Turbo Generator FQP

OPI'
UPCOFJ
(ENGINEERING DIVISION) ENGINEERING OFFICE COMPLEX A-8A, SEC-24, NOTDA, U.P.201301 PH.: 0l 20-FAX: 0120-241 0208 TRANSMITTAL FOR DOCUMB,NTS REF : 01/CQAJ0000-999/Spl.A4pq DATE :13/09105 ROM: Sr.Mgr (QA-Spl.) TO:M/S B CO, ,BHEL HOUSE SI4I F'ORT EWDELHI-110049
?EAd-'l kNTPC I NA TIONAL THERMAL POWER CORPORATI ON L TD.
Attn.: Mr. Anurag Sharma Dy.Mgr(QA)
UB : Reference tr'ieldQuality Plan DocumentTitle

0000-999-QVE-T-004 RIQP ofTurbo Generator & Auxiliaries
Remarks
Project specific endorsement sheek to be submitted for
TRANSMITTAL PURPOSECODE
Approved CAT-I in 2 Approvedin CAT-II With comments resubmit 3 Not ApprovedCAT-III 4 Approvedin CAT-IV (For information only) 5 Released Fabrication/Construction for
6. for yourcomments 7. Revised peryour comments as 8. For your approval 9. for your information 10.As-built 1l.others(... specify re^marks in col.) SIGNATURE NAME DESIGNATION
REFERENCE FIELD QUALITYPLAN FOR

TURBOGEN ERATOR AUXI & LIARI ES
,=*F3loN )
NTPCPROJECTS (500MW) RFQP NTPC No.:0000-999-QVE-T-004
BHARAT HEAVY ELECTRICALSLIMITED CORPORATE QUALITY

DOC.NO. QPE-TG-001 R-EV. NO. ROO
REFERENCE FIELD QUALITY PLAN FOR

TURBOGEN ERATOR AUXILIARI & ES
,=*F3loN )
_ NTPCPROJECTS 5OO MW
PREPAREDBY
( Anurag Sharma,Dy. Manaser) REVIEWED& APPROVEDBY
V
( Koushik Maitra, Sr Manager) QPE-TG-OO1 R00i09-05 CONTROLLED/ {AFeRA4A.TIEN COPY Dateoflssue
DOCUMENTNO. COPYNO.:
ISSUED BY:
No. ofpages:58
ISSUEDTO: tWs NTPC,NOIDA
(Anurag Sharma) Dy. manager
BHARAT HEAVY ELECTRICALS LIMITED CORPORATE QUALITY
DOC. NO. : QPE-TG-001
TABLE OFCONTENTS
REV.NO.:R00
SHEET 1 / 1 SHEETS
SL. NO.
1. Covet sheet
DESCRIPTION
NO. OF SHEETS 01 0l
2
3.
Approval Sheet
Table of contents
0t
0l 01 01
4.
Statusof amendments
5.
Documentsrefeffed in ReferenceField Quality Plan Authorisation for different category/class ofconstruction / erectionchecksand non-confonnity disposition ReferenceField Quality Plan for Turbogenerator& auxiliaries Generator
6.
7.
22
7.r
7.2
1 1
Brushless Exciter
SealOil System
7.4
I
GasSystem
7.5
8.
Pnmary Water System
(L-00 to L-20) Logsheets
28
01
Protocollogsheet
l0
Feedback Reference on Field qualityPlan
01
STATUSOF AMENDMENTS
st.
No. Referenceof Sheet(s) Amended AmendmentNo. & Date
QP No. :QPE-TG-001 REV. No.:R00 PAGE 1 OF 1 Remarks
NIL-
FMT-QP-O16 Rev.00
DOC. NO. : QPE- TG-001 ptrE'T'DENfln
DOCUMENTS REFERRED IN
ErEr n .|rTAr rfv
Y
DT AN
REV.NO.: R00
SHEETl/lSHEETS
SL. NO.
DDSCRIPTION Erection Manual Drawings
ISSUING AUTI{OR]TY Power Sector-Region BHEL flaridwar BHEL Haridwar BHEL Haridwar
t. 3.
4.
FWS ShopTestRecords
AUTHORIZATION FOR DIFF'ERENT CATEGORY / CI-ASS OF CONSTRUCTION / ERECTION CHECKS AIII) NON-CONFORMITY DISPOSITION
Categorization Classification / Inspection Agency
Witnessed QAE
Accepting Authority QAE
Surveillance by HeadQAE
Non-Conformity DispositioDg Authority Engineering Centre./Head Quality - Rgion Engineering Cfltre/ Head Quality - Region EngineeringCentre/ Head Quality - Region
Category - A (CUSTOMER
HOLD POINTS)
BHEL
Category - n BHEL (cusToMER

HOLD POINTS)
ERECTION ENGINEER ERECTION ENGINEER
HEADERECTION QAE
Category- C
BHEL
HEAD ERECTION QAE
Disoositioninq in Authoritv A. B & C classesof checksshallbe as under: Productnon-conformities BHELEnqineerinq Centre Processsystem / non-conformities BHELHead/ Qualitv Reqion OAE (BHEL)shallwitness"A- Categorychecks. He is also authorised carry out surveillances any of to in the "8" and "C" cateqoryof checksat his discretion, In case of non-conformity, beforeaccepting, accepting authority shall ensuredispositioning the same and shall be reflected loq sheets/ protocols in
Procedure, Non-conformance apartfrom aboveshallbe in linewith NTPCCorporate Quality Assurance co-ordination orocedure. Any ambiguity due & will in arising to dimension tolerances be decided orderof preference as: a) projectdrawings b) RFOP c) lnslruction i\4anuals
5.
(BYNTPC"
Classification I Categorization Inspection Agency NTPC Witnessd FQA Engineerin association with Ercction/ Construction Deptt. Executing Dept Contractors FQA Constuction Deptt Accepting Authority FQA Engineer Surveilla nce by Head FQA FQA Engineer Quality Executing Dept
Category a (cusroMER
KOLD POINTS)
Category - B NTPC (cusToMER

HOLD POINTS)
ExecutingDpt
Category C
LEGENDS
NTPC
Erection/ Contractors Field Dptt.
EXECUTING DEPTT.
FQA
ERECTIONi CONSTRUCTION NTPC CONCERNED
FIELDOUALITY ASSURANCE
CORPORATEQUALIry ASSURANCE
cQA
NOTE: NON-CONFORMITY DISPOSITIONG AUTHORITY SHALL BE AS PER NTPC FQA

MANNUAL Checksclassifiedas 'A'/'B' shaUbe NTPC's CHP stase.
Esq
nm
SUPPL]ER'SNAME AND ADDRESS:
REFERENCEFIELD QUALITY PLAN

SYSTEM/ EQUIPMENT:
TO BE FILLED IN BY NTPC
lwl
APPRovE Z44 Chatte{ee I P Niranian
BHEL BHEL House Siri Fort New Delhi-l l0 049
TUR}OGENERATOR
SUBSYSTEM: GENERATOR,EXCITER,PW sYsTEl4,SEAL SYSTE|U,GAS OtL SYSTEM CI{ARACTERISTICS i INSTRUMENTS 3
QPNO.: QPE-TG-001 REV. NO.: 0 DATE: 05.09.2005
SIGNATURE OF SUPPLIER
REVIEWED BY QP No:0000-999-QVE-T004 PK Basu

REV: 0 DATE:05.09.2005 VA]-ID UPTO: 04.09.2008
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PAGE:
1ol 2$ REFERENCE DOCUMENT

7
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t ,{''o^\ \ -,r t0
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SL. NO.
l.
ACTWITY AND OPERATION 2. GENERATOR
CLASS#OF TYPE OF QUANTUM CHECK OF CHECK CIIECK
ACCEPTANCENORMS 8
FORMAT OF RECORJ}S D*
nrlrl\r\1
'w
Receipt,Storag & Preseryation
NOTE: 1 . 0 Foundation/ Levout Ll Elevation of Foundation & Levelline
Atl the requirment / check! giyen in Storage & Preservatior Manual ar to be carried out asper seDrrate RFOP Only authorised personnel after ensuring proper cleanliness b( allowedto enter seneratorarea.
/ Checkfor coffectness soundness ol civil foundations and its cleanliness (freefrom oil andsrease etc.)
Visual
100%
Civil drawing
Civil drawing
2.0
2.1
i2
2.2
--F
Checkfor permanent benchmarks a convenient places with elevation! markedon them. Checkelevation ar differnt points on generator/exciter pipes. LevelGauge foundation/ levlling of foundationplatr Check over the baseplateswith respect tc pemanent benchmarks.- Level Gause
Measure
IOO%
Drawing
Drawing
Measure
100%
Drawing
Drawing
Site Protocol
TO E! UsD; CIASS #,{! CRITICAL, MIJOR, C! MINOR; B: "A'SHALL BE WITNESSED NTFCrQA, -B' SHALLBE WITNESSED 8Y
EPARTMENT "C'SHALLBErtr AllD ITI{ESSED ERECTIOIITSUPPLIER CHECK ( A& B BY SIttLL EENIPC CHp$TACD
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A6lea QUALITY
SUPPLIERS NAME AND ADDRESS:

SYSTEM/ EQUIPMENT:
EryI
R'-*"-
BHEL TURBOGENERATOR BHEL House SYSTEM: SUB Siri Fort Delhi-110 049 GENERATOR,EXCITER,PW New
QPNO.: QPE-TG-001 NO.: 0 REV. DATE: 05.09.2005
SIGNATURE OF SIJPPLIER
BY REVIEWED QPNo:0000-99g-Qvo-T' 004 P K Basu A Chattedee REV|0 o P Niranian DATE:05.09.2005

VALID UPTO: 04.09.2008
oPo*offHi
nnil 6upta
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:
OIL SYSTEM,SEAL SYSTEM,GAS SYSTEII CHARACTERISTICS / INSTRUMENTS
PAGE:
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REFNRENCE DOCUMENT 1
___+R
,w
o\
SL. NO.
I
ACTIVITY AND OPERATION
CLASS#OF TYPE OF QUANTUM CHECK OF CHECK CIIECK

4
ACCEPTANCE NORMS 8
FORMAT OF RECORDS 9 Dr
*uri"n*d
1L
3 swfaceofbase that machined Ensure plate are fte platesand foundation rustandcleanifrequired. from Ensue that the dimensions are maintained correctly as Per fhe generator foundation drg taDe Measurins betwencentft Ensurethat distanca bolt and centreline ol of foundation generator maintained. Measurinl is Taoe Assembl) of terminal box of cleanliness ioiningsurface Ensure Check rubber gasket for any crack! andphysicaldarnage Chck that fastenersused are non' except springwasher. magnetic il Ctreck that irregularities, any in 'O' ring grooves providedat trminal box are smoothened for propel Assembly of bushing! on terminal box
3.0
Visual
r00%
Cleanliness
4.0
Measue
too%
Foundation drawing
Foundationdrawing
Slte Prctocol
5.0
Measute
100%
Drawing
Drawing
Site Protocol
./
6.0
6.1 6.2
Vis,rat Visual
100%
Cleanliness
No visible damage
c
B
100%
Drawing
6.3
Visual 5% samplf
Non magnetic
Visual
r00%
Drawing
Properseahng
7.0
7,1
Check terminal bushings for an1 cracks/damage
Visual
100%
No visibledamage
6d%
trt,u
-t-
SUPPL]ER'S NAME AND ADDRESSI

