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This document covers the DW-3 Chassis for the P42H401, P42H4011, P42T501, P50H401, P50H4011, P50S601, P50V701, P50X901, P55H401, P55H4011, P55T551 and P60X901. Even though this document is specific for the 50 and 55 inch models, it can be helpful understanding the 42 inch models as well. Please use this information to assist in the repair and service of these models. NOTE: The Power Supplies used can be broken down into two categories: Series 1: 50 with H or T in the Model Number Series 2: 50/60 with V, S, or X and 55 with H or T in the Model Number Page 21 has some Key Points to remember about these Power Supplies. Page 19 & 20 explains how to Force these power supplies to produce specific voltages. CONTENTS:
Block Diagram for the Series 1 Models ............................................................................. 00-01 Block Diagram for the Series 2 Models ............................................................................. 00-02 Explaining the Voltages needed to produce all other voltages (Points A and C) ................. Diagram for the above explanation ..................................................................................... Stand-By Voltage SBY 3.3V and SBY 5V generation explanation ...................................... Diagram for Stand-By Voltage Generation Series 1 Models ............................................... Diagram for Stand-By Voltage Generation Series 2 Models ............................................... 10V, 15V and 16V Voltage generation explanation ............................................................. Diagram for above explanation Series 1 Models ................................................................ Diagram for above explanation Series 2 Models ................................................................ Explaining the Voltage Va and Vs generation...................................................................... Vsago and Vcego Commands explanation.................................................. 01-11 Va generation details .................................................................................. 01-12 Vs generation details .................................................................................. 01-12 Diagram for Vs/Va related to above explanations All Models .............................................. 01-01 01-02 01-03 01-06 01-07 01-08 01-09 01-10 01-11
01-13
Master Power and Main Power Switch Locations .......................................................... 01-14 Connector Locations and Pin ID ..................................................................................... 01-14
Cover Page
DW-3 CHASSIS POWER SUPPLY BLOCK DIAGRAM (50 Inch H/T Models and 60X901)
Q501 Q500
T501
Not Used
D001
PFC
Q003 Q004 L005
370V
D017 D018
Vs T301
Q301 Q320
D550 D551
60" Vs (155V~180V)
Not Used
Va T201
D351 D352
RL001 Relay
CNPPS Pin 13, 14, 15 Q201 Q200 Audio D251 Signal CNPPS Pin 7 CNPPS Pin 9
D020 D021
D261
RL730
CNPPS Pin 1, 2, 3
5.6V
T101
D010 Q101
Q701
5.8V D151 D152
Vcc5.1V*
Regulator Regulator CN68 / CN63 Pin 3 CN63 Pin 1
Stand By
IC159 IC160
SBY5V SBY3.3V*
Regulator
Vsago*
CN68 Pin 7 CN63 Pin 6 CN63 Pin 7 CN63 Pin 4 CN63 Pin 5
IC202
Power Supply Control
AC In
Q400
*NOTES: 60 Inch P60X901 Vcc5.1V CN68 Pin 10 and 11 SBY3.3V labeled Vpr2 CN68 Pin 9 Vsago CN68 Pin 3 Vcego CN68 Pin 2
SERIES 1 MODELS
PAGE 00-01
DW-3 CHASSIS POWER SUPPLY BLOCK DIAGRAM 50 Inch V/S/X and 42 and 55 Inch H/T Models
The 42 Inch models (P42H401 / P42T501) have an additional power supply not shown. It has the -82.7V power supply which is produced on the Power Supply instead of the Y-SUS PWB. The -82.7V is output from the CN64 connector pin 9. Also note that on the 42 inch models, CN64 is only a 9 pin connector . Vs is output only on pin 7.
-Vs
42" CN64 PIN 9 Q501 Q500
-Vs (-75V~-90V)
CN68 Pin 6 CN64 Pin 8, 9, 10
T501 Vs T301
D550 D551 D552 42" CN64 PIN 7
D001
PFC
Q003 Q004 L005
370V
D017 D018
Q301 Q320
Va T201
RL001 Relay
CNPPS Pin 13, 14, 15 Q201 Q200 Audio D251 Signal CNPPS Pin 9
IC261
D020 D021 D261
RL730
CNPPS Pin 1, 2, 3
5.6V
T101
D010 D011 Q101 R003 R004 Surge R005 AC Det
Q701
5.8V D151 D152
Vcc5.1V
Regulator Regulator CN63 Pin 1
Stand By
IC159
SBY5V
Vsago
CN68 Pin 7 CN63 Pin 6 CN63 Pin 7 CN63 Pin 4 CN63 Pin 5
IC202
Power Supply Control
AC In
Q400
SERIES 2 MODELS
PAGE 00-02
PAGE 01-01
Points (A) and (C) Voltage necessary to produce all other voltages. These are generic terms and do not appear on the actual PWB markings.
