MOTORTECH Ignition Coils

HIGH PERFORMANCE
IGNITION COILS 2013
FOR ALL APPLICATIONS
P/N 01.15.015-EN
REV. 07/2012
MotCoils
MOTORTECH IGNITION COILS
INNOVATIVE DESIGN
MOTORTECH is an international developer and manufacturer of ignition components, mixture control and engine management systems as well as other accessories for the global industry of stationary gas engines. MOTORTECH is a global player with focus on research and development, e.g. ignition of alternative combustibles such as biogas with simultaneous emission reduction. Alone in our headquarter in Celle (Germany) 35 engineers research and develop permanently to increase efficiency as well as stability and productivity of gas engines. A powerful technological symbiosis is the result of a long and close cooperation with almost all well-known engine manufacturers; this guarantees our costumers always the most innovative products for "their" gas engines.
QUALITY PRODUCTION
The demand for more specialized coils has forced MOTORTECH to design and manufacture its own ignition coil product lines. From standard EPOXY molded coils to shell type high energy coils and very special shielded and CSA certified versions, there is a wide variety of coils Made in Europe available through the global product distribution network. Lean burn gas engines, high voltage measuring (ASC Auto Spark Control / MOST MOTORTECH Output Stage Technology) or indicating systems (spark reference system) all require very special coil characteristics. Not only the design but also the manufacturing processes are important. MOTORTECH coils today are manufactured in a semi automated process under vacuum and together with modern high speed winding equipment it is ensured that one coil is like the other. Designed for the toughest applications and built to last.
THE NEW MOTORTECH Ignition Controller Generation with MOST The new generation of economically attractive MOTORTECH ignition controllers convinces with future-oriented electronics for more power and a significantly higher degree of efficiency. High ignition energy, accurate spark timing and diversified online diagnostics improve engine efficiency, spark plug life and availability of the equipment while even the strictest emission regulations are met.
MOST* MOTORTECH OUTPUT STAGE TECHNOLOGY

100
MOST CDI
Secondary Current [mA]
Adjustable spark duration at different high voltage levels Constant spark intensity
variable
50
variable
100
200
300
400
500
600
700
800
* Patent pending
New HIGH PERFORMANCE system Ignition Coils are the perfect choice for MOST technology Ignition coils are getting more and more important in modern ignition systems for stationary gas engines. Therefore MOTORTECH has developed a series of new high tech ignition coils. They are especially designed to supplement the new generation of MOTORTECH ignition controllers with MOST technology and are manufactured in the German production facility. These ignition coils guarantee optimal performance, especially when alternative combustibles with alternating or relatively low fuel value (e.g., biogas, mine gas, wood gas, sewage gas, landfill gas etc.) are used.
4
NON CSA CERTIFIED IGNITION COILS
New design
Available for ASC and MOST
Fibre-reinforced rigid housing
Standard mounting dimensions
M6 or female high voltage terminal

6
Standard Version New MOTORTECH Style

Ignition coils are becoming more and more important in modern, up to date ignition systems. MOTORTECH made it its business to develop a series of new high performance ignition coils produced in the German facility and specially designed for use with newest technologies of MOTORTECH ignitions controllers: Ideally suited for ignition of alternative fuels such as biogas Applicable for ASC Automatic Spark Control of MOTORTECH MIC850 ignition controller Applicable for MOST MOTORTECH Output Stage Technology of MOTORTECH MIC4 ignition controller
P/N Supersedes Equivalent to Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index2) ASC3) Compatible MOST4) Compatible Compatible Ignition Controller
1) 2)
06.50.100
06.50.102
06.50.104
06.50.105
red #10-32 UNF studs M6 (-) ground 45 kV > 800 s 1) / programmable via MOST 4) 100 X X MIC500/MIC850/MIC4
red #10-32 UNF studs female (-) ground 45 kV > 800 s 1) / programmable via MOST 4) 100 X X MIC500/MIC850/MIC4
blue #10-32 UNF studs M6 (-) ground 45 kV programmable via MOST 4) 132 not applicable X MIC4
blue #10-32 UNF studs female (-) ground 45 kV programmable via MOST 4) 132 not applicable X MIC4
3) 4)
Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
Available for ASC
Corrosion-proof mounting bracket
Standard mounting dimensions M6 terminal for solid connection to high tension lead
Standard Version MOTORTECH Style