SYSTEM/ EQUIPMENT:
TO BEFILLEDIN BY NTPC
l#l
APPRovJt6-YA AnifSupta-
BHEL BHEL House Siri Fort New Delhi-I l0 049
TURBOGENERATOR
SUB SYSTEM: GENERATOR,EXCI'ER,PW OIL SYSTEM,SEAL SYSTEM,GAS SYSTEM CHARACTERISTICS/ INS'IRUMENTS
QPNO.: QPE-TG-001 REV.NO.: 0 DATE: 05.09.2005
OF SIGNATURE SUPPLIER
BY REVIEWED QP No:0000-999-QvE'T 004 P K Basu

REV: 0 DATE:05.09.2005 VALID UPTO! 04.09.2008
A>}1"i
A Chatterjee
oHlH"-FORMAT OF RECORDS 9
PAGE: clAss#oF
CIIECK 4 C
3ol 29
TYPD OF QUANTUM CHECK OF CHECK 5 6 NEFERENCf, I'OCUMENT 7
.' 'Nr\?n5 s-{"sd 'aW

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\r ,!-;
d% *
sL.
NO.
ACCEPTANCENORMS 8
nnr'ritiit0
.,
'1 7
3
of Checkcleanliness ioining surfaces
D*
Visual Visual
10Q%
Cleanliness Drawing Drawing
waterconnections. Checkfor proper
t00%
8,0
Pre alisnmelrtof Stator Pre-align stator with the help ol hydraulic jacks. Enswe unifom tighhess of levelling screws torqueof levellingscrewi Tightening to be maintained as per drawing. TorqueWrench Cente ne ofthe stator Pianowire Check conical shainers fol , and cleanliness seefor any damage sfainer holes. ruDture of
8.1
Measwe
100%
Drawing / Erection manual
Drawing
c c
Measure Visual
100%
Drawing/ Erection manual
Drawing No visibledamage
Site Protocol
Primarv Water tank 9.0 10.0 10.I 10.2 Flexitrle connectors currenl
t00vo
grease applicatioll Checkfor contact in ihe connectors. Ensure that expansionstrips are no1 deformed and no delayering ol has connectors takenplace.
c c
Visual Visual
r00% r00%
of No delayering connectors
'B' E8xcTlo]ltol{srRucrlor'l BE BY FQA, sHdLL \i[T$EssED NTPC sE c' To BEusrD:ct.{ss# ii cnrircrrl, r, r,,raloR, MrNoR;iii; sHAr.i wir$Esro nv HTFC cHP ( rr'lcuolqrsuppuER a & B cHEcI(strALLEENTPC srrcE, tNDiii; iiAlr ss wliNslsi:t'tii :FrRTMEr.rr
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EAH
SUPPLIER'S NAME AND ADDRESSI
REFERENCE FIELD QUALITY PLAN

SYSTEM/ EQUIPMENT:
TO BE FILLED IN BY NTPC SICNATUREOF SUPPLIER
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t tfi9,c
BHEL TURBOGENERATOR BHEL House SUB SYSTEMI Siri Fort 049 GENERATOR,EXCITER,PW New Delh!110
QPNO.: QPE-TG-0o1 REV. NO.: U DATE: 05,09.2005
BY APPRovEJHI REVIEWED QPNo:0000-999-QVE-T' 004 P K Basu A Chatterjee REV:0 o P-Niranjan DArE' os.o9.2oo5 ^6\.'r.+X=--
SYSTEM,SEAL SYSTEM,GAS OIL SYSTEIT' CII,dRACTERISTICS / INSTRUMENTS
PAGE:
Jn"r, u*to,
4 ot 25
REFERXNCE DOCUMENT 7
04.09.2008
ACCEPTANCE NORMS 8
Ur"l"1'.\d
sL.
NO.
ACTIVITY AND OPERATION End to Shields rotol
CLASS* OF TYPEOF QUANTUM CHECK OF CHECK CHECK 4 5 6
FORMAT OF RECORDS 9
eb wts : , i,.&ry ,"s,aL7 ,{y

ffi##
REMA>8{I.
l0
Lower 1 1 . 0 (Prior
1i . 1
tt.2
t1.3
12.0 13.0 (Prior Rotor insertion) t(
Checkthe quality of rubber gaskets (at the parting plane, lower bottor to adjacent stator half of end-shields for cracking ard & other openings) nhvsical damaseCheck for any blockag of the bearing inlet / outlet,Sealoil inlel oil jacking oil inlt, ring reliel / out'let, oil inlet and passages, using comoressed ait. Check for all machined surfaces ol flaneesfor anv damage. Ensuleuniform co tact betweenbasc & Dlate endshieldfoot plates.
Visual
lOOYo
No visibledamage
Visual
100%
No Blockage
c c
Visual Visual
t000/" Once
No visible darnage 80%colourmatching
t3. I t3.2
13.3
Check journal diameter on botb TE & EE.- Vernier/ Micrometet

Check IR value of the winding 500V Messer
Measure Measure
Once
Drawing Erecrion Manual
Drawing min. 1.3M ohm at 40'
r00%
c
allowedis Variation +2%
Site Protocol Site Protocol
ofrotot and DC resistance impdance winding and compare with shol obmmeter Micro records. Voltmeter.Afimeter. Variac
Measure
100%
ShopRecords
dtn
SUPPLIER'SNAME AND ADDRESS;

SYSTEM/ EQUIPMENTI
t#l
,Ei3\
/
BHEL BHEL House Siri Fort New Delhi-1 049 I0
TURBOGENERATOR
SUB SYSTEM: GENERATOR,EXCITER,PW SYSTEM,SEAL SYSTEM,GAS OIL SYSTEM CHARACTER]STICS / INSTRUMENTS
QP NO.: QPE-TG-001 REV. NO.: 0 DATE: 05.09.2005
OF SIGNATURE SUPPLIER
BY ,reenovqffi- ,s.r-;\ RNVEWED QPNo:0000-999-QvE.T. t \ ,/ -.-_. 004 P K Basu .r\ _,r.. REV: 0 A ChatterJee Anil 6uDta o' DATE:05.09.2005 O P Nimnian F1
VALID UPTO| 04.09.2008
PAGE:
E ^+ tn REI'ERINCE DOCUMENT 7
8-*K-u \5f,' Lw)^{

FORMAT OF RECORDS
I
h\5 Pls6 3r
' \" ,^\
sL.
NO.
ACTIVITY AND OPERATION 2.
CLASS#OF TYPE OF QUANTUM CHECK CHECK OF CHECK

4
ACCEPTANCENORMS 8
nrrrrahxql
l0
?w
t.
13.4 14.0 Stator t4.1
3 Ensure all checks as per rotor insertion are Drotocol imDlmented. Check DC resistarce of stator winding at following stages and comparewith shop records - Micrc ohmmeter a)beforebolting of terminal bushing (beforerotor insertion) b) after bolting of terminal bushing (af1er rotor insertion) CheckIR value of statorwinding & PI value before charging witl Prinary Water. - l KV / 2.5KV megger Ensure checks the statoraspel all on rotor insertion protocol are imDlemented. Ensure that no blockage ot orifice/DiDes Ensurethat stator overhangvibratior probes mounted. applicable. are as Check for any damageto the babbil suface,
D*
Visual
t00%
ErectionManual
t-02
Measure
tooyo
ShopRecords
Variation allowed is +3yo
Site Protocol
t4.2
Measure
1000/0
Manual Ercction
PI not lessthan2
L-0?
l4.3 14.4 14.5 1 5 . 0 BearingsAssembly 15.1
Visual Visual Visual
lo0yo 100% 100%
Erection Manual No Blockage Drawing Drawing
L-02
c
B
L-03
Visual
100%
No visible damage
@s16
EflN
SUPPLIER'S NAME AND ADDRESS:

SYSTEM/ EQUIPMENT: QP NO.: QPE-TG-001 REV. NO.: U DATE: 05.09.2005 SIGNATURE OF SUPPLIER
ldt'[#l I r|'Fc I
APPROV,Effi-YA / ". .-:: {\
Anil/Gupta
BHEL TURBOGENERATOR BHEL House SUBSYSTEM: si Fort l0 049 GENERATOR,EXCITER,PW New Delhi-l
BY QP No:0000-999-QVE-T. EVIEWED 004 K Basu

REV: 0 DATE: 05.09.2005 VALID UPTOI 04.09.2008
Chatte{ee P Niranjan
SYSTEM,SEAL SYSTEM,GAS OIL SYSTEM CHARACTERISTICS / INSTRUMENTS
PAGE:
l'^fK
FORMAT OF RECORDS 9
D+
6.,Iry
RXFERENCE DOCUMf,,NT 7
)ct
REMARICL:
{ 5\SE
sL.
NO.
ACTIWTY AND OPERATION
CLASS#OF TYPE OF QUANTUM CHECK OF CIIECK CHECK 6
ACCEPTANCE NORMS 8
;w
p'i
',
15.2
t5.3
l5.4
3 Ensure thercis no blockage oil that in inlet& iackinsoil holes. Measure ID of the bearings.micrometer/Vemier Ensure blue matching at partinf olanes. Record valuebetween bearin! IR the shell and the end shield.(both on TS & ES)- 500Vmeseer
t0
c
B
R
Visual
Measule
l00Yo 100% Once Drawing Drawing
No Blockage
D?wing
Site Protocol
Visual
. 0,03mm feelergauge not so should not IR Valueshould be lessthan10 M ohms
15.5
Adjustment clamps of coft
Measure
Once
Drawing
16.0
16.1
l7.0 1 8 . 0 Bearing clearances

l8.l
Ensure a gap of 0.5 to 1.0 lnII betweenthe clampingring and the Iocking bolt and nsurethat these bolts are properly locked.- Feeler Gauge Ensur rotor insertion as pel procedure
Measurc
100%
Drawing
Drawing
Visual
Once
Ereotion Manual
L-02
.J
18.2
Measure recordrcdial clearancer and ofbearing& oil catchers. Check radial gap betweenbearinp and supportring at the pafiing plallc andkeepfor records.
Measure
Once
Drawing
Drawing
L-03 &L 04
Site Protocol
Measure
Once
Drawing
Drawing
D TO BE U$@: CLASS CRITIC&L, MAJOR, MINO& "i,' SHILL BE WITNESSED I{TPCFqA, "8" SHALLEE WITNESSED NTPC #.{: Ci B; EY EY (A ARTMEHT AND " C" SI{ALL AE WITNESSm BY ERECTIOIITSUPPLIER & D CHECK SHAIL EE NIPC CHP SIACE,
tr18
SUPPLIER'SNAME AND ADDRESS:

