Salcomix Painting Manual January 2010

Universal and flexible paint systems
Painting Manual
01/2010
All paints in a few minutes
Technical Information 1.1
General details
Contents
1 General details
Contents / Notes on the manual Use of matrices Product list Tips for colour matching + Colour wheel 1.1 / 1.2 1.3 1.4 1.5
Special information / tables

Temperature table Processing pictograms How to produce matt topcoats Textured Topcoats Salcomix GJ50-Dispersions 2.1 2.2 2.3 2.4 2.5
Matrices Industry
The pre-treatment of substrates and old paintwork Basic conditions for paint application Faults in application and paintwork defects The pre-treatment of aluminium The pre-treatment of steel The pre-treatment of galvanised steel The pre-treatment of plastics The pre-treatment of coated substrates Which topcoats for which primers, primer fillers and surfacers? Which products for which substrates? Chemical resistance - Tests according to VDA 621-412 Notes on the individual topcoat systems Differences between 1K and 2K topcoats Which products for which plastics? Which additive for which product 3.1.1 3.1.2 3.1.3 3.1.4 3.1.5 3.1.6 3.1.7 3.1.8 3.1.9 3.1.10 3.1.11 3.1.12 3.1.13 3.1.14 3.1.15
Salcomix Industrial Tinting Systems Division of BASF Coatings GmbH Postfach 61 23 48136 Mnster 01/2010
The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.salcomix.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. It cannot be ruled out that this product contains particles < 0.1 m.
General details
Contents
4
4.1
Painting processes
Painting processes - Industry
How to paint aluminium surfaces How to paint steel surfaces How to paint galvanised steel surfaces How to paint plastic surfaces How to paint coated substrates 4.1.1 4.1.2 4.1.3 4.1.4 4.1.5
5
5.1 5.2 5.3
5.3.1
Product data sheets

Salcomix Body Filler
Non Ferro Body Filler GK03-2800 5.1.1 5.2.1
Salcomix Primers
Salcomix 1K Plastics Adhesion Primer
Salcomix Primer Filler

Salcomix Primer Filler, solvent-borne
Salcomix 304 (PRM-EE) 1K Epoxy Ester Primer Filler Salcomix 302 (PRM-AKD) 1K Alkyd Primer Filler Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler Salcomix 2K Epoxy Primer Filler, grey (PRM-EPX) Salcomix 2K Wash Primer, yellow Salcomix 2K Wash Primer, grey Salcomix 307 (PRM-AKD) 1K High Solid Steel Primer, beige 5.3.1.1 5.3.1.2 5.3.1.3 5.3.1.4 5.3.1.5 5.3.1.6 5.3.1.7 5.3.2.1 5.4.1 5.4.2 5.4.3
5.3.2
Salcomix Primer Filler, waterborne

Salcomix Primer EPX WB
5.4
Salcomix Primer Surfacers

Salcomix MS Surfacer Salcomix 682 (PRM-PUR) 2K Surfacer Salcomix 682 (PRM-PUR) 2K Surfacer, medium grey
General details
Contents
5.5 Salcomix Topcoats
Salcomix 326 (TPC-AKD) 1K Alkyd Topcoat Salcomix 320 (TPC-AKD) 1K Alkyd Topcoat Salcomix 309 (TPC-AKD) 1K Alkyd Topcoat Salcomix 321 (TPC-AKD) 1K Alkyd Topcoat, semi-glossy Salcomix 327 (TPC-NC) 1K Nitro Topcoat Salcomix 319 (TPC-NC) 1K Nitro Topcoat Salcomix 310 (TPC-NC) 1K Nitro Topcoat, matt Salcomix 603 (TPC-ACR) 2K Acrylic Topcoat Salcomix 729 (TPC-ACR) 2K Acrylic Topcoat Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, textured or smooth Salcomix 732 (TPC-ACR) 2K Acrylic Topcoat, matt Salcomix 648 (TPC-PUR) 2K PU Topcoat Salcomix 650 (TPC-PUR) 2K PU Topcoat, semi-glossy Salcomix 656 (TPC-PUR) 2K PU Topcoat Salcomix 525 (TPC-EPX) 2K Epoxy Topcoat Salcomix 526 (TPC-EPX) 2K Epoxy Topcoat, semi-glossy Salcomix 595 (TPC-EPX) 2K Epoxy Topcoat, textured or smooth Salcomix 850 (BCT-MPS) Basecoat Salcomix 900 (TPC-ACR) 2K VOC Acrylic Topcoat, glossy Salcomix 901 (TPC-ACR) 2K VOC Acrylic Topcoat, semi-glossy 5.5.1.1 5.5.1 5.5.2 5.5.3 5.5.4.1 5.5.4 5.5.5 5.5.6 5.5.7 5.5.8 5.5.9 5.5.10 5.5.11 5.5.12 5.5.13 5.5.14 5.5.15 5.5.16 5.5.19 5.5.20 5.6.1
5.6
Salcomix Clearcoats
Salcomix Ergoclear 2K Clear
General details
Contents
5.7 Salcomix Additives
Salcomix Brush and Roll Additive Salcomix Plasticiser Salcomix Salcomat 2 Salcomix Texture Paste Salcomix Activator Salcomix Thickener Salcomix TXT Flow Salcomix Plate like Salcomix Airless Additive Salcomix Electrostatic Additive Salcomix 1K Steel Primer Activator 5.7.1 5.7.2 5.7.3 5.7.4 5.7.5 5.7.6 5.7.7 5.7.8 5.7.9 5.7.10 5.7.12 5.8.1 5.8.2 5.8.3 5.8.4
5.8
Salcomix Cleaning Agents

Salcomix Metal Cleaner, solventborne Salcomix Plastics Cleaner Salcomix Silicone Remover Salcomix Universal Cleaner WB (waterborne)
General details
Notes on the manual
This brochure is intended to provide an overview of the industrial painting process. Salcomix offers a comprehensive industry product range which allows spray painters to select the work processes which are ideal for their own production. It is by selecting and specialising in particular products and processes that profitable and cost-effective refinishing is ensured. One of the main factors in achieving a good refinishing result is to ensure compliance with the recommended application data such as mixing ratios, film thickness, viscosity, drying time etc. Section > 5 < (sub-divided into product groups) contains a technical data sheet for all the products mentioned in the individual processes, specifying the necessary application data and any additional special notes. In particular, please note the comments on faster and slower reducers which will enable you to adjust the product used specifically to the working conditions in your bodyshop. The workload involved in a refinishing job depends on the condition of the old paintwork and the customers requirements: A good refinishing result is characterised by a good finish quality, which means that body-filling and priming operations must include careful fine sanding. In plastics refinishing, the paint materials to be used must be specially adjusted to the properties, for example the elasticity, of the plastics to be refinished. The blend-in technique is necessary or recommended when the refinishing of a part (panel repair) would result in a visible colour difference. Another option is colour matching, but blending in is generally less time-consuming and less expensive.
General details
Use of matrices
3.1.1
The pre-treatment of substrates and old paintwork How must the various substrates be cleaned and sanded?
3.1.2
Basic conditions for paint application What must be observed to ensure good application results?
3.1.3
Faults in application and paintwork defects How to avoid application faults due to wrong working processes.
3.1.4
The pre-treatment of aluminium How must aluminium be cleaned and sanded before it is painted?
3.1.5
The pre-treatment of steel How must steel be cleaned before it is painted?
3.1.6
The pre-treatment of galvanised steel Description of different ways of galvanising including pre-treatment
3.1.7
The pre-treatment of plastics How must plastics be cleaned before they are painted?
3.1.8
The pre-treatment of coated substrates This includes powder-coated and coil-coated substrates as well as OEM finishes and old paintwork. You will find detailed descriptions of how the individual substrates must be cleaned and sanded before they are painted.
3.1.9
Which topcoats for which primers, primer fillers and surfacers? Which topcoats can be used on which primers, primer fillers and/or surfacers?
3.1.10
Which products for which substrates? Which primers, surfacers and topcoats can be used on which substrates?
General details
Use of matrices
3.1.11
Chemical resistance You will find information on the chemical resistance of Salcomix topcoats
3.1.12
Notes on the individual topcoat systems To which chemicals are the individual topcoats resistant? You will find detailed information on the characteristics of the individual topcoat systems.
3.1.13
Differences between 1K and 2K topcoats Information on the differences between the topcoat systems.
3.1.14
Which products for which plastics? Recommendations on which paint system to use for which plastics.
3.1.15
Which additive for which product ? Additives and their corresponding products
General details
Product list
Undercoat Material
Salcomix Non Ferro Body Filler GK03-2800 VOC compliant acc. 2004/42/IIB Salcomix 1K Plastic Primer GK17-1700 304 (PRM-EE) GK15-1301 1K Epoxy Ester Primer Filler 302 (PRM-AKD) GK11-1302 1K Alkyd Primer Filler 307 (PRM-AKD) GB16-1307 1K HS Steel Primer VOC compliant acc. 2004/42/IIB 524 (PRM-EPX) GK15-2300 2K Epoxy Primer Filler GL62-7610 (PRM-EPX) 2K Epoxy Primer Filler, grey VOC compliant acc. 2004/42/IIB Wash Primer GL60-1320 yellow Wash Primer GL60-7035 grey VOC compliant acc. 2004/42/IIB MS Surfacer (Sanding Filler) GK14-2705 VOC compliant acc. 2004/42/IIB 682 (PRM-PUR) 2K PUR Primer, GK14-2301 682 (PRM-PUR) 2K PUR Primer, medium grey GK14-2703 SC65-0731 SC65-0703 SC65-0731 SC65-0703
Hardener
SB48-3800
Thinner
Shelf Life*
365 days
ready for use SV13-0732 SV12-0360 SV13-0701 SV13-0732 SV12-0360 SV13-0701 GK69-2907
730 days
365 days
365 days
545 days
SV32-0482
365 days
SV32-0482 SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339
545 days
SC10-0710
545 days
SC29-0863 SC27-0500 SC29-0863 SC27-0500 SC29-0863 SC27-0500
730 days
730 days
730 days
Waterborne Primer Fillers

2K Primer EPX WB GV60-7203, grey, waterborne VOC compliant acc. 2004/42/IIB
SC66-0167
SV66-0001
365 days
General details
Product list
Topcoats
1K Alkyd Topcoats 309 (TPC-AKD) 1K Alkyd Topcoat, glossy, direct adhesion, GK41-1102 320 (TPC-AKD) 1K Alkyd Topcoat, glossy GK41-1108 / GK41-1404 FW 321 (TPC-AKD) 1K Alkyd Topcoat, semi-glossy GK41-1201 / GK41-1501 FW 326 (TPC-AKD) 1K Alkyd Topcoat, glossy GK41-1109 / GK41-1110 FW 1K Nitro Topcoats 319 (TPC-NC) 1K Nitro Topcoat, glossy , GK40-1101 310 (TPC-NC) 1K Nitro Topcoat, matt, GK40-1301 327 (TPC-NC) 1K Nitro Topcoat, glossy, GK40-1100 2K Acrylic Topcoats 603 (TPC-ACR) 2K Acrylic Topcoat, glossy GK46-2103 / GK46-2403 FW 729 (TPC-ACR) 2K Acrylic Topcoat, glossy, direct adhesion GK46-2104 / GK46-2404 FW 732 (TPC-ACR) 2K Acrylic Topcoat, matt, direct adhesion GK46-2304 / GK46-2604 FW SC29-0863 SC29-0885 SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339 730 days SV13-0732 SV12-0360 SV13-0701 SV13-0732 SV12-0360 SV13-0701 SV13-0732 SV12-0360 SV13-0701 730 days SV13-0732 SV12-0360 SV13-0701 SV13-0732 SV12-0360 SV13-0701 SV13-0732 SV12-0360 SV13-0701 SV13-0732 SV12-0360 SV13-0701 365 days
Hardener
Thinner
Shelf Life
365 days
365 days
545 days
730 days
730 days
SC29-0863 SC29-0885
730 days
SC29-0863 SC29-0885
730 days
General details
Product list
Topcoats
2K Acrylic Topcoats 821 (TPC-ACR) 2K Acrylic Topcoat, textured or smooth, semi-glossy GK46-2203 / GK46-2502 FW 2K VOC Topcoats 900 VOC (TPC-ACR) 2K VOC compliant Topcoat, glossy GK46-2100 / GK46-2101 FW VOC compliant acc. 2004/42/IIB 901 VOC (TPC-ACR) 2K VOC compliant Topcoat, semiglossy, smooth or textured GK46-2400 / GK46-2401 FW VOC compliant acc. 2004/42/IIB 2K PUR Topcoats 648 (TPC-PUR) 2K PU Topcoat, glossy GK44-2101 / GK44-2402 FW 650 (TPC-PUR) 2K PU Topcoat, semi-glossy GK44-2202 / GK44-2502 FW 656 (TPC-PUR) 2K PU Topcoat, glossy GK44-2103 / GK44-2403 FW SC29-0863 SC29-0885 SC27-0500** SC29-0863 SC27-0500** SC29-0844 SC29-0863 SC27-0500** SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339 SV13-0732 SV13-0701 SV15-0339 730 days SV13-0732 SV13-0701 SV15-0339 SC29-0863 SC29-0844 SV13-0732 SV13-0701 SV15-0339
Hardener
Thinner
Shelf Life
730 days
SC29-0331
730 days
SC29-0331
SV13-0732 SV13-0701 SV15-0339
730 days
730 days
730 days
**Hardener SC27-0500 is not recommended for topcoats as chemical and weather resistivity is lower than with SC29-0863
General details
Product list
Topcoats
2K Epoxy Topcoats
525 (TPC-EPX) 2K Epoxy Topcoat, glossy GK45-2103 526 (TPC-EPX) 2K Epoxy Topcoat, semi-glossy GK45-2204 595 (TPC-EPX) 2K Epoxy Topcoat, textured & semi-glossy, direct adhesion GK45-2201 SC65-0703 SC65-0731 SC65-0703 SC65-0731 SC65-0731 SC65-0703 SC65-0810 SV32-0482 730 days
Hardener
Thinner
Shelf Life
SV32-0482
730 days
SV32-0482
545 days
1K Basecoat
850 (BCT-MPS) Basecoat GK39-2301 SV13-0732 SV13-0701 SV15-0339 730 days
Clearcoat
Ergoclear 2K Clear GK56-2103 SC26-0200 SV13-0732 SV13-0701 SV15-0339 1095 days
General details
Product list
Additives
Salcomix Brush and Roll Additive Salcomix Plasticiser Salcomix Salcomat 2 Salcomix Texture Paste Salcomix Activator Salcomix Thickener Salcomix TXT Flow Salcomix Plate like Salcomix Airless Additive Salcomix 1K HS Steel Primer Activator Salcomix E-Static-Additive Salcomix Airless Reducer Cleaning Agents Salcomix Metal Cleaner, solventborne Universal Cleaner WB (waterborne) VOC compliant acc. 2004/42/IIB Salcomix Plastics Cleaner Salcomix Silicone Remover Hardener / Thinners / GJ50SC-Hardener SV-Thinners GJ50-Dispersions SCSVGJ50730 days 1095 days 1095 days SV22-0500 SV99-0001 SV20-0530 SV20-0505 1095 days 1095 days 1095 days 1095 days
Code
GK69-0903 GK69-2910 GJ50-0004 GJ50-0032 GK69-2901 GJ50-0067 GJ50-0030 GJ50-7001 GK69-0901 GK69-2907 GK69-0902 SV99-0900
Shelf Life
730 days 730 days 365 days 1095 days 730 days 1095 days 1095 days 1095 days 730 days 730 days 1095 days 1095 days
* Shelf life store sealed products at temperatures between + 5 & + 25 C ! Ready mixed colours Shelf life of 12 months !
General details
Product list
Overview GJ50GJ50-0001 GJ50-0002 GJ50-0004 GJ50-0030 GJ50-0032 GJ50-0049 GJ50-0067 GJ50-1001 GJ50-1003 GJ50-1004 GJ50-1006 GJ50-1015 GJ50-1016 GJ50-1019 GJ50-1020 GJ50-1021 GJ50-2010 GJ50-2034 GJ50-2037 GJ50-3003 GJ50-3006 GJ50-3013 GJ50-3014 GJ50-3015 GJ50-3017 GJ50-3032 GJ50-3045 GJ50-3047 GJ50-4029 GJ50-4043 GJ50-5002 WHITE EXTENDER SALCOMAT 2 SALCOM TXT FLOW SALCOMIX TEXTURING PASTE MICRO WHITE SALCOMIX THICKENER OCRA YELLOW KLONDIKE YELLOW 21 CITROUS YELLOW 19 LIME YELLOW (PB) SPRINGLIKE YELLOW 11 DAWSON YELLOW SHARP YELLOW YOT CHROME YELLOW III (PB) MAE WEST ORANGE 31 MOLIBDATO II (PB) SUNSET ORANGE IRON RED 48 ROSA LITCHI MARKET LIGHT RED ROT 32 ROSSO RUBINO SPORT RED 44 FAST MAROON SCARLETTO RED 52 SCARLETTO RED PLUS VIOLETTO II MAGENTA 43 CYAN BLUE 74 GJ50-5005 GJ50-5007 GJ50-5008 GJ50-5014 GJ50-6005 GJ50-6006 GJ50-7001 GJ50-9002 GJ50-9005 GJ50-9008 GJ50-9010 GJ50-9014 GJ50-910H GJ50-920H GJ50-9587 GJ50-9595 GJ50-9596 GJ50-9301 GJ50-9303 GJ50-9305 GJ50-9308 GJ50-9309 GJ50-9310 GJ50-9311 GJ50-9312 GJ50-9313 GJ50-9314 GJ50-9315 GJ50-9316 MADISON BLUE 71 SEA BLUE VERSAILLES BLUE PHTALO BLUE II SCOTLAND GREEN 62 LEAF GREEN PLATE-LIKE LONDON BLACK DARK 5 WENGE BLACK SALCOMETAL 6 SALCOMETAL 8 SALCOMETAL 9 SALCOMETAL 10 SALCOMETAL 3 SALCOMETAL 4 SALCOMETAL 5 RUSSET PEARL BLUE PEARL GREEN PEARL WHITE PEARL RED PEARL GOLD PEARL COPPER PEARL VIOLETT PEARL YELLOW PEARL FINE SILVER PEARL FINE BLUE PEARL GOLD PEARL
General details
Tips for colour matching
Checking the colour
To do a good repair job, it is sometimes necessary to match the colour by tinting, blending in, or polishing the old paintwork. Therefore, careful comparison between the new paint and the original finish is essential. Any difference in colour must be corrected by tinting. The correction must be done using the mixing formula of the colour concerned. You may use only the mixing bases contained in the mixing formula for tinting, or the reduced bases indicated in the tinting guide. An adequate colour comparison can only be carried out on a sprayed (not handpainted) dry paint film (including the clearcoat in the case of metallic finishes) and must be done in daylight or under a daylight lamp. TPC-ACR / -PUR topcoats can be compared already after a few minutes drying. In the case of metallic colours, the spray-out (sample) as well as the actual spraying should be done by the same person. Due to weathering, age and washing, almost all paint finishes are subject to changes in appearance and colour. This is caused by the absorption of dirt or by external influences (temperature, humidity, UV radiation, acid rain etc.). These effects can in most cases be removed by polishing. Repairing basecoat/clearcoat finishes is more difficult as the colour and the brightness of the metallic effect strongly depend on application factors such as: 1. the diameter of the spraygun nozzle and the spraying pressure. With a small nozzle and high spraying pressure, the atomisation is finer. This produces a lighter colour. 2. the thinner used and the spray viscosity. With a rather fast thinner, the silver effect achieved is usually more brilliant than that obtained with a rather slow thinner. The higher the viscosity, the coarser the spray pattern, which increases the risk of clouding. 3. the spraying technique When you spray rather dry, or apply a dust coat, this makes the colour lighter and more metallic. When you spray rather wet, the colour appears fuller and darker. Within these variants, you find the full range of nuances as regards metallic effect and colour. 4. the distance of the spraygun from the object to be painted. When the distance is short, the paint film will be wetter, and the colour will be darker and more chromatic. A wider distance will result in a drier film and a lighter and more metallic colour.
General details
Colouralterations It can happen that carmakers slightly alter an OEM colour for technical or colour-related reasons without changing the code or name of the colour. Furthermore, production-related colour fluctuations can occur (for example when paints from different production plants or of different quality etc. are used).
COLOUR
BLANC/ GRIS WHITE GREY
VIOLET VIOLETT
BLEU BLUE
VERT GREEN
JAUNE YELLOW
ORANGE
MARRON BROWN
ROUGE RED
PASTE SLX9002 SLX9008 SLX4029 SLX5014 SLX5002 SLX6005 SLX1006 SLX1022 SLX1001 SLX2034 SLX3003 SLX3013 SLX3017 SLX4043 SLX0001
General details
Colour Wheel in which direction takes me the GJ50-dispersion ? Inside the circle: colour is getting more dirty / darker Outside the circle: colour is getting lighter To the adjacent fields: e. g. GJ50-1004 is taking you direction green, GJ50-1006 in direction orange and so on
GJ50-1004
GJ50-1006 GJ50-2010
GJ50-1021
GJ50-6006
GJ50-1015 GJ50-1003 GJ50-1020 GJ50-1016 GJ50-1001
GJ50-6005 GJ50-5007 GJ50-5014 GJ50-5008 GJ50-5002 GJ50-5005 GJ504029
GJ503032
GJ50-2034
GJ50- GJ50-3017 3003 GJ50-3006 GJ504043 GJ50-3014
GJ50-3045 GJ50-3047
GJ50-3013
GJ50-3015

Temperature table
Salcomix 2K Topcoat Medium Solid (TPC-ACR / -PUR) Salcomix Ergoclear 2K Clear
The product combination (hardener and thinner) may be changed depending on temperature and object size. The recommendations made in the following table refer to repair systems. For panel repair, select the product combination indicated for the next lower temperature range.
Examples:
2K Topcoat (TPC-ACR / -PUR) Topcoat TPC-ACR (e.g. 729) Hardener SC29-0863 Thinner SV13100 parts by vol. 50 parts by vol. 30 parts by vol.
Ergoclear 2K Clear Ergoclear Clearcoat hardener SC26-0200 Thinner SV13100 parts by vol. 50 parts by vol. 10 parts by vol.
Spray viscosity 16-18 s DIN 4 cup at 20C
Spray viscosity 16-18 s DIN 4 cup at 20C
Hardener Thinner, slow
SC29-0885 SV15-0339
Clearcoat hardener Thinner, slow Clearcoat hardener Thinner, normal Clearcoat hardener Thinner, fast
SC26-0200 SV15-0339
Hardener Thinner, normal
SC29-0863 SV13-0701
SC26-0200 SV13-0701
Hardener Thinner, fast
SC29-0863 SV13-0732
SC26-0200 SV13-0732

Processing pictograms
Pre-treatment
Cleaning
Mixing
1:1 mixing ratio for 2 components
Mixing ratio for 2 components
Mixing ratio for 3 components
Use mixing stick
Hardener addition
Viscosity adjustment
Application viscosity
Application
Gravity-feed spraygun
Suction-feed spraygun
Number of spraycoats
Body-filling
Brushing
Roller coating

Processing pictograms
Drying
Flash off
Drying time
Sanding
Manual sanding, wet
Manual sanding, dry
Random orbital sander, wet (pneumatic)
Random orbital sander, dry (pneumatic)
Oscillating sander, wet (pneumatic)
Oscillating sander, dry
Polishing
Colour
Mixing
Mixing in mixing machine
Compare colours
Storage
Protect from frost
Store in a cool place
Protect from humidity
Close container after use
Shelf life

How to produce matt topcoats *
Salcomix 729 / 732 2K-Topcoat in different Gloss levels / ~ RAL 5002 *
A 732 TPC-ACR Gloss: 8 - 12 729 TPC-ACR Gloss: 90 - 99 Hardener SC29-0863 Thinner SV13-0732 Gloss at 20 Gloss at 60 100 B 90 10 C 80 20 D 70 30 E 60 40 F 50 50 G 40 60 H 100
20 30 12
20 30 20
20 30 38
20 30 13 55
20 30 19 65
20 30 34 77
20 30 45 85
40 20 - 30 80 95
35 50 75 Gloss at 85 * Gloss degree is always depending on different factors: colour, flash off time in between the spray coats or before drying in oven, drying in general (air or forced), hardener, thinner, etc. The mentioned values in these tables are only representing what gloss levels can be reached. Practically the values can differ. Line 648 PUR or 603 ACR can also be gloss reduced with Line 732. How to find the right measuring geometry: measure the surface with a 60 angle, if the value is between 10 and 70 units move on with this angle. A value above 70 units with 60 should be measured with a 20 angle, a result below 10 units has to be measured with a 85 angle.
Salcomix 320 1K Alkyd Topcoat Gloss levels

A GK41-1201 GK41-1108 SV12-0360 321 TPC-AKD Gloss: 40 - 45 320 TPC-AKD Gloss: 90 - 99 Thinner Gloss at 60 100 30 - 40
40
B 85 15 30 - 40
50
C 75 25 30 - 40
65
D 30 70 30 - 40
80
E 100 30 - 40
92

How to produce textured surfaces
Textured paints are generally used for a very wide range of applications. In the coating of machinery, equipment, control panels, steel cabinets, vending machines, laboratory apparatus, office furniture, household appliances and objects of all kinds, textured paints provide finishes which are resistant to ageing, protect the surface and have a decorative function. The different textures, which can be achieved by altering parameters such as viscosity, spraying and material pressure, nozzle, distance from the object, and spraying equipment, are just as varied as the fields of application. Coarse textures are achieved at low pressure with a large nozzle whilst fine textures are obtained at high pressure with a small nozzle. - coarse texture: nozzle 1.8 2.0 mm; material pressure 1.5 bar, spraying pressure 2 2.5 bar - fine texture: nozzle 1.5 mm; material pressure 1.5 bar, spraying pressure 3 4 bar The figures indicated in this document can be varied and are for guidance only. The texture desired should be established by trial and error and altering the relevant parameters. The below mentioned textured methods are also featured in the Salcomix Texture Swatch. In order to achieve a uniform textured effect it is advisable to apply a preliminary spraycoat to obtain a smooth surface (if necessary at a higher pressure or at a smooth-surface setting) and create the textured effect with the second spraycoat. If you want to create a textured effect with two spraycoats, allow sufficient flash-off time in between or else the texture will flow. As opposed to standard topcoats, textured paints are applied at a higher viscosity level. That is why in this context it is expedient to use pressurised material feed systems such as pressure-fed sprayguns or pressure pots.

