V/ork Specifications
(o.s.)
1-2.5 STRUCTURAL
E CS . 02. 400 E C S0 2 . 4 0 1 . ECS.02.402 E CS . 403 02. E C S0 2 . 4 0 4 . Summaryof Documents with description Guidelines andChecklists for drawrngs Exarnpledrawings Guide lines for andExamples StnrcturalSpecifications of Guidelines for andExamples CoatingSpecifications of D(
1-2-6 GENERAL
E C S . 0 25 0 0 . E C S . 0 25 0 1 . ECS.02.502 ECS.02.503 ECS.02.504 E C S . 0 25 0 5 . E CS . 02. 506 E C S . 0 25 0 7 . Sunrmary Documents of with description wrth Responsibilities ProjectWorkflow Ofice Organization and (see Procedures turderPROCEDIIRES next page) on Transmittal form, DocumentDistribution and Registration StandardForm to keeptrack of Document-and Drawing Revisions Standardfor Registrationof Meetings of Guidelines for and Examples Minutesof Meetirgs of Guidelines for andExamples ProjectCorrespondence
x x
[K D(
ECS ENGINEERII\{G
r-2.6-1 PROCEDURES
0l ECS.02. 502/01 Procedure ,, ,, ,2 ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, ,, 5AZ|A2 Procedure 02 502103 Procedrue 03 502104 Procedwe 04 502/05 Procedtue 05 06 502106 Procedure 502107 Procedure 07 08 502148 Procedure 502109 Procedure 09 502/10 Procedure l0 502lll I Procedrue I NtunberingSystem Plarming Typography Monitoring Prqect Costs Processing Invoices Document Filing System
II{TRODUCTIOl\
]X
x
D(
(o.s.) (o.s.) (os.) (os.) (o.s.) (os.) (os) (o.s.) (o.s.) (o.s.) (os)
(O S .)
Responsibilities ProjectEngineer(coordination) of Responsibilities Supervision Site Subcontracting Not Used RecruitmentProcedure ObtaimngAuthoroty Approval Inspectionbr MechamcalCompletion and Final Inspection Iteparations, Guide lines and Instructionsfor Trial Rrur Guide lines and Instructionsfor Turn Key Delivery Guidelines for Scope Aller Delivery Service of
502/12 Procedure 12 502/13 Procedure 13 502114 Procedure 14 15 5A2ll5 Procedure 5}2116 Procedure 16
ECS E,N{GII\EERING
INTRODUCTION
REV 0l
REV
DATE
SIGN
REV
DATE
SIGN
REV
DATE
SIGN
ECS ENGII{EERING
II{TRODUCTIOh{
CIIAPTER
DESCRIPTION Front Page Content Company Organization and Responsibilities Board Qualifications, Rules and Activities Project F'low Diagram
PAGE I 2-3
4 5 6 7 7 7 7 7 7 7 7 7 7 7 7 l 8 8 8 8 8 9 9 9 9 9 9 9 9 10 10 l0 10 l0 l1 t2 t2 t2 t2 t2 t2 l3 l3
It t-l
Acquisition Client Records - Old Client Prqects Personal Writins - Client Oficiali worked with before - Standard Example Letter Personal Contact - Client Officials worked with before Mailins - Shndrd Mailing E-Mailins - Standar E-Mailine Advertisement - Standard Advertisement Joinins other Parties - Civii& Architectural Invitation Introducing the Company Explaining the Way of Working Pornerpoint Presentation References Scope Verbal Description Wntten Description Drar,r,ines Verbal Description and Drawings Written Description and Drawings Complete Book of Specificationsand Drawings Copv Job of Existing Work Rid Activities prior to drawing up a Bid - Basis for Desisn - Geological Refort - PFD and Material Balancing Sheets - Engineering Drawing up a Bid - ManasementActivities - Accuntins and Administration - Contact Cfi ent-Offrce and Ofice-Subcontractor - Document Control - Supervision - Planning / Progress Control - Recruitment - Ensineerins - C"ivil, Pip"ing and Structural Department - Electrical & lnstrumentation Department - Procurement - Vendor Estimate - Vendor Price - Construction - SubcontractorsEstimate Construction PhaseA - In House Estimate Construction Phase A * In House Scaffolding Estimate Construction Phase B, C and D - SubcontractorsEstiate Construction Phase B - SubcontractorsEstimate Construction Phase C - In House Estimate Construction PhaseD - SubcontractorsEstimate Construction PhaseD
t4-r
2-3 24
a J
3- l 3-2
J-J
34 3-5 3-
J-l
4-2-r
4-2-2-1
/lar\. .+-L-L-Z r
4-2-3 4-2-3-l 4-2-3-2 4-24 424-1 4-24-2 424-3 4-244 4-24-5 4-24-6 4-24-7
t3 t4 t4 l4
l5 15 15 15 15 l5 l6 l6 l6
ECS ENGINEERING
CHAPTER 5 5- l 5-l-l 5-1-2 5-2 5-3 5- 3- 1 5- 3- l- 1 5-3-t-2 5- 3- l- 3 5- 3- 14 5-3-2 5-3-2-l 5-3-2-2 5-3-2-3 s-3-24 5-3-3 5-3-3-l 5-3-3-2 5-34 5-34-l 5-34-2 5-34-3 5-3-5 5-3-5-l 5-3-5-2 5-3-5-3
DESCRIPTION Execution Planning - Planmng per Area - Plannine Header Site Supevision Construction - Description of Construction Phases - Phase A - Phase B - Phase C - Phase D - Construction PhaseA - Engineering - Procurement - Subcontractins - lnspection andApproval - Construction Phase B - Engineering - Subcontractins - Construction Phse C - Engineering - Procurement - Subcontractinq - Construction PhseD - Engineering - Subcontractins - Turnine over
INTRODUCTION
l6
ECS ENGINEERING
INTRODUCTION
C.O. Project Development of Std's-andPrc. Docummt C.ontr. & Distribution Plannins Prosres C.ontr. Proect Adm. & ,[ccounting Site Super-tiion - Coordination - Inspection - Prsr. Report - Teip. Rer. - Trotble Shoot.
