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Adjustable Frequency Drives Input Harmonic Mitigation

Matrix Filters
and

IEEE 519
120 V - 69,000 V

Wayne Walcott March 5, 2009

Matrix Filters
2009 MTE Corporation

Harmonic Current Formula

THID = I1 Where:

(Ih)2 h x 100%

h=2

Ih = magnitude of individual harmonic content (RMS amps) h = harmonic order I1 = fundamental current (RMS amps)
Matrix Filters
2009 MTE Corporation

What are Harmonics

Matrix Filters
2009 MTE Corporation

Harmonic voltage distortion from nonlinear Harmonic current loads

Matrix Filters
2009 MTE Corporation

Results of Harmonic currents

Matrix Filters
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Where do harmonics come from

Matrix Filters
2009 MTE Corporation

3 phase six pulse bridge bus supply

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Why does a 6 pulse bridge produce odd harmonics?

Matrix Filters
2009 MTE Corporation

Displacement power factor:

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True power factor watts

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THID: Total Harmonic (I) current Distortion

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THVD: Total Harmonic Voltage Distortion

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2009 MTE Corporation

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TDD: Total Demand Distortion (IEEE-519:1992)

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2009 MTE Corporation

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IEEE-519

Current Distortion (THID) limits for General Distribution Systems


120 V 6900 V (Table 10.3 under Recommended Practices for Individual Consumers)

ISC/IL <20 20<50 50<100 100<1000 >1000

<11 4.0 7.0 10.0 12.0 15.0

11h<17 2.0 3.5 4.5 5.5 7.0

17h<23 1.5 2.5 4.0 5.0 6.0

23h<35 0.6 1.0 1.5 2.0 2.5

35h 0.3 0.5 0.7 1.0 1.4

TDD 5.0 8.0 12.0 15.0 20.0

TDD = THID for more than 15 min. or 30 min. I = maximum short circuit current at PCC
SC L

I = maximum fundamental load current at PCC

*
Matrix Filters
2009 MTE Corporation

Limit for all power generation equipment

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IEEE-519
PCC
At point of metering Point where nonlinear load meets linear loads

TDD
THID for 15 or 30 minutes

THD
Instantaneous value of harmonic distortion THVD Instantaneous value of harmonic Voltage distortion THID Instantaneous value of harmonic current distortion

Matrix Filters
2009 MTE Corporation

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Techniques to reduce VFD Harmonics

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2009 MTE Corporation

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Matrix Harmonic Filters


TM

The High Performance Low Cost Alternative to 12-pulse and 18pulse Drives

Matrix Filters
2009 MTE Corporation

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Matrix Harmonic Filters


A Matrix Harmonic Filter feeding a 6-pulse drive provides better performance than 12-pulse and 18pulse drives
Lower cost Smaller size

Help VFDs meet international power quality standards for harmonic distortion
IEEE- 519, G5/4, AS2279 EN 61000-3-2, EN 61000-3-4

Matrix Filters
2009 MTE Corporation

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Matrix Filters Offer


Guaranteed THID levels of 5% High Efficiency Superior harmonic mitigation performance
Better than 12-pulse drives Better than 18pulse drives Better than tuned harmonic trap filters

No power system resonance problems No extensive harmonic studies IEEE 519 compliance

Matrix Filters
2009 MTE Corporation

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Matrix Filter Suitability


Diode or SCR front end
Including phase control Including SCR pre-charge circuits

AC or DC drives VFD w/ DC link choke or AC line reactor Constant or Variable Torque

Application Notes available for special applications

Matrix Filters
2009 MTE Corporation

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Matrix Filters Achieve the Cleanest Input Power


150HP, 12% M atrix Filter at Rated Output Current
350 300 250 200

Magnitude [Amperes]

150 100 50 0 -50 -100 -150 -200 -250 -300 -350 0 0.005 0.01 0.015 0.02 0.025 0.03 0.035 0.04

Output 33.86% THiD

0.045

0.05

Time [seconds]

