Est

SIGMA ENGINEERING WORKS L.L.
C ESTIMATES
Est No : 250061 Client : Emerson Process Management Project : Enq Ref No :
Scope of Work ; Custody transfer metering skid (013-FT-400)
DATE :
4/3/2011
Design pressure = 18 bar MOC Nos Unit Wt Kg Finish Wt Kg Proc Wt Kg Rate Material (AED) Rate Basis Amount Remarks
Sl No
Description
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No) Skid size; 8.5mtr long x 2.6mtr width x 3mtr height
I. Material Cost : STEEL PIPING Pipe 8 inch x Sch.40 x 12mtr long Pipe 4 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 8 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 8 inch x Sch.40 Reducer 8 inch x 4 inch x Sch.40 WN Type Flange 8 inch x Sch.40 x 150# Blind Type Flange 8 inch x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 150# WN Type Flange 3/4 inch x Sch.80 x 150# WN Type Flange 1/2 inch x Sch.80 x 150# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 8 inch pipes U Clamps for 6 inch pipes Stud bolts + Nuts M24 x 115mm long Stud bolts + Nuts M20 x 115mm long Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N 1 3 1 1 1 5 2 5 4 30 2 4 8 4 4 4 4 16 16 24 360 723.72 723.72 64.92 26.4 19.44 37 0.36 49.35 10.7 24 32 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 723.7 2171.2 64.9 26.4 19.4 185.0 0.7 246.8 42.8 720.0 64.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 956.76 956.76 64.92 26.4 19.44 185.0 0.7 246.8 42.8 720.0 64.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 225 100 55 50 40 500 30 400 150 160 390 70 60 45 40 80 20 90 60 6 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 2,700 3,600 660 600 480 2,500 60 2,000 600 4,800 780 280 480 180 160 320 80 1,440 960 144 2,160
ASTM A105 ASTM A105 A36/EQ. A36/EQ. A193GR.B7/A194 GR.2H A193GR.B7/A194 GR.2H SS316L Spiral wound S275JR S355K2G3 S275JR S275JR S275JR
10 inch @110/each, 6 inch @60/each, 1.5 inch @40/each 2,260 1 6 3 2 10 3650 27.48 63.60 112.80 112.80 3650 165 191 226 1128 4015 181.34 209.88 248.16 1240.80 3.2 5 3.2 3.2 3.2 /kg /kg /kg /kg /kg 12,848 907 672 794 3,971
S275JR S275JR A106GR.B
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 8,030 #REF! 65,350 71,885 25200 2520 840 5544 16800 29400 80304
10% 5% on Material
8,929 LS Total cost for Materials Total cost for Materials with 10% Margin Hrs Hrs Hrs Hrs Hrs Hrs Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
8,296
II. Fabrication Cost : Inch Dia --8 inch x Sch.40--10hrs/Joint x 60Joints Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 Joints Pipe havdling Hrs (20% of the total fab.hrs) Fabrication cost (marking, cutting) Fab. cost of support structurals (set up & welding) III. NDT : -
600 60 20 132 400 700
42 42
Per hrs Per hrs
1100-FT-121 1 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED)
Remarks
Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
100% 100% 100% 100% 150 sq.mtr
50
Rate Amount Basis 8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1.5" --20 Joints, 12,680 500 hrs 42 /Hrs 2,100 0 Visits 450 1,200 80 /sq.mtr 12,000 MT 100 MT 42 125 4,015 1,800 4,000 3,000 900 42,195 5,376 4,032 1,344 6048 2016 2,016 20,832 143,331 39,108 US $ 215216 /Hrs MT LS LS LS LS Total Cost for NDT and other works
Delivery to Sigma shop is in Emerson scope 96
1% of Total Value
IV SKID ASSEMBLING & TESTING Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs V Final packing and loading 3man, 2 day, 8 hrs Total Cost for assembling and testing Total Price = Fab + NDT + Assembling and testing Total Selling Price Rate in US $ = 58722
1100-FT-121 2 of 81
SIGMA ENGINEERING WORKS L.L.C ESTIMATES

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 8 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 8 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 8 inch x Sch.40 Reducer 8 inch x 4 inch x Sch.40 WN Type Flange 8 inch x Sch.40 x 150# Blind Type Flange 8 inch x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 150# WN Type Flange 3/4 inch x Sch.80 x 150# WN Type Flange 1/2 inch x Sch.80 x 150# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 8 inch pipes U Clamps for 6 inch pipes Stud bolts + Nuts M24 x 115mm long Stud bolts + Nuts M20 x 115mm long Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N 3 1 1 1 5 2 5 4 30 2 4 8 4 4 4 4 16 16 24 360 723.72 64.92 26.4 19.44 37 0.36 49.35 10.7 24 32 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 2171.2 64.9 26.4 19.4 185.0 0.7 246.8 42.8 720.0 64.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 956.76 64.92 26.4 19.44 185.0 0.7 246.8 42.8 720.0 64.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 225 55 50 40 500 30 400 150 160 390 70 60 45 40 80 20 90 60 6 6 /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 8,100 660 600 480 2,500 60 2,000 600 4,800 780 280 480 180 160 320 80 1,440 960 144 2,160
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 8,030 #REF! 67,150 73,865 25200 2520 840 5544 16800 29400 80304
10% 5% on Material
8,296
II. Fabrication Cost : Inch Dia --8 inch x Sch.40--10hrs/Joint x 60Joints Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 Joints Pipe havdling Hrs (20% of the total fab.hrs) Fabrication cost (marking, cutting) Fab. cost of support structurals (set up & welding) III. NDT : Radiography test
600 60 20 132 400 700
42 42
Per hrs Per hrs
100%
8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1.5" --20 Joints, 12,680 Skid-27 3 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis /Hrs /sq.mtr MT MT 42 125 Amount 500 2,100 1,200 12,000 4,015 1,800 4,000 3,000 900 42,195
Remarks
MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
100% 100% 100% 150 sq.mtr
50
hrs 0
Visits -
42 450 80 100
1% of Total Value
/Hrs MT LS LS LS LS Total Cost for NDT and other works
IV SKID ASSEMBLING & TESTING Grating and handrail assembling 4 man, 4day, 8hrs 42 /Hrs Skid assembling for hydro testing 3 man, 4day, 8hrs 42 /Hrs Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs 42 /Hrs Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) 42 /Hrs Trial Testing (Air testing) 3man, 2day,8hrs 42 /Hrs V Final packing and loading 3man, 2 day, 8 hrs Total Cost for assembling and testing Total Price = Fab + NDT + Assembling and testing Total Selling Price
5,376 4,032 1,344 6048 2016 2,016 20,832 143,331 39,108 US $ 217196
Rate in US $ = 59262 Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Skid-27 4 of 81

DATE :
4/3/2011
Sl No
Description
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 7,770 #REF! 73,631 80,994 25200 2520 840 2940 16800 29400 77700
10% 5% on Material
8,296
600 60 20 132 400 700
42 42
Per hrs Per hrs
100%
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
100% 100% 100% 150 sq.mtr
50
hrs 0
Visits -
42 450 80 100
1% of Total Value
5,376 4,032 1,344 6048 2016 2,016 20,832 140,727 38,398 US $ 221721
Rate in US $ = 60,497 Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Skid-26 6 of 81

DATE :
4/3/2011
Sl No
Description
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 8,030 #REF! 67,150 73,865 25200 2520 840 5544 16800 29400 80304
10% 5% on Material
8,296
600 60 20 132 400 700
42 42
Per hrs Per hrs
100%
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
100% 100% 100% 150 sq.mtr
50
hrs 0
Visits -
42 450 80 100
1% of Total Value
5,376 4,032 1,344 6048 2016 2,016 20,832 143,331 39,108 US $ 217196
Skid-25 8 of 81

DATE :
4/3/2011
Sl No
Description
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 8,030 #REF! 67,198 73,917 25200 2520 840 5544 16800 29400 80304
10% 5% on Material
8,296
600 60 20 132 400 700
42 42
Per hrs Per hrs
100%
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
100% 100% 100% 150 sq.mtr
50
hrs 0
Visits -
50 450 80 100
1% of Total Value
5,376 4,032 1,344 6048 2016 2,016 20,832 143,731 39,217 US $ 217649
Skid-24 10 of 81

Est No : 250061 Client : Emerson Process Management Project : Enq Ref No : Scope of Work ; Custody transfer metering skid (013-FT-400) Sl No Description MOC Nos
Design pressure = 18 bar Unit Wt Kg Finish Wt Kg Proc Wt Kg
I.
Material Cost : STEEL PIPING Pipe 20 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No) Skid size; 12.5mtr long x 2.6mtr width x 3.6mtr height
A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B 1 4 1 1 1 2 5 2 7 7 6 7 2 2 40 6 8 4 4 4 4 24 48 2201.04 723.72 64.92 26.4 19.44 142.4 37 0.6 168 49.35 10.7 99 77 123 24 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 2201.0 2894.9 64.9 26.4 19.4 284.8 185.0 1.2 1176.0 345.5 64.2 693.0 154.0 246.0 960.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 956.76 1021.2 64.92 26.4 19.44 284.8 185.0 1.2 1176.0 345.5 64.2 693.0 154.0 246.0 960.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4
Elbow 20 inch x Sch.40 x 90 Degree, LRSA234GR.WPB Elbow 10 inch x Sch.40 x 90 Degree, LRSA234GR.WPB Elbow 1.5 inch x Sch.80 x 90 Degree SA234GR.WPB Eq. Tee 20 inch x Sch.40 SA234GR.WPB Eq. Tee 10 inch x Sch.40 SA234GR.WPB Reducer 10 inch x 8 inch x Sch.40 SA234GR.WPB Reducer 20 inch x 10 inch x Sch.40 SA234GR.WPB WN Type Flange 20 inch x Sch.40 x 150# ASTM A105N Blind Type Flange 20 inch x 150# ASTM A105N WN Type Flange 10 inch x Sch.40 x 150# ASTM A105N WN Type Flange 8 inch x Sch.40 x 150# ASTM A105N WN Type Flange 1.5 inch x Sch.80 x 300# ASTM A105N WN Type Flange 3/4 inch x Sch.80 x 300# ASTM A105N WN Type Flange 1/2 inch x Sch.80 x 300# ASTM A105N Half coupling 3/4" x 3000# x NPT threaded, male ASTM A105 Half coupling 1/2" x 3000# x NPT threaded, FF ASTM A105 U Clamps for 20 inch pipes A36/EQ. U Clamps for 10 inch pipes A36/EQ.
Stud bolts + Nuts M30 x 170mm long
Stud bolts + Nuts M24 x 130mm long
Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 60mtr long S275JR Lifting lug 50 mm thk x 200 x 350mm S355K2G3 Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long S275JR Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long S275JR Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long S275JR Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long S275JR Grating clip; 4nos/sq.mtr S275JR Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long A106GR.B Additional cost for Spares (10% extra) Consumables
A193GR.B 7/A194G R.2H A193GR.B 7/A194G R.2H SS316L Spiral wound
48
1.9
90.1
90.1
432
1.1
467.2
467.2
20 inch @1500/each, 10 inch @110/each, 8 in 1 12 6 6 12 4380 27.48 63.60 112.80 112.80 4380 330 382 677 1354 4818 362.67 419.76 744.48 1488.96
1 200 8
1300.00 0.10 20.34
1300 20 163
1430.00 22.00 178.99
10% 5% on Material
14,614 Total cost for Ma Total cost for Materials with 10% M Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
13,753
II. Fabrication Cost : Inch Dia --20 inch x Sch.40--18hrs/Joint x 34Joints 432 Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 Joints 720 Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Joints 36 Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints 60 Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 1020 Joints Pipe havdling Hrs (20% of the total fab.hrs) 242 Fabrication cost (marking, cutting) 700 Fab. cost of support structurals (set up & welding) 800 III.
Hrs Hrs Hrs Hrs Hrs Hrs Hrs Hrs
NDT : 20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1 Radiography test 100% MPI on lifting lugs 100% Visual Examination 100% 60 hrs MPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 200 sq.mtr Transport for Painting Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope QA/QC Inspection 149 Transport upto site (up to JAFZ) -
Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading 1% of Total Value IV
Total Cost for NDT and other SKID ASSEMBLING & TESTING Grating and handrail assembling 4 man, 8day, 8hrs Skid assembling for hydro testing 3 man, 8day, 8hrs Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) Trial Testing (Air testing) 4man, 2day,8hrs Final packing and loading 4man, 2 day, 8 hrs Total Cost for assembling and Total Price = Fab + NDT + Assembling and Total Sellin
DATE :
4/3/2011
Material (AED) Rate Rate Basis Amount
Remarks
2600 325 55 50 40 4000 500 60 7000 750 200 5000 860 1500 215 160 60 45 40 160 40 240 110
/mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each
31,200 15,600 660 600 480 8,000 2,500 120 49,000 5,250 1,200 35,000 1,720 3,000 8,600 960 480 180 160 640 160 5,760 5,280
15
/Each
720
/Each
2,592
, 10 inch @110/each, 8 inch @80, 1.57,620 @40/each inch 3.2 5 3.2 3.2 3.2 /kg /kg /kg /kg /kg 15,418 1,813 1,343 2,382 4,765
6.8 6 28
/kg /no /mtr
9,724 1,200 1,344 3,000 12,644 #REF! 241,115 265,226 18144 30240 1512 2520 840 10180.8 29400 33600 126437
LS Total cost for Materials st for Materials with 10% Margin
42 42
Per hrs Per hrs
t, 10"-90 Joints@85/joint, 1.5" --20 Joints@75/joint 10,050 500 42 /Hrs 2,520 450 2,000 80 /sq.mtr 16,000 MT 100 MT 42 /Hrs 6,246 MT 125 4,000
LS LS LS LS tal Cost for NDT and other works 42 42 42 42 42 /Hrs /Hrs /Hrs /Hrs /Hrs
4,000 3,000 900 49,216 10,752 8,064 2,688 12096 2688 2,688 38,976 214,629 ###### 479855
Cost for assembling and testing + NDT + Assembling and testing Total Selling Price

