Demag Standard Cranes

Performance and efficiency at the highest level

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Demag Cranes & Components sets standards for industrial cranes

Standard crane solutions made by Demag offer outstanding quality, efficiency and reliability at the highest level. Every crane and every crane component reflects our decades of crane expertise and reliability as a partner for the industry. Innovation for greater efficiency With the Demag DR rope hoist, for example, we present you an extended state-of-the-art for Standard Cranes in applications for loads weighing up to 50 t and have again set the standard for crane engineering.

The C shape of the Demag DR rope hoist design is ideally suited to crane applications. Thanks to the many benefits offered by the rope hoist, the entire crane operates much more efficiently. Demag DR rope hoist benefits: Reproducible connection geometry and effective spare parts management provide the basis for optimum planning and the certainty of a reliable investment Proven crane geometry with welded crane girders guarantees high design rigidity, optimum travel characteristics and minimum wear Longer hook paths, improved utilization of the available space and lower construction and running costs thanks to possible raised crane girders, designs tailored to match the roof structure and compact crabs with minimum approach dimensions Highly convenient operation and safe load handling thanks to ergonomic operating elements and bi-directional radio control; the standard display provides complete transparency for control of the installation and enables operating status data to be read out, for example Infinitely variable speed control in all motion axes thanks to frequency inverter-fed drives eliminates load sway, facilitates exact and gentle positioning and reduces the mechanical load on the crane installation Faster handling rates and improved efficiency thanks to high lifting and cross-travel speeds

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Crane type Load capacity* up to Span dimension* up to Long-travel speed* up to Cross-travel speeds* up to Hoist speed* up to Stepless motions * Other specifications on request

Suspension cranes (EPDE/EKDE) 8t 24 m

Single-girder overhead travelling Double-girder overhead travelling cranes (EPKE/EKKE) cranes (ZKKE) 12.5 t 35 m 40 m/min 50 t

30 m/min 12.5 m/min 3 axes

25 m/min

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Infinitely variable speed control facilitates particularly gentle handling of the load

Single-girder overhead travelling crane with rolled-profile girder (EPKE)

Suspension crane (EPDE / EKDE)

Single-girder overhead travelling crane with box-section girder (EKKE)

Double-girder overhead travelling crane (ZKKE)

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Attention to detail for total quality

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Crane end carriage Rigid box-section design with a reinforced connection area featuring welded diaphragm plates as well as engineering tolerances in the crane girder connection guarantee high stability and inherent rigidity as well as optimum travel characteristics with minimum wear on the crane runway and travel wheels The precise travel wheel arrangement and exact adjustment of the crane span dimension thanks to interchangeable spacer elements ensure optimum travel characteristics and high adaptability to possible crane runway tolerances Crane travel unit design with the aid of in-house static design programs and simple assembly thanks to good accessibility offer safety and efficiency, which reduces maintenance costs

Power supply line Demag DCL compact conductor line for 4 to 7 poles and screw-type connections ensures long-term power supply and minimises unplanned downtime Pre-assembled elements for simple assembly or replacement of current collector trolleys or complete straight sections provide optimum serviceability IP 23 or IP 24 high protection against accidental contact with sealing lip and integrated expansion compensation for optimum safety

Travel unit Maintenance-free drives with anti-friction bearings lubricated for life, generous bearing arrangement to accommodate horizontal forces and travel wheels made of spheroidal graphite cast iron provide for favourable travel characteristics and minimum wear on the crane runway and travel wheels Infinitely variable travel speeds thanks to frequency inverter-fed drives with speeds up to 80m/min without the need for any additional cabling and wiring ensure low-vibration travel as well as precise positioning and reduce the load on the overall installation