Method: Salcomix 821 Acrylic Topcoat: Salcomix 821 Topcoat is an acrylic topcoat with a satin gloss finish. The surfaces achieved with it are hard yet elastic and physically resistant. Another advantage is the good UV resistance, thus making it unnecessary to re-coat the texture. By altering the setting it is possible to apply material in textures from smooth (4 : 1 : 1) to coarse (8 : 1 with SC29-0823). The methods mentioned here always assume that one spraycoat is applied to achieve a smooth surface (step 1) before the texturising coat is applied. Step 1: 1x preliminary spraycoat to obtain a smooth surface, 4 : 1 : 1 by vol. SC29-0844 / SV13-0732
Fine texture: 100 : 20 : 10 by weight SC29-0844 / SV13-0732 RP 1.6 mm, 0.2 0.4 bar spraying pressure Spray pattern: flat spray jet (cross coat) Distance from object: 30 50 cm Medium texture: 100 : 20 by weight SC29-0844 Pressure-fed spraygun 1.5 mm 0.9 bar material pressure and 1.5 bar spraying pressure Spray pattern: flat spray jet Distance from object: 50 60 cm Coarse texture: 100 : 10 by weight SC29-0823 Pressure-fed spraygun 1.5 mm 0.9 bar material pressure and 1 - 1.5 bar spraying pressure Spray pattern: round spray jet Distance from object: 40 60 cm

Method: Salcomix 595 Epoxy Topcoat: Salcomix 595 Topcoat is an epoxy resin-based topcoat with a satin gloss finish. The surfaces achieved with it can vary from slightly coarse and medium to very coarse. It may be necessary to use various hardeners (SC65-0810 as texturising hardener) and in some cases additives as well (GJ50-0067 thickener), depending on the method. The feature typical of epoxy materials is their low UV resistance. Epoxy topcoats tend to suffer from chalking, loss of gloss, and yellowing after only a short period of time outdoors. Although the technological properties remain intact, the surface finish deteriorates. As a result, more weather-resistant materials (e.g. acrylic or PU topcoats) are applied afterwards when coating equipment, machinery, etc. which is stored outdoors or exposed to sunlight. Owing to the higher film thickness achieved with 595 Epoxy used as a textured paint it is essential to ensure good drying before re-coating (at least 60 min. at 60C 80C or 30 min. at 60C 80C and drying overnight at 20C). As with the previous method, here too a preliminary spraycoat is applied before the texture in order to achieve a smooth surface: Step 1: 1x preliminary spraycoat to obtain a smooth surface, 4 : 1 : 2 by vol. SC65-0731 / SV32-0482 Slightly coarse texture: 4 : 1 by vol. SC65-0731, Pressure-fed spraygun 1.5 mm, 0.9 bar material pressure and 2.5 bar spraying pressure Spray pattern: flat spray jet Distance from object: 15 20 cm Medium texture: 4 : 1 + 5% SC65-0810 / SV32-0482, pressure-fed spraygun 1.5 mm, 1 bar material pressure and 1 bar spraying pressure Spray pattern: (virtually) round spray jet Distance from object: 30 40 cm Coarse texture: 595 + 10% GJ50-0067 by weight, 4 : 1 by vol. SC65-0810, Pressure-fed spraygun 1.5 mm, 1 bar material pressure and 1.5 bar spraying pressure Spray pattern: round spray jet Distance from object: 30 50 cm Very coarse texture: 595 + 20% GJ50-0067 by weight, 4 : 1 by vol. SC65-0810, Pressure-fed spraygun 1.5 mm, 1 bar material pressure and 1.5 bar spraying pressure Spray pattern: round spray jet Distance from object: 30 50 cm

Method: Salcomix 901 VOC Acrylic Topcoat: Salcomix 901 VOC Topcoat is an acrylic high-solids topcoat with a satin gloss finish. Similar to the 821 converter, the surfaces achieved with this material are hard yet elastic and physically resistant. Another advantage is the good UV resistance, thus making it unnecessary to re-coat the texture here as well. The methods mentioned here always assume that one spraycoat is applied to achieve a smooth surface (step 1) before the texturising coat. Step 1: 1x preliminary spraycoat to obtain a smooth surface, 6 : 1 + 25% SC29-0331 / SV13-0732 Slightly coarse texture: 6 : 1 by vol. SC29-0331, RP 1.6 mm, 0.6 - 1 bar spraying pressure Spray pattern: flat spray jet Distance from object: 15 20 cm Slightly coarser texture: 6 : 1 by vol. SC29-0331, Pressure-fed spraygun 1.5 mm, 1 bar material pressure and 1.5 bar spraying pressure Spray pattern: flat spray jet Distance from object: 30 50 cm Coarse texture: 901 + 10% GJ50-0067* 6 : 1 by vol. SC29-0331, Pressure-fed spraygun 1.5 mm, 1 bar material pressure and 1.5 bar spraying pressure Spray pattern: round spray jet Distance from object: 30 50 cm *Alternatively, 20% can also be added. Salcomix Texture Paste GJ50-0032 By adding 50% by weight to 603, 648, 650, 656 topcoat etc. a film is achieved which is finely textured. Application can be performed using a conventional spraygun (2 spraycoats). Fine texture: Topcoat system + 50% GJ50-0032, afterwards use the mixing ratio according to technical data sheet. 1x preliminary spraycoat to obtain a smooth surface, RP 1.4 mm, 2.5 bar, flash off for 10-15 minutes and repeat.

SLX GJ50-DISPERSIONS
Main Shades: For use in automatic mixing machines, if no mixing machine available these dispersions are
Main Shades
GJ50-0001 WHITE GJ50-0002 EXTENDER GJ50-1001 OCRA YELLOW GJ50-1006 LIME YELLOW (PB)
Density**
~ 1,74 ~ 1,84
Remarks
Inorganic White (TiO2) Bariumsulfate Paste. Can exchange coloured GJ50-Pigments in colours with already good opacity. Max. 10 % in 65:35 mixes. Inorganic oxide yellow Inorganic lead containing yellow, very pure Inorganic lead containing yellow Inorganic lead containing orange, very pure Inorganic oxide red Red with a bluish cast Red with a yellowish cast Violet blue Violettes Rot Blue with a greenish cast Blue with a greenish cast Green with a bluish cast Black with a bluish cast Black with a yellowish cast more neutral than GJ50- 9005, but not that dark
Visual
HP*
2 1 3 2 2 3 2 3 1 2 1 1 1 1 1
~ 1,70 ~ 1,76
~ 1,86 GJ50-1021 CHROME YELLOW (PB) GJ50-2034 MOLIBDATO (PB) GJ50-3003 IRON RED 48 GJ50-3006 ROSA LITCHI GJ50-3013 MARKET LIGHT RED GJ50-4029 VIOLETTO II GJ50-4043 MAGENTA 43 GJ50-5002 CYAN BLUE 74 GJ50-5014 PHTALO BLUE II GJ50-6005 SCOTLAND GREEN GJ50-9002 LONDON BLACK GJ50-9008 WENGE BLACK ~ 2,01 ~ 1,76 ~ 1,02 ~ 1,02 ~ 1,02 ~ 1,03 ~ 1,03 ~ 1,06 ~ 1,09 ~ 1,04 ~ 1,07
mandatory in the mixing shelf. For mixing of direct gloss solid colors. * HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP ** ** Values of density may vary up to 5%

Help Shades: For use in the mixing shelf, if color matching with the Main Shades is not good enough fine adjustment can be done with the Help Shades to match the requested color 100%.
Help Shades
GJ50-1003 KLONDIKE YELLOW GJ50-1004 CITRUS YELLOW GJ50-1015 SPRINGLIKE YELLOW GJ50-1016 DAWSON YELLOW GJ50-2010 MAE WEST ORANGE GJ50-2037 SUNSET ORANGE GJ50-3015 ROSSO RUBINO GJ50-3017 SPORT RED GJ50-3045 SCARLETTO RED GJ50-3047 SCARLETTO RED + GJ50-5005 MADISON BLUE GJ50-5008 VERSAILLES BLUE GJ50-9005 DARK 5
Density** Remarks
~ 1,15 ~ 1,36 ~ 1,11 Yellow with a reddish cast, to gradate Yellow with a greenish cast Yellow with a reddish cast, similar to GJ50-1006 but lead-free Yellow with a reddish cast, to gradate Yellowish pure orange Inorganic orange, very pure (similar to GJ50-2034, but lead-free) Red with a bluish cast Medium Red with a yellowish cast Bright Red with a yellowish cast, lower pigment load compared to GJ50-3047 Bright Red with a yellowish cast, higher pigment load compared to GJ50-3045 Blue with a reddish cast, ( slightly into violet ) Blue with a reddish cast, ( more reddish than GJ50-5005) Deep Black with a yellowish cast
Visual
HP *
3 3
~ 1,07 ~ 1,01 ~ 1,14 ~ 0,99 ~ 1,11 ~ 1,01 ~ 1,03 ~ 1,08 ~ 1,07 ~ 1,05
3 3 2 2 2 2 2 1 1 1
* HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP ** ** Values of density may vary up to 5%

Aluminiums: Main Purpose to be used in Basecoat Line 850 to achieve metallic-effects
Aluminums
GJ50-9587 SALCOMETAL 3 GJ50-9595 SALCOMETAL 4 GJ50-9596 SALCOMETAL 5 GJ50-9010 SALCOMETAL 6 GJ50-9014 SALCOMETAL 8 GJ50-910H SALCOMETAL 9 GJ50-920H SALCOMETAL 10
Density ** Remarks
Mixture:
Visual
with GJ50-6005 pure
HP *
~ 1,10 ~ 1,15 ~ 1,15 ~ 1,10 ~ 1,10 ~ 1,13 ~ 1,07
Medium Flake Coarse Silverdollar Very coarse Silverdollar Medium Flake Medium Flake ( little more coarse than GJ50-9010) Fine Silverdollar Fine Flake
1 2 2 1 1 1 1
Functionals: Are no color giving dispersions, more or less effect giving dispersions.
Functionals
GJ50-0004 SALCOMAT 2 GJ50-0030 TXT FLOW GJ50-0032 TEXTURING PASTE GJ50-0067 THICKENER GJ50-7001 Plate Like
Density ** Remarks
~ 1,12 Matting Agent, also often used in formulations for 850 as effect giving additive (1 2 %), should be stored in mixing shelf Provides a very fine textured effect (also gloss reducing), 10 20 % in 2K topcoats Provides a fine textured effect (also gloss reducing), 50 % in 2k topcoats Can be used in 595 or 821 to achieve extra coarse textured effect, provides sagging resistance when high film build has to be applied Provides in colored paints pleasant old-fashioned ironappearance for decorative purposes. Pls. see Salcomix Color Swatch Plate Like for samples. Article Code: XM45-009Q-0101
HP *
-
~ 1,00 ~ 0,99 ~ 1,03
~ 1,92
* HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP ** ** Values of density may vary up to 5%

Effects: These dispersions find their use mainly in line 850 as Pearl-Effect or to gradate in solid color formulation for 603, 648, and so on, barely used in single stage metallics. * HP (Hiding Power): 1 = good *
Effects
GJ50-0049 MICRO WHITE GJ50-1019 SHARP YELLOW GJ50-1020 YOT GJ50-3014 ROT 32 GJ50-3032 FAST MAROON GJ50-5007 SEA BLUE GJ50-6006 LEAF GREEN GJ50-9301 RUSSET PEARL GJ50-9303 BLUE PEARL GJ50-9305 GREEN PEARL GJ50-9308 WHITE PEARL GJ50-9309 RED PEARL GJ50-9310 GOLD PEARL GJ50-9311 COPPER PEARL GJ50-9312 VIOLETT PEARL GJ50-9313 YELLOW PEARL GJ50-9314 FINE SILVER PEARL GJ50-9315 FINE BLUE PEARL GJ50-9316 GOLD PEARL
Density **
~ 1,347 ~ 1,048 ~ 1,121 ~ 1,180 ~ 1,053 ~ 1,060 ~ 1,094
Remarks
To gradate, to adjust the flop in effect colors ( Face View more yellow, Side View more blue ) Very greenish yellow, to use only in effect colors Inorganic yellow with a reddish cast, to gradate Inorganic red with a brown / yellow cast, to gradate Red with a bluish cast Blue with a greenish cast Green with a yellowish cast Underground: Black
Visual HP *
3 3 2 2 1 1 1 White 3 3 3 3 3 3 3 3 3 3 3 3
~ 1,270 ~ 1,250 ~ 1,250 ~ 1,228 ~ 1,256 ~ 1,100 ~ 1,157 ~ 1,233 ~ 1,243 ~ 1,251 ~ 1,250 ~ 1,248
Red Pearl Effect Dispersion Bluish Pearl Effect Dispersion Greenish Pearl Effect Dispersion Silver white Pearl Effect Dispersion Red Pearl Effect Dispersion (little brighter than GJ50-9301) Golden / Brass colored Pearl Effect Dispersion Copper colored Pearl Effect Dispersion Violet Pearl Effect Dispersion Yellowish Pearl Effect Dispersion Silver Pearl Effect Dispersion (more fine than GJ50-9308) Bluish Pearl Effect Dispersion (more fine than GJ50-9303) Golden colored Pearl Effect Dispersion
HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP ** ** Values of density may vary up to 5%

Visual Overview Salcomix Aluminiums a) upper side: sprayed 100% Aluminium b) lower side: sprayed 80% Aluminium, 20% GJ50-6005:

Visual Overview Salcomix Pearls (sprayed over white and black undercoat):
Visual Overview New Salcomix Pearls (sprayed over black and white undercoat):

Additional Information regarding handling and usage of the GJ50- Salcomix Dispersions Homogenize: Before first use of the Salcomix Dispersions in a mixing shelf or automatic mixing machine (i.e. Corob Machine), it is mandatory to shake or agitate the can for at least 10 minutes in an automatic mixer or shaker to assure a homogenous dispersion. Single Stage Metallic Colors: a) More than 15% of Metallic Dispersions in glossy single stage metallics (i.e. RAL 9006 in line 603) lead to gloss reduction b) On the other hand more than 15% of Metallic Dispersions are needed in single stage metallics in matt technologies (i. e. 732 topcoat) to achieve the required effect. Mixing Ratio Converter / Dispersions The mentioned mixing ratios in the technical data sheets between converter and dispersion have to be followed (i.e. 65:35; 80:20; 85:15; 95:5;: 98:2) to maintain the properties of the products. Changes in these ratios should be discussed with Salcomix Customer Service before. Matting of Topcoats: a) Matting Agent Salcomat 2 should be added into the mixed color (it should not be part of the mixing formula). b) Alternatively we recommend matting of topcoats by using converter 732, see table in Salcomix handbook 2.3 Matt Topcoats.
To weigh in / Mixing of colors After adding GJ50-dispersions to the converter it is strictly foreseen to stir the product immediately very thoroughly or shake it in a gyroscopic mixer to get a homogenously stirred topcoat