With Matrix Filter

Standard 6-pulse

Without Matrix Filter

VFD

Matrix Theyre LOW PASS harmonic filters so they filter all harmonic frequencies
Matrix Filters
2009 MTE Corporation

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Matrix Filter Circuit Configuration

Input Power

6-pulse VFD

< 8% THID
@ FULL LOAD

Standard Matrix Filter

Matrix Filters
2009 MTE Corporation

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5% Matrix Filters reduce input current Harmonic Distortion even better than 18-pulse drives

Input current

Standard 6-pulse

VFD
100 90 80 70 60 50 40 30 20 10 0

11

13

17

19

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2009 MTE Corporation

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Harmonic Current Spectrum 5% Matrix Filter

5% Matrix Filter Harmonic Spectrum 100% Load


3.5 3.0

Harmonic Current, %

2.5 2.0 1.5 1.0 0.5 0.0 1 3 5 7 9 11 13 15 17 19 21 23 25

Harmonic orde r
Typical Worst Case

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2009 MTE Corporation

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5% Matrix Filter Typical Harmonic Voltage Distortion 6% Source Impedance


Source Impedance 6% THVD=0.85% (worst case) THVD=0.59% (typical) Full Load

0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 300 420

1020

1140

1380

1500

Worst Case

Typical

IEEE-519 limits are 3% Individual, 5% THVD


Matrix Filters
2009 MTE Corporation

1740

660

780

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5% Matrix Filter Typical Harmonic Voltage Distortion 1.5% Source Impedance


Source Impedance 1.5% THVD=0.61% (worst case) THVD=0.17% (typical) Full Load

0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 300 420

660

780

1020

1140

1380

1500

Worst Case

Typical

IEEE-519 limits are 3% Individual, 5% THVD


Matrix Filters
2009 MTE Corporation

1740

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IEEE - 519 Voltage Distortion Limits


(Table 10.2 under Recommended Practices for Individual Consumers/Limits on Commutation Notches)
Low-Voltage System Classification and Distortion Limits Special Applications* Notch Depth THD (Voltage) Notch Area (AN) 10% 3% 16400 General System 20% 5% 22,800 Dedicated System 50% 10% 36500

NOTE: The Value AN for other than 480 V systems should be multiplied by V/480 * Special applications include hospitals and airports. A dedicated system is exclusively dedicated to converter load. In volt-microseconds at rated voltage and current.

Matrix Filters
2009 MTE Corporation

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IEEE - 519 Voltage Distortion Limits (Table 11.2 under Recommended Practices for Utilities)
Voltage Distortion Limits Bus Voltage at PCC 69kV and below 69.001 kV through 161 kV 161.001 kV and above Individual Voltage Distortion % 3.0 1.5 1.0 Total Voltage Distortion THD (%) 5.0 2.5 1.5

NOTE: High-voltage systems can have up to 2.0% THD where the cause is an HVDC terminal that will be attenuated by the time it is tapped for a user.

Matrix Filters
2009 MTE Corporation

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Harmonic Voltage Distortion

THVD = V1 Where:

(Vh)2 h 100%

h=2

Vh = magnitude of individual harmonic content (RMS volts) h = harmonic order V1 = fundamental Voltage (RMS )

Matrix Filters
2009 MTE Corporation

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and Ohms Law works

THVD = V1
Where:

(hX1Ih)2 h
100%

h=2

Ih = magnitude of individual harmonic content (RMS amps) h = harmonic order X1 = fundamental reactance V1 = fundamental voltage (RMS)
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2009 MTE Corporation

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Which can be reduced to:

THVD = Isc
Where:

(hIh)2 h
100%

h=2

Ih = magnitude of individual harmonic content (RMS amps) h = harmonic order V1 = fundamental current (RMS amps)

Matrix Filters
2009 MTE Corporation

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Voltage Unbalance..
ANSI Standard C84.1-1989 Reports that at the PCC:

98% of power systems are within 0 - 3% 66% of power systems are within 0 - 1% 34% of systems are 1% to 3% unbalanced Load unbalance within the building power distribution system adds to the utility unbalance at the point of utilization.