D010 D011 Photocoupler for AC Clock, always on. PC601 If Quick Start is not on, RL001 and RL002 will turn on for a short time, then shut off. D004 D602 From D601 Filter PWB SBY 5V Q402
To measure use hot ground 170V when RL002 Off 381V when RL002 On when Set On or in Quick Start
T101 generates SBY +5V (CN63 pin 1) and SBY +3.3V (CN68 pin 3, CN63 pin 3) Always present
C
C101
To T101
(D021 50-X-V-S-55 H-T models only) D020 (D021) T101 also generates Vcc 5.1V Only when set is on (CN68 pin 1, CN64 pin 3) And +5.6V Generation (CNPPS pin 1, 2, 3) When set on or Quick Start. To T201, T301, T501 Measured 381V Use hot ground (Set on or Quick Start)
CN61 AC live
L001 1 Surge Protection RL002 off 3 AC Neutral 2 FG1 AC Hot Ground SBY 5V D009 L002 R003 R004 R005
CN63
Power 1 6
Q412 22 Q418
23 1
IC202
5V B+
C201 T201 generates +10V (CNPPS pins 7, 13, 14, 15) and +16V (CNPPS pins 9) T201 voltages are on when the set is on or in Quick Start. T301 generates Va 70V (CN64 pin 1) when set is on. T501 generates Vs 90V (CN64 pins 8, 9, 10) when set is on. CN051 *Regulation controlled by IC051 on Long Vertical Module. * for Circuit understanding only.
Q401
19
D001
L005
D018
PAGE 01-02
Symbol 1
Note: Look for this symbol on the PWB or on the heat sink to determine if this is a location to be used as Hot Ground. WARNING: This is a SHOCK HAZARD location.
Hot Ground Symbol On the PWB
PAGE 01-03
PAGE 01-04
PAGE 01-05
DW -3 POW ER SUPPLY 50" (H/T M odels) SBY, LV5.6V, Vcc 5.1V VOLTAGE GENERATION
CNPPS LV 5.6V To Digi-Main PW B 1 2 3 RL730 Active when set On or Quick Start D719 CN64 To X-SUS PW B To Logic PW B 3 Vcc 5.1V CN68 1 C703 D731 Q408 Q406 15 Q406/8 Active when set On. Turned on by Power 1. LV 5.6V Short Det. 8 D730 D736 Q740 Normal On
Q720 Normal On
IC202
Hot Ground Symbol On the PW B. "SHOCK HAZARD" Measured using hot ground 170V when RL002 Off 381V when RL002 On when Set On or in Quick Start T101 D152
Q711 Q701 Active when set On. Turned on by Vcego. In 13 D159 Out Q710
IC159
O
SBY +5V
5V B+
A +5.7V
On/O ff Com Adj
CN63 1 3
C
See AC Input From D011 Cathode C153 D151 C152, 153, 154
CN68 In Out
I
On/O ff
IC160
G
O
SBY +3.3V
Com
Gnd
SERIES 1 MODELS
D160
Gnd
Q 701
PAGE 01-06
8 D730 +5.6V Q740 Norm al On LV 5.6V Short Det. Q406 Q408 15 Q406/8 Active when set On. Turned on by Power 1.
D731
Q704 Norm al On
IC202
C703 D710
15V
Q702 D701
Hot Ground Symbol On the PW B. "SHOCK HAZARD" Measured using hot ground 170V when RL002 Off 381V when RL002 On when Set On or in Quick Start T101 D152
IC159
O
SBY +5V
5V B+
A +5.7V
On/O ff Com Adj
CN63 1 3
C
See AC Input From D011 Cathode C162 D151 C152 C153 C154
SERIES 2 MODELS
D160
To X-SUS PW B
Q 701
PAGE 01-07
As explained on Page 01-04, the power supply can be in one of two states: 1. Normal operation: 2. Stand-By mode operation: (Sometimes referred to as Quick Start). LOW VOLTAGE POWER SUPPLY TURN ON COMMANDS: (Not for Vs and Va Voltages). To turn on the power supply in normal mode and to keep the power supply running in Stand-By mode, (this doesnt include the commands to turn on Vs and Va voltages) the Digi-Main outputs the following voltages: 1. POWER 1 on CN63 (4.8V) See Page 15, 16, 17 and 18 for Pin locations which vary by model 2. POWER 2 on CN63 (3.1V) WHEN THE POWER 1 and POWER 2 LINES ARE HIGH THE FOLLOWING VOLTAGES ARE TURNED ON: (See Diagrams on next two pages). CNPPS PIN 7, Label 10V: (The 10V actually reads 10.7V), tied to pins 13, 14 and 15, (Series 1 Models) : This voltage is generated by T201 and rectified by D251, filtered by C252, C253 and C254 and output pin 7. CNPPS PIN 7, Label 10V: (The 10V actually reads 10.7V), (Series 2 Models) : This voltage is generated by T201 and rectified by D261, filtered by C262 and regulated by IC261 (10V Regulator). CNPPS PINS 13, 14 and 15 Label 12V, (Series 1 Models): Pins 13, 14 and 15 are all tied together with pin 7 described above. CNPPS PINS 13, 14 and 15 Label 12V, (Series 2 Models): Pins 13, 14 and 15 are all tied together. This voltage is generated within the power supply. This voltage is generated by T201 and rectified by D251, filtered by C252, C253 and C254. It is output after passing through D252 and D253 which drops the 16V voltage by 1.2V. CNPPS PIN 9: Label +16V, (Series 1 Models): This voltage is generated by T201 and rectified by D251, filtered by C252, C253 and C254. It is output before passing through D252 and D253 which drops the voltage by 1.2V. CNPPS PIN 9, Label 16V, (Series 2 Models) :
This voltage is generated by T201 and rectified by D261, filtered by C262, C263 and output on pin 9.