C.O. Engineering De.velopmentof Exartpbg Giltde 's, Lines,Instruct. Software & Std's Ens. & Desisn (alc's. Dwk's & Speciicatio=ns
C.O. Procurement Authoroty Refltl.'s Bids Prime Cost) ' De.velopmentaf Ex's,-GuideLines, Instr's & Std's Insurances / Liabil. Import / Export Pdtents / Lcences+ :Audif (Records) - Std'sEi Proc's' Eeguisitioning buDcontracnng
MriT.o.',s
OA&OC
ProiectI Proiect2 lProiect3et Seri.Pr. Man. feftp Rgcruited lSeeProject Exp. Pr. Ens. Persnnel. I Exb. Pr. Adm. froject takengvell Sen.Field Supervfrorpersonnelof Exp. Tr. Shooler projet 1 who stay Exp. Inspectors
SeniorElectrical Lead Engineer SooupLeader |,ngmeenng Recruited Ensineers: El&trical & Lieht Iropp Lqader tngmeemg Recruited Ensineers: krsruments& Instrumentation
SeniorPiping L eadEngineer
ECS ENGINEERING
INTRODT]CTION
IJALIFICATIOI{S
Board Secretary C.O. Company C.O. Financials C.O. Services C.O. Project C.O. Engineering C.O. Procurement Experienced tsoard Secretary Familiar with the way of Tender and the Responsible Oficials in the Energy, Food and (Petro) Chernical hrdustry. Erperienced Accountant Experienced Book Keeper/Administrator Senior Project Manager/Engineer Senior Electrisal, Lrstrumentation or Piping Lead Engineer Senior Contract Engineer u"ith relevant'knu'ledge cncerning QA/W
RULES
-
AccDtanc ofnew Board Mernbersslnll be unanimous An) decisionsconceming- or being basedon - one oflhe BoardRules shall onJybe madeby a compleleBoardor with Writtn and Vbal uihorization ofanv absentMemh Approval for Exteions,Modiications or Reductios ofBoard Rules slull be unanimous Changeshall only be possiblewith approvalofa majority and only ifBoard MembenInc{rnpeterc cnbe Qo$ MembersCompetency clearly provenwru lrgures In casethere is no clear Individual ResDo'nsible C.O.. ComDeteDce be delerminedbv Rule ofMaiorotv shall RernovingSomeone lrom the Board shll onlv be possibleivith aoprovalofa rnaioritv aniC onlv ifit c be'clearly oroventhat the Dreserc of the considered Mernberon the Board will jeoErdizethe contiiruity ot the conipani'.Corntrisation for Removl'slnll be delrmlnedby an extemal independsnt Specialist
Above mentionedrules slnll be offrcial issuedaftr Approval by all PotentialMembersplus an in that field experienced Legal Adviser
Certihcation of the Company Organization Determination of the Company Legal Form Determination of Terms of Employment for StaffPersonnel Staff Personnel Recruitment and Selection Suggestionsfor new Products and Services Weekly Meetings concerning at least next Topics i.a. :
Acquisitions
8i1fl"#til.ififfi:J,ir#:":",H"*"")
kttH*ltl-ast Meeting to be Verilied, Signed, copied and Distnbuted dunng the Meeting New Products and Services Development / Patents / Marketing / Licences Progress on Initiated Bids, Project Execution and General Standardization
ti4$"#,::ffi]'::H::i::,,'J:"J#n:.:'.:::Expe'ditu
TERMS OF EMPLOYMENT STAF PBRSOIYITEL on First contract potentialStaffPersonnel for shall allwaysbe based oneyear
PROJECTWORIffLOW
1 ACOT]ISITION --+I
No Reply Unsuccesfull
2 IFTVITATION
I
3 SCOPE 4 BID
I
Accepted
Adjustrnort
I
5 EXECUTION
I
# | I
S-3CONSTRUCTION :
PROCUREMENT/ SUBCONTRACTING 5-3.2 PHASE A
Groundwork Fencing Undergr. hcting Undergr. Pip-S Undergr. Wiring Roads Parking Area's Terrain Lighting Piling &Foundaliors
r--t-
ELTGINEERING I I
_]
Prehmenary Documents
I
5.3-3 PTIASE B Effis-HVAC Structural ProcessEquipment Structural Coating
Scope Adjustment
SubbidsAdjustrnent
SubbidsAccepted
I
Start Building
J
-1
5.3.4 PTIASE C
Piping Installation I Electrical In^stalation lnsulation * Instrumentalion Mech. Complaion * Pipine Coatine Tciig *
BiddersList t
Scope
I
I
Scope Adjustment
--<Subcontracting SubbidsAccepted
I
SubbidsAdjustment
J
-l
f-n"t""J*-o***;
I
_ 5-3.5 PIIASE D
Green Decnration Insulation Mech. Completion Testing Tracing Trial Run
Inspectior/Testing Documents
Bidders List I
Scope
I
ScopeAdjustmer SubbidsAdjustment
I I
Final Docunents
--<Subcontractrng
I
Subbids Accepted
vY
Mechanical,Completioo Testing
l1
sr!,
I
",r,ra*
I I
t__ I
ECS ENIGIhIEERII\{G
I ACQUTSTTTON
IN{TRODUCTION[
I-2 PERSONAL WRITING 1-2-1CLIENT OFF'ICIALS WORKED \ryITH BEFORE I.2-2 STANDARD EXAMPLE LETTER
r-4_AAIUNG
1-4-1STAIIDARD MAILING
ECS ENGINEERING
2 INVITATION 2-1 INTRODUCING THE CO Y
INTRODUCTION
2.2 EXPLAINING THE WAY OF WORKING 2-2-I LIST OF VAILABLE STNDRD DOCTJMENTSWTrI{IN OFFICE HaDdinsoye a liit with all rtandard procedure$worh irstructiorr snd ltrndsrd forms wiah the request!o ure them if therc are no client prescriptioni. If ther Ere clienaprcrcriptiont, theserhall be iocorporstdir tbe ofnceitrndrrdt mrde up for th specilic client and projecl 2-3 POWERPOINT PRESENTATION Z.I NITERENCES
ECS ENGINEERING
3 SCOPE
INTRODUCTION
J IBAW.INGS
Mark Up Scope on Drawing if applicable. Sending client a copy of the Marked Up Scope andlor a written Description to confirm. 3.4 VERBAL DESCRPTION Mark Up Scope on Drawing with client if applicable and hand over a copy to the client.
r-s wnrurnxnnscnplw
Send back a written conirmation with Marked Up Drawings if applicable.
ECS ENGINEERING
4 BID P4fu9:
INTRODUCTION
(TO BE PRODUCBD ON A RETMBTJRSABLE BSE)
The starting poinl for the pedomance of thefollowing actiyities is an mgineeing ofrce consisting of an Electical and Instnmmtqtion DeponmenLa Piping Depqnmentand o Project Departnent conpleted with a senior Ch,il Engineerond a senior Strucruml Ehgneerresponiibeloi the Subconntctinf olCivil and Stractuial EngineeringWorlL Prior to dmwng up a bid (4-1)lor a total project one needsto collect @rre baric informati<n (41-1 to 4-1-3) concer ing the enrtronmentand the instqllqtion to be b ilt, based on vhich orc has to prduce pdiminary docanefits U- l-4). If rcauired theseDrclimirury documets shall be awroved bv the clent. Next.onecan oroduce rhe hid (-, : (osis ol proiect maiagement(l-2-D con be seton a rtled percrtage of the total prcject'costs or they can be estimaledper activity. In house engineering costs estimotes(4-2-2) shall be based on the earlier produced preliminary documensby estimotingthe quanriry of - and the hours needed documenl.Prodtremefi per cosls (4-2-3) can be suMivided into manufacturer's estindtes of eq iDmentand sDe"iabies.stppliers bids for standard naterial and equipneat and depa'rtmmt eosts.Final$t ihe iosntction costs14-24) ci be sbdivied into subcorrtmctorsestimaubids ond delivery co*s, (DEM) (DM) (M) (I.IP) (P)
Activity including Design, Engineering and Material Activity including Tail End Design and Material Activity including Material Activity to be carried out for Pipe Lines and Equipment not to be Pressure tested after Installation. Activity to be carried out for Pipe Lines and Equipment to be Pressure tested after Installaition. Underground Data Sheets with nrs ret-erring to data sheets mentioned under 4-14 Miscellaneous Documents r,l"ith nrs referrins to docurnents mentioned under 4-14 Plan Drawings with nrs relerring to plan drr+"ingsmentioned under 4-14 Specifications with ffs referring to specifications mentioned under 4-14
b!fuliq.:
(u)
UsedAbbreviations : for Documents (DA (MS (PD (SP ) ) ) )
- Maximum expected Rain Flow Rate - Maximum Snow Fall - Maximum Wind Velocity - MinimumAvaximum Environmental Temperatures - Possibility for Earth Quakes and Accompanying Flood Tides - Possibility for Hurricanes, Tornado's and accomprnyingFlood Tides
4.1.2 GEOLOGICAL REPORT - Kind and Nature of the Soil - Piling DephtAdviceiiApplicable - Possibilitv Subsidence of
- Authoroty Regulations - Capacities Equipment of - Coinponents MAiafor everyPeace Process of Equipment of - Flow Rateof Media - Informationrequired for Authoroty Approval - Minimum/Maximum Pressures - Minimum/MaximumTemperatures - Process for reasons if Equipment Dimensions required process - Process etc) ieasons(internals,nozzleelevation/orientation EciuifmentInfo if requiredfoi process - Process Flow Diagran(s) - SpecificGravityof Media
l0
ECS ENGINEERING
4-1-4 ENGINEERING DATA STTEETS (reciprocating) 0I ) Compressor (rotating) 02) Compressor 03) Furnace ----------------. 04) I{eat Exchanger-----(recrprocatrng) 05) 05) Pump(reciprocati 06) Pump(rotating)
07) Tower ORIGINATOR Vendor Vendor Piping./Vendor PipinglVendor Vendor Vendor Piping/Vendor Piping/Vendor Piping/Vendor Piping/Vendor
It ----{t ---* ---
INTRODUCTION
(priliminary documents to be in house produced)
ECS STD NR
None None 011 i 01q
TO BE ST]BMITTEDTO Piping Piping VendorlPiping VendorlPiping Piping Piping VendorlPiping VendorlPiping Vendor/Piprng Vendor/Piping
* ----!r -----
None None 0 1 1l 0 l 9
),.
