SCTLK40 400 SCTLQ40 355 - 753944 768681e - Rev01

RENK
W E RK HAN NO V E R
Instruction Manual (Translation)
RENK AG Werk Hannover Abt. HSH xxx xxx SCTLK 40 - 400 SCTLQ 40 - 400 /e Rev. 01 22.09.2011
Bearing SCTLK 40 - 400 SCTLQ 40 - 400
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
Table of Contents
1.
1.1. 1.2. 1.3.
Preliminary Notes ...................................... 6

Introduction .......................................................... 6 Description of the used signs .................................. 6 Safety instructions ................................................. 7
2.
2.1. 2.2. 2.3.
Product Description .................................11

Introduction ........................................................ 11 Coding of the bearing ........................................... 11 Description ......................................................... 12
3.
3.1. 3.2. 3.2.1. 3.3. 3.4. 3.4.1. 3.4.2. 3.5. 3.5.1.
O ve r view Draw ings ................................... 14

Introduction ........................................................ 14 Bearing .............................................................. 14 Designation of the parts and connections ..........................................15 Shell .................................................................. 16 Oil rings ............................................................. 16 Fixed oil rings ..................................................................................... 17 Loose oil ring ...................................................................................... 18 S e a l i n g s ys t e m s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 Rigid seal (Type 20) ........................................................................... 19
4.
4.1. 4.2. 4.2.1. 4.2.2. 4.2.3. 4.2.4. 4.3. 4.3.1. 4.3.1.1 4.3.1.2 4.3.1.3 4.3.2. 4.3.2.1 4.3.2.2
Transport/ Storage ...................................20

Introduction ........................................................ 20 Transport and Storage.......................................... 20 Weights .............................................................................................. 20 Transport of a slide bearing ............................................................... 20 Transport of an unit with mounted slide bearings ..............................21 Eye bolts ............................................................................................ 22 Corrosion protection ............................................ 22 Storage ............................................................................................... 22 Corrosion protection of mounted bearings .........................................23 In case the standstill period is longer than 1/2 year: ..........................23 In case the standstill period lasts more years: ...................................23 Hints to the corrosion preservative ....................................................23 Coating the metallic surfaces ............................................................. 24 Removal of the protection film ...........................................................24
5.
5.1. 5.2. 5.3. 5.4. 5.4.1. 5.4.2.
Mounting/ Taking into Order .....................25

Tools and equipment ............................................ Preparatory work ................................................. Inserting the shaft ............................................... Pre-alignment of the housing ................................ 25 26 26 27
Alignment of the bearing .................................................................... 28 Cooler connection .............................................................................. 29
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Table of Contents 5.4.2.1 5.4.3. 5.4.3.1 5.4.4. 5.4.4.1 5.5. 5.6. 5.7. 5.8. Taking into order ................................................................................ 30 Lubricant filling ................................................................................... 31 Flushing the bearing........................................................................... 31 Further procedures............................................................................. 32 Connection of electrical instruments ..................................................32 Starting operation after standstill .......................... 32 Starting operation after a disassembly of the bearing33 Controls during first operation/ test run .................. 34 Abnormal temperatures ........................................ 35
6.
6.1. 6.2. 6.3. 6.4. 6.5. 6.5.1. 6.5.2. 6.5.3. 6.6. 6.7.
Care and Maintenance ..............................37

Introduction ........................................................ Maintenance and care activities ............................ Maintenance schedule .......................................... Non-operating of the unit ...................................... Lubricant change ................................................. 37 37 38 39 40
Check of the lubricant level ................................................................ 40 Drain the lubricant .............................................................................. 41 Filling in the lubricant. ........................................................................ 42 Selection of lubricants.......................................... 43 Life c ycle ............................................................ 44
7.
7.1. 7.2. 7.3. 7.3.1. 7.3.2. 7.3.2.1 7.3.3. 7.3.4. 7.3.4.1 7.3.5. 7.3.5.1 7.3.5.2 7.3.6. 7.3.7. 7.4. 7.4.1. 7.5. 7.5.1. 7.5.2.
Dismounting of the Bearing ......................45

Introduction ........................................................ 45 Tools and equipment ............................................ 45 Dismounting ........................................................ 46 Preparatory work ................................................................................ 46 Sealing system ................................................................................... 46 Rigid seal (type 20) ............................................................................ 46 Top of the housing ............................................................................. 47 Top of the shell................................................................................... 47 Bearings with axial parts .................................................................... 47 Oil rings .............................................................................................. 48 Fixed oil ring ....................................................................................... 48 Loose oil rings .................................................................................... 48 Bottom half of the shell ...................................................................... 49 Cooler ................................................................................................. 50 Cleaning of the Bearing ........................................ 51 Cleaning the cooler ............................................................................ 52 Control for wear .................................................. 52 Further controls for wear .................................................................... 54 Cooler check ...................................................................................... 54
8.
8.1. 8.2. 8.3.
Assembl y of the Bearing ...........................55

Introduction ........................................................ 55 Sealing compounds for RENK bearings ................... 55 Assembly ............................................................ 56
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Table of Contents 8.3.1. 8.3.2. 8.3.3. 8.3.4. 8.3.5. 8.3.5.1 8.3.5.2 8.3.6. 8.3.7. 8.3.8. 8.3.9. 8.3.10. 8.3.11. Tools and equipment.......................................................................... 56 General hints ...................................................................................... 56 Preparing the shells ........................................................................... 57 Bottom of the shell ............................................................................. 58 Oil rings .............................................................................................. 59 Loose oil rings .................................................................................... 59 Fixed oil ring ....................................................................................... 60 Top half of the shell ............................................................................ 60 Closing of the bearing ........................................................................ 61 Oil scraper .......................................................................................... 62 Rigid seal (Type 20) ........................................................................... 63 Cooler ................................................................................................. 65 Final work ........................................................................................... 65
9.
9.1. 9.1.1. 9.1.2. 9.1.3.
Torque Rates ............................................67

General .............................................................. 67 Cap screws, nuts and screw nuts ......................................................67 Screw plugs and adapters ................................................................. 67 Connections for pipes and hoses .......................................................67
10.
10.1. 10.2.
Spare Parts Ordering ................................68

Introduction ........................................................ 68 Spare parts ordering ............................................ 68
Ap p e n di x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 9 A. B. C. D.
Technical Data .........................................70 T ype P late ................................................ 71 Additional Documents ..............................72 Additional Hints .......................................73
Pre-lubrication Device ............................................................................................ 74
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Ad r e s s e s
R E N K AK TI E N G E S E L L S C H AF T W e r k H a n n o ve r W e l t a u s s t el l u n g s al l e e 2 1 D - 3 0 5 3 9 H a n n o ve r Phone: (0511) 8601-0 Fax: (0511) 8601-266 E - m a i l : i n f o. h a n n o ve r @ r e nk . b i z Web: h t t p : / /w w w . r e n k. e u Al l r i g h t s r e s e r ve d . C o p y o r r e p r o du c t i o n w i t h o u t pr i o r p e r m i s si o n of R E NK AG , H a n n o ve r P l a n t p r o hi b i t e d .
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1.1 Preliminary Notes/ Introduction
1.
1.1.
Preliminary Notes
Introduction
T h e pr e s e n t o p e r at i o n i n s t r u c t i o n s c on t a i n i nf o r m a t i o n on i n s t a l l a t i o n , s t ar t - up , c a r e a n d m a i nt en a n c e a s we l l a s o r d e r s f o r s p a r e p a r t s. T h e i nf o r m a t i o n of t h i s i n s t r u c t i o n m an u a l i s a d d r e s s e d t o q u a l if i e d t e c h n i c a l p e r s o n n e l ( f it t er s, m e c h a n i c i n s t a l l e r s , m e c h a n i c e ng i n e e r s) . M a k e s u r e t h e s a f et y i n s t r u c t i o n s gi ve n i n t hi s d o c u m en t a t i o n a r e c a r ef u l l y o b s e r ve d . G e n e r a l n ot e s o n s af e t y a r e l i s t e d i n t h is f i r st c h a p t er . S p e c i a l i n s t r u c t i o n s a r e g i ve n a t t h e be g i n n i n g of t h e i n d i vi d u a l c h a p t e r . S a f et y i n s t r u c t i o n s r ef er r i ng t o a c t i o n s a r e g i ve n b e f o r e t h e a c t i o n i t s e lf i s d e sc r i b e d . P a g e n u m b er s a r e s h o wn a t t h e o u t e r b o t t o m m a r g i n . F or e xa m p l e , 1 / 7 4 m e an s : p ag e 1 , t h e o p er a t i ng i n s t r u ct i o n ha s 7 4 p ag e s .
1.2.
Description of the used signs

T h e f o l l o w i n g i n d i c a t i o n s s h o u l d b e ob s e r ve d wh e n r e a d i n g t h e s e i n st r u ct i o n s .
I n s t r u c t i o n f o l l o ws B e g i n n i n g of a n e n um e r at i o n
( ) P a r t n u m b e r . T h e i t e m n u m b e r s c or r e s p o n d t o t h e p a r t s l i st s a n d d r aw i n g s s e n t t og e t h er wi t h t h i s d o c u m e nt a t i o n
SC
I n s t r u c t i o n s o r r ec om m e n d at i o n s r ef er r in g t o a s i n g l e b e a r i n g t yp e o r s i ze .
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1.3 Preliminary Notes/ Safety instructions
1.3.
Safety instructions
S l i d e b e a r i n g s of t h e R E N K AG a r e u s e d i n t e n d e d if a xi a l a n d / or r a d i a l f o r c es of r o t at i ng m a c h i n e e l e m e n t s o r s haf t l i n e s a r e l e d s u r e a t a c c e p t ab l e t e m p er a t u r e s i n t o t h e f o u ndation. U s e b e a r i n g s of t h e R E N K AG a l w a ys i n t e n d e d a c c o r di n g t o t h e r eg u l a t i o ns a n d o p er a t i ng c o nd i t i o n s . S a f et y i n s t r uc t i o n s a r e m a r k e d a s f o l l o ws : Th i s s ym b o l i n d i ca t e s a n i mm i n e nt l y h a z a r d o u s s i t u a t i o n w hi c h , i f n o t a vo i d e d w i l l r e s ul t i n s e r i o u s i n j u r y o r death.
DANGER!
Th i s s ym b o l i n d i ca t e s a p ot e n t i a l l y h a z a r d o u s s i t u a t i on w hi c h, i f n o t a vo i d e d c a n r e s u l t i n s e r i o u s i n j u r y o r death.
WARNING!
Th i s s ym b o l i n d i ca t e s a p ot e n t i a l l y h a z a r d o u s s i t u a t i on w hi c h, i f n o t a vo i d e d , m a y r e s u l t i n m i n o r or m o d e r at e i n j u r y.
CAUTION!
Th i s s ym b o l i n d i ca t e s a p ot e n t i a l l y h a z a r d o u s s i t u a t i on w hi c h, i f n o t a vo i d e d , m a y r e s u l t i n pr o p e r t y d a m a g e .
NOTE!
B e a r i n g s t yp e S C a r e t o b e i n c o r p o r a t e d i n a m a c h i n e o r t o b e c o m b i n e d wi t h o t h e r m a c h i n e s t o m a k e a c o m p l e t e m ac h i n e o r a c o m p l e t e u n i t . T h e y m u st n ot b e p u t i n t o s e r vi c e u n t i l i t h a s b e e n c o nf i r m e d t h at t h e c o m p l e t e m a c h i n e o r c o m p l e t e s ys t em i n t o wh i c h t h e s e p r o du c t s ar e t o b e i n c or p o r a t e d s a t i sf y t h e r eq u i r e m e nt s of t h e l e g a l r e g u l a t i o n s of s af e t y, e. g . t h e E C Ma c h i n e r y D i r e c t i v e o r r e s p e c t i ve l y t h e a c c o r d i ng n at i o n a l r e g u l a t i o n s.
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I n p a r t i c ul a r , h az a r d s m a y o c c u r : i f i n s uf f i c i e n t l y t r a i n e d p e r s o n n e l m a n i pu l a t e s t h e p r o duct, i f t h e pr o d u ct i s i ne xp e r t l y i n s t a l l e d , o p e r a t e d a n d s er vi c e d , i f t h e p r o d u ct i s u s e d f or o t h e r t h a n t h e i n t e n d e d p u r poses.
Al l p e r s o n s r e s p o n s i b l e f o r t h e o p e r a t i o n o f t h e p l a nt o r product must: h a ve d e f i n i t e l y r e a d a n d u n d e r s t o o d t h e c h a p t e r " N o t es o n S af et y" , k n o w t h e s e O p e r at i n g I n s t r u ct i o n s o r at l e a s t b e f am i l i a r w i t h t h o s e p a r t s wh e r e t h e r e s p e c t i ve a c t i vi t y a n d a s s o c i a t e d d a ng er s ar e d es c r i b e d . b e f am i l i a r wi t h s h u t - d o wn p r o c e d u r es, e . g . " E m er g e n c y- O F F " , r e l a t i ng t o t h e e n t i r e p l a n t o r t o p l a n t i t e m s i m p o r t a nt t o t h e r e l e va n t a ct i vi t y, h a ve a d e q u a t e t e ch n i c a l q u a l if i c a t i o ns a n d b e a u t h or i ze d t o p e r f or m t h e r e l e va n t a c t i vi t y, k n o w t h e i r s p e c if i c d u t i e s a n d au t h or i t y.
M o r e o ve r , i t i s m an d a t o r y t h a t t h e s e p e r s o n s : r ef r a i n f r om d o i n g a n yt h i n g t h a t m ig h t c a u s e b o d i l y h a r m or c o n st i t ut e a d a n g er t o h e a l t h , t h e p r o d u c t o r ot h e r a s s et s, i n f or m t h e i r s u p e r i or s i n c h a r g e o r t h e o p e r a t or of a n y m o d if i c a t i o n s m a d e t o t h e pr o d u c t , i n f or m t h e i r s u p e r i or s i n c h a r g e o r t h e o p e r a t or of a n y c h a n g e s d e t e ct e d i n t h e o p e r at i o n a l b e h a vi o r o f t h e p r o du c t , e . g . u n us u a l r un n i n g n o i s e.
N o m o d i f i c at i o n s t o t h e pr o d u c t ar e p e r m i t t e d u n l e s s t h e p r i o r a p p r o va l of RE N K h a s b e e n o bt ai n e d . Th e u s e r s h a l l u n de r t a k e t o : e n s u r e t h at t h e p r od u c t a n d i t s s u r r o un d i n g s ar e k e pt c l e a n a n d i n g o o d or d e r , o p e r a t e t h e p r o d u ct o n l y wh e n i n p e r f e ct c o n d i t i o n , u s e t h e p r o d uc t e xc l u s i ve l y f o r t h e i n t e nd e d p u r p o s e, u s e t h e p r o d u ct on l y i n t h e f r am e w o r k of t h e f i xi n g t e c h n i c a l c h a r ac t er i s t i c s
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s af eg u a r d r o t at i n g pa r t s b y m e a n s of s ui t a b l e p r o t e ct i ve s ys t e m s , i n s t r u ct t h e p e r s o n ne l t o we a r p r o t e c t i ve c l o t h i n g , t o t h e e xt e n t d e e m ed n e c es s a r y, d i s t r i b u t e t h e s e o pe r a t i ng i n s t r uc t i o n s a m o ng t h e p er s o n n e l i n c h a r g e.
U s i n g t h e eq u i pm en t f or t h e i n t e n de d p u r p o s e a s s et ou t a b o ve a l s o i n c l u d e s o b s e r vi n g t h e i n st r u c t i o n s g i ve n i n t h i s o p e r a t i ng m a n u a l . In addition to the procedures and instructions out- lined in t h i s o p e r at i n g m a n ua l a l l g e n e r a l l y a p p l i c a b l e s t a t u t or y a n d o t h e r a c c i d e n t p r e ve n t i o n r u l e s a n d p r o vi s i o n s m u s t b e o b s e r ve d . Th e w ar r a n t y o b l i ga t i o n s o f R E N K w i l l b e c om e vo i d : i f t h e p r o d u ct i s o p e n e d o r m o d if i e d w i t h o u t o u r c o n sent, i n t h e e ve n t t h e i ns t r u ct i o n s i n t h i s m a n u a l a r e d i s r e g ar d e d , i f s p a r e p ar t s a n d a u xi l i a r y i t e m s a r e b u i l t i n o r at t a c h e d wh i c h h a ve n o t b e e n s u p p l i e d or a p pr o ve d b y u s , i f t h e p r o d u ct i s s u b j e c t e d t o o ve r l o a d s c a u s e d f o r e xa m p l e b y t o r s i o n a l l y vi b r a t i o n s , t o r q u e i m p a c t s , d i st o r t e d o r d ef o r m e d f o u n da t i o n s o r o t h er im p e r m i s s i b l e i nf l u ences, i f t h e t ec h n i c a l c h a r a c t er i s t i c s s p e c if i ed a r e e xc e e d e d o r f a l l e n s h o r t of , i f t h e p r o d u ct i s i m pr o p e r l y h a n d l e d o r m a n i p u l a t e d .
W e r e s e r ve t h e r ig ht t o i m p l e m e nt t e c h n i c a l c h a n g e s f o r p r o d u c t i m pr o ve m e n t p ur p o s e s . T h e d r a wi n g s s h o w n i n t h i s m a n u a l s e r ve f o r e xp l a n a t i o n of t h e t e c h n i c a l c o n t ext a n d m a y b e d if f e r e n t f r o m t h e a c t ua l design. T h e i nf o r m at i o n a n d h i n t s g i ve n i n t h i s m a n u a l h a ve b e e n r e vi s e d c a r ef u l l y. H o we ve r , we e xc l u d e a n y l i a b i l i t y f or p os s i b l e f a i l u r e s c o nt a i n e d h e r e i n . T e c h n i c a l s p e c if i c at i o n s , m e a s ur e s a n d we i g h t s i n d i c a t e d i n t h i s m a n ua l d o n ot g u ar a n t e e f or t h e ac t u a l p r o p er t i e s of t h e product.
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R e f er e n c e s t o o t h er p r o d u c t s i n t h i s m a n u a l d o n o t m e n t io n p o s s i b l e e xi s t i n g p a t e n t s, ut i l i t y p a t e n t s o r t r a d e m ar k s r e l a t e d t o t h e s e pr o du c t s . O m i s s i o n of su c h i nf o r m a t i o n h owe ve r , d o e s n o t m e an t h a t t h e s e pr o d u ct s a r e n o t pr o t e ct ed b y t r a d e m ar k l a ws o r c o p yr i g ht r eg u l a t i on s . U n l e s s o t h e r wi s e s t i p u l a t e d i n t h e c o n t r a ct , a n y wa r r a n t y c l a i m s s h a l l b e d e a l t wi t h i n a c c o r d a n c e wi t h t h e G e n e r a l T e r m s a n d C o n d it i o n s of S u p p l i e s a n d S e r vi c e s " of R E N K AG a p p l i c a b l e a t t h e t i m e t h e c on t r a ct h a s b e e n c oncluded. C o p yr i g h t : T h e c o p yr ig h t o n dr a w i n g s , p ar t s l i s t s , m a n u a l s e t c. r em a in s w i t h u s . D r a wi n g s m u s t n ot b e h a n d ed o ve r o r d i s c l o s e d t o t h i r d p ar t i e s wi t h o u t o u r c o n s e n t i n wr i t i n g . A n y r e p r o d u c t i o n of d r a wi n g s i n wh o l e o r p ar t s i s pr o h i b i t e d . C o n t r a ve n t i o n s wi l l b e p r o s e c ut e d.
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2.1 Product Description/ Introduction
2.
2.1.
Product Description
Introduction
T h i s c h a pt e r g i ve s yo u a n o ve r a l l v i e w o n t h e m a i n f e at u r e s of t h e b e ar i n g .
2.2.
Type SC
Coding of the bearing
Heat dissipation N
Natural cooling
Size and Diameter