Colour Wheel in which direction takes me the GJ50-dispersion ? - Inside the circle: colour is getting more dirty / darker - Outside the circle: colour is getting lighter - To the adjacent fields: For example: GJ50-1004 taking the color in direction green, GJ50-1006 in direction orange and so on
Technical Information 3.1.1
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The pre-treatment of substrates and old paintwork
Basic cleaning Producing a high-quality finish begins with proper pre-treatment of the substrate. Basic cleaning is the first step: all dirt must be thoroughly removed. Sometimes you will have to use special additives to dissolve protective wax. In all cases, however, the last rinsing operation must be carried out using clear water, preferably in combination with a high-pressure vapour jet cleaner. Mechanical pre-treatment Steel and aluminium Mechanical manual pre-treatment requires great effort on aluminium and steel. For steel parts such as chassis, grit blasting with grit sized 0.2 to 0.5 mm is the most efficient method of pre-treatment. For shot blasting aluminium you must use only abrasive material that is iron-free, for instance glass beads. The surface roughness should not exceed 50 microns. If neither grit blasting nor chemical pre-treatment can be used, the only remaining alternative is degreasing with Salcomix Metal Cleaner SV22-0500 and manual sanding and de-rusting. This is not only more time-consuming than shotblasting but also much more tedious, and rather risky, too, for negligence easily sets in with this type of pre-treatment. Every single weld-seam corner or bead must be degreased and sanded intensively. The use of rotating steel brushes is consequently recommended for these difficult areas. Another important function accrues to the SV22-0500 Metal Cleaner. It must dissolve and remove water-soluble salts, grease, oil, oxides, metal filings and other contaminants. Only a special blend of solvents, such as Salcomix Metal Cleaner SV22-0500, will reliably remove this type of contamination. Galvanised steel There are 3 different methods of zinc-plating steel, a fact that must be taken into account for the pretreatment.
Pre-treatment There are two different pre-treatment methods.
Chemical pre-treatment Chemical pre-treatment is used mainly on aluminium and steel. The pre-treatment agent is sprayed on starting at the bottom of the vehicle and finishing at the top to ensure that the acidic pre-treatment agent can act evenly on the surface. Within 15 minutes the acid will attack the metal surface to remove any substances from the substrate that might impair adhesion. The products of this attack, acid and dissolved contaminants, will produce water-soluble foam which must not be left to dry before it is thoroughly washed off. The safest and quickest method is by means of a hotwater high-pressure vapour-jet cleaner. This pre-treatment method gives a substrate with fine pores that is thinly covered with phosphate, ensuring excellent adhesion of Salcomix primer fillers.
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Plastics The last category under this heading are plastics. In the CV sector the most commonly used types of plastics are glass-fibre reinforced polyesters made by different processes. A pore-free variety is sheet moulding compounds (SMC). They are made from polyester sheets filled with glass-fibre that are moulded at high pressure and elevated temperature. They can be exposed to temperatures of up to 160C. Another variety is manually laminated GRP panels moulded without high pressure. They are porous and heat-sensitive. The air bubbles trapped inside during the manufacturing process burst when the material is heated to more than 50C. Consequently it makes sense not to force-dry this type of panels in the oven, or to heat them prior to painting for 30 minutes at 60C panel temperature. Special care must be taken when finishing PU (polyurethane) or PP/EPDM plastics. Both materials must be pre-cleaned thoroughly with Salcomix Silicone Remover. Then carefully sand them with P600 paper and reclean with Silicone Remover. Heating for 60 minutes at 50C will prevent loss of adhesion due to sweating of mould release agents. After heating, re-clean the panels with Salcomix Silicone Remover. Before applying the paint system, you must spray on an adhesion promoter, and the primer filler and topcoat that follow must be properly plasticized. Badly weathered or cracked paintwork must be sanded down to a sound surface. Note: Painting PP/EPDM plastics is not without risk: PP/EPDM plastics are blends of polypropylene (PP), which cannot be painted, and ethylenepropylene-diene mixed polymers (EPDM), which can be painted. When the PP share dominates, the plastic material is considered to be unpaintable. Panel manufacturers are unable to guarantee consistent composition of the material. As a result, BASF cannot accept any liability in cases of loss of adhesion on PP/EPDM panels.
4.3.5 Sanding equipment
The abrasive grit consists of aluminium oxide or silicon carbide. Papers manufactured according to the FEPA standard are available with grit ranging from P16 to P1200. Sanding papers are coated electro-statically. This ensures an even distribution of the abrasive material with the points upwards, and such paper is much more effective. P-coded papers are available with a variety of backings, the letters A to E identify the thickness of the backing material.
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Backing materials Paper A paper B paper C paper D paper E paper approx. 70 g/m2, very thin approx. 100 g/m2, thin approx. 120 g/m2, medium approx. 150 g/m2, thick approx. 220 g/m2, very thick Cloth J cloth is flexible X cloth is rigid Fibre 0.6 mm to 0.8 mm thick
Comparison of grit size between paper types used in the past and P papers: Ordinary paper: 180/220 240 280 320 360 400 600
P paper:
180/220/240
280/320
360/400
500
600
800/1000
120
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Basic conditions for paint application
The painting result depends on various factors.
The spraybooth The condition of the spraybooth (combi-booth) has a decisive effect on the painting result. The air needed must be supplied through appropriate filters and distributed evenly in the booth. If the flow of air is too strong, the air vortexes produced will hold overspray for too long. Dried overspray will contaminate the finish applied. If the air speed is too high, i.e. clearly beyond 0.2 m/s, or if the flow is unbalanced due to defects in air ducts, the following paintwork defects might occur: a) loss of gloss b) wrinkling c) microscopic pinholes Such defects result when the finish applied dries too fast on the surface. Spraybooths do not require a high air supply level because slight overpressure (5 mm water column or 5 pascal (Pa) is enough to prevent unfiltered air from streaming into the booth (through windows and/or doors). Spraying temperature The optimum application temperature for undercoat materials and topcoats is 18 to 20C at a relative air humidity of 50 to 75%. Lower temperatures will slow down the drying process. In temperatures below +15C, drying will take twice as long as indicated in this manual. Lower temperatures will in addition have an adverse effect on the lattice structure that is built up in 2K products by chemical cross-linking. Furthermore, the resistance to solvents and chemicals will be reduced. In relatively high temperatures (above +25C), hardeners and thinners marked "slow" must be used to prevent pinholing and poor flow and overspray absorption. Spraying pressure (bar) The spraying air used must always be free from oil and water. Appropriate equipment, i.e. oil and water separators, is available from spraygun manufacturers. A shop in which 3 spraypainters work with a basic spraying pressure of 4 to 4.5 bar will need an air volume of approx. 1200 l/min. To obtain an air supply level of approx. 1,200 l/min., compressed air pipes (main and circulation lines) should have a minimum diameter of 1 inch for lengths of up to 50 m and 1.5 inches for lengths of up to 150 m. Compressed air pipes with a smaller diameter will not be able to produce a pressure of 4 to 4.5 bar. This, on the other hand, will lead to poor flow and slow down the painting process.
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Interior spraybooth walls The interior walls of spraybooths must be smooth to prevent dust from settling on them. Options are walls plastered with mortar and smoothed with a solvent-resistant PU coating, coated metal panelling or tiled stone walls. Note on transfer efficiency Spraying paints using different spraying methods is daily routine work. The reduction of organic solvents and the desire to minimise waste have an increasingly strong effect on the selection of coating processes. In this context, transfer efficiency is an important factor to help reach a decision. Transfer efficiency The figures listed below are average levels, with the transfer efficiency depending on the spraying method used and the surface quality and size of the object being sprayed. Conventional high-pressure spraying Airless spraying Electrostatic spraying with compressed air without compressed air CED, EC Dipping : : : : : : 35 50% 50 65% 60 85% 80 95% 90 98% 80 90%
Airless Airless spraying means that the paint material is pressed through a nozzle at pressure levels above 200 bar. No compressed air is needed to atomise and/or convey the paint droplets. Airless sprayguns come complete with a nozzle insert that swirls the paint prior to atomisation. The atomiser nozzle itself is designed as a slit nozzle and adjusts the width of the spray jet. Once the paint material has left the nozzle, it is torn apart and moves on towards the object being painted at unchanged high speed. In general, the distance between spraygun and object being painted is approx. 30 cm. The spray jet is clearly defined. It is not possible to adjust the flow at the gun. Pneumatic piston pumps have become generally accepted for airless spraying. In special cases, electrically driven equipment is used.
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Advantages and drawbacks of airless spraying
Benefits: - high film thickness achieved with one spraycoat - allows very fast working - very low exposure to spray mist - little overspray Drawbacks: - very clearly defined spray jet resulting in overlapping problems - flow cannot be adjusted during spraying - short useful life of nozzles - equipment difficult to handle - relatively coarse paint atomisation (finish has its own texture) - textured finish (orange peel). Atomisation is strongly influenced by paint viscosity, nozzle diameter, spraying angle and material pressure at the nozzle outlet. The majority of paint shops use piston pumps with transmission ratios ranging from 1:28 to 1:32.
Conclusion: Suitable for CV finishing only in special cases (chassis, container boxes). Airmix: airless combined with pneumatic atomisation Airmix units are hydraulic atomisers which work in such a way that the paint mist passes not only the atomiser nozzle, but also an air stream that has a pressure of up to 2 bar. This produces a less clearly defined spray jet and finer paint droplets. On the whole, this method requires a lower material pressure (approx. 60 bar) than airless spraying. It produces more overspray than airless, but clearly less overspray than pneumatic spraying. The piston pumps work at ratios ranging from 1:12 to 1:16.
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Air atomisation using membrane pumps/pressure pots Pneumatic spraying with membrane pumps is easier than using pressure pot units as far as handling is concerned. The material is conveyed by means of a membrane pump. The operation of this pump requires a minimum air pressure of 2 bar. One end of the material supply hose is immersed in the paint container. The material pressure required is 0.5 to 2.5 bar, depending on the diameter of the nozzle used. Normal paint jobs, for example on chassis, can be done with a normal membrane pump. High-quality finish jobs will require a double membrane pump and, in addition, a material fine pressure regulator to compensate the pump lifts. One unit is sufficient to supply 2 guns. Benefits: - easy material supply - easy monitoring of material consumption - quick cleaning thanks to bypass. Drawbacks: - normal membrane pump supplies paint in batches due to pump lifts. HVLP spraygun (pressure pot) HVLP = high volume at low pressure For spraypainters, this means that they have to change their spraying technique. 1. shorter distance: approx. 20 cm 2. larger overlaps 3. lower noise during spraying Here the atomising pressure, which used to be 3 to 5 bar, is reduced to 0.7 bar at the nozzle. This means first of all larger paint droplets and a different spray pattern. Clearly less overspray is produced, and the transfer efficiency is increased by 50% compared to conventional sprayguns. The use of this spraying method can save up to 20% material.
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Electrostatically supported spraying In principle, electrostatically supported spraying systems are designed in the same way as conventional spraying systems. In addition, there is a high-voltage electrode in the paint channel. This electrode is up to 10 mm longer than the nozzle and loads the paint material electrostatically. An electric field is built up between the object being painted and the gun, and this field determines the direction in which the paint particles will move. For this spraying method, the object to be painted must absolutely be earthed to make it act as a positive pole that will attract the negatively charged paint particles. It must be considered that there may be recessed areas and structures with angles into which electrostatically charged paint particles are not able to penetrate (Faraday cage). To obtain acceptable finishing results in such areas, the electrostatics function must be switched off. The switch needed to do so should be on the gun. Always use relatively slow reducers for electrostatic spraying. Electrostatic airless spraying is particularly suitable for painting chassis and similar objects. Benefits: - reduced paint consumption, efficient working - reliable edge cover thanks to good throwing power - shorter spraying times Drawbacks: - granular surface - cavities difficult to spray - spraypainter must get used to a new spraying technique - too thick coats on edges - additional safety regulations
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Faults in application and paintwork defects
General information
Despite the great care taken in the development, production and testing of CT finishing products, their resistance has natural limits which are determined by application conditions and external factors. To make full use of the properties of our tried and tested high-quality coating products, these must be applied carefully and correctly. Experience has shown that the resistance of a finish to weather and other influences increases with the number of coats applied. In practice, however, the number of individual coats is limited by the need for efficiency. Our systems take into account both aspects.
Paintwork defects due to faults in application: coats are omitted although recommended recommended film thicknesses are not observed use of products not adapted to each other the prescribed thinners are not used the specified drying and/or flash-off times are not observed.
Basic rules: To avoid paintwork defects that will become visible only later, working processes and conditions should be checked continuously. 1. The surface to be painted must be clean, dry and free from grease. 2. The specified flash-off and drying times must be observed. 3. Sanding residues, especially salt residues, should be avoided or removed. The water used for sanding must be changed frequently. Sanded surfaces must absolutely be washed again with clean water and wiped dry. 4. Moisture remaining from sanding must fully evaporate (allow 2 hours at 20C or longer in lower temperatures). 5. Sweat from hands on the surface to be painted or individual coats must absolutely be avoided. 6. The spraying air must be dry. Empty the water and oil separator daily. 7. The temperature in the workshop should not be below +15C, the relative air humidity not above 75%. 8. Temperature of vehicles to be finished must be adjusted to ambient temperature. (Place them in the spraybooth overnight.)
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Bilstering
Definition: In wet weather, paint finishes will absorb small quantities of water vapour, which will evaporate again in dry weather (osmosis). Humidity blisters can occur in different shapes, sizes, patterns and numbers between the individual coats of the finish, but also between the paint system and the substrate. The paint film is undamaged. In dry weather, the blisters will disappear again, especially when exposed to warmth, for example sunshine or wind. Causes: 1. The surfaces to be painted, i.e., surfacer patches, bare metal and so on, have not been cleaned sufficiently. Dirty sanding water or sweat from hands can leave water-binding salts on the substrate. In unfavourable cases, wiping traces can produce small blisters aligned like pearls on a string in the topcoat. This type of blisters occurs especially in cases in which fresh refinishes are exposed to high humidity. 2. The protecting paint finish was damaged mechanically and humidity has crept under the finish from the damage. 3. Wet sanding of polyester products without sufficient flash-off times before the basecoat or topcoat was applied. 4. Temperature of (especially aluminium) vehicles above dew point (below spray room temperature). Result: invisible condensation on substrates that will later lead to the delamination of the whole paint system.
How to avoid: Ad 1) Wash the surfaces to be painted with clean water using a hot-water high-pressure jet cleaner. Then clean again with Salcomix Silicone Remover and/or Salcomix Thinner. Apply products observing the prescribed film thicknesses and allow sufficient drying times. Ad 3) Do not wet sand polyester products. Ad 4) Bring vehicles to spray room temperature (place them in the spray room/application area overnight or blow in air with a temperature of 50 - 60C for 2 hours). Repair: Remove the paint system by intense sanding down to the coat from which the blisters originated. Refinish the sanded areas using the recommended priming and finishing products.
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Bleeding
Definition: Bleeding leads to the discoloration of the topcoat, often producing a redder or yellower colour shade. Causes: 1. Soluble pigments (colorants) from the original finish are dissolved by the solvent contained in the refinishing materials used and change the colour of the surface. 2. Bleeding can also occur when excessive peroxide from polyester body fillers is dissolved by the solvents contained in the paint subsequently applied. In this case, the peroxide reacts with the pigments and produces a yellowish brownish stain mark of the size of the body filler patch below. Bleeding occurs most frequently in blue, green and metallic finishes. 3. Bitumen or tar residues have not been completely removed from the old paintwork. How to avoid: The best way to avoid bleeding is to spray finishes that tend to bleed with a sealer (e.g., Salcomix Epoxy Primer Filler) and to use no more than the prescribed quantity of peroxide when mixing it with polyester body fillers. Repair: In cases of minor bleeding defects, seal the whole panel being refinished with Salcomix Epoxy Primer Filler. In more severe cases of bleeding, the paint system will have to be sanded off completely in the area affected, and the sanded area must be completely refinished.
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Spotting
Definition: Etching or discoloration of the finish caused by aggressive substances, e.g., industrial waste gas, resins, petrol or chemicals, which at worst destroy the finish. Causes: 1. Tar can cause discoloration when substances contained in it penetrate the surface of the finish and settle as dirty brown black spots. 2. Industrial waste gas and chemicals penetrate into the finish and change the colour of the topcoat. This type of discoloration is caused by a chemical reaction (for example of acids) with the pigments contained in the topcoat. 3. Natural substances such as resins, insect bodies and bird droppings can attack paint finishes. Depending on how long they act on the finish, they can cause etching to such an extent that the paint system will be decomposed and thus destroyed in the affected area. How to avoid: To avoid spotting, vehicles should be washed at rather short intervals and polished with protecting agents from time to time. Foreign substances such as bird droppings, lubricants and fuel must be removed regularly to avoid etching. Repair: Minor spotting defects can often be removed by simple polishing and sealing with a polishing product. If there are larger spots, however, the damaged coat must be sanded off, and the sanded area has to be completely refinished.
Matrices Industry
Delamination:
Definition: Delamination can manifest itself in two different ways: there can either be a lack of adhesion between the substrate and the whole paint system or a lack of intercoat adhesion (between the individual coats). Causes: Delamination can occur when 1. substances which can cause delamination were left on the substrate when it was painted (e.g., silicone, oil, grease, wax, rust, sanding residues); 2. an unsuitable primer was applied to the substrate; 3. the substrate was sanded insufficiently or not at all; 4. undercoat materials or basecoat were applied too dry or too thin (paint film does not cover substrate completely); 5. too short flash-off time or too thick spraycoats, especially as regards the basecoat in metallic basecoat/clearcoat systems; 6. the substrate was moist because the dew point was exceeded. The dew point is the temperature at which the water vapour contained in the air reaches the state of saturation and begins to condense. This happens especially with extreme temperature changes and/or in spring and autumn. This is why the objects to be painted absolutely have to reach room temperature before any paint product is applied. Special care must be taken when the substrates to be painted are made of aluminium. How to avoid: To avoid delamination, you should choose the right primer for difficult substrates (e.g., aluminium and plastics), apply undercoat materials in sufficiently thick coats and respect the manufacturers' instructions when processing the products. Never spray too dry and, when applying thick coats, allow sufficient flash-off times for the individual coats. The objects to be painted must have the same temperature as the room in which they will be painted (+18-20C). Repair: Completely remove all loose coats by sanding and apply a new finish.
Matrices Industry
Pinholes
Definition: Pinholes are small blisters with a microscopic hole in the centre. Causes: Pinholes can have different causes: 1. Coats applied too thick. 2. Use of an unsuitable (too fast) reducer. 3. Intermediate flash-off times too short. 4. Panel temperature too high (to accelerate drying process). 5. Flash-off too long for two-pack paints to be dried in higher temperatures. 6. When IR lamps are used, the panel temperature becomes too high when the distance between lamps and painted object is too small. Minimum distance: 60 cm. How to avoid: To avoid pinholes, you should select the reducer (fast, normal, slow) in accordance with the spraying temperature and keep to the recommended film thicknesses. Furthermore, the specified flash-off times, drying temperatures and the distances between curing panels and painted objects should be observed. Repair: When there are only minor surface defects, you can scuff sand the topcoat with P1200 paper and polish the sanded areas with fine polishing paste and an additional polishing product. When there are more severe surface defects, the pinholes must be sanded out and a new finish must be applied to the affected areas.
Matrices Industry
Cratering
Definition: Craters are small circular hollows or dents with protruding edges found in the topcoat or in intermediate coats. Causes: 1. Oil, grease, wax or silicone polish residues were not completely removed from the surface to be painted. 2. Contaminants transferred by the air, e.g., overspray of a different type of paint. 3. Oils or water from the compressed air used. 4. Silicones from aerosols (cockpit spray). 5. Foreign substances from industrial plants in the neighbourhood. 6. Silicones from sealing compounds or glue. 7. Residues from mould release agents (on plastic parts), slip additives and/or solder pastes, bitumen and oil from insulation material. How to avoid: Cratering can only be avoided by thoroughly cleaning the surfaces to be painted with Salcomix SV20-0505 Silicone Remover, for example. When jobs with products containing silicone (polish, sealing compounds) are to be carried out at the same time, this should be done in a separate room. Repair: Craters can only be removed by sanding off the affected coats. The sanded areas must then be refinished after repeated thorough cleaning.
Matrices Industry
Wrinkling/Lifting:
Definition: Wrinkling/lifting means that an uneven furrow-like pattern appears on the surface of the paint film when it is curing. This indicates that the upper coat dries faster than the coat under it. This happens only with synthetic paints. The term 'wrinkling' is used when the pattern appears in the synthetic paint film. The term 'lifting' is used when the furrow-like pattern is caused by the overcoated synthetic paint coat. Causes: 1. Synthetic paint applied too thick. 2. The synthetic paint was mixed with too much accelerator. 3. Unfavourable drying conditions (e.g., very high ambient temperature). 4. The synthetic paint coat had not hardened through when it was overcoated. How to avoid: Observe the prescribed film thickness, add no more than the recommended quantity of accelerator and create favourable drying conditions with proper fresh air supply at the right temperature. When the original finish causes lifting, it should be sealed before being overcoated. Repair: Minor wrinkling: allow the affected surface to dry completely, then sand it off to a well-cured coat and apply a new finish. More severe wrinkling: remove the whole paint coat and apply a new finish.
Matrices Industry
Stone-chipping
Definition: Stone-chipping is the term used for irregular sharp-edged damage resulting from the impact of small stones, chippings or similar materials on the finish. Causes: Chippings are flung on the vehicle with varying energy. Depending on the force of the impact, the chippings will damage the topcoat or even the whole paint system. At the points of damage, humidity will creep under the finish and lead to corrosion creepback and flaking. How to avoid: Stone-chipping is a paintwork defect that cannot be avoided. However, the use of stonechip or underbody protection products in repair jobs will reduce the depth of the damage and prevent damage down to the substrate. Repair: Isolated small points of damage in the topcoat can be repaired with a touch-up stick. In the case of larger or more severe damage, the affected areas must be sanded down to the substrate and refinished. Stone-chipping combined with corrosion will also require complete refinishing.
Matrices Industry
Under-film corrosion
Under-film corrosion is a paintwork defect that produces irregular swelling (pointed blisters) in the finish. When such swellings are opened or burst, rust becomes visible that is brownish on steel and white on aluminium and galvanised steel substrates. Causes: 1. Humidity penetrated down to the metal through cracks or at mechanically damaged points (e.g., stone-chipping) in the finish. 2. Rust was not completely removed before refinishing. Penetrating humidity caused new corrosion in the refinished area. 3. The metal surface was contaminated, for example with hygroscopic salts contained in hand sweat. Such salts can cause corrosion and water blisters when they get in contact with air humidity that penetrated the finish. How to avoid: - Thoroughly clean old paintwork. - Be sure to remove all corrosion completely. - Repair stone-chipping and other mechanical damage to the finish immediately. Repair: Remove the damaged finish down to the substrate by sanding or shot-blasting. Be sure to reach bare metal before you start refinishing.
Matrices Industry
The pre-treatment of aluminium (hard, medium, soft)
Mechanical Cleaning: Sanding: Scuff sand surface with P150 paper. Aluminium profiles: Cleaning: Scuff sand joints, beads and rivets using a rotating brush made of stainless steel or brass.
Blow sanding dust off the surface to be painted. Separately blow out joints and beads, and clean again using a Korflex brush. Wipe down intensively with Salcomix Metal Cleaner SV22-0500. A light rag must not turn dark with sanding dust.
Degrease with Salcomix Metal Cleaner SV22-0500.
Chemical
Product: Important:
For example, Primalu 410, Eskaphor AB820 or other suitable materials, follow manufacturer's instructions. Do not allow to surface-dry, and wash down with steam-jet equipment without additives.
Note
On anodised aluminium surfaces, it is in most cases impossible to achieve permanent adhesion.
Note
Painting of aluminium and temperature changes

Condensation forms when the temperature of the ambient air differs from the temperature of the vehicle or panel to be painted (dew point). In practice, this means that the temperature of vehicles left in cold air overnight and brought into the heated spraybooth for painting will be below this dew point. As a result, a film of condensation that is invisible to the naked eye will form on the aluminium. This film will later result in loss of adhesion.
The only way to avoid this condensation is to condition the vehicles for about 16 h at ambient temperature and no more than 75% relative humidity; the same result can be achieved by 2 hours force-drying at 50C.
Matrices Industry
The pre-treatment of aluminium (hard, medium, soft)
Stainless-steel brush
Important for handling: diameter and length of the stainless-steel wire
max. dia.: approx. 80 mm
length of wires: 23 - 30 mm wire dia.: 0.2 mm
width: 18 - 20 mm
Korflex brush
Bristles made of a plastic blend that, up to a speed of 3000 revs per minute, is neither softened nor dissolved by the resulting heat.
Matrices Industry
The pre-treatment of steel
Blast-cleaning
Cleaning: Finish: Surface roughness: Degree of cleanness: Re-cleaning: Basic cleaning with steam jet cleaner Blasting to a clouded surface according to DIN 55928, Part 4 50 m Sa 2 Blow off dust
Mechanical
Cleaning: Sanding: Cleaning Degree of cleanness:
Degrease with Salcomix Metal Cleaner SV22-0500. Scuff sand by machine with P150 paper Clean again with Salcomix Metal Cleaner SV22-0500. St 3 according to DIN 55928, Part 4. A light rag must not turn dark with sanding dust.
Note
Stainless steel requires very intensive scuff sanding.
Matrices Industry
The pre-treatment of galvanised steel
Electrolytically galvanised steel approx. 5 m Sendzimir galvanised steel approx. 15 m Appearance: Cleaning: Light grey, uniform surface Clean with Salcomix Metal Cleaner SV22-0500.
Appearance: Cleaning:
Silver grey spangle Clean with a grey sanding pad and Salcomix Metal Cleaner SV22-0500.
Hot-dip galvanised steel approx. 50 - 150 m
Glossy pronounced spangle Clean with a grey sanding pad and 3% ammonia solution (household ammonia) + 1 drop of wetting agent. Wash down again with hot water (denib the spangle if required).
Spraygalvanised substrates ~ 50 m
Glossy, porous zinc structure With a high-pressure jet cleaner and 3% ammonia solution (household ammonia) + 1 drop of wetting agent. Wash down again with hot water (denib the zinc structure if required). Dry cleaned surfaces for 30 min. at 50C.
Matrices Industry
The pre-treatment of plastics
GRP/SMC
(glass-fibre reinforced polyester/ sheet moulding compounds)
Cleaning: Sanding: Cleaning:
Wash off mould release agents with Salcomix SV20-0530 Plastics Cleaner. Scuff sand with P180 - P240 paper. Clean again with Salcomix SV20-0530 Plastics Cleaner. Clean with Salcomix SV20-0530 Plastics Cleaner. Scuff sand with P600 paper or grey sanding pad. Clean again with Salcomix SV20-0530 Plastics Cleaner.
PP-EPDM PU-RIM PA PC/PBT PC/PBTP
Note
Polypropylene (PP) and polyethylene (PE) cannot be painted.
Matrices Industry
The pre-treatment of coated substrates
Powder-coated
Cleaning: Sanding: Wash with Salcomix SV20-0505 Silicone Remover. To a mat surface using a sanding pad. Clean again with Salcomix SV20-0505 Silicone Remover.
Cleaning: Coil coated substrates

Cleaning: Sanding:
Wash with Salcomix Metal Cleaner SV22-0500. To a mat surface using a sanding pad. Clean again with Salcomix Metal Cleaner SV22-0500.
Cleaning: OEM finish

Cleaning: Sanding:
Basic cleaning with steam jet cleaner Wash with a sanding pad and Salcomix SV20-0505 Silicone Remover (wax residues).
Matrices Industry
Which topcoats for which primers, primer fillers and surfacers?
Salcomix 2K Primer EPX WB
Salcomix 2K Epoxy Primer Filler, grey
1K HS Steel Primer 307
Salcomix 524 2K Epoxy Primer Filler
Salcomix 2K Wash Primer
Salcomix 304 1K Primer Filler
1K Alkyd Topcoats Salcomix 319 1K Nitro Topcoat Salcomix 310 1K Nitro Topcoat, matt 2K Alkyd Topcoats Salcomix 309 1K Alkyd Topcoat Salcomix 320 1K Alkyd Topcoat Salcomix 321 1K Alkyd Topcoat, semi-matt 2K Acrylic Topcoats Salcomix 603 2K Acrylic Topcoat Salcomix 729 2K Acrylic Topcoat Salcomix 821 2K Acrylic Topcoat, textured Salcomix 732 2K Acrylic Topcoat, matt
Salcomix MS Surfacer
Salcomix 682 2K Surfacer
Matrices Industry
Which topcoats for which primers, primer fillers and surfacers?
Salcomix 2K Primer EPX WB Salcomix 2K Epoxy Primer Filler, grey 1K HS Steel Primer 307
Salcomix 524 2K Epoxy Primer Filler
Salcomix 2K Wash Primer
2K ACR High Solid Topcoats Salcomix 900 2K ACR VOC Topcoat Salcomix 901 2K ACR VOC Topcoat, semi-matt 2K PU Topcoats Salcomix 648 2K PU Topcoat Salcomix 650 2K PU Topcoat, semi-matt Salcomix 656 2K PU Topcoat 2K Epoxy Topcoats Salcomix 525 2K Epoxy Topcoat Salcomix 526 2K Epoxy Topcoat, semi-matt Salcomix 595 2K Epoxy Topcoat 1K Basecoat Salcomix 850 (BCTMPS)
Salcomix MS Surfacer
Salcomix 682 2K Surfacer
Matrices Industry
Which products for which substrates?
Powder-coated substr. Anodised aluminium Coil-coated substr.
Galvanised steel
Concrete, stone
Stainless steel
Old paintwork
Factory finish
Aluminium
GRP/SMC
Plywood
Polyester-Body Filler
Non Ferro Body Filler GK03-2800
Primer Fillers
1K Epoxy Ester 304 Primer Filler PRM-EE 1K Alkyd Primer Filler 1K HS Steel Primer 2K Epoxy Primer Filler 2K Epoxy Primer Filler, grey (PRM-EPX) 2K Wash Primer, yellow 2K Wash Primer, grey 2K Primer EPX WB, grey 302 PRM-AKD 307 PRM-AKD 524 PRM-EPX GL62-7610
GL60-1320 GL60-7035 GV60-7203
Surfacer
MS Surfacer 2K Surfacer GK14-2705 682 PRM-PUR
Tintable
Wood
Steel
Matrices Industry
Which products for which substrates?
Powder-coated substr. Coil-coated substrates Anodised aluminium
Galvanised steel
Concrete, stone
Stainless steel
Old paintwork
Factory finish
Aluminium
GRP/SMC
Plywood
Adhesion promoters
1K Plastics Adhesion Primer GK17-1700
Topcoats
1K Alkyd Topcoat, glossy 2K Acrylic Topcoat, glossy 2K Acrylic Topcoat, mat 2K Epoxy Topcoat, glossy 2K Epoxy Topcoat, semi-glossy 2K Epoxy Topcoat, semi-glossy 309 TPC-AKD 729 TPC-ACR 732 TPC-ACR 525 TPC-EPX 526 TPC-EPX 595 TPC-EPX
Tintable
Wood
Steel
Matrices Industry
Tests according to VDA 621-412
Assay name Bio-diesel fuel 60 min 23 C Filter Brake fluid 1 h 23 C Filter Diesel fuel 1 h 23 C Filter Ethyl alcohol 10 min 23 C Filter FAM 10 min 23 C Filter Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h 320 AKD RAL 5010 4 4 3 3 3 5 0 0 0 4 4 4 4 4 4 648 PUR RAL 5010 0 0 0 3 3 2 0 0 0 3 3 2 4 4 4 603 ACR RAL 5010 0 0 0 3 3 1 0 0 0 2 2 2 4 4 4 729 ACR RAL 5010 0 0 0 3 3 2 0 0 0 3 3 3 4 4 4 525 EPX RAL 5010 0 0 0 3 3 3 0 0 0 3 3 3 4 4 4 850 BCT-MPS
black + Ergoclear
650 PUR RAL 5010 0 0 0 3 3 1 0 0 0 3 3 3 3 3 3
0 0 0 3 3 0 0 0 0 2 2 2 2 2 1
Matrices Industry
Assay name Hydraulic oil 16 h 23 C Filter Gear oil 16 h 23 C Filter Isopropyl alcohol 10 min 23 C Filter Cleaner solvent 1 h 23 C Filter Radiator antifreeze 1 h 23 C Filter Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h 320 AKD RAL 5010 0 0 0 2 2 1 4 4 4 0 0 0 0 0 0 648 PUR RAL 5010 0 0 0 0 0 0 3 3 2 3 3 0 0 0 0 603 ACR RAL 5010 0 0 0 0 0 0 2 2 2 0 0 0 0 0 0 729 ACR RAL 5010 0 0 0 0 0 0 3 3 2 0 0 0 0 0 0 525 EPX RAL 5010 0 0 0 0 0 0 3 3 3 0 0 0 0 0 0 850 BCT-MPS 650 PUR black + RAL 5010 Ergoclear 0 0 0 0 0 0 2 2 1 0 0 0 0 0 0 0 0 0 0 0 0 3 3 3 0 0 0 0 0 0
Matrices Industry
Assay name Surface alteration immediately Motor oil 1 h 100 C Sodiumhydroxid solution 5 % 1 h 23 C dripping Sodiumhydroxid solution 5 % 16 h 23 C dripping Hydrochloric acid 10 % 1 h 23 C dripping Window cleaner 10 min 23 C constant dripping after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h 320 AKD RAL 5010 0 0 0 1 1 1 4 4 4 0 0 0 4 4 2 648 PUR RAL 5010 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 603 ACR RAL 5010 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 729 ACR RAL 5010 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 525 EPX RAL 5010 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 850 BCT-MPS 650 PUR black + RAL 5010 Ergoclear 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1
Matrices Industry
Assay name Sulphuric acid 10 % 1 h 23 C dripping Sulphuric acid 38 % 1 h 23 C dripping Premium fuel 10 min 23 C Filter Distilled water 16 h 23 C Filter Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h Surface alteration immediately after 1 h after 24 h 320 AKD RAL 5010 0 0 0 0 0 0 4 4 4 0 0 0 648 PUR RAL 5010 0 0 0 0 0 0 2 2 1 0 0 0 603 ACR RAL 5010 0 0 0 0 0 0 1 1 0 0 0 0 729 ACR RAL 5010 0 0 0 0 0 0 3 3 3 0 0 0 525 EPX RAL 5010 0 0 0 1 1 0 3 3 3 2 2 2 850 BCT-MPS 650 PUR black + RAL 5010 Ergoclear 0 0 0 0 0 0 2 2 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 0
0 12 34 5
= = = =
very good good satisfactory not satisfactory
Matrices Industry
Notes on the individual topcoat systems
Salcomix 2K Epoxy Topcoats Hardener
Salcomix 525 2K Topcoat GK45-2103 glossy SC65-0703: Excellent results for gloss, build and flexibility. Ensures best appearance in total. SC65-0731: Provides best properties with regard to chemical resistance and drying at 10C.
Drying
Drying at temperatures below 10C not possible as no chemical crosslinking takes place. Dust-free at 20C: 2 h with SC65-0703 1 h with SC65-0731 Topcoat shows signs of chalking when painted object is stored outdoors.
Ready for assembly at 20C: 30 h with SC65-0703 15 h with SC65-0731 Fully cured at 20C: 36 h with SC65-0703 24 h with SC65-0731
This has no adverse effect on the technological properties.
Salcomix 526 2K Topcoat GK45-2204 semi-glossy
SC65-0785: Gives better results for chemical resistance and curing.
SC65-0703: Is recommended for use when great flexibility is required.
Drying at temperatures below 10C not possible as no chemical crosslinking takes place. Dust-free at 20C: 2 h with SC65-0785 1 h with SC65-0703
Can be dried at temperatures of up to 100C.
Optimum technological properties after 15 days.
Matrices Industry
Salcomix 2K Epoxy Topcoats Hardener
Salcomix 595 2K Topcoat GK45-2201 textured SC65-0810: Affects topcoat texture significantly compared to 525 and 526 topcoats. In general, forced drying is used for highly textured surfaces. Good chemical resistance. SC65-0731: Provides best properties with regard to chemical resistance and drying at 10C. Does not affect texture significantly.
Drying
Drying at temperatures below 10C not possible as no chemical crosslinking takes place. Dust-free at 20C: 2 h with SC65-0810 1 h with SC65-0731 Topcoat shows signs of chalking when painted object is stored outdoors.
This has no adverse effect on the technological properties.
Can be dried at temperatures of up to 100C.
Optimum technological properties after 15 days.
Can be used on all commonly used metal substrates (aluminium, steel and galv. steel).
Matrices Industry
Salcomix 2K Acrylic Topcoats General characteristics
Salcomix 603 (TPC-ACR) 2K Acrylic Topcoat Best weathering resistance of all topcoats. Can be overcoated with the same product within 7 days. Direct adhesion to many plastics and to all metal substrates. Fast curing. Good weathering resistance. Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat textured & semi-glossy Salcomix 732 (TPC-ACR) 2K Acrylic Topcoat mat Is in general used for industrial coating of e.g. metal cabinets. Fast curing. Good weathering resistance. Can be overcoated without sanding within 24 h. Direct adhesion to many plastics and to all metal substrates. Fast curing. Good weathering resistance. The value in % refers to the amount of topcoat. Remedy: 0901 5% GK69Pinholes occur when the indicated flash-off time of 15 min. between spraycoats was not observed at high temperatures.
Pinholing
Drying
Dust-free at 20C: 30 min. (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) Ready for assembly at 20C: 24 h Fully cured at 20C: Dust-free at 20C: 24 h 20 min.
Salcomix 729 (TPC-ACR) 2K Acrylic Topcoat
Ready for assembly at 20C: 5 h Fully cured at 20C: 24 h
Dust-free at 20C:
15 min.
(50 60 m) (50 60 m) (50 60 m)
Dust-free at 20C:
15 min.
(50 60 m) (50 60 m) (50 60 m)
Matrices Industry
Salcomix 2K PU Topcoats General characteristics
Best weathering resistance. Salcomix 648 (TPC-PUR) 2K PU Topcoat glossy Faster curing with: SC29-0844 Can only be overcoated with 648 Topcoat if surface was scuff-sanded before. Good chemical resistance. Best weathering resistance. Salcomix 650 (TPC-PUR) 2K PU Topcoat semi-glossy Faster curing with: SC29-0844 Can be overcoated with same product without sanding within 24 hours. Good chemical resistance. Best weathering resistance. Salcomix 656 (TPC-PUR) 2K PU Topcoat glossy Faster curing with: SC29-0844 Can be overcoated with same product without sanding within 24 hours at 20C. Good chemical resistance. Pinholes occur when the indicated flash-off time of 15 min. between spraycoats was not observed at high temperatures. Dust-free at 20C: 40 min. (50 60 m) (50 60 m) (50 60 m) Ready for assembly at 20C: 10 h Fully cured at 20C: 24 h
Pinholing
Drying
Dust-free at 20C:
20 min.
(50 60 m) (50 60 m) (50 60 m)
Ready for assembly at 20C: 3 - 4 h Remedy: 5% GK69-0901 Fully cured at 20C: 24 h
The value in % refers to the amount of topcoat.
Dust-free at 20C:
10 - 15 min.
(50 60 m) (50 60 m) (50 60 m)
Ready for assembly at 20C: 3 - 4 h Fully cured at 20C: 24 h
Matrices Industry
Salcomix 1K Alkyd Topcoats General characteristics

