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It also receives power at 33kv from RENUKA SUGAR Company. It serves power to the following purpose 1) It transmits power to S.E.Rly at 25 KV by two circuits, using two 132/25KV transformer (10MVA) 2)There are two 132/33kv(Rating 50MVA&31.5MVA) transformer operating in parallel which step down 132kv to 33kv and deliver it to the two 33kv busbar(Bus A and Bus B). 3) 33 KV power is transmitted from the two 33KV Bus-bars(Bus A & Bus B) by the feeders as follows:a) b) c) d) e) f) g) h) i) HREL EXIDE-2 IOC PIPELINE HINDUSTAN LEVER IOC REFINARY GLYCHEM KSHUDIRAM NAGAR EXIDE-1 CPT-1
4) The substation also transmits power at 11kv by three 33/11kv transformer(two of rating 6.3MVA and one of 5MVA).
3.2 CIRCUIT BREAKER Circuit Breakers are mechanical switching device designed to close or open members thus making or breaking an electrical circuit under normal condition as well as under abnormal condition, i.e. no load, full load and fault condition. The breaker are so designed that they can be operated manually under normal condition and automatically under faulty condition. For this purpose they use different relays.
At Haldia 132/33/11KV Sub-Station generally SF6 Breaker are used. The specification of breaker of different companies used in this sub-station is given below:-
3.2.1 ALSTOM:
Breaker serial no- 030987 Type-SF6 circuit breaker FX-11 Rated voltage- 145 kv Normal current- 1600A Frequency- 50Hz Lightning impulse withstand voltage- 650kv First pole-to-clear factor- 1.5 Short time withstand current- 31.5kA for 3 seconds Short circuit breaking current- a) Symmetrical-31.5kA b)Asymmetrical-37.2kA Short circuit making current-80kA Out of phase breaking current-7.9 Operating sequence-0-0.3s-CO-3min-CO SF6 gas pressure at 200c 1013pa-6.3bar Total mass of circuit breaker-1300kg Reference standard-IEC-56 Year of manufacture-2001 Customer-West Bengal State Electricity Board Order no.-p&s/p-38/2000/(PC-II)/ALSTOM/SP2 High voltage switchgear, Chennai, India
3.2.2 ABB
Breaker serial no-OHB0632 Rated voltage-36 KV Normal current-1250A Frequency-50Hz Insulation level -95kV/200kV(peak) Short time withstand current-31.5KA Short time making current-80KA Operating sequence-0-0.3s-CO-3min-CO Closing coil supply voltage-220v DC Operating coil supply voltage-230V DC Motor supply voltage -230 V AC Mass(approx)-900kg Instruction manual-1VDU-23005-YN SF6 GAS PRESSURE-380kPa(abs) at 200c
3.2.4 AREVA
Breaker serial no-101498 Type GL312 (132KV) Rated voltage- 145KV Normal current- 3150A Frequency 50Hz Lightning impulse withstand voltage (peak)-650kV First pole-to-clear-factor-1.5 Short time withstand current- 40kA for 3 seconds Short circuit breaking current- a) Symmetrical-40kA b)Asymmetrical-44.8kA Short circuit making current (peak) -100kA Out of phase breaking current-10kA Operating sequence-0-0.3s-CO-3min-CO SF6 gas pressure at 200c 1013Pa-0.74mpa(abs) Total mass of SF6 gas-12kg Total mass of circuit breaker-1534kg
Reference standard-IEC-62271-100 Year of manufacture-2007 Closing time of rated control voltage -91ms Tripping time of rated control voltage -41ms Customer- West Bengal State Electricity Board Order no-p&s/p-32/2005/ (PC-III)/27P2 High voltage switchgear, Chennai, India
3.2.5 BHEL
Breaker serial no- 403541 Type-SF6 14KV 3APIEG Rated voltage- 145kv Normal current- 3150A Frequency-50Hz Lightning impulse withstand voltage (peak)-650kV Rated one minute power frequency (volt)-275kv First pole-to-clear-factor-1.5 Short time withstand current- 40kA for 3 seconds Short circuit breaking current- a) Symmetrical-40kA b)Asymmetrical-44.8kA c)Equivalent- 10000MVA d) Line charge current -50A Short circuit making current (peak) -100kA Operating sequence-0-0.3s-CO-3min-CO Rated pressure of hydraulic operating mechanism-313 SF6 gas pressure at 200c-7.5bar (abs), 6.7(alarm)and LO 6.5bar Total mass of SF6 gas-30kg Total mass of circuit breaker-2045kg Reference standard-IEC-56/IS2156 Year of manufacture-2001 Closing coil voltage-220V DC Tripping coil voltage -220V DC Customer- West Bengal State Electricity Board
3.3 RELAYS
Most of relays used in power system operate by current and/or voltage and it is supplied by the secondary of the C.T or P.T connected to the system elements which are to be protected. In the sub-station we have an idea that most of relay are electromagnetic type or induction type.