17 20 25 28 32 36 40 140-170 170-200 200-250 250-280 280-315 315-355 355-400 400-450 500-560 560-630 630-710 710-800 800-900 900-1000 1000-1120 1120-1250 1250-1400
Shape of bore and Thrust parts type of lubrication C

Plain cylindrical bore without oil ring
A
elastically supported circular tilting pads (locating bearing)
T
Circulating pump and water cooling (finned tube cooler in oil sump) U Circulating pump and natural cooling W Water cooling (finned tube cooler in oil sump) X Lubrication by oil circulation with external oil cooling when oil throughput is high Z Lubrication by oil circulation with external oil cooling
F
Plain cylindrical bore with fixed oil ring
B
Plain shoulders (locating bearing)
L Plain cylindrical bore with loose oil ring V Four lobe bore without oil ring Y Two lobe bore (lemon bore) without oil ring
E Taper land faces for one sense of rotation (locating bearing) K Taper land faces for both senses of rotation (locating bearing) Q
45 56 63 71 80 90 100 112
Without thrust parts (non-locating bearing) 125 140
K
Insulated sphere
Example: S C TL K 4 0 - 4 0 0 : P e d e s t a l b e a r i ng t yp e S C w i t h c i r c u l a t i ng p um p a n d wa t e r c o o l i n g p l a i n c yl i n d r i c a l b o r e wi t h f i xe d o i l r i n g t a p e r l a n d f a ce s f o r b o t h s e n s es of r o t at i o n ( l o c a t i ng bearing) s i ze 4 0 , d i a m e t er 40 0
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2.3 Product Description/ Description
2.3.
Description
R E N K s l i d e b e a r i n g s s e r i e s S C a r e t h e p r o d u c t of a m os t r e c e n t d e ve l o p m e nt b a s e d o n t h e m od ul a r c o m p o n e nt pr i n c i p l e . T h e s e m o d u l a r c o m p o n e n t s c a n b e p u t t og e t h er i n a l t e r n a t i ve wa ys t o s u i t t h e s p e c if i c r eq u i r e m e n t s of e a c h b e a r ing application. T h e y h a ve b e e n s p e c i a l l y d e s i g n e d t o c a r r y r a d i a l l o a d s on l y. H o we ve r , s m a l l axi a l l o a d s c a n b e a cc o m m o d at e d. T h e m a i n a p p l i c a t i on f i e l d s f or t h i s t yp e of b e ar i n g a r e t he e l e c t r i c m a c h i n e s , t u r b i n e s a n d f a n s. T h e h o u s i ng of t h e S C b e a r i n g i s s m o o t h a n d m a d e f r om a h i g h q u a l i t y c a s t i r o n . A l t e r n a t i ve m a t e r i a l s c a n a l s o b e s u p p l i e d f or s p e c i a l o pe r a t i o n c o n d it i o n s . T h e s he l l s a r e m a nuf a c t ur e d f r om st e e l a n d h a ve a s p h e r i ca l s e a t i n g . T h e y ar e l i n e d wi t h R E N K m e t al t h e r m 8 9 . F o r n o r m a l a p p l i c a t i o n s S C b e a r i ng s a r e f it t e d wi t h r ig id s e a l s . R i g i d s e a l s h a ve t h e i n s u l a t i o n c l a s s I P 4 4. O t h er s e a l i n g s ys t em s ar e a va i l a b l e . A c c o r d i n g t o t h e op e r a t i ng r eq u i r e m en t s t h e S C b e ar i n g s a r e s u p p l i e d wi t h s el f o r f or c e d l u br i c a t io n . T h e s e lf l u b r i c at i o n i s m a i n t a i n e d b y l o o s e o r f i xe d o i l r i n g s . S t a r t i ng a t a b e a r i ng - s p e c if i c s p e e d t he o i l r i n g s c a r r y l u b r i c a n t f r om t h e l u b r i c a t i o n s um p t o t h e t op of t h e h o u s i ng . L o o s e o i l r i n g s a r e m a d e of a c o p p er - zi n c a l l o y. T h e y d e l i v e r t h e o i l d i r e ct t o t h e s h af t j o ur n a l .
A l t e r n a t i ve l y, a f i xe d o i l r i n g a n d o i l s c r a p er a r r a ng em e n t c a n b e u s e d t o t r a nsf e r o i l f r om t h e s um p t o t h e wo r k i n g f a c e s of t h e s h e l l . I n c a s e of h e a vi e r r u n n i n g c o n d i t i o n s a f o r c e d l u b r i c at i o n m a y b e n e c e s s a r y. R E N K A G s u p p l i e s such lubrication units. T o pr e ve n t p r o b l e m s f r om e l e c t r i c a l e d d y c u r r e n t s, t h e b ea r i n g s t yp e S C c a n b e e l e c t r i c a l l y i n s u l a t e d , i n t er n a l l y. H e a t g e n e r at e d b y t h e b e a r i n g i s u s u a l l y d i s s i p a t e d s o l e l y b y r a d i a t i o n a n d c o n ve c t i o n . W at e r c o o l i n g c a n a l s o b e use d t h r o ug h s e a wa t e r r e s i s t a n t c o o l e r s su b m e r g e d i n t h e o i l s u m p . I n t eg r a t e d o il g u i d e p l a t e s i m p r o ve t h e e f f i c i e n c y of t h e s e c o o l er s . T h e b e a r i ng s ar e pr e p a r e d t o i n st a l l r e s i s t a n c e s e ns o r s t o m o n i t o r t h e t em p er at u r e s.
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2.3 Product Description/ Description
NOTE!
W e r e c o m m e n d t he u s e o f R E N K r e s i s t a n c e t h e r m o met e r s o r R E N K a n g l e t h e r m o m et e r s w i t h d i r e c t r e a di n g f o r t e m p e r at u r e m o ni t o r i n g .
T h e n e c e s s ar y vi s c o s i t y f o r e a c h o p er a t i n g c o n d i t i o n wi l l b e determined by the EDP-calculations. These calculations are a l wa ys c a r r i e d o u t at t h e d e s ig n s t ag e.
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3.1 Overview Drawings/ Introduction
3.
3.1.
Overview Drawings
Introduction
T h i s c h a p t er g i ve s a n o ve r v i e w a b o u t t h e c o m p o n e nt s of a s l i d e b e a r i n g t yp e S C . Th e i t e m n u m b e r s u s e d i n t hi s m a n u al do not correspond w i t h t h e i t em n um be r s o f t h e p a rt l i st o r m ai n dr aw i n g.
NOTE!
3.2.
Bearing
Fig 01: Bearing
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3.2 Overview Drawings/ Bearing
H o u s i n g s c o n t e nt o f b ot t om a n d t o p p a r t . T h e h a l ve s a r e m a n uf a ct u r e d t og e t h e r a n d o n l y a va i l a b l e a s a u n it .
3 . 2 .1 .
De s i gna ti on of the pa r ts a nd c onne c ti ons

1 5 6 7 9 10 11 12 21 22 Housing, T a p er p i n Screw Screw Ring bolt C o ve r Screw W ash e r O i l d r a i n s cr e w O i l e ye Cooler G a sk et Screw W ash e r Adapter Oil guide plate Positioning pin Shell Screw T a p er p i n Rigid seal Screw W ash e r Screw W ash e r Guide bush ( u p t o s i ze 5 0 ) (split line) (split line) complete (split line) (split line) (split line)
SC.W. SC.T.
13 15 16 16 18 29 39 40 41 42 120 96 97 98 99 100
( f l a ng e r i g i d s e a l ) ( f l a ng e r i g i d s e a l ) (split line) (split line) (split line)
Prelubricating device
165 166 167 168 A H Q J K
H yd r o s t a t i c h o s e N o n - r e t ur n va l ve H yd r o s t a t i c a d a pt e r H yd r o s t a t i c s cr e w j oi n t Ma r k i n g Pressure line ( H yd r o s t a t i c ) Suction line ( H yd r o s t a t i c C o n n e c t i o n f or t h e r m o s e ns o r C o n n e c t i o n f or t h e r m o s e ns o r
(radial) ( o i l s u m p)
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3.3 Overview Drawings/ Shell
3.3.
Shell
B e a r i n g s h e l l s b e l o n g t o t h e m a i n p a r t s o f a S C b e a r i ng . T h e d e s i g n d e p e n d s o n t h e o p er a t i o n c on d i t i o n s . B e a r i n g s h e l l s c o n t e n t of b o t t o m a n d t o p p a r t . T h e h a l ve s a r e m a n uf a ct u r e d t og et h e r a n d o n l y a va i l a b l e a s a u n i t .
SC..Q
T h e s p l i t s h e l l ( 4 0 ) a l l o ws a n a s s e m b l y a r o u nd t h e m o u n t e d s h af t . At the split line s c r e ws ( 4 1 ) and taper p i n s ( 4 2 ) j o i n t h e t wo t h e h a l ve s . T h e o ut e r d i am e t er h a s a spherical d e s i g n. The b o r e i s a c c or d i n g t o t h e d i a m e t e r of t h e s h af t a n d lined with bearing metal. Fig. 02: Shell T o s u p p l y t h e j o ur na l wi t h l u b r i c a n t t h e p o ck et s G a r e i n s t a l l e d in t h e b o r e. 40 41 42 Shell Screw T a p er p i n (split line) (split line)
SCZ..
T h e l o we r h a l f of t h e s h e l l i s p r o vi d e d wi t h a h yd r o s t a t ic p o c k et ( H ) . In collaboration w i t h t h e h yd r o st a t i c j a ck i ng u n i t t h e s h af t i s l if t e d d u r i n g t h e s t a r t / - st o p p r o c e d ur e t o r e d u c e t h e we a r . I n t h e c o n n e ct i o n l i n e i s s u p plied wi t h a n o n - r e t ur n va l ve ( 1 6 5 ) .
Fig. 03: Hydrostatic
3.4.
Oil rings
T o as s u r e t h e l u b r i ca t i o n s u p p l y of t h e b e a r i n g o i l r i n g s m ay be used. O i l r i n g s c o ns i s t of u p p e r a n d l o we r p a r t t o b e i n s t a l l e d a r o u n d a s h af t . T he h a l ve s o f a n o i l r i n g a r e m a n uf a ct u r e d t og e t h er . O i l r i n g s ar e o n l y a va i l a b l e a s u n i t s .
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3.4 Overview Drawings/ Oil rings
3 . 4 .1 .
SC.F.
Fi x e d oi l r i ngs
F i xe d o i l r i n g s ( 6 0, r e d ) a r e c l a m p e d t o t h e s h af t b y u s i n g t h e s p l i t l i n e b o l t i n g ( 6 1- 6 4 ) . T h e b es t wa y t o a d j u s t t h e f i xe d o i l r i n g s i s a p l a i n g a p i n t h e s h af t . D u r i n g o p e r at i o n t he r o t a t i ng r i n g c o n vo ys l u b r i c a n t f r o m the oil sump to the top of the b e a r i n g . T h er e i t i s wi p e d b y the oil scraper (85, blue m a r k e d) a n d l e d t o t h e c o n n e c t i n g c u p i n t h e t o p of t h e shell. F r o m t h i s c u p ( F ig . 0 6) l u b r i c a n t i s g u i d ed t o p o c k et s i n s i d e t h e sh e l l . 40 41 42 60 61 64 63 85-87 Shell Screw Pin the the
Fig. 04: Fixed oil ring
(split line) ( s p l i t l in e )
F i xe d o i l r i n g Screw (split line) W ash e r ( sp l i t l i n e ) Guide bush (split line) O i l s c r a p er

Fig. 05: Split line bolting
Fig. 06: Oil flow
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3.5 Overview Drawings/ Sealing systems
3 . 4 .2 .
SC.L.
Loos e oi l ri ng
Lubrication by loose oil rings is u s e d i n b e a r i ng s u p t o s i ze 7 1 . Loose oil rings are placed freewh e e l i n g a r o u n d t h e s h af t . T h e r ot a t i o n of t he s h a f t s t ar t s t h e r ot a t i o n of t h e l o o s e o i l r i n g s. T h e l u b r i c a n t a d h er e s a t t h e i n n e r d i a m e t er of t he r i n g a n d i s g i ve n a t t h e t o p di r e c t l y t o t h e s h af t . T h e s h af t l e a d s t h e l u b r i c a n t t o t h e i n n er s he l l .
4 0 Shell 42
Fig. 07: Loose oil ring
41 Screw (split line)
8 0 L o o s e o i l r i ng 81 Screw (split line) 82 Pin

Fig. 08: Dismounting the loose oil ring RENK AG Werk Hannover Abt. HSH xxx xxx SCTLK 40 - 400 SCTLQ 40 - 400 /e Rev. 01 22.09.2011
(split line)
3.5.
Sealing systems
T yp i c a l l y t h e b e a r i n g s t yp e S C a r e s u p p l i e d wi t h r i g i d s e a l s ( t yp e 2 0 ) . R i g i d s e a l s c o n s i s t of u p p er a n d l o we r p a r t t o b e i n s t a l le d a r o u n d a s h af t . T h e h a l ve s o f a r i g i d se a l a r e m a n uf a ct u r ed t og e t h er . R i g i d s e a ls a r e o n l y a va i l a b l e a s u n i t s. F o r s p e c i a l o p e r a t i n g c o n d i t i o n s o r by c u s t o m e r r eq u e st s o t h e r s e a l i n g s ys t em s ( l i k e f l o at i n g l a byr i n t h s e a l s o r r a d i a l s h af t s e a l s ) a r e a va i l a b l e .
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3.5 Overview Drawings/ Sealing systems
3 . 5 .1 .
Type 20
Ri gi d s e al (T ype 2 0 )
Fig. 09: Rigid seal
96 97 98 99 100 120 O
Screw W ash e r Screw W ash e r Guide bush Rigid seal Ma r k i n g
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4.1 Transport/ Storage/ Introduction
4.
4.1.
Transport/ Storage
Introduction
T h i s c h a pt e r d e sc r ib e s h o w t o h a n d l e a n d s t o r e t h e R E N K p r o d u c t s s af e l y.
4.2.
Transport and Storage

W h e n h a n d l i n g t he e q u i p m e n t m a k e s u r e t h e c a r r yi n g c a p a c i t y o f t h e c r an e i s a d e q u a t e. U s e e x c l u s i ve l y a p p r o ve d h a n d l i n g eq u i p m e nt .
WARNING!
WARNING!
B e f o r e t r a n s p o r t or l i f t i n g c h e c k t h e p e r f e c t c o n di t i o n of a l l l i f t i n g el e m e nt s ( e ye b o l t s , l i f t i n g d e vi c e s , c l e vi s e t c . ) t o p r e ve n t a c c i d e n t s b y f a l l i n g b e a r i n g s o r b e a ri ng parts. D o n o t w o r k u n d e r f l o a t i n g l o a d s.
4 . 2 .1 .
W e i ghts
Part W eig ht SCTLK 40 - 400
Bearing, complete ~ 565 kg ~ 115 kg ~ 245 kg ~ 105 kg
SCTLQ 40 - 400 ~ 565 kg ~ 115 kg ~ 245 kg ~ 105 kg
Housing, top Housing, bottom Shell, complete
4 . 2 .2 .
Tr a ns por t of a s lide be a r i ng
D e p e n d i n g t o s i ze a n d ve r s i o n o f t h e s l i d e b e a r i n g s t yp e S C r i ng b o l t s or j o i n t b a r s a r e u s e d t o a t t a c h l if t i n g d e vi c es.
Fig. 10: Lifting points fo SC bearings
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4.2 Transport/ Storage/ Transport and Storage
At t a c h t h e b e a r i ng c a r e f ul l y a t t h e p r e - s c ri b e d l i f t i ng p o i n t s w h e n c o n n ec t i n g i t w i t h t h e cr a n e h o o k .
WARNING!
N e ve r l i f t o r t r a n sp o r t m a c hi n e s , e t c. b y t h e b e a r i n g l i f t i n g p o i nt s . Th e s e a r e o nl y i n t e n d e d f o r a s s e m bl y a n d d i s m a nt l i n g of t h e b e a r i n g .
4 . 2 .3 .
Tr a ns por t of a n uni t w i th m ounte d s l i de be a r i ngs