Salcomix 309 1K Alkyd Topcoat direct adhesion to steel Salcomix 320 1K Alkyd Topcoat Best curing performance Salcomix 321 1K Alkyd Topcoat Overcoating must take place within 4 h or after 48 h, otherwise the alkyd topcoat applied will swell. The drying process of the topcoat can be accelerated by adding 10% PU or acrylic hardener. The topcoat will have its full technological properties after 5 - 7 days.
Drying
Dust-free at 20C: after 20 min. (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) (50 60 m) Ready for assembly at 20C: after 18 h Fully cured at 20C: Dust-free at 20C: after 24 h after 12 min.
Ready for assembly at 20C: after 4 - 5 h Fully cured at 20C: Dust-free at 20C: after 24 h after 25 min.
Ready for assembly at 20C: after 18 h Fully cured at 20C: after 24 - 36 h
Matrices Industry
Differences between 1K and 2K topcoats
1K Alkyd Topcoats
Drying up to 24 h (curing)
2K PU /Acrylic Topcoats
Significantly faster drying thanks to: different hardeners different reducers different additives Proved to be the most flexible system with regard to drying at different temperatures. In most cases, overcoating is possible within 24 hours without prior scuffsanding (cf. Technical data sheet). after approx. 8 h after approx. 24 h 90 - 99
2K Epoxy Topcoats
Rather slow drying. The use of faster hardeners accelerated drying to a limited degree only. Crosslinking or hardening does not take place at temperatures below 10C. Forced drying is possible at temperatures of up to 100C. Prior scuff-sanding operations required. Can be overcoated after full curing only (36 h at 20C, 50 m). after approx. 24 h after approx. 36 h 85 - 99 In this respect, most inflexible system as only one thinner is available.
The drying and curing process of the topcoat can be accelerated by adding 10% of isocyanate.
Overcoating (with the same product) Ready for assembly Polishing Gloss at 60 Flow, overspray absorption (at various temperatures)
Can be overcoated only after full curing (5 - 7 days) and scuff-sanding. after approx. 24 h after approx. 5 days 85 - 99
Can only be influenced at different Various hardeners and thinners can be temperatures by using different solvents . used at different temperatures (cf. temperature table). Most flexible system
Matrices Industry
Differences between 1K and 2K topcoats
1K Alkyd Topcoats
Build (film thickness) Weathering Rather low build Outdoor exposure test showed: - Loss of gloss - Reduction in gloss level - Chalking
2K PU /Acrylic Topcoats
High build Met highest quality demands in outdoor exposure test: - Long-term gloss retention - Little loss of gloss - No chalking - Original state easy to restore by polishing.
2K Epoxy Topcoats
High build Outdoor exposure test showed: - Loss of gloss - Reduction in gloss level - Chalking
Abrasion resistance Chemical resistance
medium low
good good
In this respect, the product meets the highest demands. In this respect, the product meets the highest demands.
Matrices Industry
Which products for which plastics? Product recommendations
Primer
1K Plastics Adhesion Primer
Primer filler
MS Surfacer
Surfacer
682 (PRM-PUR) 2K Surfacer
2K Topcoats
(TPC-ACR / -PUR)
2K Topcoats
526 TPC-EPX 595 TPC-EPX
PU-RIM PP-EPDM ABS GRP/SMC PC-PBTP PA PPO PVC, hard Nylon Polyurethane
Note: Priming with Salcomix 1K Plastics Adhesion Primer GK17-1700 required.

Matrices Industry
Which additive for which product
Brush and Roll Additive Alkyd
Primer Filler / Adhesion Promoter

1K Plastics Adhesion Primer 1K-Epoxy-Ester-Primer Filler 1K-Alkyd-Primer Filler 1K HS Steel Primer 2K-Epoxy-Primer Filler 2K-Epoxy-Primer Filler, grey 2K- Wash Primer 2K-Primer EPX WB GK17-1700 304 PRM-EE 302 PRM-AKD 307 PRM-AKD 524 PRM-EPX GL62-7610 GL60-1320 GL60-7035 GV60-7203
X X
X X X X
Surfacers
MS-Surfacer 2K-Surfacer 682
v
GK14-2705 682 PRM-PUR
1K Steel Primer Activator
Brush and Roll Additive
Electro-Static-Additive
Airless-Additive
Texture Paste
Salcomat 2
Plasticiser
Thickener
TXT Flow
Plate like
Activator
Matrices Industry
Topcoats
1K-Nitro-Topcoat matt 1K-Nitro-Topcoat glossy 1K-Alkyd-Topcoat glossy 1K-Alkyd-Topcoat glossy 1K-Alkyd-Topcoat semi-glossy 2K-Acryl-Topcoat glossy 2K-Acryl-Topcoat glossy 2K-Acryl-Topcoat, matt 310 TPC-NC 319 TPC-NC 309 TPC-AKD 320 TPC-AKD 321 TPC-AKD 603 TPC-ACR 729 TPC-ACR 732 TPC-ACR
2K-Acryl-Topcoat, semi- 821 glossy TPC-ACR 2K- VOC ACR Topcoat glossy 2K- VOC ACR-Topcoat semi-glossy
v
900 VOC TPC-ACR 901 VOC TPC-ACR
Brush and Roll Additive Alk d Plasticiser
Airless-Additive
Texture Paste
Salcomat 2
Thickener
TXT Flow
Plate like
Activator
Matrices Industry
Brush and Roll Additive Alkyd
Topcoats
2K-PUR-Topcoat glossy 2K-PUR-Topcoat glossy 2K-PUR-Topcoat semi-glossy 2K-Epoxy Topcoat glossy 2K-Epoxy Topcoat semi-glossy 2K-Epoxy Structured Topocoat, semi-glossy 1K Basecoat 648 TPC-PUR 656 TPC-PUR 650 TPC-PUR 525 TPC-EPX 526 TPC-EPX 595 TPC-EPX 850 BCT-MPS
Clearcoat
2K-Clearcoat Ergoclear
X
v
only if necessary
Airless-Additive
Texture Paste
Salcomat 2
Plasticiser
Thickener
TXT Flow
Plate like
Activator
Painting processes Industry

How to paint aluminium surfaces
(Description of the pre-treatment procedure and of suitable painting processes.)
Mechanical
Cleaning: Sanding: Aluminium profiles: Cleaning:
Degrease with Salcomix Metal Cleaner SV22-0500 Scuff sand joints, beads and rivets using a rotating brush made of stainless steel or brass. Blow sanding dust off the surface to be painted. Separately blow out joints and beads, and clean again using a Korflex brush. Wipe down intensively with Salcomix Metal Cleaner SV22-0500. A light rag must not turn dark with sanding dust.
Chemical
Product: Important:
For example, Primalu 410, Eskaphor AB 820 or other suitable materials, follow manufacturers instructions. Do not allow to surface-dry, and wash down with steam-jet equipment without additives.
Note
On anodised aluminium surfaces, it is in most cases impossible to achieve permanent adhesion.
Note
Painting of aluminium and temperature changes Condensation forms when the temperature of the ambient air differs from the temperature of the vehicle or panel to be painted (dew point). In practice, this means that the temperature of vehicles left in cold air overnight and brought into the heated spraybooth for painting will be below this dew point. As a result, a film of condensation that is invisible to the naked eye will form on the aluminium. This film will later result in loss of adhesion. The only way to avoid this condensation is to condition the vehicles for about 16 h at ambient temperature and no more than 75% relative humidity; the same result can be achieved by 2 hours force-drying at 50C.

Stainless-steel brush
Important for handling: diameter and length of the stainless-steel wire
max. dia.: approx. 80 mm
length of wires: 23 - 30 mm wire dia.: 0.2 mm
width: 18 - 20 mm
Korflex brush
Bristles made of a plastic blend that, up to a speed of 3000 revs per minute, is neither softened nor dissolved by the resulting heat.

Painting process 1:
2K Topcoat applied directly to aluminium surfaces, glossy

2 : 1 + 10 %
Topcoat: Salcomix 729 (TPC-ACR) 2K Acrylic Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701
Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; apply 5070 m to cover
Drying: 8 h at 20C, 30 min. at 60C

Painting process 2:
Salcomix 524 2K Epoxy Primer Filler Salcomix 648 2K PU Topcoat

3 : 1 : 1 Vol.
Primer filler: Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler
Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 5070 m
Wet on wet Hardener: SC65-0731 Thinner: SV32-0482
Drying: 60 min. at 20C, 30 min. at 60C
Topcoat: 3 : 1 : 1 Vol. Salcomix 648 (TPC-PUR) 2K PU Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701
Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 5070 m

Painting process 3:
Salcomix 524 2K Epoxy Primer Filler Salcomix MS Surfacer + 648 2K PU Topcoat

3 : 1 : 1 Vol.
Primer Filler: Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler Wet on wet Hardener: SC65-0731 Thinner: SV32-0482 Surfacer: Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; 5070 m
4 : 1 : 1 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 5070 m Drying: 3 h at 20C, 30 min. at 60C Wet sanding with P800 paper/ dry sanding with P400 paper
Topcoat: Salcomix 648 (TPC-PUR) 2K PU Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701
3 : 1 : 1 Vol. Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; 5070 m Drying: 12 h at 20C, 30 min. at 60C

Painting process 4:
Salcomix 2K Wash Primer Salcomix MS Surfacer Salcomix 648 2K PU Topcoat

2 : 1 : 1 Vol. Compliant gun; nozzle: 1.7-1.9 mm; pressure: 2.0-3.0 bar Number of spraycoats: 2-3, film thickness: 2030 m Drying: 30 min. at 20C
Primer: Salcomix 2K Wash Primer, chromate-free GL60-1320 Hardener: SC10-0710 Thinner: SV13-0732
Surfacer: Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
3 : 1 : 1 Vol. Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 5070 m Drying: 12 h at 20C, 30 min. at 60C

Painting process 5:
Salcomix 682 2K Surfacer, medium grey Salcomix 648 2K PU Topcoat

5 : 1 : 2 Vol.
Surfacer: Salcomix 682 (PRM-PUR) 2K Surfacer Hardener: SC29-0863 Thinner: SV13-0732 / -0701
Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; 5070 m Drying: 60 min. at 20C, 35 min. at 60C
Topcoat: 3 : 1 : 1 Vol. Salcomix 648 (TPC-PUR) 2K PU Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Compliant gun; nozzle: 1.41.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; 5070 m Drying: 12 h at 20C, 30 min. at 60C

Painting process 6:
Salcomix WB Epoxy GV60-7203, grey Salcomix 648 2K PU Topcoat

100 : 15 per weight + ( 5- 10 % only for Gravity Cup) Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 1,5; 40 50 m Drying:* 60 min. at 20C, 30min. at 60C
Primer Filler: Salcomix GV60-7203 WB Epoxy 2K Primer Filler Hardener: SC66-0167 Thinner: SV66-0001
* Do only force dry topcoat when Epoxy Primer Filler was also force dried for 30 min. at 60C, otherwise pinholes may occur

How to paint steel surfaces
Blast-cleaning
Cleaning: Finish: Surface roughness: Degree of cleanness: Re-cleaning:
Basic cleaning with steam jet cleaner Blasting to a clouded surface according to DIN 55928, Part 4 50 m Sa 2 Blow off dust. Degrease with Salcomix Metal Cleaner SV22-0500. Scuff sand by machine with P150 paper. Clean again with Salcomix Metal Cleaner SV22-0500. St 3 according to DIN 55928, Part 4. A light rag must not turn dark with sanding dust.
Mechanical
Cleaning: Sanding: Cleaning: Degree of cleanness:
Note
Stainless steel requires very intensive scuff sanding.
Body filling:
100 : 3 % by weight hardener SB48-3800 Body filler Salcomix Body Filler GK03-2800 Drying: 2030 min. at 20C Sanding: coarse with P80 paper, fine with P150 paper Wiping and drying with a cloth

Painting process 1:
2K Topcoat applied directly to steel surfaces, glossy

2 : 1 + 10 %
Painting process 2:
1K Topcoat applied directly to steel surfaces, glossy

2 : 1 Vol.
Topcoat: Salcomix 309 (TPC-AKD) 1K Alkyd Topcoat
Thinner: SV12-0360

Painting process 3:
Salcomix 304 1K Primer Filler and Salcomix 320 1K Topcoat
Primer filler: 2 : 1 Vol. Salcomix 304 (PRM-EE) 1K Primer Filler, wet on wet, medium grey Thinner: SV12-0360
Compliant gun; nozzle: 1,7 - 1,9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; apply 5070 m to cover
Topcoat: 2 : 1 Vol. Salcomix 320 (TPC-AKD) 1K Alkyd Topcoat
Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; apply 5070 m to cover
Thinner: SV12-0360

Painting process 4:

3 : 1 : 1 Vol.
Compliant gun; nozzle: 1.7 - 1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; 5070 m

Painting process 5:

3 : 1 : 1 Vol.
Primer filler: Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler Wet on wet Hardener: SC65-0731 Thinner: SV32-0482 Surfacer: Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
Topcoat: 3 : 1 : 1 Vol. Salcomix 648 (TPC-PUR) 2K PU Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; apply 5070 m to cover Drying: 12 h at 20C, 30 min. at 60C

Painting process 6:

2 : 1 : 1 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2-3; film thickness: 2030 m Drying: 30 min. at 20C
Primer: Salcomix 2K Wash Primer, chromate-free GL60-1320 Hardener: SC10-0710 Thinner: SV13-0732
Surfacer: Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701

Painting process 7:
Surfacer: Salcomix 682 2K Surfacer Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Topcoat: Salcomix 648 (TPC-PUR) 2K PU Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701
5 : 1 : 2 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 5070 m Drying: 60 min. at 20C, 35 min. at 60C

Painting process 8:


How to paint galvanised steel surfaces
Electrolytically galvanised steel approx. 5 m Sendzimir galvanised steel approx. 15 m Hot-dip galvanised steel approx. 25 m
Light grey, uniform surface Clean with a grey sanding pad and Salcomix Metal Cleaner SV22-0500.
Silver grey spangle Clean with a grey sanding pad and Salcomix Metal Cleaner SV22-0500.
Glossy pronounced spangle Clean with a grey sanding pad and 3% ammonia solution (household ammonia) + 1 drop of wetting agent. Wash down again with hot water (denib the spangle if required). Glossy, porous zinc structure With a high-pressure jet cleaner and 3% ammonia solution (household ammonia) + 1 drop of wetting agent. Wash down again with hot water (denib the zinc structure if required). Dry cleaned surfaces for 30 min. at 50C.
Pre-treatment
(spraygalvanised substrates)

Painting process 1:
2K Topcoat applied directly to galvanised steel, glossy

2 : 1 + 10 %
Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; apply 50-70 m to cover

Painting process 2:

3 : 1 : 1 Vol.

Painting process 3:

3 : 1 : 1 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; apply 50-60 m to cover Drying: 60 min. at 20C, 30 min. at 60C
Primer filler: Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler Wet on wet Hardener: SC65-0731 Thinner: SV32-0482 Surfacer: Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
4 : 1 : 1 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; apply 50-70 m to cover Drying: 3 h at 20C, 30 min. at 60C Wet sanding with P800 paper/ dry sanding with P400 paper
3 : 1 : 1 Vol. Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; apply 50-70 m to cover Drying: 12 h at 20C, 30 min. at 60C

Painting process 4:
Primer: Salcomix 2K Wash Primer, chromate-free GL60-1320 Hardener: SC10-0710 Thinner: SV13-0732 2 : 1 : 1 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2, film thickness: 20-30 m Drying: 30 min. at 20C
Surfacer: 4 : 1 : 1 Vol. Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 50-70 m Drying: 3 h at 20C, 30 min. at 60C Wet sanding with P800 paper/ dry sanding with P400 paper
3 : 1 : 1 Vol. Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 50-70 m Drying: 12 h at 20C, 30 min. at 60C

Painting process 5:

5 : 1 : 2 Vol. Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Film thickness: 50-70 m Drying: 60 min. at 20C, 35 min. at 60C
Surfacer: Salcomix 682 2K Surfacer Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Topcoat: Salcomix 648 (TPC-PUR) 2K PU Topcoat Hardener: SC29-0863 Thinner: SV13-0732 / -0701
3 : 1 : 1 Vol. Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; apply 5070 m to cover Drying: 12 h at 20C, 30 min. at 60C

Painting process 6:


How to paint plastic surfaces
GRP/SMC
(glass-fibre reinforced plastic/sheet moulding compounds)
Wash off mould release agents with SV20-0530. Scuff sand with P180 P240 paper. Clean again with SV20-0530.
PP-EPDM PU-RIM PC/PBT PC/PBTP
Clean with Salcomix SV20-0530 Plastics Cleaner. Scuff sand with P600 paper or grey sanding pad. Clean again with Salcomix SV20-0530 Plastics Cleaner.
Note
Polypropylene (PP) and polyethylene (PE) cannot be painted.
All plastic parts need to be pre-primed with 1K Plastics Adhesion Primer before other finishing products can be applied:
Primer: Salcomix 1K Plastics Adhesion Primer GK17-1700 1K Plastics Adhesion Primer, ready for use
Compliant gun; nozzle: 1.4 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 15-20 m
Drying: 1520 min. at 20C

Painting process 1: 2K Topcoat applied directly to 1K Plastics Adhesion Primer, glossy

Topcoat: 4 : 1 (Plasticiser) Salcomix 729 (TPC-ACR) 2K Acrylic Topcoat Plasticiser: GK69-2910 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
2 (729 TPC-ACR/Plasticiser) : 1 + 10 %
Drying: 16 h at 20C, 30 min. at 60C GRP/SMC surfaces do not require the addition of GK69-2910 Plasticiser.

Painting process 2: 2K Topcoat applied directly to 1K Plastics Adhesion Primer

Topcoat: 4 : 1 (Plasticiser) Salcomix 648 (TPC-PUR) 2K PU Topcoat Plasticiser: GK69-2910
3 (648 TPC-PUR/Plasticiser): 1 : 1 Compliant gun; nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; apply 50-70 m to cover
Hardener: SC29-0863 Thinner: SV13-0732 / -0701
GRP/SMC surfaces do not require the addition of GK69-2910 Plasticiser.

Painting process 3:
Primer: Salcomix 1K Plastics Adhesion Primer GK17-1700

1K Plastics Adhesion Primer, ready for use Compliant gun, nozzle: 1.4 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 15-20 m Drying: 1520 min. at 20C
Primer filler: Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler Wet on wet Hardener: SC65-0731 Thinner: SV32-0482 Topcoat: Salcomix 648 (TPC-PUR) 2K PU Topcoat Plasticiser: GK69-2910 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
3 : 1 : 1 Vol. Compliant gun, nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover Drying: 60 min. at 20C, 30 min. at 60C
4 : 1 (Plasticiser) 3 (648 TPC-PUR/Plasticiser) : 1 : 1 Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover Drying: 16 h at 20C, 30 min. at 60C
Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler is only suitable for GRP/SMC surfaces.

Painting process 4:
Primer: Salcomix 1K Plastics Adhesion Primer GK17-1700
Salcomix MS Surfacer Salcomix 648 2K PU Topcoat

Surfacer: Salcomix MS Surfacer GK14-2705 Plasticiser: GK69-2910 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
4 : 1 (Plasticiser) 4 (GK14-2705/Plasticiser) : 1 : 1 Compliant gun, nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 4070 m to cover Drying: 3 h at 20C, 30 min. at 60C Wet sanding with P800 paper, dry sanding with P400 paper
Topcoat: Salcomix 648 (TPC-PUR) 2K PU Topcoat Plasticiser: GK69-2910 Hardener: SC29-0863 Thinner: SV13-0732 / -0701
4 : 1 (Plasticiser) 3 (648 TPC-PUR/Plasticiser) : 1 : 1 Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover Drying: 16 h at 20C, 30 min. at 60C

Painting process 5:

Salcomix 1K Plastics Adhesion Primer GK17-1700
Surfacer: 4 : 1 (Plasticiser) Salcomix 682 (PRM-PUR) 2K Surfacer Plasticiser: GK69-2910 Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Topcoat: Salcomix 648 (TPC-PUR) 2K PU Topcoat Plasticiser: GK69-2910 Hardener: SC29-0863 Thinner: SV13-0732 / -0701 5 (682 PRM-PUR/Plasticiser) : 1 : 2 Compliant gun, nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Film thickness: 5070 m Drying: 1 h at 20C, 35 min. at 60C
4 : 1 (Plasticiser) 3 (648 TPC-PUR/Plasticiser) : 1 : 1 Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 5070 m to cover Drying: 16 h at 20C, 30 Min. at 60C

How to paint coated substrates
Powder-coated substrates
Wash with Salcomix SV20-0505 Silicone Remover. To a matt surface using a sanding pad. Clean again with Salcomix SV20-0505 Silicone Remover.
Coil-coated substrates
Wash with Salcomix Metal Cleaner SV22-0500. To a matt surface using a sanding pad. Clean again with Salcomix Metal Cleaner SV22-0500.
OEM finish
Cleaning: Sanding:
Basic cleaning with steam jet cleaner. Wash with a sanding pad and Salcomix SV20-0505 Silicone Remover (wax residues).

Painting process 1:
2K Topcoat applied directly to the substrate, glossy

2 : 1 + 10 % Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover Drying: 8 h at 20C, 30 min. at 60C
Painting process 2:
2K Topcoat applied directly to the substrate

3 : 1 : 1 Vol. Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover Drying: 12 h at 20C, 30 min. at 60C
Painting process 3:
Topcoat:
1K Topcoat applied directly to the substrate, glossy

2 : 1 Vol.
Salcomix 320 (TPC-AKD) 1K Alkyd Topcoat
Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover Drying: 12 h at 20C, 30 min. at 60C
Thinner: SV12-0360

Painting process 4:
Salcomix 304 1K Primer Filler and Salcomix 320 1K Topcoat
Primer filler: 2 : 1 Vol. Salcomix 304 (PRM-EE) 1K Primer filler Thinner: SV12-0360
Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2; 3040 m to cover
Topcoat: 2 : 1 Vol. Salcomix 320 (TPC-AKD) 1K Alkyd Topcoat
Compliant gun, nozzle: 1.4-1.7 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 5070 m to cover
Thinner: SV12-0360

Painting process 5:

3 : 1 : 1 Vol.
Hardener: SC65-0731 Thinner: SV32-0482

Painting process 6:
Salcomix MS Surfacer Salcomix 648 2K PU Topcoat
Surfacer: 4 : 1 : 1 Vol. Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 / -0701 Compliant gun, nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 2 or 3; 4070 m
Wet sanding with P800 paper/ dry sanding with P400 paper
3 : 1 : 1 Vol.