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 20 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 20 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 20 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 Reducer 20 inch x 10 inch x Sch.40 WN Type Flange 20 inch x Sch.40 x 150# Blind Type Flange 20 inch x 150# WN Type Flange 10 inch x Sch.40 x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 20 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M30 x 170mm long Stud bolts + Nuts M24 x 130mm long Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 60mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 4 1 1 1 2 5 2 7 7 6 7 2 2 40 6 8 4 4 4 4 24 48 48 432 2201.04 723.72 64.92 26.4 19.44 142.4 37 0.6 168 49.35 10.7 99 77 123 24 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 2201.0 2894.9 64.9 26.4 19.4 284.8 185.0 1.2 1176.0 345.5 64.2 693.0 154.0 246.0 960.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 956.76 1021.2 64.92 26.4 19.44 284.8 185.0 1.2 1176.0 345.5 64.2 693.0 154.0 246.0 960.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 2600 325 55 50 40 4000 500 60 7000 750 200 5000 860 1500 215 160 60 45 40 160 40 240 110 15 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 31,200 15,600 660 600 480 8,000 2,500 120 49,000 5,250 1,200 35,000 1,720 3,000 8,600 960 480 180 160 640 160 5,760 5,280 720 2,592
20 inch @1500/each, 10 inch @110/each, 8 inch @80,7,620 1.5 inch @40/each 1 12 6 6 12 4380 27.48 63.60 112.80 112.80 4380 330 382 677 1354 4818 362.67 419.76 744.48 1488.96 3.2 5 3.2 3.2 3.2 /kg /kg /kg /kg /kg 15,418 1,813 1,343 2,382 4,765
1 200 8
1300.00 0.10 20.34
1300 20 163
1430.00 22.00 178.99
6.8 6 28
/kg /no /mtr
9,724 1,200 1,344 3,000 12,644 #REF! 241,115 265,226 18144 30240 1512
10% 5% on Material
14,614 LS Total cost for Materials Total cost for Materials with 10% Margin Hrs Hrs Hrs Rate 42/hr Rate 42/hr Rate 42/hr
13,753
II. Fabrication Cost : Inch Dia --20 inch x Sch.40--18hrs/Joint x 34Joints Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 Joints Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Joints
432 720 36
Skid-23 17 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Amount 2520 840 10180.8 29400 33600 126437
Remarks
Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints 60 Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 242 Fabrication cost (marking, cutting) 700 Fab. cost of support structurals (set up & welding) 800 III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
Hrs Hrs Hrs Hrs Hrs
Rate 42/hr Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
42 42
Per hrs Per hrs
100% 100% 100% 100% 200 sq.mtr
60
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --2010,050 Joints@75/joint 500 hrs 42 /Hrs 2,520 0 Visits 450 2,000 80 /sq.mtr 16,000 MT 100 MT 42 125 6,246 4,000 4,000 3,000 900 49,216 10,752 8,064 2,688 12096 2688 2,688 38,976 214,629 58,562 US $ 479855 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-23 18 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 10 inch x Sch.40 x 12mtr long Pipe 6 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 6 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 12 inch x Sch.40 Eq. Tee 6 inch x Sch.40 Reducer 10 inch x 6 inch x Sch.40 Reducer 6 inch x 4 inch x Sch.40 WN Type Flange 10 inch x Sch.40 x 300# Blind Type Flange 10 inch x 300# WN Type Flange 6 inch x Sch.40 x 300# WN Type Flange 4 inch x Sch.40 x 300# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 10 inch pipes U Clamps for 6 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 723.72 339.12 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 41 58 19 11 3.5 1.8 1.5 1.0 0.5 2.96 3.47 0.7 0.1 723.7 1017.4 64.9 26.4 19.4 108.0 60.9 0.7 130.0 66.0 75.0 26.0 82.0 116.0 456.0 44.0 28.0 7.2 6.0 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 130.0 66.0 75.0 26.0 82.0 116.0 456.0 44.0 28.0 7.2 6.0 4.0 2.0 47.3 55.5 17.3 34.1 325 150 55 50 40 500 180 30 1200 200 200 90 370 700 170 100 60 30 25 80 20 110 60 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 3,900 5,400 660 600 480 1,000 540 60 2,400 400 1,000 360 740 1,400 4,080 400 480 120 100 320 80 1,760 960 192 1,440
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 5,771 #REF! 66,978 73,676 840 9450 2100
10% 5% on Material
7,811
II. Fabrication Cost : Inch Dia --10 inch x Sch40--10hrs/Joint x 2Joints 20 Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 Joints 225 Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 20 Joints 50
Skid-22 19 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Per hrs Per hrs Amount 840 2478 16800 25200 57708
Remarks
Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 Joints Pipe havdling Hrs (20% of the total fab.hrs) Fabrication cost (marking, cutting) Fab. cost of support structurals (set up & welding) III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
20 59 400 600
Hrs Hrs Hrs Hrs
Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
42 42
100% 100% 100% 100% 150 sq.mtr
50
10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1.5" --20 Joints, 5,675 500 hrs 42 /Hrs 2,100 0 Visits 450 1,200 80 /sq.mtr 12,000 MT 100 MT 42 125 2,885 1,800 4,000 3,000 900 34,060 5,376 4,032 1,344 6048 2016 2,016 20,832 112,600 30,723 US $ 186276 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-22 20 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 8 inch x Sch.40 x 12mtr long Pipe 6 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 8 inch x Sch.40 x 90 Degree, LR Elbow 6 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 8 inch x Sch.40 Eq. Tee 6 inch x Sch.40 Reducer 8 inch x 6 inch x Sch.40 Reducer 6 inch x 4 inch x Sch.40 WN Type Flange 8 inch x Sch.40 x 150# Blind Type Flange 8 inch x 150# WN Type Flange 6 inch x Sch.40 x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 150# WN Type Flange 3/4 inch x Sch.80 x 150# WN Type Flange 1/2 inch x Sch.80 x 150# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 8 inch pipes U Clamps for 6 inch pipes Stud bolts + Nuts M24 x 115mm long Stud bolts + Nuts M20 x 115mm long Gaskets ,10" --2nos, 6"-24nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 3 3 5 4 2 2 26 4 8 4 4 4 4 16 16 24 360 723.72 339.12 64.92 26.4 19.44 37 10.2 0.36 49.35 16.48 10.7 3.9 24 32 10.8 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 723.7 1017.4 64.9 26.4 19.4 74.0 30.6 0.7 148.1 49.4 53.5 15.6 48.0 64.0 280.8 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 956.76 1021.2 64.92 26.4 19.44 74.0 30.6 0.7 148.1 49.4 53.5 15.6 48.0 64.0 280.8 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 225 150 55 50 40 500 180 30 500 200 150 60 160 390 102 70 60 45 40 80 20 90 60 6 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 2,700 5,400 660 600 480 1,000 540 60 1,500 600 750 240 320 780 2,652 280 480 180 160 320 80 1,440 960 144 2,160
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 7,610 #REF! 64,432 70,875 8400 16800 2520
10% 5% on Material
7,801
II. Fabrication Cost : Inch Dia --10 inch x Sch.40--10hrs/Joint x 20Joints Inch Dia --6 inch x Sch.40--8 hrs/Joint x 50 Joints Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints
200 400 60
Skid-21 21 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 132 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-21 22 of 81

DATE :
4/3/2011
Sl No
Description
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 7,610 #REF! 64,342 70,776 8400 16800 2520
10% 5% on Material
7,801
200 400 60
Skid-20 23 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 132 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-20 24 of 81