D o n o t l i f t t h e t ot a l u n i t b y u s i n g t h e l if t i n g p o i n t s of t h e S C b e ar i n g . C a r r y o u t t h e c o r r os i o n p r o t e c t i o n a s d e s c r i b e d b ef o r e a n d a p p l y s u f f i c i e n t l u b r i c a n t o n t h e wo r k i n g s ur f ac e s of t h e b e ar i n g . P u l l t h e r o t o r ag a in s t t h e s u b- f r am e b y u s i n g t i m b e r s p l a c e d a c r o s s t h e sh af t a n d p r e s s f i r m ly i n t o t h e b e a r ing.
Fig. 11: Lifting of an unit
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4.3 Transport/ Storage/ Corrosion protection
4 . 2 .4 .
E ye bol ts
W hen u s i n g e ye b o l t s t o l if t pa r t s of t h e b e a r i n g f o l l o w t h e h i n t s b e l o w: T ig h t e n t h e e ye b o l t s i n t o t h e t a p p e d h ol e s . B e f or e m o vi n g t h e b e a r i n g o r p ar t s b y t h e e ye b o l t s m ak e s u r e t h a t t h e s c r e ws a t t h e s p l i t l i n e a r e t i g ht e n e d , o t h er wi s e t h e b o t t om h a lf of t h e b e a r i n g c o u l d b e c o m e d et a c h e d. Ma k e s u r e t h a t t h e e ye b o l t s a r e n o t e xp o s e d t o b e n d i n g st r es s , o t h er wi s e t h e b o l t s c o u l d b r e a k . W h e n l i f t i n g t h e be a r i n g m a k e s ur e t h a t t h e h a n d l i n g e l e m e n t s d o n ot c a us e d a m a g e t o a t t a ch m e n t p a r t s.
NOTE!
4.3.
Corrosion protection
B e a r i n g s s u p p l i e d by R E N K AG a r e n o t f i l l e d wi t h o i l . U n c o a t e d m e t a l l i c s u r f a c es ( e ve n i n s i d e ) of p r o d u c t s s u p p l i e d b y R E N K a r e p r o t e ct e d b y T e ct yl 5 1 1 M. C h e c k t h e c or r o s i o n p r o t e ct i o n f i l m a f t e r r em o va l o f t he t r a n s p o r t p a c k i n g. O n l y a n u n d a m a g e d c o r r o s i o n p r ot e ct i o n f i l m p r ot e c t s ag a i n s t c o r r o si o n .
NOTE!
B e a r i n g s s u p p l i e d b y R E N K AG a r e p r o t e c t e d ag a i n s t c or r os i o n f o r a p er i o d of t we l ve m o n t h s if st or e d a s wr i t t e n b e l o w.
4 . 3 .1 .
S tor a ge
S t o r e t h e R E N K b ea r i n g s i n d r y a n d m o d e r a t e l y h e a t e d r o o m s o n l y. R E N K AG a d vi s e s a g a i n s t s t o r i n g s l i d e b e ar i n g s o u t doors. Store the radial bearings only in their intended mounti n g p o s it i o n . Ma k e s u r e t h at r a d i a l b e a r i n g s r e s t m ot i o n l e s s . T o st o r e t h e b e a r i ng s f o r a l o ng e r p er i o d t h a n t we l ve m o n t h s p e c i a l r e - p r ot e ct i o n wo r k s ar e n ec e s s a r y. F or d e t ai l s p l e a s e c o n t a ct o ur S e r vi c e D e p a r t m e nt .
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4 . 3 . 1. 1
C o r r o s i o n p r o t e ct i o n o f m o u n t e d b e ar i n g s I f yo u wa n t t o pr o t ec t t h e b e ar i n g m o u nt e d o n a n i n s t a l l a t i on a g a i n s t c or r o s i o n pr o c e e d a s f o l l o ws : D i s m a n t l e t h e b e ar i n g . C l e a n t h e b e ar i n g . P a i n t o r s p r a y t h e t o p h a l f , t h e b ot t om h a l f of t h e s h e l l a n d t h e s h af t wi t h T e c t yl 5 1 1 M. R e - a s s e m b l e t h e b ea r i n g . C l o s e a l l c o n n e c t i o n h o l e s wi t h s c r e w p l u g s. S e a l t h e g a p s b e t we e n : s h af t s e a l a n d h o u s in g s h af t s e a l a n d s h af t b y u s i n g a s e lf - a d h es i ve , p e r m a n e nt t a pe . R e m o ve t h e t o p s i g h t g l a s s a n d s p r a y t h e a n t i c o r r o s i ve i n t o t h e b e a r i ng . P u t a b ag of d es i c ca n t ( s i l i c a t e g e l ) i ns i d e . T h e d e s i cc a n t a b s o r b s t h e h u m i d i t y a n d p r e ve n t s t h e f o r m a t i o n of c o n d e n s a t i o n wa t e r i n s i d e t h e b e ar i n g . C l o s e t h e b e ar i n g .
4 . 3 . 1. 2
I n c a s e t h e s t a n d st i l l p e r i o d i s l o n g e r t h a n 1 / 2 ye a r : R e p e a t t h e p r e s e r va t i o n p r o c e d ur e s. P u t a ne w b a g of des i c c a n t i n t o t h e b e ar i n g .
4 . 3 . 1. 3
I n c a s e t h e s t a n d st i l l p e r i o d l a st s m o r e ye a r s : D i s m a n t l e t h e b e ar i n g s h e l l s . P r e s e r ve a n d st o r e t h e b e ar i n g p a r t s. I f t h e b e ar i n g w a s r e - c o n s e r va t e d t h r e e t i m e s a f l u s h i ng procedure is
NOTE!
4 . 3 .2 .
Hi nts to the c or r os i on pr e se r va ti ve
T e ct yl 5 1 1 M b u i l d s a n o i l y n o n - h a r d e n i n g pr o t e ct i ve f i l m . I t i s i n m i n o r q u a n t i t i es s o l u b l e b y m i n e r a l l u b r i c a n t s . F o r t h es e r e a s o n s T e ct yl 5 1 1 M h a s n o t t o b e e r a s e d f r o m t h e p r ot e c t e d p a r t s . N e ve r t h e l e s s R E N K r e c om m e n d s r em o vi n g a l l c o n s e r va t i o n c a r ef ul l y ( d i r t p ar t i c l e s m a y s e t t l e i n t h e p ro-
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t e c t i ve f i l m d u r i ng p a c k i ng a n d t r a n s po r t at i o n a n d wo u l d b e d a n g er o u s f o r t h e op e r a t i o n a l s af e t y) . A f t e r c a r r yi n g o ut t h r e e r e- c o n s er va t i o n s t h e R E N K AG r e c o m m e n d s r e m o vi n g a l l c o n s e r va t i o n , c h e c k i ng t h e co n d i t i o n of t h e b e a r i ng a n d i t s p a r t s . F l u s h t h e b e a r i n g b ef o r e f i l l i ng i t wi t h l u b r i c a n t . 4 . 3 . 2. 1 C o a t i n g t h e m e t al l i c s u r f a c e s P a r t s of t h e R E N K AG m a y b e c o a t e d w i t h T e ct yl 5 1 1 M b y b r u s h - p a i n t i ng , d i p - p a i n t i n g a n d b y s p r a yi n g . T h e s ur f a c es h a ve t o b e c l e a n a nd f r e e of l u b r i c a nt s . 4 . 3 . 2. 2 R e m o va l o f t h e pr ot e c t i o n f i l m T e ct yl 5 1 1 M m a y b e r e m o ve d e a s i l y b y wh i t e s p i r i t , k er os e n e , d i e s e l f u e l o r s i m i l a r s o l ve n t s . A l s o p o s s i b l e i s t h e r e m o va l b y a l k a l i n e s t r e am c l e a n i ng s yst e m s. W he n u s i ng t h i s m e t h o d t h e p ar t s m u s t b e dr i e d i m m i n e n t l y, t h e c l e a n i n g f l u i d s h o u l d c o nt a i n a n a n t i - c o r r o s i ve a d d i t i ve . R E N K r e c o m m e n d s r e m o vi n g t h e c o n s e r va t i o n p r i o r t o i n s t al l at i o n. D i r t pa r t i cl e s m a y s e t t l e i n t h e pr o t e ct i ve film during packing and transportation which would p o s s i b l y a f f e c t t h e o p e r a t i o n a l s a f et y.
NOTE!
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5.1 Mounting/ Taking into Order/ Tools and equipment
5.
Mounting/ Taking into Order

T h i s c h a pt e r d e s cr i b e s t h e s t e ps t o b e c a r r i e d o ut wh e n t ak i n g t h e t hr u st b e a r in g i nt o s er vi c e . T he r e s p e ct i ve n o t e s o n s af e t y s h a l l b e d u l y o b s e r ve d . F o r a s s e m bl y w o r ks s h u t d ow n t h e u ni t ! Th e p u r c h a s e r h a s t o p r o t e c t a l l r o t a t i n g p a r t s a g ai n st u n i n t e n t i o n al c o nt a c t .
DANGER!
Do not touch any rotating parts. I n c a s e s o f e m er g en c y a c t u a t e EM E R G E N C Y O F F .
Do not work under floating loads! D o n o t g r a b s u c h h e a v y b e a r i n g p a r t s ( f o r e x am p l e p ar t s o f t h e h o u s i n g ) du r i n g a s s e m bl y o r d i s m a n t l i n g w o r k. Th i s c o u l d r es u l t i n b r u i si n g or i n j u r y t o h a n d s !
WARNING!
5.1.
Tools and equipment

F o l l o wi n g t o o l s a n d e q u i p m e nt ar e n ec es s a r y: S e t of o p e n- e n d wr e n c h e s S e t of s o ck e t wr e n c h e s S e t of a l l e n k e ys T o r q u e wr e n c h F e e l e r g a ug e ( u p 0. 0 5 m m ) E m e r y p a p e r , p l a i n s c r a p e r , o i l st o n e S l i n g r o p e s f or b e ar i n g p ar t s, t h r us t p a ds a n d s h af t L i f t i n g eq u i p m e nt an d e ye b o l t s L i q u i d s e a l i n g c om po u n d a n d s cr e w l o c k i ng a d h es i ve Suitable oil container O i l wi t h t h e vi s c o s i t y i n d i c a t e d ( I SO VG 4 6 ) S t r ik i n g t o o l f or a s se m b l y a n d d i s a s s e m b l y o f t h e t a p e r a n d d o we l p i n s I n s t a l l a t i o n dr a wi n g 2 7 1 1 0 1 9 5 2 7 1 1 7 3 75
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5.2 Mounting/ Taking into Order/ Preparatory work
5.2.
Preparatory w ork
P l e a s e c h e c k a l l e q u i p m e nt s u p p l i e d f o r c om p l e t e n e s s im m e d i a t e l y u p o n r e ce i p t . A n y d e vi a t i o n s a n d t r a n s i t d am ag e m u s t b e r e p or t e d t o R E N K r i g h t a wa y. A wr i t t e n c o nf i r m a t io n of s u c h a r e p o r t i s al s o r eq u i r e d. R E N K w i l l di s p o s e o f a n y p a c k i n g m a t e r i a l s u p pl i e d w i t h t h e b e a r i n g s w h e n t h i s i s r et u r n e d t o t h e f a ct o r y f r e e o f charge.
NOTE!
R E N K b e a r i n g s t yp e S C a r e d e l i ve r e d p r e - a s s em b l e d . C o ns e q u e nt l y, i t i s n e c es s a r y t o d i s m a nt l e t h e b e a r i ng f ir st . T o a vo i d p r o b l e m s wh i c h m i g h t o c c ur d u r i n g t r a n s p or t , c er t a i n b e a r i n g c om p on e n t s ( e. g . f i xe d o i l r i n g , s e a l s ) ar e d e l i ve r e d d i s a s s e m b l e d . I n s u c h c a s e s, sk i p t h e c o r r e s p o n d in g sections.
5.3.
Inserting the shaft

T o i n s e r t t h e s h af t in t o t h e b e a r i ng d i sm a n t l e t h e t o p of t he housing. D i s m o u n t t h e s h af t s e a l i n g s ys t e m ( p le a s e r ef er c h a p t e r 7. 3 ) . D i s m o u n t t h e t o p of t h e h o u s i ng ( p l ea s e r ef er c h a p t e r 7. 3 ) . Dismount t e r 7. 3 ) . the top of t he s h e l l ( p l ea s e r ef er c h a p-
SC.F. SC.L.
D i s m o u n t t h e f i xe d o i l r i n g ( p l e a s e r ef er c h a pt e r 7. 3 ) D i s m o u n t h e l o o s e o i l r i n g s ( p l e a s e r ef e r c h a pt e r 7. 3 ) L i f t t h e b ot t om of t h e s h e l l o u t of t h e h o u s i n g ( p l e a s e r ef er c h a pt e r 7. 3 ) . C l e a n t h e i n n e r s u r f a c e s of t h e h o u s i ng a n d a l l d i s m a n t l e d p a r t s t h o r oug h l y ( p l e a s e r ef e r c h ap t e r 7. 4 ) . E n s u r e t h a t n o d i r t o r o t h e r c o n t a mi na n t s a r e a l l ow e d t o e n t e r t h e r a d i al b ea r i n g .
NOTE!
R e m o ve t h e c o n s e r va t i o n p r i o r t o i n st a l l at i o n. D i rt p a r t i c l e s m a y s e t t l e i n t h e p r o t e ct i ve f i l m d u r i n g p a c k i n g a nd t r a n s p o r t a t i o n w h i c h w o u l d p o s s i bl y a f f e ct t h e o p er a t i o n al s af e t y.
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5.4 Mounting/ Taking into Order/ Pre-alignment of the housing
P r i o r t o m o u n t i ng c l e a n t h e b e a r i ng c a r ef u l l y. L u b r i c a t e t h e s p h er i c a l f a c es of h o u s i ng a n d s h e l l t h o r o u g h l y. U s e t h e s a m e t yp e o f l u b r i c a nt a s i n d i c a t e d f or b e a r i n g o p e r at i o n ( I S O VG 4 6) . T h e a s s em b l y wo r k s a r e d e s c r i b e d i n c ha p t e r 8. Do not work under floating loads! D o n o t g r a b s u c h h e a v y b e a r i n g p a r t s ( f o r e x am p l e p ar t s o f t h e h o u s i n g ) du r i n g a s s e m bl y o r d i s m a n t l i n g w o r k. Th i s c o u l d r es u l t i n b r u i si n g or i n j u r y t o h a n d s !
WARNING!
5.4.
Pre-alignment of the housing

M a k e s u r e t h a t a l l b e a r i n g s i n s t al l e d o n a s h a f t l i n e a r e o p e n . To o p e n t h e b e a r i n g s u n t i g ht e n t h e s p l i t l i n e b o l t i n g of t h e h o u si n g . D o n o t l e t t h e l i f t i n g e q u i p m e n t t o u ch t h e w or k i n g s u r f a c e s of t h e s h af t .
NOTE!
L i f t t h e s h af t t o g et s uf f i c i e n t p l a c e f or a s s e m b l y. S e c u r e t h e s h af t a g a i n s t u n e xp e c t e d m o ve m e n t s. A d j u s t t h e b o t t om p a r t of t h e h o u s i ng Fig. 12: Resting surfaces o n t h e f o u n d at i o n o n ( p l e a s e r ef e r t he t e c h n i c a l d o c u m e n t a t i o n of t h e unit). M a k e s u r e t h a t a l l r e s t i n g s u r f a c e s o f t h e f o o t p l at e a r e c o m p l et e l y s u p p o r t e d . Th i s i s t h e o n l y w a y t o a vo i d d e f l e ct i o n o f t h e b e a r i n g . U s e l i ni n g pl a t e s of a d e q u at e si z e f o r h e i g ht a d j u s t m e n t .
NOTE!
SCT.. SCW..
W hen a dj u s t i ng t h e b e a r i ng p l e a s e o bs e r ve t h e l a t er p o s i t i o n of t h e wa t e r i n l e t a n d o u t l et p i pe s .
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T wi s t s u i t a b l e f o o t s c r e ws l o o s e i n t o t h e b o r e s ( a b o ut 4 t ur n s ) t o f i x t h e b o t t om h a lf of t h e b ea r i n g s af e l y i n i t s place. U s e 8 . 8 q u a l i t y s c r ews wi t h h i g h r a d i a l l o a d s .
SC..B SC..E SC..K SC..A
P r e p a r e t h e s h e l l ( pl e a s e r ef er c h a pt e r 8 . 3 )
T u r n i n t h e b o t t om p a r t of t h e s h e l l ( p le a s e r ef er c h a p t e r 8. 3 )
SC.L. SC.F.
Mo u n t t h e l o o s e o i l r i n g s ( p l e a s e r ef e r c h a p t e r 8. 3 ) Mo u n t t h e f i xe d o i l r i n g ( p l e a s e r ef er c ha p t e r 8. 3 ) Mo u n t t h e t o p of t h e s h e l l ( p l e a s e r ef er c h a p t e r 8. 3 ) C l o s e t h e b e ar i n g ( p l e a s e r ef er c h a pt er 8 . 3)
5 . 4 .1 .
Al i gnm e nt of the be a r i ng
I f b ot h a n o n - l o c at i n g a n d a l o c a t i ng b e a r i n g a r e t o be m o u n t e d o n a s h a f t l i n e, b o t h b e ar i ng s m u s t b e a d j u s t ed in turn. S t a r t w i t h a d j u s t me n t o f t he l o c a t i n g b e a r i n g .
NOTE!
T ak e t h e d i st a n c es ( a, b, c, d ) b et we e n b o t h s p ig o t b o r e s ( f r o n t a n d r ea r ) a n d s h af t . B ef or e m e a s u r i ng t h e d i s t a n c e s t ig h t e n t he s c r e ws o f t h e s p l i t l i n e b o l t i n g t o t h e t or q u e r at e s g i ve n i n c h a p t er 9.
Align the b e a r i ng u n t i l t h e d if f e r e nce of the m e a s ur ed va l u e s is smaller t h a n 0 , 4 m m . W hen a l i g n i n g t h e b e ar i ng u n t i g ht e n t h e s p l i t line bolting. R e p e a t t h e p r o c edure until the tolera n c e i s k e pt . U s e l i n i n g p l a t e s of f o r t h e h e ig ht a dj u s t m e nt .
Fig. 13: Alignment
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A f t e r a dj u s t i ng b o t h b e a r i n g s , t ig ht e n u p t h e f o ot p l a t e b o l t s t o t he r at e d t o r q u e. T h e r a t e d t or q u e d e p e n d s o n t h e u s e d f o ot p l a t e b o l t s , t h e m a t er i a l of t h e Fig. 14: Pre-drilled bores of the taper pin h o u s i n g a n d t h e a nc h o r i ng i n t h e f o u n d at i o n ( r ef e r a l s o t h e t e c h n ic a l d o c u m e n t a t i o n of the unit). C h e c k t h e a l i g nm e nt . U s e t h e p r e - dr i l l e d h o l e s t o i n s e r t t wo a l i g n m e n t p i n b o r e s i n t o t h e f o u nd a t i o n . R e a m t h e bo r e s t o t h e t ak e t h e a l i g nm e nt p i n s . I n s e r t t h e a l ig n m e nt p i n s . Mo u n t t h e s h af t se a l i n g s ys t e m s ( p l ea s e r ef er c h a pt e r 8. 3 ) .
5 . 4 .2 .
SCT.. SCW..
Cool e r c onne c ti on
S C b e a r i n g s ve r s i o n S C T . . a n d S CW .. ar e s u p p l i e d wi t h coolers. O b s e r ve t h e n e c e s sa r y s p a c e f or d i s m ou n t i n g t h e c o o l e r s d ur i n g m a i nt e na n c e o r r e p a i r wh e n p l a n n i n g t h e l a yo u t the total unit ( r ef er d r a wi n g 2 7 1 1 0 1 9 5 2 7 1 1 73 7 5 ) . C o o l e r s ar e p r e s s ur e d e vi c e s .
WARNING!
O b s e r ve t h e r u l e s o f t h e G e r m a n I n du s t r i al S a f e t y R e g u l a t i o n s o r r e s p e ct i ve l y t h e a c c o r d i ng n a t i o n al r e g u l at i o n s.
SCT.. SCW..
T h e c o o l e r s we r e bu i l t a s s i ng l e c om po n e n t s wi t h o u t l i m i t a t i o n d e vi c e s . I n s t al l a n d a d j u s t d e vi c e s f o r l i mi t at i o n a n d s u p e r vi s i on o f p r e s s ur e , t em p er a t u r e a n d f l ow r at e i n t h e c o ol i n g w at e r ci r c ui t t o h o l d t h e p e r mi s s i bl e va l u e s .
WARNING!
Ta k e c a r e f o r r el i ef va l ve s i n t h e c o o l i n g c i r c ui t .
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5.4 Mounting/ Taking into Order/ Pre-alignment of the housing SCT.. SCW..
Connect the built-in cooler to the cooling circuit. S o m e c o o l e r s er i e s a r e f it t e d wi t h d i a g o na l p i p e connections. These coolers are s e l f - b l e e d i n g if yo u c o n n e c t t h e i n l e t t o t h e l o we s t connection and the outlet pipe to the upper connection.
Fig. 15: Cooler connection
C o n n e c t e a c h o f t h e b u i l t - i n c o o l er s i n d i vi d u a l l y t o t h e w at er s u p pl y.
NOTE!
SCT.. SCW..
Mo u n t t h e p i p e s of t h e c o o l i n g wa t e r su p p l y f r e e f r om d i s t o r t i o n. A vo i d t h e a d d i t i o n a l l e a d - i n o f f or c es , b e n d i n g m o m e n t s o r o s c i l l a t i o n s i n t o c o o l e r , f l a ng es o r p i p e s . T ig h t e n a l l s c r e ws a n d s c r e w j o i n t s a c c o r d i n g t o t h e t o r q u e r at e s g i ve n i n c h a p t e r 9 .
5 . 4 . 2. 1
Ta k i n g i n t o o r d e r C o o l e r a r e s u b j e c t s o f s m al l w e a r b y t h e f l ow o f t he c o o l i n g f l u i d a n d sm a l l p a r t i cl e s i n si d e .
NOTE!
R E N K r e c o m m e n d s a r u n n i n g - i n of t he c o o l e r s w i t h c o nt i n u o u s w a t er f l ow o ve r a p e r i o d of a p p r o x . tw o w e e ks u s i n g c l e a n a n d f r e s h w at e r . Th i s p r o c e d u r e g e n e r at e s a w ea r a n d c o r r o si on r e d u c i n g o xi d e l a ye r i n t h e p i p e s. Ad j u s t t h e f l ow ve l o c i t y d u r i n g t h i s pr o c e d u r e t o a va l u e o f 1. 5 m / s . Th i s p r o c e d u r e i s e s p e c i a l l y r e c o m m e n d e d b y u s i n g s ea w at er a s c o o l i n g f l u i d .
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SCT.. SCW..
C h e c k t h e c o o l e r s an d a l l p i p i n g f o r l e a k ag e. U s e a c o o l i ng f l u i d of s uf f i c i e n t q u a l i t y. U s e f i l t e r s t o p r e ve n t t h e e n t e r i ng of di r t p a r t i c l e s i n t o t h e c o o l i ng s ys t em . R E N K AG r e c o m m en d s u s i n g f i l t e r s w i t h a f i l t r at i o n l e ve l o f 2 5 0 m ( o r b e t t er i n g ) .
NOTE!
5 . 4 .3 .
Lubr i c a nt fi l l i ng
T h e p r o c e d ur e of l ub r i c a n t f i l i n g i s d e s cr i b e d i n c h a p t er 6. 5. V i s c o s i t y I SO VG 4 6 Q u a n t i t y i n t h e h ou s i n g
NOTE!
S C TL K 4 0 - 4 0 0 : ~ 53 l
S C TL Q 4 0 - 4 0 0: ~ 53 l
T h e vi s c o s i t y o f t h e l u b r i c a n t i s g e n er a l l y wr i t t e n o n t h e t yp e p l a t e of t h e b e a r i ng . 5 . 4 . 3. 1 Flushing the bearing B e f or e t he f i r st st ar t , af t e r l o ng p e r i od s of st a n d s t i l l o r a c o m p l e t e d i s a s s em b l y R E N K AG r e c o m m e n d s f l u s h i ng t h e b e a r i n g t h o r o ug h l y b e f or e t h e f ir s t o il f i l l i n g . R e s i d u e s of c o n s e r va t i o n o r c o nt a m i n a t i o n s c a n b e r e m o ve d b y t h i s p r o cedure.