Painting process 7:
Surfacer: Salcomix 682 2K Surfacer Hardener: SC29-0863 Thinner: SV13-0732 / -0701
5 : 1 : 2 Vol.
Compliant gun, nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Film thickness: 5070 m

Painting process 8:

VOC Painting Processes

VOC-Compliant Paint Processes according to EU-Directive 2004/42/IIB
Painting process 1: 1K HS Steel Primer 900 VOC 2K ACR
Steel Galv. Steel partly Aluminium Plastic GRP / SMC Old Paintwork
Primer Filler:
Salcomix 307 1K HS Steel Primer wet-on-wet Hardener: Spraycoats: 2; 50 70 m Thinner: GK69-2907 Flash off: at least 60 Min. 20C or 30 Min. 60C 4 : 1 Vol.
Compliant Gun, Nozzle: 1,7 1,9 mm, 2 3 bar
Topcoat:
Salcomix 900 VOC 2K ACR, (glossy) * Hardener: SC29-0331 Thinner: SV13-0732 fast SV13-0701 medium SV15-0339 slow 3: 1 + 25% Vol. or 100:35:25 by weight
Compliant Gun, nozzle: 1,4 - 1,6 mm, 2 - -3 bar
Spraycoats: 1,5; 40 60 m
Drying: 12 h. 20C, 30 Min. 60C
*Alternatively: Salcomix Topcoat 901 VOC, semi glossy

Painting process 2: Washprimer GL60900 VOC 2K ACR
Aluminium Plastic Old Paintwork
Steel
Galv. Steel
Primer Filler: Washprimer GL60-1320 yellow or GL60-7035 grey wet-on-wet Hardener: SC10-0710 Thinner: SV13-0732 fast SV13-0701 medium SV15-0339 slow
2 : 1 : 1 Vol. or 100:40:40 by weight Compliant Gun, nozzle: 1,7 - 1,9 mm, 2 - 3 bar
Spraycoats: 2; 50 60 m
Flash off: 30 Min. 20C
Topcoat:

Painting process 3: Epoxy Primer Filler GL62-7610, grey 900 VOC 2K ACR
Steel Galv. Steel Aluminium Plastic GRP / SMC Old Paintwork
Primer Filler : Epoxy Primer Filler GL62-7610 wet-on-wet Hardener: SC65-0731 normal SC65-0703 slow Thinner: SV32-0482
6 : 1 : 3 Vol. SC65-0731 and SV32-0482 or 3 : 1 : 2 Vol. SC65-0703 and SV32-0482
Compliant Gun, Dse: 1,7 - 1,9 mm, 2 - 3 bar
Spraycoats: 2; 50 60 m to cover
Drying: 1 h at 20C or 30 Min. 60C
Topcoat:

Painting process 4: Waterborne Epoxy Primer Filler GV60-7203, grey 900 VOC 2K ACR
Steel
Galv. Steel
Aluminium
Plastic GrP / SMC
Old Paintwork
Primer Filler: Salcomix GV60-7203 WB Epoxy 2K Primer Filler Hardener: SC66-0167 Thinner: SV66-0001 100 : 15 per weight + ( 5- 10 % only for Gravity Cup) Compliant gun; nozzle: 1.7-1.9 mm, pressure: 2.0-3.0 bar Number of spraycoats: 1,5; 40 50 m Drying:* 60 min. at 20C, 30min. at 60C
Topcoat:

Painting process 5: MS Surfacer (Sanding Filler) 900 VOC 2K ACR
Steel
Galv. Steel / Aluminium
Washprimer
Plastic
Old Paintwork
Filler:
` 4 : 1 : 1 Vol.
Salcomix MS Surfacer GK14-2705 Hardener: SC29-0863 Thinner: SV13-0732 fast SV13-0701 medium SV15-0339 slow Compliant Gun, nozzle: 1,7 - 1,9 mm, 2 - 3 bar
Spraycoats: 2; 50 70 m
Drying: 3 h 20C, 30 Min. 60C
Sanding wet P800 / dry P400
Topcoat:
Product data sheet

Salcomix Non Ferro Body Filler GK03-2800
Resin base: unsaturated polyester (UP) Products needed: Salcomix Non Ferro Body Filler Body filler: Hardener: Application and properties: GK03-2800 SB48-3800
Coarse and fine body filler. Suitable for use on: steel, galvanised steel, aluminium and old paintwork. Fast drying. Easy to sand. Good adhesion to the substrates listed above. Cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530 Sanding P80-150 P150-240 P80-150 P180-240 P120-180 P150-240 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530
Substrates/Pre-treatment: * Well-cured old paintwork OEM parts with e-coat Bare steel Galvanised steel Aluminium Glass-fibre reinforced plastics Notes:
* Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001. Remove corrosion (e.g., rust) by sanding or blasting. On poorly cured old paintwork and e-coated OEM parts, sand large area around damaged spots down to the bare metal. Apply body filler to bare metal only. Do not use this body filler on acid-treated surfaces or on surfaces primed with acid-catalysed products (etch primers) or 1K Primer Fillers.
2004/42/IIB(b)(250)190
The EU limit value for this product (product category: IIB.b) in ready to use form is max 250 g/litre of VOC. The VOC content of this product is 190 g/litres.
Product data sheet

Resin base: unsaturated polyester (UP)
Product data sheet

Resin base: unsaturated polyester (UP)
Application: Remarks:
Coarse and fine body filler Mix body filler and red hardener paste well before use (homogeneous colour, no marble effect). Do not add more than 3% of hardener. Excess peroxide will cause discoloration in the finish.
Product
Paint system Mixing ratio Hardener Thinner Potlife at 20C Drying at: 20C 60C
Salcomix Non Ferro Body Filler
100% by weight of Salcomix Body Filler 2 - 3% by weight of SB48-3800
4 - 5 min. 20 - 30 min.
Infrared (short wave) (medium wave) Sanding Random orb. sander
3 min. 5 min. P80/P150 P240 (body-filled areas and old paintwork)
Product data sheet

Resin base: copolymer Products needed: Salcomix 1K Plastics Adhesion Primer Converter: Thinner: Application and properties: Substrates/Pre-treatment: Well-cured old paintwork Plastics GK17-1700 ready for use
Standard product for paintable plastics and old paintwork. Cleaning SV20-0505 SV20-0530 Sanding P320-360 Sanding pad Final cleaning SV20-0505 SV20-0530
Product details: Remarks:
Tintable with 1 2 % GJ50-dispersons

Standard product for paintable plastics. Pure polypropylene (PP) and polyethylene (PE) cannot be painted. PU foam and polyamide (PA) must be heated for 1 hour at 60C and then be cleaned again thoroughly.
Product data sheet

Resin base: copolymer
Product Paint system VOC (as supplied) Gloss at 60
GK17-1700 Solids content: Spreading rate: Weigh in according to mixing formula (colour):
Mixing ratio Hardener Thinner Spray viscosity DIN 4 at 20C

Application Double membrane pump Pressure pot Airless/airmix Gravity cup Gravity cup
(compliant gun)
GK17-1700
approx. 16 sec. Viscosity Spraying pressure Material pressure Nozzle diameter HVLP nozzle
16 16 16 16 1
4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar
1.4 - 1.7 mm 1.3 - 1.7 mm 1.7 mm 1.3 - 1.7 mm Film thickness:
1.5 mm 1.7 mm 10 - 15 m
Suction cup Suction cup

(compliant gun)
Number of spraycoats Brushing Hardener: Drying at: Short wave: Medium wave: 20C 60C
15 min. until mat (max. 2 h)
After 2h: apply one additional coat GK17-1700 as adhesion promoter
Technical Information 5.3.1.1
Product data sheets

Salcomix 304 (PRM-EE) 1K Epoxy Ester Primer Filler
Resin base: 1-pack epoxy resin Products needed: 304 (PRM-EE) 1K Epoxy Ester Primer Filler Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50 GK15-1301 90 : 10 SV12-0360 Nitro (standard thinner) SV13-0732 Fast SV13-0701 Medium
Application and properties:
304 (PRM-EE) 1K Epoxy Ester Primer Filler Fast application thanks to fast drying. Good corrosion protection as appropriate for a 1K epoxy ester primer filler. Good flow and finish quality. Suitable for many substrates. Good sagging resistance. Application using any equipment. Sanding P240-360 Sanding pad P150-180 P150-180 P240-360 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV20-0530
Substrates/Pre-treatment: * Well-cured old paintwork OEM parts with e-coat Bare steel Galvanised steel Glass-fibre reinforced plastics Notes:
Cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV20-0530
* Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001. Not suitable for use under polyester body filler.
Product details:
Can be overcoated with:
TPC-ACR, TPC-AKD, TPC-PUR, TPC-EPX, TPC-NC
Product data sheets

Salcomix 304 (PRM-EE) 1K Epoxy Ester Primer Filler
Resin base: 1-pack epoxy resin
Remarks:
Select thinner according to ambient temperature and size of object to be painted. Do not use GJ50- mixing bases on their own, but always with GK15-1301 converter.
Product Paint system VOC (as supplied) Gloss

matt 304 PRM-EE
304 (PRM-EE) 1K Epoxy Ester Primer Filler
Solids content: 59 - 62% by weight Spreading rate: 6.7 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
304 PRM-EE
100% by weight
2 Vol.
SV12-0360 SV13-0732 SV13-0701 approx. 18 - 20 sec. Viscosity 20 - 25 18 - 20 18 20 18 20 18 20 18 - 20 2 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
40% by weight
1 Vol.
Material pressure
0.9 2 bar -
Nozzle diameter 1.1 mm 0.28 - 0.33 mm 1.7 1.9 mm 1.7 1.9 mm 1.7 mm 1.7 1.9 mm 50 - 70 m
HVLP nozzle 1.0 mm 1.5 mm 1.7 mm -

(compliant gun)
Number of spraycoats Brushing Overcoat after: Short wave: Medium wave: 20C 60C
Film thickness:
1h 30 min.
Over coat within 24 h with topcoat, after 24 h: Use 1x spray coat 304 as adhesion promoter.
Product data sheet

Salcomix 302 (PRM-AKD) 1K Alkyd Primer Filler, wet on wet
Resin base: 1-pack alkyd Products needed: Salcomix 1K Alkyd Primer Filler Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK11-1302 90 : 10 SV12-0360 Nitro (standard) SV13-0732 Fast SV13-0701 Medium
Salcomix 1K Alkyd Primer Filler Fast application. Good corrosion protection as appropriate for a 1K alkyd primer filler. Good flow and finish quality. Suitable for many substrates. Good sagging resistance. Application using any equipment. Sanding P240-360 Sanding pad P150-180 P240-360 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV20-0530
Substrates/Pre-treatment: * Well-cured old paintwork OEM parts with e-coat Bare steel Glass-fibre reinforced plastics Notes:
Cleaning SV20-0505 SV20-0505 SV22-0500 SV20-0530
* Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001 Not suitable for use under polyester body filler.
Product details:
TPC-ACR, TPC-AKD, TPC-PUR, TPC-EPX, TPC-NC
Product data sheet

Salcomix 302 (PRM-AKD) 1K Alkyd Primer Filler, wet on wet
Resin base: 1-pack alkyd
Remarks:
Select thinner according to ambient temperature and size of object to be painted. Do not use GJ50- mixing bases on their own, but always with GK11-1302 converter.
Salcomix 302 (PRM-AKD) 1K Alkyd Primer Filler

302 PRM-AKD 400 g/l matt Solids content: 68 - 72% by weight Spreading rate: Weigh in according to mixing formula (colour):

(compliant gun)
302 PRM-AKD
100% by weight
2 Vol.
SV12-0360 SV13-0732 SV13-0701 approx. 18 - 20 sec. Viscosity 20 - 25 18 - 20 18 20 18 20 18 20 18 - 20 2 Spraying pressure 4 - 5 bar 120 - 150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar
40% by weight
1 Vol.
Material pressure 0.9 - 2 bar -
Nozzle diameter 1.1 mm 0.28 - 0.33 mm 1.7 - 1.9 mm 1.7 - 1.9 mm 1.7 mm 1.7 - 1.9 mm 50 - 70 m

(compliant gun)
Number of spraycoats Brushing Overcoat after: Short wave: Medium wave: 20C 60C
Film thickness:
1h 30 min.
Product data sheet

Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler,chromate-free
Resin base: 2-pack epoxy Products needed: 524 (PRM-EPX) 2K Epoxy Primer Filler Pastes: Converter: Converter/pastes: Hardener:* Thinner: Application and properties: GJ50GK15-2300 80 : 20 SC65-0731 Medium SC65-0703 Slow SV32-0482 Medium
524 (PRM-EPX) 2K Epoxy Primer Filler Excellent adhesion to many metal substrates. Outstanding anti-corrosive properties. Good build and flow. Good sagging resistance. Easy application using any equipment. Cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530 Sanding P240-320 Sanding pad P150-180 Sanding pad P150-180 P180-240 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530
Substrates/Pre-treatment: ** Well-cured old paintwork OEM parts with e-coat Bare steel Galvanised steel Aluminium Glass-fibre reinforced plastics Notes:
Remove corrosion (e.g., rust) by sanding or blasting before applying the product. No drying / crosslinking below + 12C ! * Remark: SC65-0703 in combination with dispersion GJ50-3013 or GJ50-1019 leads to colour change. ** Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001.
Product details:
TPC-ACR, TPC-AKD, TPC-PUR, TPC-EPX, TPC-NC, BCT-MPS
Product data sheet

Salcomix 524 (PRM-EPX) 2K Epoxy Primer Filler,chromate-free
Resin base: 2-pack epoxy
Primer filler/high-build primer/adhesion promoter Best possible finish when force-dried. Epoxy primer fillers can be overcoated with Salcomix Non Ferro Body Filler GK03-2800 after drying for 3 hours at 20C.

524 PRM-EPX 490 g/l matt
524 (PRM-EPX) 2K Epoxy Primer Filler
Solids content: 65% by weight Spreading rate: Weigh in according to mixing formula (colour):
Mixing ratio Hardener Thinner

Spray viscosity DIN 4 at 20C Application Double membrane pump Pressure pot Airless/airmix Gravity cup Gravity cup
(compliant gun)
524 PRM-EPX SC65-0731 SC65-0703 SV32-0482 approx. ~ 20 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2 without thinner 20C 60C Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
100% by weight 20% weight 20% weight 40% weight 20% weight 2 Vol. 1 Vol.
3 Vol.
1 Vol. 1 Vol.
Material pressure 0.9 2 bar -
Nozzle diameter 1.1 mm 0.28 0.33 mm 1.7 1.9 mm 1.7 1.9 mm 1.7 mm 1.7 1.9 mm

(compliant gun)
Number of spraycoats Brushing Drying at:
Film thickness: 50 - 70 m Potlife: 3h
Short wave: Medium wave:
Sanding
1 h min. with SC65-0731 or Over coat within 8 h with topcoat, after 8 h: 1,5 h with SC65-0703 Use 1x spray coat 524 as adhesion promoter. 30 min. 4 min. at level 1 + 6 min. at level 2 15 min. Wet sanding with P800 paper after sufficient drying for 45 min. at 60C panel temperature.
Product data sheet

Salcomix 2K Epoxy Primer Filler,(PRM-EPX), grey, chromate-free
Resin base: 2-pack epoxy Products needed:
2K Epoxy Primer Filler (PRM-EPX), grey

Pastes: Converter: Hardener: None GL62-7610 SC65-0731 Medium SC65-0703 * Slow SV32-0482 Medium
Thinner: Application and properties:
2K Epoxy Primer Filler (PRM-EPX), grey Excellent adhesion to many metal substrates. Outstanding anti-corrosive properties. Good build, flow and sagging resistance. Easy application using any equipment. Ready mixed 2K Epoxy Primer Filler grey supplied as factory-packed colour (~ RAL 7035) Cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530 Sanding P240-320 Sanding pad P150-180 Sanding pad P150-180 P180-240 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530
Substrates/Pre-treatment: ** Well-cured old paintwork OEM parts with e-coat Bare steel Galvanised steel Aluminium Glass-fibre reinforced plastics Notes:
Remove corrosion (e.g., rust) by sanding or blasting before applying the product. No drying / crosslinking below + 12C ! * Substrates painted with Epoxy Primer Filler in combination with SC65-0703 hardener enables the substrate to be overcoated up to 6 month without prior sanding (with TPC 603 or 648). ** Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001.
Product details:
TPC-ACR, TPC-AKD, TPC-NC, TPC-PUR, TPC-EPX, BCT-MPS
2004/42/IIB(cI)(540)539
The EU limit value for this product (product category: IIB.cI) in ready to use form is max 540 g/litre of VOC. The VOC content of this product is 539 g/litres.
Product data sheet

Salcomix 2K Epoxy Primer Filler,(PRM-EPX), grey, chromate-free
Primer filler/high-build primer/adhesion promoter Best possible finish when force-dried. Epoxy primer fillers can be overcoated with Salcomix Non Ferro Body Filler GK03-2800 after drying for 3 hours at 20C.
2K Epoxy Primer Filler (PRM-EPX), grey

GL62-7610 PRM-EPX 400 g/l / RFU < 540 g/l matt Solids content:72 - 74 Spreading rate:
Mixing ratio Hardener Mixing ratio Spray viscosity DIN 4 at 20C

(compliant gun)
GL62-7610 SC65-0731 SC65-0703 SV32-0482 approx. 20 - 25 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2 without thinner 20C Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar 10 %
100 % by weight
6 Vol. 1 Vol.
3 Vol.
20 % 30 % 3 Vol.
1 Vol. 2 Vol.
Nozzle diameter 1.1 mm 0.28 0.33 mm 1.7 1.9 mm 1.7 1.9 mm 1.7 mm 1.7 1.9 mm 40 - 60 m 3h

(compliant gun)
Film thickness: Potlife:
Sanding
1 h / min. with SC65-0731 or Over coat within 8 h with topcoat, after 8 h: 1,5 h with SC65-0703 Use 1x spray coat GL62-7610 as adhesion promoter. 60C 30 min. 4 min. at level 1 + 6 min. at level 2 15 min. Wet sanding with P800 paper after sufficient drying for 45 min. at 60C panel temperature.
Product data sheet

Salcomix 2K Wash Primer, yellow
Resin base: 2-pack vinyl Products needed: Salcomix 2K Wash Primer, yellow Pastes: Converter: Converter/pastes: None GL60-1320 If required: Can be tinted with up to 3 % GJ50-dispersions SC10-0710 SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Hardener: Thinner:
Salcomix 2K Wash Primer, yellow Excellent adhesion to many metal substrates. Outstanding anti-corrosive properties. Tintable with max. 3 % GJ50-dispersions Short waiting time before over coating thanks to short flash-off times. Cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 Sanding P320-360 Sanding pad P150-180 Sanding pad P150-180 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500
Substrates/Pre-treatment: * Well-cured old paintwork OEM parts with e-coat Bare steel Galvanised steel Aluminium Notes:
Remove corrosion (e.g., rust) by sanding or blasting before applying the product. * Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001.
Product details: 2004/42/IIB(cIII)(780)730
The EU limit value for this product (product category: IIB.cIII) in ready to use form is max 780 g/litre of VOC. The VOC content of this product is 730 g/litres.
Product data sheet

Resin base: 2-pack vinyl
Application: Remarks: Product Paint system VOC (as supplied) Gloss
GL60-1320 600 g/l / RFU < 780 g/l matt Solids content: 39% by weight Spreading rate: Primer/primer filler Must not be overcoated with polyester body filler!

(compliant gun)
GL60-1320 SC10-0710 SV13-0732 SV13-0701 SV15-0339 approx. 18 - 20 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2 two coats without thinner 20C 60C 30 min. Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
100% by weight 40% by weight 40% by weight
2 Vol. 1 Vol. 1Vol.

(compliant gun)
Number of spraycoats Brushing Drying at: Short wave: Medium wave:
Film thickness: 20 - 30 m Potlife: up to 5 days (stir well every day) Over coat within 8 h with topcoat, after 8 h: Use 1x spray coat GL60-1320 as adhesion promoter.
Product data sheet

Salcomix 2K Wash Primer, grey
Resin base: 2-pack vinyl Products needed: Salcomix 2K Wash Primer, grey Pastes: Converter: Converter/pastes: None GL60-7035 If required: Can be tinted with up to 3 % GJ50-dispersions SC10-0710 SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Hardener: Thinner:
Salcomix 2K Wash Primer, grey Excellent adhesion to many metal substrates. Outstanding anti-corrosive properties. Tintable with max. 3 % GJ50-dispersions Easy application using any equipment. Short waiting time before overcoating thanks to short flash-off times. Cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500 Sanding P320-360 Sanding pad P150-180 Sanding pad P150-180 Final cleaning SV20-0505 SV20-0505 SV22-0500 SV22-0500 SV22-0500
Substrates/Pre-treatment: * Well-cured old paintwork OEM parts with e-coat Bare steel Galvanised steel Aluminium Notes:
Remove corrosion (e.g., rust) by sanding or blasting before applying the product. * Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001.
Product details: 2004/42/IIB(cIII)(780)730
The EU limit value for this product (product category: IIB.cIII) in ready to use form is max 780 g/litre of VOC. The VOC content of this product is 730 g/litres.
Product data sheet

Resin base: 2-pack vinyl
GL60-7035 615 g/l / RFU < 780 g/l mat Solids content: 41% by weight Spreading rate: Primer / primer filler Must not be overcoated with polyester body filler!

(compliant gun)
GL60-7035 SC10-0710 SV13-0732 SV13-0701 SV15-0339 approx. 18 - 20 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2 two coats without thinner 20C 60C 30 min. Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
2 Vol. 1 Vol. 1Vol.

(compliant gun)
Film thickness: 20 - 30 m Potlife: up to 5 days (stir well every day) Over coat within 8 h with topcoat, after 8 h: Use 1x spray coat GL60-7035 as adhesion promoter.
Product data sheet

Salcomix 307 (PRM-AKD) 1K High Solid Steel Primer
Resin base: Alkyd / Epoxyester Products needed: Salcomix 307 PRM-AKD, 1K HS Steel Primer, beige Pastes: Converter: Converter/pastes: none GB16-1307 If required: Can be tinted with up to 5 % GJ50-dispersions 1K Steel Primer Activator GK69-2907
Thinner:
Salcomix 1K Alkyd Primer Filler Excellent corrosion protection Good flow and finish quality. Excellent filling properties High sagging resistance (can be applied up to 200m) perfect for shoot blasted areas Application using any equipment. Suitable for up to 12 month outdoor-storage* Sanding P240-360 Sanding pad P150-180 Final cleaning SV20-0505 SV20-0505 SV22-0500
Substrates/Pre-treatment: ** Well-cured old paintwork OEM parts with e-coat Bare steel Galv. steel
Cleaning SV20-0505 SV20-0505 SV22-0500
Partly suitable for small parts

* In case of outdoor storage: before over coating with topcoat clean surface with a steam jet cleaner, apply one thin coat 307 as adhesion promoter. ** Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001. 307 is not suitable for use under polyester body filler.
Notes:
Product details:
Can be overcoated with: TPC-ACR, TPC-AKD, TPC-PUR, TPC-EPX, TPC-NC

2004/42/IIB(cI)(540)530
Product data sheet

Salcomix 307 (PRM-AKD) 1K High Solid Steel Primer
Resin base: Alkyd / Epoxyester
Application: Remarks: Product Paint system VOC (RFU) Gloss
1K HS Steel Primer Filler
Salcomix 307 PRM-AKD, 1K HS Steel Primer, beige

307 PRM-AKD < 540 g/l matt Solids content RFU: ~63% by weight Spreading rate:

(compliant gun)
307 PRM-AKD
100% by weight
4 Vol.
GK69-2907 approx. 20 - 24 sec. Viscosity 20 - 24 20 - 24 20 - 24 20 - 24 20 - 24 20 - 24 2 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
15% by weight
1 Vol.
During the day increase of viscosity to 30 s DIN 4. May be reduced (for once) to 20 24 s again next day with GK69-2907. (one-time) Material Nozzle HVLP nozzle pressure diameter 0,9 2 bar 1,1 mm 0,28 - 0,33 mm 1,7 1,9 mm 1,7 1,9 mm 1,7 mm 1,7 1,9 mm 1,0 mm
1,5 mm 1,7 mm -

(compliant gun)
Number of spraycoats Brushing Drying at: 20C 60C
Film thickness: 50 - 70 m
1h 30 min.
Over coat within 24 h with topcoat, after 24 h: Use 1x spray coat 307 as adhesion promoter. > 70 m and more: 3 4 coats, flash off at least 2 h.
Product data sheet

Salcomix 2K Primer EPX WB, waterborne, light grey
Resin base: 2-pack epoxy Products needed:

Pastes: Converter: Converter/pastes: Hardener: Thinner: None GV60-7203 SC66-0167 SV66-0001
Salcomix 2K Primer EPX WB, waterborne Excellent adhesion to many substrates Very good anti-corrosive properties Good flow and levelling Low topcoat absorption in wet-on-wet Quick in drying Ready mixed 2K Epoxy Primer Filler ( ~ RAL 7035) Cleaning Sanding Final cleaning
Substrates/Pre-treatment: * Well-cured old paintwork OEM parts with e-coat TPA (thermoplastic acrylics) Bare steel Shot-Blasted steel Galvanised steel Aluminium Glass-fibre reinforced plastics
SV99-0001 P240-320 SV99-0001 SV99-0001 Sanding pad SV99-0001 has to be checked SV99-0001 P150-180 SV99-0001 (coat shot-blasted steel shortly after shot-blasting) SV99-0001 Sanding pad SV99-0001 SV99-0001 P150-180 SV99-0001 SV99-0001 P180-240 SV99-0001 * Alternatively use SV22-0500 Salcomix Metal Cleaner. Remove corrosion (e.g., rust) by sanding or blasting before applying the product. No drying below 12C ! Can be overcoated with: TPC-HS-ACR, TPC-PUR, TPC-ACR
Notes:
Product details:
2004/42/IIB(cI)(540)235
Product data sheet

~ 55 g/l / RFU < 250 g/l Semigloss / matt Solids content: ~ 58 % / RFU ~ 55% Spreading rate: 312m / kg at 1 m Primer filler Best possible finish when force-dried
Salcomix 2K Primer EPX WB, waterborne

Application Double membrane pump Pressure pot Airless * Airmix Gravity cup Gravity cup
(compliant gun)
GV60-7203 SC66-0167 SV66-0001 approx. 45 - 60 sec. Viscosity ~ 60 s ~ 120 - 140 s ~ 45 s ~ 45 s ~ 60 s ~ 60 s Spraying pressure 4 5 bar
100% by weight 15% by weight
100 Vol. 20 Vol.
5 - 10 % by weight only when using gravity cup
Nozzle diameter 1.3 1,5 mm 0,28 mm 1,5 mm 1,5 mm 1.7 mm 1.7 1.9 mm 40 - 50 m
120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar

(compliant gun)
Number of spraycoats Brushing Drying at: 20C 60C
1,5 (first layer light, second layer full ) with 15 intermediate flash off or in a single layer.
Film thickness:
1h 30 min.
Potlife: 90 Min. without increase of viscosity Over coat within 24 h with topcoat, after 24 h: Use 1x spray coat GV60-7203 as adhesion promoter. * Airless more or less suitable for larger surfaces !
Sanding
Product data sheet

Salcomix MS Surfacer, beige
Resin base: 2-pack PU Products needed: Salcomix MS Surfacer Pastes: Converter: Converter/pastes: None GK14-2705 If required: Can be tinted with up to 5 % GJ50-dispersions SC29-0863 Medium (SC27-0500 Fast *) SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Hardener: Thinner:
MS Surfacer Excellent wet and dry sanding properties. Best results with regard to flow and finish quality. Good sagging resistance. Easy application using any equipment. Also suitable for use as high-build primer (up to 150 m) Tintable with up to 5 % GJ50-Dispersions VOC-Compliant with hardener SC29-0863 Cleaning SV20-0505 Sanding P320-360 Final cleaning SV20-0505 GL60-1320 / -7035 524 / GL62-7610
Substrates/Pre-treatment: Well-cured old paintwork Plastic parts (without PP/PE) Primers/Wash Primer
Check case by case Salcomix 2K Wash Primer Salcomix 2K Epoxy Primer Filler
Notes: Product details:
* With hardener SC27-0500 >540 g/l, not VOC-Compliant ! Can be overcoated with: TPC-AKD, TPC-ACR, BCT-MPS, TPC-EPX, TPC-NC
2004/42/IIB(cI)(540)539
Product data sheet

Resin base: 2-pack PU
Efficient MS surfacer with particularly good wet and dry sanding properties High-build primer for film thicknesses of up to 150 m (3-4 spraycoats) drying time must be extended accordingly.