SYSTEMl EQUIPMENT:
TO BE FILLED IN BY NTPC QP No:0000-999-QVE-T 004 REV: 0 DATE: 05.09.2005
t#l
dVIEWED BY AppRo):ry6-Jt K Basu /\ /-:\ r:'), Chafte{ee AnilGuDta-\ P Niranian
BHEL BHEL House Siri Fort NewDelhi-ll0 049
TURBOGENERATOR
SUB SYSTEM: GENERATOR,EXCITER,FW SYSTEM,SEAL SYSTEM,GAS OIL SYSTEM CHARACTERISTICS / INSTRUMENTS
QP NO.: QPLTC-001 REV. NO.: 0 DATE: 05.09.2005
SICNATUREOF SUPPLIER
PACE:
7 ot- Jf - J REFERENCE DOCUMENT 7
VALID UPTOr 04.09.2008

ACCEPTANCENORMS 8
fr'tf*."
FORMAT OF RDCORDS 9
05\
sL.
NO.
l
ACTIITTY AND OPERATION
CLASS#OF TYPE OF QUANTUM CIIECK CHECK OF CIIECK 5 6
*ilir*sl
10
,w
-Qt /
Set the rotor w,r,t Stator as per Drg 19.0 Settil "Erection Clearances" 19.1
19.2
19.3
Preliminary Alignmenl 20.0 of Generator to LI shaft: 20.1
Checkfor dimension'B'marked ir the lower part of the end shield ii naintained.Measurina TaDe Requiredassemblyoffset is to b( provided for thermal expansions.Measurina TaDe Measureand record air gap on botl TS & ES.-Vemier
B B
Measure
t00%
100% 100%
Drawing
Drawing
L-r2
L-12
Measure Measure
Drawing Drawing
Drawing Drawing
t-12
20.2
Check axial and radial run out of the half-coupling flanges of both rotors,. Dial gauge Check radial run out of tl rotor Dial iournals..- qauge
B B
Measure Measure
r 00% loo%
ErectionManual Erection Manual
ErectionManual ErectionManual
Site Protocol Sit Protocol
WE
R.EFERENCEFIELD QUALITY PLAN

SYSTEM/ EQUIPMENT: QP NO.: QPE-TG-001 REV, NO,: O DATE: 05.09.2005 SIGNATURE OF SUPPLIER
lffil
APPROVTE-qYI AniYCuDta
BHEL TURBOGENERATOR BHEL House SLTB SYSTEM: Siri Fort N e wD e l h i - 1 1 0 9 GENERATOR,EXCITER,FW 04
REVIEWED BY QPNo:0000-999-QVE-T 004 P K Basu REV:0 A Chatte{ee DATE:05.09.2005 O P Niranian VALID UPTOI 04.09.2008
/-":'fi;
,\.t.)'
SYSTEM,SEAL SYSTEM,GAS OIL SYSTEM CHARACTERISTICS/ INSTRUMENTS 3
PAGE:
*,4-'^*
Bot 29
REFERENCE DOCUMENT 7
'/ds (;N$
\.
ffi 6
, ^ t ,
sL.
NO.
l.
CLASS#OF TYPE OF QUANTUM CHECK CHECK OF CHECK 5
ACCEPTANCENORMS
I
FORMAT OF RDCORDS D*
REMAfil*: l0
,
Assembly
2 r . 0 Compressor
21.1
2t.3
21.4
Ensurethat after complete assembly of baffle ring cover, the centrinC pieces are properiy welded to the stator frame fo fix the position of baffle ring. Masure and recotd IR value of lhe Bafflering-- 500VMesser Recordaxial gap between bafile ring andendshield.Feeler sause Record radial and axial clearancer of ba{Ile ring calrier assembly.. gauge Feeler Checkandrecordblowerbladeradial gauge andaxialclearances.Feeler Ensue that the orientation closinf of plateis proper perdrawing. as
Visual
100%
Drawing
Drawing
Measure Measure Measue
100%
Minimum value 100K ohmsDrawing Drawing

Drawing
L-09 L-13 L-08
t00% t00%
Drawing
2t.5 21.6 22.0

22.1 22.2 Assembly of Air Gap Seal,
Measure
100%
Drawing
Drawing
L-08
Visual
100%
Drawing
Drawing
Measure & Record Air Cap Sea gauqe radialclearances.Feeler Checktightness ofbolts & lockingol washers.
Measure Visual
t00%
Once
Drawing
Drawing
L-10
Drawing
)EPARTMIHT -c' snrill-BE AND wrTNElliit6i nruiriotrliiii'pilin ( e * r imcx sn*rr, DrNrpccHpsracri
TO BEU$ED:CIASS #A: CRITICAL, M,{JOE, MIHOR;".{' SHALLEE \I]ITI{ESSED NTFCFeA, "8" SHALLEE iI/IT!{ESSED A: C! BY TNGG,NTVJOA
,v,rE

SYSTEMi EQUIPMENT:
lHfiGfl I rt?D,c I APPRoy4slA
BHEL TURBOGENERATOR BHEL House SUB SYSTEM: Siri Fort NewDelhi-1 049 GENERATOR,EXCITER,PW l0
QPNO.: QPE-TG-oO1 REv. NO.: 0 DATEr 05.09.2005
OF SIGNATURE SIJPPLIER
BY REVIEWED QP No:0000-999-QVE-T 004 P K Basu

REV: 0 DATE: 05.09.2005 VALID UPTOI 04,09.2008
A\;-i4
A Chatteiee
SYSTEM,SEAL SYSIEM,GAS OIL SYSTEM CIIARACTERISTICS / INSTRUMENTS
PAGE:
gof 2g
TYPE OF QUANTUM CHECK OF CIIECK 6 REFERDNCE DOCUMENT 7
sL.
NO.
l
clAss# oF
CHECK 4
ffiru.
FORMAT OF RECOR.DS 9 D*
' i \ \ T Mq :
\, :'-::_:
REMA\Rr,:r 10
AnitcuDta. I " . \_.
',u
ot
ACCEPTANCE NORMS 8
!29
Oil Catchers (H, sidel 2 3 . 0 TE & EE and (Air side)TE & EE
23.1 23.2
23.3
Ensurecleaning oil catcheran( the cordsealgroove its rubber . contact the partingplaneol Ensure at oil catchers. contact 80Yo, Min Record the IR value betweenthe oil catcherand the end shield.- 500! Messer Measureradial & axial clearances or H2 side& air sideoil catcher.Feeler Gauge Cbeck for danage to the babbit surface the faces. and Checkcleanliness ojl supplyholes of against any blockage usine compressed air. CheckID of the sealring on bothTS & ES. cleanliness scalring holdel Ensure of & sealrins groove. Check for any damage to thc ring. insulating
c
B
Visual Visual Measure
100%
100%
Drawing 0.03mm feelergauge should go. not Drawing IR Valueshould be not lssthan 10 M ohms Drawing L-01
B B
to0%
23.4
Measure
100%
Drawing
L-05,L-06 & L-12
24.0 S e a l R i n s
24.1
Visual Visual Measure
100%
Drawing Drawing Drawing Cleanli[ess Drawing L-07
100%
1000/.
24.3
25.0 Seal Rins holder 25.1 25.2
Visual
100%
100%
Cleanliness No visible damage
Visual
'8" SIIALLEE WiTNESSED NIPC MINOR; BY BY "4' S1IALIBE WITI{ESSED IITPC!QA, ARTMENT d$D " C" MILL EE WITIiIESSED ERECTION/SUPPLIERA & B CHECK $II/UI BE NIPC CHP SIACE') ( BY
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SYSTEM/ EQUIPMENT: QPNO.: QPE-TG-001 REV.NO.: 0 DATE: 05.09.2005 SIGNATURE OF SIIPPLIER
lwl ffKd
FORMAT OF RECORDS 9
BHEL TURBOGENERATOR BHEL House SUB SYSTEM: Siri Fort GENERATOR,EXCITER,PW New Delhi-110 049
BY EVIEWED QPNo:0000-999-QvE-T ' K Basu 004 REV: 0 ! Chatterje Ad[ Gupta r DATE:05.09.2005 ) P Niranjan
^"zf-HH
'-
SYSTEM,SEAL SYSTEM,GAS OIL SYSTEI\4 CHARACTERISTICS/ INSTRUMENTS J
PAGE:
jO ot 2E
sL.
NO.
l.
CLASS#OF' TI?E OF QUANTUM CIIECK CHECK OF CHECK

4
ACCEPTANCENORMS
i",N Yg
-qt
m\
\.,'t\::: REM\fuG:!
10
o Visual Visual Measue
E No Blockage Minimum contact80%
?5.3
2s.4
25.5
Enswe that there is no blockageir the ring relief oil passage the seal in ring holder, Ensure contact befween joinin! sufaceoftwo halves. Axial run out measurement th( on end shield sal holder seatin surface.Dial guage Record IR betweenseal body anc end shield (both on TE & EE), . 500Vmegqer Measureand record shaft seal radial qauge andaxialclearances.-Feeler Install upper half of bearing anc ensure a gap of 0.3 - 0.4 mn betweenthe bearing shell and its support in the upper end shield,Feelergauge Assembly of End Shield(UDperhal0 Checkthe quality of rubbergaske* at the partjng plane and other openings cracking danase. for and Ensure checksare caried out as pel protocol. Boxing-up
B B B
t00%
1000/. 100% Manual/ Erection drawing
L-l I
26.0 Shaft Seal Assemblv 26.r 26.2 2 7 . 0 Bearings

2'7.1 Drawing/ Erection Manual B Measure 100% IR value shouldbe morethan l0 M ohms Drawing
Drawi1lg
L-01
Measure
t00%
L-05,L-06 & L-07
Meastue
100%
t-03 & L04
28.0
28.I
c
B
Visual Visual
100%
No visibledamage Erection Manual
29.0
r00%
L-r6
.i
ARTMENT (' A}ID'C' SIIALL VIITI.IESSID ERECTIONISUPPiIER& B CIi!CK JH^+II.bT MTPC EE BY CIIP SiECN
TO BE UsEDrClt\SS# & CRITICAI Er MIIOI, C' MINOR;".{' SEALLBE WITNESSED NTPCIQA, "E'SHALL BE14ITNESSED $TPC BY BY
@Gr6
Eh