C o n n e c t a f l u s h i n g p u m p t o t h e b e ar i n g ( I n l e t : o i l f i l l i n g bore, o u t l et : oil drain bore, r ef e r d r a wi n g s 2 7 1 1 0 1 9 5 2 7 1 1 7 3 75 ) . F i l l t h e b e a r i n g s wi t h t h e a p p r o p r i a t e g r a d e o f l u b r i c a nt t o t h e pr e s c r i b e d l e ve l . R E N K r e c o m m e n ds a f l ow r at e of a p p r o x . 2 5- 3 0 l / m i n d u r i n g t h e f l u s hi n g p r o c e d u r e.

NOTE!
U s e a f i l t e r w i t h a q u a l i t y o f 1 5 m ( or b e t t e r) . R u n t h e f l u s hi n g pu m p f or a p pr o x . 3 - 4 h o u r s .
S t o p t h e f l u s h i ng pu m p a n d dr a i n t h e l u b r i c a n t of f vi a t h e dr a i n p l u g l o c a t e d i n t h e b o t t om of t h e s u m p.
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5.5 Mounting/ Taking into Order/ Starting operation after standstill
O n c e a l l t he l u b r i ca n t h a s b e e n d r a i ne d of f , c l o s e u p t h e dr a i n p l u g ( t o r q u e r at e r ef er c h a pt er ) . R e f i l l t h e b e a r i ng wi t h f r e s h l u br i c a n t t o t h e a p pr o p r i a t e g r a d e a n d u p t o t h e p r e s c r i b e d o i l l e ve l . I f a b e a r i ng t yp e S C h a d b e e n c o r r o s i o n p r o t e ct e d f o r a l o n g t im e b y u s i n g T e ct yl 5 1 1 M, p l e a s e r ef er c h a p t er 4. 3 f o r c l e a n i n g t h e b e ar i n g a n d i t s p a r t s.
5 . 4 .4 .
Fur the r pr oc e dure s

Ta k e c a r e f o r a s uf f i ci e nt p r e s s u r e ba l a n c e b e tw e e n t he i n n e r b e ar i n g a n d e n vi r o n m e n t .
NOTE!
O ve r p r e s s u r e i n si d e t h e b e a r i n g m a y r e s u l t i n l e a k a g e s.
5 . 4 . 4. 1
C o n n e c t i o n of el e ct r i c al i n s t r u m e nt s Th e e l e c t r i c a l c o nn e c t i o n o f t h e r e si s t a n c e t h er m o m e t e r s m u s t b e e x e c ut e d a c c o r d i n g t o t he va l i d r u l e s o f t h e i n s t al l at i o n o f el ec t r i c al e q ui p m e nt s b y a u t h o r i z e d s p e c i a l i s t s.
WARNING!
I f t h e b e a r i ng s a r e f i t t e d wi t h e l e c t r i c a l / e l e c t r o n i c a l l y d e vi c e s ( e. g . s u p er vi s i o n d e vi c e s , h e a t e r s ) yo u f i n d a d d i t i o n a l i n f or m at i o n i n t h e ap p e n d i x .
5.5.
Starting operation after standstill

C l e a n t h e o u t e r s ur f a c e s of t h e b e ar i n g . D u s t a n d d i r t i m p e d e t h e h e at r a di a t i o n . C h e c k t h e c o n d it i o n o f t h e l u b r i c a n t wi t h t h e h e l p o f t he l u b r i c a n t m a n uf a ct ur e r d a t a. D e p e n d i n g o n t h e d u r a t i o n of t h e s t a n ds t i l l a n o i l c h a n g e i s e i t h e r p r e s cr i b e d o r r e c o m m e n d e d. A f lu s h i n g p r o c e d ur e m a y b e r e c o m m e n d e d af t er a l o ng t i m e of st a n d s t i l l . C h e c k t h e l u b r i c a n t l e ve l a n d r e - f i l l t h e b e a r i n g if n e ce s s a r y.
SCX.. SCZ..
T ig h t e n a l l c o n n e c t i o n s of t h e l u b r i c a t i o n u n i t s a t t he b e a r i n g a c c or d i n g t o t h e t o r q u e r a t es g i ve n i n c h a p t e r 9. I f r e s i s t a n c e t h er m o m e t er s a n d/ or o i l s u m p t h e r m o m et e r s ar e i n s t a l l e d t h e i r t i g ht n e s s ( ac c o r d i n g t o t h e t o r q u e r at e s g i ve n by t h e m a n uf a ct u r er ) .
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5.6 Mounting/ Taking into Order/ Starting operation after a disassembly of the bearing
T ig h t e n a l l s c r e w p l u g s a c c or d i n g t o t h e t o r q u e r a t es g i ve n i n c h a p t e r 9 .
SCX.. SCZ..
C h e c k t h e f u n ct i o n of t h e l u b r i c a t i o n un i t ( p l e a s e r ef er t h e i n s t r u ct i o n m a nu a l o f t h e l u b r i c a t i on u n i t ) . T h e vo l u m e a n d p r es s u r e of t h e o i l s u p p l y m u s t m e et t h e va l u e s g i ve n i n t h e b e ar i n g c a l c u l a t i o n . C h e c k t h e c o n d it i o n o f t h e e l e c t r i c a l d e vi c e s ( e . g . h e at e r , t h er m o s e n s or s , a n d o i l l e ve l s wi t c h e s ) .
SCT.. SCW.. SCX.. SCZ..
C h e c k t h e c l e a n f u nc t i o n of t h e c o o l i ng f l u i d s u p p l y.
T h e b e a r i ng i s r e a dy f or o p er a t i o n .
5.6.
Starting operation after a disassembly of the bearing

T ig h t e n a l l s c r e ws , s c r e w j o i n t s a n d s c r e we d c o n n e c t i o n s a c c or d i n g t o t h e t or q u e r a t e s g i ve n i n c h a p t er 9.
If the bottom of the bearing has been dismounted:
T ig h t e n t h e f o ot p la t e b o l t s t o t h e r at e d t o r q u e. T h e r a t e d t o r q u e d e p e nd s o n t h e u s e d f o ot p l a t e b o l t s , t h e m a t er i a l of t h e h o us i n g a n d t h e a n c h o r i n g i n t h e f o u n d a t i o n ( r ef e r a l s o t h e t e c h n i c a l d o c u m e n t a t i o n of t h e unit). T ak e c a r e f or a n ad e q u at e l u b r i c a nt le ve l i n t h e b e a r i n g ( p l e a s e r ef er c ha p t e r 6. 5 )
C h e c k t h e c l e a n f u nc t i o n of t h e c o o l i ng f l u i d s u p p l y. C h e c k t h e f u n ct i o n of t h e l u b r i c a t i o n un i t ( p l e a s e r ef er t h e i n s t r u ct i o n m an u a l o f t h e l u b r i c a t i o n u n i t ) . T he q u a nt i t y a n d p r e s su r e s of t h e o i l f l ow m u s t m e et t h e va l u e s o f t h e b e a r i ng c a l c u l a t i o n . E xa m i n e t h e c o n d i t i o n o f t h e c om p l e t e b e a r i n g b y a vi s ual inspection. I f t h e b e a r i ng i s i n a s a t i sf a ct o r y m a n n e r , t h e b e a r i ng i s r e a d y f o r o p e r at i o n . E xe c u t e a t es t r u n.
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5.7 Mounting/ Taking into Order/ Controls during first operation/ test run
5.7.
Controls during first operation/ test run

R E N K AG r e c o m m en d s a t e s t r u n af t e r a l o n g t im e of st a nd s t i l l , a d i s a s s em b l y o r t h e f ir s t r u n of t he b e a r i ng . C h e c k t h e l u b r i c a n t l e ve l b ef o r e s t ar t i ng t h e u n i t .
SCX.. SCZ..
S w i t c h o n t h e l u b r i ca t i o n u n i t b ef o r e st a r t i ng t h e u n i t . C h e c k t h e vo l u m e a n d p r e s s u r e of t he s u p p l i e d l u b r i c a n t . T h e y m u s t m e e t t h e va l u e s g i ve n i n t h e b e a r i n g calculation. H . P . u ni t s:
NOTE!
Sw i t c h o n H . P . u n i t b e f o r e s t ar t i n g op e r a t i o n of t h e w ho l e u n i t . D o n o t s t o p H . P . u n i t s b ef o r e t h e ce r t a i n mi n i m u m s p e e d h a s r e ac h e d. D u r i n g s h u t d ow n o f t h e w h ol e u ni t s t a r t t h e H . P. u n i t a g a i n ( b ef o r e t h e c e r t a i n mi n i m u m s p e e d i s reached). S t o p t h e l u b r i c a t i o n u n i t af t er s t an d s t i l l o f t h e shaft. L . P . u ni t s:
NOTE!
Sw i t c h o n L . P . u n i t b e f o r e s t a r t i n g op e r a t i o n o f t h e w ho l e u n i t . D o n o t s t o p L. P . un i t s b ef o r e t h e o p er a t i o n ha s b e e n ended.
S t o p t h e l u b r i c a t i o n u n i t af t er s t an d s t i l l o f t h e shaft.
SCT.. SCU
Sw i t c h o n t h e c i r cu l a t i n g p u m p b e f or e s t a r t i n g o p eration of the whole unit. D o n o t s t o p t h e c i r c u l a t i n g p u m p b ef o r e t h e o p e r a t i o n h a s b e e n e n d ed . S t o p t h e c i r c ul a t i n g p u m p a f t e r st an d s t i l l o f t h e shaft. Mo n i t o r t h e o i l l e ve l a n d o i l f l o w i n t o t he b e a r i ng . Mo n i t o r t h e t e m pe r a t u r e of t h e t h r u st b e a r i n g d u r i ng operation.
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5 . 8 M o u n t i n g / T a k i n g i n t o O r d e r / Ab n o r m a l t e m p e r a t u r e s
T h e t e m p er a t ur e s g ive n f r om l o c a l t h er m o m et e r s a n d t h e re s i s t a n c e t h e r m o m et e r s s h o u l d r i s e e ve n l y u p t o t h e s e t t le d p e r m a n e nt o p er a t i ng t em p e r at u r e. I f t h e t e m p er a t ur e do e s n o t s t a b i l i ze b e l o w t h e b e a r i ng t em p e r a t ur e s s t at e d i n t h e b e a r i ng c a l c u la t i o n , t h e i n st a l l a t i o n m u s t b e s t o p p e d a nd t h e c a u s e b e f o u nd .
W hen t h e b e a r i ng o il t e m p er a t ur e r i s e s a b o ve 5 0 C t h e c o o l i n g wa t e r s ys t e m h a s t o b e s wi t c h e d o n . D u r i n g c om m i s s i o n in g , c h e ck a l l b o l t i n g , e s p e c i a l l y b e l o w t h e o i l l e ve l l i n e . An y l e a k a g e f o u n d i s t o b e r e c t i f i e d i m m e di a t el y.
NOTE!
C h e c k w h e t h e r al l b e a r i n g b o l t i n g h a ve b e e n p r o p e r l y t i g h t e ne d .
S t a b i l i t y d e p e n d s o n m a n y i nf l u e n c e s . I f t h e b e a r i ng d o es n o t r u n q u i e t l y d u r i n g i n i t i a l s t a r t i ng i t m u s t b e s t o p p e d im m e d i a t e l y a n d t h e ca u s e b e f o u n d. U n ba l a n c e a b o ve a c e r t a i n l i m i t i s a dm i s s i b l e o n l y, i f a l r e ad y s t a t e d i n t h e p l a n n i ng s t ag e a n d d u l y c o n si d e r e d i n t h e d e s ig n of t h e b e a r i ng . S t o p t h e u n i t i m m ed i a t e l y i f t h e i s n ot r u n n i n g q u i e t l y d u r i n g t h e t r i a l r u n a n d e l i m i n a t e t h e r ea s o n . S u p e r vi s e t h e b e a r i n g d u r i ng a t r i a l r u n o f s e ve r a l h o u r s u n d e r o p er a t i ng c ond i t i o n s . W e r e c o m m e n d af t e r a r u n n i n g p e r i o d o f 5 t o 1 0 h o u rs ( t e s t r u n at t h e m an u f a c t u r er ) a n i n sp e c t i o n of t h e w o r k i n g s u r f a c e s f or s i g n s o f d a m a g e ( e dg e l o a d i n g , st ri a e , p r e s s u r e m ar k s ) . R e m o ve t h e s e s p o t s b y c a r e f u l s c r ap ing.
NOTE!
5.8.
Abnormal temperatures
T h e b e ar i n g s of c o n d i t i o n s of t h e is recommended fer maintenance RE N K a r e d e s i g n e d t o r u l e t h e o p er a t in g u ni t g i ve n b y t h e p u r ch a s e r . N e ve r t h e l e s s i t t o c o n t r o l t h e b e ar i n g d u r i n g o p er a t i o n ( r ea nd c a r e a c t i vi t i e s , ch a p t e r 6) .
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5 . 8 M o u n t i n g / T a k i n g i n t o O r d e r / Ab n o r m a l t e m p e r a t u r e s
D o n o t o p e r a t e b e f o r e t h e c e r t a i n m i n i m um s p e e d ( r e f er t h e b e a r i n g c al c ul at i o n ) i s r e a c h e d.
NOTE!
Th i s p r e ve n t s i n a d m i s si b l e o p e r at i ng c o n d i t i o n s w hi ch m a y r e s u l t i n d a m ag e o r d e st r u ct i o n of t h e b e a r i n g .
I f t h e o p e r at i ng t em p e r at u r e s s t at e d b y R E N K c a n n o t b e r e a c h e d ( c o l d b e ar i n g ) , i n ve s t i g at e f or t h e r e a s o n s. A p o s si b l e c a u s e f o r i n s t a nc e m a y b e a d ef e c t ive t h e r m om et e r . In case
NOTE!
t h e a dm i s si b l e b e ar i n g t e m p er a t ur e ex c e e d s 1 5 K i n a d m i s s i bl e vi b r at i o n s o c c u r u n u s u a l n oi s e s or o d o r s a r e n o t i c e d m o n i t or i n g e q u i pme n t t r i g g er s al a r m
s h u t d ow n t h e i n st a l l a t i o n a n d i n f or m t h e m ai n t e n a n ce p e r s o n n e l i n c h a r ge .
E l i m i n a t e t h e r e a s on o f t h e r i s e of t em p e r a t ur e t o a vo i d d a m ag e s of t h e b e ar i n g . P o s s i b l e c a u s e s of t h e m a lf u nc t i o n m a y b e : c a n t e d m o u n t i ng i n s u f f i c i e n t l u br i c a t io n b y: i n s u f f i c i e n t o i l vo l u m e
i n c o r r e c t m o u n t e d f ixe d o i l r i n g i n c o r r e c t m o u n t e d oi l s c r a p e r o i l l o s s b y l e a k ag e i n c o r r e c t o i l vi s c o s i t y i n g r e s s of wa t e r i n a d e q u a t e c o o l i n g p o we r .
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6.1 Care and Maintenance/ Introduction
6.
6.1.
Care and Maintenance

Introduction
This chapter indicates maintenance routines and related s af e t y m e a s u r e s. D o n o t t o u c h r o t at i n g c o m p o n e nt s . I f yo u i n t e n d t o p e r f o r m m a i nt e n a n ce w or k s h u t d ow n t h e u ni t .
DANGER!
I n c a s e t h e a dm i s s i b l e b e ar i n g t em p e r a t ur e e x c e e ds 15 K
NOTE!
i n a d m i s s i bl e vi b r at i o n s o c c u r u n u s u a l n oi s e s or o d o r s a r e n o t i c e d m o n i t or i n g e q u i pme n t t r i g g er s al a r m s h u t d ow n t h e i n s t a l l at i o n a n d i n f o r m t h e m ai n t enance personnel in charge.
D o n o t o p e r at e t he b e a r i n g b e l ow t h e t r a n si t i o n s p e ed va l u e s i n d i c a t e d i n t h e b e a r i n g c al cu l a t i o n , t h u s a vo i d i n g i n a dm i s si bl e op e r a t i n g c o n d i t i o ns , w h i c h c o ul d l e ad t o d am a g e t o t h e be a r i n g .
6.2.
Maintenance and care activities