A large amount of different EPOXY ignition coils with different ignition characteristics is available for non-shielded applications. A variety of short and long duration ignition coils with female, male (SAE) or even screw type of spark plug lead termination allows the operator to pick the best for his application. MOTORTECH ignition coils are made to the highest quality standards. A constant improvement of the manufacturing process has led to a product line that is unique when it comes to life time and repeatability of high voltage pattern and performance.The standard MOTORTECH Style ignition coils come with a screw type terminal which guarantees a solid connection to the high tension lead. Different versions for use with MOTORTECH ignition controllers (includes support of ASC Automatic Spark Control of MIC850 series) or other manufacturers are available.
P/N Supersedes Equivalent to Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index3) ASC4) Compatible MOST5) Compatible Compatible Ignition Controller
1) 2) 3)
06.50.003 06.50.007
06.50.060
black #10-32 UNF studs M6 (-) ground 45 kV 800 s 1) 98 X not applicable MIC500/MIC850
black #10-32 UNF studs M6 (-) ground 45 kV 370 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD1/CD200/ DISN/CPU90/CPU95/ CEC
4) 5)
Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with CPU95 ignition controlle energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
Fibre-reinforced rigid housing Supports Spark Reference high voltage indication system
Standard female connection
10
Standard Version ALTRONIC Style

For existing installations with ALTRONIC ignition coils, MOTORTECH offers a series of replacement products. The ignition coils are designed to have the same characteristics in regards of standard and extended duration as well as the electrical characteristics to function with the ALTRONIC patented Spark Reference high voltage indication system. See chart below for cross reference numbers.
P/N Supersedes Equivalent to Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index3) ASC4) Compatible MOST5) Compatible
06.50.053
06.50.054
06.50.055
06.50.103
291001 black #10-32 UNF studs female (+) ground 45 kV 780 s 1) not applicable not applicable not applicable
591010 red #10-32 UNF studs female (-) ground 45 kV 445 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ALT V/ CD1/CD200/CD200D/DISN/ CPU90/CEC
501061 blue #10-32 UNF studs female (-) ground 45 kV 420 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ALT V/ CD1/CD200/CD200D/DISN/ CPU90/CPU95/CEC
591040 black #10-32 UNF studs male (-) ground 45 kV 650 s 2) not applicable not applicable not applicable
Compatible Ignition Controller

1) 2) 3)
ALT II/DIS/CPU2000
ALT I/ALT III/ALT V/CD1/ CD200/CD200D/CPU90/CEC
4) 5)
Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with CPU95 ignition controlle energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
11

Available for G3400 and G3500 series engines (non CSA applications)
Fully compatible with original ignition coils
Supports CATERPILLAR ignition systems Reinforced design
Improved design eliminates the need for a metal ring
Innovative spring-loaded spark plug terminal inside (patented design)
Spark plug extension made of high quality Teflon

12
For CATERPILLAR G3400 & G3500 Series Gas Engines (Non CSA Applications)
The rising demand for specialized ignition coils has led MOTORTECH to the decision to design a new series of ignition coils, specially made for use with CATERPILLAR gas engines. Compatible with original ignition coils Support CATERPILLAR ignition systems Made in Europe
NEW
P/N Supersedes
06.50.141
06.50.143
06.50.151
06.50.153
Equivalent to
232-6348, 165-1591, 131-3277, 129-8802, 108-0615 nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable EIS Ignition G3400 Series Standard Cylinder Head Non CSA
232-6352, 213-7443
232-6346, 165-1589, 124-0749 nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable EIS Ignition G3500 Series Non CSA
232-6350
Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index2) ASC3) Compatible MOST4) Compatible Compatible Ignition Controller Application
1) 2)
nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable EIS Ignition G3400 Series Tall Cylinder Head Non CSA
nature 2 pin Automotive Style female (-) ground 35 kV 775 s 1) not applicable not applicable not applicable ADEM Control System G3500 Series Non CSA
3) 4)
13

Available for G3400 and G3500 series engines (CSA applications)
Fully compatible with original ignition coils
Supports CATERPILLAR ignition systems Reinforced design