SYSTEM/ EQUIPMENT:
TO BE F'ILLED IN BY NTPC
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BHEL TURBOGENERATOR BHEL House SUB SYSTEM: Siri Fo New Delhi-1 049 GENERATOR,EXCITER,PW l0
REVIEWED BY APPROyEFIB+ T QPNo:0000-999-QvE-T ,,r ''.-'f;s 004 P K Basu ,/\ ,- *_^5 REV| 0 A Chatterjee Anilcuptt \ DATE:05.09.2005 O P Niranian
VALID UPIO: M.09,2008
SYSTEM,SEAL SYSTEM,GAS OIL SYSTEM CIIARACTERISTICS / INSTRUMENTS
PAGE :
11 of 2g
b/\\sr'
'x$ N\
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SL. NO. 1 30.0
CLASS#OF TYPE OF QUANTUM CHECK CHECK OF CHECK 4 5 6
ACCT,PTANCE NORMS
I
FORMAT OF RECORDS
,'--\ REM;A;ii:
t0
|g/
:'
30.I
30.2
30.3
30.4
2. Assemblyof Hydrogen coolr Prior to insefiingthe cooler sectior the cooler section should bt thoroughly checked residualdust for or other foreign bodies. All compartments and surfacesin cooler well should be subjectedto vacuurr cleaner heabnent. Hydraulic test of Hydrogencoolerr (tubesside) at specified pressure for 30minutes. Check conditionof cooler lment! gaskets& "O" rings for looseness, for any damageand free from dust, otn, Locking of Hydrogen cooler fasteners. Recheck axialandradialrunoutof thehalfcouplingflanges ofLP and generator rotoru.with LP rotor and adjust requiredas Dial Gauge Recheck radialrunoutofthe rotor ioumals.
Visual
100%
Cleanliness
Test
t00%
Drawing/ Erection Manual
No leakage allowed,
c c
Visual
100%
Drawing
No visibledamage
Visual
100%
Drawing
3 r . 0 Final alignment
Ll Measure t000/" Erection Manual ErectionManual L-t4
31.2
Measure
100%
Ercction Manual
ErctionManual
L-t4
mm,
@ea6
SUPPLIER'SNAME AND ADDRISSI

SYSlEM / EQUIPMENT:
TO BE FILLED IN BY NTPC SIGNATURE OF SUPPLIER
I a,t9c
IffiI
I APPROvEqfI T
BHEL BHEL House Siri Fofi New Delhi-1l0 049
TURBOGENERATOR
SUBSYSTEM: GENERATOR,EXCITER,PW SYSTEM,SEAL SYSTEM.GAS OIL SYSTEM CHARACTERISTICS / INSTRUMENTS
QPNO.: QPE-TG-OO1 REV. NO.r 0 DArE: 05.09.2005
REVIEWED BY QPNo:0000-999-QVE-T 004 P K Basu REV:0 A Chattedee DATE:05.09.2005

VALID UPTOI 04.09.2008
,/i''.-'ii;
Anil,Gupta
PAGE:
poI
29
sL.
NO.
fK"
FORMAT OF RECORDS 9 D*
i \,\
i. 'aoll
\ :"i
CLASS#OF TYPE OF QUANTUM CHECK CIIECK OF CHECK 4
ACCEPTANCENORMS 8
nnrr,ra.K
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,
Checkslopeof rotorjoumals on EE 31.3 & TE for recordpurpose only.- Dial gauge Check alignment with LP rotor 31.4 initiaily and then finally before reaming..Dial gauge Alter linal alignment of stator anc final tightening of foundation bolts ensure elongation of statol 32.0 foundation bolts and end-shielc foundation bolts as per drawinp rquirement.-Torque wrench Ensure to lock the nuts of statol 33.0 foundation bolts and end-shield fouldationboltsby tackweldine 34.0 Rotor Grounding System Ensw that brushes are placea keping in view the dircction ol r 34. rotation such that carbon layer is Ieading silverlayer. the Reamitrg of couplin! 35.0 holet 35.I Checkthat opposite holesarereamec to thesam size. Ensurethat couplingbolts and nut! for opposite holeshavingsamesize! arewithin +5 qrarns.
Measure
Once
Drawing
Site Protocol ErectionManual L-15
Measure
100%
ErectionManuai
Measurc
100%
Drawing
Drawing
Site Protocol
\i
Visual
100%
Drawing
Drawing
Site Protocol
Visual
100%
Drawi11g
c c
Masute
100%
Drawing
Ovality andtaperof not holesshould be more than 0.025rnrn. Weight within *5 grarns
Site Protocol
35.2
Measure
100%
Drawing

SYSTEM/ EQUIPMENTI
lHtftl
IttFcI
BHEL BHEL House Siri Fofi New Delhi-110 049
TURBOGENERATOR
SUBSYSTEM: GENERATOR.EXCITER.PW SYSTEM,SEAL SYSTEIT',GAS OIL SYSTEM CHARACTf,RISTICS / INSTRUMENTS 3
SICNATUREOF SUPPLIER
BY REVIEWED QPNo:0000-999-QvE-T. 004 P K Basu REV:0 A Chatterje DATE:05.09.2005 O P Niranian

VALID UPTO: 04,09.2008
nppnovl4r.6VaAnifeupta-
/rl:":#
PAGE.
fiot
29
REFERENCE DOCUMENT 7 Drawing
#ffiF
FORMAT OF RECORDS 9
SL. NO.
CLASS#OF TYPE OF QUANTUM CIIECK CHECK OF CHECK 6
ACCEPTANCE NORMS 8 Dmwing
o'X
10
F 'w l)$
e\i ,P
35.3
Generator Dry-out (Il
Ensure lockingof coupling nuts.
Visual
t00%
3 6 . 0 min. IR Yalue is nol

beineachieYed) 36.1 J6.2 CheckIR value of statorwinding & PI value- lKV /2.5KV megger Check IR value of rotor windin before coupling to exciter.-s00v Megger Measure B Measure
100%
100%
PI value not lessthan2. min. L3 M ohm at 40'
Site Protocol Site Protocol
llui:fl
nfirin
r ,er'
Efin
SUPPL]ER'S NAME AND ADDRESS:

SYSTEMEQUIPMENT: / TURBOGENERATOR
SIJB SYSTEM: GENERATOR.EXCITER,PW SYSTEM,SEAL SYSTEI\4,GAS OIL CHARACTERISTICS / INSTRUMENTS
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BHEL BHEL House Si Fofi New Delhi-110 049
QPNO.: QPE-TG-001 REV.NO,: O DATE: 05.09.2005 PAGE : 14 of 25
SIGNATURE OF SI'PPLIER
REVIEWED BY QPNo:0000-999-QVE-T 004 P K Basu A Chatte ee REV:0 DATE:05.09.2005 O P Niranian VALID UPTOI 04.09.2008
ACCEPTANCE NORMS 8
APPBdvib;44
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sL.
NO. I
ACTIVITY AND OPERATION 2. EXCITER
CLASS#OF T\'PE OI QUANTUM CHECK CHECK OF CHECK

b
REMARJ<S, 10
D*
1 . 0 Foundation/ LaYout
l.l
Checkfor conectness soundness / ol civil foundatioruand its cleanliness (ftee ftom oil andgrease etc.) Elevation of foundation & Ierellins benchmarks Check for permanent al convenient places with elevations markedon them. Checkelevationa1 different points on exciter piDes, Level Gauge foundation/
Assembly of Bed Platel
Visual
t00%
Civildrawing
Civil drawing
2,0
2.1
Measure
100%
Drawing
Drawing
3.0 3.1
Ensure sole plates of requled thickness are placed and levellec asper catenarJr grout them. and Check levelling of foundation plates (with all assembliesir p.lace receivedand positioned as asper "Loaddeflection curve'').
Visual
t000/o
Drawing
Druwing
Visual
t00%
Drawing
Drawing
4.0
,ECMIDTO BEUSDT CIASS AI CRITICAL, : !,'IAJOR, MINOR; ' SHALLEE WITNESSED NTiC IQA, 'B' SHALLBE WTNESSSD NTPCERECTIONJCONSTBUCTION # B CI EY BY "A (A ARTMENT &.ND"C" SI'AIL EE IVTTNESSED ERECTION/SUPPLIER & E CIIECK $I'.iII EB NIPC CHP SIACD BY
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/ SYSTEM EQUIPMENT: TURBOGENERATOR
SUB SYSTEM: GENERATOR,EXCITER,PW SYSTEM,SEAL SYSTEM,GAS OIL
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t:
1-': r-f
BHEL BHEL House Siri Fort New Delhi-110 049
QPNO.: QPE-TG-001 NO.: 0 REV. DATE: 05.09.2005 PAGE: '15of 25
SIGNATIJRE OF SI'PPLIER
REVIEWED BY QPNo:0000-999-QVE-T. 004 P K Basu A Chatteriee REV:0 DAIE: 05.09.2005 O P Nraoian VALID UPTO: 04.09.2008 ACCEPTANCE NORMS 8
erng6.rpfi'aF -
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ffi"Pt"; I"Ilf*r
FORMAT OF RECORDS 9 REMARI$
sL.
NO.
CHARA.CTERJSTICSi INSTRUMENTS
CLASS#OF TYPEOF QUANTUM CHECK CHECK OF CHECK 4
D*
10
4,1
distance Check between Generator bearing (ES) C/L & end of foundations.Measuring Tape Check distance between C/L ol Gen. Bearing (ES) to exciter coupling face before and after coupling.-MeasuringTape Check dimensions between machine axis and foundation bol centre line.-Measuring Tape Pre-alignexciter as per generator drawing and tighten for.rrdation bolts.-Torquewrench Ensurethe soundness the groul of aftergouting is complete.
Measure
Once
Foundation drawing
Foundationdrawing
Logbook
4.2
Measure
Once
Drawing
Drawing
Logbook
4.3
Measure
tooyo
Drawing
Drawing
Logbook
5.0
Measure
Once
Drawing
Drawing
6.0
Visual
100%
Drawing
W
sL.
NO. 1

SYSTEMEQUIPMENT: / TURBOGENERATOR SUBSYSTEM:
GENERATOR.EXCITER,PW OIL SYSTEM,SEAL SYSTEM,GAS CHARACTERISTICS / INSTRUMENTS
TO BEFILLED IN BY NTPC
I tlt9c
ldtttl
BHEL BHEL Hous Siri Fon New Delhi-l10049 ACTIVITY AND OPERATION
t
NO.: QPE-TG-001 QP NO.: 0 REV. DATE: 05.09,2005 }AGE: 16 of 25
SIGNATI'RE OF SUPPLIER
BY REVIEWED QPNo:0000-99g-QvE-T 004 P K Basu A Chatterjee REV:0 DATE:05.09.2005 O P Niranian VALID UPTO: 04.09.2008
APPROVED,BJi
n\q
sb
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' .9/
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FORMAT OF RECORDS
anil Cuotdi .'-:

REMARKS
tY"9
CLASS#OF TYPEOF QUANTUM CHECK OF CHECK CHECK 4
REFERENCE DOCUMENT
7
ACCEPTANCE NORMS
D*
l0
7.0 Exciter Assembly: Check DC resistance and IR Values of main exciter statol winding and compare with shop 500Kv values.-Micro ohmmeter, megger With armature shaft resting on support bearings and nonnal bearing, Check face run-out otr Dial Gauge coupling.Carry out alignment witb generator rotor. Measure and record air gap.- Dial Gauge, Vernier with exciter rotor coupled to TG rotor, check run out and carry oul Dial Gauge swingcheck.Whenever the permanentmagnel it is assembly dismantled, should be coveredwith a non-magnetic sheet,
IR Valueshouldnot be Logbook lessthan 100M Ohms.
1,1
Measure
100%
Shoptestrecord
1.2
Measure
100%
Erection Manual
Logbook
'7.3
Measure
t00%
Manual Erection
Drawing
L-19
7.4
Measure
1000/.
Erection Manual
Drawing
L-20
t.)
Visual
100%
Drawing
-a, EREcrIoHrcoNsrRUcrloN EY wITNEssED NTPc reA,'8" sErLLBE BE Ey c: Br # i*o to uuu*-, atASSA:cRtrICAL, MAJoR, MrNoR; 5IIALL wITHEssEDNTpc
'iiNIPccHPsrlcEi .rnu,retlr.+,r'rp ixllr- nsvuintiiED av sniiiioiidiii'prmn 1e i* ii <lici..f itl+l,t EE
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SUB SYSTEM: GENERATOR.EXCITER.PW OIL SYSTEM,SEAL SYSTEM,GAS
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BIIEL BHEL House Siri Fort New Delhi-1 049 l0 ACTIVITY AND OPERATION
BY REVIEWED QPNo:0000-999{vE-T004 PK Basu A Chatteriea REV:0 Nimnian DATEr05.09.2005

APPROVED.BYI
,Fs
;n ? W :
17 of 25
CLASS# OF TYPE OF QUANTUM CHECK CHECK OF CHECK REFERENCE DOCUMENT
ilre'f
FORMAT OF RECORDS
o;noli,N
REMARKS
sL.
NO.
1.
CHARACTERISTICS / INSTRUMENTS
ACCEPTANCE NORMS
) Check j oumal diameter ard gauge bearing ID.-Feeler Check and record side and top gauge clearances.-Feeler Checkfor blue matching between top & bottom half, Minimurn 0%. contact-8 Ensure vibration pick ups are and assembled electrical connections in order. are Measure IR Value betweer: bearingpedestal& base flame.500V Megger Ensure oil purging, check oil inlet, outlet and jacking oil holes against blockages, Ensure the assemblyof air guide cover as per drawing and assemblyof stroboscope RR on associated electrical cover with connections.
D*
10
8 . 0 BearingsAssembly Ll 8.2 8.3

B Measure Measure
l00o/o
Drawing Drawing
Drawing Drawirlg 0.03mmfeelergauge shouldnot go.
Logbook Logbook
B
B
100%
Visual
IOOyo
Drawing
Logbook
8.4
Visual
t00%
Drawing
8.5
Measure
100%
Druwing
IR not lessthan 3 M Ohms
t-17
8,6
Visual
r00%
Drawing
No Blockage
9.0
Visual
100%
Drawing
ana

/ SYSTEM EQTIPMENT: TURBOGENERATOR
SIJB SYSTEM: GENERATOR,EXCITER,PW OIL SYSTEM,SEAL SYSTEM,GAS S\1ETEM CHARACTERISTICS i INSTRUMENTS
TO BE trILLED IN BY NTPC
tffit
q(y:{2iu"d'
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BYr, APPROVEq
BHEL BHEL House Siri Fort New Delhal10049
QPNO.: QPE-TG-001 REV.NO.: 0 r DATE 05.09.2005 PACEI 18 ot 25
SIGNATT]RE OT SUPPLIER
BY REVIE]MED QP Nor0000-999-QVE-T 004 P K Basu A Chatteriee REVi 0 O P Nirantan DATE:05.09.2005 VALID UPTO: 04.09.2008
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CLASS#OF TYPEOF QUANTUM CHECK CHECK OF CHECK 4

5
REFERDNCE DOCUMENT
ACCEPTANCE NORMS
8 Dralvil1g
FORMAT OF R.ECORDS
Yl
.Q,
1 Drawing
10.0
11.0 magnel Permanent senerator (PMG)
Check and record the radial anc Gauge axialclearances.-Dial
Measure
100%
L-t8
I1.l
Measure and record air gaP between permanent magnet anc gauge statorframe.-Feeler Measure IR value and ohmic resistanceof stator winding and compare with shop Protocols.Micro ohmmeter 500VMegger, Assembly of flaps and air coolers: Ensureproper assemblyof flaP. Check cooler for any damageani condition of gasket. of Checkconnection dryerblower motof. Check for Multimeter the continuity.
Measure
l00o/o
Drawing
Drawing
Logbook
11.2
Measure
l00n/"
Shoptestrecord
Logbook
12.0 12.l
c c
Visual Visual Visual
tooyo
t0lyo 100%
Drawing
No visible damage
12.2 12.3 13-0 Quadrature Axis Coil :

i 3 .I
Drawing
Drawing
Measure
100%
Dmwing
Dmwing
Logbook
BV AND'C' SHALL WITNESSED BE
( A & B CHECK SII.+IL BE NIPC CHP STACE'
V@-6
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SYSTEM / EQT,IPMENT:
IHtiltl
I l|?PC
BHEL BHEL House Sid Fort New Delhi-110 049
TURBOGENERATOR
SIIB SYSTEMI GENERATOR.EXCITER,PW SYSTEM.SEAL SYSTEM.GAS OIL CHARACTERTSTICS/ INSTRUMtrNTS
QPNO.: QPE-TG-001 REV.NO.: 0 DATE: 05.09.2005 PAGE: 19 of 25
SIGNATT]RE OF SUPPLIER
REVIEWED BY QPNo:0000-999-QVE-T. 004 PK Basu REV:0 A Chatteriee DATE:05.09.2005 O P Nilanian VALID UPTO: 04.09.2008
BY APPROVED ,]\l
fi.'ji-&i', NUA'
FORMAT OF RECORDS D* Logbook
Anil Gupta
REMARKS
>:w
sL.
NO. 1.
CLASS# OF TYPEOF QUANTUM CHECK CHECK OF CHECK 4 6
ACCEPTANCtr NORMS
8
t0
13.2
1 4 . 0 Electricalinstallation I4,I
CheckIR Value- 500VMegger Check for tigbtness ol co lections and inspect for an1 damage.
Measure
100%
IR not lessthar 100M Ohrns
Visual
100%
No visibledamage
' To BEU$EDr CLASS A: CRITICAL, MAJOR, MINOR;A ' SII.{LLBEWITNESSED NTFCrQA "E SIIALLrE WIT}IESSED NTPC # D: Cr BY BT ERXCTIOI{/CONSTRUCTIO$ MEI{iAND-C'SIIALL EEWITNESSEDERECTIOI{ISUFPLIERD CHECN ( A& !Y $HAII,DENIPCCHP$IACD
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SYSTEM / EQUIPMENT:
lwl
BHEL BHEL House Siri Fort New Delhi-ll0 049
TURBOGENERATOR
SUB SYSTEM: GENERATOR,EXCITER,PW SYSTEM,SEAL SYSTEi/l,GAS OIL SYSTEM CHARACTERISTICS / INSTRUMENTS
QPNo.: QPE-TG-001 REV.NO.: 0 DATE: 05.09.2005 20 ot 25
SIGNATT]RE OF SUPPLIER
REVIEWED BY QPNo:0000-999-QVE-T. 004 PK Basu REV:0 A Chatteriee DATE:05.09.2005 O P Niranian VALID UPTO: 04.09.2008
APPRdVED,JBV-i
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6^\
SL. NO. 1
CLASS#OF TYPEOF QUANTUM CHECK CHECK OF CHECK
ACCEPTANCE NORMS 8
FORMATOF RJ,CORDS 9 D*
REMARJ<S
10
t . 0 SEAL OIL SYSTEM:Connectins PiDirs Ensure that a slope of 4C mnr,heter is maintained while l.l erecting the drain lines.-Level guage Visual inspectionof weld searn preparation. Visual inspection and NDT examination ofwelds.
1.4
Measure
Once
Drawing
Drawing
c
B
Visual Visual
100yo
Drawing FWS
Drawing FWS No Presence ofRusting Marks proper flow No leakase
100%
1.5 1.6
Cary out acid cleaningonly if tk pipes are found to be rusted fron inside. Carry out oil flushing as per the instructions. Leak test at working pressue CheckIR valueofboth DC & AC motorwindingsofSeal Oil Pump' motorunit.-500V Megger Checkfor cleanliness SealOil of StorageTank. Ensure grouting of seal oil pump motorunit & sealoil valverack.
Visual
Once
Erection Manual
B B
Visual Test Measure
t00%
Once
1000/0
Erection Manual Erection Manual
c
C
lR valueis (KV+1) Megaohms
lR valueis (KV+1) Megaohms

Cleanliness
Logbook
3.0 4.0
Visual Visual
1000/. Once Drawing
Drawing
Logbook
TO EE U$!Dr CLASS A: CRITICAL, MAJO& C: MINOR; # Br "4' SHALLEE IIJITHESSED I{TPC fQ.q',"8" SIIALLBE WTTNESSED NTPCERECTIONTf,ONSTRUCTIO}I BY EY
ElA

SYSTEM/ EQUIPMENT:
IE iltl
I f,7Pre I
BHEL BHEL House Siri Fort New Delhi-l l0 049
TI]RBOGENERATOR
ST]BSYSTEM:
GENERATOR,EXCITER,PW SYSTEM,SEAL SYSTEi',GAS OIL SYSTEM CHARACTERISTICS / INSTRUMDNTS
QPNO.: QPE-TG-001 REV.NO.: 0 DATE: 05.09.2005 PAGE:
SIGNATT]RE OF SIJPPLIER
BY REVIEWED QPNo:0000-999-QVE-T 004 P K Basu REV:0 A Chatteriee DATE:05.09.2005 O P Niranian VALID UPTO: 04.09,2008
APPRgiED P-X,:
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2'l of 25
REFERENCE DOCUMENT
7
,#,rx\&f,
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FORMATOF RECORDS D*
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^"I;;rft
\ REMARKS
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sL.
NO.
I
ACTIVITY AND OPERA.TION