(The following is just for circuit understanding and is not shown on the diagram) 10V REGULATION: (Series 1 Models) T201 regulation for the 10V is controlled by Q220. This FET is controlled by IC-101 (the long vertical module) via the CN221 connector. 10V REGULATION: (Series 2 Models) 10V is controlled by IC261. The input voltage to this IC is controlled as described in the 15V / 16V regulation below. 15V and 16V REGULATION: Class 1 Models T201 regulation for the 16V is controlled by Q221. This FET is controlled by IC-101 (the long vertical module) via the CN201 connector. Both of the above voltage are regulated by monitoring the 10.7V line by photo coupler PC201. This power supply is activated when the photo coupler PC202 is turned on by IC202. This IC202 outputs a high from pin 16 to turn on Q405 which activated PC202.
PAGE 01-08
DW-3 POWER SUPPLY (50"/55" (V/Z/X) 60" (X) Models) CNPPS +10V, +15V and +16V VOLTAGE GENERATION
See AC INPUT Point A and C Voltage Generation Diagram All Voltages are On when the Set is ON or Quick Start is On To DIGI-MAIN PWB
CNPPS T201
15V 13
A
Measured 381V Use hot ground (Set On or Quick Start) From D017 Cathode C201 D251 C252 C253 C254 16V *Controlled by Q220 via CN221 Long Vertical Module *Feedback Regulation Voltage provided by PC201 D261 In D252 D253
14 15
9 D264 Out
+16V
10V 7
IC261
C262
On/Off Com
Adj
C263 1 See SBY Diagram for circuit details 2 3 8 5.6V 5.6V 5.6V Gnd Gnd
C264
12
Gnd
SERIES 1 MODELS
10 *Note: PC202 (Photo Coupler) turns on Va Power Supply. Driven by IC202 pin 16 through Q405 when VceGo CN68 pin 7 and VsaGo CN68 pin 8 lines go high. 11
Gnd
PAGE 01-09
D W -3 P O W E R S U P P L Y 5 0 " (H /T M o d e ls ) C N P P S + 1 0 V a n d + 1 6 V V O L T A G E G E N E R A T IO N
S e e A C IN P U T P o in t A a n d C V o lta g e G e n e ra tio n D ia g ra m T o D IG I-M A IN P W B
CNPPS T201
1 0.7 V 7 + 1 0V E ve n th o u g h th e se p in s a re la b e le d w ith d iffe re n t vo lta g e s, th e y a re th e sa m e .
A
M e a s u re d 3 8 1 V U se h o t g ro u n d (S e t O n o r Q u ick S ta rt) F ro m D 0 1 7 C a tho de C 2 01 D 25 1 C 2 52 C 2 53 C 254
13 14
+ 1 2V + 1 2V + 1 2V
15
H o t G ro u n d S y m b o l O n th e P W B . "S H O C K H A Z A R D "
16V 9 + 1 6V
C 2 62
C 26 3
G nd G nd G nd G nd
SERIES 2 MODELS
PAGE 01-10
PAGE 01-11
PAGE 01-12
CN64
1
T 301 A
Measured 381V Use hot ground (Set O n or Q uick Start) From D017 Cathode D351 C352
C354
Note1
2 CN99 Va (70V) 1
Note: PC302 (Photo Coupler) turns on Va Power Supply. Driv en by IC202 pin 25 through Q 419 when VceGo CN68 pin 7 and VsaG o CN68 pin 8 lines go high. Note: D550 note used in the 50" (H/T) Models D551 Va (Voltage v aries by m odel size)
Note2
D550 T 501
Note1
8 9
Note: PC502 (Photo Coupler) turns on Vs Power Supply. Driv en by IC202 pin 14 through Q 407 when VceG o CN68 pin 7 and VsaG o CN68 pin 8 lines go high.