14
For CATERPILLAR G3400 & G3500 Series Gas Engines (CSA Applications)
Similar to the ignition coils on page 13 with regard to design and quality but suitable for CSA applications.
NEW
P/N Supersedes
06.50.142
06.50.144
06.50.152
06.50.154
Equivalent to
232-6349, 165-1592, 122-8070 nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable EIS Ignition G3400 Series Standard Cylinder Head CSA
232-6353, 213-7444
232-6347, 165-1590
259-2078
Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index2) ASC3) Compatible MOST4) Compatible Compatible Ignition Controller Application
1) 2)
nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable EIS Ignition G3400 Series Tall Cylinder Head CSA
nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable EIS Ignition
nature 2 pin Automotive Style female (-) ground 35 kV 775 s 1) not applicable not applicable not applicable ADEM Control System G3500 Series CSA
G3500 Series CSA
3) 4)
15

Available for G3600 and G3520C series engines Fully compatible with original ignition coils
Supports CATERPILLAR ignition systems
Reinforced design
16
For CATERPILLAR G3520C & G3600 Series and Perkins 4016 Gas Engines (Non CSA Applications)
Similar to the ignition coils on page 13 with regard to design and quality. Come with flange, for a save installation and to fit on CATERPILLAR G3520C & G3600 series and
NEW
Perkins 4016 gas engines.The spark plug extensions are made of high-quality TeflonTM for high dielectric strength.
P/N Supersedes Equivalent to Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index2) ASC3) Compatible MOST4) Compatible Compatible Ignition Controller Application
1) 2)
06.50.161
06.50.111
310-3180 nature 3 pin MIL Style female (-) ground 35 kV 775 s 1) not applicable not applicable not applicable ADEM Control System G3520C and G3600 Series
837/9,10000-06176 nature 2 pin Automotive Style female (-) ground 35 kV 810 s 1) not applicable not applicable not applicable ADEM Control System Perkins 4016
3) 4)
17
IGNITION COILS ACCESSORIES

Different ignition coil styles require different boots to seal the primary or secondary terminals. MOTORTECH boots are all made from highest grade of silicone (482 F / 250 C). The boots will remain soft and flexible over a long time and protect the operator from touching any low or high voltage terminations. The boots also ensure that the critical areas stay clean and dry even in the worst environment.
Non CSA Certified Ignition Coils Accessories Boots for MOTORTECH Ignition Coils
Ignition Coil Side P/N 06.80.037 06.84.082 06.84.021 06.80.005 06.84.083 06.80.006 06.84.006
1)
Outlet 90 x x x x x x x x 180 003 x 053 x 054 x
Ignition Coil 06.50. ... 055 x 060 x x x x x x x x x x x x x x x x

1)
Figure
Primary x x x x
Secondary
100
102
103
104
105
1 2 3 4 5 6 7
x x x
Two boots needed for each ignition coil.
Non CSA Certified Ignition Coils Accessories Boots for ALTRONIC Ignition Coils
Outlet P/N 06.80.037 06.80.036 Figure Description boot, primary side boot, primary side 90 x x 180 Ignition Coil 291001 / 591010 / 501061 291001 / 591010 / 501061
1 2
18
Non CSA Certified Ignition Coils Accessories Secondary Connections

Ignition Coil 06.50. ... P/N 06.80.030 06.80.091 06.80.108 06.80.116 06.80.116-180 06.80.126 06.84.024 06.84.025 22.80.009
1)
Figure
Description coil terminal, 180, 1 k resistor, requires P/N 06.80.126 coil terminal, 180, requires P/N 06.80.126 crimp terminal base crimp terminal, 90, requires P/N 06.80.108 crimp terminal, 180, requires P/N 06.80.108 crimp terminal base coil terminal, 90, including terminal P/N 02.85.920 coil terminal, 180, including terminal P/N 02.85.920 coil terminal, 90, 1 k resistor, requires P/N 06.80.126
003
053 x
054 x
055 x
060
100
102 x
103
104
105 x
1 2 3 4 5 6 7 8 9
x1) x x x x x x x x x1) x x
x1) x
x x x x x x x1) x
When using SAE contact pin P/N 06.51.223.
Non CSA Certified Ignition Coils Accessories

