MEIDEN

AC SPEED CONTROL EQUIPMENT

THYFREC-VT240S
V24-DN4
Speed Detection 4 Option PCB

INSTRUCTION MANUAL

NOTICE

1. Always read this manual and the "Meiden Speed Control Equipment VT240S Series Instruction Manual" before starting use. Store this manual in a safe place for reference. 2. Make sure that this manual is delivered to the final user.

MEIDENSHA CORPORATION
ST-3483 Oct. 2007

Speed Detection Option PCB

V24-DN4

Instruction Manual

Contents

Preface ......................................................................................................................................................... 2 1. 2. 3. Specifications ........................................................................................................................................ 2 Methods and precautions for mounting onto VT240S........................................................................... 2 Wiring example...................................................................................................................................... 7

Speed Detection Option PCB

V24-DN4

Instruction Manual

Preface
Thank you for purchasing the "Meiden AC variable speed device THYFREC-VT240S". This manual explains the speed detection 4 option PCB V24-DN4 mounted on the THYFREC-VT240S. Always read this manual and the THYFREC-VT240S Series Instruction Manual (Document NO. ST-3450) before using this PCB. After reading, keep this manual with the THYFREC-VT240S Series instruction manual where they can be easily accessed for reference. Make sure that this manual is delivered to the end user.

1. Specifications
1-1. Compatible encoder specifications
This V24-DN4 is a speed detection option PCB compatible with the Heidenhain encoder (ERN1387) which outputs sine wave voltage signals.
Item Supply voltage Interface Signal Supply current Maximum frequency 5VDC 0.25V Sine wave voltage signal A and B sine wave voltage signal 1Vpp (incremental signal) Zero point signal 0.5Vpp (reference mark signal) C and D sine wave voltage signal 1Vpp (absolute signal) 200mA 100kHz Specifications

Select sine wave signal (=4) with the encoder selection parameter (C51-0).

2. Methods and precautions for mounting onto VT240S

The mounting procedures and precautions are given below. (1) Remove the front cover of the VT240S unit.

CAUTION
Risk of electric shock. Observe the following cautions. Wait at least 10 minutes after turning the power OFF. Confirm that all displays on the operation panel have turned OFF, and then remove the front cover. After removing the front cover, confirm that the CHARGE LED in the unit is turned OFF. Also confirm that the voltage between the L+1 or L+2 and L- terminals is 15V or less before starting wiring work. (If the unit is not provided with the L- terminal, check with the "CHARGE" LED.)

Speed Detection Option PCB

V24-DN4

Instruction Manual

(2) Mount onto the control PCB cover option I position.

V24-DN4 Option I mounting position Option I fixing jaw

Enlarged view

(1) (2) Jaw

Mounting method 1. Insert the option PCB into the two jaws in the (1) direction. 2. Confirm that the PCB is mounted, and then press the PCB in the (2) (control PCB cover) direction. Fix with the option I fixing jaws. 3. Finally, confirm that the PCB is mounted correctly. V24-DN4 PCB shape

(3) Connect the wires to the option PCB. Use 0.75mm2 (3m or less) shielded twisted pair wire strands for the wire. Connect the shielded wire to the terminal TB2. (Note 1) If the inverter operates incorrectly when the shielded wire is connected to terminal TB2, disconnect the shielded wire from TB2, and connect the encoder side shielded wire to the encoder's grounding terminal. The state may be improved.

Speed Detection Option PCB

V24-DN4

Instruction Manual

Treat the end of the connected wire as shown below.

5mm Shielded

To TB2

CAUTION
Since the sensor's faint signals are handled, keep this wire as far away from the inverter's input/output cable to prevent malfunctioning caused by noise.

Terminal block (TB1) layout

Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Symbol 0RP PAN PBN PZN PCN PDN 0RP 5RP PA PB PZ PC PD 5RP Function 5VDC power supply common Encoder A phase -not input signal Encoder B phase -not input signal Encoder Z phase -not input signal Encoder C phase -not input signal Encoder D phase -not input signal 5VDC power supply common 5VDC power supply Encoder A phase input signal Encoder B phase input signal Encoder Z phase input signal Encoder C phase input signal Encoder D phase input signal 5VDC power supply

(Note) This is indicated as the R phase with the Heidenhain encoder. When using the VT240S, input to the zero point signal Z phase.
No. 8 pin No. 14 pin

No. 8 pin from left on upper level No. 14 pin No. 1 pin from left on lower level No. 7 pin

No. 1 pin

No. 7 pin

Speed Detection Option PCB

V24-DN4

Instruction Manual

(Note 2) This PCB cannot be used where the encoder supply current (including signal supply current) exceeds 200mA. (Note 3) The 24-DN4 A, B, Z, C and D phase pulses are as shown below when the motor is rotating in the forward direction. The A, B, Z, C and D phases indicate the A, B, Z, C and D differential voltage in respect to A, B, Z, C and D. The A and B phase are output at a multi-cycle (i.e., 2048) in one motor rotation.
360

360

90

90

The sine wave is converted into a pulse. In the waveform which has been pulse-converted, the B phase is Low, the Z phase is High and the A phase rising edge is required.

The sine wave is converted into a pulse. In the waveform which has been pulse-converted, the B phase is Low, the Z phase is High and the A phase edge is required.

C and D complete one cycle per zero point signal pulse (One cycle in one motor rotation)
360

C 90

Speed Detection Option PCB

V24-DN4

Instruction Manual

With the VT240S, the counterclockwise rotation (CCW) looking from the motor shaft is defined as forward run, and clockwise rotation (CW) is defined as reverse run.
Forward run (CCW) Reverse run (CW)

Definition of VT240S motor rotation direction

Note) The definition for Heidenhain (ERN1387) is the opposite of VT240S, so set the encoder advance so that it is opposite (C50-2=2).

Speed Detection Option PCB

V24-DN4

Instruction Manual

3. Wiring example
Polyethylene insulated instrument cable Reference type KPEV-SCF (FURUKAWA ELECTRIC) 0.75mm2 (10m or less) Twisted, shielded strands

Option PCB
V24-DN4
TB1

Encoder
ERN1387
A+ A-9 [PA] -2 [PAN]

B+ B-

-10 [PB] -3 [PBN]

R+ R-

-11 [PZ] -4 [PZN]

C+ C-

-12 [PC] -5 [PCN]

A/D Converter

D+ D-

-13 [PD] -6 [PDN]

5V 0V

-8,14 [5RP] 5VDC MAX.200mA -1,7 [0RP]

Shield

TB2