Sei sulla pagina 1di 25

Danfoss A/S RO-Solutions

Danfoss A/S RO-Solutions
Danfoss A/S RO-Solutions
Danfoss A/S RO-Solutions
Danfoss A/S RO-Solutions
Danfoss A/S RO-Solutions

Danfoss A/S RO-Solutions

Headquarter

Danfoss A/S RO-Solutions Headquarter
Danfoss A/S RO-Solutions Headquarter
Danfoss A/S RO-Solutions Headquarter
Danfoss A/S RO-Solutions Headquarter
Danfoss A/S RO-Solutions Headquarter

Danfoss A/S RO-Solutions

Group figures

Danfoss A/S RO-Solutions Group figures Danfoss is a family-owned, global company (no public shares, but approx.

Danfoss is a family-owned, global company (no public shares, but approx. 1% employee shares)Danfoss A/S RO-Solutions Group figures Net sales 2002: EUR 2,000 mill Employees: 17,000 worldwide Production of

Net sales 2002: EUR 2,000 millcompany (no public shares, but approx. 1% employee shares) Employees: 17,000 worldwide Production of 250,000 items

Employees: 17,000 worldwideapprox. 1% employee shares) Net sales 2002: EUR 2,000 mill Production of 250,000 items per day

Production of 250,000 items per dayNet sales 2002: EUR 2,000 mill Employees: 17,000 worldwide Europe North Latin Africa Asia Pacific Total

Europe North Latin Africa Asia Pacific Total America America Manufacturing sites 38 8 3 1
Europe
North
Latin
Africa
Asia
Pacific
Total
America America
Manufacturing sites
38
8
3
1
3
0
53
Sales companies
56
8
7
2
15
2
90
Agents and distributors
56
sites 38 8 3 1 3 0 53 Sales companies 56 8 7 2 15 2
sites 38 8 3 1 3 0 53 Sales companies 56 8 7 2 15 2
sites 38 8 3 1 3 0 53 Sales companies 56 8 7 2 15 2
sites 38 8 3 1 3 0 53 Sales companies 56 8 7 2 15 2

Danfoss A/S RO-Solutions

Drives

Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps

Water Valves

Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps

Industrial Controls

Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps

High Pressure Pumps

Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps
Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps
Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps
Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps
Danfoss A/S RO-Solutions Drives Water Valves Industrial Controls High Pressure Pumps

Danfoss A/S RO-Solutions

Danfoss A/S RO-Solutions • Swash plate pumps first developed in early 1950 for mobile hydraulics •

Swash plate pumps first developed in early 1950 for mobile hydraulics

Pumps for tap water developed in

1989-1994

More than 12000 pumps installed in different industries

More than 12000 pumps installed in different industries • APP range developed 2000 – 2001 based

APP range developed 2000 – 2001 based on the tap water pump

Pumps running for more than 20.000 hours …without maintenance.

Over 1600 pumps working worldwide.

water pump • Pumps running for more than 20.000 hours …without maintenance. • Over 1600 pumps
water pump • Pumps running for more than 20.000 hours …without maintenance. • Over 1600 pumps
water pump • Pumps running for more than 20.000 hours …without maintenance. • Over 1600 pumps
water pump • Pumps running for more than 20.000 hours …without maintenance. • Over 1600 pumps
water pump • Pumps running for more than 20.000 hours …without maintenance. • Over 1600 pumps
water pump • Pumps running for more than 20.000 hours …without maintenance. • Over 1600 pumps

%

Danfoss A/S RO-Solutions

Low energy consumption …due to high efficiencies!

Typical volumetric efficiencies at 80 bar APP5.1 - APP10.2

100 98 96 94 92 90 88 750 1000 1250 1500 1800
100
98
96
94
92
90
88
750
1000
1250
1500
1800
RPM APP7,2
RPM
APP7,2
- APP10.2 100 98 96 94 92 90 88 750 1000 1250 1500 1800 RPM APP7,2

APP5.1

APP5.1 APP6.5 APP8,2 APP10.2

APP6.5

APP5.1 APP6.5 APP8,2 APP10.2

APP8,2

APP10.2

- APP10.2 100 98 96 94 92 90 88 750 1000 1250 1500 1800 RPM APP7,2
- APP10.2 100 98 96 94 92 90 88 750 1000 1250 1500 1800 RPM APP7,2
- APP10.2 100 98 96 94 92 90 88 750 1000 1250 1500 1800 RPM APP7,2
- APP10.2 100 98 96 94 92 90 88 750 1000 1250 1500 1800 RPM APP7,2

Danfoss A/S RO-Solutions

Wide flow range

Typical Flow Curves at 80 bar (1160 PSI)

1800 1500 180 160 1250 140 120 100 80 1000 60 40 20 750 0
1800
1500
180
160
1250
140
120
100
80
1000
60
40
20
750
0
Rpm
APP5.1
APP6.5
APP7.2
APP8.2
APP10.2
Flow (l/min)
180 160 1250 140 120 100 80 1000 60 40 20 750 0 Rpm APP5.1 APP6.5
180 160 1250 140 120 100 80 1000 60 40 20 750 0 Rpm APP5.1 APP6.5
180 160 1250 140 120 100 80 1000 60 40 20 750 0 Rpm APP5.1 APP6.5
180 160 1250 140 120 100 80 1000 60 40 20 750 0 Rpm APP5.1 APP6.5

