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01
SOLUTIONS
COMPAIR IS A WORLD LEADER IN THE DEVELOPMENT OF MODULAR SYSTEMS FOR COMPRESSED NATURAL GAS REFUELLING
WHETHER YOUR MOTIVATION IS ENVIRONMENTAL, FINANCIAL OR POLITICAL, COMPAIR HAS THE SOLUTION TO MEET YOUR NEEDS
SOLUTIONS
02
The Gazpack range of CNG compressors is manufactured primarily at the state-of-the-art CompAir facility in Ipswich, England. The company moved from the original Reavell factory, established in 1898, to Reavell House in 2005 and enjoys enhanced manufacturing, test and paint facilities, as well as environmentally friendly water and oil recycling systems. Shanghai CompAir-Dalong HP Equipment Co. Ltd, a Joint Venture established in China in 2004, also designs and manufactures European quality CNG stations for the Chinese and Asian markets. As a manufacturer of CNG systems, CompAir retains greater control over quality and technological improvements in the compressor package, and a dedicated team of highly experienced project and design engineers is able to customise the Gazpack range to meet specific customer needs. Combined with specialist partners who are carefully selected to provide quality ancillary equipment such as dispensers and dryers, CompAir is able to provide a complete and reliable solution to meet the customer's refuelling needs.
CompAir is registered to ISO 9001-2000 Quality Management System by Lloyds Register Quality Assurance and conforms to the requirements of the European Pressure Equipment Directive (Module H) where appropriate. Witness testing and certification by most major accreditation bodies, such as Lloyds Register and TUV, can be met on request.
COMPAIR MANUFACTURES QUALITY CNG COMPRESSION PACKAGES UNDER THE ISO 9001-2000 QUALITY MANAGEMENT SYSTEM
03
SOLUTIONS
Turnkey Solutions
With over 25 years experience in the CNG industry CompAir has extensive experience providing project management assistance for turnkey projects.
CompAir offers the expertise to develop a complete refuelling station, covering: Project feasibility Site suitability Planning and approvals process Station and equipment design Utility procurement Equipment manufacture Site preparation Installation Commissioning Training
Station Design
Station design is a critical part of any refuelling station project. The CompAir team of experienced sales managers and engineers can advise on all aspects of station design, taking into account the station type, fleet type and purpose, fill volume, site limitations, budget and other issues.
Fast Fill
Fast Fill stations primarily utilise gas drawn from a storage bank previously filled by the compressor, rather than direct from the compressor. The speed of fill is comparable to petrol or diesel and is typically found on public forecourts. This method is always used where the exact volume of gas in each vehicle must be quantified.
STATION DESIGN
04
Time Fill
With time fill posts the vehicle is refuelled directly from the compressor without the need for storage cylinders. Refuelling is therefore slower and more suited for vehicles left overnight at a depot, such as buses. With time fill posts the quantity of fuel dispensed into each vehicle is not easily monitored and therefore time fill is unsuitable for public refuelling stations.
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MODULAR SOLUTIONS
Modular Solutions
THE GAZPACK RANGE IS A MODULAR READY-TO-RUN SYSTEM AVAILABLE IN A VARIETY OF CONFIGURATIONS, CUSTOM-BUILT TO MEET CUSTOMER SPECIFICATION.
EXAMPLE A EXAMPLE B
EXAMPLE G
EXAMPLE F
COMPAIR IS ABLE TO SUPPLY GAZPACK MODULES & ANCILLARIES TO MEET MOST CUSTOMER REQUIREMENTS
MODULAR SOLUTIONS
10
EXAMPLE C
EXAMPLE D
Bedplate mounted compressor and inlet train with cooling system, filtration and gas recovery
Bedplate mounted compressor and inlet train with cooling system, filtration and gas recovery system contained within a weatherproof acoustic enclosure
EXAMPLE E
All Gazpack modular packages are available with stand alone ancillaries, including control panel, cascade storage and dispensers.