C552 D552
C553
Note2 Note2
10 Note: C553 note used in the 50" (H/T) Models Note1: Related to the 60" (X) M odel Pin 2 is used for Vs. Pin 9 is not used. Note2: Related to the 42" (H/T) M odels Pin 7 is the only Vs output. Pin 9 is -Vs (negative 83V). Pin 10 is not used.
PAGE 01-13
Note: The P60X901 does not have this Main (Master) Power Switch. AC must be removed via the wall socket.
TV POWER SWITCH
CN99
3 15 1
CNPPS
CN61 AC In 42 Models
1
CN63
8
CN68
1 9
PAGE 01-14
*Pins 13, 14 and 15 are all tied together See page 14 for connector locations on the Power Supply PWB
PAGE 01-15
*For 50 V/S/X Models CN63: Pin 3 is labeled N.C. *CN63: Pin 4 at power off, momentary 3V pulse
*For 50 V/S/X Models CN68: Pin 3 is labeled N.C., Pin 5 is labeled Vra Pin 6 is labeled Vrs, Pin 9 is labeled N.C. Symbols in the Ohm Column: Infinity/open, After charging/discharging, After charging/discharging slowly
*For 50 V/S/X Models CNPPS: Pin 7 is labeled 10.5V and Pin 13, 14 and 15 are labeled 15V
Materials and Design by: Alvie Rodgers C.E.T.
PAGE 01-16
PAGE 01-17
*Pin 3 & 4 CN63 Pin 10 & 11 CN68 are all tied together Symbols in the Ohm Column: Infinity/open, After charging/discharging, After charging/discharging slowly
PAGE 01-18
NOTE: Do the Va/Vs checks below quickly by turning on the AC, making a check and then turning off the AC to avoid the Power Supply from shutting down. When Vs reaches 101V shutdown occurs. To recover the power supply, remove AC, remove all jumpers, reinsert all connectors, return to first test. 9. Va CHECK: (Use the CN99 pin 1. Ground in CN99 Pin 3) Apply AC power by turning on the Master Power Switch. Check the Va voltage. Note this voltage will be Approx. 74V. Remove AC by turning off the Master Power Switch.
10. Vs CHECK: (Use the CN99 pin 2. Ground in CN99 Pin 3) Apply AC power by turning on the Master Power Switch. Check the Vs voltage. Note this voltage will be Approx. 74V then begin to rise. Note, if Vs reaches 101V, the power supply will shut down, see Note above about how to recover. Remove AC by turning off the Master Power Switch. If the above checks are OK, then the power supply is working.....
PAGE 01-19
NOTE: Do the Va/Vs checks below quickly by turning on the AC, making a check and then turning off the AC to avoid the Power Supply from shutting down. When Vs reaches 101V shutdown occurs. To recover the power supply, remove AC, remove all jumpers, reinsert all connectors, return to first test. 9. Va CHECK: (Use the CN99 pin 1. Ground in CN99 Pin 3) Apply AC power by inserting the AC Plug Check the Va voltage. Note this voltage will be Approx. 100V. Remove AC by removing the AC Plug 10. Vs CHECK: (Use the CN99 pin 2. Ground in CN99 Pin 3) Apply AC power by inserting the AC Plug Check the Vs voltage. Note this voltage will be Approx. 100V then begin to rise. Note, if Vs reaches 120V, the power supply will shut down, see Note above about how to recover. Remove AC by removing the AC Plug If the above checks are OK, then the power supply is working.....
PAGE 01-20
4. 5. 6. 7. 8.
9.
10. Vcc(5.1V) CN64 pin 3 and CN68 pin 1 is generated on the Power Supply and is an output voltage from the Power Supply, not an input. 11. (Series 1 Models) CNPPS Pins 7, 13, 14, 15 are all tied together (speaking of solder path), they are the same Voltage. (Series 2 Models) CNPPS Pins 13, 14, 15 are all tied together (speaking of solder path), they are the same Voltage. 12. Vcc (5.1V), CN63 Pin 3 and CN68 Pin 9 are tied together (speaking of solder path). (Series 1 Models) 13. Power 3 is not used, (CN63 connector). 14. Vra / Vrs CN68 connector is used, but there is no technical explanation Series 2 Models. (Not used in Series 1 Models) 15. The Relays RL001 and RL002 turn on any time AC is applied to the Power Supply PWB with the following conditions. If Quick Start is off, both relays turn off after a little more than 2 minutes when AC first applied. If Quick Start is on, both relays stay on. When the set is turned on, both relays turn on.
PAGE 01-21