,,
MISCELLANEOUS 0l) Electrical Equipment Dwg's (Special --) 02) EquipmentAttaclunentList 03) Equipment Calculations 04) Instrumentation Eqpm Dwg's (Special) 05) hstrumentDrawings(Special) -----06) Line List 07) Pipe Support Drawings(Special) ----08) Pipe SupportStandard 09) PiiringridlnstrumentDiagrams l0) PipingDetail Standard 11)Pipingrn-lineEquipment Dwg's (Special ) 12) SpringHanger-CanList l3) System Isometrics PLAN DRAWINGS 0l) Civil&ArchitectrnalPlans(Schematic) -02) ElectricalEquipmentLocationPlans 03) Electrical Plans(domestic) 04) ElectricalPlansindustrial) Ct5) ElectricalPlansiU) ------j-------
ORIGINATOR Electrical Piping Piping lnstrumentation Instrumentation Piping Piping Piping Instrumentation Piprng Piping Piprng Piprng ORIGINATOR Civil
Electrical Electrical Electrical Electrical
--- VendorlSubcontractor 026 021 (program) None l0l I 102 --- Vendor/Instr. Inst. Subcontractor --- Vendor 101 ll02 ----- hrsulation - El. &. Piping Inst. Subc. 028 011 / 019 --- Piping Installation Subcntractor 005 / 020 (prer. ) Pipine Installation Subcontractor " 101 / 102 -"--: Piirin[ Dep./Instr. Inst. Subcontr.
006 0 l l / 0 1 9 ----427 0 1 1 0 l 9 --l ECSSTDNR 301| 3a2 201 | 202 20t I 202 201 | 2A2 201 I 202 0lI l0t9 30r t 302 1At I 302 0n / 019 3At / 3A2 t}t / 102 l0I | 102 tOt | 102 Oil / 019 011 019 / 0ll /019 0ll /019 0n / 019 0ll /019 0ll /019 401I 402 20t | 202 011 019 / ECS STDNR 303 033 034 203 204
^tr< LI'J
,,,,
Fencing/Scurity Subcontractor Civil Subcontractor Civil Subcontractor Green Decoration Subcontr. Civil Subcontractor Instrumentation Inst. Subcontr. Instrumentation hrst. Subcontr, Instrumentation Inst. Subcontr. Piprng InsL Subcontractor
Civil, Piping and Structural Civil, Piping and Structural Civil Civil&Piping&Strucutural----10) GroundWork Plans/Sections Civil (Piping& Electrical) 11)Instrumentation Equipment LocationPlans lnstrumentation 12) hstrumentation Plans Instrumentation 13) lnstrumentation Plans (U) lnstrumentation 14) Pipe Support Plans Piping 15) Piping Plans (domestic Pfans (domestic) Piping 16) Piping Plans (industrial) Piping 17)PipingPlansincl. SewerSystem(U) --Piping 18)Process LocationPlans Piping Equipmant l9) Roads ParkinsPlans and Civil&Piping&Structural 20) Site Plan Piping 2l) Structural Plans (Schematic) -------- Structural(Piping) 22) T en arn Lightmg Plans ain Lightrng Electrical 23) Tunnel Plans/Sections (U) Tumel Piping
SPECIFICAONS 01) Civil and Architectural Specifications 02) Compressor Reciprocating Specihcations 03 ) Compressor Rotating Specifications 04 ) Electrical Equipment Specifications 05 ) Electrical Sfecificationl (domestic) (industnal) 06) Elecirical Specif,rcatiorrs 07) Electrical Specifications (U) 08) Fencing & Security Specifications 09) Furnace Specifications I 0) Green Decoration Specifrcations 1l) Ground Work Specifications 12) FIeat Exchanger Specifications 13) HVAC Specifications I 4) Instrumentation Equipment Specifications 15) Instrumentation Specifi cations 16) Instrument Specifrcations
trr,
Roads and Parkins Subcontractor All Subcontractorl and Client Struchral Subcontractor Terrain Lighting Subcontractor Civil- and Piping Subcontractor TO tsE ST]BMITTED TO Civil Subcontractor VendorlPiping VendoriPiping Vendor Electrical Inst. Subcontractor
-Drcuulual
Electrical Civil&Piping&Structural Piping/Vendor * -----Civil&Piping&Structrnal Civil (Piping & Electrical) Piping/Vendor Piping/ Client Instrumentation Instrumentation Instrumentation
206 018 041 022 306 042 016 103 105 104
,,,,
Fencing/Security Subcontractor Vendor/Piprng Green Decoration Subcontractor Civil Subcontractor Vendor/Piping HVAC Subcontractor Vendor Instrumentation Inst. Subcontr. Vendor
l1
ECS Eh{GINEERII\G
SPECIFICAIONS Cont'd) ORIGINATOR ECS STDNR
IF{TRODUCTIOh{
TO BE SUBMTED TO
17) Iasulation Soecihcations -PiDine 029 Insulation Subcontractor l8i Jacketed Piiins SDecifications Pi;ins 0t5 PiDns.lnst. Subcontacror --19)Pipe Supooir S-odifications Piiine -005/ 020(Drsr.) 20iPibinecatine7corrosionProt.Spec.s(tl)Plb-------030.--:. 2 1) Piirin Coatin Specifications 22) Pire SDecif-icatlons dornestic) Pibin/ Autho(ow -014 Pioins ltrs[. Subcortracto 23i Pi;in Seciictions clien-Upipins -:-------020 Droerarn) iindustria) ------. 'Vndo/Piting ' 24) Primp-Rciprocatu'g Specificatins ---PipingA/enor 035 :25) Pun'p Rotaiingspidcations Piiinvendor 036 :,' 26) Roadsand Parliris SDecifications Civil&PiDitrs&Stuctural 023 Ro6dsand?arkine Subcontnctor piDinq -:-----piDirs Inst. Subctator 27) Sewer SvstemSD-ec'sU) 012 28i Speciallectrical tquipint Spec's Eeccal 203 -Elirtfrcal Inst. Subcontraclor 29) Sixcial lnstr. EquipdEirt Spec'i lnstunentatior ---103 hrstnrmentation Inst. Subcontraator 30) Sixcial Pipine iiFline EquDnent SDec's - Pipins 020 --Pioine l$taLlation Subco ator 31r Siructuraltoatine SDecitions Stiucral (Client) -403 Sucxd Subcontactor ' 32) StructuralSoecirrc6liqns -Structwal 404 -33) Tenain Lielitine Soecihcatior$ Electrical 208 Terrai-u Lihtine Subconhacto( 34) Test & Po Tes-t reatnent Spec's(elecr.) Electrical -------209 -Elecrical h.S'ubcontractor (instr.) Inskurentation 35) Test & Posl Test TreatneDt SDc's 107 --Fttunenlatiol Inst. Submntracto 36) Test & PostTest TreatnentSbec's(piping) Pipurg ----004 -PiprngInstallatiotrSubcrtrtractor * 37) Tower SDecificati Pioincy'Vendor 037 Vendor/PiDinq 381Tracins SDecilicationselecfical ) --Eeccai 207 Elctrical LNt" Subcotrtsactor 39i TracinSircifications asteam) Pioine 031 PiDins lnst. Subc,onnaqor 40iVessefSr:c's(AhnosDliericsiorase)-pi;intvendo*-0j8-Vd;/piDnrq 4l ) VesselSbec's(PrcssuiizeaStorag)' -PiiinVentlor 039 :, * 42) vessel Sieciications (Procss) ---Pifin!/Vendor 040 * = Vendormay also be Subcontnctorfor tran$potand installation
4.2 DRAWING UP A BD
G AND AD
IS INFO SUPPLY
Standard Standard Procedure Procedure Standard Standard
INFO SUPPLY
Procedure Standard Standad
INFO SUPPLY
Procedure Requisitions (Std) Procedure Procedure / Standard
12
ECS ENGINEERING
plamrwc I pnocness +-z-t-s co
+-Z-t -0 nPCnUfnWVf f.noceOue
INTRODUCTION
l
4.2.2 ENGINEERING
OTY
F{RS/DOC.
