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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information
Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information

Series 90 Electrical Displacement Control (EDC)

Product Electrical Installation

Technical

Information

Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information
Version
Version

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Revisions

Revisions

Date

Page

Changed

Rev.

21

Sep, 2011

6

PWM frequency recommendation

BA

5 Sep, 2007

6

Maximum current specification corrected in table

AB

10

Apr, 2007

   

AA

© 2011 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group.

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Contents Product

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Contents

Product Overview

Product Image

4

Nomenclature

4

Description/Theory of Operation

5

Electrical Specifications

6

Electrical Installation

Pinout

7

Pin Compatibility

7

Input/ Output Matrix

7

Mating Connector

8

Literature References

Refer to S90 Axial Pumps Technical Information 520L0603 for complete product electrical and mechanical specifications.

Refer to S90 EDC Control Compliant Function Block User Manual 11022912 for compliant function block set-up information.

Technical literature is available at: www.sauer-danfoss.com

Product Image
Product Image

Nomenclature

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Product Overview

InstallationTechnical Information Product Overview Only certain control options for the Series 90 pump utilize

Only certain control options for the Series 90 pump utilize the Electrical Displacement Control (EDC). Please refer to the pump’s nomenclature to determine if the pump is equipped with the proper option. The nomenclature can be found on the pump’s name tag.

Series 90 Pump Model Code 9 0 A R C M P J G N
Series 90 Pump Model Code
9
0
A
R
C
M
P
J
G
N
F
L
H
T
W
Y
Z
K

M Module - EDC Control Options

Option

Description

KA

Electrical Displacement Control

KP

Electrical Displacement Control

Description/ Theory of Operation Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical

Description/ Theory of Operation

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Product Overview

The electric displacement control uses an electrohydraulic Pressure Control Pilot (PCP) valve to control the pilot pressure. The PCP converts an electrical input signal to a hydraulic input signal to operate a 4-way servo valve, which ports hydraulic pressure to either side of a double acting servo piston. The servo piston tilts the cradle swashplate, thus varying the pump’s displacement from full displacement in one direction to full displacement in the opposite direction.

The control has a mechanical feedback mechanism which moves the servo valve in relation to the input signal and the angular position of the swashplate. The electrical displacement control is designed so the angular rotation of the swashplate (pump displacement) is proportional to the electrical input signal. Due to normal operating force changes, the swashplate tends to drift from the position preset by the machine operator. Drift, sensed by feedback linkage system connecting the swashplate to the control valve, will activate the valve and supply pressure to the servo piston, maintaining the swashplate in its preset position.

EDC Proportional Actuation Pump Displacement Vs. Control Current

100 % Current mA "0" 100 % 2423 Displacement
100
%
Current mA
"0"
100
%
2423
Displacement

Hydraulic Schematics Electric Displacement Control Schematic

X2 X1 M5 M4 T P
X2
X1
M5
M4
T
P

Feedback from Swashplate

P102 024E

W Warning

Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

Electrical Specifications Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical

Electrical Specifications

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Product Overview

Pump Displacement Vs. Control Current

100 % -b -a Current mA "0" a b 100 % P003479E Displacement
100
%
-b
-a
Current mA
"0"
a
b
100
%
P003479E
Displacement

Specifications

Threshold current (-a, a)

14

mA

End current (-b, b)

85

mA

Maximum current

 

100 mA

Rated power

18

W

A

- B Coil resistance at 24°C (75°F)

20Ω

C

- D Coil resistance at 24°C (75°F)

16Ω

Recommended PWM frequency*

 

200 Hz

* Verify the PWM frequency is set correctly in the PLUS+1 controller. A PWM frequency of 200 Hz or higher is recommended, including the default frequency of 4000 Hz.