VOLTMETER:- The voltmeter are used in measuring line volt, and connected in parallel
with the line whose voltages are to be measured. For high or extra high line volt the meter are connected with secondary of P.T. circuit.
AMMETER:- These are used for measuring current in the system. These are connected
with secondary(Metering winding) of C.T.
WATTHOUR METER :- For measuring electrical energy supplied by the system. TRIVECTOR METER :- This meter measures reactive
KVAh, KVA and KWh individually. Actually it consists of three meter all together with a special summator mounted between them. All the meter drive the summator through a complicated gearing system.
MAXPRINT:- It prints the maximum demand of any circuit in kva within a certain
period of time (Suppose 15 or 30 minutes).
3.5 INSULATOR
As a sub-station delivers huge amount of power at a high or extra high voltage so there must need supports to current carriers to confine the current to conductors. This is achieved by insulator, which are most commonly made of porcelain. There are several type of insulators e.g. pin type. suspension type, strain type, post insulators. These are
used depending upon service requirements.post insulators are used to hold bus-bar, circuit breaker. Strain type insulator are used to provide the tension of the conductor at the dead end. On 132KV line nine discs are used in series by metal links. The insulator are glazy smooth enough to prevent deposition of dust, and ultimately for preventing the leakage of current and corona.
CAPACITOR BANK
3.7 BUS-BAR
When a number of feeders operating at the same voltage have to be directly connected electrically, bus-bar is used as common electrical component. These are basically copper or aluminium rods. They may also be made of A.C.S.R. type conductor (Maker-Dog, Mooz, Panther). In 132Kv side there are two bus-bar arrangements one main bus and the other transfer bus (One is at a time operated). In 33kv side two bus , bus A and bus B are operated parallel. They are connected by bus-coupler for protection and continued purposes.
3.8 BUS-COUPLER
It is not a device or equipment but it is very necessary arrangement of power system by which it could connect two separate bus bar without any interruption in the system service. In duplicate bus bar system once at a time one bus in operation and other is at rest. So whenever there need to repair the used bus bar then by this bus coupler arrangement the service can be continued without power interruption. Here in 132KV side two bus bar are connected with the bus coupler arrangement. It is essentially consist of C.B., C.T. and Isolator switch and a P.T. when the power transferred from transfer bus. All protection of feeder of bus is obtained by this arrangement.
3.10 CONDUCTOR
Conductor is the most essential part of a transmission or distribution system for carrying power from one place to another place. The Sub-station buses can be of the following typesa) Rigid buses of solid conductor or tube bus b) Strain buses As the cost of copper is very high and it is not so available so most conductor are made from aluminium. In the transmission line A.C.S.R (Aluminium Conductor Steel Reinforce) type conductor are used to give sufficient tension. In 33kv transmission or in the sub-station AAC (Aluminium Conductor) are used.