TO BE SUBMITTED TO VendorlSubcontractor Vendor VendorlSubcontractor Vendor/Subcontractor Vendor Vendor/Subcontractor TO BE SUBMITTED TO Vendor/Subcontractor Authoroty/Vendor Insulation - 81. & Piping Inst. Subc. Authoroty Piping Installation Subcontractor Piping Installation Subcontractor Piping Installation Subcontractor Vendor/Pipine Inst. Subcontractor Vendor Piping hrstallation Subcontrasctor
Furnace 0ll /019 Heat Exchanser -------0lI j___-__-_-::_-_-:::_::_-_:_-_:::_:_ l 0 l 9 ;;;^:_:_::_ 011019 / Vessel Atmospheric Storage 0ll /019 Vessel Pressurized Storage 011019 / Vessel Process 011 019 /
::-
:-:--
::::
OTY
HRS/DOC.
- Pipe Support Standard 005 ta20 (prs) - Piping Detail Standard 006 - Special Pipe-Support Draurngs ------- 0 1 1 0 1 9 / - Special Piping in-line Fquipm. Dwg's 0 1 1 0 1 9 / - Spnng Hanger -Can List 027 - System Isometrics 0ll /019
- Pipe-Stress Analysis
PLAN DRAWINGS
OTY
FIRS/DOC.
TO BE SUBMITTED TO Civil Subcontractor Fencing/Security Subcontractor Civil Subcontractor Civil Subcontractor Green Decoration Subcontractor Civil Subcontractor Piping lnstallatron Subcontractor
- Civil&Architectural Plans (Schematic) - F'encingPlans - Foundation and Tunnel Loading Plans - Foundation Plans -------------:---- Green Decoration Plans - Ground Work Plans/Sections ------
0 1 t' i } tg 301I 302 - Pipe-Support Plans 005 / 019I 020 - PipingPlans(domestic) A1l I Al9 - PipingPlans (industrial) ----,, - PiprngPlansincl. Sewer (U) ,, - Process Equipment LocationPlans ), - Roads& ParkingPlans - Site Plan
- Structural Plans (Schematic) --- Tunnel Plans/Sections (U) SPECIFICATIONS
:_:::::_
+oi't +az
011019 /
OTY
HRSIDOC.
TO BE SUBMITTED TO Civil Subcontractor Vendor(/Subcontractor) Vendor(/Subcontractor) FencinglSecurity Subcontractor Vendor( /Subcontractor) Crreen DecorationSukontractor Civil Subcontractor Vendor HVAC Subcontractor lnsulation Subcontractor Piping Installation Subcontractor Piping Installation Subcontractor
t)
- Civil and Architectural Specihcations - Compressor-Reciprocating Spec's - Compressor-Rotating Spec's - Fencing & Security Spec's - Furnace Spec's - Green Decoration Spec's - GroundWork Specifrcations Ground Work Soecificati
a]4
(u)-
018 041 022 306 042 016 029 015 005 032 030 014 02a 035 036
Vendor Vendor
13
ECS EI{GINEERING
SPECIFICATIONS Cont'd) ECSSTDNR 023 a12 020 443 404 004 o37 031 038 039 040
- Roads & Parkrng Spec's - Sewer System Spec's (U) ---- Special Piping inline Equipment Spec's - Structural Coating Spec's - Structural Spec's - Test & Post Test Treatment Spec's (piping) - Tor.lerSpec's - Tracing Spec's (steam) - Vessel Spec's (Atmospheric Storage) - Vessel Spec's (Presurized Storage)
Ih[TRODUCTIOI\
TO BE SUBMITTED TO Roads& Parking Subcontractor Structural' bubcontractor PiprngfrJUatlon Subcontractor Vendor/Subcontractor TracrngSubcontractor Vendor/Subcontractor Vendor Vendor/Subcontractor
4-2-2-2 ELECTRICAL & INSTRUMENTATION DEPARTMENT MISCELLANEOUS DOCUMENTS ECS STD NR - Piping & InstrumentDiagrams - SpecialElectricalEquipment Dwg's - SpecialInstr. Equipment Dwg's PLAN DRAWINGS l0l / 102 201I 202 l0l | 102 qTY FIRS/pOC. O,IY HRS/DOC.