T h e s e r vi c e l i f e of m a c h i n e r y a n d e q u i p m e n t c a n b e c o n s i d e r a b l y i n c r e a s e d b y t a k i ng a p p r o pr i a t e m a i nt e n a n c e a nd c a r e st e p s. C h e c k t h e o i l l e ve l o n l y wh e n t h e b e a r i n g i s i n p l a n e p o s i t i o n a n d t h e u n it i n st a n d st i l l . P e r f o r m vi s u a l i n s p e c t i o n s o n a d a i l y b a s i s . C h e c k t he b e a r i n g f or l e ak ag es . C h e c k t h e eq u i p m e nt r eg u l a r l y f o r u n u s ua l n o i s e . T o c h e ck t h e q u a l i t y o f t h e o i l , p er f or m o i l a n a l ys e s r eg u l a r l y. F o r t h i s r e a s o n a l u b r i c a n t m e a s u r e m e nt c o n n e c t i o n ( 8 1) i s a d d ed t o t h e b e a r i ng . P e r f o r m m a i n t e n a nc e wo r k a c c or d i ng t o t h e f o l l o wi n g m a i n t e n a n c e s c h e du l e .
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6.3 Care and Maintenance/ Maintenance schedule
C l e a n t h e e xt e r n a l p a r t s of t h e b e a r i ng . D u s t a n d d i r t i m p e d e t h e r a d i at i o n of t h e h e a t . C l e a n a l l f i l t er s ( if exi s t s ) . S h o u l d s h o r t er i nt e r va l s b e r e q u i r e d i n t h e e ve n t o f e xt r a o r di n a r y a m b i e n t c o n d i t i o n s, a n o i l a n al ys i s p e r f o r m e d b y m i n e r a l o i l c om p a n i e s m a y f o r m t h e b a si s f o r d e c i s i o n a s t o w he t h e r t h e o i l i n t h e b e a r i n g i s s t i l l s u i t a bl e f o r u s e.
NOTE!
D o n o t c o nt a mi n a t e t h e e n vi r o n m e n t w i t h l u b r i c a n t s. C o l l e c t s p e nt o i l i n s u i t a bl e c o n t a i ne r s a n d d i s p o s e of t h e oi l i n l i n e w i t h t h e r e s p e ct i ve r e gu l a t i o n s .
WARNING!
6.3.
Maintenance schedule
Deadline Daily Daily
M a i nt e n a n c e w o r k Visual check C h e c k o i l l e ve l
C h e c k o i l f or u n u s ua l n o i s e W eek l y C l e a n i n g of t h e e xt er i o r O i l c h a ng e Self lubrication, operation:

any 100 - 1000 hours
r e ve r s a l Any 5 . 0 0 0 o p e r at i n g h o u r s 8 . 0 0 0 o p e r at i n g h o u r s
S e l f l u br i c a t i o n , c o nt i n u o u s operation: Any E xt e r n a l l u b r i c a n t su p p l y:
A n y 2 0 . 0 0 0 o p e r at i n g h o u r s D e p e n d i n g u p o n c ap a c i t y of o i l t a nk a nd c i r c u l a t i n g r at e ( p l e a s e o b s e r ve a l s o t h e i n d i c a t i o n s f o r t h e u s e of t h e l u b r i c at i n g o i l )
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6.4 Care and Maintenance/ Non-operating of the unit
M a i nt e n a n c e w o r k I n s p e c t i o n of t h e b ea r i n g
Deadline D u r i n g pr e ve n t i o n m a i n t e n a n c e wo r k . I m m e d i a t e l y if t h e b e ar i n g t em p e r at u r e e xc e e d s 1 5 K o ve r t h e i n d i c a t e d va l u e ( s e e t h e E D P calculations) u n u s u a l o p e r a t i ng no i s e s o c c u r yo u n o t i c e u n u s u a l m o d if i c a t i o n s of t h e lubricant i n c r e a s e d o i l l e ve l i n t h e c a s e.
H yd r o s t a t i c h o s e s
Check annually C h a n g e a n y s i x ye a r s
S e a l s m a d e of p l a s t i c
C h e c k d u r i ng b e ar i ng i n s p e c t i o n C h a n g e a n y s i x ye a r s
Cooler inspection
V i s u a l i n s p e c t i o n vi a b o r e s c o p e : annually af t er u n e xp e c t e d t en s i o n s o r a b n o r m a l s e r vi c e c o n d i t i o n s
I n t e n s i ve i n s p e c t i o n:
E ve r y s i x ye a r s
6.4.
Non-operating of the unit

I n c a s e of a s us t a in e d i n t e r r u pt i o n of o p e r a t i o n f o l l o w t h e h i n t s g i ve n i n c h a p t e r 4 . 3 of t h e i n s t r u ct i o n m a n u a l.
SCT.. SCW..
I f t h er e i s n o f l o w of c o o l i n g wa t e r i n t he c o o l e r ( 1 7 ) : L e s s t h a n 3 d a ys : k e e p t h e c o o l e r wi t h t h e st ag n a n t wa t e r Mo r e t h a n 3 d a ys : dr a i n t h e c o o l e r c o m p l e t e l y a n d r i n s e w i t h s a l t f r e e wa t e r . D u r i n g f r ee zi n g p e r io d s d r a i n wa t e r f r om t h e c o o l er . I f t h e c o o l er i s u n d e r p r e s s u r e , i t i s s t r i ct l y f o r b i d d e n t o u n s c r ew a n y s c r ew o r s cr ew j o i nt of t h e c o o l e r s.
WARNING!
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6.5 Care and Maintenance/ Lubricant change
6.5.
Lubricant change
O i l i s f l am m a bl e . Co n s i d e r t h e f i r e h az a r d . D u r i n g a f i l l i n g o r a d r a i n i n g p r o c ed u r e m a k e s u r e t he l u b r i c a nt s d o n o t co n t a mi n a t e t h e e n vi r o n m e nt .
WARNING!
6 . 5 .1 .
Che c k of the l ubri c a nt l e ve l

B e a r i n g s t yp e S C a r e s u p p l i e d wi t h l u b r i c a n t l e ve l i n d i c a t o r s, n o r m a l l y o i l s i g h t g l a s s e s ( F ig . 1 6 ) .
Fig. 16: Oil sight glass
O n c u st o m er r eq u ir e m e nt o t h er l u b r i c a n t l e ve l g a u g e s l i k e t h e l e ve l i n d i c a t o r ( F ig . 1 7 ) , e l e c t r ic a l o r e l e c t r o n i c a l l y l e ve l m e a s u r e s ys t e m s a r e a va i l a b l e . A d d i t i o n a l i n f o r m a t io n t o e l e c t r i c a l o r e l e c t r o n i c a l l y l e ve l s wi t c h e s i s g i ve n i n t h e a p p e n di x . D u r i n g o p er a t i o n t he r o t at i n g s h af t t og et h e r wi t h t h e o i l r i n g s ( or t h e o i l f l o w a t t h e c o n n ec t i o n s of a n e xt e r n a l l u b r i c a t i o n u n i t ) g e n er a t e a n i n t e r n a l o i l f l o w i n s i d e t h e b e a r in g .
Fig. 17: Level indicator
T h i s r e s u l t s i n c o n s id e r a b l e f l u ct u a t i o n s of t h e o i l l e ve l . C h e c k t h e o i l l e ve l i f t h e s h a f t i s no t r o t at i n g a n d t he b e a r i n g i s s t a n di ng p l ai n .
NOTE!
D u r i n g o p e r at i o n t h e i n t er n a l o i l f l ow m a y r e s u l t i n f a l se i n f o r m a t i o n a b o ut t h e l u b r i c a nt l e ve l .
G e n e r a l l y t h e vi s c o s i t y ( I SO V G 4 6 ) of t h e l u b r i c a n t i s s h own a t t h e t yp e p l a t e of t h e b e ar i n g .
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S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
6 . 5 .2 .
Dr a i n the l ubr i cant

A f t e r a l o ng p er i o d of s t a n d st i l l o r a c o m p l e t e d i s a s s em b l i ng i t i s r e c o m m e n d e d t o f l u s h t h e b e ar i n g t h o r o ug h l y b e f or e t he f ir s t o i l f i l l i n g . Th e u n i t h a s b e e n t a k e n o ut of s e r vi ce . M a k e s u r e r e l i a b l e m e a s u r e s ar e t a k e n t o p r e ve n t t h e u n i t f r om b ei n g a ct i va t e d i n a d ve r t e n t l y.
WARNING!
F o r d r a i n i n g t h e l u b r i c a n t s c r e w p l u g s ( 2 1 ) a r e i n t eg r at e d i n t h e b e ar i n g i n t h e bo t t om of t h e b e ar i ng . D r a i n t h e l u b r i c at i n g o i l i n st i l l wa r m c o n d i t i o n . I m p u r i t i e s a n d r e s i d u e s wi l l t h u s b e s c a ve n g ed . D o n o t c o n t a c t t h e w a r m b e ar i n g. D on t g e t yo u r f i n g e rs o r yo u r b o d y b u r n t .
CAUTION! SCX.., SCZ..
Stop all lubrication units. C l o s e t h e i n l e t a n d o u t l e t c o n n e ct i o n b e t we e n b e a r i n g and lubrication unit. C h a n g e t h e l u br i c a n t of t h e s u p p l y u n i t . C l e a n t h e t a nk . Fu r t h er i nf o r m at i o n of m a i nt e n a n c e wo r k ( e. g . c l e a n i n g / c h a ng i n g of f i lt e r s) i s g i ve n i n t h e i n s t r u ct i o n m a n u a l of t h e l u b r i c at i o n u n i t .
T o d r a i n t h e l u b r i ca n t c o m p l e t e l y, o p e n t h e c o ve r ( 1 0) a t t h e t o p of t h e ho u s i n g . T h i s a l l o ws p r e s s ur e eq u i t at i o n b e t we e n b e a r i ng s a n d e n vi r o n e d . An y o i l s p i l l a g e m u s t b e c o l l e c t e d i n s u i t a bl e c o n t ai ners. D u r i n g a f i l l i n g o r a d r a i n i n g p r o c ed u r e m a k e s u r e t he l u b r i c a nt s d o n o t co n t a mi n a t e t h e e n vi r o n m e nt .
CAUTION!
U n s c r e w t h e o i l o u t le t s cr e w. D r a i n t h e l u b r i c a t i ng o i l a n d c o l l e c t i t .
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NOTE!
I n c a s e t h e l u b r i c at i n g o i l c o n t a i n s un u s u a l r e s i d u e s o r i s vi s i bl y c h a n g e d , e l i mi n a t e t h e c a u se s . I f n e c e s s a r y, c a r r y o u t a n i n s p e c t i o n .
6 . 5 .3 .
Fi l l i ng i n the l ubr i c a nt.

F i l l i n f r e s h l u b r i c a nt of t h e vi s c o s i t y V i s c o s i t y I SO VG 4 6 Q u a n t i t y i n t h e h ou s i n g
NOTE!
S C TL K 4 0 - 4 0 0 : ~ 53 l
S C TL Q 4 0 - 4 0 0: ~ 53 l
C h e c k t h e l e ve l o f t h e l u b r i c a nt . Th e o i l l e ve l l i m i t s ar e . o i l s i g ht gl a s s ( 2 2 ) :
NOTE!
m i ni m um : maximum:
m i d dl e of oi l s i g ht g l a s s m i n u s 1 0 m m m i d dl e of oi l s i g ht g l a s s pl u s 1 0m m
L e ve l i n d i c at o r ( 2 3) : L e ve l i n d i c a t or s ar e s i g n e d w i t h m ar k i n g s f o r m i ni m um a n d m a xi m um .
SCT.., SCU..
O p e n t h e o i l f i l l i n g sc r e w ( 2 0 ) . F i l l i n f r e s h l u b r i c a nt , u nt i l t h e l e ve l r e a c h e s t h e c e nt r e m a r k i ng of t h e l e ve l i n d i c a t o r .
S t a r t t h e c i r c u l a t i ng p u m p f o r a s h or t t im e f or b l e e d i ng t h e t o t a l s ys t e m . C h e c k t h e l u b r i c a n t l e ve l a g a i n , r e- f i l l l u b r i c a n t if n e c e s s a r y.
SCZ.. SCT.. SCX..
I f t h e b e ar i n g i f f i t t e d w i t h a l o w p r e s su r e ( L . P . ) l u br i c a t i on unit: C l e a n t h e o i l t a nk an d f i l t e r s b ef o r e f i l l i n g i n f r e s h l u b ricant. Start the unit for a short run until the bearing is filled with lubricant.
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6.6 Care and Maintenance/ Selection of lubricants
SCZ.. SCT.. SCX..
I f t h e be a r i n g i f f i t t ed w i t h a h i g h pr e s su r e ( H . P . ) l u b r i c at i o n u n i t ( h y dr o st a t i c j a ck i n g u n i t ) : C l e a n t h e o i l t a n k a n d f i l t e r s b ef o r e f i l l i n g i n f r e s h l u b ricant. F i l l t h e b e a r i ng wi t h l u b r i c a n t a s d e sc r ip t b ef o r e. S t a r t t h e u n i t f or a sh o r t r u n. I f t h e c a l c u l a t e d o i l f l o w i s r e a c h e d , t h e H . P . u n it i s b l e e d a n d t h e l u b r i ca t i o n u n i t i s r e a d y f o r o p er a t i o n . C h e c k t h e l e ve l o f t h e l u b r i c a nt af t er f i n i s h i n g t h e p r oc e d u r e . R e - f i l l l u b r ic a n t if n e c e s s ar y. Mo u n t t h e l u b r i c a t i o n f i l l i n g s c r e w a n d t i g h t e n i t a c c o r di n g t o t h e t o r q u e r at e s g i ve n i n c h a p t e r 9 . N o t e n o u g h l u b r i c a n t l e a d s t o t em p e r a t ur e r i s e s an d t h u s t o d am a g e s t o t h e b e a r i n g.
NOTE! SC.L.
To o m u c h l u b r i c a nt l e a d s t o l e a k a g e s. To o m u c h l u b r i c an t c o u l d s l ow d ow n t h e o i l r i n g s c on s i d e r a b l y; t h i s l e ad s t o l e s s l u br i c at i o n a n d d a m a g e s t he bearing.
R e - m o u n t t h e c o ve r ( 1 0 ) . C h e c k t h e o i l l e ve l a g a i n b ef o r e st a r i ng t h e t ot a l u n i t .
6.6.
Selection of lubricants
F o r t h e l u b r i c a t i o n of R E N K b e a r i ng s we r e c om m e n d m i n er a l o i l s o f I S O - V G vi s c o s i t y c l a s s i f i e d a c c . D I N 5 1 5 1 7 , p a r t 2 ( C i r c u l a t i n g o i l C L ) a n d D I N 5 1 5 2 4, pa r t 1 ( H yd r a u l i c l u b e HL) T h e u s e of l u b r i c a nt s c o n t a i n i ng E P a dd i t i ve s ( l i k e C P L a n d H L P ) i s n o t a l l o we d . S u c h l u b r i c a nt s c a n l e a d t o u n wa n t e d d e p o s i t s o n t h e s l i d e f ac e s of t h e b e a r in g s a n d c o n s eq u e nt l y t o d am ag e s . S A E c l a s s i f i e d m i n er a l - o i l s f o r e ng i n e s a r e a l s o a l l o we d f or u s e wi t h R E N K b e a r i n g s . S yn t h e t i c l u b r i c a n t s a r e n ot g e n e r a ll y r e c o m m e n d e d f o r R E N K b e a r i n g s . I n s u c h a c a s e p l e a s e c o n t a c t o u r s er vi c e department.
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6.7 Care and Maintenance/ Life cycle
6.7.
Life cycle
U s i n g a p r o p e r l y s e l e c t e d s l i d e b e a r i n g t h at i s c o r r e ct l y m a i n t a i n e d a n d o pe r a t i ng u n d e r h yd r o d yn a m i c c o n d i t i o n s , t h e r e a r e n o we a r i n g p a r t s a n d t h er ef or e n o l if e l i m it . D u r i n g o p e r at i o n a va r i e t y o f c o n d i t i o n s c o u l d o c c u r , e ac h h a vi n g a n e g a t i ve i nf l u e n c e o n t h e s e r vi c e l i f e of t h e b e ar i n g . S u c h c o n d it i o n s a r e f or e xa m p l e vi b r a t i o n s , s h o ck l o a d s, d u s t or c or r os i o n . B e a r i n g s t yp e S C h a ve , i f t h e r u l e s f or i n s t a l l a t i o n , m a i n t e n a n c e a n d o p e r a t i ng ar e k e p t , a l if e t i m e of s e ve r a l d e c a d e s, e ve n l o n g e r t h a n t he l i f e t im e of t h e t o t a l u n i t . S i n g l e c o m p o n e n t s ( e . g . r a d i a l s h af t se a l i n g , o - r i n g s , a nd h yd r a u l i c h o s e s ) c on t e n t e l a st o m er . T he s e e l a s t om e r e s ar e s u b j e ct s of a n at ur a l d e t e r i or a t i o n . I nf o r m a t i o n a b o ut t h e m a i n t e n a n c e i n t e r va l s a r e g i ve n i n c h a pt e r 6. W e r e c o m m e n d f or a p r o p e r d e p o s a l a t t h e e n d o f l i f e t i m e t h e f o l l o w i n g m e t h od s . D i s c h a r g e a n d d e p os e t h e l u b r i c a n t s / co o l a n t o f t h e b e a r i n g i n pr of es s i o n a l m a n n e r . Depose electronically parts (e.g. controls, sensory elem e n t s, h e at e r s , c ab l e ) m o n o- f r a c t i o n al l y a n d i n p r of e s sional manner. D e p o s e a l l n o n - i r o n p a r t s ( e. g . c o o l er s , s e a l i n g ) m o n of r a ct i o n a l l y.
B e a r i n g s h e l l s c o ns i s t of s t e e l c a r r i e r s a n d a R E N K m e t a l s l i d i n g s u r f a c e ( t i n b a s e d , l e a d - f r e e) .
SC..A
T h r u s t p a d s c o n s i s t of s t e e l c ar r i e r s and a R E N K m e t a l s l i d i n g s ur f ac e ( t i n b a se d , l e a d - f r e e) . H o u s i n g s ar e m a d e of c a st ir o n or c a st s t e e l . R e c yc l e t h e s e m a t er i a l s u n d e r s t r i c t l y a t t e nt i o n of t h e l eg a l r eg u l a t i o n s . S t r i ct l y f o l l ow t h e l e g a l r e g ul a t i o n s of o r d i n ar y d i s p o s a l va l i d a t t h e d a t e o f r e c yc l i n g a n d di s po s a l .
NOTE!
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7.1 Dismounting of the Bearing/ Introduction
7.
7.1.
Dismounting of the Bearing

Introduction
T h i s c h a p t er d e s c r ib e s t h e p r o c e d u r e o f d i s a s s em b l y/ a s s e m b l y t h e t h r u st b e a r i n g . I t i s m a n da t o r y t o o b s e r ve t he s af e t y n ot e s . Th e u n i t h a s b e e n t a k e n o ut of s e r vi ce . M a k e s u r e r e l i a b l e m e a s u r e s ar e t a k e n t o p r e ve n t t h e u n i t f r om b ei n g a ct i va t e d i n a d ve r t e n t l y.
WARNING!
F o r h a n d l i n g t h e b e a r i n g m a k e s u r e t h a t t h e c a r r yi n g c a p a c i t y o f t h e c r a n e i s s u f f i ci e n t . U s e a p p r o ve d h a n d l i n g e l em e n t s o n l y. At t a c h t h e r a d i a l b e a r i n g c a r ef u l l y t o t h e l i f t i n g h o ok . M a k e u s e o f t h e l i f t i n g p o i nt s p r o vi d e d f o r t h i s p u r p o se ( r e f er c h a pt e r 4 ) . D o n o t w o r k u n d e r f l o a t i n g l o a d s.
7.2.
Tools and equipment