'l
CLASS#OF TYPEOF QUANTUM CHECK CIIECK OF CHECK 4
ACCEPTANCE NORMS
GAS SYSTEM 1 . 0 ConnectingPiping

l.l
1.2
Visual inspectionof weld sear prepamtlon, Visual inspection and NDI examination ofwelds. Ensure mechanical cleaning o1 piping with wire brush and subsequent blowing witl compressed air. Leaktestasspecified
Visual Visual
100%
t00%
Drawing FWS
Drawing FWS
1.3
Visual
Once
Erection Manual
Test
Once
Erection Manual Drawing
Erection Manual
l.J
Verificationof dimension, visual inspection, piping according to diagram. Check silica-gelin gas drier anc ensure that it is reactivated anc drv. Check for cleanliness and physical condition of gas unit CO2bottle rack, N2 bottle rack, H2 bottle ruck, I{2 drier and COz vapouriser,
c c
Visual
t00%
Drawing
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2.0
Visual
l00o/o
No change colour in
3.0
Visual
toDyo
Cleanliness
aig

/ SYSTEMEQUIPMENT: TIIRBOGENERATOR
STIBSYSTEM: GENERATOR,EXCITER,PW SYSTEM.SEAL SYSTEM,GAS OIL SYSTEM CHARACTERISTICS / INSTRUMENTS
EryJ
BY APPROVED
BHEL BHEL House Siri Fort NervDelh!110049
QPNo.: QPE-TC-001 REV.NO.: 0 DATE: 05.09.2005
BY REVIEWED QPNo:0000-999-QVE-T' 004 P K Basu A Clafteriee REV:0 O P Niranian DATE:05.09.2005 VALID UPTO: 04.09,2008 ACCEPTANCE NORMS 8 Drawing
,y
6g
22 ot 25
PAGE : CLASS# OF TYPEOF QUANTUM CIIECK OF CHECK CHECK
4i.rjryghrsr
KoushikMaiha
REFERENCE DOCUMENT
Rv{
FORMAT OF RECORDS 9 D*
Anil Crupta. REMARKS
sL.
NO.
)
4.0
3 and calibratior Checkfor passing ofsafetyvalves.
4
C
7
DIawing
l0
Visual
Once
5.0
5.1
Generator Gas System
Wast( Check IR value of the motor winding. Checkthe dtection ofNRV in the pipe. exhaust Ensure free movement of valves by rotating the handwheel. groutingof theunit. Ensure
c c c c
Measure Visual
Once Once Drawing
Minimumvalueis (KV+l) Megaohms Drawing
Logbook
./
5.2 5.3 6.0
Visual Visual
Once Once
Drawing Drawing
Frce movement Drawing

/ SYSTEM EQLIPMENT:
BHEL BHELHouse
Sid Forl New Delhi-l 10 049
TURBOGENERATOR
PAGE:
23of 25
Check PW piping for its
ofpipes cleaning resistant t)?e of
ot water flushing of comp
at systemwith condensate 80oC
in No dilt datectd filters
-1!'' ERritto!ffcoNsrrucrIoLl rf EE cr B! # lnro ro nruspi Cidss r, qRrrrCAL, MAJoR, MrHoR; SHALL wrrNEisED lrrFc rQl,'ii4iiiHAit BEwitNrssEi,sv $TPC
n at_P_ fit[9_nn I
rNt:c nrvtntr .er
w
@PiPta
SUPPLIER NAME AND S ADDRESS:

SYSTEM/ EQLIPMENT:
l#l
APRROVED BY
BHEL BHEL House Siri Fort New Delhi-lI0 049
TURBOGENERATOR
SUBSYSTEM:
GENERATOR,EXCITER,PW OIL SYSTEM.SEAL SYSTEM,GAS SYSTEM CHARACTERISTICS I INSTRUMENTS
SIGNATTJREOF SUT}LIER
BY REVIEWED QPNo:0000-999{VE-T. 004 P K Basu A Chatteriee REV:0 O P Nimnian DATE: 05.09.2005 VALID UPTO: 04.09.2008
...
1..
n't.5, ,/
rt,/
'i
Anil Gupt#
R.EMARKS
4i.:"1
,^lu-z
PAGE:
24 of 25 REFERENCE DOCUMENT 7
sL.
NO.
1.
CLASS# OF TYPE OT QUANTUM CHECK OF CHf,CK CHECK 5 6
ACCEPTANCE NORMS
NORMAT OF RECORDS
o
D*
l0
2.2 2.3
a) StatorWinding b) Bushings c) Water treafinentSystem d) Conductivity indicator at the main filter Pipes to be dried with dri compressed air. Pipes not required for immediate be at useshould closed the end. Check the piping within the Prl Pump - filter unit and PW cooler unit asper drawingCheck for cleanliness and physical condition of PW puml frlter & PW cooler unit as per Drawing. CheckIR value of the PW pump motorwinding.-500VMegger
c c c
Visual
1000/.
Visual
Once
Closed
2.4
Visual
r000/.
Diawing
Drawing
2.5
Visual
t00yo
Dmwing
Cleanliness
3.0
Measwe
Once
Minimum valu is (KV+l) Megaohms
Logbook
BY # Cr LECSqD BEUSED! CLASS A! CRITICAL,8! MAJOR, MTUOR;'A' SI{ALLBE WITNESSED NTPCfQA, "8" SIIALLEE MTNESSEDET NTPCERECTIONICONSTRITCTION TO
BY AHD"C' SEILL BEIMTNESSED ERECTI0NTSUPPLIER E CHTCI(SHAI.LE[ t{ttC cHF STACEj { A&
7G46
;lt.
SUPPLIERSN,{MEAND ADDRESS:

SI-IBSYSTEM: GENERATOR,EXCITER,PW SYSTEI/|,SEAL SYSTEM,GAS OIL SYSTEM CHARACTERISTICS / INSTRUMENTS
IffiI
BY APPROVED fq{Lr
{ t,
QUALITY
BHEL BHEL House Siri Foft New Delhi-ll0 049
SIGNATI,'RE OF SU}PLIER
BY REVIEWED QP No:0000-999-QVE-T 004 P K Basu REV:0 DATE:05.09.2005 VALID UPTO: 04.09.2008 A Chattnee
O P Nilanjan
#'f$l
N\.fl(
PAGE:
25 of 25 REFERENCE DOCUMENT 7
7.el
Anil c;bh=
REMARKS
sL.
NO.
CLASS#OF TYPEOF QUANTUM CIIECK OF CHECK CHECK 4
ACCEPTANCE NORMS 8
FORMAT OT RECORpS
3 4.0
5 Visual
10
Check for the physical condition and cleanlinessof the PW filtet elements Chec.kthe condition of "O" rinp for cracking. Replace, if no1 found to be in proper condition.
Once
Cleanliness
5.0
Visual
Once
Drawing
No visible cracks
(frwTdl
3fD
lTrn
Pos er Seclor
CHECK i RI]SULTS : A C HI E V E D NO OK . NOT OK
/ DRAWING DOCUMENT REFERENCE
BY INSPECTED & SIGN, DATE
CLEARED BY SICN.& DATE
Note : Anv Drotocol made is to be numbered & mentioned.in "Format of Record" column.
SYSTE}I
SI]B-SYSTEM
DOC. NO. QPE-TG-OO1
LOG SI{EETNO.L-OO SHEET / S}IEETS
l N s t R t i f , l E N t - t { E U . O/ , f A CN O . N D A I E O F 'I N S P E C I ' I O N D R A w I N O/ D O C U I v IN TR E F . E
cr
catChcl
DOC. NO. QPE_TC-0o t

I N S P E C I ' EIDY ]
LOCSHEET NO. L-O I ('Is't-oMtiR sHEEl I / 2 SHEETS
INSTRUMENT NO./IACNO. REC. pATEOFrNSPEC rlloN DRAWING/ DOCUMENT REF.
Mersurement Insulntion of Rcsist:lnce
Sketch No.
Position Nominal
IR volue
Actual
WithRotor
T.E,
I
> l0Mo
> lOMQ
E.E. T.E. 2
> 10MO > 10MO > l0Mo

> lOMQ
E.E.
T.E.
3
E.E. T,E. 4 E.E.
> IOMC) > l0 McJ
NAMIJ
SlC.i DATE
I ooc. No R E VN O , ,
opF.-TG-on I R OO
PltoJ Ec'f N UNIT O.

RATINC FMT.OP.OOS REV,O
I N S E C ' I E D] Y P I
CLEAITED BY
LOCSHEET NO, L-01 SHEET 2 / 2 SHEETS
cusl0MEt{
ROTOR INSERTIONPROTOCOL
BEFORE ROTORTr{REAprNG,CHECI! TIiE FOLLOWTNG : All t.sts .electrical 1dcresis@ caffied onrotor. out Strtoris thoroughly cleaned @
uvernangportion of the statorwinding is thoroughly Overhang ponlon ofthe cleaned and at_sence. erectiontools, fixtures and other to'r"ign pat".iats. of_
Wirilechecking absence foreign for of material, use-magnet base of dial gauge.for renoving magnetic objects. of boriscope Use is All electricaltests1dcresistaocs-Riiii!-Glfiied--ifii stator. Check healthinessthermocffi of Check or .locking ults@ c[eck busbar supports tigLrrnesshand . for by feel Check welding clamping of tug-t aii$&T[
Tighhessof compresior Utaaes tor movement checked is by
Check and ensure for@ cnecked vrsually hand / feel. rnsure locRrng nlrtson rehiningrings(axialdirection; of arespriugloaded orick ouncbing bv
Measurc record lnd nralc got ourn-J-iifrfiiGil-illii6iii spi j

Vacuum cleaning of "ll transportation packing & blower protection cover on rotor is removed. Ensure excirclcnLlhclf couplrng ..rilotoi is fitre.d rl,ittrrilisrruc Ro r o'crhan aret Lrc to g ao'"jrc rctening-ri ng-F1ii6e6l i inspccted ilry iirreigl fbr ntaterial ibr anylooseiress. or
L n c c Kt 0 ( K l l l g t r u t u f s l u t w c d g c s n d i r l j o t h e rl i r s t c n e r s . u l \ necKlntr a spacefs l)rovldedll) the core packelvelttilallollarea are tullv tiqht. c o v c rt o l ) f o t c c c o l l t J c p i u so n t o t o r . . t l
u.'ffi
y-
( hcck tlrruugh.nu's ,rl luJril r .,,ril"ri,,g iit.GiifiGi 1.1.,