1) Station battery: No of cell-110 Total Battery voltage-110*2=220v D.C. Total capacity- 125Ah YKP11 EXIDE MAKE 2) P.L.C.C Battery :No of cell-24 Total Battery voltage-24*2=48v DC Total capacity-75Ah YKP7 EXIDE MAKE 3) Gear Room Battery: No of cell:15 Total Battery voltage-15*2=30v DC Capacity=40Ah YAMP=11 EXIDE MAKE 4) Battery acid- Normal Sp. Gr. 1210 and Conduction sp. Gr.- 1180
3.15 TRANSFORMER
In a sub-station transformer are generally used to step down the high voltage from the transmission line to distribution line. For handling a large amount of power oftenly used transformer are known as power transformer.
ii)There are two earthing transformer (33/.4KV) which also used for station lightning purpose, these are connected with Bus A and Bus B each of 100KVA and star/star winding. It is used for protection purpose. iii) Two railway transformer of 132/25KV of 12.5MVA and 10MVA transmit power to south- eastern railway. iv) Three transformers are used to transmit power at 11KV from 33KV bus bar two of 6.3 MVA and one of 5 MVA. v) One 33/0.4KV for lighting station quarter. Actually these transformer operated at no-load condition in the secondary side. But in practice it is not possible.
c)Breather:- Breather is used to dry the air that enters the transformer as the volume of the oil decreases because of the fall in temperature. Silica gel crystals( calcium chloride) are used for this purpose. It shall always be ensure that the bottom hole of the breather remains open. d) Bushings:- Bushings are provided with a transformer for entry of high voltage and exit of low voltage terminal and vice versa.66KV bushings are of generally oil filled condenser type,33KV are of porcelain oil filled type and 11KV bushings are of porcelain plain shade type. e) Tap changer:- There are three types of tap changer a) off circuit c) on load (OLTC) f ) Cooling:- The normal cooling is not sufficient as MVA rating and loading of the transformer increases. In WBSEB specification we are employing the type of cooling a) oil natural and air natural (ONAN) b) oil natural and air forced (ONAF) c) oil directed and air forced (ODAF) ONAN rating shall be about 50%,ONAF is about 75% and ODAF is about 100% of the rated capacity without exceeding the temperature limits. iii) Cause of failure i)Internal Factor:a)High temperature b)Design of over load capacity ii) External Factor a)Over Loading b)Inadequate Protection c) Improper Maintainaces d) Social Problem iv) Transformer Protection :Successful effective operation of power supply system largely on effective protection of transformer as the replacement against each failure is not only costly but time sharing. Following protections are normally used: a) b) c) d) e) f) g) h) i) Buchholtz Relay protection Oil surge relay protection Earth fault relay protection Restricted E/F protection Over current protection Differential protection High Temperature protection Low oil level protection Over Fluxing protection b) off load
Characteristics
Equipment Voltage
Before When the ENERGISATION Transformer Of new Is in service transformer Using new oil
40KV rms (min) 50KV rms (min) 60KV rms (min) 25 ppm (max) 20 ppm (max) 15 ppm (max) 1x10^12 Ohm-cm (min) 0.05 (max) 0.03 (max) 30KV rms (min) 40KV rms (min) 50KV rms (min) 35 ppm (max) 25 ppm (max) 25 ppm (max) 0.1x10^12 Ohmcm (min) 0.2 (max) 0.5 (max)