Ignition Coil 06.50. ... P/N 06.51.223 06.90.264 Figure Description SAE contact pin accessory kit incl. fastening screws and nuts 003 053 054 055 060 100 x x x 102 103 104 x x x 105
1 2
19
IGNITION COILS ACCESSORIES

Repair Kits for CATERPILLAR Ignition Coils
The repair kits are specially designed to fit ignition coils made by MOTORTECH. All kits come with: Spark plug extension made of high-quality TeflonTM for high dielectric strength (spark plug seal included) Innovative spring-loaded secondary terminal (patented design) Lip seal
Repair Kits for CATERPILLAR G3400 and G3500 Series Ignition Coils
P/N 06.80.741 06.80.742 06.80.743 06.80.744 06.80.751 06.80.752 06.80.753 06.80.754 Description ignition coil repair kit ignition coil repair kit ignition coil repair kit ignition coil repair kit ignition coil repair kit ignition coil repair kit ignition coil repair kit ignition coil repair kit Fits Ignition Coil P/N 06.50.141 06.50.142 06.50.143 06.50.144 06.50.151 06.50.152 06.50.153 06.50.154 Extension Length 95 mm 97 mm 107 mm 109 mm 118 mm 105 mm 112 mm 105 mm Extension Diameter 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm
Spark Plug Extension for CATERPILLAR G3520C and G3600 Ignition Coil
P/N 06.80.459H Description spark plug extension Resistance K 0 Fits Ignition Coil P/N 06.50.161 Extension Length 248 mm Extension Diameter Equivalent to 26 mm 283-5271
When MOTORTECH integral ignition coils have replaced the existing ALTRONIC product, special Teflon grommets for the CATERPILLAR G3300, G3400 and WAUKESHA VHP series
can be ordered. These grommets properly seal the spark plug well from any rain or dirt to enter and they also support the long ignition coils and prevent them from vibrating.
CSA Certified Ignition Coils Accessories Teflon Grommets

P/N 06.84.060 06.84.061 06.84.069 Description Teflon grommet
Integral Ignition Coil Type standard / high energy standard / high energy standard / high energy
Engine Make and Model CATERPILLAR G3300 series CATERPILLAR G3400 series WAUKESHA VHP series
Teflon grommet Teflon grommet
20
CSA CERTIFIED IGNITION COILS
21
3 pin MIL connector Compression proof
Lighter than conventional externally mounted ignition coils
Full five threads to meet CSA requirements
22
Class I, Division 2, Group D; T4 (USA) Class I, Division 2, Groups C and D; T4 (Canada)
Igniter Assy
The Igniter Assy ignition coil is one of MOTORTECH's latest developments. Potted in a special fibre-reinforced housing, this special and lighter ignition coil offers a higher level of secondary voltage as conventionally shielded ignition coils and still meets CSA requirements for hazardous locations. A variety of different ignition coils allows offering the right solution to work with a specific or existing ignition controller. Standardly available with 3 pin primary connector Interchangeable with existing ignition coils makes conversions easy Assembly of ignition coil and special extended barrel spark plug meets CSA requirements Applicable for ASC Automatic Spark Control of MOTORTECH MIC850 ignition controller Applicable for MOST MOTORTECH Output Stage Technology of MOTORTECH MIC4 ignition controller
P/N Supersedes Equivalent to Color Primary Termination High Voltage Termination Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index3) ASC4) Compatible MOST5) Compatible blue 3 pin MIL Style female (-) ground 45 kV
745 s 1) / programmable via MOST 5)
NEW
95.09.200
95.09.204
95.09.253
95.09.254
95.09.255
blue 3 pin MIL Style female (-) ground 45 kV

programmable via MOST 5)
blue 3 pin MIL Style female (+) ground 45 kV 770 s 1) not applicable not applicable not applicable
blue 3 pin MIL Style female (-) ground 45 kV 490 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD1/CD200/ CD200D/DISN/ CPU90/CEC
blue 3 pin MIL Style female (-) ground 45 kV 435 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD1/CD200/ CD200D/DISN/ CPU90/CPU95/CEC
118 X X
132 not applicable X
MIC500/MIC850/ MIC4
MIC4
ALT II/DIS/CPU2000
1) 2) 3)
4) 5)
Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with CPU95 ignition controller energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
23