ECS STD NR 201 I 202 20t / 202 201 | 242 201 I 202
- Electrical Equipment Location Plans - Electrical Plans (domestic) - Electrical Plans iinaustria) - lnstr. Equipment Location Plans - lnstrumentation Plans - Instrumentation Plans (U) - Terrain Lighting Plans
- ElectricalPlans(U)
SPECIFICATIONS
- Electrical Equipment Spec's - Electrical Specifications (domestic) - Electrical Specifications (industrial) ----- Electrical Specifications (U) - lnstrumentation Equipment Spec's - Instrumentation Specihoations - lnstrument Spec's - Special Electrical Equipment Spec's - Special Instrumentation Equipment Spec's - Terrain Lighting Spec's - Test & Post Test Treatment Spec's (electr.) - Test & Post Test Treatment Spec's (instr.) - Tracing Spec's (electrical)
rc1
Terrn Lighting Subcontractor Electrical Installation Subcontractor Instrumentation Installation Subcontractor Electrical Installation Subcontractor
4.2-3 PROCUREMENT
(project procurement, equipment and material costs ; inhouse and vendor estimate)
4r-3-l
VENI)OR ESIIv{ATE ECSSTDNR 033 034 041 042 035 036 037 038 039 040 INFO SUPPLY ORIGINATORINFO
PROCESS EOUIPMENT - Compressor Reciprocating - Compressor Rotating - Furnace - HeatExchaneer - PumpReciprcating - PumpRotating - Tower - VesselAtmosphenc Storage - VesselPressurized Storase - VesselProcess
Civil, Piping and Structural sP02) sP03) DA 03)(sP0e) DA 04)(MS02)(sP 12) sP24) sP25) DA 07)(MS02)(sP 37) 40) DA 08)(SP 4l DA 0e)(MS02)(SP ) DA 10)(MS02)(SP 42)
t4
ECS ENGII{EERIF{G
SPECIALEOUIPMENT - SpecialElectncalEquipment - SpecialInstrumentation Equipment - Speciallnstruments - Special Pipingin-line Equipment ECSSTD NR 201 120212A3 l0l I 102/ 103 l0l I 102I 104 0l I / 019 I AZ0
II{TRODUCTIOF[
INFOSUPPLY (MS0l) (sP28) (MS04)(sP2e) (MS05)(sP16) (MSil)(sP30)
OzuGINATORINFO Electrical and Instrumentation Eleckical and Instrumentation Electricaland Instrumentation Civil, Piping and Stnrcrral
4-2-3-2 VENDORPRICE STD.EOUIPMENI' - SpringHangers-Cans - Standard ElectricalEquipment - Standard lnstrumentationEquipment - Standard Instruments - Standard Piping inline Equipment STD ECSNR 027 243 103 104 020 INFO SUPPLY (MS 12) (SP04) Material Take Off (SP 14) Material Take Off (sP 1) ,> ,, (sP23) ,, 1, ,' ORIGINATORINFO Civil, Piping and Structural Electrical andInstrumentation Electricaland Instrumentation ElectricalandInstrumentation Civil, Piping and Structural
4-2-4CONSTRUCTION
Construction Estimate has been suMivided into four Phases : Phase A = Undersound Work and Foundation : Phase B = Buildings, Structures and Installation of Process Equipment ; Phase C = Installation of lectrical, Instrumantation ard Piping , Phase d= Inspection, Testing and Delivery
4-24-I
STIBCO].TRACTORS ES
ACTIVTTY
SI]BCONTRACTOR
INFO SUPPLYPrelimrnaryDocuments) (PD 05,20) 07) (sP (PD 46,24) (SP0Sl Geological Report (PD 07, 08, 20,2?) Basisfor Designand (PD 10)(SP 11) Geological Report (MS 06) (PD 17,20)(SP20) (PD 17)(SP23,27) (PD 19,24) (SP26) Geological Report (PD 20,22) (SP33) Geological Report (PD 05) (sP 34) (MS 09) (PD t3,20) (SP35) (MS l3) (PD 17)(sP 36)
- ElectricalInstallation (U) (M) ElectricalInstallation- Fencing& SecurityInstallation (DEM) Fencing/Security- Foundations, (u) (nena; civil-" Piling and Tunnels - GroundWork (M) i.a. Civil - Piping/Sewer (U) (M) Coating/Corrosion Prot. PipingInstallation- PipinglSewer (U) (DM)* PiprngInstallation hrstallation - RoadsandParking (DEM) Roads& Parking- TerrainLighting (DM) Terrain Lightrng - TestingandPostTest Treatment (electr.) (u) ElectricalInstallation- TestingandPostTest Treatment (instr.) (u) Instrumentation Inst. - TestingandPostTestTreatment (piping) (u) PipingInstallation-
+-Z+-Z W HOUSEgSfrual
(logical sequence)
ACTIVITY
- Pre Test Inspection to ensure Mechanical Completion - Post Test Inspection - Authoroty Approval to enable Continuation of Constr.
ECSPROC.NR
<r\\ Il )vLt l+
INFO SUPPLY/ DISCIPLINES INVOLVED Procedure/Inspection Packages Procedure/Inspection Packages Procedure Authoroty Packages & I Nl I E,I &.P | 1\Il
502113
s02n2
4-244 SUBCO}MRACTORS ES ACVTIY - Civil andArchitectural Work - Electricallnstallation(Dornestic) - HVAC Installation - PipingInstallation(Domestic) - Process Equipment lnstallation - Structural Coatine - Structural Installaiion (DEM) (M) (DEM) (DM) + (M) (DEM) SI]BCONTRACTOR Civil ElectricallnstallationFrVACPiping Installation Vendor- or PipingInst. StructuralStructuralINFO SUPPLY(Preliminary Documents) (P D0l ) (sP01) (PD 03) (sP 05) (P D01,20,21i .a.) P01, 13) (S (PD ls) (sP 22) (D A 01-10) D 18,20) (P (P D20,21)(S P3l ) (PD21) (sP 32)
15
ECS EI{GINEERIN{G
4-24-5 STIBCO]'TRACTORS ES
ACTIVTTY - Electrical Equipment lnstallation - Electrical lnstallation
IF{TRODUCTION
SUBCONTRACTOR ElectricalInstallationInstrumeritation Inst. Insulation'l Piping lnstallationElectricalkrstallationPipinglnstallationINFO SUPPLY(Preliminary Dmuments) MS 01)(PD02)(SP04,28) PD 04) (SP06) MS 04) (PD 11)(SP14,29) P D 12)(S P15,16) (MS 06) (PD 16,2A)(SP 17) DA3,4,7-10) MS 07,08)(P D t4) (S P19" ) 3l (PD 16)(SP21, 23,30) MS 06, 10-12) MS 06) (SP36) (MS 06) (PD 16)(SP38) DA3,4,7-10) (MS 06) (PD t6) (SP39) DA 3,4,7-10)
(M) - Instrumentation Equipmentlnstallation - Instrumentation (M) Installation - Insulationof Piping & Eqpm. (I.[P) (M) - Pip" Support Fabr.,Coating& Inst. (DM) - PipingFabrication, Coating& Inst. (DM) * - ShopTestingincl. PostTest Treatment - Tracing(el.) of Piplng& Eqpm.(I*IP)(M) - Tracing(st.) of Piping &. Eqpm.(hIP)(DM)
M = Pipe, Fittings, Flanges, Supports and All required Bolts. Nuts and Gaskets
+-Z+-Z SUECONTRACTORS ES
ACTIVTIY - Extension and/or Repair Jobs on Fencing lsec. (M) - Ext. of andlor Repair Jobs on Terrain Liglrting (M) - Ext. of and./orRepair Jobs on Roads & Parking (M) - Green Decoration incl. Ground Work (M) - Insulation of Piping & Equipment (P) (Mi - Repair Jobs on Pipe Coatrng (M) - Repair Jobs on Structural Coating (M) - Repar Jobs on Insulation (M) - Testine and Post Test Treatment of Electrical Svst. - Testin and Post Test Treatment of Instr- Svsterhs - Testin! and Post Test Treatment of Pipig Systems - Tracing (electrical) of Piping & Eqpm. (P) (M) - Tracing (steam) of Piping & Equipment. (P) (DM)
INFO SUPPLYFeliminary Documents) PD 0) (SP 08) Inspction Report 502/13 PD22) (SP33) ,7 ,7 2' PD 19)(SP26) ,, 1, '> PD 09) (SP10,11) (MS 06)(PD 16)(SP17) DA3,4,7-10) PD l6) (SP2l) lnspection Report502/14 PD 2l) (SP31) ,, 502/13 ,, PD 16) (SP 17) 7, 542/14 ,, PD 04) (sP 34) MS 0e) (PD 12)(sP 35) MS 06, 13)(PD 16)(SP36) (MS 06) (PD 16)(SP38) DA3,4,7-10) (MS D^3,4,7-10) 0) (PD 16)(SP39)
5 EXECUTION Afulip1:
(rF POSSTBLEON A LUMP SUM BASE) Based on.the earlier prodrced prelininary,do"llhq!! qle caf; prcducl,q,ylaming p Ygt Plan y4 pel PtllnC Plan and also preDarea Site ()ltice basedon the SitePlan- I.or Drqctibilitv reosonsir is besl to diride the Planl Conshlrction iito lour phases :'t lJndergroundvot* and Foindati<tt*' 2 = Bxildings, Stnrcturesand large Eqtipnerrt 3 listalltion ol Elecmcal, Iiitrunenmnon od Piping 4 - Inspectior, Teting and Delivery.