DATE :
4/3/2011
Sl No
Description
Custody transfer metering skid--Ref: Drg.no.101230810-3-003 Rev.0 (Qty.01No) Skid size; 10mtr long x 2.6mtr width x 3mtr height
DS Korea Flange
1 100 4
1040.00 0.10 20.34
1040 10 81
1144.00 11.00 89.50
6.8 6 28
/kg /no /mtr
7,779 600 672 3,000 7,610 #REF! 67,679 74,446 8400 16800 2520
10% 5% on Material
7,957
200 400 60
Skid-19 25 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 132 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 200 sq.mtr
50
1% of Total Value
Skid-19 26 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 14 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 14 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 14 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 14 inch x 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 WN Type Flange 14 inch x Sch.40 x 150# Blind Type Flange 14 inch x 150# WN Type Flange 10 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 14 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 60mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 8 4 4 4 4 16 16 24 240 1134.6 723.72 64.92 26.4 19.44 68 20.3 0.36 93 33 27 6.5 47 59 24 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.7 0.1 1134.6 2171.2 64.9 26.4 19.4 136.0 60.9 0.7 186.0 66.0 135.0 26.0 94.0 118.0 576.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 136.0 60.9 0.7 186.0 66.0 135.0 26.0 94.0 118.0 576.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 530 325 55 50 40 1800 500 30 1800 650 920 150 470 700 215 60 30 25 80 20 190 110 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 6,360 11,700 660 600 480 3,600 1,500 60 3,600 1,300 4,600 600 940 1,400 5,160 480 120 100 320 80 3,040 1,760 192 1,440
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 6,438 #REF! 91,435 100,578 1008 11340 2100 840 2889.6
10% 5% on Material
9,461 LS Total cost for Materials Total cost for Materials with 10% Margin Hrs Hrs Hrs Hrs Hrs Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr
8,754
II. Fabrication Cost : Inch Dia --14 inch x Sch40--12hrs/Joint x 2Joints 24 Inch Dia --10 inch x Sch.40--6 hrs/Joint x 45 Joints 270 Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 20 Joints 50 Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 69
Skid-18 27 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate 42 42
Material (AED) Rate Basis Per hrs Per hrs Amount 21000 25200 64378
Remarks
Fabrication cost (marking, cutting) Fab. cost of support structurals (set up & welding) III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
500 600
Hrs Hrs
For marking, cuting For setup & welding
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-18 28 of 81

DATE :
4/3/2011
Sl No
Description
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 6,502 #REF! 62,299 68,529 840 15120 2520
10% 5% on Material
7,714
20 360 60
Skid-17 29 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 88 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-17 30 of 81

DATE :
4/3/2011
Sl No
Description
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 6,502
10% 5% on Material
7,714
62,347 68,582 840 15120 2520
20 360 60
Skid-16 31 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 88 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-16 32 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 16 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 16 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 16 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 16 inch x 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 WN Type Flange 16 inch x Sch.40 x 150# WN Type Flange 10 inch x Sch.40 x 150# Blind Type Flange 16 inch x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 150# WN Type Flange 3/4 inch x Sch.80 x 150# WN Type Flange 1/2 inch x Sch.80 x 150# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 16 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M24 x 115mm long Stud bolts + Nuts M20 x 115mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 10000mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM A105N ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 3 3 5 4 2 28 2 4 8 4 4 4 4 16 16 24 360 1479.6 723.72 64.92 26.4 19.44 89.2 37 0.36 115 49.35 33 10.7 58 24 77 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 1479.6 2171.2 64.9 26.4 19.4 178.4 111.0 0.7 345.0 148.1 165.0 42.8 116.0 672.0 154.0 72.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 956.76 1021.2 64.92 26.4 19.44 178.4 111.0 0.7 345.0 148.1 165.0 42.8 116.0 672.0 154.0 72.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 750 325 55 50 40 1800 500 30 1800 650 1000 60 600 215 900 160 60 45 40 80 20 210 110 6 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 9,000 11,700 660 600 480 3,600 1,500 60 5,400 1,950 5,000 240 1,200 6,020 1,800 640 480 180 160 320 80 3,360 1,760 144 2,160
DS Korea Flange
1 100 4
1040.00 0.10 20.34
1040 10 81
1144.00 11.00 89.50
6.8 6 28
/kg /no /mtr
7,779 600 672 3,000 8,635 #REF! 100,631 110,694 11760 16800 2016
10% 5% on Material
9,169
280 400 48
Skid-15 33 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Amount 2520 840 6216 16800 29400 86352
Remarks
Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints Inch Dia --3/4 inch x Sch.80--2 hrs/Joint x 10 Joints Pipe havdling Hrs (20% of the total fab.hrs) Fabrication cost (marking, cutting) Fab. cost of support structurals (set up & welding) III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
60 20 148 400 700
Hrs Hrs Hrs Hrs Hrs
42 42
Per hrs Per hrs
100% 100% 100% 100% 200 sq.mtr
50
10"-2 Joints@175/joint, 6"-45 Joints@85/joint, 1.5" --2016,750 Joints, 500 hrs 42 /Hrs 2,100 0 Visits 450 1,200 80 /sq.mtr 16,000 MT 100 MT 42 125 4,217 4,000 4,000 3,000 900 52,667 5,376 4,032 1,344 6048 2016 2,016 20,832 159,851 43,615 US $ 270545 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-15 34 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 24 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 24 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 24 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 Reducer 24 inch x 10 inch x Sch.40 WN Type Flange 24 inch x Sch.40 x 150# Blind Type Flange 24 inch x 150# WN Type Flange 10 inch x Sch.40 x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 24 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M33 x 190mm long Stud bolts + Nuts M24 x 130mm long Gaskets, 24" --2nos, 10"-42nos, 8"-8nos, 1.5"6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 90mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 5 1 1 1 2 5 2 7 7 8 10 2 2 38 6 8 4 4 4 4 24 48 48 432 3064.92 723.72 64.92 26.4 19.44 202 37 0.6 225 36 10.7 105 118 186 24 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 3064.9 3618.6 64.9 26.4 19.4 404.0 185.0 1.2 1575.0 252.0 85.6 1050.0 236.0 372.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 956.76 1021.2 64.92 26.4 19.44 404.0 185.0 1.2 1575.0 252.0 85.6 1050.0 236.0 372.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 4000 325 55 50 40 7000 500 60 10200 750 200 6500 1250 2250 215 160 60 45 40 160 40 360 110 20 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 48,000 19,500 660 600 480 14,000 2,500 120 71,400 5,250 1,600 65,000 2,500 4,500 8,170 960 480 180 160 640 160 8,640 5,280 960 2,592
DS Korea Flange
1 200 8
1800.00 0.10 20.34
1800 20 163
1980.00 22.00 178.99
6.8 6 28
/kg /no /mtr
13,464 1,200 1,344 3,000 11,515 #REF! 336,785 370,463 2016 26460 1512
10% 5% on Material
17,407
48 630 36
Skid-14 35 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
Hrs Hrs Hrs Hrs Hrs
42 42
Per hrs Per hrs
100% 100% 100% 100% 300 sq.mtr
60
24"-2 Joints@350/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints@75/joint 9,850 500 hrs 42 /Hrs 2,520 0 Visits 450 2,000 80 /sq.mtr 24,000 MT 100 MT 42 125 5,682 4,000 4,000 3,000 900 56,452 10,752 8,064 2,688 12096 2688 2,688 38,976 210,575 57,456 US $ 581038 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-14 36 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 24 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 24 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 24 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 Reducer 24 inch x 10 inch x Sch.40 WN Type Flange 24 inch x Sch.40 x 150# Blind Type Flange 24 inch x 150# WN Type Flange 10 inch x Sch.40 x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 24 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M33 x 190mm long Stud bolts + Nuts M24 x 130mm long Gaskets, 24" --2nos, 10"-42nos, 8"-8nos, 1.5"6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 90mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 5 1 1 1 2 5 2 7 7 8 10 2 2 38 6 8 4 4 4 4 24 48 48 432 3064.92 723.72 64.92 26.4 19.44 202 37 0.6 225 36 10.7 105 118 186 24 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 3064.9 3618.6 64.9 26.4 19.4 404.0 185.0 1.2 1575.0 252.0 85.6 1050.0 236.0 372.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 956.76 1021.2 64.92 26.4 19.44 404.0 185.0 1.2 1575.0 252.0 85.6 1050.0 236.0 372.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 4000 325 55 50 40 7000 500 60 10200 750 200 6500 1250 2240 215 154 60 45 40 160 40 360 110 20 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 48,000 19,500 660 600 480 14,000 2,500 120 71,400 5,250 1,600 65,000 2,500 4,480 8,170 924 480 180 160 640 160 8,640 5,280 960 2,592
DS Korea Flange
1 200 8
1800.00 0.10 20.34
1800 20 163
1980.00 22.00 178.99
6.8 6 28
/kg /no /mtr
13,464 1,200 1,344 3,000 11,515 #REF! 336,729 370,402 2016 26460
10% 5% on Material
18,536 LS Total cost for Materials Total cost for Materials with 10% Margin Hrs Hrs Rate 42/hr Rate 42/hr
17,407
II. Fabrication Cost : Inch Dia --24 inch x Sch.40--24hrs/Joint x 2Joints Inch Dia --10 inch x Sch.40--7 hrs/Joint x 90 Joints
48 630
Skid-13 37 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Amount 1512 2520 840 6199.2 33600 42000 115147
Remarks
Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Joints 36 Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 Joints 60 Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 148 Fabrication cost (marking, cutting) 800 Fab. cost of support structurals (set up & welding) 1000 III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
Hrs Hrs Hrs Hrs Hrs Hrs
Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
42 42
Per hrs Per hrs
100% 100% 100% 100% 300 sq.mtr
60
24"-2 Joints@350/joint, 10"-90 Joints@85/joint, 1.5" --20 Joints@75/joint 9,850 500 hrs 42 /Hrs 2,520 0 Visits 450 2,000 80 /sq.mtr 24,000 MT 100 MT 42 125 5,682 4,000 4,000 3,000 900 56,452 10,752 8,064 2,688 12096 2688 2,688 38,976 210,575 57,456 US $ 580977 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-13 38 of 81