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Crab DR rope hoist of C-shaped design optimised for crane applications with increased hoist and cross-travel speeds offers higher handling rates and efficiency for cranes with load capacities up to 50t Compact designs with minimum approach dimensions and long hook path ensure optimum utilization of the available space and height and reduce construction and running costs Infinitely variable hoist and travel motions ensure lowsway handling. Precise and gentle positioning provides for greater safety and convenient operation CAN Bus technology to meet tomorrow's demands for high data transmission reliability, corresponding to Category3 to DIN / EN 954, ensures optimum monitoring for greater efficiency thanks to preventive maintenance

Control Ergonomically designed control units for safe, fatiguefree handling. The standard display provides complete transparency for control of the installation. The CAN Bus control system corresponds to Category3 to DIN / EN954. Demag DLC line control Height-adjustable control pendant suspended for separate travel on the crane girder Demag DRC radio control Radio controls with proportional pushbuttons for wireless control with variable radio frequency operation for unimpeded radio transmission Demag DRC-J joystick transmitter Radio control with a practical belt that can be carried comfortably

Bottom block Perfect bottom block design with standard load hook for ease of load connection Rope lead-in guard eliminates the risk of being caught between the rope and sheave Handle recesses on both sides simplify handling of the bottom block and increase operating safety

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Single-girder overhead travelling cranes with box-section girders

EKKE single-girder overhead travelling cranes provide you with Demag technology at a particularly attractive price. These cranes feature maximum rigidity for a minimum deadweight. This keeps the load on the crane runway low, and a cost-effective design can be selected for the building. They also offer the benefits of outstanding crane geometry, resulting in exceptional travel characteristics. The Demag DR rope hoist, for example, is of optimum design for crane applications. Therefore, the entire crane meets your demands for greater efficiency.

Your benefits: Computer-optimised box section as the crane girder End carriages of torsionally rigid, welded box-section design Travel wheels of highly wear-resistant GGG70 spheroidal cast iron with self-lubricating properties Connections between the main girder and end carriages manufactured to mechanical engineering tolerances for minimum wear Crab of low-headroom design with chain hoist or rope hoist, offering particularly favourable hook approach dimensions to serve the largest possible area Power supply to the crab by means of highly flexible flat cable with protective earth conductor Control pendant suspended for separate travel on the crane girder, with display for installation monitoring Optional: radio control with display and proportional pushbuttons Optimum anti-corrosion protection of all parts thanks to pre-treatment of steel components to industry standard Paint finish in semi-matt golden yellow. Travel drives in azure blue. Crab powder-coated in azure blue and silver grey Optimum adaptation to the building design

EKKE single-girder overhead travelling crane

Technical data Load capacity Span Long-travel speed Cross-travel speed Hoist speed Other specifications on request up to 10 t up to 30 m up to 40 m/min up to 30 m/min up to 12.5 m/min

Type 1

Type 2

Options See additional equipment, page 14 Technical data sheet ident. no. 203 529 44

Type 3

Type 4/5

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Your benefits with the Demag DR rope hoist optimised for crane applications Increased efficiency thanks to extended Demag service life (1,900-hour full-load service life) Improved load handling thanks to increased lifting and cross-travel speeds Low-sway load motions thanks to infinitely variable cross-travel speeds

Monitoring for improved installation transparency Improved utilisation of your production area thanks to minimum approach dimensions

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Single-girder overhead travelling cranes with rolled-profile girders

EPKE single-girder overhead travelling cranes with a rolled-profile girder as the load bearing structure offer outstanding value for money. The use of rolled-steel sections for the crane girder and specially designed travelling rope hoists or chain hoists make these cranes the optimum solution for light loads and relatively small spans. As a particularly inexpensive entry-level model offering the usual high level of Demag quality, single-girder overhead travelling cranes with rolled-section girders can be integrated into existing workshops or new buildings as workshop cranes, for example. EPKE standard cranes ensure efficient and fatigue-free load handling thanks to the higher cross-travel speed and optimised ergonomic

control pendants. When fitted with features such as infinitely variable-speed cross-travel drives, they also make it possible to achieve low-sway travel motions for gentle handling and precise positioning of loads. In addition, they also offer high reliability and safety as well as a long service life combined with high levels of operating efficiency by all components. Benefits and features Available with Demag DR rope hoists and Demag DC chain hoists You benefit from the proven advantages of singlegirder overhead travelling cranes