5-l PLANNINGtbeellocedurqE4)
5.1.1 PLANNINGPERAREA thrt the ares mentioned lhe planning in A platrnitrgwill be msdeup per piping plan lnd per comtructior ph$e. This means ploaplan- pipingphn number. gives rpproprisae header the and
16
ECS EI{GINEERING
5-1-2 PLANNING HEAIIER example)
INTRODUCTION
Action Nrs to be Executed Actual AREA 01.01: PHASE A Engrneering On Site Construction Prior to the describedone Action Descriptionof Actual Action Delivery Date Delivery Date Delivery Date to be Started Planned Actual Planned Actual PlannedAct. 1- Act.2 Act. 3 12345Nr
- Preparation of Site Offrce Site Plan - Progress Control Planning and Scope of Work of Subcontractors - Troble Shootins All Relevant Latest Issue Documents of the Proiect - Weekly ProgresJReport to the Offrce Standard Progress Report (Progress Report = Updated Plarmrng ; See Procedvre 502102\
5-3 CONSTRUCTION
5-3-lJ EHASE A - Coating/Corrosion Protection, TestingandPostTestInspection i.a. (U) - Groundwork and Fencing Security & - Parkrng Area's, Roadsand TerrainLighting - Piling,Foundations Tunnels and i.a. (U) - Pipin!, Sewerand Wiring Installation(nt in tunnels) (U)
5-3-lr_BHALts
- HVAC, Domestic Piping-and -ElectricalInstallation - lnstallationof Process Equipment - LargeSteelStructures includingCoating - Offrcebuildings,ControlRoomsetc.
s-:-r-3_Brnsn c
- Above Ground Piping incl. Piping in Tunnel i.a. - Coating of Piping (not for field welds which have to be pressure tested) - Electrical Installation - Instrumentation - Testing and Post Test Treatment of Shop fabricated Piping. - Tracing and Insulation CI.IP)
5=3-14-PHASLD
- Green Decoration - Mechanical Completion and Testing (E1., lnstr. and Piping) - Post Test Treatmnt and - Inspectio"n (8t., tnstr. and Piirrng) - Tracins and Insulation (P) - Coatin[ Repair of Piping'and Structural. - Frnal Inspection - Trial Run and Delivery
t7
ECS EI{GINEERINIG
5.3.2 CONSTRUCTION PHASE A 5-3-2-I ENGII.IEERS{G DOCI.IMENT NAME - AuthorotyPackage (u) Civil - AuthorotyPackage (u) Electricali.a. - AuthorotyPackage Process ? - Authoroty Package Process Equipment - AuthorotyPackage (u) Piping i.a. - ElectricalInstallationPlans/Specifrcations (u) - Fencing& SecuntyPlanslSpecifrcations - Foundation TunnelLoadinsPlans and - Foundation Plans - GroundWork Plans/Specifrcations - Line List (u) - Pipingandlnstrumentation (u) Diasrams - Piirin! Coating/Corrosion Spec's (u) Prot. - Piping (rncl. Sewer)Plans/Specifications (u) - Process Equipment Attachment List - Process EquipmentCalculations - Process Equipment Data Sheets/Specifications - Process Equipment Location Plans - Roads& ParkingPlanslSpecifrcations - Site Plan
Special 81. Equipment DrawingVSpecihcations Special Instrumentation Equipment Dwg's/Spec' s Special Instruments Drawings/Specifications Special Piping in line Equipment Dvg's/Spec's
IF{TRODUCTION
ORIGINATING DISCIPLINE Civil / Subcontractor Electrical Client/Process ? Piping/Subcontractor/Vendor Piping Electrical Ci vil&Piping&Structural Civi l/Piping/Strucfural Civil Civil&Piping&Structural Piping Instrumentation Piping Piptng Piping Piprng Piping Piping Civil&Piping&Strtrctural Piping Electrical Instrumentation Istrumentation Piping Piping Electrical Electrical/Instrumentation/Piping Piping
S{-]BMITTEDTO Authoroty Authoroty Authoroty Authoroty Authoroty Electrical Inst. Subcontractor FencingSubcontractor Civil Subcontractor Civil Subcontractor Civil Subcontractor Piping lnstallation Subcontractor Pipins PiiringInstallationSubcontractor PipingInstallationSubcontractor Vendor Authoroty/Vendor Authorotyi.a. / Vendor PipingInstallationSubcontractor Roads& Parkins, Subcontractor E&I and all Suontrractors Vendor Vendor Vendor Vendor Piping Installation Subcontractor TerrainLighting Subcontractor E, I & P hstallation Subcontractor Civil Subcontractor
- System Isometrics r.a. - TerrainLighting Plans/Specifrcations - TestandPostTestTreatment Spec's i.a. - Tururel Plans/Sections
5-3-2-2 PROCUREMENT LONG DELIVERY ITEMS - SpecialElectncalEquipment - SpeciallnstrumentationEquipment - Speciallnstruments - SpecialPipingkr-Line Equipment PROCESS EOUIPMENT - Compressor Reciprocating - Compressor Rotating - Furnace - HeatExchanser - PumpReciprcating - PumpRotating - Tower/ Column - VesselAtmospheric Storage - VesselPressurized Storage - Vessel Process FINAL DOC'S SUPPLIED WTIH REO'S
ST-IBCONTRACTOR Electrical Installation Subcontr. Instrumentation Inst. Subcontr. Vendor Piping Installation Subcontractor STJBCONTRACTOR Vendor Verdor Vendor Vendor Vendor Vendor Vendor Vendor Vendor Vendor / Subcontractor / Subcontractor I Suhontractor / Subcontractor / Subcontractor / Subcontractor
FINALDOC'SSUPPLIED WTIHREO'S (sP02) (sP03) (DA03)(sP0e) (DA04)(MS02)(sP 12) (sP24) (sP25) (DA 07)(MS02)(sP37) (DA08)(sP40) (DA0e)(MS02)(sP4r) (DA l0) (MS02)(sP42)
5-3-2-3 SUBCOI.{-IRACTS{G ACTlVITY - Electrical Inslallation - Fencelnstallation - Foundations, Piling and Tunnels
SUBCONTRACTOR Electrical Subcontractor Fencins Subcontractor Civil Srbcontractor Civil Subcontractor Piping Subcontractor Piping Subcontractor Roads&Parkine Subcontr. Terrain Lighting Suhontr E lectrisal Subcontractor Instrumentation Subcontr. Piprng Subcontractor
(u) (M)
(PD05)(sP07)
- GroundWork (M i a.) - Piping/Sewer (u) (M) Prot. Coating/Corrosion - Piping/Sewer (u) (DM) Installation - Roads Parking (DEM) and - TerrainLightins (DEM) - TestinganPos-t (electr.) (u) (M) Test Treatment - TestingandPostTest Treatment (rnstr ) I I \ (M) - TestingandPostTest Treatment (piping) (u) (M)
18
ECS ENGIN{EERING
5-3-24 A TSPECTION
REOUIRED DOCUMENTS
Ih{TRODUCTIOF{
ACTTVITY - AuthorotyApproval Request - Inspection MeshanicalCompletion for - Mechanical Completion - PostTesttrnspection (electrical) - PostTestlnspection (instrumantation) - PostTestInspection (piping)
PERSONEL Authoroty Recruited Inspectors AppropnateSubcontr's Recruited Insoectors RecruitedInsir.ctors Recruited Inspectors