Below 72.5 KV 72.5KV and less than 145 KV 145KV and above Below 72.5 KV Water content 72.5KV and less than 145 KV 145KV and above Specific resistor (resistivity) at 200c DDP (tan-delta) at 900c Total acid All Voltage All Voltage All Voltage
Electric strength
50 MVA
Indian standard is 2026 MVA- 50 Frequency-50Hz Phase-3 Type of cooling Rating HV (MVA) Rating LV (MVA ONAN 30 30 ONAF 40 40 OFAF 50 50
131.37
175.16
218.95
528.48
700.65
875.81
%Impedance- 12.5% +/- 15 to 1/. Connection Symbol- Ynd1 Division- JHANSI INSULATION LEVEL HV LV 550kVP 170kVP
HV
230KV r.m.s
LV
70 KV r.m.s
TRANSFORMER
Makers sl. No- 2012602 Electrical Specification no.- 625724 Year of Manufacture -1999 Diagram Drawing no- 14561950385 O.G.A Drawing no.- 04560050164 Weight of core and Winding (kg)- 401800 Customer WBSEB Calcutta Purchase Order P&S/P- 10/98(PC-11)/LTD/244PS
50HzPOT. 1000ohms
158468: 1977
IEC
214:1989
Tap position
Leads joined
Percentage
1(Max)
(2-12),(3-4)
145.24
12.60
2 3 4 5 6 7 8 9A 9B
201.34 203.68 206.07 208.53 211.04 213.61 216.35 218.95 218.95 33 875.81 11.83
9C 10 11 12 13 14 15 16 17(Min)
218.95 221.72 224.57 227.48 230.48 233.55 236.71 239.95 243.28 11.57
IMPEDANCE VOLT AT 750C ON 31.5 MVA BASE 11.68% TYPE OF COOLING ON/OB ON RATING 60%
GUAURANTEED MAXIUM RISE IN OIL 450C OF WDG,BY RESISTANCE 550C BIL HV/LV- 550/170KVP Maker= Crompton greaves Limited ( Bombay ) OIL QUANTITY- TRANSFORMER (TOTAL) COLING PLANT OLTC WEIGHTS: CORE &WEIGHT COMPLETE TRANSFORMER INCLUDING OIL OLTC WITH OIL TRANSPORT WITH OIL (HEAVIES PACKAGE) DIAGRAM DRG.NO MAKER SERIAL NO T62B797H 24517 67.00 TONNES 7.10TONNES 50TONNES 21500LITERS 2470LITERS 1580 LITERS 18.70TONNE 2.15 TONNE 1.37 TONNE
31.80TONNES
YEAR OF MANUFACTURE
1984
SWITCH POSITION NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
HV VOLTS
145200 143550 141900 140250 138600 136950 135300 133650 132000 130350 128700 127050 125400 123750 122100 120450 118800
N-1 N-2 N-3 N-4 N-5 N-6 N-7 N-8 N-9 N-10 N-11 N-12 N-13 N-14 N-15 N-16 N-17
VECTOR DIAGRAM
NOTE 1.TAPPINGS CONNECTED TO 3 PHASE ON LOAD TAP CHANGER TYPE F 317-66 WHICH IS SUITABLE FOR POWER FLOW FROM 132KV SIDE TO 33KV SIDE ONLY. 2. WTI CT RATIO : 138/2.6, 2.7, 2.9A CONNECT TERMINALS S1 AND S3
10 MVA
Transformer to Indian std 2026-1962 MVA 10 Frequency- 50Hz KV (no-load) HV -132 HV-75.7 LV-26.85 LV-372.5
Phase impedance voltage at 750c -10.76% Type of cooling oil natural (ON) Resistance- 500c Bil HV/LV-550/170KVP Oil quantity: Transformer (total)-9900 lts 8.66tones Cooling plant- 1670lts Weights- Core and Windings- 11.70tones Transformer (including oil) 30.20 tones Transport with oil cheaviest package 24 tones Diagram no- T62b353q Makers sl.no 23733 Year of manufacture-1974 Customers reference1.46tones
Switch position no 1 2 3 4 5 6 7 8 9
HV volts 138600 135300 132000 128700 125400 122100 118800 115500 112200
Switch connects Lead no (11-10),(12-13) (11-9),(12-14) (11-8),(12-15) (11-7),(12-16) (11-6),(12-17) (11-5),(12-18) (11-4),(12-19) (11-3),(12-20) (11-2),(12-21)
6.3 MVA