Design pressure = 18 bar Unit Wt Kg Finish Wt Kg Proc Wt Kg
I.
Material Cost : STEEL PIPING Pipe 10 inch x Sch.40 x 12mtr long A106GR.B Pipe 6 inch x Sch.40 x 12mtr long A106GR.B Pipe 1.5 inch x Sch.80 x 12mtr long A106GR.B Pipe 3/4 inch x Sch.80 x 12mtr long A106GR.B Pipe 1/2 inch x Sch.80 x 12mtr long A106GR.B Elbow 10 inch x Sch.40 x 90 Degree, LR SA234GR.WPB Elbow 6 inch x Sch.40 x 90 Degree, LRSA234GR.WPB Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 10 inch x Sch.40 Eq. Tee 6 inch x Sch.40 Reducer 6 inch x 4 inch x Sch.40 Reducer 10 inch x 6 inch x Sch.40 WN Type Flange 10 inch x Sch.40 x 150# Blind Type Flange 10 inch x 150# WN Type Flange 6 inch x Sch.40 x 150# WN Type Flange 6 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 150# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 10 inch pipes U Clamps for 6 inch pipes SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB
1 3 1 1 1 2 5 2 7 7 8 10 723.72 339.12 64.92 26.4 19.44 142.4 37 0.6 168 49.35 10.7 99 723.7 1017.4 64.9 26.4 19.4 284.8 185.0 1.2 1176.0 345.5 85.6 990.0 956.76 1021.2 64.92 26.4 19.44 284.8 185.0 1.2 1176.0 345.5 85.6 990.0
ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105 ASTM A105 A36/EQ. A36/EQ.
2 2 38 6 8 4 4 4 4 24 48
77 123 24 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47
154.0 246.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4
154.0 246.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4
A193GR.B 7/A194G Stud bolts + Nuts M30 x 170mm long R.2H A193GR.B 7/A194G Stud bolts + Nuts M24 x 130mm long R.2H SS316L Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, Spiral 1.5"-6nos wound STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 60mtr long S275JR
48
1.9
90.1
90.1
432
1.1
467.2
467.2
20 inch @1500/each, 10 inch @120/each, 8 inc
1 12 6 6 12
4380 27.48 63.60 112.80 112.80
4380 330 382 677 1354
4818 362.67 419.76 744.48 1488.96
Lifting lug 50 mm thk x 200 x 350mm S355K2G3 Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long S275JR Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long S275JR Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long S275JR Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long S275JR Grating clip; 4nos/sq.mtr S275JR Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long A106GR.B Additional cost for Spares (10% extra) Consumables
1 200 8
1300.00 0.10 20.34
1300 20 163
1430.00 22.00 178.99
10% 5% on Material
14,884 Total cost for Mat Total cost for Materials with 10% M Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
14,024
II. Fabrication Cost : Inch Dia --20 inch x Sch.40--18hrs/Joint x 2Joints 36 Inch Dia --10 inch x Sch.40--8 hrs/Joint x 90 720 Joints Inch Dia --8 inch x Sch.40--6 hrs/Joint x 6 Joints 36 Inch Dia --1.5 inch x Sch.80--3 hrs/Joint x 20 60 Joints Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs)163 Fabrication cost (marking, cutting) 600 Fab. cost of support structurals (set up & welding) 800 III.
Hrs Hrs Hrs Hrs Hrs Hrs Hrs Hrs
NDT : 20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1. Radiography test 100% MPI on lifting lugs 100% Visual Examination 100% 60 hrs MPI (wherever RT is not possible) 100% 0 Visits Blasting & Painting 200 sq.mtr Transport for Painting Collection of Free Issue materials from site Delivery to Sigma shop is in Emerson scope
QA/QC Inspection 120 Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading 1% of Total Value IV
Total Cost for NDT and other SKID ASSEMBLING & TESTING Grating and handrail assembling 4 man, 8day, 8hrs Skid assembling for hydro testing 3 man, 8day, 8hrs Hydrotesting at shop 4 man, 2 days,8 hrs 64 Hrs Installation of all free issue instruments & valves (20nos 10 inch dia valves & meters) Trial Testing (Air testing) 4man, 2day,8hrs Final packing and loading 4man, 2 day, 8 hrs Total Cost for assembling and te Total Price = Fab + NDT + Assembling and te Total Selling
Rate in US $ = Electrical and Instrumentation work = US $ 9564 with 25% margin
DATE :
4/3/2011
Material (AED) Rate Rate Basis Amount
Remarks
2600 325 55 50 40 4000 500 60 7000 750 200 5000
/mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each
31,200 11,700 660 600 480 8,000 2,500 120 49,000 5,250 1,600 50,000 DS Korea 1,720 Flange 3,000 8,360 924 480 180 160 640 160 6,000 5,280
860 1500 220 154 60 45 40 160 40 250 110
/Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each
15
/Each
720
/Each
2,592
, 10 inch @120/each, 8 inch @80, 1.57,960 @40/each inch
3.2 5 3.2 3.2 3.2
/kg /kg /kg /kg /kg
15,418 1,813 1,343 2,382 4,765
6.8 6 28
/kg /no /mtr
9,724 1,200 1,344 3,000 10,228 #REF! 250,503 275,553 1512 30240 1512 2520 840 6854.4 25200 33600 102278
LS Total cost for Materials st for Materials with 10% Margin
42 42
Per hrs Per hrs
t, 10"-90 Joints@85/joint, 1.5" --20 Joints@75/joint 10,050 500 42 /Hrs 2,520 450 2,000 80 /sq.mtr 16,000 MT 100 MT -
/Hrs MT LS LS LS LS tal Cost for NDT and other works 42 42 42 42 42 /Hrs /Hrs /Hrs /Hrs /Hrs
42 125
5,038 4,000 4,000 3,000 900 48,008 10,752 8,064 2,688 12096 2688 2,688 38,976 189,263 ###### 464816
Cost for assembling and testing + NDT + Assembling and testing Total Selling Price
Rate in US $ = 126826 US $ 9564 with 25% margin = US $ 12,000

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 20 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 20 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 20 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 Reducer 20 inch x 10 inch x Sch.40 WN Type Flange 20 inch x Sch.40 x 150# Blind Type Flange 20 inch x 150# WN Type Flange 10 inch x Sch.40 x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 20 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M30 x 170mm long Stud bolts + Nuts M24 x 130mm long Gaskets ,20" --2nos, 10"-34nos, 8"-8nos, 1.5"6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 60mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 12500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 4 1 1 1 2 5 2 7 7 8 10 2 2 38 6 8 4 4 4 4 24 48 48 432 2201.04 723.72 64.92 26.4 19.44 142.4 37 0.6 168 49.35 10.7 99 77 123 24 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 2201.0 2894.9 64.9 26.4 19.4 284.8 185.0 1.2 1176.0 345.5 85.6 990.0 154.0 246.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 956.76 1021.2 64.92 26.4 19.44 284.8 185.0 1.2 1176.0 345.5 85.6 990.0 154.0 246.0 912.0 108.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 90.1 467.2 2600 325 55 50 40 4000 500 60 7000 750 200 5000 860 1500 220 154 60 45 40 160 40 250 110 15 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 31,200 15,600 660 600 480 8,000 2,500 120 49,000 5,250 1,600 50,000 1,720 3,000 8,360 924 480 180 160 640 160 6,000 5,280 720 2,592
DS Korea Flange
1 200 8
1300.00 0.10 20.34
1300 20 163
1430.00 22.00 178.99
6.8 6 28
/kg /no /mtr
9,724 1,200 1,344 3,000 10,228 #REF! 254,403 279,843 1512 30240 1512
10% 5% on Material
14,024
36 720 36
Skid-12 45 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
Hrs Hrs Hrs Hrs Hrs
42 42
Per hrs Per hrs
100% 100% 100% 100% 200 sq.mtr
60
20"-2 Joints@175/joint, 10"-90 Joints@85/joint, 1.5" --2010,050 Joints@75/joint 500 hrs 42 /Hrs 2,520 0 Visits 450 2,000 80 /sq.mtr 16,000 MT 100 MT 42 125 5,038 4,000 4,000 3,000 900 48,008 10,752 8,064 2,688 12096 2688 2,688 38,976 189,263 51,641 US $ 469106 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-12 46 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 12 inch x Sch.40 x 12mtr long Pipe 8 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 12 inch x Sch.40 x 90 Degree, LR Elbow 8 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 12 inch x Sch.40 Eq. Tee 8 inch x Sch.40 Reducer 12 inch x 8 inch x Sch.40 Reducer 8 inch x 4 inch x Sch.40 WN Type Flange 12 inch x Sch.40 x 150# Blind Type Flange 12 inch x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 12 inch pipes U Clamps for 8 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2500mm width x 8600mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 3 3 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 956.76 510.6 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 37 40 18 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.7 0.1 956.8 1531.8 64.9 26.4 19.4 108.0 60.9 0.7 195.0 99.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 195.0 99.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 440 225 55 50 40 800 200 30 1200 400 300 90 360 480 160 70 60 30 25 80 20 150 90 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 5,280 8,100 660 600 480 1,600 600 60 3,600 1,200 1,500 360 720 960 3,840 280 480 120 100 320 80 2,400 1,440 192 1,440
DS Korea Flange
1 100 4
860.00 0.10 20.34
860 10 81
946.00 11.00 89.50
6.8 6 28
/kg /no /mtr
6,433 600 672 3,000 6,018 #REF! 75,206 82,726 1008 11340 2100
10% 5% on Material
7,780
Skid-11 47 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Per hrs Per hrs Amount 840 2889.6 16800 25200 60178
Remarks
20 69 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Rate in US $ = 54002.61 Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Skid-11 48 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 12 inch x Sch.40 x 12mtr long Pipe 8 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 12 inch x Sch.40 x 90 Degree, LR Elbow 8 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 12 inch x Sch.40 Eq. Tee 8 inch x Sch.40 Reducer 12 inch x 8 inch x Sch.40 Reducer 8 inch x 4 inch x Sch.40 WN Type Flange 12 inch x Sch.40 x 150# Blind Type Flange 12 inch x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 12 inch pipes U Clamps for 8 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 3 3 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 956.76 510.6 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 37 40 18 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.7 0.1 956.8 1531.8 64.9 26.4 19.4 108.0 60.9 0.7 195.0 99.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 195.0 99.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 430 225 55 50 40 800 200 30 1200 400 300 90 360 480 160 70 60 30 25 80 20 150 90 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 5,160 8,100 660 600 480 1,600 600 60 3,600 1,200 1,500 360 720 960 3,840 280 480 120 100 320 80 2,400 1,440 192 1,440
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 6,023 #REF! 75,270 82,797 1008 11340 2100
10% 5% on Material
7,804
Skid-10 49 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 69 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-10 50 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 28 inch x 25.4mm thk x 12mtr long Pipe 10 inch x Sch.80 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 28 inch x 25.4mm thk x 90 Degree, LR Elbow 10 inch x Sch.80 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 28 inch x Sch.80 Eq. Tee 10 inch x Sch.80 Reducer 10 inch x 8 inch x Sch.80 Reducer 28 inch x 10 inch x Sch.80 WN Type Flange 28 inch x Sch.80 x 300# Blind Type Flange 28 inch x 300# WN Type Flange 10 inch x Sch.80 x 300# WN Type Flange 8 inch x Sch.80 x 300# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 6000# x NPT threaded, male Half coupling 1/2" x 6000# x NPT threaded, FF U Clamps for 28 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M50 x 350mm long Stud bolts + Nuts M27 x 160mm long Gaskets ,28" --2nos, 10"-46nos, 8"-8nos, 1.5"6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 90mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 5 1 1 1 2 5 2 7 7 8 10 2 2 46 8 8 4 4 4 4 24 48 56 736 5352 1152.12 64.92 26.4 19.44 478 57.11 0.6 526 58.57 17 341 340 615 41 30 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 5352.0 5760.6 64.9 26.4 19.4 956.0 285.6 1.2 3682.0 410.0 136.0 3410.0 680.0 1230.0 1886.0 240.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 105.1 796.0 956.76 1021.2 64.92 26.4 19.44 956.0 285.6 1.2 3682.0 410.0 136.0 3410.0 680.0 1230.0 1886.0 240.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 105.1 796.0 5300 500 55 50 40 15000 900 60 20000 1200 350 14000 3500 7380 370 275 60 45 40 160 40 400 110 70 10 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 63,600 30,000 660 600 480 30,000 4,500 120 140,000 8,400 2,800 140,000 7,000 14,760 17,020 2,200 480 180 160 640 160 9,600 5,280 3,920 7,360
DS Korea Flange
28 inch @2500/each, 10 inch @110/each, 8 inch @80, 1.5 inch @40/each 10,940 1 12 6 6 12 6570 27.48 63.60 112.80 112.80 6570 330 382 677 1354 7227 362.67 419.76 744.48 1488.96 3.2 5 3.2 3.2 3.2 /kg /kg /kg /kg /kg 23,126 1,813 1,343 2,382 4,765
1 200 8
1800.00 0.10 20.34
1800 20 163
1980.00 22.00 178.99
6.8 6 28
/kg /no /mtr
13,464 1,200 1,344 3,000 16,523 #REF! 569,821 626,803 5040 42000
10% 5% on Material
25,486
II. Fabrication Cost : Inch Dia --28 inch x 25.4mm thk--50hrs/Joint x 28Joints 20 1 Inch Dia --10 inch x Sch.80--10 hrs/Joint x 100 Joints 1000
Skid-9 51 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Amount 2688 2520 840 2940 50400 58800 165228
Remarks
42 42
Per hrs Per hrs
100% 100% 100% 100% 300 sq.mtr
28"-28 Joints@175/joint, 10"-100 Joints@85/joint, 1.5" --20 Joints@75/joint 22,600 500 100 hrs 42 /Hrs 4,200 0 Visits 450 2,500 80 /sq.mtr 24,000 MT 100 MT 42 125 8,476 4,000 4,000 3,000 900 74,176 10,752 8,064 2,688 12096 2688 4,032 40,320 279,724 76,323 US $ 906526 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-9 52 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 28 inch x 25.4mm thk x 12mtr long Pipe 10 inch x Sch.80 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 28 inch x 25.4mm thk x 90 Degree, LR Elbow 10 inch x Sch.80 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 28 inch x Sch.80 Eq. Tee 10 inch x Sch.80 Reducer 10 inch x 8 inch x Sch.80 Reducer 28 inch x 10 inch x Sch.80 WN Type Flange 28 inch x Sch.80 x 300# Blind Type Flange 28 inch x 300# WN Type Flange 10 inch x Sch.80 x 300# WN Type Flange 8 inch x Sch.80 x 300# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 6000# x NPT threaded, male Half coupling 1/2" x 6000# x NPT threaded, FF U Clamps for 28 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M50 x 350mm long Stud bolts + Nuts M27 x 160mm long Gaskets ,28" --2nos, 10"-46nos, 8"-8nos, 1.5"6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 90mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 35 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 3600mm width x 12500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 5 1 1 1 2 5 2 7 7 8 10 2 2 46 8 8 4 4 4 4 24 48 56 736 5352 1152.12 64.92 26.4 19.44 478 57.11 0.6 526 58.57 17 341 340 615 41 30 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 5352.0 5760.6 64.9 26.4 19.4 956.0 285.6 1.2 3682.0 410.0 136.0 3410.0 680.0 1230.0 1886.0 240.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 105.1 796.0 956.76 1021.2 64.92 26.4 19.44 956.0 285.6 1.2 3682.0 410.0 136.0 3410.0 680.0 1230.0 1886.0 240.0 14.4 3.2 2.4 4.0 2.0 71.0 166.4 105.1 796.0 5300 500 55 50 40 15000 900 60 20000 1200 350 14000 3500 7380 370 275 60 45 40 160 40 400 110 70 10 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 63,600 30,000 660 600 480 30,000 4,500 120 140,000 8,400 2,800 140,000 7,000 14,760 17,020 2,200 480 180 160 640 160 9,600 5,280 3,920 7,360
DS Korea Flange
28 inch @2500/each, 10 inch @110/each, 8 inch @80, 1.5 inch @40/each 10,940 1 12 6 6 12 6570 27.48 63.60 112.80 112.80 6570 330 382 677 1354 7227 362.67 419.76 744.48 1488.96 3.2 5 3.2 3.2 3.2 /kg /kg /kg /kg /kg 23,126 1,813 1,343 2,382 4,765
1 200 8
1800.00 0.10 20.34
1800 20 163
1980.00 22.00 178.99
6.8 6 28
/kg /no /mtr
13,464 1,200 1,344 3,000 16,523 #REF! 569,821 626,803 5040 42000
10% 5% on Material
25,486
II. Fabrication Cost : Inch Dia --28 inch x 25.4mm thk--50hrs/Joint x 28Joints 20 1 Inch Dia --10 inch x Sch.80--10 hrs/Joint x 100 Joints 1000
Skid-8 53 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Material (AED) Rate Basis Amount 2688 2520 840 2940 50400 58800 165228
Remarks
42 42
Per hrs Per hrs
100% 100% 100% 100% 300 sq.mtr
28"-28 Joints@175/joint, 10"-100 Joints@85/joint, 1.5" --20 Joints@75/joint 22,600 500 100 hrs 42 /Hrs 4,200 0 Visits 450 2,500 80 /sq.mtr 24,000 MT 100 MT 42 125 8,476 4,000 4,000 3,000 900 74,176 10,752 8,064 2,688 12096 2688 4,032 40,320 279,724 76,323 US $ 906526 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-8 54 of 81

