QFM-DKN-25-01 JOB SAFETY ANALYSIS Rev: 0 Date: 19.11.

2012 Page : 1 of 6

PETROSERV LIMITED

RISK MATRIX

PROJECT/JOB DETAILS
Project Ref./ Job Title / Work Order:
E Occurs several times a year at this site Low 3475 / GC 12104700

DATE: 19/11/2012
JSA No: REVISION:

INCREASING PROBABILITY
Potential Severity People Asset / Production Environment Reputation A Never heard of in industry B Has Occurred in Industry C Has Occurred in QP D Occurs several times a year in QP Low

Brief Description of job: Blasting Job Location : Dukhan Hazard Area Classification: Permit Requirements: Hot/cold/Radiography Participants(parties involved in JSA)

No Injury

No damage

No affect

No Impact

No Risk

Low

Low

Sponsoring Department: Performing Department: Permit Authority JSAApproved by

Slight injury or health effects Minor injury or health effects Major Fatality or permanent total disability Single fatality or permanent total disability Multiple fatalities

Slight damage, No disruption to operation

Slight effect

Slight impact

Low

Low

Low

Low

Low

Minor damage (=QR 250,000)

Minor effect

Limited impact

Low

Low

Medium

Medium

Medium

Major damage (=QR 1,300,000)

Localized Effect

National impact

Low

Medium

Medium

Medium

High

All the mitigation measures identified in JSA are in place before starting the activates

Major damage (=25,000,000)

Major effect

Regional Impact

Low

Medium

Medium

High

High

Work site supervisor

Extensive damage(=25,000,000)

Massive Effect

International Impact

Medium

Medium

High

High

High

Probability Factor

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Activity (Job Steps )

Potential Hazards

Severity Before Mitigation

P= 3C(M) A=2B (M) E= 2B(M) R= 2C(M) P= 2C (M) A= 0B (L) E= 0A(NR) R= 1B(L)

Required Control/Mitigation Measures

Get Authorization of work permit Have a clear understanding of work to be performed and location Attention to be paid on uneven terrain structure. Hold pre-job safety meeting Get Authorization of work permit Site safety rules shall be followed Hold pre-job safety meeting Check with operations Identify potential Plant Hazards i.e. (critical valves that can be knocked or damaged while passing gear or erecting & dismantling scaffold). Appropriate PPE shall be used Get Authorization of work permit Carry out gas test before entry. Use personal H2S monitor in hazardous area If required, go for continuous gas test. Maintain gas leak awareness by location and wind direction. If monitor warning actuates leave area and use a predetermined escape route across wind

Severity After Mitigation

P= 1C(L) A= 1A(L) E= 1A(L) R= 1C(L) P= 1C(L) A= 0A(NR) E= 0A(NR) R= 0B(L)

Action Party

Raise relevant permit clearance

Incorrect information on permit/clearance

Supervisor, Safety Officer

Site Preparation

Ground conditions

Supervisor.

Plant Hazards

P= 2C (M) A= 0B (L) E= 0A(NR) R= 1B(L)

P= 1C(L) A= 0A(NR) E= 0A(NR) R= 0B(L)

Exposure to Hazardous gases

P= 3C(M) A= 0A(NR) E= 0A(NR) R= 2C(M)

P= 1C(L) A= 0A(NR) E= 0A(NR) R= 1C(L)

Supervisor, Safety Officer.

QFM-DKN-25-01 JOB SAFETY ANALYSIS Rev: 0 Date: 19.11.2012 Page : 3 of 6

PETROSERV LIMITED

Transportation

P= 3C (M) A= 3C (M) E= 2C(M) R= 2C(M)

Incompetent workers

Material Handling (Manual)

P= 3C (M) A= 2C (M) E= 1C(L) R= 1B(L) P= 3C (M) A= 2C (M) E= 1C(L) R= 1B(L)

Traffic rules & regulations shall be followed Inspection and maintenance of vehicle shall be done periodically All loads transported in a pick-up (or utility) truck or other cargo vehicle shall be securely fastened and shall not exceed the manufacturers load specifications and legal limits for the vehicles Shut off the engine and hand brake shall be applied when leaving the vehicle, the driver must leave his vehicle and not return to it until the loading / unloading activity is complete. Ensure that sub-contractors shall follow traffic Rules & Regulations Ensure fire extinguisher is available in vehicle. Supervisor shall ensure that workers involved in blasting are trained & competent to carry out the work safely. Try to use trolleys or wheelbarrows if possible. If required use lifting equipment to unload materials from vehicle. Personnel shall follow proper lifting techniques When lifting a load with another person(s), communicate with the other person(s) before lowering

P= 1C (L) A= 1C (L) E= 1C(L) R= 1B(L)

Supervisor, Driver.