Authoroty Packages(See Proce&tre 502112) Inspection Packages(See Procedure 5OZl13) Processedlnspection Packages (PD 05) (SP 07) (See Proce&tre 5A2lM) (MS 09) (PD 13) (SP 15) ,, ,7 (PD 17) (SP 23,27) ,, 7,
5-3-3-1 ENGII\IEERITG DOCUME,NT NAME - Authoroty Package Civil and Archtectural - Authoroty PackageIIVAC - Authoroty Package Structural - Civil&Architectural Schematic Dwg' s/Spec's - Electrical Installation ( Domestic ) PlanslSpec's - ln/AC Specihcations - Piping (Domestic) Plans/Specihcations - Process Equipment Drawings/Installation lnstructions - Structural Coating Speciications - Structural Schematic DrawingVSpecifications
ORIGINATING DISCIPLINE Civil / Subcontractor Piping / Subcontractor Structural/ Subcontractor Civil Electrical / Authoroty Piping / Subcontractor Piping /Authoroty Vendor Structural Structural
SUBMTTED TO Authoroty Authoroty Authoroty Civil Subcontractor Electrical Subcontractor HVAC Subcontractor Piping Subcontractor Office Structural Subcontractor Structural Subcontractor
5-3-3-2 SUtsCO}T|RACTD{G ACTIVITY - Civil&ArchitecturalWork - ElectricalInstallation(domestic) - HVAC Installation - Pipinelnstallation (domestic) - Prbces Equipment' lati Instal n - Structural Coating - Structural Installation (DEM) (M) (DEM) (M) FINAL DOC'S SUPPL'DWTTHCONTR. (PD01) (sP 0l) (PD03) (sP 05) (PD01) (PD21 i.a.)(SP01, 13) (PD l s) (sP 22) (PD l8) VendorDwg's & Inst. Instructions (M ) (PD2l ) (sP 3l ) G)EM) (PD 21) (sP 32) SUBCONTRACTOR Civil Subcontractor Electricallnst. Subcontr. HVAC Subcontractor Pipins Subcontractor Vndror Piping Subcontractor Structural Subcontractor Structural Subcontractor
5-34- I bNGII.IEERII'fG DOCUMENT NAME - Authoroty Package Electrical - Au'rhroroty Package Instrumentation - AuthorotyPackage Piping - ElectricalEquipmentLocationPlans - Electrical Equipment Specifications - Electrical (industrial Plans/Spec' s Installation ) - lnstrumentation EquiomentLocationPlans - Instrumentation E<iuifmentSpecihcations - Instrumentation l'ications Plans/Speci - Instrument Specilications - InsulationSpec's(Piping&Process Equipment) - Line List - NozzleLoadCalculations (allowables vessels) for - PipeCoating Specilications - PipeStress Analysis Reports - PiireSupport Drwings-Special - Pipe Support Plans - PipeSupportStandard - Specif,rcations and - PipingandInstn-rment Diagtams - Pibin[ Detail Srandard ORIGINATOR Electrical lnsirumentation Piping Electrical Electrical Electrical Instrumentation Instrumentation Instrumentation Instrumentation Piping Piping Piping Piping Piping Piping Piping Piping Instrr-rmentation Piping SUBMITTED TO Authoroty Elecical Insallation Subcontractor Vendor/ ElectricalInst. Subcontractor Electrical lnstallation Subcontractor Instrumentation lnst. Subcontractor Vendor/ Instr. Inst. Subcontractor Instrumentation Inst. Subcontractor VendorI InstrumentationInst. Subcontractor lnsulation Subcontractor PiprngInstallation Subcontractor Authoroty Piping Installation Subcontractor Authoroty Piping InstatlationSubcontractor
t)
19
DOCIIMENT NAME Cont' d) - Piping (hrdustrial)Plans/Specihcations - Testing PostTestTreatment and Spec's i.a. - Tracing(electrical) (Piping&Process Spec's Eqpm.) - Tracing(steam)Spec's(Piping&Process Eqm.)
SUBMITTED TO Piping InstallationSubcontractorE&I I E1.,Instr. andPiprngInstallationSubcontr. Electrical Installation Subcontractor Piptng Installation Subcontractor
5-34t
5-34-3 SIIBCO]'TRACTTNG ACTIVITY - Electrical Equipment Installation - Electrical (M) Installation - lnstrumentationEquipmentInstallation - Instrumentation (M) Installation - Insulationof Piping andEquipment (l'IP) (M) - Pipe Support (DM) Fabrication, Coating& lnst. - Piping Fabrication, (DM) Coating& Installation - ShopPipeTesting& PostTest Treatment - Tracing(electrical)of Piping andEqpm. (ltP) (M) - Tracing(steam) Piping andEqpm. (}tP) (M) of FINAL DOC'S SUPPL'DWTIF{CONTR. SUBCONTRACTOR
ElectricalInstallationElectricalInstallationPD l1) VendorDwg's & lnst. lnstructions Instr. lnstallation P D 12)(S P15,16) Instr. Installation MS 06) (PD 16)(SP 17)Eqpm.Vendor Dwg's InsulationSubcontractor MS 07,08)(P D t4) (S P19,3l ) PipingInstallation(P MS 06, 10-12) D 16)(S P21,23) PipingInstallationMS 06) (SP36) PipingInstallationMS 06) (PD 16) (SP38) EqpmVendorDvg's ElectricalInstallationMS 06) (PD 16)(SP39) ,, PipingInstallation,, >z
5.3.5 CONSTRUCTION
PHASE D
5-3-5-I ENGhTEERING DOCUMENT NAME - Green Decoration PlanslSpecifrcations - Inspection Packas,es Mechanical lor Completion corsisting of a Check List and all appropriate Latest Issue Drawings and Specihcations - Piping Coating Repair Procedure - Structural Coating Repair Procedure - Systern Isometrics - Test and Post Test Treatment Specihcations - Test and Post Test Treatment Specifications - Test and Post Test Treatment Specifications - Tnal Run Procedure
ORIGINATING DISCIPLINE Civil/Piping/Structural Civil&Architectriral,Electrical,Fencing, Instrumentation, Piping, Roads&Parking, Structuraland Terrain Lighting Piping Structural Piping Electrical, Instrumentation Piping Electrical, Instrumertation Piprng and
SUBMITTED TO Green Decoration Subcontractor Site Supervision and (reqruited) lnspectors Piping Subcontractor Structural Subcontractor Piping Installation Subcontractor Electrical, Installation Subcontr. Instrumentation Inst. Subcontr. Piping Installation Subcontractor Cli enUAuthoroty/Site Supervision
(sequence to be carriedout in freld) 5-3-5-2 SIIBCONTRACTING as ACTIVITY l) - Greenl)ecoration(incl. Groundwork) Cornpletion 1) - Inspection Mechanical for Completion 2) - Mechanical (electrical) 3) - Test& PostTestTreatment (instr.) 3) - Test& PostTestTreatment (piping) 3) - Test& PostTest Treatment for 4) - Undo Preparations Testing i.a. 5) - PipingCoating Repair (el.) of PipingandEqpm. (P) 6) - Tracine 6) - Tracing(st.)of PipingandEqpm. P) (P) 7) - Insulationof Piping andEqpm. 8) - Final lnspection FINAL DOC'S SUPPL'DWTTHCONTR.