Optimum adaptation to the building design

EPKE single-girder overhead travelling crane

Technical data Load capacity Span Long-travel speed Cross-travel speed Hoist speed Other specifications on request up to 12.5 t up to 18 m up to 40 m/min up to 30 m/min up to 12.5 m/min Type 1

Options See additional equipment, page 14 Technical data sheet Ident. no. 203 728 44 (with DR) Ident. no. 203 729 44 (with DC)

Type 2

Type 3

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EPKE single-girder overhead travelling cranes are optionally fitted with DR rope hoists or DC chain hoists

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Suspension cranes the column-free alternative

Demag suspension cranes operate on crane runways that are attached to the existing roof structure. This design eliminates the need to install crane runway columns. In this way, the entire workshop area is available for production. In addition, any sections of the workshop can be served. The overhangs on either side can be used to extend the travel path of the travelling hoist beyond the span dimension. Optional latching devices make it possible to transfer the travelling hoist from the crane girder to a branch track and backagain without having to deposit the load.

Your benefits Consistently high quality with all the advantages offered by overhead travelling cranes (pages 6/7) Optimised end carriage design Rigid I-beam girders or welded box-section girders for optimum load distribution Loads can be handled immediately adjacent to the building wall by means of girder ends tailored to meet application requirements

EPDE / EKDE suspension crane

Technical data Load capacity Span Long-travel speed Cross-travel speed Hoist speed Other specifications on request up to 8 t up to 24 m up to 40 m/min up to 30 m/min up to 12.5 m/min

Optimum adaptation to the building design

Options See additional equipment, page 14 Technical data sheet Ident. no. 203 719 44, 203 722 44, 203 725 44

Type 1

Type 2

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Radio control systems enable your cranes to be controlled from any position

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Double-girder overhead travelling cranes high load capacities combined with wide spans

Demag double-girder overhead travelling cranes offer you a virtually unmatched load capacity for their deadweight. They are also characterised by their outstanding crane geometry, which ensures extremely favourable travel characteristics and, therefore, minimises wear. The particularly large lifting height results from the ability to raise the load hook between the two crane girders. Depending on requirements, our double-girder overhead travelling cranes can also be fitted with radio or operator cab controls. Optional maintenance platforms and accessible crabs not only make it easier for you to maintain the crane, but also ensure that your hall fittings such as lamps, heating elements or supply lines can be reached quickly and easily.

Your benefits Consistently high quality with all the advantages offered by overhead travelling cranes (pages 6/7) Particularly high performance thanks to the doublegirder design for high long and cross-travel speeds Low deadweight reduces investment layout Possible fittings Optional maintenance platform for building repairs Operator cab control as a crane control variant

Optimum adaptation to the building design

ZKKE double-girder overhead travelling crane

Technical data Load capacity Span Long-travel speed Cross-travel speed Hoist speed Other specifications on request up to 50 t up to 30 m up to 40 m/min up to 25 m/min up to 12.5 m/min Type 1

Options See additional equipment, page 14 Technical data sheet Ident. no. 203 561 44 (up to 16 t) Ident. no. 203 660 44 (over 16 t)

Type 2

Type 2

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The double-girder design provides for particularly high load capacities and sensitive load handling thanks to infinitely variable speed control

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Demag crane accessories and additional equipment

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With our wide range of accessories and additional equipment, we are able to adapt our standard cranes to the individual requirements of your application. Height adjustment of the control pendant switch makes it easier for you to attach the load Control by means of a pendant switch or, if required, bi-directional radio control with proportional pushbuttons Variable-speed motors with frequency inverters help to avoid load sway

Cranes fitted with two crabs make it easy to handle long and awkward loads A comprehensive range of load handling attachments satisfies the most varied requirements

Planners and plant designers are provided with a full range of technical documentation for each crane type, either as a conventional document or in electronic form on CD-ROM (order no. 227 049 44). Send order via e-mail to: standardcranes@demagcranes.com, subject: TIP-CD. This will enable you to incorporate Demag Standard Crane solutions in your plant design right from the start, thus providing you with reliable planning information to save time and money.

