Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
MANUAL
Models
DY23-2 / DY27-2
ENGINE
PUB-EP5754A
Rev. 07/00
940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212
e-mail: sales@robinamerica.com www.robinamerica.com
The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:
DY232
XXXX
-3-
'00-07
MANUAL LAYOUT
1. SECTION NAME
2. FIG. No.
The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).
3. REF. No .
The Reference number identifies the part illustration with the corresponding part number in the
part list.
4. SUBASSEMBLY
SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".
5. PART NUMBER
It is the number assigned for sales unit. Use the PART No. when making an order.
6. DESCRIPTION
7. QTY.
8. REMARKS
This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.
9. FROM-TO
This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:
2101- 2100
-4-
'00-07
GROUP INDEX
Group Name
Page
SYMBOL
DESCRIPTION
P= .......................... PITCH (in mm)
P.T.O. (PTO) .......... POWER TAKE OFF
REF. ....................... REFERENCE
R.H. (RH) ............... RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW ......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S. ........................ UNDER SIZE
~V .......................... VOLTAGE
~W ......................... WATT
W/ .......................... WITH
W/O ........................ WITHOUT
-5-
'00-07
SECTION 1
CRANKCASE GROUP
FIG. 100
DY23-2 / DY27-2
-6-
'00-07
SECTION 1
CRANKCASE GROUP
REF.
10
DESCRIPTION
QTY. REMARKS
CRANKCASE CP
1
DY23-2
CRANKCASE CP
1
DY23-2, Electric Start
CRANKCASE CP
1
DY27-2
CRANKCASE CP
1
DY27-2, Electric Start
OIL SEAL
1
OIL SEAL
1
BALL BEARING
1
DOWEL PIN
2
STUD
3
DOWEL PIN
1
PLUG
2
GASKET
2
DOWEL PIN
2
TENSION BOLT CP
3
TENSION BOLT CP
1
GROMMET
1
Electric Start
MAIN BEARING COVER CP
1
OIL SEAL
1
GOVERNOR GEAR SET
1
FLYWEIGHT
2
PIN
2
GOVERNOR SLEEVE
1
OIL GAUGE
2
GASKET
2
GASKET, main bearing cover
1
BOLT and WASHER AY
12
BOLT and WASHER AY
1
MAIN BEARING
1
STD.
MAIN BEARING
1
0.25mm undersize
MAIN BEARING
1
0.50mm undersize
BLIND PLUG
1
10
30
36
45
50
65
66
80
90
105
135
155
205
210
220
250
251
252
260
270
280
290
300
310
320
361
PART NO.
243-10101-61
243-10105-61
244-10101-61
244-10105-61
044-03000-60
044-00800-30
060-01700-40
005-26081-80
001-37062-21
031-00500-10
040-11400-30
021-11400-20
031-00600-10
244-16002-11
244-16002-11
243-75001-03
244-11009-21
044-03000-30
243-45011-07
220-41601-03
030-73000-70
205-41901-03
214-63601-13
021-32000-10
243-15026-03
001-13083-50
001-13084-00
243-15801-03
243-15802-03
243-15803-03
212-15008-13
DY23-2 / DY27-2
-7-
FROM-TO
FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
'00-07
SECTION 1
CRANKCASE GROUP
FIG. 110
DY23-2 / DY27-2
-8-
'00-07
SECTION 1
CRANKCASE GROUP
REF.
20
60
610
620
DESCRIPTION
VALVE GUIDE
STUD
CYLINDER HEAD CP
GASKET, T= 0.2
GASKET, T= 0.3
GASKET, T= 0.2
GASKET, T= 0.3
FLANGE NUT
STUD
STUD
ROCKER COVER CP
GASKET, rocker cover
FLANGE BOLT
PLUG
GASKET SET
GASKET SET
620
635
650
660
680
690
710
730
*960
*960
PART NO.
243-14204-13
001-37082-01
243-13001-71
243-15027-13
243-15028-13
244-15027-13
244-15028-13
018-00900-10
001-39066-00
010-50601-50
243-17101-01
243-1 5032-13
011-00601-70
243-15030-03
255-99001-07
256-99001-07
QTY.
2
2
1
1
1
1
1
4
1
1
1
1
4
1
1
1
REMARKS
FROM-TO
FIG.