DATE :
4/3/2011
Sl No
Description
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 6,502 #REF! 64,821 71,303 840 15120 2520
10% 5% on Material
7,714
20 360 60
Skid-7 55 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 88 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-7 56 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 6 inch x Sch.40 x 12mtr long Pipe 4 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 6 inch x Sch.40 x 90 Degree, LR Elbow 4 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 6 inch x Sch.40 Eq. Tee 4 inch x Sch.40 Reducer 6 inch x 4 inch x Sch.40 Reducer 4 inch x 3 inch x Sch.40 WN Type Flange 6 inch x Sch.40 x 150# Blind Type Flange 6 inch x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 3 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 6 inch pipes U Clamps for 4 inch pipes Stud bolts + Nuts M20 x 115mm long Stud bolts + Nuts M16 x 100mm long Gaskets ,6" --2nos, 4"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 339.12 192.84 64.92 26.4 19.44 10.2 3.9 0.36 16.48 6 3.9 1.6 10.8 12 7 4.5 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.3 0.2 339.1 578.5 64.9 26.4 19.4 20.4 11.7 0.7 33.0 12.0 19.5 6.4 21.6 24.0 168.0 18.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 6.8 37.9 956.76 1021.2 64.92 26.4 19.44 20.4 11.7 0.7 33.0 12.0 19.5 6.4 21.6 24.0 168.0 18.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 6.8 37.9 140 90 55 50 40 800 200 30 250 200 300 90 102 150 70 60 40 30 25 80 20 60 60 6 4 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 1,680 3,240 660 600 480 1,600 600 60 500 400 1,500 360 204 300 1,680 240 320 120 100 320 80 960 960 144 960
DS Korea Flange
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 5,257 #REF! 55,660 61,226 336 5670 2100
10% 5% on Material
6,954
Skid-6 57 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 39 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
6"-2 Joints@175/joint, 4"-45 Joints@85/joint, 1.5" --20 Joints, 5,675 500 hrs 42 /Hrs 2,100 450 1,200 80 /sq.mtr 12,000 MT 100 MT 50 125 3,129 1,800 4,000 3,000 900 34,304 5,376 4,032 1,344 6048 2016 2,016 20,832 107,703 29,387 US $ 168929 /Hrs MT LS LS LS LS Total Cost for NDT and other works
1% of Total Value
Skid-6 58 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 10 inch x Sch.80 x 12mtr long Pipe 6 inch x Sch.80 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 10 inch x Sch.80 x 90 Degree, LR Elbow 6 inch x Sch.80 x 90 Degree, LR Elbow 1.5 inch x Sch.XXS x 90 Degree Eq. Tee 10 inch x Sch.80 Eq. Tee 6 inch x Sch.80 Reducer 10 inch x 6 inch x Sch.80 Reducer 6 inch x 4 inch x Sch.80 WN Type Flange 10 inch x Sch.80 x 900# Blind Type Flange 10 inch x 900# WN Type Flange 6 inch x Sch.80 x 900# WN Type Flange 4 inch x Sch.80 x 900# WN Type Flange 1.5 inch x Sch.80 x 900# WN Type Flange 3/4 inch x Sch.80 x 900# WN Type Flange 1/2 inch x Sch.80 x 900# Half coupling 3/4" x 6000# x NPT threaded, male Half coupling 1/2" x 6000# x NPT threaded, FF U Clamps for 10 inch pipes U Clamps for 6 inch pipes Stud bolts + Nuts M36 x 235mm long Stud bolts + Nuts M30 x 195mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 360 1152.12 510.72 64.92 26.4 19.44 57.11 15.35 0.36 58.57 19.3 17 5.95 118 130 51 23 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 1152.1 1532.2 64.9 26.4 19.4 114.2 46.1 0.7 117.1 38.6 85.0 23.8 236.0 260.0 1224.0 92.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 956.76 1021.2 64.92 26.4 19.44 114.2 46.1 0.7 117.1 38.6 85.0 23.8 236.0 260.0 1224.0 92.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 490 200 55 50 40 1150 320 60 1350 350 200 90 1210 1560 460 232 60 45 40 160 40 110 60 25 15 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 5,880 7,200 660 600 480 2,300 960 120 2,700 700 1,000 360 2,420 DS Korea Flange 3,120 11,040 928 480 180 160 640 160 1,760 960 600 5,400
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 7,846 #REF! 91,589 100,748 5040 15120 2520
10% 5% on Material
9,246
120 360 60
Skid-5 59 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 108 Fabrication cost (marking, cutting) 400 Fab. cost of support structurals (set up & welding) 800 III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-5 60 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 10 inch x Sch.XXS x 12mtr long Pipe 6 inch x Sch.XXS x 12mtr long Pipe 1.5 inch x Sch.XXS x 12mtr long Pipe 3/4 inch x Sch.XXS x 12mtr long Pipe 1/2 inch x Sch.XXS x 12mtr long Elbow 10 inch x Sch.XXS x 90 Degree, LR Elbow 6 inch x Sch.XXS x 90 Degree, LR Elbow 1.5 inch x Sch.XXS x 90 Degree Eq. Tee 10 inch x Sch.XXS Eq. Tee 6 inch x Sch.XXS Reducer 10 inch x 6 inch x Sch.XXS Reducer 6 inch x 4 inch x Sch.XXS WN Type Flange 10 inch x Sch.XXS x 900# Blind Type Flange 10 inch x 900# WN Type Flange 6 inch x Sch.XXS x 900# WN Type Flange 4 inch x Sch.XXS x 900# WN Type Flange 1.5 inch x Sch.XXS x 900# WN Type Flange 3/4 inch x Sch.XXS x 900# WN Type Flange 1/2 inch x Sch.XXS x 900# Half coupling 3/4" x 6000# x NPT threaded, male Half coupling 1/2" x 6000# x NPT threaded, FF U Clamps for 10 inch pipes U Clamps for 6 inch pipes Stud bolts + Nuts M36 x 235mm long Stud bolts + Nuts M30 x 195mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 360 1861.8 950.64 114.72 43.68 30.6 97 30 0.36 98 39 29 11.08 118 130 50 23 1.8 0.8 0.6 1.0 0.5 2.96 3.47 1.9 1.1 1861.8 2851.9 114.7 43.7 30.6 194.0 90.0 0.7 196.0 78.0 145.0 44.3 236.0 260.0 1200.0 92.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 956.76 1021.2 64.92 26.4 19.44 194.0 90.0 0.7 196.0 78.0 145.0 44.3 236.0 260.0 1200.0 92.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 45.0 389.3 900 460 55 50 40 2500 600 60 2100 800 600 300 1210 1560 500 232 60 40 40 160 40 110 60 25 15 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 10,800 16,560 660 600 480 5,000 1,800 120 4,200 1,600 3,000 1,200 2,420 DS Korea Flange 3,120 12,000 928 480 160 160 640 160 1,760 960 600 5,400
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 3,000 8,400 #REF! 116,143 127,758 5880 18900 2520
10% 5% on Material
9,623
II. Fabrication Cost : Inch Dia --10 inch x Sch.XXS--14hrs/Joint x 2Joints Inch Dia --6 inch x Sch.XXS--10 hrs/Joint x 45 Joints Inch Dia --1.5 inch x Sch.XXS--3 hrs/Joint x 20 Joints
140 450 60
Skid-4 61 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
Inch Dia --3/4 inch x Sch.XXS--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 130 Fabrication cost (marking, cutting) 400 Fab. cost of support structurals (set up & welding) 800 III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-4 62 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 16 inch x Sch.40 x 12mtr long Pipe 10 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 16 inch x Sch.40 x 90 Degree, LR Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 16 inch x Sch.40 Eq. Tee 10 inch x Sch.40 Reducer 16 inch x 10 inch x Sch.40 Reducer 10 inch x 8 inch x Sch.40 WN Type Flange 16 inch x Sch.40 x 150# Blind Type Flange 16 inch x 150# WN Type Flange 10 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 16 inch pipes U Clamps for 10 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 60mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 10,000mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 8 4 4 4 4 16 16 24 240 1476 723.72 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 37 40 18 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.7 0.1 1476.0 2171.2 64.9 26.4 19.4 108.0 60.9 0.7 130.0 66.0 75.0 26.0 74.0 80.0 432.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 130.0 66.0 75.0 26.0 74.0 80.0 432.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 750 325 55 50 40 1800 500 30 1800 650 920 150 600 480 210 60 30 25 80 20 210 110 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 9,000 11,700 660 600 480 3,600 1,500 60 3,600 1,300 4,600 600 1,200 DS Korea Flange 960 5,040 480 120 100 320 80 3,360 1,760 192 1,440
1 100 4
1040.00 0.10 20.34
1040 10 81
1144.00 11.00 89.50
6.8 6 28
/kg /no /mtr
7,779 600 672 800 5,817 #REF! 93,041 102,345 840 9450 2100 840 2940
10% 5% on Material
9,286 LS Total cost for Materials Total cost for Materials with 10% Margin Hrs Hrs Hrs Hrs Hrs Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr
8,564
II. Fabrication Cost : Inch Dia --10 inch x Sch40--10hrs/Joint x 2Joints 20 Inch Dia --6 inch x Sch.40--5 hrs/Joint x 45 Joints 225 Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 20 Joints 50 Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 59
Skid-3 63 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate 42 42
Material (AED) Rate Basis Per hrs Per hrs Amount 16800 25200 58170
Remarks
Fabrication cost (marking, cutting) Fab. cost of support structurals (set up & welding) III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading
400 600
Hrs Hrs
For marking, cuting For setup & welding
100% 100% 100% 100% 180 sq.mtr
50
1% of Total Value
Skid-3 64 of 81