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Double-girder overhead travelling crane with tandem end carriages for transporting and turning engine blocks

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Demag Service always ready to help

Demag Cranes & Components offers you comprehensive and reliable service with its global network of Demag expert service teams and Demag partners. They ensure maximum possible availability and safety in your installation. Rapid and reliable spare part supply Customers all over the world are supplied with the required spare parts quickly and flexibly by Demag Cranes & Components and its service network. Efficient training of your employees Your employees learn all they need to know about hoists and crane installations in Demag training courses lasting one or more days. Operator and product training courses increase productivity, familiarisation with the relevant regulations contributes towards maximum safety at the workplace. Training courses can be held at our training centres or at your company.

Monitoring reduces downtime Our monitoring system keeps track of the performance and safety status of your installation. A diagnostics tool constantly shows the operator or maintenance engineer the relevant status information and any unusual operating status, if applicable. This enables any necessary maintenance and repair work to be identified and carried out in good time. Regular monitoring reduces downtime and cuts maintenance and operating costs in the long term. Your individual service package Demag Service offers a comprehensive portfolio of services to ensure the lasting availability of your installation throughout its entire life-cycle: Recurring inspections according to relevant accident prevention regulations and general overhauls Inspection and maintenance according to contract schedules Fault elimination both with and without an on-call standby agreement Crane and crane runway surveys Service training for operators and maintenance engineers On this basis, we can assemble a package tailored to meet your individual production and operating needs.

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Crane system data can be read out for predictive and scheduled service

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Crane Designer precise planning saves time, space and money

Demag Cranes & Components is not only a strong partner for perfect technical solutions to meet your in-house logistics requirements. We also provide you with support during the planning phase for overhead transport logistics. One of the first steps towards efficient planning is selection of a crane tailored to meet your needs at the click of a mouse. With the Demag Crane Designer system, a crane installation designed to meet individual customer needs can be configured in just a few minutes using purely interactive on-screen features at: www.demag-cranedesigner.com

Only a few parameters have to be entered the rest is done by the Crane Designer system. From the comprehensive Demag product range, it selects a crane with the specifications and features that precisely match your needs. Demag Crane Designer completes planning tasks in a minimum of time, for both single and double-girder cranes.

Dimensions

Welcome to Crane Designer for standard cranes Your configurator for universal Demag standard cranes.
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Improved handling rates, Higher availability, Extended service life, are only some of the highlights of the latest Demag development. We are pleased to support you, also in the planning phase. Fill in the enquiry form so that we can help you quickly and efficiently.

Interactive online planning tool configure your crane installations to meet your needs.

Crane Designer calculates all relevant dimensions for your specific application.

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Your benefits Requires no installation and no hard disk space Fast and individual selection The latest online technical data and dimensions for your specified crane configuration The latest documentation in various languages All information available 24/7 worldwide Fast and reliable transmission of your enquiry Connection to our online order system (www.demag-shop.com)

Visit our virtual planning consultant at www.demag-cranedesigner.com Application examples with text and illustration How to speak Demag crane glossary explains technical terms Online configuration of cranes Quotation texts Technical information Static design information Individual CAD file

Loads/forces

You are provided with information on loads and forces for further planning, e.g. to calculate your factory building dimensions.

You can download the drawing file generated for your application to process all relevant data offline.