F o l l o wi n g t o o l s a n d e q u i p m e nt ar e n ec es s a r y: S e t of o p e n- e n d wr e n c h e s S e t of s o ck e t wr e n c h e s S e t of a l l e n k e ys E m e r y p a p e r , p l a i n s c r a p e r , o i l st o n e S l i n g r o p e s f or b e ar i n g p ar t s, t h r us t p a ds a n d s h af t L i f t i n g eq u i p m e nt an d e ye b o l t s Suitable oil container l u b r i c a n t ( vi s c o s i t y I S O VG 4 6 o r r ef e r t yp e p l a t e ) S t r ik i n g t o o l f o r d i s a s s e m b l y of t h e t a p e r a n d d o we l pins D r a wi n g s 2 7 1 1 0 1 9 5 2 7 1 1 7 3 7 5
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7.3 Dismounting of the Bearing/ Dismounting
7.3.
7 . 3 .1 .
Dismounting
P r e pa ra tor y w or k
C l o s e a l l e xt e r n a l s u p p l y c o n n e c t i o n s ( l u b r i c a n t , c o o l a n t , e t c. ) . R e m o ve a l l e l e c t r i c a l c o n n e c t i o n s a t t h e t o p of t h e h o u s i n g . T h e e l e c t r i c a l d i s c o n n e c t i o n of t h e r e s i s t a n ce t h e r m o m et e r s m u st b e e xe c u t e d a c c o r d i n g t o t h e va l i d r u l e s of t h e i n st a l l a t i o n of e l e c t r i c a l e q u i p m e n t s b y a u t h o r i ze d s p e c i a l i s t s . R e m o ve a l l c o n n e c t i o n s ( l u b r i c a n t p i p e s , c a p i l l a r y t u b e s , s u p p or t s, c om m o n a u xi l i a r i e s ) b e t we e n t o p a n d b o t t om h a lf of t h e be a r i n g . D r a i n t h e l u b r i c a n t ( c h a p t e r 6. 5 ) . U n l o a d t h e b e ar i n g f r om f o r c es .
7 . 3 .2 .
S e a l i ng s ys te m
T h e f o l l o wi n g c h a p t e r d e s cr i b e s t h e d i s a s s e m b l y p r o c e d u r e of t h e g e n er a l l y u s e d s h af t se a l ( r i g i d se a l , t yp e 2 0 ) . I f a no t h er s e a l i n g sys t e m i s u s e d yo u w i l l f i n d i nf o r m at i o n i n t h e a p p e n d i x.
7 . 3 . 2. 1
Type 20 bearings size 17-32
R i g i d s e al ( t yp e 2 0 ) D i s m o u n t t h e s c r e ws ( 9 6) . D i s m o u n t t h e s c r e ws a t t h e s p l i t l i n e ( 98 ) . T ak e t h e r ig i d s e a l i n a x i a l d i r e c t i o n a wa y f r o m t h e housing (120).
Type 20 bearings size 36 and larger
U n t i g ht e n a l l s c r e ws ( 9 6) a t t h e f l a ng e o f t h e u p p e r h a lf of t h e r i g i d s e a l . D i s m o u n t t h e s c r e ws a t t h e s p l i t l i n e ( 98 ) . D i s m o u n t t h e g u i d i ng b u s h e s ( 1 0 1 ) . I n s e r t a r i n g b o lt i n t o t h e t h r e a d i n t h e t o p of t h e r ig i d s e a l a n d a d d t h e l i f t i n g d e vi c e . D i s m o u n t a l l s c r e ws ( 9 6) a t t h e f l a ng e of t o p of t h e r ig i d s e a l . T ak e t h e r ig i d s e a l t o p i n a xi a l d i r e c t i o n a wa y f r om t h e h o u s i ng .
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Type 20 bearings size 36 and larger
I n s e r t t wo r i n g b o l t s i n t h e t hr e a d s a t t he s p l i t l i n e . D i s m o u n t a l l s c r e ws ( 9 6) a t t h e f l a ng e of b o t t o m of t h e r i g i d s e a l. D i s m o u n t t h e g a sk e t f r o m t h e f l a ng e s u r f a c e of t h e h o u s i n g . R e p l a c e da m ag e d g a sk e t s.
7 . 3 .3 .
Top of the hous i ng

Dismount the taper pins (7). D i s m o u n t t h e s c r ews a t t h e s p l i t l i n e of t h e h o u s ing (5, 6). Mo u n t t h e l i f t i ng de vi c e a t t h e l i f t i n g p o i n t s ( F ig . 0 1) . L i f t u p t h e t o p of t he h o u s i n g i n ve r t i c a l d i r e c t i o n.
Spherical insulation bearing type K
P a y a t t e n t i o n t o t h e l i f t i ng pr o c e d u r e. T h e t o p of t h e h o us i n g m us t n ot j am d u r i n g d i sm o u n t i ng . T h i s m a y d a m ag e t h e s p h e r i c a l i n s u l a t i o n ( wh i t e p l a s t i c foil).
7 . 3 .4 .
Top of the s he l l
Dismount the taper pins (42). I n s e r t r i n g b o l t s i n t o t h e t hr e a d s i n t h e t o p of t h e s h e l l a n d a t t a c h t h e l if t i n g d e vi c e D i s m o u n t t h e s cr e w s a t t h e s p l i t l i n e ( 4 1 ) a n d l i f t of f t he t o p of t h e s h e l l .
7 . 3 . 4. 1
B e a r i n g s w i t h a xi al p a r t s
Fig. 18: Lubrication pockets type B, E und K
SC..B SC..E SC..K SC..A
T h e s h e l l s o f s u c h b e a r i n g s a r e p l a c e d b e t we e n t wo t h r u s t c o l l a r s of t h e s h af t . L i f t u p t h e t o p of t he s h e l l ve r y c a r ef u l l y. D o n o t d a m a g e t h e s e n s i t i ve s l i d i n g s ur f ac e s .
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7.3 Dismounting of the Bearing/ Dismounting SC..A
C l a m p i n g r i n g s k e ep t h e t hr u s t p a d s i n t h e i r p o s it i o n . L i f t u p t h e t o p of t he s h e l l ve r y c a r ef u l l y. P u l l t h e t hr u s t p a d s ( 5 4 , 5 5 ) o u t of t h e sh e l l ve r y c a r e f u l l y. D i s m o u n t t h e s h r o ud r i ng ( 5 2 ) . Th e s l i d i n g s u r f a ce s o f s h e l l a n d t h r u s t p a d s a r e e x t r e m el y s e n s i t i ve .
NOTE!
D o n o t d am a g e t h es e s u r f a c e s d u r i n g d i s a s s em b l y w or k .
7 . 3 .5 .
7 . 3 . 5. 1
SC.F
O i l r i ngs
F i x e d oi l r i n g T u r n t h e s h af t u nt i l t h e s p l i t l i n e o f t h e f i xe d o i l r i n g ( 6 0) i s h o r i zo n t a l . S e c u r e t h e f i xe d o il r i n g ( e. g . s u p p or t in g f r o m b e l o w) s o t h a t t h e l o we r h a l f of t h e r i ng c a nn o t f a l l i n t o t h e b e a r i n g d u r i ng d i sm o u n t i n g wo r k . D o n o t d am a g e t h e f i x e d oi l r i n g o r t he s l i d i n g s u r f a c e .
NOTE! SC.F
D i s m o u n t t h e s p l i t l i n e s c r e w ( 6 1 ) a n d t a k e o ut t h e l ock wa s h e r ( 6 4 ) . L i f t u p t h e t o p of t h e f i xe d o i l r i n g a n d t ak e o ut t he g u i d e b u s h ( 6 2) .
D i s m o u n t t h e h a l ve s of t h e f i xe d o i l r i ng . 7 . 3 . 5. 2
SC.L
Loose oil rings D i v i d e t h e h a l ve s o f t h e o f o n e o i l r i n g ( 8 0 ) a t t h e s p l it line. o n e s c r e w ( 8 1) t wo p i n s ( 8 2 )

SC.L bearing size 17-40 SC.L bearing size 45-71
t h r e e s c r e ws ( 8 1) t wo p i n s ( 8 2 )
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7.3 Dismounting of the Bearing/ Dismounting SC.L
D i s m o u n t t h e p i n s ( 8 2) a n d s cr e w ( 8 1 ) . D i vi d e t h e h a l ve s o f t h e l o o s e o i l r i n g s c a r ef u l l y wi t h o u t t h e u s ag e of t o o l s . T ak e o u t b o t h h a l ve s . A s s e m b l e t h e h a l ve s a g a i n . T h i s wi l l a vo i d d e f o r m a t i o n s d u r i ng t h e t i m e of st o r ag e o u t s id e t h e b e a r i ng . C h e c k t h e g e o m et r y. D i s m o u n t t h e s e c o nd l o o s e o i l r i ng as de s c r i p t b ef or e .
7 . 3 .6 .
Bottom ha l f of th e s he ll
B e s u r e t h a t a l l b ea r i n g s of t h e s h af t l i n e a r e o pe n . U n t i g h t e n t h e s p l i t l i n e b ol t s f o r t hi s r e a s o n .
NOTE!
D o n o t d am a g e t h e s e a l i n g s ur f a c e s. D o n o t d am a g e t h e s l i d i n g s u r f ac e s .
SCX.. SCZ..
Fig. 21: Hydrostatic hose
D i s m o u n t t h e h yd r o s t at i c j o i n t ( 1 6 9 ) f r om t h e h o u s i n g .
h o s e ( 1 65 )
wi t h
screw
49/74
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
U n l o a d t h e l o we r h a l f of t h e s h e l l f r o m r a d i a l l o a d s ( l if t o r s u p p o r t t h e s h af t ) . S e c u r e t h e s h af t ag a i n s t u n i n t e n d e d m o ve m e n t . T u r n t h e l o we r h a lf of t h e s h e l l ( 4 0 ) o u t of t h e h o u s i ng .
Fig. 22: Turning out the lower half of the shell
L i f t t h e h a lf c ar ef u l ly u p f r om t h e s h af t .
7 . 3 .7 .
SCW.. SCT..
Cool e r
Fig. 23: Cooler anchorage RENK AG Werk Hannover Abt. HSH xxx xxx SCTLK 40 - 400 SCTLQ 40 - 400 /e Rev. 01 22.09.2011
I t i s n o t n e c es s a r y t o d i s a s s e m b l e o t h e r p a r t s of t h e b e ar i ng t o d i sm o u n t t h e c o o le r ( 1 3 ) . T h e c o o l e r i s at t he f l a n g e s i d e f i xe d b y s c r e ws ( 1 6 , 1 7) . T h e o t h er s i d e i s f i t t e d wi t h a p i l o t t o s u p p o r t t h e c o o l e r . T h i s p i l o t i s g u i d ed b y t h e a d a p t e r ( 1 8 ) . S e ve r a l t yp e s of c o o l e r s a r e f it t e d w i t h s u p p o r t s u n d er t h e c o o l e r f o r t h is purpose. I f t h e c o ol e r i s u nd e r p r e s s u r e, i t i s s t r i ct l y f o r b i d d e n t o u n s c r ew a n y s c r ew o r s cr ew j oi n t o f t h e c o o l e r s. B ew a r e of t h e r i s k o f g e t t i n g b u r nt b y w ar m c o o l e r s .
WARNING!
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7.4 Dismounting of the Bearing/ Cleaning of the Bearing SCW.. SCT..
I f t h e b e a r i ng i s op e n and yo u r e c o g ni z e s l u d g e a t t h e c oo l e r dismount and clean it. A c o o l e r c h e ck m a y b e n e c e s s a r y i f yo u f i n d wa t e r i n t h e l u b r i c an t .
Fig. 24: Cooler flange
SCW.. SCT..
S t o p t he l u b r i c at i o n u n i t . D r a i n t h e l u b r i c a n t ( p l e a s e r ef er c h a pt er 6 . 5) D i s m o u n t t h e p i p e s of t h e c o o l i ng f l u i d s u p p l y. D i s m o u n t t h e s c r e ws ( 1 7) at t h e c o o l e r f l a ng e. P u l l t h e c o o l e r ve r y c a r ef u l l y o u t t h e h ou s i n g . Av o i d c o n t a c t b e t w ee n c o o l e r s a n d h o u s i n g o r f l a n g e o f t h e s h af t . D o n o t d am a g e t h e c o o l e r s o r t h e g a sk e t s . D o n o t d ef o r m t h e c o o l e r b y l i f t i n g d evi c e s .
NOTE!
7.4.
Cleaning of the Bearing

E n s u r e t h at n o d i r t o r ot h e r c o n t am i na n t s a r e a l l ow e d t o e n t e r t h e b e ar i n g.
NOTE!
R e m o ve t h e c o n s e r va t i o n p r i o r t o i n st a l l at i o n. D i r t p ar t i c l e s m a y s e t t l e i n t h e p r o t e c t i ve f i l m d u r i n g p a c k i n g a n d t r a n s p o r t a t i o n w hi c h w o ul d p o s s i bl y a f f e c t t h e o p e r a t i o n al s af e t y.
U s e o n l y n o n - a g g r e s s i ve d e t e r g e nt s, s u c h a s f o r i nstance: VALVOLINE 150 A l k a l i n e c l e a n i n g so l ve n t s ( p H va l u e 6 t o 9 , s h o r t r e a c t i o n t im e ) .
O b s e r ve t h e i n st r uc t i o n s f o r t h e u s e o f t h e d et e r g e n t s.
WARNING!
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7.5 Dismounting of the Bearing/ Control for wear
C l e a n t h o r o ug h l y, r e m o vi n g a l l t r a c e s of d i r t , pr e s er va t i ve s , g r e a s e, o i l et c . P a y a t t e n t i o n t h a t al l s e a l i n g s u r f a c e s a r e f r e e f r o m r e m n a n t s of u s e d s e a l i ng c o m p o u n d. Clean also lubrication units, pipes and hose and the surf a c e of t h e c o o l e r . U s e t h e c l e a n i ng d et e r g e nt s a c co r d i ng t o t h e i n st r u ct i o n s of t h e s u p p l i e r . N e ve r u s e c l e a n i ng w o ol o r l o o s el y w o ve n c l ot h . R e s i d u e s o f s u c h m a t er i a l s l e f t i n t h e b ea r i n g c o u l d l ea d t o e x c e s s i ve t e m p e r at u r e s a n d t h er e f o r e t o d a m a g e t o t he bearing.
NOTE!
7 . 4 .1 .
Cl e a ni ng the c oole r
I n c a s e t h e c o o l e r ( 1 3 ) i s i n c r u st e d wi t h o i l s l u d g e r e m o ve t h e i n c r us t at i o n b y u s i n g f o r i n s t a n c e a wi r e b r u s h . I f t h e r e a r e s e d i m en t a t i o n s c l e a n t h e co o l e r p i p e s b y u s i n g a p i p e b r us h . R E N K r e c o m m e n ds n o t u s i n g c h e mi c a l d et e r g e n t s f or c l e a n i n g t h e c o o l er .
NOTE!
7.5.
Control for w ear

C h e c k t h e c o n d it i o n of a l l b e a r i ng p ar t s b y vi s u a l i n spection. C h e c k t h e s l i d e f ace s of t h r u st p a d s, s h e l l s , s h af t a n d s h af t t hr u st c o l l a r f or we a r . T h e t a b l e b e l o w p r o vi d e s i n f o r m a t i o n on t h e p a r t s t h at m i g h t b e r e p l a c e d i n c a s e of we a r .
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B e a r i n g p ar t
Shell
W e a r c o n di t i o n
Scoring
M a i nt e n a n c e m e a su r e s
Shell temperature before inspection: not increased no new pads increased new pads new shell new shell Axial part temperature before inspection: not increased no new thrust pads increased new thrust pads new thrust pads new thrust pads New shaft seal New loose oil ring
W hite m etal la yer damaged Bow wave ridges Axial parts Scoring
W hite m etal la yer damaged Bow wave ridges Shaft seals Loose oil ring Baffles broken or damaged Geometry (roundness, evenness) visibly changed Burring and scoring Broken edges Burring and scoring Non-return valve Insulating foil Cooler
Fixed oil ring Oil scraper
Deburr and clean New scraper Deburr and clean Renew R e n e w ( c o n t a c t R E N K AG ) Clean Deposits are not removable: new cooler
Not reliable operation damaged Deposits
Plastic parts
Elastomer hardened, refractory or blown
Renew
S l i g h t l y s c uf f e d a r ea s of t h e s l i d e f a c es of t h e b e a r i ng m e t a l c a n b e s m o o t he d a n d t h u s m a d e o p er a b l e a g a i n b y c a r ef u l r e - s cr a p i n g . N e ve r r e - w o r k s u ch a r e a s w i t h em e r y p a p e r s i n c e r e mn a n t s o f t h e e m er y c o r u n d u m m a y c a u s e s i g ni f i c a nt w ea r . E n s u r e t h a t n o di r t o r o t h e r c o nt a m i na n t s a r e al l ow e d t o e n t e r t h e t h r u st b ea r i n g . C o n t a m i n a nt s d e st r o y t h e s e n s i t i ve r u n n i n g s u r f a c e s !
NOTE!
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R e - f i n i s h t h e s l i d i n g s u r f a c e s o n l y h o l d i n g t h e g e om et r i c d i m e n s i o n s. I f ne c e s s a r y o r d er s p ar e p a r t s . I f d u r i n g r e- f i n i s hi n g w or k t h e p e r mi t t e d t ol e r a n c e s a re e x c e e d e d , s p e c i a l p a r t s ( e . g. t h e s h e l l ) m u s t b e m a nuf a c t u r e d w i t h o ve r s i z e . P l e a s e c o n t a ct o ur s e r vi c e d e p a r t m e nt i n s u c h c a s e s .
NOTE!
T h e r i g ht e va l u a t i o n of t h e we a r c o n d i t io n , e s p e c i a l l y o f t he wo r k i n g s ur f a c es of t h e b e a r i ng s h e l l , r eq u i r e s a l o t of e xp e r i e n c e . I f i n d o u b t , r e p l a c e t h e wo r n p a r t s wi t h n e w o n e s . T h e s er vi c e d e p a r t m e n t of R E N K i s a va i l a b l e f o r t h i s p ur pose.
7 . 5 .1 .
SCX.. SCZ.. Spherical insulation bearing type K
Fur the r c ontr ol s for w e a r

C h e c k t h a t t h e no n - r et u r n va l ve ( 1 6 6 ) i s p r o p e r l y wh e n t h e be a r i n g i s d i s a s s em bl e d . wo r k i ng
C h e c k t h e s p h e r i c a l i n s u l a t i o n ( p l a s t i c f o i l ) of t h e h o u sing (1). P l e a s e c o n t a c t t h e s e r vi c e o f t h e R E NK AG i f t h e f o i l i s d a m ag e d . C h e c k t h e c o n d i t i o n of a l l h o s e s . H o s e s h a ve a l i m i t e d l i f e t i m e. F o r t h i s r e a s o n R E N K AG r e c o m m e n d s t o r e ne w t h e s e p a r t s d u r in g pr e ve n t i o n m a i n t e n a n c e wo r k .
7 . 5 .2 .
Cool e r c hec k
I n s p e c t a n y s i x ye a r s t h e c o n d i t i o n of t he c o o l e r . An y s i x ye a r s o r du r i n g pr e ve n t i o n m a i n t e n a n c e w or k : D e p e n d i n g o n t h e t yp e of c o o l e r if m a y b e n e c e s s a r y t o d i s a s s e m b l e t h e c oo l e r . H i n t s f or d i s as s e m b l y o f s u c h c o o l e r s a r e g i ve n i n t h e a p p e n d i x. C h e c k t h e i n n e r d i a m e t er of t h e c o o l e r p i p e s f o r d e p o sits and corrosion. R e m o ve t h e d e p o s it s b y u s i n g a p i p e b r u s h . I f a r e m o va l i s n o t po s s i b l e r e n e w t h e co o l e r . R E N K r e c o m m e n d s n o t u s i n g c h e m i c a l d e t e r g e nt s f or c l e a n i n g t h e c o o l er .
SCW.. SCT..
NOTE!
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8 . 1 As s e m b l y o f t h e B e a r i n g / I n t r o d u c t i o n
8.
8.1.
Assembly of the Bearing