110
110
110
110
110
110
110
110
110
110
110
110
110
110
DY23-2
DY27-2
DY23-2 / DY27-2
-9-
'00-07
SECTION 2
CRANKSHAFT GROUP
FIG. 200
430
440
DY23-2 / DY27-2
- 10 -
'00-07
SECTION 2
CRANKSHAFT GROUP
REF.
10
25
50
60
70
85
DESCRIPTION
CRANKSHAFT CP
BALL BEARING
NUT
SPRING WASHER
WOODRUFF KEY
THRUST WASHER, T=0.8
THRUST WASHER, T=1.0
THRUST WASHER, T=1.2
FLANGE BOLT
BALANCER CP
SPACER, T= 0.8
SPACER, T= 1.0
SPACER, T= 1.2
CONNECTING ROD AY
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON RING SET
CLIP
LARGE END BEARING
LARGE END BEARING
LARGE END BEARING
ADAPTER
BOLT and WASHER AY
FLYWHEEL
86
210
215
310
320
350
360
360
370
370
380
395
430
440
500
PART NO.
244-20401-11
060-03500-20
002-18180-00
003-20180-00
032-30300-10
243-25001-03
243-25002-03
243-25003-03
011-00600-10
243-24301-01
023-01700-20
023-01700-30
023-01700-40
243-22510-00
243-23002-03
243-23301-03
243-23401-13
243-23402-13
243-23403-13
244-23401-13
244-23402-13
244-23403-13
243-23501-27
243-23502-27
243-23503-27
244-23501-27
244-23502-27
244-23503-27
056-52000-30
243-22801-03
243-22802-03
243-22803-03
244-17501-13
001-13082-50
243-22410-13
DY23-2 / DY27-2
QTY.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
4
1
- 11 -
REMARKS
STD., DY23-2
0.25mm oversize, DY23-2
0.50mm oversize, DY23-2
STD., DY27-2
0.25mm oversize, DY27-2
0.50mm oversize, DY27-2
STD., DY23-2
0.25mm oversize, DY23-2
0.50mm oversize, DY23-2
STD., DY27-2
0.25mm oversize, DY27-2
0.50mm oversize, DY27-2
STD.
0.25mm undersize
0.50mm undersize
FROM-TO
FIG.
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
'00-07
SECTION 3
FIG. 300
DY23-2 / DY27-2
- 12 -
'00-07
SECTION 3
REF.
10
35
36
38
39
41
45
50
60
70
75
80
85
90
100
DESCRIPTION
CAMSHAFT CP
RELEASE LEVER
SPRING PIN
RELEASE LEVER
SHAFT, release
DOWEL PIN
SPRING, release
TAPPET
VALVE SPRING
SPRING RETAINER
RETAINER LOCK
INTAKE VALVE
STEM SEAL
EXHAUST VALVE
SPACER, T= 0.8
SPACER, T= 1.0
ROCKER SHAFT
PUSH ROD CP
ROCKER ARM CP
ADJUSTING SCREW
NUT
200
210
220
230
240
PART NO.
255-31703-01
243-35503-23
005-19031-00
243-35505-03
243-35022-03
005-26081-80
243-35021-03
243-33301-03
243-33601-03
243-33701-13
243-33801-13
243-33401-23
237-16008-01
243-33501-23
023-01900-20
023-01900-30
243-35034-03
243-35032-01
243-36002-01
014-90800-21
017-00800-90
DY23-2 / DY27-2
QTY. REMARKS
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
Select one piece only
1
Select one piece only
1
2
2
2
2
- 13 -
FROM-TO
FIG.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
'00-07
SECTION 3
FIG. 310
DY23-2 / DY27-2
- 14 -
'00-07
SECTION 3
REF.
300
310
320
340
350
360
380
395
500
510
-2
-7
-110
-120
-160
-170
520
525
555
556
580
584
900
DESCRIPTION
MUFFLER AY
MUFFLER CP
MUFFLER COVER CP
GASKET, exhaust
NUT
BOLT and WASHER AY
TAIL PIPE CP
TAPPING SCREW
INTAKE MANIFOLD
AIR CLEANER AY
PACKING
PACKING
COVER CP
BACK PLATE CP
WASHER
WING BOLT
ELEMENT CP
ELEMENT
GASKET, intake manifold
BOLT and WASHER AY
BOLT and WASHER AY
BOLT and WASHER AY
LABEL, air cleaner
PART NO.
