ARCHEAN CHEMICAL INDUSTRIES PRIVATE LIMITED 10 MW NCR (12 MW MCR) COGENERATION POWER PLANT COOLING WATER SYSTEM - TECHNICAL

COMPARISON OF COOLING TOWER OFFER

DATE : 5th May 2012

Offers obtained by ACIPL in April 2012 3rd week

Offer received on 4th Offers received already during Sep - Dec 2011,Tender meeting completed in Feb 2012 and May 2012 recommendation sent to ACIPL by Snyder
North Street Confirmed 3 867 Confirmed Confirmed Confirmed Confirmed 41.6 m3/hr (COC 4) 0.005% Not indicated GTPL Confirmed 3 867 Confirmed Confirmed Confirmed Confirmed 52.26 m3/hr 0.05% 0.585 Hamon Shriram Confirmed 3 866.67 Confirmed Confirmed Confirmed Confirmed 44.37 m3 / hr 0.005% 0.95 Paltech Confirmed 3 867 Confirmed Confirmed Confirmed Confirmed 50.96 m3/hr Confirmed 0.5 Kg/ cm2 Fans Asia Confirmed 3 866.66 32 40 27 Confirmed 47.48 m3/hr <0.005 % 101.32 kPa 4.39 2.78 8.21 Confirmed Confirmed

S.NODescription
1 2 3 4 5 6 7 8 9 10 Capacity Number of cells Capacity of each cell Cu. m/hr. Cooling water supply Temperature C Cooling water return Temperature C Wet bulb temperature C Design ambient temperature & relative humidity Make-up water requirement/tower Drift loss Return pressure at basin sill level Kg/sq.cm Design air velocities: Air inlet Through fills Fan Tower

As per Specification 2600 m/hr 3 (min) Tenderer to specify 32 40 27 50 C & 90% (both conditions shall not occur simultaneously) Tenderer to specify Maximum of 0.02 percent of the circulation rate Tenderer to specify

Paharpur Confirmed 3 866.67 Confirmed Confirmed Confirmed Not indicated 46.02 m3/hr (COC 4) 0.02% Not indicated

GEM Confirmed 5 520 Confirmed Confirmed Confirmed Design relative humidity 90% 38.98 m3/hr 0.02% Not indicated Will be indicated in GA drawing

Himgiri Confirmed 3 866.67 Confirmed Confirmed Confirmed Confirmed 42.51 m3 /hr 0.005% 0.5 kg/cm2 Not indicated

11

12 Fans 13 Fan blade Fan blade tip speed Fan deck Drive shaft

3 4 m/sec 1 2 m/sec 5 6 m/sec FRP frame /induced draft of counter flow type

5.54 2.54 10.44 Pultruded GRP/induced draft of counter flow

FRP/HDG modular FRP frame/pultruded type/induced draft of type/induced draft of counter flow counter flow Axialflow, direct driven, 6 nos. FRP blades, Cast Al hub Al/FRP Considered FRP Helical type gear box Axial flow with adjustable pitch, HDG Fan hub FRP, aero dynamic profile Confirmed Confirmed Inline helical gear box

6.5 2.7 7.4 FRP frame/induced draft of counter flow

3.1 m/s 3 5 m/sec 4.11 m/sec. 1.66 m/s 1.8 3.5 m/sec 2.04 m/sec. 5.45 m/s Above 6 m/sec 6.19 m/sec. (exit at fan stack) FRP frame/induced draft of FRP frame/induced draft FRP frame/induced counter flow of counter flow draft of counter flow

Axial flow type with adjustable pitch. Shall be Confirmed of open type, multi blade construction .Fan hub shall be MS galvanised. Shall be FRP of aerofoil section shall not exceed 65 m/sec Shall be FRP With flexible couplings of heavy duty type. Shall be hollow hot dip galvanised carbon steel. PVC splash type Shall be indicated by Tenderer GRP blades Confirmed FR-GRP Confirmed

Axial flow propeeler type, Confirmed 8 nos. blades, MS HDG hub FRP Confirmed FRP MS HDG drive shaft Confirmed

Confirmed

Confirmed

14 15 16 17 18 19 20

Confirmed

Confirmed Confirmed Confirmed HDG steel

Confirmed Confirmed Confirmed FRP

Confirmed Confirmed Confirmed Confirmed Composite fibre with SS316 Carbon fibre with SS 304 couplings couplings Splash fill

Fills Fill area and fill thickness

PVC splash type Fill plan area:160.75 Sq.M, Fill height: 4.27M Confirmed GRP internal distribution header with branch arms and polypropylene non-clog spray nozzles Considered Confirmed Confirmed Considered Not considered

PVC Float type 148 m2 & 0.2 mm

PVC splash type Not indicated

PVC splash bar 201 m2 , 1.4mm thick PVC V-bar PVC FRP Header. MS HDG distribution system with polypropelene nozzles

Splash type polypropylene Splash type fills

Confirmed

Drift Eliminators Water distribution system

multi pass zigzag type of PVC construction HDG carbon steel hot water distribution header and distribution nozzles.