Introduction
R e - a s s e m b l e t h e be a r i n g s h e l l b y f o l l o w i n g t h e s t e ps de s c r i b e d a b o ve i n r e ve r s e d or d e r . Th e u n i t h a s b e e n t a k e n o ut of s e r vi ce . M a k e s u r e r e l i a b l e m e a s u r e s ar e t a k e n t o p r e ve n t t h e u n i t f r om b ei n g a ct i va t e d i n a d ve r t e n t l y.
WARNING!
F o r h a n d l i n g t h e b e a r i n g m a k e s u r e t h a t t h e c a r r yi n g c a p a c i t y o f t h e c r a n e i s s u f f i ci e n t . U s e a p p r o ve d h a n d l i n g e l em e n t s o n l y. At t a c h t h e r a d i a l b e a r i n g c a r ef u l l y t o t h e l i f t i n g h o ok . M a k e u s e o f t h e l i f t i n g p o i nt s p r o vi d e d f o r t h i s p u r p o se ( r e f er c h a pt e r 4 ) . D o n o t w o r k u n d e r f l o a t i n g l o a d s.
8.2.
Sealing compounds for RENK bearings

O u t er s p l i t l i n e s u r f a c e s l ik e s p l i t l i n e of t h e h o u s i ng o r f l a ng e s u r f a c e s m us t b e s e a l e d b y n on - h a r d e n i ng a n d p er m a n e n t e l a s t i c s e a l i n g c o m p o u n ds ag a in s t l e ak ag e s. S u c h c o m p o u n d s ar e a l s o u s e d a s se c o n d a r y s e a l i n g i n c o m b i n a t i o n wi t h f l oa t i n g l a b yr i n t h s e a l s ys t e m s .
NOTE!
C l e a n a l l s e al i n g su r f a c e s t h o r o u g hl y f r o m d i r t a n d l u br i c a n t b e f or e u si ng a s e a l i n g c om po u n d . Th i s i s a b s o l u t el y n e c e s s a r y t o g e t a s u r e s e al i n g.
O b s e r ve t h e s e c u r i t y i n s t r u c t i o n s f o r t h e u s e o f t he s e a l i n g c o m p o u n ds .
WARNING!
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8 . 3 As s e m b l y o f t h e B e a r i n g / As s e m b l y
NOTE!
U s e t h e s e a l i n g c om p o u n d a c c o r d i n g t o i n d i c at i o n of t he m a n u f a c t ur e r a n d c h e c k t h e r e s i s t a nc e a g a i n s t t h e u s e d l u b r i c a nt s . C h e c k i f t h e o p e r a t o r of t h e u ni t ac c e p t s t he s e al i ng compound.
I f , i n ve r y r a r e c a s e s , i t i s n o t p o s s i b l e t o g e t a n o p t i m a l s e a l i n g p l e a s e c o n t a c t o ur s er vi c e d e p a r t m e n t .
8.3.
8 . 3 .1 .
Assembl y
Tool s a nd e qui pme nt
F o l l o wi n g t o o l s a n d e q u i p m e nt ar e n ec es s a r y: S e t of o p e n- e n d wr e n c h e s S e t of s o ck e t wr e n c h e s S e t of a l l e n k e ys T o r q u e wr e n c h F e e l e r g a ug e ( u p 0. 0 5 m m ) E m e r y p a p e r , p l a i n s c r a p e r , o i l st o n e S l i n g r o p e s f or b e ar i n g p ar t s, t h r us t p a ds a n d s h af t L i f t i n g eq u i p m e nt an d e ye b o l t s L i q u i d s e a l i n g c om po u n d S e w l o c k i n g a d h es i v e L u b r i c a n t ( vi s c o s i t y I S O V G 4 6 or r ef er t yp e p l a t e ) D r a wi n g s 2 7 1 1 0 1 9 5 2 7 1 1 7 3 7 5
8 . 3 .2 .
G e ne r al hi nts
R e m o ve a l l i m p ur i t i e s o r si mi l a r s u ch a s s c r ew s, n u t s, d i r t , sw ar f et c . f ro m i n s i d e t h e b ea r i n g . I f l e f t i n si de they could lead to damage to the bearing. C o ve r u p t h e o p e ne d b e a r i n g d u r i n g b r e a k s . C a r r y o u t a l l a s s e m b l y o p e r a t i o n s w i t h o u t m a ki n g u s e o f force. U s e a l i q ui d s cr ew l o c k i n g c o m p o u n d ( e . g. LO C TI TE 2 4 2 ) f o r al l h o u s i n g, s p l i t l i n e a n d f l a n g e sc r ew s.
NOTE!
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M a k e s ur e t h a t t h e w or k p l a c e i s c l e an .
NOTICE!
E n s u r e t h a t n o d i r t o r o t h e r c o n t a mi na n t s a r e a l l ow e d t o e n t e r t h e b e ar i n g. C o n t a m i n at i o n a n d d a m a g e s t o t h e b ea r i n g , e s p e c i al l y o f t h e w o r ki n g s u r f ac e s , h a ve a n e g a t i ve i n f l u e n c e o n t h e operating quality and could lead to premature wear.
A p p l y s o m e l u b r i c a n t ( vi s c o s i t y I S O V G 4 6 , p l e a s e r ef er t yp e p l a t e ) t o t h e s p h e r i c a l s u r f a c e s in t h e b o t t om of t h e h o u s i ng ( 2) a n d t o t h e wo r k i ng s ur f ac e s of t h e s h af t . T h i s r e d u c e s t h e f r i c t i o n d u r i ng a s s em bl y wo r k . S e a l t h e s p l i t l i n e b e t we e n t h e h a l ve s of t h e h o u s i ng . S e c u r e a l l s c r e w c o n n e c t i o n s m a r k e d i n d r a wi n g 2 7 1 1 0 1 9 5 2 7 1 1 7 3 7 5 wi t h s c r e w l o c k i n g a d h e s i ve r e s p e c t i ve l y s e a l i n g co m p o u n d . T ig h t e n a l l s c r e ws a c c o r d i ng t o t h e t or q u e r at e s g i ve n in chapter 9 . A l wa ys u s e n e w l o c k wa s h e r s a n d s e lf - lo c k i ng n u t s. C h e c k t h e b e ar i n g f o r l e a k ag e s a t t h e b e g i n n i n g of o pe r a t i o n . S e a l a l l l e a k ag e s i m m e d i a t e l y.
8 . 3 .3 .
P r e pa r i ng the s hel l s
C l e a n a l l p ar t s ve r y c a r e f u l l y b e f o r e i n s t al l at i o n. D i r t a n d d u s t c o u l d d am a g e t h e b e a r i n g se r i o u s l y.
NOTE!
SCZ..
Mo u n t t h e h yd r o s t a t i c h o s e ( 1 6 5) w i t h n o n - r e t ur n va l ve ( 1 6 6 ) a n d s c r e w j o i n t ( 1 6 8) at t h e s h e l l . R e g a r d t h e c o r r ect d i r e c t i o n of i n s t a l l a t i o n o f t h e s h e l l ( h o s e ( 1 6 5 ) = > c o n n e c t i o n a d a p t e r ( 1 6 7) i n s i d e t h e h o u s i ng ) .
SC..A
S h e l l s o f b e a r i n g s t yp e S C . . A a r e f it t e d wi t h c i r c u l a r p a d s. N o t e s t o t h e u s e d c ir c u l a r p a ds ar e g i ve n i n t h e a p p e n d i x . Mo u n t t h e s h r ou d r i n g s ( 5 2) o n t h e s h e ll ( 4 0 ) .
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NOTE!
Th e s h r o u d r i n g s a r e n e c e s s a r y f o r t h e ci r c ul a r p a ds. Tw o o f t h e s e c i r c ul a r p a d s ( 5 5 ) a r e pr e p a r e d f o r t em p e ra t u r e s e n s o r s. To p i c k u p t h e s e p a ds t h e s h r o u d ri n gs a r e f i t t e d w i t h s p ec i a l g a p s f o r s e n so r s a n d a nt i - r ot a t i o n pin. I n s t al l t h e s h r o u d r i n g s o n t h ei r e x a ct p o si t i o n .
SC..A
P r e s s t h e R D c i r cu l a r p a d s ( 5 5) i n t o t h e s p e c i a l p i c k - u p b o r e s. R e m a r k t h e g a p s. P r e s s t h e R D c i r cu l a r p a d s ( 5 4) into the s t a n d a r d p i ck - u p b or e s . T h e s p r i ng s at t he l o we r p a r t s k e e p t h e p o si t i o n s of t h e c i r c u l a r p a d s.
Fig. 25: Mounting a circular pad
Av o i d h e a v y b l ow s w h e n d i sm a n t l i n g t h e e q ui p m e nt .
NOTE!
M a k e s u r e a xi al f o r c e s a r e n ot e x er t e d d u r i n g di s m an tling.
8 . 3 .4 .
Bottom of the s he l l
Ta k e c a r e n o t t o m i x u p p a r t s of se ve r a l b e a r i n g s. Th e b e a r i n g s a n d t h ei r p a r t s a r e m ar k ed t o p r e ve n t s u c h m i st a k e s .
NOTE!
A p p l y s o m e l u b r i c a n t ( vi s c o s i t y I S O V G 4 6 , p l e a s e r ef er t yp e p l a t e ) t o t h e s p h e r i c a l s u r f a c e s in t h e b o t t om of t h e h o u s i ng ( 2) a n d t o t h e wo r k i ng s ur f ac e s of t h e s h af t . T h i s r e d u c e s t h e f r i c t i o n d u r i ng a s s em bl y wo r k .
Shaft not inside the bearing Shaft inside the bearing
L o c a t e t h e l o we r h a l f of t h e s h e l l i n t h e s p h e r i c a l s u r f a c e of t h e h o us i n g . P l a c e t h e l o we r h a lf of t h e s he l l ( 4 0 ) o n t h e s h e l l ( r ef er Fi g. 2 6) . T ur n t h e s h e l l i n t o t h e b e a r i n g w i t h t h e s p l i t l i n e s of h o u s i n g a n d s h el l i n t r u e a l i g n ment.
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Fig. 26: Turning in the bottom half of shell
First installation Installation after inspection SC..A SC..B SC..K SC..E
I f t h e b ot t om h a lf of t h e s h e l l d o e s n o t t u r n i n e a s i l y, r e a d j u st t h e bo t t o m h a l f of t h e h o u s i ng . I f t h e b ot t om h a lf of t h e s h e l l d o e s n o t t u r n i n e a s i l y, c h e ck t h e d i s t a n c e b e t we e n s h a f t a n d h o u s i n g . L if t u p t h e s h af t ( b y s u p p or t or l if t i ng d e vi c e ) if n e c e s s ar y. P u t t h e l o we r h a l f of t h e s h e l l ve r y c a r ef u l l y o n t h e s h af t a n d t u r n i t i n ( F i g. 2 6) . D i e a xi a l s l i d i n g s u r f ac e s m u s t n o t g et d am ag e d . T ak e c a r e t o i n s t a l l t h e s h e l l a c c o r d i n g t o t h e s e n s e of r o t at i o n . ( F i g. 1 8) . D o n o t d am a g e t h e s e n s i t i ve s l i d i n g su r f a c e s .
NOTE!
L o we r d o wn t h e s h a f t u n t i l i t r e st i n t h e l o we r h a l f of t h e shell.
8 . 3 .5 .
O i l r i ngs
Loose oil rings D i v i d e t h e p a r t s of t h e l o o s e o i l r i n g ( ch a p t e r 7. 3 ) a n d p l a c e t h e h a l ve s i n t h e g a p of t h e s h e l l a r o u n d t he s h af t . Insert at both split lines of the loose oil ring the p i n s ( 8 2 ) . D o n o t u se t o o l s or ot h e r d e vi c e s . A d j u s t b ot h h a l ve s o f t h e l o o s e o i l r i n g t i l l t h e s p l i t lines match each other. I n s e r t t h e s c r e ws ( 81 ) . T ig h t e n t h e s cr e ws a c c o r d i ng t o t h e t o r q u e r a t e s g i ve n i n ( c h a p t e r 9) . C h e c k t h e m o b i l i t y of t h e l o o s e o i l r i n g .
8 . 3 . 5. 1
SC..L
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8 . 3 . 5. 2
SC.F,
F i x e d oi l r i n g C h e c k t h e c o r r e s p on d i n g n u m b er s at t h e h a l ve s o f t he f i xe d o i l r i ng ( 6 0 ) . P l a c e b o t h h a l ve s a r o u n d t h e s h af t an d s e c u r e t h em a g a i n s t f a l l i n g d o wn . I n s e r t t h e g u i d e b u sh e s ( 6 2) . I n s e r t t h e s c r e ws ( 61 ) a t t h e s p l i t l i n e . U s e a l wa ys n e w l o c k wa s h e r s ( 6 4) be l o w t h e s cr e ws . An i n c o r r e c t p l a c ed o i l r i n g c a n d a m a g e t h e o i l s c r a p er a n d i nf l u e n c e i n a n e g a t i ve w a y t h e se l f l u b r i c a t i o n .
NOTE! SC.F,
T ig h t e n t h e s cr e ws a c c o r d i ng t o t h e t o r q u e r a t e s g i ve n i n ( c h a p t e r 9) .
8 . 3 .6 .
Top ha l f of the s he l l
A p p l y s o m e l u b r i c a n t ( vi s c o s i t y I S O V G 4 6 , p l e a s e r ef er t yp e p l a t e) o n t h e sl i d i n g s u r f a c e s t h e sh af t a n d s h e l l .
SCZ..
C h e c k t h e c o n n e ct io n o f t h e h yd r o s t at i c h o s e ( 1 6 5 ) a t shell and housing. C h e c k t he c o r r es p on d i n g n u m b er s ( F ) a t t h e h a l ve s o f the shell (40). P l a c e t h e t o p o f t he s h e l l o n t h e s h a f t . T h e e n g r a ve d numbers are on the same side.
An i n c o r r e c t l y p l a c e d s h e l l c o u l d ja m t h e s h a f t . Th i s l e a d s t o t h e d am a ge o f b o t h s h a f t a n d b e a r i n g.
NOTE!
P l a c e t h e t o p h a l f o f t h e s h el l c a r e f ul l y o n t h e s h a f t . Do n o t d a m a g e t h e a xi a l sl i di n g s u r f a c es ( o r ci r c ul a r p a d s) o f t h e t o p o f t h e sh e l l .
I n s e r t t h e t a p e r p i n s ( 4 2) . I n s e r t t h e s c r e ws ( 41 ) a n d t i g h t e n t h e m a c c o r d i ng t o t h e t o r q u e r at e s g i ve n i n ( c h a pt e r 9) . C h e c k t h e g a p b e t we e n t h e h a l ve s of t he s h e l l b y u s i n g a f e e l e r g a ug e . Th e g a p o f t h e sh e l l s pl i t l i n e s ho u l d b e l e s s t h an 0.05 mm.
NOTE!
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I f t h e s pl i t l i n e g a p e x c e e d s t h i s va l u e , d i sm a n t l e ( c h a pt e r 7. 3 ) b ot h t o p a n d b o t t o m h a l f o f t h e s h e l l . R ew o r k t h e s p l i t l i n e s u r f a c e s o f t o p a n d b o t t o m o f t he s h e l l w i t h a n o i l st o n e . C l e a n t h e s he l l c a r ef u l l y b e f o r e m o u n t i n g.
SC.X. SC.Y.
C o n n e c t t h e h yd r o s t a t i c h o s e ( 1 6 5) t o t h e s c r e w j o i n t ( 1 6 9 ) a n d m o un t b o t h i n t o t h e a d ap t e r ( 1 6 7) a t t h e i n n e r wa l l o f t h e h ou s i n g . C h e c k t h e f r e e m o ve m e n t of t h e l o o s e o i l r i n g s ( 8 0) .
SC.L.
8 . 3 .7 .
Bearings size SC... 63 and larger
Cl os i ng of the bea r i ng
L a r g e r S C h o u s i n g s a r e f it t e d wi t h an additional o-ring seal (19) at the split line. C u t t h e o - r i n g ( F ig . 2 7 , r e d ) t o t h e c or r e ct l e ng t h . Place the o-ring into the gap in t h e h o u s i ng .
Fig. 27: Split line seal
C h e c k t h e t r u e a l ig n m e n t of t h e s p l i t l i n e s of s h e l l ( 4 0 ) a n d h o u s i n g ( 1) . C h e c k t h e a c c or d a nc e of t h e h o u s i ng m a r k i n g s ( A ) . C l e a n t h e s ur f a c es of t h e s p l i t l i n e an d a p p l y s e a l i n g c o m p o u n d o ve r t h e wh o l e s u r f a c es of t he s p l i t l i n e .
L o we r t h e t o p of t he h o u s i n g ( 3) ve r t i ca l l y o n t h e b ot t o m ( 2) u nt i l t h e sp l i t l i n e of t h e h o us i n g i s p e r f e c t l y closed.
Bearing size SC36 and larger
T a p t h e h o u s i ng l i g h t l y s o t h a t t h e s h e ll p o s i t i o n s i t s e lf i n t h e h o u s i n g i n s u c h a wa y t h a t t h e b e a r i n g b o r e a xi s a n d t h e s h af t a xi s a r e p a r a l l e l . T h e l ig ht t a p g e n er a t e s a h i g h f r eq u e n t l y o s c i l l a t i o n wh i c h b r i n g s a b o ut a r e d u c t i o n i n t h e s t a t i c f r i c t i o n b e t we e n t h e s p h e r i c a l s u r f a c e s , t he r e b y a l l o w i n g a dj u st m e nt of t he s h e l l . Insert the taper pins (7). Mo u n t t h e s p l i t l i n e b o l t i n g ( 5 , 6 ) . T ig h t e n t h e s c r e ws a c c o r d i ng t o t h e t or q u e r at e s g i ve n in chapter 9.
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8 . 3 .8 .
SC.F.
O i l sc r a pe r
T h e o i l s c r a pe r i s a p a r t of t h e i n t er n a l l u b r i c a t i o n s u p p l y of t h e b e a r i ng . B y t h e r o t at i o n of t h e f i xe d o i l r i n g t h e l u b r i c a nt i s c o n vo ye d t o t h e t o p of t h e h o us i n g . T h er e t h e o i l s c r a pe r g u i d e s t h e l u b r i c an t t o t h e s l i d i n g s u r f a c es ( p l e a s e r ef e r F i g. 0 6) . The oil s cr a p e r ( 8 5 ) m u st be f r e e l y m o ve a b l e . I t m u s t n o t j am o r c o n t a c t t h e f i xe d oil ring (60). Place the oil scraper on t h e f i xe d o i l r i ng . Mo u n t t h e p l a t e ( 7 2) . F i x t h e p l a t e b y u s in g t h e s c r e ws ( 8 6) a t t h e h o u s i ng . A d j u s t t h e d i s t a n ce b e t we e n f i xe d o i l r i n g a n d o i l s c r a p e r t o a d i s t a nc e of 0 . 2 t o 0. 5 mm b y u s i n g t h e s e l f - l o ck i n g n ut ( 7 7 ) . T ig h t e n t h e s cr e ws a c c o r d i ng t o t h e t o r q u e r a t e s g i ve n in chapter 9.
Fig. 28: Oil scaper design 1
SC.F., design 1
SC.F., design 2
T h e s t u d s ( 7 5) ar e g l u e d i n t o t h e t o p of t h e ho u s i n g . Dismount plug (78). the sc r e w
Push the springs (76) o n t h e s t u ds . Push the oil scrape r ( 7 1 ) o ve r t h e s t ud s . Use the s e lf - l o ck i ng n u t s ( 7 7 ) t o a d j u st t h e clearance.
Fig. 29: Oil scraper design 2
U s e t h e b o r e of t h e s c r e w p l u g ( 7 8 ) t o c h e ck t h e c l e a r a n c e b e t we e n f i xe d o i l r i n g ( 6 0 ) a n d o i l s c r a p e r .
Ad j u s t t h e g a p b e t w ee n o i l s c r a p er a n d f i x e d o i l r i n g t o a c l e a r a n c e of 0. 3 t o 0 . 5 m m !
NOTE!
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S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
I n n o c a s e t h e o i l s c r a p e r i s al l ow e d t o c o n t a c t t h e f i x ed o i l r i n g ! M e t a l a b r as i ve s w o u l d d e s t r oy t h e b e a r i n g ! I f t h e g a p b et w e en o i l s c r a p er a n d t h r u s t c ol l ar i s t oo l a r g e , t h e oi l s u pp l y m a y n o t b e s u f f i ci e n t a n d t h u s l e a d s t o d am a g e s o f t h e b e a r i n g . Al w a ys u s e n ew h ex a g o n n u t s.
SC.F., design 2
R e - m o u n t t h e s c r e w p l u g a f t e r f i n i s h i ng t h e a d j u s t m e n t wo r k . T ig h t e n t h e s cr e ws a c c o r d i ng t o t h e t o r q u e r a t e s g i ve n in chapter 9.
8 . 3 .9 .
Ri gi d s e al (T ype 2 0 )
I f ot h e r s e a l i n g s ys t e m s t h a n t h e r i g i d s e a l i s i n s t a l l e d yo u f i n d h i n t s f or t h e s e a l t e r n a t e l y s ys t e m s i n t h e a p p e n di x . Check the accordance of t h e m a r k i n g s ( O ) at the h a l ve s of r ig i d seal (120). Clean the rigid seal, especially the f l a ng e and the split l i n e s u r f a ces.
Fig. 30: Applying sealing compound to rigid seal
C l e a n t h e f l a ng e su r f a c e s d es i g n e d f o r m o u nt i n g t h e r i g i d s e a l of t h e h o us i n g .
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8 . 3 As s e m b l y o f t h e B e a r i n g / As s e m b l y Bearings size SC... 56 and larger
U n d e r s p e c i a l o p e r a t i n g c o n d i t i o n s l a r g er b e a r i n g s ar e a d d i t i on a l l y f i t t e d wi t h o - r i n g s b e t we e n r i g i d s e a l a n d h o u s i n g ( F ig . 3 1 , red. C u t t h e o - r i ng t o t h e c o r r e c t l e ng t h. Insert g a p. the o- r i ng into the p r o vi d e d
Fig. 31: O-ring in the gap of the rigid seal
A p p l y s e a l i n g c om p o u n d o n t o a l l s u r f a c e s of f l a ng e a n d s p l i t l i n e ( F ig . 30 ) . Place the rigid seal around t h e s h af t . J o i n t h e h a l ve s o f t h e r i g i d b y u s i n g s c r e ws ( 9 8) , g u i d e b u s h e s ( 1 0 0) and wa s h er (99) at the spilt line. P u s h t h e c om p l e t e r i g i d s e a l i n t o t h e s p i g o t b o r e of t h e h o u s i ng . P l a c e t h e s p l i t l i n e of t h e rigid seal and the housing i n p a r a l l e l a l i g n m e nt .
RENK AG Werk Hannover Abt. HSH xxx xxx SCTLK 40 - 400 SCTLQ 40 - 400 /e Rev. 01 22.09.2011 Fig. 32: Adjusting the rigid seal
Spherical insulation bearing type k
T h e r i g i d s e a l ( 1 2 0 ) of s p h e r i c a l i n s u l a t e d b e a r i n g s i s m o u n t e d i n s u l a t ed f r om t h e h o u s i ng ( 1) . The insulation of the rigid seal cont e n t s of i n s u l a t i ng b u s h e s ( 1 0 5) a n d i n s u l a t i n g wa s h e r s ( 1 0 7 ) b e t we e n t h e h o u s i n g a n d t h e f a st e n i n g ( F ig . 3 2 ) . P l a c e t h e i n s u l a t i n g wa s h e r s u n d e r t h e wa s h e r s ( 9 7 ) of t he s c r e ws ( 9 6 ) . P u s h t h e i n s u l a t i ng s c r e ws ( 9 6 ) . b us h e s into the