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MHE-Demag Network
SINGAPORE Head office & factory MHE-Demag (S) Pte Ltd 33 Gul Circle, Singapore 629570 Tel: (65) 6305 3500 Fax: (65) 6862 1933 Service Hotline: (65) 6862 1123 MALAYSIA Head office and factory MHE-Demag Malaysia Sdn Bhd MHE-Demag Logistics Malaysia Sdn Bhd PT 79, Jalan 26/6, Sec 26 Kawasan Perindustrian Hicom, 40000 Shah Alam, Selangor Tel: (60-3) 5517 0888 Fax: (60-3) 5517 0998/9 Service Hotline: (60-3) 5517 0980/1 Factory Johor Plot 5, Jalan Simpang Renggam No. 12 Kaw Perindustrian Simpang Renggam, 86200, Simpang Renggam Tel: (60-7) 7558833 Fax: (60-7) 7558822 Branch Offices Melaka No 45, Jalan PM 1, Taman Perindustrian Merdeka, 75350 Melaka Tel: (60-6) 3174 900 Fax: (60-6) 3174 500 Penang No. 2712 (Ground floor) Jalan Chain Ferry, Taman Kimsar, 13700 Perai, Province Wellesley Tel: (60-4) 399 7222 Fax: (60-4) 390 8444 Service Hotline: (60-4) 399 7222 Johor 11, Jalan Canggih 8, Taman Perindustrian Cemerlang, 81800 Ulu Tiram Tel: (60-7) 863 1748 Fax: (60-7) 863 1753 No 20, Jalan Bistari 4/8, Taman Yayasan, 85000 Segamat Tel: (60-7) 944 4788 Fax: (60-7) 944 4789 Pahang B-378 Jalan Air Puteh, 25300 Kuantan Tel: (60-9) 567 6129 Fax: (60-9) 567 6143 Perak No 605, Jalan Sultan Azlan Shah Utara, Taman Tasik Baru, 31400 Ipoh Tel: (60-5) 546 3761 Fax: (60-5) 547 3357 Sabah Ground Floor, Lot 4, Lorong Iramanis 2, Taman Iramanis, Jalan Lintas, 88450 Kota Kinabalu. Tel: (60-88) 389402 Fax: (60-88) 389253 Sarawak No. E1-3, 16 Jalan Petanak, Wisma Horizon, 93100 Kuching Tel: (60-82) 233163 / 234163 Fax: (60-82) 254163 VIETNAM Head office MHE-Demag (T) Ltd 23/110-117 Sorachai Bldg., 25-29th Fl., Sukhumvit 63 (Ekamai), Sukhumvit Rd., Klongton Nua, Wattana, Bangkok 10110 Tel: (66-2) 7878 500 Fax: (66-2) 7878 501-2 Factory 64 Moo 2, Hi-Tech I.E., T.Banpho, A. Bang Pa In Ayutthaya 13160 Tel: (66-2) 787 8540 Fax: (66-3) 535 0376-7 Service centre 294/1 Soi Soonvijai 4, Rama IX Rd, Huay Kwang Bangkok, 10320 Tel: (66-2) 7878 555 Fax: (66-2) 716 8028 - 9 Branch office Chonburi Branch / Borwin 331/73 Moo. 6 331 Rd., Borwin, Sriracha, Chonburi 20230 Tel: (66-38) 346057-9 Fax: (66-38) 346060 INDONESIA Head office PT MHE-Demag Indonesia Graha Inti Fauzi Building, Lantai 7 Jl. Buncit Raya No. 22 Jakarta 12510 Tel: (62-21) 2753 7200 Fax: (62-21) 2753 7201 Service centre Kawasan Komersial Cilandak, 108-S Jl. KKO Raya, Jakarta 12560 Tel: (62-21) 2753 7250 Fax: (62-21) 2753 7251 Branch office & factory Surabaya Kawasan Rungkut Industri Jl. Rungkut Industri I/3 Surabaya 60292 Jawa Timur Tel: (62-31) 843 9000 Fax: (62-31) 843 