GK14-2705
450 g/l / RFU < 540 g/l *matt
Solids content: 71.5 - 74.5% weight Spreading rate: 378 m/l at 1 m
Mixing ratio Hardener Mixing ratio Spray viscosity DIN 4 at 20C

(compliant gun)
GK14-2705 SC29-0863 SC27-0500 SV13-0732 SV13-0701 SV15-0339 approx. 20 - 24 sec. Viscosity 22 - 26 22 - 26 22 - 24 22 - 24 22 - 24 22 - 24 2 8 : 1 (SC29-0823) 20C 60C 2 h before wet sanding, 3 h before dry sanding 30 Min. Spraying pressure 4 - 5 bar 120 - 150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar
100 % by weight 15 % 20 % 15 % 20 %
4 Vol. 1 Vol.
3 Vol.
1 Vol. 1 Vol. 1 Vol.
Nozzle diameter 1.1 mm 0.28 - 0.33 mm 1.7 - 1.9 mm 1.7 - 1.9 mm 1.7 mm 1.7 - 1.9 mm

(compliant gun)
Film thickness: 50 - 70 m Potlife: 2 hours
Sanding
2 min. at level 1 +3 min. at level 2 8-10 min. Wet sanding with P800 paper / dry sanding with P400 paper
Product data sheet

Salcomix 682 (PRM-PUR) 2K Surfacer
Resin base: 2-pack PU Products needed: Salcomix 682 2K Surfacer Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK14-2301 80 : 20 SC29-0863 Medium SC27-0500 Fast SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Salcomix 682 2K Surfacer Sanding filler and wet-on-wet surfacer. Best results with regard to flow and finish quality. Good sagging resistance. Easy application using any equipment. Also suitable for use as high-build primer (up to 150 m). Suitable for many metal substrates and for plastics. Cleaning SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530 Sanding P320-360 P150-180 Sanding pad P150-180 Sanding pad Final cleaning SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530
Substrates/Pre-treatment: * Well-cured old paintwork Bare steel Galvanised steel Aluminium ( ** ) Plastic parts (except PP/PE and PP/EPDM) Notes:
* Alternatively: Use VOC-compliant waterborne Salcomix Universal Cleaner SV99-0001. ** Adhesion depends on aluminium alloy and should always be checked.
Product details:
TPC-AKD, TPC-ACR, BCT-MPS, TPC-PUR, TPC-EPX, TPC-NC
Product data sheet

Salcomix 682 (PRM-PUR) 2K Surfacer
Efficient surfacer for wet-on-wet application High-build primer for film thicknesses of up to 150 microns (3-4 spraycoats) drying time must be extended accordingly.

GK14-2703 566 g/l mat
Salcomix 2K PUR Surfacer
Solids content: 52 - 56% by weight Spreading rate: Weigh in according to mixing formula (colour): SC29-0863 5 Vol. 1 Vol. 2 Vol. SC27-0500 4 Vol. 1 Vol. 2 Vol.

(compliant gun)
682 PRM-PUR SC29-0863 SC27-0500 SV13-0732 SV13-0701 SV15-0339 approx. 18 - 25 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2 10 : 1 (SC29-0823) 20C 60C 1 h for wet-on-wet 30 min.
100 % by weight 15 % by weight 20 % by weight 30 % by weight
Spraying pressure 4 - 5 bar 120 - 150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar

(compliant gun)
Sanding
2 min. at level 1 + 3 min. at level 2 8 - 10 min. 4 h at 20C before wet sanding Wet sanding with P800 paper
Product data sheet

Salcomix 682 (PRM-PUR) 2K Surfacer, medium grey
Resin base: 2-pack PU Products needed: Salcomix 682 2K Surfacer Pastes: Converter: Converter/pastes: Hardener: Thinner: GK14-2703 SC29-0863 Medium SC27-0500 Fast SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Salcomix 682 2K Surfacer Sanding filler and wet-on-wet surfacer. Best results with regard to flow and finish quality. Good sagging resistance. Easy application using any equipment. Also suitable for use as high-build primer (up to 150 m). Suitable for many metal substrates and for plastics. Colour: ~ RAL 7038 Cleaning SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530 Sanding P320-360 P150-180 Sanding pad P150-180 Sanding pad Final cleaning SV20-0505 SV22-0500 SV22-0500 SV22-0500 SV20-0530
Substrates/Pre-treatment: * Well-cured old paintwork Bare steel Galvanised steel Aluminium ( ** ) Plastic parts (except PP/PE and PP/EPDM) Notes:
* Alternatively: Use VOC-compliant waterborne Salcomix

Universal Cleaner SV99-0001. ** Adhesion depends on aluminium alloy check case by case
Product details:
TPC-AKD, TPC-ACR, BCT-MPS, TPC-PUR, TPC-EPX, TPC-NC
Product data sheet

Salcomix 682 (PRM-PUR) 2K Surfacer, medium grey
Efficient surfacer for wet-on-wet application High-build primer for film thicknesses of up to 150 microns (3-4 spraycoats) drying time must be extended accordingly.

GK14-2703 566 g/l matt
Salcomix 2K PUR Surfacer
Solids content: 52 - 56% by weight Spreading rate: SC29-0863 5 Vol. 1 Vol. 2 Vol. SC27-0500 4 Vol. 1 Vol. 2 Vol.

(compliant gun)
682 PRM-PUR SC29-0863 SC27-0500 SV13-0732 SV13-0701 SV15-0339 approx. 18 - 25 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2 10 : 1 (SC29-0823) 20C 60C 1 h wet-on-wet, 30 min.
100 % by weight 15 % by weight 20 % by weight 30 % by weight
Spraying pressure 4 - 5 bar 120 - 150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar

(compliant gun)
Over coat within 8 h with topcoat, after 8 h: use 1x spray coat 682 as adhesion promoter.
2 min. at level 1 + 3 min. at level 2 8 - 10 min. Wet sanding with P800 paper
Sanding
Product data sheet

Resin base: 1-pack alkyd Products needed: Salcomix 326 (TPC-AKD) 1K Alkyd Topcoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK41-1109 / GK41-1110 FW 80 : 20 * 98 : 2 FW * SV12-0360 Nitro (Standard) SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Good weathering and yellowing resistance and hardness. Good curing performance. Good gloss, build and flow. Good sagging resistance. Application using any equipment. Optimum product properties after 7 days of curing. Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 Salcomix 2K Wash Primer Salcomix 2K Epoxy Primer Filler Salcomix 1K Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer GL60-1320 / -7035 524 PRM-EPX 302 AKD / 304 EE / 307 682 PRM-PUR GK14-2705
Substrates/Pre-treatment:
Notes: Product details:
* see mixing formular (drier solution) It is particularly suitable when quick air drying, glossy top coats are required, characterised by good outdoor resistance, as for agricultural machinery, industrial vehicles and earth moving machines. Compared to 320 product shelf life is longer.
Product data sheet

Solid-colour direct-gloss topcoat
Select thinner according to ambient temperature and size of object to be painted.

Do not use mixing bases on their own, but always with GK41-1109 converter.

326 TPC-AKD 470 570 g/l 85 - 99 * Solids content: 43 - 59% by weight Spreading rate: 5.9 m/l at 50 m Weigh in according to mixing formula (colour):

Application Double membrane pump Pressure pot Airless/airmix + 5% of GK69-0901 Gravity cup Gravity cup
(compliant gun)
326 TPC-AKD
2 Vol.
SV12-0360 SV13-0732 SV13-0701 approx. 18 - 20 sec. Viscosity 20 25 18 20 18 20 18 20 18 20 18 20 2 Spraying pressure 4 - 5 bar 120 - 150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar
1 Vol.
Material pressure
0.9 - 1.5 bar -
Nozzle diameter 1.0 - 1.1 mm 0.23 - 0.28 mm 1.4 mm 1.3 - 1.7 mm 1.7 mm 1.3 - 1.7 mm
HVLP nozzle 1.0 mm 1.5 mm 1.7 mm 50 - 70 m

(compliant gun)
Film thickness:
Brushing
* For matting of Topcoat 326 use Salcomat 2 (GJ50-0004). 25 % of Salcomat Gloss of ~ 50 35 % of Salcomat Gloss of ~ 20
Hardener: Drying at:
20C 60C
12 h 30 min.
Product data sheet

Resin base: 1-pack alkyd Products needed: Salcomix 309 (TPC-AKD) 1K Alkyd Topcoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK41-1102 65 : 35 SV12-0360 Nitro (Standard) SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Good weathering and yellowing resistance and hardness. Good curing performance. Good gloss, build and flow. Good sagging resistance. Application using any equipment. Optimum product properties after 7 days of curing. Can be applied directly to steel.
Well-cured old paintwork; immediately onto steel and e-coated substrates Cleaning with SV22-0500, sanding, cleaning with SV22-0500 Salcomix 2K Wash Primer Salcomix 1K Primer Filler Salcomix 2K EP Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer GL60-1320 / -7035 302 / 304 / 307 HS 524 PRM-EPX/ GL62-7610 682 PRM-PUR GK14-2705
Notes:
Due to different qualities and compounds of steel direct adhesion should always be checked case by case.
Product details:
Glossy 1K Alkyd Topcoat for painting of out- and indoor goods with direct adhesion on steel. Suitable for industrial painting jobs, e.g. steel container, eqiupment for farming machinery, gardening tools
Product data sheet

MS solid-colour direct-gloss topcoat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK41-1102 converter.

309 TPC-AKD 400 - 530 85 - 99
Solids content: 50 - 66% by weight Spreading rate: 6.0 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
309 TPC-AKD
100% by weight
2 Vol.
SV12-0360 (standard) SV13-0732 SV13-0701 approx. 18 - 20 sec. Viscosity 20 - 25 18 20 18 20 18 20 18 20 18 20 2-3 Spraying pressure 4 - 5 bar
30 45 % by weight
1 Vol.
Material pressure 0.9 - 1.5 bar -
120 - 150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar

(compliant gun)
Film thickness:
normal 12 h 30 min.
Product data sheet

Resin base: 1-pack alkyd Products needed: Salcomix 320 (TPC-AKD) 1K Alkyd Topcoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK41-1108 / GK41-1404 FW 80 : 20 98 : 2 FW SV12-0360 Nitro (standard) SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Good weathering and yellowing resistance and hardness. Good curing performance. Good gloss, build and flow. Good sagging resistance. Application using any equipment. Optimum product properties after 7 days of curing. Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 Salcomix 2K Wash Primer Salcomix 2K Epoxy Primer Filler Salcomix 1K Primer Filler Salcomix 1K Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer GL60-1320 /-7035 524 PRM-EPX GL62-7610 304 PRM-EE 302 PRM-AKD / 307 HS 682 PRM-PUR GK14-2705
Product details:
It is particularly suitable when quick air drying, glossy top coats are required, characterised by good outdoor resistance, as for agricultural machinery, industrial vehicles and earth moving machines.
Product data sheet

Application: Remarks: Product Paint system VOC (as supplied) Gloss at 60
MS solid-colour direct-gloss topcoat


320 TPC-AKD 470 570 g/l 85 - 99 Solids content: 43 - 59% by weight Spreading rate: 5.9 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
320 TPC-AKD
100% by weight
2 Vol.
SV12-0360 SV13-0732 SV13-0701 approx. 18 - 20 sec. Viscosity 20 25 18 20 18 20 18 20 18 20 18 20 2-3 Spraying pressure 4 - 5 bar
30 45 % by weight
1 Vol.
Material pressure
0.9 - 1.5 bar -
Nozzle diameter 1.0 - 1.1 mm 0.23 - 0.28 mm 1.4 mm 1.3 - 1.7 mm 1.7 mm 1.3 - 1.7 mm Film thickness:

(compliant gun)
normal 12 h 30 min.
Product data sheet

Salcomix 321 (TPC-AKD) 1K Alkyd Topcoat, semi-gloss
Resin base: 1-pack alkyd Products needed: Salcomix 321 (TPC-AKD) 1K Alkyd Topcoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK41-1201 / GK41-1501 FW 80 : 20 98 : 2 FW SV12-0360 Nitro (Standard) SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Good weathering and yellowing resistance and hardness. Good curing performance. Good build and flow. Good sagging resistance. Application using any equipment. Optimum product properties after 7 days of curing. May be used for matting of Alkyd topcoats (except the 309 direct to metal, as loss of adhesion can be the result) Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 Salcomix 2K Wash Primer Salcomix 2K Epoxy Primer Filler Salcomix 1K Primer Filler Salcomix 1K Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer GL60-1320 / -7035 524 PRM-EPX GL62-7610 304 PRM-EE 302 PRM-AKD / 307 HS 682 PRM-PUR GK14-2705
Product details:
It is particularly suitable when quick air drying, semi glossy top coats are required, characterised by good outdoor resistance, as for agricultural machinery, industrial vehicles and earth moving machines.
Product data sheet

Salcomix 321 (TPC-AKD) 1K Alkyd Topcoat, semi-gloss
MS solid-colour semi-gloss topcoat


321 TPC-AKD 430 500 g/l 40 - 45 Solids content: 48 - 60% by weight Spreading rate: 4,2 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
321 TPC-AKD
100% by weight
2 Vol.
SV12-0360 SV13-0732 SV13-0701 approx. 18 - 20 sec. Viscosity 20 25 18 20 18 20 18 20 18 20 18 20 2 Spraying pressure 4 - 5 bar
30 45 % by weight
1 Vol.
Material pressure
0.9 - 1.5 bar -

(compliant gun)
Film thickness:
normal 12 h 30 min.
Product data sheet

Salcomix 327 (TPC-NC) 1K Nitro Topcoat
Resin base: special nitrocellulose-modified binders Products needed: Salcomix 327 (TPC-NC) 1K Nitro Topcoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK40-1100 * / GK40-1103 FF * 80 : 20 SV12-0360 Nitro (Standard) SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Appropriate weathering and yellowing resistance and hardness. Good curing performance. Appropriate gloss, build and flow. Good sagging resistance. Application using conventional high-pressure guns Optimum product properties after 7 days of curing Good hiding power
Well-cured old paintwork, e-coated substratesCleaning with SV20-0505, sanding, cleaning with SV20-0505 Salcomix 2K Wash Primer GL60-1320 / -7035 Salcomix 2K EP Primer Filler 524 PRM-EPX Salcomix 1K Primer Filler 302 AKD / 304 EE / 307 HS Salcomix 2K Surfacer 682 PRM-PUR Salcomix MS Surfacer GK14-2705
Notes: * first step: 40 % weight GK40-1100, add 20 % weight GJ50- and stir well, add 40 % weight GK401103 Film Former and stir well Safety Remarks: Deposits of manufactured nitrocellulose lacquer are highly flammable because their nitrocellulose content exceeds 5% by volume of non-volatile matter. Consequently, the alternating use of the same production facility or the same extraction piping for applying nitrocellulose lacquer and coating materials that develop heat when drying is prohibited unless the entire production facility and extraction piping is cleaned thoroughly prior to every material change.
Product details:
Fast drying topcoat system for areas in which quick drying and a glossy apperance is requested. (dust free after 10 min, touch dry after 1 2 h)
Product data sheet

Resin base: special nitrocellulose-modified binders
Solid-colour direct-gloss topcoat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK40-1100 converter.
Product Paint system VOC (as supplied) Gloss at 60C

327 TPC-NC > 540 g/l 70 - 80
Solids content: 36 - 45% by weight Spreading rate: Weigh in according to mixing formula (colour):

(compliant gun)
327 TPC-NC
1 Vol.
SV12-0360 (standard) SV13-0732 SV13-0701 approx. 16 - 18 sec. Viscosity 20 - 25 18 22 18 22 18 22 18 22 18 22 3 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
1 Vol.
Material pressure 0.9 1.5 bar -
Nozzle diameter 1.0 - 1.1 mm 0.23 - 0.28 mm 1.4 mm 1.3 1.7 mm 1.7 mm 1.3 1.7 mm

(compliant gun)
Number of spraycoats Brushing Hardener: Drying at: Short wave: Medium wave:
Film thickness:
20C 60C
12 h 30 min.
Product data sheet

Resin base: special nitrocellulose-modified binders Products needed: Salcomix 319 (TPC-NC) 1K Nitro Topcoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK40-1101 80 : 20 SV12-0360 Nitro Standard SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Appropriate weathering and yellowing resistance and hardness. Good curing performance. Appropriate gloss, build and flow. Good sagging resistance. Application using any equipment. Optimum product properties after 7 days of curing.
Well-cured old paintwork, e-coated substrates Cleaning with SV20-0505, sanding, cleaning with SV20-0505 Salcomix 2K Wash Primer Salcomix 2K EP Primer Filler Salcomix 1K Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer GL60-1320 / -7035 524 PRM-EPX/GL62-7610 302 AKD / 304 EE / 307 HS 682 PRM-PUR GK14-2705
Notes: Deposits of manufactured nitrocellulose lacquer are highly flammable because their nitrocellulose content exceeds 5% by volume of non-volatile matter. Consequently, the alternating use of the same production facility or the same extraction piping for applying nitrocellulose lacquer and coating materials that develop heat when drying is prohibited unless the entire production facility and extraction piping is cleaned thoroughly prior to every material change.
Product details:
Fast drying topcoat system for areas in which quick drying and a glossy apperance is requested. (dust free after 10 min, touch dry after 1 2 h)
Product data sheet

MS solid-colour direct-gloss topcoat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK40-1101 converter.
Product Paint system VOC (as supplied) Gloss at 60C

319 TPC-NC 570 - 640 g/l 75 - 80
Solids content: 36 - 42% by weight Spreading rate: 5,6 6,6 m/l 30 m Weigh in according to mixing formula (colour):

(compliant gun)
319 TPC-NC
100% by weight
1 Vol.
SV12-0360 (standard) SV13-0732 SV13-0701 approx. 16 - 18 sec. Viscosity 20 - 25 18 22 18 22 18 22 18 22 18 22 3 Spraying pressure 4 5 bar
100% by weight
1 Vol.

(compliant gun)
Film thickness:
normal 12 h 30 min.
Product data sheet

Salcomix 310 (TPC-NC) 1K Nitro Topcoat, matt
Resin base: special nitrocellulose-modified binders Products needed: Salcomix 310 (TPC-NC) 1K Nitro Topcoat, matt Pastes: Converter: Converter/pastes: Thinner: GJ50 GK40-1301 80 : 20 SV12-0360 Nitro Standard SV13-0732 Fast SV13-0701 Medium
1K topcoat for solid-colour direct-gloss finishes Optimum paint system. Appropriate weathering and yellowing resistance and hardness. Good curing performance. Build and flow as appropriate for standard nitro topcoats. Good sagging resistance. Application using any equipment. Optimum product properties after 7 days of curing.
Well-cured old paintwork, e-coated substrates Cleaning with SV20-0505, sanding, cleaning with SV20-0505 Salcomix 2K Wash Primer Salcomix 2K EP Primer Filler Salcomix 1K Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer GL60-1320 / -7035 524 PRM-EPX/ GL62-7610 302 AKD / 304 EE / 307 HS 682 PRM-PUR GK14-2705
Notes: Deposits of manufactured nitrocellulose lacquer are highly flammable because their nitrocellulose content exceeds 5% by volume of non-volatile matter. Consequently, the alternating use of the same production facility or the same extraction piping for applying nitrocellulose lacquer and coating materials that develop heat when drying is prohibited unless the entire production facility and extraction piping is cleaned thoroughly prior to every material change.
Product details:
Fast drying topcoat system for areas in which quick drying and a matt apperance is requested. (dust free after 10 min, touch dry after 1 2 h)
Product data sheet

MS solid-colour matt topcoat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK40-1301 converter.

310 TPC-NC 470 570 g/l 10 - 15
Solids content: 54 62 % by weight Spreading rate: 4,1 - 4,6 m/l 30 m Weigh in according to mixing formula (colour):

(compliant gun)
310 TPC-NC
100% by weight
1 Vol.
SV12-0360 (standard) SV13-0732 SV13-0701 approx. 16 - 18 sec. Viscosity 18 - 20 16 - 18 16 18 16 18 16 18 16 - 18 2-3 Spraying pressure 4 5 bar
100% by weight
1 Vol.

(compliant gun)
Film thickness:
12 h 30 min.
Product data sheet

Resin base: 2-pack acrylic Products needed: Salcomix 603 (TPC-ACR) 2K Acrylic Topcoat Pastes: Converter: Converter/pastes: Hardener:* GJ50GK46-2103 / GK46-2403 FW 65 : 35 98 : 2 SC29-0863 Medium (Standard) SC29-0885 Slow SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Thinner:
2K topcoat for solid-colour direct-gloss finishes Top-quality paint system for highest demands Outstanding weathering and yellowing resistance and hardness. Very good curing performance, build and flow. Good sagging resistance. Can be used for metallic direct-gloss finishes.
Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 603 can be used on all Salcomix undercoats SC29-0885: Hardener Slow improves levelling on larger surfaces and increases also the spraying safety at high ambient temperatures.
Undercoats: Remark *
Product Details:
603 is suitable for painting of objects where high performance of the final result is requested such as high gloss level, fullness, hardness, weather stability and appearance, i. e. for agricultural and earth moving machines, industrial / commercial vehicles, metal furniture.
Product data sheet

Resin base: 2-pack acrylic

603 TPC-ACR 430 - 550 g/l 90 99
Solids content: 46 - 65% by weight Spreading rate: 6.1 - 8.0 m/l at 50 m Weigh in according to mixing formula (colour): SC29-0863 / -0885 3 Vol. 1 Vol. 1 Vol. SC29-0863 / -0885 3 Vol. 1 Vol. 1 Vol.

(compliant gun)
603 TPC-ACR SC29-0863 SC29-0885 SV13-0732 SV13-0701 SV15-0339
100% by weight 30% by weight 30% by weight 30% by weight
approx. 16 18 sec. Viscosity 20 - 25 16 - 18 16 18 16 18 16 18 16 - 18 23 4 : 1 (SC29-0823) + 5% of GK69-0903 normal 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min. Spraying pressure 4 - 5 bar 120 -150 bar 4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar Material pressure 0.9 -1.5 bar Nozzle diameter 1.0 mm 0.23 mm 1.4 - 1.7 mm 1.3 - 1.7 mm 1.7 mm 1.3 - 1.7 mm 50 - 70 m 2h HVLP nozzle 1.0 mm 1.5 mm 1.7 mm -

(compliant gun)
Product data sheet

Resin base: 2-pack acrylic Products needed: Salcomix 729 (TPC-ACR) 2K Acrylic Topcoat Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK46-2104 / GK46-2404 FW 65 : 35 95 : 5 SC29-0863 Medium SC29-0885 Slow SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Salcomix 729 (TPC-ACR) 2K Acrylic Topcoat Outstanding weathering and yellowing resistance and hardness. Direct adhesion to many metals and plastics Very good curing properties, build and flow. Good sagging resistance. Can be used for metallic direct-gloss finishes.
Substrates/Pre-treatment: Old paintwork / Plastic parts OEM parts with e-coat Bare steel Galvanised steel Aluminium ( * ) Undercoats Notes:
Cleaning Sanding Final cleaning SV20-0505 P240-320 SV20-0505 SV20-0505 Sanding pad SV20-0505 SV22-0500 P80-150 SV22-0500 SV22-0500 P120-180 SV22-0500 Partly suitable, needs to be checked individually. 729 can be used on all Salcomix undercoats
*adhesion depends on the aluminium alloys. Do not use direct to metal as a metallic direct-gloss topcoat (contact corrosion). Not to be applied directly on shoot blasted areas as surface roughness has to be covered with a Primer Filler first. Direct adhesion to plastics or metals should always be checked individually as the quality or compounds of the material may differ from case to case.
Product details:
729 offers direct adhesion on many different substrates, therefore it is interesting for a variety of application areas. Using hardener SC29-0885 leads to better levelling on large areas and improves spraying safety at high ambient temperatures.
Product data sheet


729 TPC-ACR 400 - 550 g/l 90 - 99
Solids content: 45 - 65% by weight Spreading rate: 5.1 - 6.7 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
729 TPC-ACR SC29-0863 SC29-0885 SV13-0732 SV13-0701 SV15-0339 approx. 16 - 18 sec. Viscosity 20 - 25 16 - 18 16 18 16 18 16 18 16 - 18 2 -3 Spraying pressure 4 5 bar
100% by weight 40% by weight 10 - 30% by weight
2 Vol. 1 Vol. + 10 30 %
Nozzle diameter 1.0 mm 0.23 mm 1.4 1.7 mm 1.3 1.7 mm 1.7 mm 1.3 1.7 mm

(compliant gun)
Film thickness: Potlife: 2h
4 : 1 (SC29-0823) + 5% of GK69-0903 normal 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min.
Product data sheet

Resin base: 2-pack acrylic Products needed: Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, Pastes: Converter: Converter/pastes: Hardener:* GJ50GK46-2203 / GK46-2502 FW 80 : 20 98 : 2 SC29-0863 Medium SC29-0844 Medium SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Thinner:
Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat Fast and economic paint system as no primer on several plastic parts is required. Very good curing properties and build. Textured topcoat. The surface texture can be additionally modified by changing viscosity and nozzle Good sagging resistance. Cleaning SV20-0505 SV20-0505 SV22-0500 SV20-0530 Sanding P240-320 Sanding pad P150-240 Sanding pad or P150-240 Sanding pad Final cleaning SV20-0505 SV20-0505 SV22-0500 SV20-0530
Substrates/Pre-treatment: Well-cured old paintwork OEM parts with e-coat Aluminium** Plastic parts (Fiberglass,ABS, Baydur, PC, Nylon, Polystyrene) Electrolytically & sendzimir galv. Steel Undercoats Product details:
SV22-0500
SV22-0500
821 can be used on all Salcomix undercoats 821 is suited for multipurpose application, it can be used as a smooth topcoat as well as for different kinds of fine or coarse textured effects, i. e. control boards, electronic instruments, switch cabinets, working benches. Offers also direct adhesion on many plastics. * Best performance regarding uv-stability and chemical resistance in combination with hardener SC29-0863.
** depending on aluminium alloy / check case by case
Product data sheet

Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, smooth
Solid-colour direct-gloss topcoat, textured/silky mat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK46-2203 converter.
Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, smooth

821 TPC-ACR 445 470 g/l 35 - 40 Solid content: 66 72% by weight
Spreading rate: 8.9 9.2 m/l at 50 m Weigh in according to mixing formula (colour): SC29-0863 4 Vol. 1 Vol. 1 Vol. SC29-0844 4 Vol. 1 Vol. 1 Vol.