255-30103-00
243-30101-51
243-34201-01
243-35002-03
002-19080-00
001-10061-00
243-37002-11
015-00400-60
243-33101-13
243-32601-00
243-32651-08
243-32650-08
243-32640-08
243-32620-08
243-32660-08
243-32670-08
243-32600-08
243-32611-08
243-35503-13
001-13083-50
001-13061-20
001-13081-60
243-92302-03
DY23-2 / DY27-2
QTY. REMARKS
1
1
1
1
2
4
1
3
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
- 15 -
FROM-TO
FIG.
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
'00-07
SECTION 4
GOVERNOR GROUP
FIG. 400
DY23-2 / DY27-2
- 16 -
'00-07
SECTION 4
GOVERNOR GROUP
REF.
10
20
21
22
80
310
340
350
360
380
390
410
415
490
491
495
496
497
500
501
502
510
520
650
660
DESCRIPTION
CONTROL LINK CP
GOVERNOR LEVER
NUT
SPRING WASHER
GOVERNOR SPRING CP
SPEED CONTROL AY
STOP PLATE
SPRING WASHER
SCREW
SELF LOCK NUT
WIRE BRACKET 1 CP
WIRE BRACKET 2 CP
RETURN SPRING
NUT
BOLT
BOLT
WASHER
BOLT
CONTROL PANEL CP
BOLT and WASHER AY
BOLT and WASHER AY
LABEL, operation
LABEL, operation
SMOKE SET AY
NUT
PART NO.
243-42902-21
243-42301-12
002-18080-00
003-20080-00
243-42503-01
243-43301-30
227-43501-13
227-45002-03
004-31041-00
017-60600-30
243-44202-01
243-44210-01
243-46001-03
002-18060-00
001-66063-00
243-45002-03
003-10060-00
010-00603-70
255-40166-01
001-14061-20
001-13081-60
243-92101-03
243-92102-03
243-45502-00
002-27100-00
DY23-2 / DY27-2
QTY. REMARKS
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
3
1
1
1
1
- 17 -
FROM-TO
FIG.
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
'00-07
SECTION 5
FIG. 500
DY23-2 / DY27-2
- 18 -
'00-07
SECTION 5
REF.
10
40
60
80
150
210
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
215
230
DESCRIPTION
BLOWER HOUSING CP
BOLT and WASHER AY
CYLINDER BAFFLE
FLANGE BOLT
BOLT and WASHER AY
RECOIL STARTER AY
SPIRAL SPRING
REEL CP
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
RETURN SPRING
FRICTION PLATE
THRUST WASHER
CLIP
STARTING PULLEY
LABEL, diesel mark
BOLT and WASHER AY
PART NO.
243-51201-21
001-13082-00
243-52601-33
011-00600-10
001-13083-00
243-50201-20
106-50116-08
239-50220-08
243-50110-08
236-50101-08
106-50128-18
106-50132-08
106-50136-18
106-50144-08
106-50185-08
106-50186-08
243-50145-08
243-95004-13
001-14061-20
DY23-2 / DY27-2
QTY. REMARKS
1
2
1
5
2
1
1
1
1
1
2
1
1
1
1
1
1
1
3
- 19 -
FROM-TO
FIG.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
'00-07
SECTION 6
FIG. 600
DY23-2 / DY27-2
- 20 -
'00-07
SECTION 6
REF.
10
16
DESCRIPTION
FUEL TANK CP
LABEL, trademark
LABEL, trademark
LABEL, instruction
LABEL, warning
FUEL TANK CAP CP
FUEL FILTER
RUBBER PIPE
RUBBER PIPE
CHECK VALVE
CLAMP
BOLT and WASHER AY
HOSE CLAMP
HOSE CLAMP
VINYL PIPE
BOLT and WASHER AY
20
27
30
40
80
81
86
88
89
90
95
100
105
PART NO.
243-60102-41
255-91701-03
256-91701-03
243-91907-13
073-20039-00
043-04300-15
064-13600-10
085-14500-00
085-14500-00
228-65032-13
150-75201-03
001-10061-00
056-10800-10
056-10800-20
085-00500-40
001-13082-00
DY23-2 / DY27-2
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2
- 21 -
REMARKS
DY23-2
DY27-2
4.5 X 9 X 45
4.5 X 9 X 95
5 X 8 X 120
FROM-TO
FIG.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
'00-07
SECTION 6
FIG. 610
DY23-2 / DY27-2
- 22 -
'00-07
SECTION 6
REF.