S I C/ D A T E .
l,RO.Ii("t' U N I TN O .
cl t('r(il) BY
Fil.11'-QP-0 tI
S H E E TI / 2 S H E E ' r S
ROTOR INSERTIONPROTOCOL(Contd.)
Check absenceof foreign material in vlntilating holes visLrally before and durins rotor insertion
Check thatinsulating paintis properly applied overstator coreJ visually, condition the ofretaining andjoumal ring surface
Check cleaningof bottom half end shield and ensurethl it is in positionbeforestartofrotor
Check value IR ofbearing housing euO with strieta rolor1 lwittrout Checkthat M-8 counter (usedfor frxinglt fr/C sunt screws insulatingsheet)of sliding pedestal and skid shoe are not visuallythatall fastenem stator rotorareproperly Ensure of and locked either tackwelding by bendiuc washers. by or lock
Locking/ cleaning Hydrogen of coolerfasteners . Ensure rotorJifting polefaceonly. on Only polythene sheet shouldbe usedto covettherotor
AFTERROTOR THREADING, CHECK]'HE T'OLLO

IR value ofstatorwinding. l R v a l u e l 'r o t o r r n d i n g w o
All llxluresuscLl rotor inseltiona.e renroved. fol
A t ) t ) 1I o \ A l t , o t \ l s , r l r_ . \ \ \ ' t
SIG.I DATE
No, oPE-TO-001
TNSTRUMENT NO./TAC REC. NO.
DRAWING DOCUMENT / REF,
Ilotlorrr
CLEARED BY
LOCSIIEET NO, L-03 S H E E T1 i I SHEETS
INSTRUMEI\IT NO./IAC No. REC. DATEOF INSPECTION DRAWINC1DOCUMENT REF.
fron Turblnr:
I ) o st i o i t i
Nonrinai Valuc
SHEET I
1 SITEETS
REG. NO./146NO, DATEOFINSPESIION DRAWINCi DOCUMENT REF.
l)osition
n ctua I Value
LOCSHEETNO,L.O5
INSI'RUMENT REC.NO,/TACNO. DATE OF INSPECTION
pRA WIryC/ DOCUMENTREF.
ShaftSeal& Inner Oil Cntcher(EE)
I'os iun it
t\ l)ttl ttl0|
Vl iLrc
R(calculated distancc) Doc NO. QPE_'fc_00 t
LOGSI-]EET NO. L-06

S}IEE'I I / ] SI.II]DTS
INSTRUMENT REO-NO,/T,AO NO. DATE OF ]NSPECTION DRAWINC/ DOCUMENT REF.
ShaftSealAssemblv Radialnnd Axial Clcaranccs :

OrE T t"lEAsO elfi NcE c )
rS rO
\lcusrrre o. N
J ) L r s oln ii
N o mi n a IV al L r c
A c L u aV a h l c l
V c | ti c i r I
I l rr I i z r r trlrrI
Yc rr icaI I l o ri z o n al l
poc. No.
I{EV. NO.
| QPE_TC_00
R OO
L O CS H E E T N OL - O ? .
srtE'l I/ .
IslrDn't's
INSTRUIYIENT NO./TAC REC. NO,

DA'TEOF INSPECTION
DRAW]NC/ DOCUMDNT REF.
r
-(-'t=Zt o.z
fl
i3
X. Zao'7
RO'ATIN6 EILADE
OIIIOE BIADE
INIf,AL
G4,/D6 AL,4 DC
poc.NO. QPE-.t c_001
sr{uD'f ! i
2 sltEEl.S
tNSTRUNIENT NO,/TAC REc. NO.

DATE OF INSPEC'|ION
DR4WtNC/ DOCUi\,tENT RErr.
Compressor Hub & BaffleRins Carrier : Radialct Axinl Clearances (conttl,)
r_oc sr.tEE t"No, L_08

st-lEE'l'2 / 2 Sl-tc|fs
INSTRUMENl' REC,NO,/1'AC NO. DAl'l::Olr INSPtiC fION

l)lti\wlN(l / l)O( (iA/ iN l ttf:ri.
B af f l c R i r r g
[-
With 500 MesscrV
tr-l-r
li
T
l4
M i n i r l u r nl l l v l l u c i s I 0 0 I ( o l r n r
l
I5
6 l6
t0 t8
1 I
t7
Measure Between A c t u a l No. Segrrent I R V a l u e I
Measule No.
Between Segment
Actual lR Value
Measure Between A c t u a l No. Segment I R V a l u e
1-2 2-3 3-4

4-5 5-6
o-I
II
l t-t2 t7-1 I3-14
21 22
z-t4
3-r4
4-15
2 3
4
12 l3
l4 l5 l6
.A
5-r5
6-16 7 -16
t)-to
l)
6 7 8 9 10
t6-17
26 27 28 29
7-8 8-9 9-10 l 0 - lI
t7
r7-18 r8-t3
8-r7
9-17
r8
l9 20
r0-l8
l1-t8
DOC.NO" OPE-TC-0o I R E VN O . . R OO
l-13
NAME SIC'DATE
30
PROJECT UNITNO.
RATINC
REV,OI
INSPEC.I'DD I]Y
CLEARF-D BY
LOCSHEETNO, L.O9 S I I E E TI i I SHEETS
CUSTOMER
INSTRUIVIENT REC,NO./IAC NO. DATE OF INSPECT]ON DRAWINO/ DOCUMENT REF,
Air qanseal Radial Clearanccs
Measure No.
Position
N"ril.nr"1r."
Actual Value
Top Left
Rigilt
Bottom l.lOTE: Air gapsealis seen frorr theexciter end.
| *oru I
PRO.IECT UNITNO, RATINC
Ft!{T-QP-003 RUV.0l
S1G,/DATE
r)oc,No.
Riiv.No..
QPE-TC_0ol
R 00
INSPECTT]D BY CLI]ARED BY CUSTOMER
LOCSI,IEENO, L- l0 S I ' I E E TI / ]SIIEI]'I'S
tNsl t{itv tNI ll|tc No

l)i\ l L t)lr lNSl'EC I0N l
lQwLlt Sliclljlr
r)ttr\\vlN(;r l)r)t \J\,1ltN | 1{lu:
AAA! 3!I]!A!LME4!!B!
IVIINI'!\EN DS ]Et"D SI]AL IJ DY SEATINCSURFA E I.I O C
r,--r-i\ \
\\ TE \ \
\IN
@-J.r-z-s m-7\--u -m/I\rr*

lg6l EI:
*r,T ,o
;
oln-| - I^.,.! i I ] +L ' r-r ' 1 4 I r | -
[--b-#ffi'nrr_ffiuffi I i wej.-.l--'G t_J-l | rr___________Hi

u4
\t[N lixffi\.sll'
| \__=.-=-t_p
(T,E.) Axial Run-out
n i
i i
_
ir! 1 r,./
L-lMeasure No. 2 0l AxiaiRun-out (E.E.)
Measure No, 0l
02 03 04
05
06 07
08
09 10 I 2 3
D2 03 04 05 06 07 08 09 l0
Permissible Axial RLrn-out not gr.eater 02mm is than Axial nrn-out exceeding mm is neutralised coLrntir 0.2 by rnachining ofsealbodyflange. This log-sheetis only fbr counterchecking. case of. any doubt, c0DcLlltencc fionr In nranufacturing is to beobthined machininfi. unit for Locationnumbers counted are @u"ly.
NAME SIC./ DATE
poc, No.. l QpE-'fG-oo

REVNO. I{ OO l " o c s l t D EN O . l _ - l l l s r 't E l l / I s l l E ES l
PIlOJECT t r N l lN O . t{Af lNc

l r f v l . f - Q P - 0 1R l l v . { J 0 |
INSPI'CTED I]Y c r . t : i A t t t ilr Y l) ctis l oNlliR
I N S ' I R U M [ r I l t l i c l .N O . / t ' A C ; 0 . N N
l ) r \ I l l O l r I N S l , l i Cl l O N
D I t NW I N C/ D O C I J M I ] N ] ' I t E I ; ,
O n t c r O i l C a t c h e rC l c a r n n c e & A x i a l A l i g n m e n to f S t a t o r s
* Dimensionis marked thelowiiparti} B on

End*hieid.
LOCSI-IEET L-12 NO.

-QP-008 REV.0t
S H E E TI /
I SI.IEEIS
l ) . \ l l : O I l l . r S I , l it(t { ) N
Sectlon A-A
omJnalValue.
Measure ^ ,. | rost orl No. I
Actual Value
Measure
L\O.
Pos ion it
Actual 'Vah.re
Measr:re
l\o.
I)osiriorr AclUrl I
I vdlut
01
09
l0 il
t7
l8 I9
0z
03 04
l I
I2 l3 l4 15
l6
N , \V I I
20 21 22 23
74
slc./l)A'|l t)Oc.NO. I { E VN O , . | QPIr-'TC-00 R OO
05 06 07
08
I ' RO . ' ( - t
l\ sl)li('. ]) I]\' ( ' l t : , \l t t :t ) B \ r t 5lo\11.1{
-r\rl:\o __]
it\ ll\(i .
i r. tt'.r\s ti
L,OG SI-IEE'I NO. L.I3 sl-tgEt I / l st.tEEl.S
l\s ll{l \ll \ l lit:(, \O./ |,\(i NO. l ) r \l l ( ) l l \ S l , l | | t o N l ) l i . \\ \ l \ ( ; t ) ( ) (r \ lNI I|.1
( l c n e r a l o r l { ot o r l l . u n - o r r t
0l
03 0/,
05 06
Vi? frcr
TE
-f
ls
l.o
The rdxirur rur-out is to be noted.
va.Lue
Maximtrm Allowable [unouI
Maxirlurn Runout Measrred
Measuring Position
s t(i./l)At'l:,
l'l{()Jli('t' l\SIrlr(llrl) DY
l)oc. N0.
0PE-1Cj-001
I tv. No.
R 00
r \ti \o R^|t\(;
I \ ! l . ( J f . O ( r ll i 1 \ , , i
( t.t,\t{t..1) u\
L O ( i SI ' l L I iI N O . L - l 4
sllEEl' I
ISHEEIS
Nominal Value
Actualvalue
\O I l;:
'l
l r c r n a r i n t u nlrl l o r a b l ev a l L r l i r r r t l n - o L t s 0 . 0 2n r m , e ii
i _
N,'\!II:
s l ( ; ./ I ) A . | )
l ) o c . N o .Q P I ]t-c - 0 0 . |
l l . () ( l S I - l E l :--O . l _ - 5 1 s tilit l/ | sl l;fs
l \ s i l i l l l l : \ | t i t : ( t N t)
. \ ) \ t . t is t i ( 'J ( ) t i
Rl:1:
BOXING-UP
PROTOCOL
BEFORE BOXING (FINAL UP ASSY. rcF H A L F E N D S H I E L D S I V I N I , I U E L L O S I N G )F OF A OC O . GENERATOR. CHECK THEFOLLOWING

SL. NO. CHECI.-'.------------.-------.-.-\_./vsrirdng ponran or slaLof wrtdlng rs clefln 3nd fr.ee fr.onr lnv f o | e i g n n r a r e l i a l i k e d U s l . o i l / w a t e ra n d t o o l s .
Coripleted (4)
Rernalks
2,
s t a r o fc a s t g | | ] c t l t d t g e t r d s l t j e l da l t c i tf o r . r v t t e l , o i l . 0ust,t0retsn rnatetial.
vrsarurB or g?rs coo ng ouct/canal t0f watedoil, dust and foreignlnaterial.