SUPPLY ONLY
07
PRODUCTS
PRODUCT RANGE
2000 1000
Gazpack 70
Gazpack 37
Gazpack 9
Gazpack 7
Gazpack 5
NOTES TO TECHNICAL DATA: Ambient temperatures: -10C to 45C. Performance figures are typical and are not the full range available. Performance temperatures are based on gas inlet temperature of 20C and 15C cooling water temperature and referenced to 1.013 bar absolute. Flow rates (FGD) measured in accordance with ISO 1217:1996. Flow rates for radiator cooled packages will be reduced. Delivery pressure of 250 bar g is typical. Delivery pressures up to 350 bar g are available. Performances on electric motors are based on a 50Hz supply. Vehicle numbers based on 12 hour compressor running time at maximum capacity and typical cylinder capacity of 10m3 (forklift), 16m3 (car), 150m3 (bus).
PRODUCTS
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Gazpack Series 5 7 9
Perfect for forklift trucks
Capacity (FGD) Inlet Gas Pressure 12 60m3/hr 0.015 to 0.4 bar g
The Gazpack 5, Gazpack 7 and Gazpack 9 range offers a compact ready-to-run refuelling package. Contained within a weatherproof acoustic enclosure, the units include a 4 stage air cooled compressor, gas recovery vessel, filtration and control panel. These modular packages can also be combined with dispensers, storage and safe area controls.
TECHNICAL DATA
Model Motor Power (kW) Compressor Speed (rpm) Inlet pressure (bar g) GAZPACK 5 GAZPACK 7 GAZPACK 9
4 1500
11 1500
15 1800
18.5 1800
22 1800
72
12 21 24 25 28 30 25 28 30 33 36 44 48 52 55 56*
60
43
45
27
800kg 875kg
9 1
14 3 5
1,650kg
*1630 rpm
GAZPACK 5
GAZPACK 7
GAZPACK 9
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PRODUCTS
Gazpack Series 37 42
Ideal for medium sized refuelling stations
Capacity (FGD) Inlet Gas Pressure 164 558m3/hr 0.015 to 6.8 bar g
The Gazpack 37 and Gazpack 42 multistage water cooled compressor packages offer reliability and increased capacity for medium sized stations. As modular units, the Gazpack 37 and 42 can be supplied as simple skid mounted blocks through to fully packaged systems with cooling systems, recovery vessels and filtration within acoustic enclosures.
Fully packaged Gazpack 37 with integral storage and control room.
55 1800
75 1800
90 1800
110 1500
132 1500
Gazpack 42 minimum specification block 2424mm W x 1922mm D x 1418mm H 3,250kg Gazpack 37 or 42 with acoustic enclosure 2200mm W x 5500mm D x 2400mm H 8,000kg
0.015 0.35 0.55 0.68 1.0 2.0 3.5 5.5 6.0 6.8
*1500 rpm 1590 rpm
164
GAZPACK 37
GAZPACK 42
45kW
development
PRODUCTS
10
Gazpack Series 50 70
Recommended for large bus and truck fleets
Capacity (FGD) Inlet Gas Pressure 170 1748m3/hr 1.0 to 18.0 bar g
The Gazpack 50 and Gazpack 70 series multistage air cooled compressors offer larger capacities and higher inlet pressures for maximising gas mains pressure and thereby providing energy efficiency savings. These are modular packages with optional air blast cooling, gas recovery system, filtration, baseframe and weatherproof acoustic enclosure.
Fully packaged Gazpack 70 with external storage and dryer.