(compliant gun)
821 TPC-ACR SC29-0863 SC29-0844 SV13-0732 SV13-0701 SV15-0339 approx. 18 - 22 sec. Viscosity 25 30 25 30 18 - 22 18 - 22 18 - 22 18 - 22 2
Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar

(compliant gun)
Film thickness Potlife:
40-60 m 2h
8 : 1 (SC29-0823) + 5% GK69-0903 normal 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min.
Product data sheet

Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, textured
Solid-colour direct-gloss topcoat, silky matt Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK46-2203 converter.
Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, textured

821 TPC-ACR 445 - 470 g/l 35 - 40 Solids content: 66 - 72% by weight Spreading rate: 8.9 - 9.2 m/l at 50 m Weigh in according to mixing formula (colour): SC29-0863 4 Vol. 1 Vol. 0 10 % SC29-0844 4 Vol. 1 Vol. 0 10 %

(compliant gun)
821 TPC-ACR SC29-0863 SC29-0844 SV13-0732 SV13-0701 SV15-0339 approx. 30 - 35 sec. Viscosity 30 - 35 30 - 35 30 - 35 30 - 35 30 - 35 2
100% by weight 20% by weight 0 10% by weight
Spraying pressure* 4 5 bar 0,5 2,5 bar * 0,5 2,5 bar * 4 5 bar 2 3 bar
Nozzle diameter 1.0 mm 1.4 1.7 mm 1.3 1.7 mm 1.7 mm 1.3 1.7 mm
HVLP nozzle 1.0 mm 1.5 mm 1.7 mm 50 - 70 m 2h

(compliant gun)
Number of spraycoats Brushing Hardener: Drying at:
8 : 1 (SC29-0823) + 5% of GK69-0903 Normal 10 h 45 min. 2 min. at level 1 + 5 min. at level 2 10 min.
20C 60C
* According to texture: 1st spraycoat smooth and fully covered with 2.5 bar, flash-off, 2nd coat with 0,5 1 bar. See table 2.4 Textured Topcoats or Colour Tool Textured Swatch
Product data sheet

Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat,
highly textured
Salcomix 821 (TPC-ACR) 2K Acrylic Topcoat, highly textured

821 TPC-ACR 445 470 g/l 35 - 40 Solid content: 66 72% by weight
Spreading rate: 8.9 9.2 m/l at 50 m Weigh in according to mixing formula (colour): SC29-0823 8 Vol. 1 Vol. 0 10 %
Mixing ratio Hardener Thinner Spray viscosity

(compliant gun)
821 TPC-ACR SC29-0823 SV13-0732 SV13-0701 SV15-0339
100% by weight 10% by weight 0 10% by weight
Viscosity 2
Spraying pressure* 0,5 1,5 bar -
Nozzle diameter 1.5 mm -
HVLP nozzle 50-70 m 2h

(compliant gun)
8 : 1 (SC29-0823) + 5% GK69-0903 normal 10 h 45 min. 2 min. at level 1 + 5 min. at level 2 10 min.
20C 60C
* According to texture: 1st spraycoat smooth and fully covered with 2.5 bar, flash-off, 2nd coat with 0,5 1 bar. See table 2.4 Textured Topcoats or Colour Tool Textured Swatch
Product data sheet

Salcomix 732 (TPC-ACR) 2K Acrylic Topcoat, matt
Resin base: 2-pack acrylic Products needed: Salcomix 732 (TPC-ACR) 2K Acrylic Topcoat, matt Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK46-2304 / GK46-2604 FW 65 : 35 98 : 2 SC29-0863 Medium SC29-0885 Slow SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
2K topcoat for matt solid-colour direct-gloss finishes Good weathering and yellowing resistance Direct adhesion to many metal and plastic substrates Very good curing performance, build and flow Good sagging resistance Can be used for metallic direct-gloss finishes
Substrates/Pre-treatment: Old paintwork / Plastic parts OEM parts with e-coat Bare steel Galvanised steel Aluminium ( * ) Undercoats Notes:
Cleaning Sanding Final cleaning SV20-0505 P240-320 SV20-0505 SV20-0505 Sanding pad SV20-0505 SV22-0500 P80-150 SV22-0500 SV22-0500 P120-180 SV22-0500 Partly suitable, needs to be checked individually. 732 can be used on all Salcomix Undercoats
*adhesion depends on the aluminium alloys. Do not use direct to metal as a metallic direct-gloss topcoat (contact corrosion).Not to be applied directly on shoot blasted areas as surface roughness has to be covered with a Primer Filler first. Direct adhesion to plastics or metals should always be checked individually as the quality or compounds of the material may differ from case to case.
Product details:
732 is due to direct adhesion on many substrates suitable for versatile application areas. 732 can also be used for matting of other topcoats, pls. refer to table. 2.3 Matt Topcoats. Using hardener SC29-0885 leads to better levelling on large areas and improves spraying safety at high ambient temperatures.
Product data sheet

Solid-colour direct-gloss topcoat, matt Do not use mixing bases on their own, but always with GK46-2304 converter.

732 TPC-ACR 360 - 480 g/l 8 - 12 Solids content: 60 - 80% by weight Spreading rate: 6.7 - 7.2 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
732 TPC-ACR SC29-0863 SC29-0885 SV13-0732 SV13-0701 SV15-0339 approx. 16 - 18 sec. Viscosity 20 - 25 16 - 18 16 18 16 18 16 18 16 - 18 2 6 : 1 (SC29-0823) + 5% of GK69-0903 normal 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min. Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
Material pressure 0.9 1.5 bar Film thickness: Potlife: 2h
Nozzle diameter 1.0 mm 0.23 mm 1.4 1.7 mm 1.3 1.7 mm 1.7 mm 1.3 1.7 mm 50 - 70 m

(compliant gun)
Product data sheet

Salcomix 648 (TPC-PUR) 2K PU Topcoat
Resin base: 2-pack PU Products needed: Salcomix 648 (TPC-PUR) 2K PU Topcoat Pastes: Converter: Converter/pastes: Hardener:* GJ50GK44-2101 / GK44-2402 FW 65 : 35 98 : 2 SC29-0863 Medium (Standard) SC29-0885 Slow SC27-0500 Fast SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Thinner:
2K topcoat for solid-colour direct-gloss finishes Economical paint system with good quality Good weathering and yellowing resistance and hardness. Very good curing performance, build and flow. Good sagging resistance. Can be used for metallic direct-gloss finishes.
Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 648 can be used on all Salcomix undercoats SC29-0885: Hardener Slow improves levelling on larger surfaces and increases also the spraying safety at high ambient temperatures SC27-0500: Hardener Fast leads to less weather and chemical resistance compared to SC29-0863 and -0885 648 offers a good glossy level and fullness with good abrasion resistance. Typical field of application would be general metal industry (production and maintenance), Agricultural- and industrial vehicles, earth moving equipment, sign- and billboards, metal construction, garden equipment and furniture, garage doors, machines
Undercoats: Remark *
Product details:
Product data sheet


648 TPC-PUR 360 - 520 g/l 85 - 99
Solids content: 51 - 72% by weight Spreading rate: 6.5 - 6.9 m/l at 50 m Weigh in according to mixing formula (colour): 100% by weight 30% by weight 30% by weight 45 % by weight 30% by weight SC29-0863 / -0885 3 Vol. 1 Vol. SC27-0500 2 Vol. 1 Vol.
Mixing ratio Hardener
648 TPC-PUR SC29-0863 SC29-0885 SC27-0500 SV13-0732 SV13-0701 SV15-0339 approx. 16 - 18 sec. Viscosity 20 - 25 16 - 18 16 18 16 18 16 18 16 - 18 2 4 : 1 (SC29-0823) + 5% of GK69-0903 normal 12 h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min.
Thinner Spray viscosity DIN 4 at 20C

(compliant gun)
1 Vol.
+ 30%
Material pressure
0.9 1.5 bar -

(compliant gun)
50 - 70 m
Product data sheet

Salcomix 650 (TPC-PUR) 2K PU Topcoat, semi-glossy
Resin base: 2-pack PU Products needed: Salcomix 650 (TPC-PUR) 2K PU Topcoat, semi-glossy Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK44-2202 / GK44-2502 FW 65 : 35 98 : 2 SC29-0863 Medium SC27-0500 Fast * SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
2K topcoat for solid-colour direct-gloss finishes, semiglossy Economical paint system Good weathering and yellowing resistance Very good curing performance, build and flow. Good sagging resistance. Can be used for metallic direct-gloss finishes. Application using any equipment.
Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 650 can be used on all Salcomix undercoats
* Gloss level of 45 50 can be obtained by using hardener SC27-0500 and following flash off between the spray coats (5 10 min.) and before oven drying (30 min.) Using of hardener SC29-0863 leads to a higher gloss level. Different colours also influence the gloss. Less weather and chemical
Undercoats: Notes:
resistivity with hardener SC27-0500.
Product details:
650 semi glossy offers similar properties as 648 full gloss. Application area would be general metal industry (production and maintenance), Agricultural- and industrial vehicles, earth moving equipment, sign- and billboards, metal construction, garden equipment and furniture, garage doors, machines
Product data sheet


650 TPC-PUR 350 - 525 g/l 45 50 ** Solids content: 56 - 71% by weight Spreading rate: 5.5 - 6.4 m/l at 50 m Weigh in according to mixing formula (colour): SC29-0863 3 Vol. 1 Vol. SC27-0500 2 Vol. 1 Vol.
650 TPC-PUR SC29-0863 SC27-0500 SV13-0732 SV13-0701 SV15-0339 approx. 16 - 18 sec. Viscosity 20 - 25 16 - 18 16 18 16 18 16 18 16 - 18 2 4 : 1 (SC29-0823) + 5% of GK69-0903 normal 12 h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min.
100% by weight 30% by weight 40 % by weight 30% by weight

(compliant gun)
1 Vol.
+ 30 %
Material pressure
0.9 1.5 bar -

(compliant gun)
50 - 70 m
Product data sheet

Resin base: 2-pack PU Products needed: Salcomix 656 (TPC-PUR) 2K PU Topcoat Pastes: Converter: Converter/pastes: Hardener:* GJ50GK44-2103 / GK44-2403 FW 65 : 35 98 : 2 SC29-0863 SC29-0885 SC29-0844 SC27-0500 Medium Slow Medium Fast
Thinner:
SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
2K topcoat for solid-colour direct-gloss finishes Economical 2K paint system Good weathering and yellowing resistance and hardness Good curing properties, build and flow Good sagging resistance Can be used for metallic direct-gloss finishes
Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 656 can be used on all Salcomix undercoats SC29-0863 / -0885: provides best chemical- and uv-resistance SC29-0885: Hardener Slow improves levelling on larger surfaces and increases also the spraying safety at high ambient temperatures SC27-0500 / SC29-0844: leads to less weather and chemical resistance compared to SC29-0863 and -0885 656 offers a perfect solution to enter the 2K topcoat markets for objects such as common industrial goods and vehicles, hang-on parts and equipment for agricultural industry, machine building areas, earth-moving equipment, containers, gardening tools and general metal working industry.
Undercoats Remark *
Product details:
Product data sheet

Paint system VOC (as supplied) Gloss at 60
656 TPC-PUR 430 - 555 g/l > 85 656 TPC-PUR SC29-0863 SC29-0885 SC29-0844 SC27-0500 SV13-0732 SV13-0701 SV15-0339 Solids content: 47 - 71% by weight Spreading rate: 6.6 m/l at 50 m Weigh in according to mixing formula (colour): SC29-0844 / -0863 / -0885 4 Vol. 1 Vol. SC27-0500 2 Vol. 1 Vol.
100% weight 25% 25% 25% 50% weight weight weight weight

(compliant gun)
30% weight
1 Vol.
1 Vol.
approx. 16 - 18 sec. Viscosity 20 - 25 16 - 18 16 18 16 18 16 18 16 - 18 2 6 : 1 (SC29-0823) + 5% of GK69-0903 20C 60C normal 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min. Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar Material pressure 0.9 1.5 bar Nozzle diameter 1.0 mm 0.23 mm 1.4 1.7 mm 1.3 1.7 mm 1.7 mm 1.3 1.7 mm Film thickness: Potlife: 2h HVLP nozzle 1.0 mm 1.5 mm 1.7 mm 50 - 70 m

(compliant gun)
Number of spraycoats Brushing Hardener: Drying at: Short wave: Medium wave:
Product data sheet

Salcomix 525 (TPC-EPX) 2K Epoxy Topcoat
Resin base: 2-pack epoxy Products needed: Salcomix 525 (TPC-EPX) 2K Epoxy Topcoat Pastes: Converter: Converter/pastes: Hardener: * Thinner: Application and properties: GJ50GK45-2103 65 : 35 SC65-0731 Medium SC65-0703 Slow SV32-0482 Medium
2K topcoat for solid-colour direct-gloss finishes Economical paint system (direct adhesion) Optimum topcoat for industrial painting Good anti-corrosive properties & chemical resistance Good build, flow and hardness Good sagging resistance Application using any equipment Sanding P240-320 P80-150 Final cleaning SV20-0505 SV22-0500
Substrates/Pre-treatment: Well-cured old paintwork Bare steel Plastic parts Undercoats Product details:
Cleaning SV20-0505 SV22-0500
Partly suitable, see chapter Which products for which plastics 525 can be used on all Salcomix uncercoats 525 is as an Epoxy Topcoat typical suitable for painting of industrial goods such as machinery, steel made construction parts or even concrete floors. Usually these kinds of topcoats are being used indoors as they tend to chalk and loose their gloss when exposed to sunlight which does not influence the technical performance like good adhesion, corrosion protection and chemical resistance. No cross linking when processing below 12C.
* Using hardener SC65-0703 provides higher gloss level ! Remark: SC65-0703 in combination with dispersion GJ50-3013 or GJ50-1019 leads to colour change.
Product data sheet

525 TPC-EPX 420 - 450 g/l 85 - 99 Solids content: 58 - 72% by weight Spreading rate: 8.3 - 9.0 m/l at 50 m Weigh in according to mixing formula (colour): Solid-colour direct-gloss topcoat Do not use mixing bases on their own, but always with GK45-2103 converter.

(compliant gun)
525 TPC-EPX SC65-0703 SC65-0731 SV32-0482 approx. 16 - 18 sec. Viscosity 22 - 25 20 22 20 22 20 22 20 22 20 22 2 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar

(compliant gun)
Number of spraycoats Brushing Drying at: 20C 60C Short wave: Medium wave:
50 - 70 m
24 h SC65-0703 or 15 h SC65-0731 60 Min. 4 min. at level 1 + 8 min. at level 2 15 min.
Product data sheet

Salcomix 526 (TPC-EPX) 2K Epoxy Topcoat, semi-glossy
Resin base: 2-pack epoxy Products needed: Salcomix 526 (TPC-EPX) 2K Epoxy Topcoat, semi-glossy Pastes: Converter: Converter/pastes: Hardener:* Thinner: Application and properties: GJ50GK45-2204 65 : 35 SC65-0731 Medium SC65-0703 Slow SV32-0482 Medium
2K topcoat for solid-colour direct-gloss finishes, semiglossy Economical paint system (direct adhesion) Optimum topcoat for industrial painting Good anti-corrosive properties & chemical resistance Good curing properties, build, flow and hardness Application using any equipment Sanding P240-320 P80-150 Final cleaning SV20-0505 SV22-0500
Substrates/Pre-treatment: Well-cured old paintwork Bare steel Plastic parts Undercoats Product details:
Cleaning SV20-0505 SV22-0500
Partly suitable, see chapter Which products for which plastics 526 can be used on all Salcomix undercoats 526 is as a semi-glossy Epoxy Topcoat typical suitable for painting of industrial goods such as machinery, steel made construction parts or even concrete floors. Usually these kinds of topcoats are being used indoors as they tend to chalk and loose their gloss when exposed to sunlight which does not influence the technical performance like good adhesion, corrosion protection and chemical resistance. No cross linking when processing below 12C.
* Using hardener SC65-0703 provides higher gloss level ! Remark: SC65-0703 in combination with dispersion GJ50-3013 or GJ50-1019 leads to colour change.
Product data sheet


526 TPC-EPX 425 - 485 g/l 40 - 50 Solids content: 55 - 69% by weight Spreading rate: 7.5 - 7.9 m/l at 50 m Weigh in according to mixing formula (colour):

Application Double membrane pump Pressure pot Airless/airmix + 5% GK69-0901 Gravity cup Gravity cup
(compliant gun)
526 TPC-EPX SC65-0703 SC65-0731 SV32-0482 approx. 20 - 22 sec. Viscosity 20 25 20 - 22 20 22 20 22 20 22 20 22 2 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar

(compliant gun)
Number of spraycoats Brushing Drying at: 20C 70 - 100C Short wave: Medium wave:
50 - 70 m
24 h SC65-0703 or 15 h SC65-0731 30 - 40 min. 4 min. at level 1 + 8 min. at level 2 15 min.
Product data sheet

Resin base: 2-pack epoxy Products needed: Salcomix 595 (TPC-EPX) 2K Epoxy Topcoat, textured Pastes: Converter: Converter/pastes: Converter/pastes: Hardener: Thinner: Application and properties: GJ50GK45-2201 / 65 : 35 no texture, smooth 85 : 15 textured SC65-0731Medium SC65-0810 for textured finishes SV32-0482 Medium
2K topcoat for solid-colour direct-gloss finishes Economical paint system thanks to adhesion to many metals as well as plastics, fibre glass and nylon Optimum topcoat for industrial painting Textured or smooth surface (semi-glossy) Good anti-corrosive properties Good chemical and humidity resistance Sanding P240-320 P80-150 Sanding pad P120-180 Final cleaning SV20-0505 SV22-0500 SV22-0500 SV22-0500
Substrates/Pre-treatment: Well-cured old paintwork Bare steel Galvanised steel Aluminium * Plastic parts Undercoats Notes: Product details:
Cleaning SV20-0505 SV22-0500 SV22-0500 SV22-0500
Partly, see chapter Which products for which plastics 595 can be used on all Salcomix undercoats
* Adhesion depends on aluminium alloy In general : direct adhesion on metall or plastic substrates should always be checked case by case.
595 is as an Epoxy Topcoat typical suitable for painting of industrial goods offering smooth application or up to coarse textured effects according to spray equipment and adjusting. Usually these kinds of topcoats are being used indoors as they tend to chalk and loose their gloss when exposed to sunlight which does not influence the technical performance like good adhesion, corrosion protection and chemical resistance.
In general: No cross linking when processing below 12C
Product data sheet

Salcomix 595 (TPC-EPX) 2K Epoxy Topcoat, smooth
Salcomix 595 (TPC-EPX) 2K Epoxy Topcoat, smooth

595 TPC-EPX 360 460 g/l 40 - 50 Solids content: 72 76% by weight Spreading rate: 7.8 8.5 m/l at 50 m Weigh in according to mixing formula (colour):

(compliant gun)
595 TPC-EPX SC65-0731 SV32-0482 approx.. 20 - 25 sec. Viscosity 20 - 25 20 - 25 20 - 25 20 - 25 20 - 25 20 - 25 2 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
HVLP nozzle 1.0 mm 1.5 mm 1.7 mm 50-70 m 6h

(compliant gun)
Number of spraycoats Brushing Hardener: Drying at: 20C 70 - 100C
normal 24 h SC65-810, 15 h SC65-0731 30 - 40 min. 4 min. at level 1 + 8 min. at level 2 15 min.
Product data sheet

Salcomix 595 (TPC-EPX) 2K Epoxy Topcoat, textured
Salcomix 595 (TPC-EPX) 2K Epoxy Topcoat, textured

595 TPC-EPX 360 - 460 g/l 40 - 50 Solids content: 72 - 76% by weight Spreading rate: 7.8 - 8.5 m/l at 50 m Weigh in according to mixing formula (colour):

Application Double membrane pump Pressure pot Pressur Cup Gravity cup Gravity cup
(compliant gun)
595 TPC-EPX SC65-0810 SV32-0482 (standard thinner) > 40 sec. Viscosity Spraying pressure 4 5 bar 2 2,5 3 bar -
100% by weight 20% by weight 0 - 10% by weight
4 Vol. 1 Vol. 0 - 10 %
Material pressure 0.9 1.5 bar 0,5 1 bar -
Nozzle diameter 1.2 mm 1,5 2 mm -
HVLP nozzle 1.2 mm 50 - 70 m

(compliant gun)
20C 70 - 100C
normal 24 h SC65-0810, 15 h SC65-0731 30 - 40 min. 4 min. at level 1 + 8 min. at level 2 15 min.
By adding 10 20 % Thickener GJ50-0067 extra coarse texture can be obtained. See table 2.4 Textured Topcoats or Colour Tool Salcomix Textured Swatch !
Product data sheet

Salcomix 900 VOC 2K ACR Topcoat
Resin base: 2-pack acrylic Products needed: Salcomix 900 VOC 2K Acrylic Topcoat Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK46-2100 / GK46-2101 FW 65 : 35* 98 : 2 SC29-0331 (Solid Content ~ 90 %) SV13-0701 Medium SV13-0732 Fast SV15-0339 Slow
2K High Solid VOC topcoat for solid-colours High-quality paint system for highest demands Very good weathering and yellowing resistance and surface hardness. Very good curing performance, build and flow. Time and material saving application (pre-spray one thin coat followed by a fully closed coat immediately)
Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 900 VOC can be used on all Salcomix uncercoats
For application with Airless / Airmix use Salcomix Airless Reducer SV99-0900. Attention: Do not use 900 VOC in combination with SV990900 for pneumatical application (e.g. Gravity Cup RP or HVLP, Pumps, etc.), as it could lead to wetting disturbances. * Do not add more than 15% of GJ50-Metallic Dispersions.
Undercoats: Notes:
Product details:
900 VOC is a voc compliant high glossy topcoat, offering time- and material saving application. Suitable for painting of goods in line production, large areas, agricultural machinery and equipment, industrial vehicles and general industrial goods where a good final aspect is required.
The EU limit value for this product (product category: IIB.d) in ready to use form is max 420 g/litre of VOC. The VOC content of this product is 419 g/litres.
2004/42/IIB(d)(420)419
Product data sheet

Application: Remarks: Product Paint system Solid Content RFU Gloss at 60
Solid-colour direct-gloss topcoat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, always with GK46-2100 / -2101 converter.
Salcomix 900 VOC 2K Acrylic Topcoat

900 VOC - GK46-2100 / -2101
58 67 %
> 90 Weigh in according to mixing formula (colour): Neutral 3 Vol. 1 Vol. 25 % -100 % Gew. 35 % Gew. 25 % Gew. -Film thickness: Material pressure 0,9 1,5 bar Full White 100 % Gew. 25 % Gew. 20 % Gew. -50 - 70 m Nozzle diameter 1,1 mm 0,23-0,28 mm 1,4 1,6 mm 1,4 1,7 mm 1,4 1,7 mm 1,7 mm HVLP nozzle 1,1 mm Airless / Airmix 3 Vol. 1 Vol. ---25%
900 VOC SC29-0331 SV13-0732 SV13-0701 SV15-0339 SV99-0900 *

Application Double membrane pump Pressure pot Airless/airmix * Gravity cup Gravity cup
(compliant gun)
approx. 22 - 26 sec. Viscosity 22 26 22 26 22 26 22 26 22 26 22 26 Spraying pressure 4 5 bar 120 150 bar 4 5 bar 2 3 bar 4 5 bar 2 3 bar
1,5 mm 1,7 mm

(compliant gun)
Number of spraycoats Hardener: Drying at: Short wave: Medium wave:
Pre-Spray one thin coat followed by a fully closed coat immediately normal 12 h 30 min.
* Attention: Do not use 900 in combination with

SV99-0900 for pneumatical application (e.g. Gravity Cup RP or HVLP, Pumps, etc.), as it could lead to wetting disturbances.
20C 60C
Potlife:
~ 1,5 h
Product data sheet