P= 1C (L) A= 1B (L) E= 0A(NR) R= 0A(NR) P= 1C (L) A= 0B (L) E= 0A(NR) R= 0A(NR)

supervisor

Supervisor, worker.

QFM-DKN-25-01 JOB SAFETY ANALYSIS Rev: 0 Date: 19.11.2012 Page : 4 of 6

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your end of the load. Do not try lifting a load that is too heavy ask for help Do not twist your body while carrying a heavy load Appropriate PPE shall be used Defective Tools / Equipment P= 3C (M) A= 2C (M) E= 2C(M) R= 2B(M) Only QP approved material & Equipment shall be used for blasting operations. Ensure the respiratory equipment such as air line hose, pressure regulator, filter is free from defect. Ensure flexible hose clamps & joints for blasting is suitable for pressure rating of the system and shall be fastened. The equipment and tools are adequately grounded to prevent electrostatic charges. Supervisor shall ensure the maintenance of equipment & tools are being done periodically. Required PPE shall be used. Work shall be done by certified personnel Enclose the blasting area with sheets and post warning notice. Sprinkle water prior to blasting activity on nearby surface. Ensure continuous supply of breathing air to the blast hood. Do not leave the grit blast equipment un- attended with air P= 1C (L) A= 0B (L) E= 1B(L) R= 1B(L) Supervisor, Blaster

Blasting

Dust

P= 3C (M) A= 2B(M) E= 2C(M) R= 2B(M)

P= 1C (L) A= 1A (L) E= 1B(L) R= 1B(L)

Supervisor, Blaster

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PETROSERV LIMITED

supply on. Wear the required PPE (Long Sleeve Coverall, earplug, Apron, Face Shield & suitable respiratory protection etc.). Ensure proper ventilation of the area. Noise P= 3C (M) A= 0A (NR) E= 3C(M) R= 2C(M) Ear muffs / ear plugs shall be used. If possible place screens / sheets around blasting area. Maintenance of vehicle shall be done regularly Check all pipe work / equipment to be blasted is adequately grounded to prevent accumulation of electrostatic charges. Never allow any spray painting at the location; where blasting is in progress. Stop mobile compressor while fueling. Keep the suitable fire extinguishers ready Isolate the equipment from all source of energy when not in use. Fire fighting & first aid training shall be provided Supervisor shall ensure that adequate lighting is available during blasting activity. If required appropriate temporary lighting shall be P= 1C (L) A= 0A(NR) E= 1C(L) R= 1B(L) Supervisor, safety Officer

Static Electricity

P= 3C (M) A= 0A (NR) E= 0A (NR) R= 2C(M) P= 3C (M) A= 3C (M) E= 3C(M) R= 2C(M)

P= 1C (L) A= 0A(NR) E= 0A (NR) R= 1B(L) P= 1C (L) A= 1C (L) E= 1B(L) R= 1B(L)

Supervisor, safety officer

Fire & Explosion

Supervisor, safety officer

Illumination

P= 2C (M) A= 2C (M) E= 0A (NR) R= 1C(M)

P= 1C (L) A= 1A(L) E= 0A(NR) R= 1A(L)

supervisor

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PETROSERV LIMITED

provided.

Windup & Housekeeping

Scattered Material

P= 2C (M) A= 2C (M) E= 2C(L) R= 1C(M)

Arrange the recovery and safe disposal of spent grit/sand. Ensure proper wind up of equipment, tools & tidiness of the work area. Keep walk ways, aisle clear of materials, equipments and other items

P= 1C (L) A= 1A(L) E= 1B(L) R= 1A(L)

supervisor

JOB SAFETY ANALYSIS Job steps: List the main sequential steps. Each step should be analyzed with the associated risk involved and its severity Alternative Considered: What are the possible means of achieving the job outcome with less risks Now undertake the JAS and record in the table above. Using JSA Hazard Checklist, Critical Question & Risk Assessment tables.