21

PVC PVC FRP Header. PP FRP moulded Distrubution piping is header, PP/ABS low of PVC with FRP pressure drop non coating and fixed clogging type nozzles Considered SS HDG Considered at extra cost. Not considered

Confirmed FRP header

Confirmed FRP header

Confirmed HDGMS

Confirmed Confirmed

22 23 24 25

26

Inspection door Steel members in cooling tower construction Structural supports Necessary lifting block and chain pulley arrangement. Basin fittings consisting of : 1. 2 Screens per cell, sluice gates in CW outlet 2. Valve with extended spindle in sludge pits (one per cell) 3. Short pipe pieces for drain and overflow connection 4. Puddle flanges for cooling water outlet, blow down and overflow Noise level Fan drive

Air tight inspection door for each cell. Nuts, bolts, fasteners shall be hot dipped galvanised. Shall be in Tenderer scope

Considered Considered HDG steel frame and GI SS 304 nuts , bolts Not considered HDG Considered Considered Not considered Considered

Considered Confirmed Confirmed Considered Considered

Considered Confirmed Confirmed Considered Considered

Not Applicable Confirmed Confirmed Not Considered Not Considered

Considered Confirmed Confirmed Considered Considered

Screen shall be HDG frame with SS 304 mesh.

27 28 29

Shall be 85 dBA at 1.5 m Electric motors with reduction gears (spiral bevel, helical or worm type) enclosed type in oil bath with remote oil level indicators. Shall be 415 V ,50 Hz

Confirmed Spiral bevel gear

Confirmed Helical gear

Confirmed Helical gear

Confirmed Spiral bevel

Confirmed Spiral Bevel gear

Confirmed Spiral bevel cum helical gear

Confirmed Spiral bevel

Confirmed bevel-helical

Power supply for motors

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

S.NODescription
Electric motor 30 Safety guards Local Pushbutton Station Electrical cables

As per Specification Shall be as per specification page no. 11

Paharpur GEM Himgiri 60 HP/45 KW Squirrel 25 HP/18.5 KW, class 30 HP/22 KW,TEFC, cage, induction TEFC- F, IP 55 Class F, IP 55 WP design in IP-55 Confirmed Not considered Not considered Confirmed Not considered Not considered Confirmed Not considered Not considered

North Street 40 HP/30 KW,TEFC, Class F, IP 55

GTPL Confirmed

Hamon Shriram Confirmed

Paltech Confirmed

Fans Asia Confirmed

31 32 33

MCC 34 Switches in gearbox 35 36 37 Level transmitter Control and signal cables from instruments shall be hooked upto purchaser's DCS system. Load data Performance of cooling tower shall be guaranteed over the following ranges: 39 Cooling water flow Cooling Range Wet bulb temperature Testing at works 40 Visual inspection 41

Exposed moving parts of drive shall have metallic safety guards. Shall be as per specification page no. 12 Tenderer to note that all the Electrical cables shall be provided with copper conductor and FRLS. MCC shall be in Tenderer scope. All the bus bars in MCC shall be copper.

Confirmed Not considered Not considered

Confirmed Confirmed Confirmed

Confirmed Confirmed Confirmed

Confirmed Not considered Not considered

Confirmed Confirmed Confirmed

Not considered

Not considered

Not considered

Not considered

Confirmed

Confirmed

Not considered

Confirmed

Vibartion limit switch, Low level lube oil level Considered alarm switch Shall be provided at basin Not considered Not considered

Considered

Considered

Considered

Vibration transmitter and low oil level switch considered. Confirmed Confirmed

Considered

Considered

Confirmed

Not considered Not considered

Not considered Not considered

Considered Not considered

Considered Confirmed

Not considered Not considered

Considered Confirmed

38

Load data, design features and detailed drawings shall be provided by Tenderer.

Confirmed Considered at Extra Cost (Rs. 2 Lakhs)

Confirmed Considered

Confirmed Confirmed

Confirmed Confirmed

Confirmed Confirmed

Confirmed Confirmed

Confirmed Confirmed

Confirmed Confirmed

90% to 110% of design flow 80% to 120% of design cooling range (+) 2 deg C to (-) 1 deg C of design inlet wet bulb temperature. Tests shall be conducted at works on fans, gear reducer drives and test certificates shall be submitted by Tenderer. After completion of work, equipment shall be offered for visual inspection. Quality control procedures and required test cerficates shall be submitted by Tenderer. Confirmed Confirmed Tests at site Confirmed Confirmed Confirmed Confirmed Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Confirmed

Painting 42

Not specified Two coats of Epoxy painting for all exposed mechanical components. All pipings shall be finished with synthetic enamel paint.

