RECTANGULAR TANK CALCULATION

PROJECT NAME CLIENT DATE : : :

TANK DATA Design Temperature Height of Tank Width of Tank Length of Tank Larger I Density of Liquid Specific Gravity of Water for Hydrotest Corrosion Allowance Modulus of elasticity (E) Stress Value of Plate (S) Bottom [millimeter] [millimeter] [millimeter] (kg/m3) = = = = = = = = = Roof

L Stiffening Material H.1 = H.2 = H.1/L H.2/L = = 0.6.B : 0.4.B : 0.23 0.15333333 54.3168 inc 36.2112 inc a= a= 0.001 0.0005 = = 1.37965 m 0.91976 m

h.1 = h2 = load (W) = R.1 =

54.3168 90.528 (0.036.G.H2)/2 0.7 X W.1

= =

53.105666 lb/inc 37.173966

Required moment of inersia 1.25 X R.1 L3/E I (inersia ) =

46.46745751 0.44

20.40077547 in4

L6X6X9/16 =

22.1 in4

Required Plate Thickness t = 2.45 L X a Pn/S Pn = 0.036 G (hn-1 + hn)/2

Pn1 = t =

0.98 0.1543 inc

aPn/S = =

0.000000071106 3.9188454 mm

Pn2 = t =

2.61 0.178153 inc

aPn/S = =

0.0000000948 4.5250929 mm

Rata tebal plat dinding = Req Plate Thickness + corrosion allowance Tebal plat = 0.18 inc = 4.5250929 mm Tebal Plat dinding design = 6 mm = 0.2358 inc

Maximum Distance Between Stiffenings H/L = 0.4 a= 0.004

= =

0.455Xt (1/a) (S/(0.036 G H) 110.1878826 inc = 2.7987722 m 2.5 m = 98.4225 inc

Maximum jarak Stiffening Vertical

Required Section modulus of Area l/H H/l = 0.91978968 Z = l X 0.036 X G X H3 X G/(16 X S) a= 0.017

2.58 inc3 Section modulus of the tank plate Z= l t2/6 0.9121 inc3

Minimum Required section modulus of stiffenings Z= 1.67 inc3

Bottom Plate When support by Beams t= l 1.254 (S/0.036 GH) 0.8 m = = 31.49 inc 0.1084719

Number of beam = 4 , l = t=

0.0043 inc

Minimum Shell Thickness (t min) a. Minimum shell thickness (t min) pelat sisi t min =
P sisi

= 3.73 mm b. Minimum shell thickness (t min) pelat bawah t min =

= 5.90 mm

Tank Weight

Self Weight Bar Weight Surface Area

Bar Length

Kg/m = 76.910 = 97.5 Kg/m [bar = L 50 x 50 x 5 mm] = = Side + Cover + Bottom + ( rear and front) = (12x2.7x2) + (12x2.4x1) + (12x2.4x1) + (12x2.4x1) + (2.4x2.7x2) 2 = 0.00 m = Brazing Bar + Vertical Bar + Transvelsal Angel Bar = (3.36x12) + (2.7x10) + (2.4x10) = 0.06716 m = Plate Weight + Bar Weight (Empty Weight) = (164.16 x 76.91) + (91.32 x 97.5) = 6.55 kg [During Hydrotest ] = Total water capacity = x total tank volume 3 3 [12 x 2.7 x 2.4]m = 1000 kg/m x = 0.00 kg = Total Weight + Fluid Weight on Hydrotest = 6.55 + 0.00 = 6.55 kg Plate Thickness Weld Join Efficiency Self Weight = = = 5.00 mm 0.85 % 2 76.91 Kgf/m
2

Total Weight

Fluid Weight

Total Full Tank Weight

Assumption

Vertical Beam Line load on beam w = = (1/10^9) x r x H x L 0.00000276 kgf/mm Wind Load Wind Pressure q = = Line Load w = = Total Moment Mn = mm3 =

Maximum Moment Mmax = =

1/20 (W x H^2) 0 kgf.mm

Required section modulus of beam Z0 Mmax/b = = Maximum Deflection = = For Vertical Beam Horizontal Beam #REF!