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Electrical

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Electrical Installation

Pinout

MS Connector Pinout

Pin location

Pin

Connector

D

Pin Connector D A

A

A

 
 

PWM signal

C

B

B

Ground

C

Ground

 

D

PWM signal

Delphi® Weather-Pack™ Connector Pinout

Pin location

Pin

Connector

 
Pin Connector    
 

A

PWM signal

A

B

Ground

B

C

Ground

C

D

PWM signal

D

Pin Compatibility

PLUS+1™ Module Pin Type/ S90 EDC Pin Compatibility

P102 027E

P102 028E

PLUS+1 module pin type

Acceptable use: S90 EDC pin

PWMOUT/DOUT/PVG Power supply*

A, D

PWMOUT/DOUT/PVGOUT*

A, D

Power ground -

B, C

* Use output pins with configurable PWM frequency.

W Warning

Unintended vehicle or machine movement hazard. Verify the wiring harness to ensure the correct PLUS+1 pin is properly connected to each control pin.

Input/ Output Matrix

S90 EDC Input/ Output Matrix

Input shaft rotation

Clockwise

Counterclockwise

Positive current to term

A

D

A

D

Port A flow

Out

In

In

Out

Port B flow

In

Out

Out

In

Service cylinder

M5

M4

M5

M4

Mating Connector
Mating Connector

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Electrical Installation

MS Connector Parts List

Description

Quantity

Ordering number

MS connector

1

SG3108E-14S-2S-SR

Sauer-Danfoss mating connector kit

1

K08106

Delphi Weather Pack Connector Parts List

Description

Quantity

Ordering number

4 way black Weather Pack tower sealed female connector assembly

1

12015797

Female terminals (18 to 20 AWG)*

4

15408312

Cable seals (2.03 to 2.85 mm cable diameter)*

4

12015323

Sauer-Danfoss mating connector kit

1

K03384

* Contact Delphi for proper components if using different wire size than listed.

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Notes 11022666 •

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Notes

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Notes 1 0

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Notes

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Notes 11022666 •

Series 90 Electrical Displacement Control (EDC) Product Electrical InstallationTechnical Information Notes

• Bent Axis Motors • Closed Circuit Axial Piston Pumps and Motors • Displays •

Bent Axis Motors

Closed Circuit Axial Piston Pumps and Motors

Displays

Electrohydraulic Power Steering

Electrohydraulics

Hydraulic Power Steering

Integrated Systems

Joysticks and Control Handles

Microcontrollers and Software

Open Circuit Axial Piston Pumps

Orbital Motors

PLUS+1™ GUIDE

Proportional Valves

Sensors

Steering

Transit Mixer Drives

Members of the Sauer-Danfoss Group

Comatrol

www.comatrol.com

Schwarzmüller-Inverter

www.schwarzmueller-inverter.com

Turolla

Sauer-Danfoss is a global manufacturer and supplier of high- quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile o -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of o -highway vehicles.

We can help speed up system development, reduce costs and bring your vehicles to market faster. Sauer-Danfoss – Your Strongest Partner in Mobile Hydraulics.

Go to www.sauer-danfoss.com for further product information.

Wherever o -highway vehicles are at work, so is Sauer-Danfoss.

We o er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Local address:

www.turollaocg.com

Sauer-Danfoss (US) Company

Sauer-Danfoss ApS

2800 East 13th Street

DK-6430 Nordborg, Denmark

Ames, IA 50010, USA

Phone:

+45 7488 4444

Phone:

+1 515 239 6000

Fax:

+45 7488 4400

Fax:

+1 515 239 6618

Hydro-Gear

www.hydro-gear.com

Sauer-Danfoss-Daikin

www.sauer-danfoss-daikin.com

11022666 • Rev BA • Sep 2011

Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumünster

Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F

Krokamp 35, D-24539 Neumünster, Germany

1-5-28 Nishimiyahara, Yodogawa-ku

Phone:

+49 4321 871 0

Osaka 532-0004, Japan

Fax:

+49 4321 871 122

Phone:

+81 6 6395 6066

 

Fax:

+81 6 6395 8585

www.sauer-danfoss.com