Coolite

Lighting Energy Saver

1 2 3

High energy savings on lighting loads Compact Automatic / Manual savings selection

Available in 3 different Models

Coolite 1

Lower kVA ratings from 3kVA to 120kVA

Coolite 2

Higher kVA ratings from 150kVA to 400kVA

Coolite 3

Automatic savings selection from 6kVA to 120kVA Benefits: n High energy savings on lighting loads - upto 30%* direct savings, cooler lamp operation especially with all types of discharge lamps n Filters harmonics injected to the line by electronic lighting ballasts and reduces spikes in lighting circuits n Enables PF improvement n Safe and flicker free lamp startup (Coolite 3) n Reduction in maximum demand, energy consumption Spot and remote monitoring of power and energy through digital multifunction meter with communication n Tax benefits for energy saving investments and 80% depreciation in the first year in India as per section 32 of the Income Tax Act 1961 n Automatic operation enables reduction in manpower

Savings Example - Shopping Mall

Scenario: n Average running load = 60kVA of Florescents & Metal halide lamps n Investment for one no of 70kVA Coolite = Rs 1,50,000 (Inclusive of taxes and interest 12% per annum) n Duration of load per day = 18 Hours n Number of working days per year = 300 n Cost per unit = Rs 4.50 n Energy savings on lighting = 15%

Direct Savings & Payback calculation:

Power Without Coolite With Coolite Saving Units/Day Units/Annum Annual saving Payback period = investment/ saving per annum Lighting kW 60 51 Without Aircon ( 60-51 ) x 18 = 162 162 x 300 = 48,600 48,600 x 4.5 = 2,18,700 1,50,000 / 2,18,700 = 0.68 years = 9 months Aircon kW ** 24 20 Total kW 84 71 With Aircon *** ( 84-71 ) x 18 = 234 234 x 300 = 70,200 70,200 x 4.5 = 3,15,900 1,50,000 / 3,15,900 = 0.48 years = 6 months

* Savings depending on the site conditions & models selected. ** Power required by Air conditioner to take care of heat generated by 60 kW lighting load *** When lighting load is operating in Air conditioned spaces

How do we do this?
Perceived Light (%)

100

100% 85% 80%

100% 85% 80%

80
Measured Light (%)

60
Gas-discharge Lamp
Fluorescent, Metal Halide

Incandescent Lamp

40

20

Power (W)

n The Lumen curve saturates n 15% Power Reduction gives only 5% Lumen reduction for Discharge Lamps - Eye cannot perceive < 50 Lux change in 250 Lux Fluorescent lamps do not have a linear Lumens-Watts curve. i.e, the increased power will not give you a proportional increase in light output (lumens). See graph above. Conversely, slightly reducing the power supplied does not reduce the light output proportionally. This is the basic principle the Coolite utilizes. Thus, a 15% reduction in wattage supplied to a typical 4-foot tube light would result in a measured lumens reduction of approx 5% and a perceived reduction in brightness of just 2% because the pupil of the human eye enlarges to allow more light into eye, making the light appear brighter. The Coolite is introduced into start of the lighting line. It uses a network of impedances (inductors and capacitors along with an electronic control board, which dont draw Watts) to improve the matching of lamp impedance to the line. This optimizes power supply to the lamps thereby saving energy without noticeable drop in lumens. A car transmission is an example of fuel saving via impedance matching between the engine and drive wheels. Another example of impedance matching, is a crossover network which optimizes power transfer from the amplifier to HiFi speakers without it the speakers may overload and burn out. Naturally, the Coolite is tuned to the Lumen-Watt curve of modern commercial lighting systems, typically using energy efficient fluorescent, gas-discharge and metal halide lamps. Older technologies such as Incandescents and halogens, while still being compatible and operable via the Coolite, have a more linear lumens characteristic, resulting in a greater drop in lumens than their fluorescent counterparts. The lighting loads need to be on a dedicated supply line, as is the practice in large facilities. The occasional air conditioner on the line may not present a problem and has been observed to yield a 10% energy saving. However, computer CPUs, UPS and other loads should not be connected to the same lighting supply line.

Coolite Cannot Be
n Dimmer - Coolite is meant to be used for energy saving without noticeable drop in lumen - Saving merely through dimming is not an objective of Coolite n Stabilizer - Works on impedence matching principle & enables saving in lighting energy. Not a voltage stabilizer.

Perceived Light (%)

Coolite 1 & 2
Application Suitable for stabilized lighting circuits in: n Commercial buildings and complexes n Service industry - Hotels, Hospitals, Cinema halls, BPOs n Public utilities - Auditoriums, Stadiums, Educational Institutions n Residential buildings and apartments n Campus lighting in large industrial and commercial establishments n All industrial facilities Features: User selectable settings to suit site conditions l Coolite 1 - % Energy savings - approx 10%, 15% & 20% l Coolite 2 - % Energy savings - approx 12% & 20% n Spot check savings with Power & Energy Monitor n LED Load Status Monitors with alarm relay output for low & high voltage n LED indications for Save and Bypass modes easy identification of mode of running n Short circuit and overload protection to lighting circuits, which often get overloaded as facilities expand n Short circuit protection through fuses at the output side even in Bypass mode (Coolite 2) n Manual bypass provision for breakdown isolation (Coolite 2) n 2mm thick CRCA sheet steel fabricated enclosure

> Coolite 1

Models
KVA Overall Dimension W x H x D mm 275 x 600 x 255 Floor/Trench Mounting dimensions W x D mm* 215 x 194 Weight (gross) Kg approx 42 52 62 400 x 850 x 305 240 x 245 65 70 75 275 x 600 x 485 215 x 410 55 62 62 400 x 850 x 585 340 x 510 90 100 105 110 150 150 970 x 1300 x 830 880 x 740 475 510 625 700 780