0.157 x 120 x 1.8987E-01 mm L Profile

w E

x H^4 x I is suitable

Modulus Maximum Z0 = =

Line Load Due Static Pressure w = = w = =

1/10^9

x r 0.32805 kgf/mm x r 0.8748 kgf/mm

h1^2/8

1/10^9

h1 x h2/2

Maximum Bending Moment Mmax = = Mmax = =

w w -

x I^2/12 kgf.mm x I^2/12 kgf.mm

Required Section Modulus of Beam Z0 Mmax/b = = Z0 = = For Horizontal Beam Maximum Deflection d = = Horizontal Beam 1 Static Load w = = 1/10^9 x r 0.32805 kgf/mm x h1^2/8 #REF! Mmax/b #REF! L Profile mm3 50 x 50 x 5 is suitable mm3

w x I^4 384 x E x I 1.99E+01 mm

Maximum Moment Mmax = = Required Modulus Z0

x I^2/12 0 kgf.mm

= =

Mmax/b #REF! L Profile mm3 65 x 65 x 6 is suitable

For Cover Plate Deflection

w x I^4

= Horizontal Beam 2 (centre Beam) Static Load w = =

#REF!

384 x E x I mm

1/10^9

x r 0.8748 kgf/mm

h2^2/8

Maximum Moment Mmax = =

w -

x I^2 kgf.mm

12

Required Section Modulus of Beam Z0 Mmax/b = = For Cover Plate #REF! L Profile mm
3

50 x 50 x 5

is suitable

Stress Connection Between Bottom Plate and Vertical Stiffener To B = = = 0.001659952 3.4((E x Qo)2 x w)^(1/3) 7.839515621 kgf/mm

Summary Plate Thickness Side Bottom Cover Beam L Profile : : : 50 x 50 x 5 2.00 mm 5.00 mm 2.00 mm is adequated for stiffener

Ambient 2.30 m 2.40 m 6.00 m

90.528 inc 94.464 inc 236.16 inc

280.00 m3 1.00 0.0015875 m 0.062484 in 30,000,000.00 13,750.00 ( Using SA 285 C Material )

H.1 B H.2

#REF!

b=805

#REF!

b=805

50 x 50 x 5 mm]

ring Hydrotest ]

Wind Load Wind Pressure 60 x H 90.9945 1/106 x q x h1/2 0.0737055 kgf/mm Total Moment 1/12 x w x I2 859,184 kgf.mm

0.00 r=200

0.0737055 h1=1620

Modulus Maximum Mmax/1.5b

3 1,205.87 mm

0.00 #REF!

0.32805 0.8748

r=1000 r=1000

h1=1620 h1=1620 h2=1080

#REF!

0.32805

r=1000

h1=1620

0.8748

r=1000

h1=1620 h2=1080

RECTANGULAR TANK CALCULATION Project Client Date : : : PLTG SENIPAH 2 X 41 MW , KALIMANTAN TIMUR KPMOG September 2012

Data Process
Volume Vapor space Liquid Densities Temperatur Pressure Filling rate Withdrawal Rate

: : :

250 bbl 25 bbl

or

39.74 m3 3.95 m3 43.69 m3

: Condensate , down stream Sperarator : 39 lb/cuft 624.7 kg/cum : 87.8 F 31 C : atmospheric : 11524.1 lb/hr : 2.6 GPM

259 cuft/hr

Mechanical Design Data for calculation

Minimum Requirement Volume - Length - Wide - Hight Surface area bottom Surface area shell Weight liquid H/L Liquid density Sg. as Water Corrosion allowance Material Modulus elastisity Stress Value of plate : : : : 44 5.968 2.498 2.990 44.57 14.91 17.84 44,000.00 m3 m

L H

234.96 In 98.33 In 117.72 In

M3 m2 m2 kg 0.501005 0.006

: : : SA-36 : :

1000 kg/m3 1 0 30,000,000 11600 psi

Bottom Plate Pressure ### kg/cm2 Shell Plate Presure kg/cm2 ### Ration between a/b 2 Factor 1 0.5

E S

UL 142 : 17.21 , Minimum Plate thickness Tanks of this type shall be constructed from steel not thinner than 0.093 inch (2.36 mm) if of carbon steel or 0.071 inch (1.80 mm) if of stainless steel. Use Bottom Plate Used shell plate : : 6.00 mm 4.00 mm

STIFFENER 17.1.1 Stiffening bars may be attached to the tank wall either by intermittent or continuous welding and may be placed on the inside or outside of the tank walls. Vertical Shell Stifener W = 0.036 X G X H /2 498.86 R1 R2 Momen enertia minimum Beam as bottom Support t = L /(1.254 x ( S /(0.036 x G x H))^.5) 3.58 I = = = 0.3 X W 0.7 X W 1.25 x R1 x L^3 /E 149.66 349.20 10.17 In

17.1.2 Tie rods may be used inside of the tank. 17.1.3 Baffles may be tack welded or continuously welded on the inside of the tank. Ratio Vertikal / Horisontal 1.197149263