3 pin MIL connector
All versions CSA certified
Flange surface meets CSA requirements
Compression proof
24
Class I, Division 2, Group D (USA) Class I, Division 2, Groups C and D (Canada)
Flange Version
MOTORTECH makes available the BLUE and RED flanged ignition coil as a replacement for the existing products sold by the engine manufacturers. Same winding configuration as in the standard epoxy ignition coils but molded to a 3-hole steel flange. This allows installation directly on the valve cover and eliminates a high tension lead. 3-pin MILITARY STYLE connector allows for use in hazardous environments. The 3-hole flanges are grinded and polished to meet the surface standard CSA requests. Applicable versions for use with ASC or MOST feature available.
06.50.034
06.50.035
95.09.100
95.09.133
95.09.134
95.09.135
591012/69694F red 3 pin MIL Style female (-) ground 45 kV 485 s 1) not applicable not applicable not applicable MIC500/ALT I/ ALT III/ ALT V/ CD200/CD200D/ DISN/CPU90/ CPU95/CEC/ CAT (163-6164)
591018/ (A)69694G blue 3 pin MIL Style female (-) ground 45 kV 400 s 1) not applicable not applicable not applicable MIC500/ALT I/ ALT III/ ALT V/ CD200/CD200D/ DISN/CPU90/ CPU95/CEC/ CAT (163-6164) silver 3 pin MIL Style female (-) ground 45 kV 820 s 2) / programmable via MOST5) 119 X X silver 3 pin MIL Style female (+) ground 45 kV 770 s 2) not applicable not applicable not applicable
591012/69694F silver 3 pin MIL Style female (-) ground 45 kV 525 s 1) not applicable not applicable not applicable MIC500/ALT I/ ALT III/ALT V/ CD200/CD200D/ DISN/CPU90/ CPU95/CEC/ CAT (163-6164)
591018/ (A)69694G silver 3 pin MIL Style female (-) ground 45 kV 440 s 1) not applicable not applicable not applicable MIC500/ALT I/ ALT III/ALT V/ CD200/CD200D/ DISN/CPU90/ CPU95/CEC/ CAT (163-6164)
MIC500/MIC850/ MIC4
ALT II/DIS/ CPU2000
1) 2) 3)
4) 5)
Based on measurement with CPU95 ignition controller energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers. Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m
25

3 pin MIL connector
Additional BNC connector for high voltage measurement
Flange surface meets CSA requirements
Compression proof
All versions CSA certified
26
Flanged Version With Diagnostic Interface

MOTORTECH flanged ignition coils with diagnostic interface are designed for operators who want to monitor their high voltage traces in a simple way. Measuring high voltage peak (kV) and spark duration (sec) of all cylinders of an engine with flange coils regularly, will allow easy maintenance of the equipment. With a Scope Meter or the new MOTORTECH SparkView* the operator can analyze the trace.
*Coming soon
95.09.150
95.09.153
95.09.154
95.09.155
591012/69694F silver 3 pin MIL Style female (-) ground 45 kV 820 s 1) / programmable via MOST 5) 119 X X silver 3 pin MIL Style female (+) ground 45 kV 770 s 1) not applicable not applicable not applicable silver 3 pin MIL Style female (-) ground 45 kV 525 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/DISN/ CPU90/CPU95/CEC/ CAT (163-6164)
591018/(A)69694G silver 3 pin MIL Style female (-) ground 45 kV 440 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/DISN/ CPU90/CPU95/CEC/ CAT (163-6164)

1) 2) 3)
MIC500/MIC850/ MIC4
ALT II/DIS/CPU2000
4) 5)
Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with CPU95 ignition controller energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
27