> Coolite 2
Supply type Recommended Voltage Mode of operation Ambient Temperature Application Standards Insulation Protections Power & Energy Monitoring option Phase Indication Cable terminations Mounting Coolite 1 1 phase 1 phase (2 wire) /3 phase (4 wire) 240 (220 to 260) VLN, 1 ph 415 (380 to 450) VLL, 3 ph Continuous -5 to +60deg C Operating -25 to +70deg C Storage Indoor Coolite 1 3 phase Major components complies with IS/ IEC/ UL standards 2.5 kV Line to Earth Short circuit and Overload protection through MCB / MCCB 3 Phase models - EM 6436 with RS 485 factory fitted meter 1 Phase models ELF3234_3 meter Coolite 2 3 phase LED Load Status Monitor blink on over / under voltage Bottom entry gland plate, heavy duty terminals, brass earthing Floor / Trench (Wall or Caster mounting Optional)

3 6 9 14 23 33 9 18 27 42 60 70 90 99 120 150 200 250 300 400

Note: * C/C distance of mounting holes

Coolite 3
Application n Outdoor lighting in l Large industries l Resorts, clubs and amusement parks l Airports, shipyards, railway stations and bus stands l Municipal street lights, building architectural lighting l Highway lighting and toll collection plazas l Large commercial hoarding, illuminated AD boards n Also suitable for indoor lighting applications Features: n Microcontroller based automatic savings selection depending on input line conditions - Optimum at any given time n Provision for user-selectable savings n Manual bypass protection for system isolation l Auto bypass for low voltage conditions & auto shut down for extreme low voltage. n Short circuit and overload protection n Status Monitor l Line - Indicates individual phases l Savings - Indicates % savings l Function - Indicates operational modes Bypass, Auto, Sensor, Remote, Reset, Timer, Manual, and OFF - Alarm relay output for malfunctioning with reset indication n Load Control Module l Real Time based Load control - Programmable 4 time slots per day for a week. (Optional) n Guarantees prompt & timely functioning of lamps l Plinth mounting l CRCA sheet steel fabricated, IP55 enclosure

> Coolite 3

Supply type Recommended Voltage Auto shutdown voltage Lamp warmup time Output Voltage at recommended input voltage Mode of operation Ambient Temperature* Application Standards Protection against dust & water Insulation Protections Power & Energy Monitoring option Phase Indication Cable terminations Mounting

3 phase (4 wire) 240 (220 to 260) VLN, 1 ph 415 (380 to 450) VLL, 3 ph 140 VLN 15 minutes 200 to 210 VLN Continuous -5 to +60deg C Operating -25 to +70deg C Storage Outdoor Coolite 3 3 Phase Major components complies with IS/ IEC/ UL standards IP55 2.5 kV Line to Earth Short circuit and Overload protection through MCB / MCCB EM 6436 with RS 485 factory fitted meter LED Load Status Monitor blink on over / under voltage Bottom entry gland plate, heavy duty terminals, brass earthing Plinth Mounting

Models
KVA Rating 6 12 18 24 30 36 45 54 63 72 81 90 99 111 120 480 x 910 x 840 355 x 690 x 690 Dimension W x H x D mm

Note: * With load control module option the operating temperature is -5 to 55 C (23 to 131 F)

Make the most of your energy

Coolite questionnaire
Fill this form & send to in-care@in.schneider-electric.com or contact the nearest Schneider Electric office. (refer our website for contact details). 1. Customer Contact
Name* Designation* Organisation* Country* e-mail* Phone* Fax Address* :
Fields marked * are mandatory

Or attach business card

2. Coolite Requirements
Power Source Dedicated Supply line for lighting* Self generated Source Yes E.B./Other No

3. Coolite Model wise loading

Total lamp load to calculate payback* Lamp type Incandescent Fluorescent - conventional choke Fluorescent - electronic choke Metal halide Sodium / Mercury Vapour Others Grand Total kW Lighting load operating in air conditioned area
Note : If lighting load is operating in air conditioned area there will be an additional indirect savings of 12 to 15% from Coolite due to reduced power consumption by AC.

Total kW

NOTE : Dedicated line for lighting load is a must to install and use Coolite

Line Voltage volts*

Minimum

Average

Maximum

Lighting supply* Stabilized Recommended line voltage:

UPS OLTC Stabilizer None 240 (220 to 260) VLN, 1 ph 415 (380 to 450) VLL, 3 ph

Note : Indicated savings are directly proportional to the stabilized voltage supply

Other loads connected to the circuit if any

NOTE : Only occasional Fans and Window air conditioners are allowed in the circuit, not exceeding 5% of lamp load

Power factor* Present Harmonic Levels % THD Average No. of power interruption per day Input for saving Calculation Power Tariff*

Lighting line*

Main line

Sl No. 1 2 3

Lighting panel Main Distri

1Ph /3Ph

Max load current A L1 L2 L3

Total kVA

Self generated

E.B. / Other Sources No. of working days per year

4
Note : Balanced load ensures better savings from Coolite n Select your Coolite models in the table overleaf n Measure the load current within 5 minutes after switching ON

Average lighting usage*

No. of hours per day

the entire lamps

Schneider Electric Conzerv India Pvt Ltd. 44P Electronic City East Phase Hosur Road, Bangalore 560 100 INDIA P +91 80 3910 2730, F +91 80 3910 2735 E contact@conzerv.com Customer Care Centre: Toll-free numbers: 1800 180 1707, 1800 103 0011, General number: 0124 4222040 Email: in-care@in.schneider-electric.com