250
-1
260
265
270
300
-1
-2
-3
-4
-5
-6
-21
305
310
330
340
350
355
356
400
-7
-8
420
-1
-2
430
600
610
620
700
710
720
730
PART NO.
243-63201-00
243-63204-08
228-65004-03
002-38060-00
243-66001-01
255-63103-00
243-63131-08
243-63103-08
243-63104-08
243-63105-08
243-63107-08
243-63129-08
243-63130-08
243-65001-03
243-65002-03
243-65003-03
085-10600-00
085-10600-00
085-14500-00
085-14500-00
056-11100-20
056-10800-10
243-62101-20
228-62112-08
228-62111-08
243-66520-10
243-66521-08
243-66506-08
243-63301-21
243-64301-00
001-14061-60
006-26202-00
228-63902-03
006-26103-30
243-66020-01
004-11061-60
DY23-2 / DY27-2
QTY.
1
1
1
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
2
1
1
1
1
3
- 23 -
REMARKS
FROM-TO
FIG.
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
'00-07
SECTION 7
FIG. 700
DY23-2 / DY27-2
- 24 -
'00-07
SECTION 7
REF.
10
11
20
35
90
92
130
170
200
210
220
-1
230
240
261
262
340
DESCRIPTION
FLYWHEEL CP
CHARGE COIL CP
RING GEAR
SCREW and WASHER AY
CLAMP
SCREW and WASHER AY
BOLT and WASHER AY
BOLT and WASHER AY
CONTROL BOX CP
LABEL, starter switch
SWITCH
KEY
DIODE RECTIFER CP
BOLT and WASHER AY
CLAMP
BOLT and WASHER AY
WIRE 2 CP
PART NO.
243-70110-41
243-70102-21
243-71002-13
004-35062-50
226-75101-03
004-35061-00
001-14083-00
001-13081-60
243-40601-11
073-20010-90
066-00003-30
066-00099-80
243-71401-01
001-10061-00
056-60001-70
001-13081-20
243-73104-11
DY23-2 / DY27-2
QTY. REMARKS
1
1
1
2
1
1
2
1
1
1
1
2
1
1
2
1
1
- 25 -
FROM-TO
FIG.
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
'00-07
SECTION 7
FIG. 710
DY23-2 / DY27-2
- 26 -
'00-07
SECTION 7
REF.
120
-1
-2
-3
-4
-6
-7
-8
-9
-10
-11
-12
-14
-15
-17
-25
-29
-30
-32
140
160
DESCRIPTION
STARTING MOTOR AY
YOKE AY
BRUSH SET
BRUSH SPRING
BRUSH HOLDER AY
AMATEUR AY
PINION AY
PINION STOPPER SET
GEAR CASE AY
BRUSH (-)
REAR COVER AY
REAR COVER METAL
SHIFT LEVER KIT
MAGNETIC SWITCH AY
THROUGH BOLT
THRUST WASHER KIT
REAR COVER METAL
DUST COVER KIT
BOLT
NUT
SPRING WASHER
PART NO.
255-70502-00
255-70580-08
255-70551-08
228-70516-08
255-70531-08
255-70561-08
255-70521-08
210-70534-08
255-70501-08
228-70514-08
255-70505-08
210-70542-08
243-70525-08
255-70515-08
207-70524-08
210-70533-08
210-70542-08
255-70570-08
228-70522-08
002-28080-00
003-20080-00
DY23-2 / DY27-2
QTY. REMARKS
1
1
1
4
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1
- 27 -
FROM-TO
FIG.
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
'00-07
SECTION 8
ACCESSORIES GROUP
FIG. 800
40
DY23-2 / DY27-2
- 28 -
'00-07
SECTION 8
ACCESSORIES GROUP
REF.
10
30
40
DESCRIPTION
TOOL KIT
OIL FEEDER AY
KEY
PART NO.
243-90301-00
243-65006-00
207-26001-03
DY23-2 / DY27-2
QTY. REMARKS
1
1
1
- 29 -
FROM-TO
FIG.
800
800
800
'00-07