SUBCONTRACTOR
( P D 0 9 ) ( S P0 , l l ) r Green Decoration Subcontractor (E, lnspection Packages I and P) (Proc.502/13) Site Oice with recruited inspectors Processed lnspection Packages El., lnstr. and Piping Subcontractors (PD M) (SP04, 06,28,34) Electrical Inst. Subcontractor (MS 09) (PD l2) (SP14-16, 29,3s) Instrumentation Inst. Subcontractor (MS 06, l3) (PD 14,16) Piprng Inst. Subcontractor (sP 02,03, 09, 12,19,23-25,36,37, 4042) (MS 06, l3) (PD 14,16) El.. lnstr. and Piping Subcontractors (PD l6) (SP2l) hspectionReport Piping Subcontractor (MS 06) (PD 16)(SP38) EqpmVendorDwg's Electrical Installation Subcontractor (MS 06) (PD l6) (SP39) EqpmVendor Dr+g's Piping lnstallation Subcontractor (MS 06) (PD l6) (SP l7) EqpmVendor Dwg's Insulation Subcontractor (SeeProcedure 502/13) All Subcontractors lnspection Packages
20
ECS ENGINEERIhIG
ACTMIY Cotrl'd) FINAI DOC'S SUPPL'D WIllI CONTR. Proccssed InspectionPackages (SeePocdure502/12) Authorotv Packases Oxratio Manu Olrration Manual ( SeeProcedure 502/14) 9) - Repairof Shoacrmings l0 ) - AuthorotvADDroval I l1- Preparefor rodLrction 12) - Tri Run
INITRODUCTION
SUBCONTRACTOR All AppropriateSub{ontncros Authoow Relevant'OpeatoVsubconl.actos ClienvOficg/AuthorotVoand
5:33_-trrRNpG-AyEB
AC'IIVTTY - Delivery @rocedure 502115) - After Deliverv Servic (Procedure 52l16) DOCI-IMENTSPRESENTED Process description,Mainteruuoemaruals, OperatingrnariualsandAll Original tetestrevisioq Dcumer-tsissued the Proit. for Maintenanceand h$Dectioreontncts PARCIPANTS Client Representatives Offrce Rtinesentatives ClienVOlfrce
21
ECSENGINEERING
OF 3 CONTENT PARTS
PART II (PIPING STANDARDS)
INTRODUCTION
(NRSII TO IX}
used on Drawings Abbreviations Drawinqs Example GuideLinesandtheck Listsfor Drawings PioinoDetailStandard Shorttut ProcessEquipmentDenotations ShortCut MediaDenotations StandardECS DrawinqTitle Blocks LneList Standard to Symbols be used on Drawings
PART III -
(PIPESUPPORTING STANDARDS)
(Program Info) with Examples and Listwith required PipeSpanCalculations Pibe SupportSpecifications SummarySheets Siandardincludinq PibeSubbort Atachment-Drawings Equipment Standard'Process Sheets Summary and Can List including SpringHangelr Standard
PART lV -
(PIPESPECIFICATIONS)
Description Program
of FlowDiaqrams Proqram Calculations of Descriptin Proqrariand Example for Listwith requiredl-nformation the Proqram accordinqto Stoomwzen MaterialPrciperties acc. ANSI and DIN and Norm,Properties Application Dimenional Deriotations, Material Materials Listof Mediawith suitable Calculations Sheetsfor the Example Information Completed
PART V -
SPECIFICATIONS) lPlPE
Example Calculations
: with Specifications numbers Calculation CLASS DA1 KA1 MA1 TA1 GC1 LC1 PC1 AA1 CA1 FA1 BC1 EC1 R AT IN G FLG MAT. A105 4105 4105 A105 A 182-F3041 A 182-F3041 A 182-F3041 DIM'S ANSI ANSI ANSI ANSI ANSI ANSI ANSI DIN DIN DIN DIN DIN ANSI ANSI DIN DIN ANSI ANSI ANSI ANSI C ON TE N T 1,2,3,5,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 1,2,3,4,6,7 2,3,4,6,7 2,3,4,6,7 2,3,4,6,7 2,3,4,6,7 1,4,6,7 1,4 4,6,7 4 PG'S 23 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 I 7 I 7
NR 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20
zA1 zc1 z2
DA2 DA3 zA3
zcz
z4
150# 400# 900# 2500# 300# 600# 1500# PN6 P N1 6 PN40 P N1 0 PN25 70 BAR 20'C 70 BAR 20'C 30 BAR 20'C 30 BAR 20'C 150# 150# 70 BAR 2O'C 70 BAR 2O'C
A 182-F3041
sT37.2 w1.4301
nextitems: underCONTENTrepresent mentioned The numbers 1) 2) 3) 4) 5) 6) 7) Ra[ingTablePressureffemperature Caps etc.) Tee's,Reducers, ctions(Elbows, Specifi biinCmhents Servicesand Pipe & FittingWall Thicknesses VvdSbecifications, gO with an Info Sheet how to use the Table ;h Ti-tor dsrees Branchestogetfe-r witb an Info Sheet together ;;h Tbifi 45, 6d; 75 and 90 degresBranches Reducers and for R'eiibt witninirirumWall Thicknesses Conce-ntric Eccentric for fOti with minimumWall Thicknesses Capsand FlatClosures
ECSENGINEERING
INTRODUCTION
PART VI
Program Descriptions
of Description Partswhich can be calculated: 1) 2\ 3l 4\ 5) 6t 7\ 8l 9l 10) 111 12) Wall Thicknessof PressureVesselor PressureVessel Part Thicknessand lor assessmentof Flanqes Wall Thicknessof a FurnaceTube or aire Box Wall Thicknessof a Pipe Line under ExternalPressure Joint StrenothCheckfor a BellowsExoansion Watl hickness of Two FixedCirbularTube Sheets Wall Thicknessof One Fixedand One FloatinoCircularTube Sheet Wall Thicknessof a SinqleFixedCircularTub Sheet Wall Thicknessof a Flat-Plate Wall Thicknessof a Rectanoular Header a StrenothCheckfor Saddles-under Vesselor a Pipe Line Wall hickness of- and / or Check Calculationfor VerticalVessel with a Skirt
of Description ProgramPartsand of ExampleCalculations of Description Variablesused in Part (1) and in Part (12) for Listswith requiredlnformation the ProgramParts
PART VII
CALCULATIONS} ryESSEL-PART-
of WT Calculation a Vesselwith CilinderCone Junctions,Nozzlesand a DishedHead under lntemaland Extemal Pressure WT Calculation a FlanoedDishedCoverwith Nozzelsunder Internaland ExternalPressure of of WT Calculation a Vesslwith a FlanoedFlat Headwith Nozzlesunder Internaland ExtemalPressure of and Headwith NozzlesunderIntemaland Extemal WT Calculation a Vesselwitha Semi--Elliptical a Hemispherical Pressure of WT Calculation a sphereunder InternalPressure WT Calculationof a'Cilinder with a Square, a Tangentialand an Oblique Nozzle under lnternal Pressurefor for Assessmentas well as for Designand uder ExtemalPressure Design' of WT Calculation an Y-Pieceuilder Intemaland ExternalPressure Calculation a Combination Openinos for of of Coefficient W Calculation a Cilinderwith a StrenothReduction for of Assessmentof the WT of a Vessel Hea with a StrengthReductionCoefficientCalculation a Cbmbintion Openings
PART Vilr
CALCUTATTONSI UESSEL-PART-
and/orAssessmentof Flanoes ThicknessCalculation of Wall ThicknessCalculation a FurnaceTube or Fire Box of Wall ThicknessCalculation a Pipe Line under ExtemalPressure Joint for StrenothCheckCalculation a BellowsExpansion Tube Sheets of Wall hickness Calculation Two FixedCirbular of Wall ThicknessCalculation One Fixedand One FloatinoCircularTube Sheet of Wall ThicknessCalculation a SinoleFixedCircularTub Sheet of Wall ThicknessCalculation a Flat-Plate Header of Wall ThicknessCalculation a Rectanoular for a StrenothCheckCalculation Saddles-under Vesselor a Pipe Line for of Wall hickness Calculation - and/orCheckCalculation a VerticalVesselwith Skirt
PART IX
Standards lnstrumentation Standards Electrical Civil Standards StructuralStandards GeneralStandards(amongothers ProjectWork Flow and Procedures)