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 10 inch x Sch.40 x 12mtr long Pipe 6 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 6 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 12 inch x Sch.40 Eq. Tee 6 inch x Sch.40 Reducer 10 inch x 6 inch x Sch.40 Reducer 6 inch x 4 inch x Sch.40 WN Type Flange 10 inch x Sch.40 x 300# Blind Type Flange 10 inch x 300# WN Type Flange 6 inch x Sch.40 x 300# WN Type Flange 4 inch x Sch.40 x 300# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 12 inch pipes U Clamps for 8 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,10" --2nos, 6"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 723.72 339.12 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 41 58 19 11 3.5 1.8 1.5 1.0 0.5 2.96 3.47 0.7 0.1 723.7 1017.4 64.9 26.4 19.4 108.0 60.9 0.7 130.0 66.0 75.0 26.0 82.0 116.0 456.0 44.0 28.0 7.2 6.0 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 130.0 66.0 75.0 26.0 82.0 116.0 456.0 44.0 28.0 7.2 6.0 4.0 2.0 47.3 55.5 17.3 34.1 325 140 55 50 40 500 180 30 1360 200 200 90 363 700 170 100 60 30 25 80 20 150 90 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 3,900 5,040 660 600 480 1,000 540 60 2,720 400 1,000 360 726 DS Korea Flange 1,400 4,080 400 480 120 100 320 80 2,400 1,440 192 1,440
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 800 5,771
10% 5% on Material
7,811
66,444 73,088 840 9450 2100
Skid-2 65 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 59 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Skid-2 66 of 81

Design pressure = 18 bar Unit Wt Kg Finish Wt Kg
I.
Material Cost : STEEL PIPING Pipe 10 inch x Sch.40 x 12mtr long Pipe 6 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 10 inch x Sch.40 x 90 Degree, LR Elbow 6 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 10 inch x Sch.40 Eq. Tee 6 inch x Sch.40 Reducer 10 inch x 6 inch x Sch.40 Reducer 6 inch x 4 inch x Sch.40 WN Type Flange 10 inch x Sch.40 x 150# Blind Type Flange 10 inch x 150# WN Type Flange 6 inch x Sch.40 x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 12 inch pipes U Clamps for 8 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm
A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105N ASTM A105 ASTM A105 A36/EQ. A36/EQ. A193GR.B7/A1 94GR.2H A193GR.B7/A1 94GR.2H SS316L Spiral wound S275JR S355K2G3 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 723.72 339.12 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 37 40 18 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.7 0.1 723.7 1017.4 64.9 26.4 19.4 108.0 60.9 0.7 130.0 66.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1
12 inch @120/each, 8 inch @100/each, 1 1 6 3650 27.48 3650 165
Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables
S275JR S275JR S275JR
3 2 10
63.60 112.80 112.80
191 226 1128
S275JR S275JR A106GR.B 10% 5% on Material
1 100 4
884.00 0.10 20.34
884 10 81
7,706
Total cost f Total cost for Materials with II. Fabrication Cost : Inch Dia --12 inch x Sch40--12hrs/Joint x 2Joints 24 Inch Dia --8 inch x Sch.40--6 hrs/Joint x 45 Joints 270 Inch Dia --1.5 inch x Sch.40--2.5 hrs/Joint x 20 Joints 50 Inch Dia --3/4 inch x Sch.40--2 hrs/Joint x 10 Joints 20 Pipe havdling Hrs (20% of the total fab.hrs) 69 Fabrication cost (marking, cutting) 400 Fab. cost of support structurals (set up & welding) 600 III. NDT : Radiography test MPI on lifting lugs Visual Examination MPI (wherever RT is not possible) Blasting & Painting Transport for Painting Collection of Free Issue materials from site QA/QC Inspection Transport upto site (up to JAFZ) Design and Preparartion of Fab Drawings Packing for Transport Documentation Commercial Loading Hrs Hrs Hrs Hrs Hrs Hrs Hrs Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr For marking, cuting For setup & welding
100% 100% 100% 100% 150 sq.mtr
16"-2 Joints@175/joint, 8"-45 Joints@85/jo 50 hrs 0
Visits -
1% of Total Value Total Cost for NDT and
IV
SKID ASSEMBLING & TESTING Grating and handrail assembling 4 man, 4day, 8hrs Skid assembling for hydro testing 3 man, 4day, 8hrs Hydrotesting at shop 2 man, 2 days,8 hrs 32 Hrs Installation of all free issue instruments & valves (8nos 10 inch dia valves & meters) Trial Testing (Air testing) 3man, 2day,8hrs Final packing and loading 3man, 2 day, 8 hrs Total Cost for assembling Total Price = Fab + NDT + Assembling
Total S
DATE :
4/3/2011
.C
essure = 18 bar Proc Wt Kg Rate Material (AED) Rate Basis Amount Remarks
956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 130.0 66.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1
325 140 55 50 40 450 115 20 650 210 245 65 325 357.5 115 95 34 30 25 60 40 150 90 8 6
/mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each
3,900 5,040 660 600 480 900 345 40 1,300 420 1,225 260 650 715 2,760 380 272 120 100 240 160 2,400 1,440 192 1,440
120/each, 8 inch @100/each, 1.5 inch @40/each 3,480 4015 181.34 3.2 5 /kg /kg 12,848 907
209.88 248.16 1240.80
3.2 3.2 3.2
/kg /kg /kg
672 794 3,971
972.40 11.00 89.50
6.8 6 28
/kg /no /mtr
6,612 600 672 800 6,018 #REF! 63,412 69,753 1008 11340 2100 840 2889.6 16800 25200 60178
8,340 LS Total cost for Materials Total cost for Materials with 10% Margin
Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr Rate 42/hr ng, cuting & welding
42 42
Per hrs Per hrs
ts@175/joint, 8"-45 Joints@85/joint, 1.5" --20 Joints, 5,675 500 42 /Hrs 2,100 450 1,200 80 /sq.mtr 12,000 MT 100 MT 42 /Hrs 3,009 MT 125 1,800 LS 4,000 LS 3,000 LS 900 LS Total Cost for NDT and other works 34,184 42 42 42 42 42 /Hrs /Hrs /Hrs /Hrs /Hrs 5,376 4,032 1,344 6048 2016 2,016 20,832 115,193 ######
Hrs
Total Cost for assembling and testing rice = Fab + NDT + Assembling and testing
Total Selling Price Rate in US $ = 50462.95
184947 50,500.0