or 1 spark plug lead connection
Safety belt
Compression proof
2 or 3 pin MIL connector available
28
Externally Mounted
Ignition coils are encapsulated in a steel housing with welded lids and meet CSA Class I, Division 2, Group C and D requirements for hazardous areas. Canned ignition coils are available with standard and extended duration characteristics. Standardly available with 3-pin primary and 3/4 spark plug lead connector (interchangeable with ALTRONIC coils). Also available with a more rigid 2-pin primary and a 1 spark plug lead connector. Applicable versions for use with ASC or MOST feature available.
95.09.005
95.09.053 95.09.001 291001-S/10-382080
95.09.054 95.09.003 591010-S silver 3 pin MIL Style 3/4"-20 UNEF (-) ground 28 kV 525 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/ CD200D/DISN/ CPU90
95.09.055 95.09.002 501061-S silver 3 pin MIL Style 3/4"-20 UNEF (-) ground 28 kV 395 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/ CD200D/DISN/ CPU90/CPU95
95.08.003 95.08.001/95.08.002 PPT2477AD/ADL 10-382040-1 silver 2 pin MIL Style 1"-20 UNEF (-) ground 28 kV 770 s 1) / programmable via MOST5) 111 X X
silver 3 pin MIL Style 3/4"-20 UNEF (-) ground 28 kV 780 s 1) / programmable via MOST5) 109 X X
silver 3 pin MIL Style 3/4"-20 UNEF (+) ground 28 kV 770 s 1) not applicable not applicable not applicable

1) 2) 3)
MIC500/MIC850/ MIC4
ALT II/DIS/CPU2000
MIC500/MIC850/ MIC4
4) 5)
Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with CPU95 ignition controller energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
29

3 pin MIL connector
HEX for easy installation/ deinstallation
Safety ring
Stainless steel housing
Compression proof
Versions with inner or outer thread available
30
Integral Standard Version 3 Pin Primary Connector Arrangement

Integral ignition coils are designed to be mounted directly on a dual threaded spark plug. No spark plug lead is required. Integral ignition coils are mostly used in hazardous applications. Ignition coil life is effected by the temperature that is transferred into the ignition coil by the spark plug. On occasions where the spark plug leaks high combustion pressure enters the ignition coil and forces the base coil to blow out of its housing. MOTORTECH has designed a top cover safety ring that will not allow this to happen. Also, the actual ignition coil is located in upper end of the coil housing and is effected less by the temperature (cooler location). Available with 3-pin primary connector (interchangeable with ALTRONIC coils).
P/N Supersedes Equivalent to Color Length Primary Termination High Voltage Outer Thread Termination Inner Thread Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index2) ASC3) Compatible MOST4) Compatible Compatible Ignition Controller
1) 2)
95.09.030 95.09.010 591007 silver 5.82" 3 pin MIL style 1"-20 UNEF
95.09.031 95.09.011 591008 silver 5.82" 3 pin MIL style 1"-20 UNEF
95.09.040-6 95.09.012-6 591011A silver 5.78" 3 pin MIL style
95.09.040-10 95.09.012-10
95.09.040-12 95.09.012-12 591011B/591011C
silver 10.15" 3 pin MIL style
13/16"-20 UNEF (-) ground 28 kV 180 s 1) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/ DISN/CPU90/CPU95 (+) ground 28 kV 180 s 1) not applicable not applicable not applicable (-) ground 28 kV 180 s 1) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/ DISN/CPU90/CPU95
13/16"-20 UNEF (-) ground 28 kV 180 s 1) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/ DISN/CPU90/CPU95
13/16"-20 UNEF (-) ground 28 kV 180 s 1) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/ DISN/CPU90/CPU95
ALT II/DIS/CPU2000
3) 4)
Based on measurement with CPU95 ignition controller energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
31

2 pin MIL connector
HEX for easy installation/ deinstallation Safety ring
Compression proof
13/16-20 inner thread

32
Integral Standard Version 2 Pin Primary Connector Arrangement

MOTORTECH standard integral ignition coils are also available with 2-pin primary connector for use with MOTORTECH MIC500 and MIC850 series ignition controllers.
P/N Supersedes Equivalent to Color Length Primary Termination High Voltage Outer Thread Termination Inner Thread Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index2) ASC3) Compatible MOST4) Compatible Compatible Ignition Controllers
1) 2)
95.08.030-6 95.08.010-6 PPT2477AA6 silver 5.78" 2 pin MIL style
13/16"-20 UNEF (-) ground 28 kV 180 s 1) not applicable not applicable not applicable
MIC500/MIC850
MIC500/MIC850
MIC500/MIC850
MIC500/MIC850
3) 4)
33

3 pin MIL connector
Compression proof
HEX for easy installation/ deinstallation
Safety ring
High energy
34
Integral High Energy Version 3 Pin Primary Connector Arrangement