4.
r,rEdtl rg Ql illl caslng qrfl'tn ptpes.
5.
(t.
r\EUirr.:cK rc'cKlng or a le ilpptoachable tasteners on slttor w i n d i n g o v r h a n g& r o ( o r e t c .
Ensufe through-ncss ril ciiainldGiiij-ilE oI

c l r a r r r b e r t h e e n d - s h i e la s o e l d r a r v i n a . on d
v|lsrb. IJIopef ollnenslon ot endsheld. i
r-iii-ol.iE
lhe
1. 8. q.
all grooves pl.ovided on
L , , r ' r c p r e p s rr o s a l r o n r l a n g e c o n n e c t l o n n t h e e n d s h i e l d o o w i t h o p n i n g s n s e a lb o d y l i k e r i n g r e l i c f o i l s u p p l y , i l o o drain a n ds e a lo i l s L r p o l y .
or.r{ plrrgs ptovrded ettdshield pcr' on as ,l"il"rll,l*""'"'o't
1 0 . LncuKLnar ri$relters stator endshjeld illl 0I / joints,endshield paltingplane joints and iurdbafflering assernbly proper)y are tightened lockrvasher,s and locked ur.oner.lv. ll /a\ p ls rroln lltslde ol geuctatot. to be r.cntoved ft.ont ,oolvst posltron.
12.
inrpceuur Inscftioll.
ol lltslvlOUAt COOIeI t0I pt.Opef CleanlineSSbefOre
A D D I T ] O N A L O I N T S],F A N Y : P
..:,..._ ._, _... ,__i
___t\!:!ll:
t C .i I ) A 1i i
I ) O C . O .Q t , r j - 'c i _ 0 0 I N f
. \( ). lli){J
I r.ll l,(l
r , o ( S r i l ,r 'N O , t _ _ t 6 i
S Il l l l ; l l / | Sltt:lil:i
l \ l i . { i i ' , r 1i i1 \ l
POWER SECTOR
IR MEASUREMENT EXCI'IER ON BEARINGPEDESTAL BASEFRAME TO ( without shaft contact with flanged pipes)
p e d e s lo l b e of i n g
bose i'sme
Norninal value
ActLral vrlue
NO'I'E II{ value : shoLrld [rc. than M O. not less ]
o
N i\ I 1
s t (i . / t ) A 'tli
r ) ( x ) . o .( J t , t t - ; - 0 0 I N I(
ITBV, NO, R OO
l N sP l , cI l , D t l Y
l , o c s r [ ] r iN o . t , - 7 r l
lrN,l l-QP-008 t itv. r)0
sl liT t/ I sHllE-ts
__flll_
4-4-./
-il lll EE
= -'
:1 T."_-}'ri
- : . . 1 = . t : - l : . :. :-l | - i .- .- |- - I - . - - .
Ll=[ E I
/l ,l
^ - _ _ _ _ _ _ r : J _ _ _ _ I r " =l-l - 1 . l
1l
- -'-
ill l'.!-B \
o
\
Lrl
J
F-#l f,
o
o
3l '
I
a)t17
i
c
:-
_t"/
o
*
!.ij
ll l,r=
U
ll
c
Fl ll#I I [ffifi { tl *| llHl 'lTtril

:l.l
sr
c '!
ll I
llrr--r+=i#-1-r
Ml
L!
| | , t t r------./
lts>t;rl
a o o J
F
lffifli
,l
;l
iil
{l ll l--irl-l,
7
\l l
;l l[ I lE:l i i I lll
;l * r Ll-i ' i l rl I i r / l-:ll*llli lI i l l l t r l ! -l tl- l l I l u r
ai
'r t Il
!l
i;l
rl -rill lil ml I '+- e:r *-._ ll I 'rl --l---t---I _1
l t sl r ls j j j l i l i i -ll$ i l
l[-+:+1il]Ll]-l
rt
ll l-rlfTnt
c)
irl !
c
al
az
z
z
Ir
\l
lrl
. r__i__=
r____-L_,\
'l /i'rr"i | I | | i[:r*-ll 1l I I \=-r; ,j-l ;l;ll-l-1' l" I "'- L_l___l I iiBFdf"Tl-Tf,
}1; \lLl_,I I l5t
_ __----'a
\J4_/ i I I
,U
cz
F f
INSTRUMENT REG, NO./TAG NO. DATE OF INSPECTION DRAWING / DOCUMENT REF.
BrushlessExciter : Axial Clearances
Measure No.
A
Nominal value
Actual value
K
L M N
o
P
a
R S T
w
X
NOTE: All measurements taken with armature shaft shifted towards Generatorend by dimensron are
NAME PROJECT TJNITNO. RATING

FN4I-QP408 REV.0I
SIG./DATE
DOC.NO. R E VN O . ,
OPE-TG-OOI ROO
INSPECTED BY CLEARED BY CUSTOMER
LOG SHEETNO. L-I8
SHEET 2 i
3 SHEETS
lNSl'RUlvlENl' REC.NO]TAc NO. DATE OF INSPECTION DRAWINC/ DOCTJVIENl' RC];,
Bearing Oil WperRing (EE)
Betr,veen Fan& Sealing C'rrvc l
B e a r i nO i l g WiperRing (Ih)
poc. No.
QPE-,1-c_d0l
L O C S II E E I N O , L . I 8
!!:j!!l'3
3sr.rEErs
EXCITER-GENERATOR COUPLING ALIGNMENT
(lcn ('rill.!{ ll!rlot'
A ct L rIa al u e v
It i5lrt
I'nn
I{ight
a)1'op Bottonr & aud 'Ihe Notc: difference becween b) Left andright
should lvithin0.02ntrn bc
S ] Gi, D ^ T E
PiiOJECT
DOC, 0PE-1'C-001 NO.
LOCSIIDEl' NO, t,. I9
.008 REV.00
st-tEuT I st.tEll-s l/
posilion meotUfi0q of points
i.t.
[\tl]\tt
\()
tlri1
[ : o ' a c t r r a r r ] r c i i s r . lrf'c sn - o us e n l c f c d o r r c s l ) o r . r d i n q rr . it c r o l h c p o s i t i o n ] g ' a d u i l L i o ^ ,; b
i lvteirslre I xo. ' -
f--r--'ini__--, i r
NA MI]
i- , -- -, i- .- l____
r"
',i,r-i
iiiio\;iriev;ii;
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OPI'

?EAd-'l kNTPC I NA TIONAL THERMAL POWER CORPORATI ON L TD.

Attn.: Mr. Anurag Sharma Dy.Mgr(QA)

UB : Reference tr'ieldQuality Plan DocumentTitle

REFERENCE FIELD QUALITYPLAN FOR

NTPCPROJECTS (500MW) RFQP NTPC No.:0000-999-QVE-T-004

BHARAT HEAVY ELECTRICALSLIMITED CORPORATE QUALITY

REFERENCE FIELD QUALITY PLAN FOR

ISSUEDTO: tWs NTPC,NOIDA

(Anurag Sharma) Dy. manager

BHARAT HEAVY ELECTRICALS LIMITED CORPORATE QUALITY

DOC. NO. : QPE-TG-001

Pnmary Water System

(L-00 to L-20) Logsheets

Feedback Reference on Field qualityPlan

QP No. :QPE-TG-001 REV. No.:R00 PAGE 1 OF 1 Remarks

DOC. NO. : QPE- TG-001 ptrE'T'DENfln

DDSCRIPTION Erection Manual Drawings

Accepting Authority QAE

Category - n BHEL (cusToMER

ERECTION ENGINEER ERECTION ENGINEER

HEAD ERECTION QAE

Category - B NTPC (cusToMER

Erection/ Contractors Field Dptt.

ERECTIONi CONSTRUCTION NTPC CONCERNED

NOTE: NON-CONFORMITY DISPOSITIONG AUTHORITY SHALL BE AS PER NTPC FQA

SUPPL]ER'SNAME AND ADDRESS:

REFERENCEFIELD QUALITY PLAN

BHEL BHEL House Siri Fort New Delhi-l l0 049

QPNO.: QPE-TG-001 REV. NO.: 0 DATE: 05.09.2005

REVIEWED BY QP No:0000-999-QVE-T004 PK Basu

1ol 2$ REFERENCE DOCUMENT

ACTWITY AND OPERATION 2. GENERATOR

CLASS#OF TYPE OF QUANTUM CHECK OF CHECK CIIECK

Receipt,Storag & Preseryation

NOTE: 1 . 0 Foundation/ Levout Ll Elevation of Foundation & Levelline

SUPPLIERS NAME AND ADDRESS:

REFERENCEFIELD QUALITY PLAN

QPNO.: QPE-TG-001 NO.: 0 REV. DATE: 05.09.2005

BY REVIEWED QPNo:0000-99g-Qvo-T' 004 P K Basu A Chattedee REV|0 o P Niranian DATE:05.09.2005

OIL SYSTEM,SEAL SYSTEM,GAS SYSTEII CHARACTERISTICS / INSTRUMENTS

ACTIVITY AND OPERATION

CLASS#OF TYPE OF QUANTUM CHECK OF CHECK CIIECK

Check terminal bushings for an1 cracks/damage

SUPPL]ER'S NAME AND ADDRESSI

REFERENCEFIELD QUALITY PLAN

BHEL BHEL House Siri Fort New Delhi-I l0 049

QPNO.: QPE-TG-001 REV.NO.: 0 DATE: 05.09.2005

BY REVIEWED QP No:0000-999-QvE'T 004 P K Basu

.' 'Nr\?n5 s-{"sd 'aW

ACTIVITY AND OPERATION

Cleanliness Drawing Drawing

waterconnections. Checkfor proper

Drawing / Erection manual

Drawing/ Erection manual

SUPPLIER'S NAME AND ADDRESSI

REFERENCE FIELD QUALITY PLAN

TO BE FILLED IN BY NTPC SICNATUREOF SUPPLIER

QPNO.: QPE-TG-0o1 REV. NO.: U DATE: 05,09.2005

SYSTEM,SEAL SYSTEM,GAS OIL SYSTEIT' CII,dRACTERISTICS / INSTRUMENTS

ACTIVITY AND OPERATION End to Shields rotol

CLASS* OF TYPEOF QUANTUM CHECK OF CHECK CHECK 4 5 6

eb wts : , i,.&ry ,"s,aL7 ,{y