Matrix Filters
2009 MTE Corporation

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6-pulse VFD with 5% Matrix Filter performs better than 18-pulse drive under normal operating conditions (0% to 100% load, with voltage unbalance)
18 Pulse Drive vs. 6-pulse VFD with Matrix Filter
100

90

Total Harmonic Current Distortion THID, %

80

18-Pulse Drive
3% Line Unbalance

70

60

2% Line Unbalance 1% Line Unbalance

50

40

Balanced Lines

30

Matrix Filter
3% Unbalance 2% Unbalance 1% Unbalance Balanced Line

20

10

10

20

30

40

50

60

70

80

90

100

110

Load, %

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2009 MTE Corporation

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5% Matrix Filters are even better than 18-pulse VFD with additional reactors
100

18-Pulse Drives 3% Line Voltage Unbalance


100

90

Total Harmonic Current Distortion THID, %

Total Harm onic Current Distortion, THID, %

80

90

18-Pulse Drive 18-Pulse Drive

80

3% Line Unbalance

70

70

18-Pulse Drive with 5% Line Reactors for Each Rectifier

60

60

2% Line Unbalance 1% Line Unbalance

50

50

40

30

Balanced Lines

40

20

30

10 8% Matrix Filter

20

3% Unbalance 0 0 2% Unbalance 1% Unbalance Balanced Line

10

20

30

40

50

60

70

80

90

100

110

Load, %

10

10

20

30

40

50

60

70

80

90

100

110

Load, %

Matrix (from previous chart)


Matrix Filters
2009 MTE Corporation

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IEEE 519 Solutions


Desired % THID at PCC (IEEE-519) 3% Line Reactor 5% line Reactor 5% Line + 3% DC Reactors 8% Matrix Filter (M8) 5% Matrix Filter (M5)

% Maximum AFD Load if all AFDs use same Harmonic Mitigation Method

5 8 12 15 20

11 18 27 34 45

14 23 34 43 57

18 29 43 54 71

62 100 100 100 100

100 100 100 100 100

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2009 MTE Corporation

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Matrix Filters produce cleaner input current waveforms than multipulse drives
20 00 80 60 40

THiD = 7.54%

Matrix Filter

20 0 20 40 60 80 00 20 0 0 005 0 01 0 015 0 02 0 025 0 03 0 035 0 04 0 045 0 05

18-pulse
00 80 60 40 20 0 20 40 60 80 00

12-Pulse
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2009 MTE Corporation

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5th Harmonic Trap Input Current


50.00 L5.I = f(...

25.00

Input Current THID: 24.35%

-25.00

-50.00 379.5m 425.0m 450.0m 492.5m

Load: 100% Input Voltage: balanced

Line Impedance: 0.25%

Input Reactor: 5% Output Reactor: None


Matrix Filters
2009 MTE Corporation

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Input Current Enhanced 5th Harmonic Trap (w/AFD input reactor)


50.00 L5.I...

25.00

Input Current THID: 23.07%

422.5m

450.0m

466.7m

500.0m

Load: 100% Input Voltage: balanced Line Impedance: 0.25% Input Reactor: 5% Output Reactor: 1.5%

Matrix Filters
2009 MTE Corporation

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Matrix Filters are better than other Low Pass Filters


Guaranteed performance levels Better current waveform to the drive Use with or without SCRs, input reactors & bus chokes

Matrix Filters
2009 MTE Corporation

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Matrix Filters deliver better VFD input current waveform than Competitors Low Pass Filter
VFD input current waveforms

Matrix Filter

Competitor

Matrix Filters
2009 MTE Corporation

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Matrix Harmonic Filters 6 1200 Amps Standard 208 690 VAC, 50/60 Hz

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2009 MTE Corporation

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Enclosure Options for Outdoor and Marine Environments

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2009 MTE Corporation

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Custom Engineered Matrix Harmonic Filters

Any Voltage, any Frequency, Any package thru 1800 Amps


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2009 MTE Corporation

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Visit MTE online www.mtecorp.com and try CLICK find for product selections and data

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UseCLICK find for Matrix Filters selection, price, CAD, user manuals and brochures

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