TECHNICAL DATA
MODEL Inlet pressure (bar g) FGD Capacity (m3/hr) Stages Compressor Speed (rpm)
1.0 4.0 10.0 15.0 18.0 1.0 4.0 10.0 15.0 18.0 1.0 4.0 10.0 15.0 18.0 1.0 4.0 10.0 15.0 18.0
110 kW
169 225 257 294 317 442 533 612 838 955 493 557 751 896 909 809 962 1334 1469 1748
250 kW
5 4 3 3 3 5 4 3 3 3 5 4 3 3 3 5 4 3 3 3
1035 781 1231 977 1101 1475 1475 1475 1475 1475 1301 1093 1093 1318 1475 1475 1475 1475 1475 1475
2098
716
140 76
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ANCILLARIES
Ancillaries
CompAir offers all the ancillaries required for a fully operational refuelling station: Storage Priority Panel Dispensers - fast fill and time fill options Controls Dryers Electronic access Remote access Gas detectors Dew point monitors
Storage
CompAir offer a variety of storage systems designed specifically to local standards. All vessels and cylinders can be designed to meet ASME, DOT and TPED specifications and are fully weatherproof removing the need for enclosures, although enclosures are available on request.
ANCILLARIES
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Dispensers
A full range of electronic and manual dispensers are available, with simple manual operation or fully automatic dispensing with card access technology.
Dryers
Natural gas vehicles require high quality clean gas to ensure long life and minimum maintenance. CompAir offer a range of dryer systems to ensure full protection for the vehicle and the refuelling station. Options include both Low Inlet dryers (precompression) and High Inlet dryers (post-compression). High Inlet dryers are available as static or re-generative systems. The choice of dryer is affected by dew point, inlet pressure and compressor flow rate.
Controls
CompAir is able to provide a full range of control systems from simple manual controls to complete systems, with optional PLC, designed for unmanned operation. Control systems can be mounted remotely or within the canopy and are designed around local and national standards ensuring full compliance with regulations. CompAir can also offer remote monitoring capabilities. This provides useful data from the installation which can help to devise more efficient ways of working, including energy conservation, early fault diagnostics and shutdown planning.
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AFTERMARKET
Aftermarket
The choice of equipment and the overall station design are two key elements which help to maximise availability of refuelling at a CNG station. The third critical element is preventative maintenance and full service support.
With more than 300 CompAir service engineers in over 20 countries, CompAir prides itself on offering global expertise and experience with truly local backup and support. CompAir also has a strong distributor network with in-house CompAir trained service engineers. CompAir offers a comprehensive Aftermarket service designed to fully support the running of a CNG station, including:
Training
CompAir have the ability to undertake CNG training all around the world including customer operator training, installation & commissioning training, and on-going service and maintenance training, either in-house or at the customer's premises.
In-house service engineers Installation and commissioning Extended warranty Long term service contracts Refurbishment Servicing and supply of genuine spare parts Training
GLOBAL PRESENCE
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Reference list
ACTION BUSES / AUSTRALIA ANUDIP GROUP / BANGLADESH BARLOWORLD MATERIALS HANDLING / UK BBA CONNEX GROEP / NETHERLANDS BEIJING HUAYOU UNITED GAS DEVELOPMENT CO. LTD / CHINA BRISBANE CITY COUNCIL / AUSTRALIA GASCO OIL (PAKISTAN) LTD / PAKISTAN CH JONES (KEYGAS) LTD / UK CHARLES DE GAULLE AIRPORT / FRANCE CONNEX / FRANCE FIAT / POLAND GAS AUTHORITY OF INDIA / INDIA GAZ DE FRANCE / FRANCE GOTEBORG ENERGI / SWEDEN HANJIN CITY GAS COMPANY LTD / KOREA H.S ENTERPRISE / BANGLADESH OIL & NATURAL GAS CORP / INDIA VEOLIA PROPRETE / FRANCE PALL-EX / UK PETROBAS / BRAZIL PETRONAS / MALAYSIA POLISH OIL & GAS COMPANY / POLAND QANTAS FREIGHT / AUSTRALIA SAFEWAY CNG / PAKISTAN STADTWERK WURZBURG / GERMANY
sales.ipswich@CompAir.com www.CompAir.com
CompAir policy is one of continuous improvement and we therefore reserve the right to alter specifications and prices without prior notice. All products are sold subject to the Companys conditions of sale. Brochure re-order ref: 98700-550E v2, 10/2006