DATE :
4/3/2011
Sl No
Description
I. Material Cost : STEEL PIPING Pipe 12 inch x Sch.40 x 12mtr long Pipe 8 inch x Sch.40 x 12mtr long Pipe 1.5 inch x Sch.80 x 12mtr long Pipe 3/4 inch x Sch.80 x 12mtr long Pipe 1/2 inch x Sch.80 x 12mtr long Elbow 12 inch x Sch.40 x 90 Degree, LR Elbow 8 inch x Sch.40 x 90 Degree, LR Elbow 1.5 inch x Sch.80 x 90 Degree Eq. Tee 12 inch x Sch.40 Eq. Tee 8 inch x Sch.40 Reducer 12 inch x 8 inch x Sch.40 Reducer 8 inch x 4 inch x Sch.40 WN Type Flange 12 inch x Sch.40 x 150# Blind Type Flange 12 inch x 150# WN Type Flange 8 inch x Sch.40 x 150# WN Type Flange 4 inch x Sch.40 x 150# WN Type Flange 1.5 inch x Sch.80 x 300# WN Type Flange 3/4 inch x Sch.80 x 300# WN Type Flange 1/2 inch x Sch.80 x 300# Half coupling 3/4" x 3000# x NPT threaded, male Half coupling 1/2" x 3000# x NPT threaded, FF U Clamps for 12 inch pipes U Clamps for 8 inch pipes Stud bolts + Nuts M24 x 140mm long Stud bolts + Nuts M20 x 120mm long Gaskets ,12" --2nos, 8"-30nos, 1.5"-6nos STEEL FRAME WORK UC254 x 254 x 73kg/mtr x 50mtr long Lifting lug 50 mm thk x 200 x 350mm Supports for meters and valves UPN 100 x 10.6 kg/mtr x 6mtr long Supports for platform UPN 160 x 18.8 kg/mtr x 6mtr long Supports for mid platform UPN 160 x 18.8 kg/mtr x 6mtr long Platform gratings-- Load bar size 25 x 5mm, load bar pitch 30mm, cross bar pitch 100mm, serrated, 6mm twisted square, 40kg/mtr x 2600mm width x 8500mm long Grating clip; 4nos/sq.mtr Handrail pipe 1 1/4 inch x Sch.40 x 6mtr long Additional cost for Spares (10% extra) Consumables A106GR.B A106GR.B A106GR.B A106GR.B A106GR.B SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB SA234GR.WPB ASTM A105N ASTM ASTM ASTM ASTM ASTM ASTM A105N A105N A105N A105N A105N A105N 1 3 1 1 1 2 3 2 2 2 5 4 2 2 24 4 8 4 4 4 4 16 16 24 240 956.76 510.6 64.92 26.4 19.44 54 20.3 0.36 65 33 15 6.5 37 40 18 7 1.8 0.8 0.6 1.0 0.5 2.96 3.47 0.7 0.1 956.8 1531.8 64.9 26.4 19.4 108.0 60.9 0.7 130.0 66.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 956.76 1021.2 64.92 26.4 19.44 108.0 60.9 0.7 130.0 66.0 75.0 26.0 74.0 80.0 432.0 28.0 14.4 3.2 2.4 4.0 2.0 47.3 55.5 17.3 34.1 425 225 55 50 40 650 225 17 1450 450 450 145 550 605 225 95 52 38 35 20 10 150 90 8 6 /mtr /mtr /mtr /mtr /mtr /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each /Each 5,100 8,100 660 600 480 1,300 675 34 2,900 900 2,250 580 1,100 1,210 5,400 DS Korea Flange 380 416 152 140 80 40 2,400 1,440 192 1,440
1 100 4
884.00 0.10 20.34
884 10 81
972.40 11.00 89.50
7 6 28
/kg /no /mtr
6,807 600 672 800 6,018 #REF! 75,537 83,090 1008 11340 2100
10% 5% on Material
7,706
Skid-1 73 of 81
Sl No
Description
MOC
Nos
Unit Wt Kg
Finish Wt Kg
Proc Wt Kg Rate
Remarks
20 69 400 600
Hrs Hrs Hrs Hrs
42 42
100% 100% 100% 100% 150 sq.mtr
50
1% of Total Value
Rate in US $ = 54101.95 54,200.0 Electrical and Instrumentation work = US $ 9564 with 25% margin = US $ 12,000
Skid-1 74 of 81
CLIENT: EMERSON PROCESS MANAGEMENT CLIENT REF: Project IRP-2 JOB DESCRIPTION: A) Material procurement,fabrication,assembling, Testing and delivery of various custody transfer unidirectional metering skid for IRP-2 Project Custody transfer metering Skid (Tag.no.013-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.029-FT-209); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.311-FT-400); Size 10mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.312-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.312-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.323-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.323-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.410-FT-400); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.410-FT-401); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.410-FT-203); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.410-FT-206); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.410-FT-209); Size 12.5mtr lg x 2.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.751-FT-300); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.751-FT-301); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.751-FT-001); Size 10mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-011); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-021); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-041); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-031); Size 10mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.800-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.900-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.900-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.800-FT-401); Size 12.5mtr lg x 2.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.326-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-402); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-403); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-401A); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-401B); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-401C); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-401D); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-401E); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-401F); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-402A); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-402B); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-402C); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-402D); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-402E); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-402F); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-403A); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-403B); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-403C); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-403D); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-404A); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 1000-FT-404B); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 020-FT-500A); Size 5.05mtr lg x 1mtr width x 1.8mtr ht Truck Loading Metering Skid (Tag no. 020-FT-500B); Size 5.05mtr lg x 1mtr width x 1.8mtr ht B) Electrical & Instrumentation work Custody transfer metering Skid (Tag.no.013-FT-400) Custody transfer metering Skid (Tag.no.029-FT-209)
SEW WO.NO:
250061
QTY.
PRICE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
69400 66200 75500 104100 98100 60300 69500 322500 322500 69900 69900 170000 197300 197300 89000 68300 68300 77900 72850 72850 72850 66200 174600 75100 75100 75100 75100 14800 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960 16960
1 1
23600 23600
OFFER (R2) 75 of 81
Custody transfer metering Skid (Tag.no.311-FT-400) Custody transfer metering Skid (Tag.no.312-FT-001) Custody transfer metering Skid (Tag.no.312-FT-002) Custody transfer metering Skid (Tag.no.323-FT-400) Custody transfer metering Skid (Tag.no.323-FT-401) Custody transfer metering Skid (Tag.no.410-FT-400) Custody transfer metering Skid (Tag.no.410-FT-401) Custody transfer metering Skid (Tag.no.410-FT-203) Custody transfer metering Skid (Tag.no.410-FT-206) Custody transfer metering Skid (Tag.no.410-FT-209) Custody transfer metering Skid (Tag.no.751-FT-300) Custody transfer metering Skid (Tag.no.751-FT-301) Custody transfer metering Skid (Tag.no.751-FT-001) Custody transfer metering Skid (Tag.no.751-FT-011) Custody transfer metering Skid (Tag.no.751-FT-021) Custody transfer metering Skid (Tag.no.751-FT-041) Custody transfer metering Skid (Tag.no.751-FT-031) Custody transfer metering Skid (Tag.no.800-FT-400) Custody transfer metering Skid (Tag.no.900-FT-001) Custody transfer metering Skid (Tag.no.900-FT-002) Custody transfer metering Skid (Tag.no.800-FT-401) Custody transfer metering Skid (Tag.no.326-FT-400) Custody transfer metering Skid (Tag.no.326-FT-401) Custody transfer metering Skid (Tag.no.326-FT-402) Custody transfer metering Skid (Tag.no.326-FT-403) Truck Loading Metering Skid (Tag no. 1000-FT-401A) Truck Loading Metering Skid (Tag no. 1000-FT-401B) Truck Loading Metering Skid (Tag no. 1000-FT-401C) Truck Loading Metering Skid (Tag no. 1000-FT-401D) Truck Loading Metering Skid (Tag no. 1000-FT-401E) Truck Loading Metering Skid (Tag no. 1000-FT-401F) Truck Loading Metering Skid (Tag no. 1000-FT-402A) Truck Loading Metering Skid (Tag no. 1000-FT-402B) Truck Loading Metering Skid (Tag no. 1000-FT-402C) Truck Loading Metering Skid (Tag no. 1000-FT-402D) Truck Loading Metering Skid (Tag no. 1000-FT-402E) Truck Loading Metering Skid (Tag no. 1000-FT-402F) Truck Loading Metering Skid (Tag no. 1000-FT-403A) Truck Loading Metering Skid (Tag no. 1000-FT-403B) Truck Loading Metering Skid (Tag no. 1000-FT-403C) Truck Loading Metering Skid (Tag no. 1000-FT-403D) Truck Loading Metering Skid (Tag no. 1000-FT-404A) Truck Loading Metering Skid (Tag no. 1000-FT-404B) Truck Loading Metering Skid (Tag no. 020-FT-500A) Truck Loading Metering Skid (Tag no. 020-FT-500B)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Total cost in US $ =
23600 23600 23600 23600 23600 38950 38950 23600 23600 32200 38950 38950 23600 23600 23600 23600 23600 23600 23600 23600 32200 23600 23600 23600 23600 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 16100 4330590
Scope of work : Assumptions/Considerations:01) Pipe work fabrication and welding shall be as per code ASME B31.3 02) Desingn of the Skid structural is included in our scope.We shall submit detailed fabrication drawings for your approval proir to start of fabrication. 03) Following materials shall be supplied by us with any origin as available in the local market. Pipes --Material ASTM A106GR.B smls Flanges --WNRF typ--Material ASTM A105N Elbows, Reducers and Tees -- ASTM A234GR.WPB Skid structural -- S275JR/EQ.
OFFER (R2) 76 of 81
U Clamps -- A36/EQ. Bolts and Nuts -- A193GR.B7/ A194GR.2H, Gaskets -- CAF 04) MTC shall be submitted with 3.1 Certification for the materials which is included in our scope of supply. 05) We have not considered any type of Valves, Meters, Filters, etc. from our scope of supply. 06) Fllowing documents shall be submitted for your review and approval prior to start of fabrication. Welding procedure Procedure Qualification Record NDT Procedures 07) Following documents shall be submitted for your review with in 4-6 weeks after the placement of order. Painting procedure. Manufacturing record book index Production schedule Leak test procedure Hydro test procedure 08) We have considered the main pipe line Schedule for the Skids based on your design pressure. 09) Main Skid frame size and Lifting lug locations shall be confirmed after the completion of our design calculations. 10) Electrical and instrumentation work is included in our scope and the scope of work shall be as per follows. a) Supply of materials as per the following reference attachments (Material Take off/MTO list attached separately). EF/280/411.A/MTO/1 Supply. EF/280/411.A/MTO/2 Supply. EF/280/411.A/MTO/3 Supply. EF/280/411.A/MTO/4 Supply. b) Supply of SS Cable trays, cables, Nickel Plated glands and its installation work. c) Supply of Junction box (JB) as per the attached MTOs. d) Cable laying between instruments and JB, dressing, glanding & termination. e) Installation of instruments as per your hook up drawing f) Supply and installation of instrument shades for field instruments. g) Supply of instrument tube fittings as per hook up drawings. h) Cable insulation test and continuity test i) Install all lables and ferrules j) Manpower assistance in FAT 11) NDT shall be as per follows. a) 100% Visual inspection on weld joints. b) 100% radiography test on all butt weld joints. c) 100% MPI test on lifting lugs weld joints. d) 100% MPI on butt weld joints wherever RT is not possible. 12) We have not considered any PWHT in our scope. 13) Hydrotest shall be done by us in our shop with 1.5 times of design pressure. Required gaskets, Fastners and Blind flanges shall be provided by us for hydro testing. 14) After satisfactory completion of the inspection of hydrotest, we shall dismandle the same for blasting and painting. 15) Pipe spools external surfaces and Skid structural area shall be blasted to SA 2 1/2 & painted as per follows. Primer coat -- One layer of Inorganic zinc silicate primer, minimum thickness 75 microns. Intermediate -- One layer of Modified epoxy polyamide 50 microns. Finishing coat --Aliphatic polyurethane 50 micron thickness--Colours RAL 7038, light gray. 16) Assembly of the Skid with all free issued eqipments & instruments is in our scope. 17) Air leak test of the full skid after the completion of all assembly is in our scope. 18) Assistance for FAT shall be provided by us after the completion of electrical and instrumentation work. 19) Dismandling of the required components, Proper packing of the Metering Skid shall be done by us as per follows. a) Tagged with metal tags and tied with G.I wires. b) Flanged end blanked by using flange end protectors/wooden blinds. 20) Our quoted price is strictly based on the above assumptions/ considerations basis. If any major changes/deviation comes on this, our quoted price shall be revised accordingly. 21) Delivery with in your UAE site is in our scope. 22) We shall submit all QA/QC related documents after the completion of final inspection and testing. Exclusions: 1) Any process Design.
OFFER (R2) 77 of 81
2) NDT other than mentioned above. 3) Arrangement of any third party inspection agency. 4) Supply of any valves, gauges and any other instruments/equipments. 5) Any heat treatment/insulation work. 6) Any site installation/erection work. Delivery: With in 50-54 weeks from the date of receipt of PO.
OFFER (R2) 78 of 81
CLIENT: EMERSON PROCESS MANAGEMENT CLIENT REF: Project IRP-2 JOB DESCRIPTION: A) Material procurement,fabrication,assembling, Testing and delivery of various custody transfer unidirectional metering skid for IRP-2 Project Custody transfer metering Skid (Tag.no.013-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.013-FT-101); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.029-FT-209); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.311-FT-400); Size 10mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.312-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.312-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.323-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.410-FT-400); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.410-FT-401); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.410-FT-203); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.410-FT-206); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.410-FT-209); Size 12.5mtr lg x 2.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.410-FT-211); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-300); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.751-FT-301); Size 12.5mtr lg x 3.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.751-FT-001); Size 10mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-011); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-021); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-031); Size 10mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.751-FT-041); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.800-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.800-FT-401); Size 12.5mtr lg x 2.6mtr width x 3.6mtr ht Custody transfer metering Skid (Tag.no.900-FT-001); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.900-FT-002); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-400); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-401); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-402); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.326-FT-403); Size 8.5mtr lg x 2.6mtr width x 3mtr ht Custody transfer metering Skid (Tag.no.1100-FT-121); Size 8.5mtr lg x 2.6mtr width x 3mtr ht
SEW WO.NO:
250,061
QTY.
PRICE
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
55,800 53,200 53,200 62,500 77,100 68,300 48,300 55,500 259,900 259,900 56,700 56,700 134,000 166,600 166,600 77,600 55,200 54,200 60,300 63,200 58,200 137,500 58,200 53,400 62,400 62,400 62,400 62,400 58,000 2,499,700
B) Electrical & Instrumentation work Custody transfer metering Skid (Tag.no.013-FT-400) Custody transfer metering Skid (Tag.no.013-FT-101) Custody transfer metering Skid (Tag.no.029-FT-209) Custody transfer metering Skid (Tag.no.311-FT-400) Custody transfer metering Skid (Tag.no.312-FT-001) Custody transfer metering Skid (Tag.no.312-FT-002) Custody transfer metering Skid (Tag.no.323-FT-400) Custody transfer metering Skid (Tag.no.410-FT-400) Custody transfer metering Skid (Tag.no.410-FT-401) Custody transfer metering Skid (Tag.no.410-FT-203) Custody transfer metering Skid (Tag.no.410-FT-206) Custody transfer metering Skid (Tag.no.410-FT-209) Custody transfer metering Skid (Tag.no.410-FT-211) Custody transfer metering Skid (Tag.no.751-FT-300) Custody transfer metering Skid (Tag.no.751-FT-301)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
23,100 23,100 23,100 23,100 17,400 17,400 23,100 23,100 31,500 23,100 23,100 23,100 23,100 23,100 31,500
OFFER-04-03-2011 79 of 81
Custody transfer metering Skid (Tag.no.751-FT-001) Custody transfer metering Skid (Tag.no.751-FT-011) Custody transfer metering Skid (Tag.no.751-FT-021) Custody transfer metering Skid (Tag.no.751-FT-041) Custody transfer metering Skid (Tag.no.751-FT-031) Custody transfer metering Skid (Tag.no.800-FT-400) Custody transfer metering Skid (Tag.no.900-FT-001) Custody transfer metering Skid (Tag.no.900-FT-002) Custody transfer metering Skid (Tag.no.800-FT-401) Custody transfer metering Skid (Tag.no.326-FT-400) Custody transfer metering Skid (Tag.no.326-FT-401) Custody transfer metering Skid (Tag.no.326-FT-402) Custody transfer metering Skid (Tag.no.326-FT-403) Custody transfer metering Skid (Tag.no.1100-FT-121)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 Total cost in US $ =
23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 23,100 675,300 3,175,000
Scope of work : Assumptions/Considerations:01) Pipe work fabrication and welding shall be as per code ASME B31.3 02) Desingn of the Skid structure including the skid base and pipe supports and anchor point location is included in our scope. 03) Detailed engineering with MTO, drawings to fabricate the structure and piping is in our scope. 04) Following materials shall be supplied by us with any origin as available in the local market. Pipes --Material ASTM A106GR.B smls, Sch.STD Flanges --WNRF typ--Material ASTM A105N Elbows, Reducers and Tees -- ASTM A234GR.WPB Skid structural -- S275JR/EQ. U Clamps -- A36/EQ. Bolts and Nuts -- A193GR.B7/ A194GR.2H, Gaskets -- CAF 05) MTC shall be submitted with 3.1 Certification for the materials which is included in our scope of supply. 06) We have not considered any type of Valves, Meters, Filters, etc. from our scope of supply. 07) Fllowing documents shall be submitted for your review and approval prior to start of fabrication. Welding procedure Procedure Qualification Record NDT Procedures 08) Following documents shall be submitted for your review with in 4-6 weeks after the placement of order. Painting procedure. Manufacturing record book index Production schedule Leak test procedure Hydro test procedure 09) We have considered the main pipe line Schedule for the Skids based on your design pressure. 10) Main Skid frame size and Lifting lug locations shall be confirmed after the completion of our design calculations. 11) Electrical and instrumentation work is included in our scope and the scope of work shall be as per follows. Our offer is based on the following documents; PID With HC4 Option IRP2-101230810-3-003.Rev.0 GSEC, Typical Skid GA-1 TK4926-1, Typical Skid GA-2 TK4927-1 & Technical piping specifications for piping system-AMD-PU-003-5595-001-Rev-02. Instrument tubing & fitting of SS-316- Make Sawagelok or Parker. We have not considered any electrical lighting for the skid. We have considered following in our scope of work. cable trays & accessories-stainless steel material. Instrumentataion /Electrical cables & accessories. Instrument tubes & fittings. Sun shades for electrical instruments. Cable glands, junction boxes, instrumentation bulk materials for instruments. cabling will be secured with UV resistant cable ties & sufficient free cable at termination end. All the Tagged instruments/valves shall be supplied by Emerson. We have not considered any fire or gas detection system.r
OFFER-04-03-2011 80 of 81
and can be provided upon request with an additional commercial impact. All tubing/tube fitting considered seamless SS316L material. 12) NDT shall be as per follows. a) 100% Visual inspection on weld joints. b) 100% radiography test on all butt weld joints. c) 100% MPI test on lifting lugs weld joints. d) 100% MPI on butt weld joints wherever RT is not possible. 13) We have not considered any PWHT in our scope. 14) Hydrotest shall be done by us in our shop with 1.5 times of design pressure. Required gaskets, Fastners and Blind flanges shall be provided by us for hydro testing. 15) After satisfactory completion of the inspection of hydrotest, we shall dismandle the same for blasting and painting. 16) Pipe spools external surfaces and Skid structural area shall be blasted to SA 2 1/2 & painted as per follows. Primer coat -- One layer of Inorganic zinc silicate primer, minimum thickness 75 microns. Intermediate -- One layer of Modified epoxy polyamide 50 microns. Finishing coat --Aliphatic polyurethane 50 micron thickness--Colours RAL 7038, light gray. 17) Assembly of the Skid with all free issued eqipments & instruments is in our scope. 18) Air leak test of the full skid after the completion of all assembly is in our scope. 19) Assistance for FAT shall be provided by us after the completion of electrical and instrumentation work. 20) Dismandling of the required components, Proper packing of the Metering Skid shall be done by us as per follows. a) Tagged with metal tags and tied with G.I wires. b) Flanged end blanked by using flange end protectors/wooden blinds. 21) Our quoted price is strictly based on the above assumptions/ considerations basis. If any major changes/deviation comes on this, our quoted price shall be revised accordingly. 22) Delivery with in your UAE site is in our scope. 23) We shall submit all QA/QC related documents after the completion of final inspection and testing. 24) Material will be procured as available in local market with authentic origin as we did not received any approved vendor list from the client. Exclusions: 1) Any process Design. 2) NDT other than mentioned above. 3) Arrangement of any third party inspection agency. 4) Supply of any valves, gauges and any other instruments/equipments. 5) Any heat treatment/insulation work. 6) Any site installation/erection work. Delivery: With in 50-54 weeks from the date of receipt of PO.
OFFER-04-03-2011 81 of 81