Resin base: 2-pack acrylic, semi glossy, smooth or textured Products needed: Salcomix 901 VOC, 2K Acrylic Topcoat, semi glossy Pastes: Converter: Converter/pastes: Hardener: Thinner: GJ50GK46-2400 / GK46-2401 FW 65 : 35 98 : 2 SC29-0331 (Solid Content ~ 90 %) SV13-0701 Medium SV13-0732 Fast SV15-0339 Slow
2K VOC topcoat for solid-colours High-quality paint system Outstanding weathering and yellowing resistance and hardness. Good curing performance, build and flow. Time and material saving application (pre-spray one thin coat followed by a fully closed coat immediately)
Well-cured old paintwork Cleaning with SV20-0505, sanding, cleaning with SV20-0505 901 VOC can be used on all Salcomix undercoats
For application with Airless / Airmix use Salcomix Airless Reducer SV99-0900. Attention: Do not use 901 in combination with SV99-0900 for pneumatical application (e.g. Gravity Cup RP or HVLP, Pumps, etc.), as it could lead to wetting disturbances.
Undercoats: Notes:
Product details:
901 VOC semi glossy offers time- and material saving application. According to mixing ratio and spray equipment smooth or textured application is possible. Suitable for painting of large areas, agricultural machinery and equipment, industrial vehicles, earthmoving machines and general industrial goods.
The EU limit value for this product (product category: IIB.e) in ready to use form is max 840 g/litre of VOC. The VOC content of this product is 510 g/litres.
2004/42/IIB(e)(840)510
Product data sheet

Resin base: 2-pack acrylic, semi glossy
Solid-colour direct-gloss topcoat Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK462-2400 / -2401 converter.
Product Paint system

Solid Content + GJ50Solid Content + GJ50Gloss at 60
Salcomix 901 VOC (TPC-ACR) 2K Acrylic Topcoat, smooth

901 VOC - GK46-2400 / -2401 57 68 % weight ready for use 61 75 % delivery form ~ 45 Weigh in according to mixing formula (colour): Airless / Airmix 6 Vol. 1 Vol. 25 % -100 % Gew. 14 % Gew. 20 % Gew. -Film thickness: Spraying pressure 4 5 bar 120 150 bar 4 - 5 bar 2 3 bar 4 5 bar 2 3 bar Material pressure 0,9 1,5 bar 6 Vol. 1 Vol. ---25 % 50 - 70 m Nozzle diameter 1,0 mm 0,23 mm 1,4 mm 1,4 1,7 mm 1,3 1,7 mm 1,7 mm HVLP nozzle 1,0 mm 1,5 mm 1,7 mm
901 VOC SC29-0331 SV13-0732 SV13-0701 SV15-0339 SV99-0900 *

Application Double membrane pump Pressure pot Airless/airmix * Gravity cup Gravity cup
(compliant gun)
approx. 20 - 24 sec. Viscosity 20 - 24 20 - 24 20 - 24 20 - 24 20 - 24 20 - 24

(compliant gun)
* Attention: Do not use 901 VOC in combination Number of spraycoats Hardener: Drying at: Short wave: Medium wave:
Pre-Spray one thin coat followed by a fully closed coat immediately normal 12 h 30 min.
with SV99-0900 for pneumatical application (e.g. Gravity Cup RP or HVLP, Pumps, etc.), as it could lead to wetting disturbances.
20C 60C
Potlife:
1-2h
Product data sheet

Resin base: 2-pack acrylic, semi glossy
Remarks: Paint system
Solid Content + GJ50Solid Content + GJ50Gloss at 60 Do not use mixing bases on their own, but always with GK46-2400/ -2401 converter. 901 VOC - GK46-2400 / -2401 65 77 % weight ready for use 61 75 % delivery form ~ 45 Weigh in according to mixing formula (colour):

(compliant gun)
901 VOC SC29-0331
6 Vol. 1 Vol.
100 % Gew. 14 % Gew.
> 30 s Viscosity > 30 Spraying pressure 1 bar Material pressure 0,9 bar Nozzle diameter 1,5 mm HVLP nozzle
> 30
~ 1 bar
min. 1,7 mm

(compliant gun)
Pre-Spray one smooth coat ( 6 : 1 + 25%) create the texture with the second coat (Spray Pattern: spot and reduced pressure) See table 2.4 Textured Topcoats or Salcomix Colour Tool Textured Swatch
Film thickness:
50 - 70 m
Brushing Hardener: Drying at: Short wave: Medium wave: 20C 60C normal 12 h 30 - 45 min.
Potlife:
1-2h
Product data sheet Salcomix 850 (BCT-MPS) Basecoat

Resin base: 1-pack polyester Products needed: Salcomix 850 (BCT-MPS) Basecoat Pastes: Converter: Converter/pastes: Thinner: GJ50GK39-2301 85 : 15 SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Metallic and solid-colour basecoat/clearcoat finishing. Wet-on-wet process with Salcomix Ergoclear 2K Clear. Easy and safe to apply Good hiding power Good flow and levelling Good sagging resistance No clouding Short flash-off times Easy blending-in technique GL60-1320 / -7035 524 PRM-EPX/ GL62-7610 682 PRM-PUR GK14-2705
Salcomix 2K Wash Primer Salcomix 2K Epoxy Primer Filler Salcomix 2K Surfacer Salcomix MS Surfacer
Product details:
Basecoat 850 combined with Salcomix clearcoat Ergoclear is suitable for a wide range of industrial paint jobs. No matter if it is used as Metallic-, Pearl- or Solid Colour to paint bicycles, (metal-) furniture, sport equipment, motorized two-wheelers, industrial vehicles, housings of electric- or entertainment industry, carousells and so on. Line 850 with Ergoclear fulfils high demands regarding a high gloss level, fullness, hardness, weather stability and final appearance.
Product data sheet Salcomix 850 (BCT-MPS) Basecoat

Resin base: 1-pack polyester
Basecoat for metallic finishes Select thinner according to ambient temperature and size of object to be painted. Do not use mixing bases on their own, but always with GK39-2301 converter.

850 BCT-MPS 660 - 730 g/l mat
Salcomix 850 (BCT-MPS) Basecoat
Solids content: 22 - 29% by weight Spreading rate: ~ 5.1 m/l at 25 m Weigh in according to mixing formula (colour):

(compliant gun)
850 BCT-MPS
100% by weight
2 Vol.
SV13-0732 SV15-0339 SV13-0701 approx. 16 -18 sec. Viscosity Spraying pressure
50% by weight
1 Vol.
Material pressure
Nozzle diameter
HVLP nozzle
16 18 16 18 16 18 16 - 18
4 5 bar 2 3 bar 4 5 bar 2 3 bar
1.4 mm 1.3 1.4 mm 1.4 mm 1.4 mm 15 - 25 m
1.3 mm 1.4 mm -

(compliant gun)
Number of spraycoats Brushing Flash-off Short wave: Medium wave:
2 (spray to cover) + to match the effect
Film thickness: Potlife: 48 h
approx. 10 min. until mat
Product data sheet

Resin base: 2-pack acrylic Products needed: Salcomix Ergoclear 2K Clear Pastes: Converter: Converter/pastes: Hardener: Thinner: None GK56-2103 SC26-0200 Medium SV13-0732 Fast SV13-0701 Medium SV15-0339 Slow
Clear for basecoat/clearcoat finishing (wet-on-wet process) Very safe to spray. Fast drying. Outstanding finish quality and flow. Good yellowing and weathering resistance. Very good curing performance, build and flow. Good polishing behaviour and quickly ready for masking. Application using any equipment.
Substrates/Pre-treatment: Product details:
Salcomix Basecoat 850 BCT-MPS Salcomix Ergoclear for Basecoat 850 is an easy to spray clearcoat, suitable for a wide range of industrial paint jobs such as bicycle manufacturing, (metal-) furniture, sport equipment, motorized two-wheelers, industrial vehicles, housings of electric- or entertainment industry, carousels and so on. Line 850 with Ergoclear fulfils high demands regarding a high gloss level, fullness, hardness, weather stability and final appearance.
Product data sheet

> 90 Ergoclear Solids content: 40.6% by weight Spreading rate: 329 m l / at 1 m Weigh in according to mixing formula (colour): Salcomix Ergoclear 2K Clear for basecoat/clearcoat finishing Select thinner according to ambient temperature and size of object to be painted. Salcomix Ergoclear 2K Clear

(compliant gun)
Ergoclear SC26-0200 SV13-0732 SV13-0701 SV15-0339 approx. 16 - 18 sec. Viscosity Spraying pressure
2 Vol. 1 Vol. + 10 %
Material pressure
Nozzle diameter
HVLP nozzle
16 18 16 18 16 18 16 - 18 2
4 - 5 bar 2 - 3 bar 4 - 5 bar 2 - 3 bar
1.3 mm 1.3 - 1.4 mm 1.4 mm 1.3 - 1.4 mm 50 - 60 m
1.4 mm 1.4 mm -

(compliant gun)
Number of spraycoats Flash off Hardener: Drying at: Short wave: Medium wave: 20C 60C
approx. 5 - 10 min. after each spraycoat normal 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min.
2-3h
Product data sheet

Salcomix Brush and Roll Additive
Application: Properties: Remarks:
GK69-0903, Additive for the application of Salcomix 2K Acrylic or PUR Topcoats by brush or roll. Needs to be mixed with SC29-0823 for brush application. RFU product dries very fast on the surface. You should therefore use the product for larger areas only in exceptional cases!
Salcomix (TPC-ACR / TPC-PUR) 2K Topcoat TPC-ACR / TPC-PUR

Solids content: Spreading rate: Weigh in according to mixing formula (colour):

(compliant gun)
TPC-ACR / TPC-PUR SC29-0823 GK69-0903
see TI See TI + 5%
Viscosity
Spraying pressure
Material pressure
Nozzle diameter
HVLP nozzle

(compliant gun)
Number of coats Brushing Hardener: Drying at: Short wave: Medium wave: 20C 60C see TI normal 8h 30 min.
Product data sheet

Salcomix Plasticiser
Application: Properties: Remarks: Product Paint system
2K PUR / ACR Topcoats 2K PUR Primer Salcomix Ergoclear GK69-2910, Plasticiser for plastics refinishing Flexible, easy to mix in, for painting of flexible plastic parts Amount to be added: 25% by vol., drying time is slower with GK69-2910
Weigh in according to mixing formula (colour):
Mixing ratio / Step 1 Mixing ratio / Step 1 Mixing ratio / Step 1 Hardener Thinner / Step 2 / Step 3
2K PUR or ACR Topcoat 2K PUR / ACR Primer Salcomix Ergoclear
4 Vol.- Topcoat + 1 Vol.- GK69-2910 4 Vol.- Topcoat + 1 Vol.- GK69-2910 4 Vol.- Topcoat + 1 Vol.- GK69-2910
See Technical Data Sheet of corresponding product See Technical Data Sheet of corresponding product See Technical Data Sheet of corresponding product Viscosity 2 Spraying pressure Material pressure Nozzle diameter Film thickness: Potlife: 2h HVLP nozzle -
Spray viscosity DIN 4 at 20C

(compliant gun)

(compliant gun)
normal 16 h 40 min. 2 min. at level 1 + 5 min. at level 2 10 min.
Product data sheet

Salcomix Salcomat 2
Application:
Matting paste GJ50-0004 for all topcoats and for Ergoclear Easy to mix in Prepare only the quantity of paint that will be used the same day because the gloss level may change when the mixture is stored! Mix paint well after addition of matting paste!
Properties:
Remarks:
Product Paint system Step 1: Mixing ratio Salcomix Topcoats

semi-gloss 100% by weight TPC 25% by weight GJ50-0004 satin gloss 100% by weight TPC 35% by weight GJ50-0004 silky mat 100% by weight TPC 45% by weight GJ50-0004 See corresponding technical data sheet of topcoat See corresponding technical data sheet of topcoat See corresponding technical data sheet of topcoat See corresponding technical data sheet Viscosity 2 . Spraying pressure -

semi-gloss 100% by weight Ergoclear 25% by weight GJ50-0004 satin gloss 100% by weight Ergoclear 50% by weight GJ50-0004 silky mat 100% by weight Ergoclear 70% by weight GJ50-0004 2 : 1 + 10% 100 Vol. Ergoclear, mat 50 Vol. SC26-0200 10 % SV13-0732 / SV13-0701 Potlife at 20C Nozzle diameter Film thickness: HVLP nozzle -
Step 2: Mixing ratio: Hardener Thinner Spray viscosity DIN 4 at 20C

(compliant gun)
Material pressure -

(compliant gun)
Number of spraycoats Drying at: Short wave: Medium wave: 20C 60C
Product data sheet

Salcomix Texture Paste
Application: Properties: Remarks: Paint system Step 1: Mixing ratio: Example Step 2: Mixing ratio Hardener Thinner Spray viscosity DIN 4 at 20C
(compliant gun)
Additive for textured finishes and gloss reduction, GJ50-0032 Provides a fine textured effect in the surface Do not strain the material!
Salcomix 2K Topcoat
100% by weight TPC-ACR / -PUR 50% by weight Texture Paste GJ50-0032

100% by weight Ergoclear 40-50% by weight Texture Paste GJ50-0032 2 : 1 + 10 % 100 Vol Ergoclear / GJ50-0032 SC26-0200 SV13-0732 / SV13-0701 SV15-0339
see TI Topcoat see TI Topcoat
50 Vol. + 10%
Potlife at 20C Viscosity Spraying pressure Material pressure Nozzle diameter Film thickness: HVLP nozzle -

(compliant gun)
Drying at: Short wave: Medium wave: 20C 60C
Product data sheet

Salcomix Activator
Application: Properties: Remarks: Product Paint system Mixing ratio Example Hardener Salcomix 2K PUR or ACR Topcoat or 2K PU Surfacer
100% by weight TPC-ACR / -PUR 2-5% by weight GK69-2901 GK69-2901, thinned activator; reduces potlife; suitable for all TPC-ACR/-PUR products, 2K PU Surfacer and Ergoclear Improves spraying safety, surface drying and curing, tape resistance; for panel repairs Risk of loss of gloss in topcoat/clearcoat when too much Activator is added.

100% by weight 2-5% by weight Ergoclear GK69-2901
see TI
2:1 100 Vol. Ergoclear / GK69-2901 50 Vol. SC26-0200 Hardener
Thinner *
(compliant gun)
see TI Potlife at 20C 1 - 2 h Viscosity 2 6h 25 min. Spraying pressure Material pressure Nozzle diameter Film thickness: * add less thinner according to amount of activator HVLP nozzle -

(compliant gun)
Product data sheet

Salcomix Thickener
Application: Properties: Remarks: Product VOC (as supplied) Gloss at 60 Paint system Mixing ratio Example Hardener Thinner Spray viscosity DIN 4 at 20C
(compliant gun)
GJ50-0067, thixotropic additive suitable for all Salcomix primers and topcoats Enhances spraying safety and film build and can be used to achieve a coarser texture. Adding 10 20 % in TPC 595 EP extra coarse texture can be obtained.
Use in Salcomix 2K PUR or ACR topcoats and 2K PU Surfacer

590 g/l
100% by weight 5 - 10% by weight see TI see TI approx. 20 - 25 sec. Viscosity
TPC-ACR / -PUR GJ50-0067
Potlife at 20C: 2 h Material pressure Nozzle diameter HVLP nozzle
Spraying pressure

(compliant gun)
2 8h 30 min.
Film thickness:
50 - 70 m
Product data sheet

Salcomix TXT Flow
Application: Properties: Remarks: Paint system Step 1: Mixing ratio: Example Step 2: Mixing ratio Hardener Thinner Spray viscosity DIN 4 at 20C
(compliant gun)
Additive for fine textured finishes (gloss reduction), GJ50-0030 For really fine textured effect in topcoats Do not strain the material! Shelf life of 3 years.
Salcomix 2K Topcoat
100% by weight 10 - 20% by weight TPC-ACR / -PUR GJ50-0030

100% by weight 10 - 20% by weight 100 Vol. Ergoclear GJ50-0030 Ergoclear/ GJ50-0030 SC26-0200 SV13-0732 / SV13-0701 SV15-0339
see TI see TI
50 Vol. + 10%
Potlife at 20C: Viscosity 2 Spraying pressure Material pressure Film thickness: Nozzle diameter 50 - 70 m HVLP nozzle -

(compliant gun)
Product data sheet

Salcomix Plate like
Application:
GJ50-7001 can be used with all topcoats of the Salcomix product portfolio. For decorative metal surfaces See Colour Tool Salcomix Plate Like Additiv
Properties:
Remarks: Paint system
Do not strain the material! Shelf life of 3 years.
Salcomix 2K Topcoat
500 g/l
VOC (as supplied) Gloss at 60 Step 1: Mixing ratio: Example Step 2: Mixing ratio Hardener Thinner Spray viscosity DIN 4 at 20C
(compliant gun)
Amounts as in mixing formula or 100% by weight TPC-ACR / -PUR 10 - 30% by weight GJ50-7001 TPC-ACR / -PUR GJ50-7001 see TI see TI 18 - 20 sec. Viscosity 2 8h 30 min. 2 min. at level 1 + 5 min. at level 2 10 min. Spraying pressure Potlife at 20C: 3 h Material pressure Nozzle diameter Film thickness: HVLP nozzle 50 - 70 m

(compliant gun)
Product data sheet

Salcomix Airless Additive
Application: Properties: Remarks: Product Paint system Mixing ratio Example Hardener Thinner * Spray viscosity DIN 4 at 20C
(compliant gun)
GK69-0901 is suitable for all TPC-ACR / -PUR topcoats, 2K PU Surfacers and Ergoclear. Improves flow and prevents pinholing at high application temperatures Must be added to the topcoats for airless application to prevent pinholing.
Salcomix 2K PUR or ACR Topcoat, or 2K PU Surfacer

100% by weight 5% by weight see TI see TI TPC-ACR / -PUR GK69-0901

100% by weigth 5% by weight Ergoclear GK69-0901
2:1 100% by vol. Ergoclear / GK69-0901 50% by vol. SC26-0200 Hardener
Potlife at 20C: 1 - 2 h Viscosity 2 Spraying pressure Material pressure Nozzle diameter Film thickness: * Reduce amount of thinner according to amount of Airless-Additive ! HVLP nozzle -

(compliant gun)
Product data sheet

Salcomix Electrostatic Additive
Application:
GK69-0902 is used to optimally adjust the paint materials ohm resistance to the equipment used (please refer to the manufacturers instructions). The product will slow down the drying process of the paint film and can be used with all PU surfacers, TPC-AKD / TPC-ACR / PU Topcoats and Ergoclear. Improves the transfer efficiency in electrostatic application.
Properties: Remarks: Product name Paint system Mixing ratio Example Hardener Thinner Spray viscosity DIN 4 at 20C Application
Salcomix (TPC-ACR/-PUR) 2C Topcoat, 2C PU Surfacer

100% by weight TPC-ACR / -PUR 0,5 1 % by weight GK69-0902
Salcomix Ergoclear 2C Clear

100% by weigjht Ergoclear 0,5 1 % by weight GK69-0902 2:1 100% by vol. Ergoclear / GK69-0902 50% by vol. SC26-0200 Hardener
see TI see TI
Potlife at 20C: 1 - 2 h Viscosity 2 Spraying pressure Material pressure Nozzle diameter Film thickness 50 - 70 m HVLP nozzle -
Double membrane pump Airless/airmix Gravity cup Gravity cup (compliant gun) Suction cup Suction cup (compliant gun) Number of spraycoats Drying Short wave: Medium wave: at 20C at 60C
Product data sheet

Salcomix 1K HS Steel Primer Activator
Application: Properties: Remarks: Product Paint system Mixing ratio Example Hardener Thinner
(compliant gun)
GK69-2907 is used to adjust the spray viscosity of Salcomix 1K HS Steel Primer 307 and to improve its drying ability. Only to be used in 1K HS Steel Primer 307
1K HS Steel Primer 307 --GK 69-2907 20 - 24 sec. Viscosity 2 1h 30 min. Spraying pressure -
4 Vol.
or
100 % by weight
1 Vol.
or
15 % by weight
Potlife at 20C one working day Material pressure Nozzle diameter Film thickness: 50 - 70 m HVLP nozzle -

(compliant gun)
Product data sheet

Salcomix Metal Cleaner SV22-0500
Solventborne cleaner for degreasing of metal, steel, aluminium Powerful and efficient cleaning agent for removing oil, grease and other disturbances
Product
VOC (as supplied) 801 g/L Density 0,801 g /ml
Salcomix Metal Cleaner SV22-0500 Storage Stability: 60 months Flammable: > 24C
Salcomix Metal Cleaner is a powerful solvent borne cleaner / degreaser which is very well suited for removing of oils, grease, fat and other adhesion disturbing residues from the metal substrates. Thanks to these properties, Salcomix Metal Cleaner SV22-0500 prepares the substrate in first place before sanding. Working steps: Step 1) Wash down and wipe dry with Metal Cleaner SV22-0500 Step 2) Sand surface / substrate according to following paint system with P80 P240 Step 3) Wash down and wipe dry again with Metal Cleaner SV22-0500 Step 4) Clean again with dry cloth Step 5) Follow a flash off time of 10 min. at 20C to let the solvents evaporate
Wash down and wipe dry
According to substrate sanding Degrease and with P80-P240 wipe dry
Clean with dry cloth
Flash off 10 min.
Product data sheet

Salcomix Plastic Cleaner SV20-0530
Cleaning of plastic surfaces High cleaning impact on plastics
Product
Salcomix Plastic Cleaner SV20-0530 Storage Stability: 36 months Flammable: > 24C
Salcomix Plastic Cleaner SV20-0530 is very well suited for cleaning of plastic parts before final painting. Its specific combination of solvents allows the complete removal of typical mould release agents, silicone residues, transport waxes and dirt off the plastic surface. Step 1) Wipe on Plastic Cleaner SV20-530 wet, then wipe it dry Step 2) Follow a flash off time to let the solvents evaporate Step 3) Pre-treat surface accordingly with sanding paper or pad Step 4) Wipe on Plastic Cleaner SV20-530 wet again, then wipe it dry, clean again with dry cloth Step 5) Follow a flash off time to let the solvents evaporate
Wipe on wet, then wipe dry
Flash off 10 min.
According to substrate sanding with P150-P240 or Pad
Wipe on wet, then wipe dry, clean with dry cloth
Flash off 10 min.
Product data sheet

Salcomix Silicone Remover SV20-0505
Cleaning / degreasing of old paintwork, OEM coatings, sanded surfacers before final coating Thanks to solvent combination avoiding of wetting defects and craters
Product
Salcomix Silicone Remover SV20-0505 Storage Stability: 36 months Flammable: > 24C
Salcomix Silicone Remover is very well suited for cleaning of old paintwork, OEM coatings and sanded surfacers before first sanding or final painting is to be applied. Its specific combination of solvents allows the removal of oils, tar and dirt residues. Thanks to these properties, Salcomix Silicone Remover SV20-0505 prevents cratering or wetting defects between the coating and the substrate. Step 1) Wash down with Silicone Remover SV20-0505 and wipe dry Step 2) Sand surface / substrate according to following paintsystem with P80 P320 Step 3) Wash down again with Silicone Remover SV20-0505 and wipe dry Step 4) Clean again with dry cloth Step 5) Follow a flash off time of 10 min. at 20C to let the solvents evaporate
According to substrate sanding with P80-P320
Degrease and wipe dry
Flash off 10 min.
Product data sheet

Salcomix Universal Cleaner WB SV99-0001, waterborne
Waterborne cleaner for degreasing of metal, steel, aluminium VOC compliant cleaning agent for removing oil, grease, silicone and other disturbances VOC compliant (< 200g/L)
Product
Salcomix Universal Cleaner WB SV99-0001 Storage Stability: 36 months Flammable: > 23C
Salcomix Universal Cleaner WB is a waterborne cleaner / degreaser which is very well suited for initial removing of oils, grease, silicone and other adhesion disturbing residues from metal or plastic substrates before first sanding. In case of cleaning plastic it also provides antistatic characteristics. Important: Do not leave cleaner to dry on the surface as remaining tensides cause disadhesion. Step 1) Wash down with Universal Cleaner SV99-0001 and wipe dry Step 2) Sand surface / substrate according to following paint system with P80 P240 Step 3) Wash down again with Universal Cleaner SV99-0001 and wipe dry Step 4) Clean again with dry cloth Step 5) Follow a flash off time of 10 min. at 20C.
According to substrate sanding Degrease and with P80-P240 wipe dry
Flash off 10 min.

Salcomix Painting Manual January 2010

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Salcomix Painting Manual January 2010

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Universal and flexible paint systems

All paints in a few minutes

Technical Information 1.1

Special information / tables

Technical Information 1.1

Product data sheets

Salcomix Primer Filler

Salcomix Primer Filler, waterborne

Salcomix Primer Surfacers

Technical Information 1.1

Technical Information 1.1

Salcomix Cleaning Agents

Technical Information 1.2

Technical Information 1.3

The pre-treatment of steel How must steel be cleaned before it is painted?

Technical Information 1.3

Technical Information 1.4

SC29-0863 SC27-0500 SC29-0863 SC27-0500 SC29-0863 SC27-0500

Waterborne Primer Fillers

Technical Information 1.4

Technical Information 1.4

SV13-0732 SV13-0701 SV15-0339

Technical Information 1.4

Technical Information 1.4

Technical Information 1.4

Technical Information 1.5

Technical Information 1.5

BLANC/ GRIS WHITE GREY

Technical Information 1.5

GJ50-1015 GJ50-1003 GJ50-1020 GJ50-1016 GJ50-1001

GJ50-6005 GJ50-5007 GJ50-5014 GJ50-5008 GJ50-5002 GJ50-5005 GJ504029

GJ50- GJ50-3017 3003 GJ50-3006 GJ504043 GJ50-3014

Technical Information 2.1

Special information / tables

Spray viscosity 16-18 s DIN 4 cup at 20C

Spray viscosity 16-18 s DIN 4 cup at 20C

Hardener Thinner, slow

Hardener Thinner, normal

Hardener Thinner, fast

Technical Information 2.2

Special information / tables

1:1 mixing ratio for 2 components

Mixing ratio for 2 components

Mixing ratio for 3 components

Use mixing stick

Technical Information 2.2

Special information / tables

Manual sanding, wet

Manual sanding, dry

Random orbital sander, wet (pneumatic)

Random orbital sander, dry (pneumatic)

Oscillating sander, wet (pneumatic)

Oscillating sander, dry

Mixing in mixing machine

Protect from frost

Store in a cool place

Protect from humidity

Close container after use

Technical Information 2.3

Special information / tables

Salcomix 320 1K Alkyd Topcoat Gloss levels

Technical Information 2.4

Special information / tables

* HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP Values of density may vary up to 5%

* HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP Values of density may vary up to 5%

HP (Hiding Power): 1 = good HP / 2 = medium HP / 3 = low HP Values of density may vary up to 5%