Integral ignition coils are encapsulated in a steel housing to meet CSA requirements. For slow and mid speed engines it is favorable to have more spark energy available. MOTORTECH has a full line of these special ignition coils with 3-pin primary connector for use with MOTORTECH MIC500, MIC850 and MIC4 series ignition controllers (includes support of ASC and MOST feature) available in different length to meet the application and spark plug requirement. Safety First!
1) 2) 3)
95.09.050-6 95.09.013-6
95.09.060-111)
95.09.060-12 95.09.013-12 95.09.021-12
95.09.060-14.5 95.09.021-14.5
silver 5.50" 3 pin MIL style 1"-20 UNEF 13/16"-20 UNEF (-) ground 28 kV 210 s 2) / programmable via MOST 5) 79 X X
13/16"-20 UNEF (-) ground 28 kV 210 s 2) / programmable via MOST 5) 79 X X
MIC500/MIC850/MIC4
MIC500/MIC850/MIC4
MIC500/MIC850/MIC4
MIC500/MIC850/MIC4
4) 5)
For use on WAUKESHA VHP-GSI with rain shield. Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
35

3 pin MIL connector Supports Spark Reference high voltage indication system
Compression proof
High energy
13/16-20 inner thread
36
Integral High Energy Version 3 Pin Primary Connector Arrangement ALTRONIC Compatible
For existing installations with ALTRONIC ignition controllers, MOTORTECH offers a special series of high energy integral ignition coils with 3-pin primary connector. The ignition coils are designed to have the electrical characteristics to function with the ALTRONIC patented Spark Reference high voltage indication system.
P/N Supersedes Equivalent to Color Length Primary Termination High Voltage Outer Thread Termination Inner Thread Polarity Max. Secondary Service Voltage Spark Duration Coil Efficiency Index3) ASC4) Compatible MOST5) Compatible
95.09.051-6
95.09.061-111)
95.09.061-12
95.09.061-14.5
silver 5.50" 3 pin MIL style 1"-20 UNEF 13/16"-20 UNEF (-) ground 28 kV 480 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/DISN/ CPU90/CPU95/ CEC/CAT (163-6164)
13/16"-20 UNEF (-) ground 28 kV 480 s 2) not applicable not applicable not applicable MIC500/ALT I/ALT III/ ALT V/CD200/CD200D/DISN/ CPU90/CPU95/CEC/ CAT (163-6164)
Compatible Ignition Controllers
1) 2) 3)
4) 5)
For use on WAUKESHA VHP-GSI with rain shield. Based on measurement with CPU95 ignition controller energy level E3 @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST - MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
37

2 pin MIL connector
High energy Compression proof
38
Integral High Energy Version 2 Pin Primary Connector Arrangement

MOTORTECH high energy integral ignition coils are also available with 2-pin primary connector for use with MOTORTECH MIC500, MIC850 and MIC4 (includes support of ASC and MOST feature) series ignition controllers.
1) 2) 3)
95.08.040-6 95.08.020-6 PPT2477AB6 silver 5.50" 2 pin MIL style 1"-20 UNEF 13/16"-20 UNEF (-) ground 28 kV 210 s 2) / programmable via MOST 5) 79 X X
95.08.050-111)
95.08.050-12 95.08.020-12 95.08.021-12 PPT2477AB12
95.08.050-14.5 95.08.021-14.5
MIC500/MIC850/MIC4
MIC500/MIC850/MIC4
MIC500/MIC850/MIC4
MIC500/MIC850/MIC4
4) 5)
For use on WAUKESHA VHP-GSI with rain shield. Based on measurement with MIC850 ignition controller 180 mJ primary energy, @ 10 kV breakdown voltage. Based on measurement with MIC4 ignition controller secondary vs. primary energy spark intensity @ 70 mA, maintaining voltage @ 1 kV. Ignition coil P/N 06.50.100 defined as 100. ASC Auto Spark Control used in MOTORTECH ignition controllers. MOST MOTORTECH Output Stage Technology used in MOTORTECH ignition controllers.
39
When Things get hot our Service Team is at your Site quickly.
Regardless of which part of the globe we need to travel to. We know that the stakes are high, and therefore we outperform the others. That is because we want everything to run smoothly at your site, everywhere and at any time. This is entirely in keeping up with our motto: Let us drop everything and work on your problem!
Distribution partner for DENSO spark plugs
MOTORTECH GmbH Hogrevestr. 21-23 29223 Celle Phone: +49 5141 - 93 99 0 Fax: +49 5141 - 93 99 99 www.motortech.de motortech@motortech.de MOTORTECH AMERICAS 1400 Dealers Avenue New Orleans, LA 70123 Phone: (504) 355 4212 Fax: (504) 355 4217 www.motortechamericas.com info@motortechamericas.com
Headquarter Office Distributor
Distributed by:
COPYRIGHT The copyright for any material used in the MOTORTECH publications is reserved. Any duplication or use of objects such as pictures or texts in other electronics or printed publications is not permitted without MOTORTECHs agreement. TRADEMARK INFORMATION MOTORTECH is not a part of nor affiliated with Altronic, Caterpillar, Perkins, Waukesha. All OEM names and part numbers shown are for reference purpose only. All trademarks, logos, and symbols used or shown in the MOTORTECH publications are exclusive objects to the right of their owners and are used for reference purpose only.
P/N 01.15.015-EN | MOTORTECH IGNITION COILS
HIGH PERFORMANCE
IGNITION COILS 2013