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SIGMA ENGINEERING WORKS L.L.

S275JR S275JR A106GR.B

884.00 0.10 20.34

972.40 11.00 89.50

/kg /no /mtr

600 60 20 132 400 700

Per hrs Per hrs

100% 100% 100% 100% 150 sq.mtr

Delivery to Sigma shop is in Emerson scope 96

SIGMA ENGINEERING WORKS L.L.C ESTIMATES

S275JR S275JR A106GR.B

884.00 0.10 20.34

972.40 11.00 89.50

/kg /no /mtr

600 60 20 132 400 700

Per hrs Per hrs

8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1.5" --20 Joints, 12,680 Skid-27 3 of 81

100% 100% 100% 150 sq.mtr

Delivery to Sigma shop is in Emerson scope 96

/Hrs MT LS LS LS LS Total Cost for NDT and other works

SIGMA ENGINEERING WORKS L.L.C ESTIMATES

S275JR S275JR A106GR.B

884.00 0.10 20.34

972.40 11.00 89.50

/kg /no /mtr

600 60 20 132 400 700

Per hrs Per hrs

8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1.5" --20 Joints, 12,680 Skid-26 5 of 81

100% 100% 100% 150 sq.mtr

Delivery to Sigma shop is in Emerson scope 96

/Hrs MT LS LS LS LS Total Cost for NDT and other works

SIGMA ENGINEERING WORKS L.L.C ESTIMATES

S275JR S275JR A106GR.B

884.00 0.10 20.34

972.40 11.00 89.50

/kg /no /mtr

600 60 20 132 400 700

Per hrs Per hrs

8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1.5" --20 Joints, 12,680 Skid-25 7 of 81

100% 100% 100% 150 sq.mtr

Delivery to Sigma shop is in Emerson scope 96

/Hrs MT LS LS LS LS Total Cost for NDT and other works

SIGMA ENGINEERING WORKS L.L.C ESTIMATES

S275JR S275JR A106GR.B

884.00 0.10 20.34

972.40 11.00 89.50

/kg /no /mtr

600 60 20 132 400 700

Per hrs Per hrs

8"-60 Joints@175/joint, 4"-8 Joints@85/joint, 1.5" --20 Joints, 12,680 Skid-24 9 of 81

100% 100% 100% 150 sq.mtr

Delivery to Sigma shop is in Emerson scope 96

/Hrs MT LS LS LS LS Total Cost for NDT and other works

SIGMA ENGINEERING WORKS L.L.C ESTIMATES

Design pressure = 18 bar Unit Wt Kg Finish Wt Kg Proc Wt Kg

Stud bolts + Nuts M30 x 170mm long

Stud bolts + Nuts M24 x 130mm long

A193GR.B 7/A194G R.2H A193GR.B 7/A194G R.2H SS316L Spiral wound

1300.00 0.10 20.34

1430.00 22.00 178.99

Hrs Hrs Hrs Hrs Hrs Hrs Hrs Hrs

Material (AED) Rate Rate Basis Amount

/kg /no /mtr