Fig. 32: Insulation
bores
of
the
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I n s e r t s om e s c r e ws ( 9 6) wi t h wa s h e r s ( 9 7 ) a n d, if n e ce s s a r y, t h e i n s u l a t i on p a r t s . F i x t h e sc r ews h a n d - t i g ht . P r e s s t h e r ig i d l a b yr i n t h s e a l s l i g h t l y f r om b e l o w a g a i n s t t h e s h af t . A d j u s t t h e r ig i d l a b yr i n t h s e a l i n s u c h a wa y t h a t t he c l e a r a n c e " f " b et we e n s h af t a n d r ig i d l a b yr i n t h s e a l a t b o t h s p l i t l i n e s i s c om i n g eq u a l . Mo u n t a l l s c r e ws ( 9 6 ) a n d wa s h e r s ( 9 7) a n d , if n e c e s s a r y t h e i n s u l a t i o n p a r t s.
8 . 3 .1 0 .
SCT.. SCW..
Cool e r
C l e a n t h e f l a ng e s of t h e c o o l e r ( 1 3 ) C l e a n t h e f l a ng e s of t h e c o o l e r - k e e p i ng wi n d o w i n t h e housing. R e p l a c e d a m ag e d se a l s . Mo u n t t h e c o o l e r . F u r t h er h i n t s t o t he c o o l e r i n st a l l a t i o n a r e g i ve n i n c h a p t e r 5. 4 . T ig h t e n t h e s cr e ws a c c o r d i ng t o t h e t o r q u e r a t e s g i ve n in chapter 9. R E N K r e c o m m e n d s c a r r yi n g o u t a t i gh t n e s s t e s t a c c or ding to DIN 50104.
NOTE!
8 . 3 .1 1 .
Fi na l w or k
Mo u n t a l l e l e c t r i c a l s e n s o r s ( e. g . L e ve l s wi t c h e s , t em p e r a t ur e s e n s o r s) an d d e vi c e s ( e . g . h ea t e r s) i n t h e p r o vi d e d b o r e s . C l o s e a l l n o t u s e d f o r eq u i p m e nt b y s cr e w p l u g s . C o n n e c t a l l e l e c t r i c a l d e v i c e s ( e . g . po we r s u p p l y, s u p e r vi s i o n m o n i t o r i ng , a n d h e a t er s ) . Th e e l e c t r i c a l c o nn e c t i o n o f t h e r e si s t a n c e t h er m o m e t e r s m u s t b e e x e c ut e d a c c o r d i n g t o t he va l i d r u l e s o f t h e i n s t al l at i o n o f el ec t r i c al e q ui p m e nt s b y a u t h o r i z e d s p e c i a l i s t s.
WARNING!
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F i l l i n l u b r i c a n t ( c h ap t e r 6. 5 ) .
SCT.. SCU.. SCX.. SCY..
Connect the circulation pump. C h e c k t h e f l a wl e s s f u n c t i o n . C o n n e c t t h e l u b r i c at i o n u n i t . A d j u s t t h e p r e s s ur es a n d f l o w r a t e s of t h e h yd r o s t a t i c j a ck i ng u n i t . C h e c k p r e ss u r e s a nd f l o w r a t e s. C h e c k t h e f l a wl e s s f u n c t i o n . C h e c k t h e u n i t f o r l e a k ag e s. P l ug a n y le a k ag e i m m e d i a t e l y. C h e c k t h e c o r r e ct t o r q u e r a t e s ( c ha p t e r 9) of a l l s c r e ws , n u t s p l ug s , a d a p t e r s a n d s c r e we d c o n n e c t i o n s. T h e s t ar t i ng pr o c e du r e i s d es c r i p t i n c ha p t e r 5. 6 R E N K AG r e c o m m en d s a t e s t r u n a f t er a c o m pl e t e di s a ssembly of the bearing.
NOTE!
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9.1 Torque Rates/ General
9.
9.1.
Torque Rates
General
T h e st a n d a r d va l u e s a r e a c c or d i n g t o t h e V D I r e c om m e n dat i o n 2 2 3 0 p ag e 1 . T h e y t a k e i n t o ac c o un t a s c a t t e r i ng a b ou t 3 3% of t h e r e s u lt s d u e t o t h e t i g ht e n i n g m e t h od wi t h a t o r q u e s et t i ng wr e n c h r ef e r r i ng t o a 9 0 % c h a r g e of t h e yi e l d l i m i t t ak i ng i n t o a cc o u n t a t ot a l a d h es i o n f a c t or g e s = 0, 1 4 ( p r o p e r t y c l a s s 8 . 8) . U s e t h e f o l l ow i n g t o r q u e r a t e s i n c as e t h e n u t t h r e a d i s i n i r o n m a t er i al or t h r e a d i n s e rt s .
NOTE!
9 . 1 .1 .
Size Torque [Nm] Torque [lbf ft]
Ca p s c rew s , nuts a nd s c rew nuts

M4 2,5 1.8 M5 4,9 3.6 M6 8,5 6 M8 20 15 M10 41 30 M12 70 52 M16 170 125 M20 350 258 M24 600 443 M30 M36
1200 2100 885 1550
9 . 1 .2 .
Size RENK AG Werk Hannover Abt. HSH xxx xxx SCTLK 40 - 400 SCTLQ 40 - 400 /e Rev. 01 22.09.2011 Torque [Nm] Torque [lbf ft]
S c r ew pl ugs a nd a da pte r s
G1/8 10 7.5 G1/4" 26 20 G3/8" 34 25 G1/2" 60 44 G3/4" 85 63 G1" 130 96 G1 1/2" 280 207 G2 1/2" 410 320
9 . 1 .3 .
Size Torque [Nm] Torque [lbf ft]
Conne c ti ons for pi pe s a nd hos e s

G1/8 20 15 G1/4" 50 37 G3/8" 75 56 G1/2" 130 96 G3/4" 250 41 G1" 350 258 G1 1/4" 600 443 G1 1/2" 800 590
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10.1 Spare Parts Ordering/ Introduction
10.
10.1.
Spare Parts Ordering

Introduction
R E N K b e a r i n g s h a v e a l o n g o p e r a t i o n t i m e wi t h o u t a n y d i s r u p t i o n s . H o we ve r , s h o u l d t h e r e b e a p r o b l e m , t h i s c h a pt e r of f er s i nf or m a t i o n on h o w t o o r d er s p a r e p a r t s .
10.2.
Spare parts ordering

S p a r e p a r t s m us t sa t i sf y t h e t e ch n i c a l r eq u i r e m e nt s st i p u l a t e d b y R E N K . O r i g i na l s p a r e s s u p p l i e d b y R E N K a l w a ys m e e t t h e s e d em a n d s. P l e a s e s u b m i t yo u r s p a r e p a r t s or d e r s i n wr i t i n g . I n ur g en t c a s e s , t h e or d e r c an a l s o b e p l a c e d vi a p h o n e , t e l eg r a p h o r f a x. H o we ve r , s u c h o r d e r s m u st b e c o nf i r m e d i n wr i t i n g wi t h o u t d e l a y. P l e a s e s e n d yo u r s p a r e p a r t s o r d er t o R E N K a g e n c y l o c a t e d i n yo u r a r e a or s e n d i t d i r ec t l y t o o ur m ai n of f i c e s. S p a r e s o r d e r s s h ou l d s p e ci f y t h e f ol l ow i n g d e t ai l s: t h e or d e r n u m b er t h e t yp e of t h e b e a r in g
T h i s i nf or m a t i o n i s g i ve n o n t h e t yp e p l a t e at t a c h e d t o e ac h product.
t h e i t em n um b er t h e e xa c t d e s i g n at i on of t h e s p a r e p a r t the ID Code
T h i s i nf o r m a t i o n i s i n c l u d e d i n t h e p a r t s l i s t . t h e r eq u i r e d s p ar e pa r t s q u a n t i t y t h e t yp e of s h i p m en t d e s i r e d ( e. g . b y e xp r e s s , f r e i g ht , a i r f r e i g ht , m e s s e ng e r et c . )
68/74
Appendix
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
Appendix
69/74
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
A. Appendix/ Technical Data
A.
Technical Data
Both bearings
tota l w e i ght l ubr i c a nt
q u a nt i t y i n h o u s i n g vi s c o s i t y
: 56 5 k g
: 53 l : ISO VG 46
Bearing
RENK ID
: SCTLK 40 - 400
: 753944
Bearing
RENK ID
: SCTLQ 40 - 400
: 768681
70/74
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
B. Appendix/ Type Plate
B.
Type Plate
Type SCTLK 40 - 400 Oil viscosity Oil quantity : ISO VG 46 : 53 l
Order-No./ Item : xxx xxx / xx - 11
Type SCTLQ 40 - 400 Oil viscosity Oil quantity : ISO VG 46 : 53 l
Order-No./ Item : xxx xxx / xx - 11

T h e f i r st l i n e s h o ws t h e d e s ig n a t i o n of t h e b e a r i ng . T h e f o l l o wi n g l i n e s s h o w i m p o r t a n t o p e r a t i n g i nf o r m at i o n . T h e l a s t l i n e of t t h e t yp e p l a t e s h o ws : x x x x xx xx 11 O r d er n um b e r P o s i t i o n of or d e r Y e a r of p r o d uc t i o n
71/74
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
C. Appendix/ Additional Documents
C.
Additional Documents
To thi s I ns tr uc ti on Ma nua l be l ong the fol l ow i ng docum e nts . The y w e re s e nt toge the r w i th thi s Ma nua l . S CTLK 4 0 - 40 0 Ma i n dr aw i ng P a r ts l is t 2 7 11 0 19 5 7 5 39 4 4e
S CTLQ 4 0 - 4 0 0 Ma i n dr aw i ng P a r ts l is t 2 7 11 7 37 5 7 6 86 8 1e
72/74
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
D. Appendix/ Additional Hints
D.
Additional Hints
Thi s c ha pte r e qui pm e nt give s i nfor m a ti on a bout a ddi ti onal
P r e - l u br i c at i o n d e vi c e
73/74
S CTLK 4 0 - 40 0 SCTLQ 4 0 - 40 0
D. Appendix/ Additional Hints Pre-lubrication Device

R E N K b e a r i n g s , d e si g n e d f o r h o r i zo n t a l s h af t l i n e s , m a y o p e r a t e wi t h s e l f l u b r i c a t i o n b y o i l r i n g s o r f or c e d l u b r i c at i o n by lubrication units. T h e l u b r i c a t i o n of s e l f - l u b r i c a t e d b e a r i n g s d e p e n d s o n t h e s p e e d, a m o ng o t h e r s. W he n s t ar t in g t h e o p er a t i o n t he l u b r i c a n t i s c o n c e n t r at e d i n t h e o i l s u m p . E s p e c i a l l y d u r i n g o p e r at i o n s b el o w t h e t r a n s i t i o n s pe e d ( t u r n i ng o r s et t i n g m o d e ) n o l u b r i c a n t i s c o n vo ye d t o t h e s l i d i n g s u r f a c e s, t h e we a r i n c r e a s e s . T o p r e ve n t t h i s r i s k a n d t o r ed u ce t h e f r i c t i o n a p r e l u b r i c a t i o n d e vi c e i s m o u nt e d l a t er a l t o t h e b e a r i ng . U s e t h e p r e- l u b r i c a t i o n u n i t b ef or e o p e r a t i o n P u m p l u b r i c a nt i n t o t h e o i l p o ck et s of t he s h e l l . T h e o i l p o c k et s a r e n o w f i l l e d w i t h l u b r i c a n t a n d s u p p l y t h e s l i d i n g s u r f a c e s of t h e b e a r i ng t e m p or a r y wi t h l u b r i c a n t .
74/74

SCTLK40 400 SCTLQ40 355 - 753944 768681e - Rev01

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Instruction Manual (Translation)

Bearing SCTLK 40 - 400 SCTLQ 40 - 400

Preliminary Notes ...................................... 6

Product Description .................................11

O ve r view Draw ings ................................... 14

Transport/ Storage ...................................20

Mounting/ Taking into Order .....................25

Alignment of the bearing .................................................................... 28 Cooler connection .............................................................................. 29

Care and Maintenance ..............................37

Dismounting of the Bearing ......................45

Assembl y of the Bearing ...........................55

Torque Rates ............................................67

Spare Parts Ordering ................................68

Pre-lubrication Device ............................................................................................ 74

Description of the used signs

Coding of the bearing

Size and Diameter

Shape of bore and Thrust parts type of lubrication C

Without thrust parts (non-locating bearing) 125 140

T h e n e c e s s ar y vi s c o s i t y f o r e a c h o p er a t i n g c o n d i t i o n wi l l b e determined by the EDP-calculations. These calculations are a l wa ys c a r r i e d o u t at t h e d e s ig n s t ag e.

Fig 01: Bearing

De s i gna ti on of the pa r ts a nd c onne c ti ons

( f l a ng e r i g i d s e a l ) ( f l a ng e r i g i d s e a l ) (split line) (split line) (split line)

165 166 167 168 A H Q J K

F i xe d o i l r i n g Screw (split line) W ash e r ( sp l i t l i n e ) Guide bush (split line) O i l s c r a p er

Fig. 06: Oil flow

Fig. 07: Loose oil ring

41 Screw (split line)

8 0 L o o s e o i l r i ng 81 Screw (split line) 82 Pin

Fig. 09: Rigid seal

Screw W ash e r Screw W ash e r Guide bush Rigid seal Ma r k i n g

Transport and Storage

SCTLQ 40 - 400 ~ 565 kg ~ 115 kg ~ 245 kg ~ 105 kg

Housing, top Housing, bottom Shell, complete

Fig. 10: Lifting points fo SC bearings

Tr a ns por t of a n uni t w i th m ounte d s l i de be a r i ngs

Fig. 11: Lifting of an unit

Mounting/ Taking into Order

Do not touch any rotating parts. I n c a s e s o f e m er g en c y a c t u a t e EM E R G E N C Y O F F .

Do not work under floating loads! D o n o t g r a b s u c h h e a v y b e a r i n g p a r t s ( f o r e x am p l e p ar t s o f t h e h o u s i n g ) du r i n g a s s e m bl y o r d i s m a n t l i n g w o r k. Th i s c o u l d r es u l t i n b r u i si n g or i n j u r y t o h a n d s !

Tools and equipment

Inserting the shaft

Pre-alignment of the housing

Fig. 13: Alignment

Fig. 15: Cooler connection

Fur the r pr oc e dure s

Starting operation after standstill

SCT.. SCW.. SCX.. SCZ..

Starting operation after a disassembly of the bearing

If the bottom of the bearing has been dismounted:

SCT.. SCW.. SCX.. SCZ..

Controls during first operation/ test run

Care and Maintenance

i n a d m i s s i bl e vi b r at i o n s o c c u r u n u s u a l n oi s e s or o d o r s a r e n o t i c e d m o n i t or i n g e q u i pme n t t r i g g er s al a r m s h u t d ow n t h e i n s t a l l at i o n a n d i n f o r m t h e m ai n t enance personnel in charge.

Maintenance and care activities

C h e c k o i l f or u n u s ua l n o i s e W eek l y C l e a n i n g of t h e e xt er i o r O i l c h a ng e Self lubrication, operation:

any 100 - 1000 hours

Non-operating of the unit

Che c k of the l ubri c a nt l e ve l

Fig. 16: Oil sight glass

Fig. 17: Level indicator