FOR ALL APPLICATIONS
P/N 01.15.015-EN
REV. 07/2012
MotCoils
MOTORTECH IGNITION COILS

MOTORTECH Ignition Coils

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MOTORTECH Ignition Coils

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Formati disponibili

HIGH PERFORMANCE

IGNITION COILS 2013

FOR ALL APPLICATIONS

MOTORTECH IGNITION COILS

MOST* MOTORTECH OUTPUT STAGE TECHNOLOGY

Secondary Current [mA]

NON CSA CERTIFIED IGNITION COILS

NON CSA CERTIFIED IGNITION COILS

Available for ASC and MOST

Fibre-reinforced rigid housing

Standard mounting dimensions

M6 or female high voltage terminal

Standard Version New MOTORTECH Style

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

NON CSA CERTIFIED IGNITION COILS

Fibre-reinforced rigid housing

Available for ASC

Corrosion-proof mounting bracket

Standard Version MOTORTECH Style

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

NON CSA CERTIFIED IGNITION COILS

Corrosion-proof mounting bracket

Standard mounting dimensions

Standard female connection

Standard Version ALTRONIC Style

Compatible Ignition Controller

ALT I/ALT III/ALT V/CD1/ CD200/CD200D/CPU90/CEC

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

NON CSA CERTIFIED IGNITION COILS

Fully compatible with original ignition coils

Supports CATERPILLAR ignition systems Reinforced design

Improved design eliminates the need for a metal ring

Innovative spring-loaded spark plug terminal inside (patented design)

Spark plug extension made of high quality Teflon

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

NON CSA CERTIFIED IGNITION COILS

Fully compatible with original ignition coils

Supports CATERPILLAR ignition systems Reinforced design

Innovative spring-loaded spark plug terminal inside (patented design)

Spark plug extension made of high quality Teflon

G3500 Series CSA

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

NON CSA CERTIFIED IGNITION COILS

Supports CATERPILLAR ignition systems

Innovative spring-loaded spark plug terminal inside (patented design)

Spark plug extension made of high quality Teflon

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

IGNITION COILS ACCESSORIES

Outlet 90 x x x x x x x x 180 003 x 053 x 054 x

Ignition Coil 06.50. ... 055 x 060 x x x x x x x x x x x x x x x x

Two boots needed for each ignition coil.

Non CSA Certified Ignition Coils Accessories Secondary Connections

When using SAE contact pin P/N 06.51.223.

Non CSA Certified Ignition Coils Accessories

Conversion: 1 inch = 25,4 mm / 1 foot = 0,3 m

IGNITION COILS ACCESSORIES

CSA Certified Ignition Coils Accessories Teflon Grommets

Teflon grommet Teflon grommet

CSA CERTIFIED IGNITION COILS

CSA CERTIFIED IGNITION COILS

3 pin MIL connector Compression proof

Lighter than conventional externally mounted ignition coils

Full five threads to meet CSA requirements