Standard is 2026 Makers sl. No- 096/98 KVA -6300 Type of cooling- ONAN Frequency- 50Hz Impedance voltage -6039X Vector group ref.- DYN11 Volts at no loads- HV-70KV LV-28KV Total weight of transformer (kg)- 13620 Total weight of core and winding (kg)- 7120 Weight of oil (kg)- 2680 Volume of oil (lt) -3100 Year of manufacture 1998 Customer reference : P&S/P 13/96/1/R&A/R2/SP4 DT.7/498 Property of WBSEB Max. guaranteed temp. rise oil -800c winding 550c OFF circuit tap changer Sw position 1 2 3 4 5 6 7 connection 7-6 6-8 8-5 5-9 9-4 4-10 10-3 No-load voltage HV 34650 33825 33000 32175 31350 30525 29700 LV 11000 11000 11000 11000 11000 11000 11000 +5 +2.5 Normal -2.5 -5 -7.5 -10 Variation of HV volts
5 MVA
General Electric Company of India (G.E.C) KVA-5000 Type of cooling ONAN Frequency- 50Hz Impedance voltage 6.8% Vector group ref - HV -33000 LV- 11000 Phase HV- 3 LV- 3 Amperes- HV- 87.5 LV-262.5 Insulation level HV -70KV LV- 28KV Transport mass (kg)-9000 Weight of oil (kg)- 2010 Volume of oil (Lt.)- 2320 Total mass (kg)- 11200 Diagram DRS no.- G80445 Temp. Rise in oil- 450c Winding- 550c Year of manufacture -1983 Makers ref No- CT-4378 SL. No.- 214098/7 Property of- WBSEB
3.16 POLES
The supporting structure for overhead line conductor are various types of poles and towers called line supports. In general the line supports should have the following properties:i) High mechanical strength to withstand the weight of conductor and wind loads ii) Light in weight without the loss in mechanical strength iii) Cheap in cost and economical to maintain iv) Longer life v) Easy accessibility of conductors of maintenance. In this SUB-STATION following tower are used a) 132 KV single circuit (s/c): A(a) Type Upto 20 Angle B/C (b) Upto 300 angle D(c) Above 300c angle
Height (m)
26
29
32
25.7
28.7
31.7
22.5
25.5
28.5
Length of base (m) 4.5 5.2 5.9 6.3 7.34 8.4 5.6 6.6 7.6
b) 132KV double circuit (s/c): A(a) Type Upto 20 Angle B/C (b) Upto 300 angle D(c) Above 300c angle
Height (m)
26
29
32
25.7
28.7
31.7
26.7
29.7
32.7
Length of base (m) 4.5 5.2 5.9 6.3 7.34 8.4 7.4 8.7 10.0
b) Extension features:1) Local call 2) Call transfer 3) Call consult 4) Automatic call back 5) Conference 6) Follow me 7) Call pick-up 8) Paging(with customer provided Amplifier system) 9) Appointment 10) Do-not-disturb 11) Call forward
CONCLUSION
During my final year of diploma course through this vocational Training period I gate some working experience and also some practical knowledge. Though the training is of very short period, Im very sure that this short time experience will help me in future.
BIBLIOGRAPHY
Principles of Power System------- V.K.Mehta, Rohit Mehta Power System Engineering--------- Nagrath & Kothary, TMH www.wikipedia.org
1.SUB-STATION
The economics of generation of electrical energy and the huge demand for power in the modern times require creation of bigger power powerhouse. The powerhouses may be far away from the load centers. So the transformer network is inevitable. In between the powerhouse and ultimate consumer, a number of transformation and switching station are to be created. These are generally known as sub-stations
1.1.2 Purpose
a) Step-up Sub-station b) Primary grid Sub-station c) Secondary grid Sub-station (Transmission & Step down) d) Distribution Sub-station e) Industrial Sub-station f) Mobile Sub-station
1.1.3 Control
a) Manual b) Automatic c) Supervisory
1.1.4 MOUNTING:
a) Indoor Sub-station b) Outdoor Sub-station c) Underground Sub-station d) Pole mounted Sub-station