Not considered

Confirmed

Confirmed

Not considered

Confirmed

NA

Confirmed

Scope includes:

43

1. First fill of lubricants 2. Grouting & supply of grout material 3. Special tools & tackles 4. Engineering for Lighting & Lightning protection 5. Above ground earthing upto earth pit. Scheme for under ground earthing shall be given. 6. Erection of MCC 7. Erection of cable trays, junction boxes for both power and control cables 8. Laying and termination of power and control cables 9. Erection of field instruments 1. Plan and elevation of cooling tower 2. data sheets of all equipment 3.sub vendor list

Only point 1 considered. Special tools & tackles at extra cost.

Points 4,5,6 & 7 not Only points 1 & 3 considered in scope. considered

Only points 1,2 & 3 considered

Confirmed

Grouting & supply of grout material excluded.

First fill of lubricants considered. Special tools & tackles submitted at an extra cost. All others excluded.

Confirmed

Drawings to be submitted along with bid: 44

1. Not submitted 2. Submitted 3. Not submitted

1. Submitted 2. Submitted 3. Not submitted

Not submitted

1. Submitted 2. Submitted 3. Not submitted

Submitted

Submitted

1. Submitted 2. Submitted 3. Sub-Vendor for : Motor: ABB/CGL/Siemens Fill: MM Aqua Not considered

Submitted

Unloading & Storage 45 46 47 48 Power supply for erection Commissioning spares 2 years O & M spares

Shall be in Tenderer's scope. Only open levelled ground will be provided at site for storage. In Tenderer's scope. In Tenderer's scope. List shall be submitted by Tenderer

Not considered

Considered

Not considered

Not considered

Not considered

Not considered

Considered

Not considered Considered. List not submitted. Submitted with price

Not considered Considered. List not submitted. Submitted with price

Not considered Considered. List not submitted. List not submitted

Not considered Not applicable Submitted without price

Not considered List Submitted Submitted without price

To be confirmed List Submitted Submitted without price

Not considered Not considered Submitted with price

Considered Submitted with price Submitted with price

S.NODescription
Deviations

As per Specification Tenderer to list out specific deviations from specification if any.

49

Paharpur 1) LPBS, MCC, Electrical/control/sign al cables, level transmitter excluded 2) Unloading / storage excluded 3) Power supply for erection excluded 4) Grouting, Engineering for Lighting & Lightning protection, Above ground earthing not included 5) Basin fittings not considered 6)Sub vendor list not submitted

GEM 1) Cooling tower is of modular type 2) LPBS, MCC, Electrical/control/sig nal cables, level transmitter excluded 3) Power supply for erection excluded 4) Engineering for Lighting & Lightning protection, Above ground earthing not included 5) Basin fittings not considered 6) Painting not considered 7)Sub vendor list not submitted

Himgiri 1) LPBS, MCC, Electrical/control/signal cables, Local / remote mounted instruments excluded 2) Power supply for erection excluded 3) Grouting, Engineering for Lighting & Lightning protection, Above ground earthing, unloading & storage not included 4) Painting not considered 5) Basin fittings excluded 6) Lifting block/chain pulley arrangements not considered. 7) Commissioning, O & M spares not submitted 8) Sub vendor list not submitted

North Street 1) LPBS, MCC, Electrical/control/signal cables excluded 2) Power supply for erection excluded 3) Engineering for Lighting & Lightning protection, Above ground earthing, unloading & storage not included 4)Sub vendor list not submitted

GTPL 1) Unloading and storage not considered 2) Painting not considered 3) Power supply for erection not considered

Hamon Shriram 1) Control cables considered upto JB only 2) Grouting not included 3) Unloading / storage excluded 4) Power supply for erection excluded

Paltech Fans Asia 1) LPBS, MCC, Nil Electrical/control/signa l cables, level transmitter for cooling tower excluded 2) Unloading / storage excluded 3) Power supply for erection excluded 4)Grouting, Engineering for Lighting & Lightning protection, Above ground earthing not included 5) Basin fittings not considered 6) Necessary lifting block and chain pulley arrangement not considered

Experience Having very limited experience (namely 1 or 2 plants only) in Having very good executing cooling experience in tower package lagre, medium and comparable to a small size cooling Cogeneration towers in Plant of Archean India/overseas. size

50

Having experience (about 10 plants) in executing cooling tower package comparable to a Cogeneration Plant of Archean size

Having experience (about 5 plants) in executing cooling tower package comparable to a Cogeneration Plant of Archean size

Having very good experience in lagre, medium and small size cooling towers in India/overseas.

Having experience in executing cooling tower package for power plants. However track record and the feedback from operating plants are not satisfactory

Recently launched company with JV partner from Czech Republic. Experience of execution is yet to be proved in Indian context.