9287 Service Hotline: (62-31) 843 9001 Branch offices Medan Komplek Graha Niaga, Blok C-16 Jl. Kol. Yos Sudarso No. 20 Medan 20115, Sumatera Utara Tel: (62-61) 4551460 / 4557411 Fax: (62-61) 4557441 Pekanbaru Komplek Riau Business Center, Blok B-9 Jl. Riau, Pekanbaru 28292, Riau Tel: (62-0761) 860890 Fax: (62-0761) 860889 Batam Komplek Pertokoan Inti Batam, E-5 Jl. Laksamana Bintan, Sei Panas Batam 29432, Kepulauan Riau Tel: (62-0778) 430 469 Fax: (62-0778) 430 471 Balikpapan Block H1 No. 5 Balikpapan Permai Complex Jl. Jend. Sudirman Balikpapan 76114 Tel: (62-542) 749459 Fax: (62-542) 744925 Timika Jl. C. Heatubun / Jl. Baru Timika 99910, Mimika, Papua Tel: (62-901) 3302063 Fax: (62-901) 3302063 Service depot Karawang Komplek Bumi Karawang Baru Blok A3 No. 5 Desa Teluk Jambe, Kecamatan Teluk Jambe Karawang 41361, Jawa Barat Tel: (62-267) 643 941 Batu Hijau Komplek Indra Foto 01 Maluk, Sumbawa Barat Nusa Tenggara Barat Tel: (62-372) 635643 PHILIPPINES Head office & factory MHE-Demag (P) Inc. Main Avenue, Severina Diamond Industrial Estate, Km. 16 West Service Road, South Expressway, Paraaque City, 1700 Tel: (63-2) 786 7500 Fax: (63-2) 786 7555 Service Hotline: (63-2) 821 5149 Branch office Cebu Door 1, Annex, Rozen Building, A. C. Cortes Avenue, Mandaue City 6014 Tel: (63-32) 346 1672, 346 1959 Fax: (63-32) 3461967 VIETNAM Head office MHE-Demag Vietnam Company Limited Unit 1204 12th Floor Sailing Tower, 111A Pasteur, Ben Nghe Ward, District 1, HCMC. Tel: (84-8) 3823 6540 Fax: (84-8) 3823 6776 Service Hotline: (84-8) 3823 6540 Factory 15 VSIP Street 2, Vietnam Singapore Industrial Park, Thuan An District, Binh Duong Province Tel: (84-650) 3784 080-1 Fax: (84-650) 3784 082 Branch Offices Ha Noi 5th Floor, Kinh Do Building 292 Tay Son Street Dong Da District, Hanoi City Tel: (84-4) 3514 6697 Fax: (84-4) 3514 6698 Affiliate Katrolin Co. Ltd Unit 1204A 12th Floor Sailing Tower, 111A Pasteur, Ben Nghe Ward, District 1, HCMC. Tel: (84-8) 3823 6727 Fax: (84-8) 3823 6728 TAIWAN Head office MHE-Demag Taiwan Company Limited 62 Min Chuan 2nd Road Kaohsiung 806, Taiwan R.O.C. Tel: (866-7) 3335185 Fax: (866-7) 3327927 Branch Offices Taipei 6F-1, No. 18, Lane 321 Yang Guang Street Taipei 114, Taiwan R.O.C. Tel: (886-2) 87976501 Fax: (886-2) 87976602
0210 EN/MHE 208 557 44 MHE 701 IS 100 No liability for errors or omissions. Subject to change. Printed in Germany S+S/300810/5T 09.08.10 09:51

www.mhe-demag.com E-mail: sales_mhe@mhe-demag.com A Joint Venture between Jebsen & Jebsen (SEA) Pte Ltd and Demag Cranes & Components GmbH

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