Danfoss A/S RO-Solutions

Typical Flow Curves at 80 Bar ( 1160 psi )

3000 2900 2800 2700 2600 2500 2400 2300 2200 40,0 2100 2000 1900 35,0 30,0
3000
2900
2800
2700
2600
2500
2400
2300
2200
40,0
2100
2000
1900
35,0
30,0
25,0
1800
1700
1600
1500
20,0
15,0
10,0
5,0
1400
1300
0,0
1200
1100
Pump Rpm
APP 0,6
APP 1,0
APP 1,8
APP 2,2
1000
900
800
700
Flow ( l/min )
10,0 5,0 1400 1300 0,0 1200 1100 Pump Rpm APP 0,6 APP 1,0 APP 1,8 APP
10,0 5,0 1400 1300 0,0 1200 1100 Pump Rpm APP 0,6 APP 1,0 APP 1,8 APP
10,0 5,0 1400 1300 0,0 1200 1100 Pump Rpm APP 0,6 APP 1,0 APP 1,8 APP
10,0 5,0 1400 1300 0,0 1200 1100 Pump Rpm APP 0,6 APP 1,0 APP 1,8 APP

Danfoss A/S RO-Solutions

Low pulsation, Compact Design

Danfoss A/S RO-Solutions • Low pulsation, Compact Design
Danfoss A/S RO-Solutions • Low pulsation, Compact Design
Danfoss A/S RO-Solutions • Low pulsation, Compact Design
Danfoss A/S RO-Solutions • Low pulsation, Compact Design
Danfoss A/S RO-Solutions • Low pulsation, Compact Design

20

40

80

Danfoss A/S RO-Solutions

Pulsations and loss in flow

100,00 99,00 98,00 97,00 96,00 95,00
100,00
99,00
98,00
97,00
96,00
95,00

Delta Pressure

pulsation loss

pulsation

pulsation loss

loss

A/S RO-Solutions Pulsations and loss in flow 100,00 99,00 98,00 97,00 96,00 95,00 Delta Pressure pulsation
A/S RO-Solutions Pulsations and loss in flow 100,00 99,00 98,00 97,00 96,00 95,00 Delta Pressure pulsation
A/S RO-Solutions Pulsations and loss in flow 100,00 99,00 98,00 97,00 96,00 95,00 Delta Pressure pulsation
A/S RO-Solutions Pulsations and loss in flow 100,00 99,00 98,00 97,00 96,00 95,00 Delta Pressure pulsation

Danfoss A/S RO-Solutions

Danfoss A/S RO-Solutions 1): Ceramic, Carbon and NBR rubber 2): W.nr:1.4401 , AISI 316 4, 5,

1):

Ceramic, Carbon and NBR rubber

2):

W.nr:1.4401 , AISI 316

4, 5, 6,7, 8,11):

W.nr:1.4410 , SAF 2205, Duplex

10):

W.nr:1.4462 , SAF 2507, Super Duplex Carbon reinforced PEEK

5, 6,7, 8,11): W.nr:1.4410 , SAF 2205, Duplex 10): W.nr:1.4462 , SAF 2 507, Super Duplex
5, 6,7, 8,11): W.nr:1.4410 , SAF 2205, Duplex 10): W.nr:1.4462 , SAF 2 507, Super Duplex
5, 6,7, 8,11): W.nr:1.4410 , SAF 2205, Duplex 10): W.nr:1.4462 , SAF 2 507, Super Duplex
5, 6,7, 8,11): W.nr:1.4410 , SAF 2205, Duplex 10): W.nr:1.4462 , SAF 2 507, Super Duplex

Danfoss A/S RO-Solutions

Danfoss A/S RO-Solutions CPT curves for stainless grades in neu tral solutions with various chloride contents.

CPT curves for stainless grades in neutral solutions with various chloride contents. 254 SMO, and SAF2507 are typically not attacked when used in seawater desalination.

with various chloride contents. 254 SMO, and SAF2507 are typically not attacked when used in seawater
with various chloride contents. 254 SMO, and SAF2507 are typically not attacked when used in seawater
with various chloride contents. 254 SMO, and SAF2507 are typically not attacked when used in seawater
with various chloride contents. 254 SMO, and SAF2507 are typically not attacked when used in seawater

Danfoss A/S RO-Solutions

Danfoss A/S RO-Solutions Horizontal or vertical installations with the pump hanging down

Horizontal or vertical installations with the pump hanging down

Danfoss A/S RO-Solutions Horizontal or vertical installations with the pump hanging down

Danfoss A/S RO-Solutions

Energy Consumption

 

ηvol

ηmek

Kw/m3 @ 80 bar

APP1,0

95%

92%

2,8

APP2,2

98%

90%

2,5

APP8,2

97%

92%

2,6

APP10,2

98%

93%

2,5

95% 92% 2,8 APP2,2 98% 90% 2,5 APP8,2 97% 92% 2,6 APP10,2 98% 93% 2,5
95% 92% 2,8 APP2,2 98% 90% 2,5 APP8,2 97% 92% 2,6 APP10,2 98% 93% 2,5
95% 92% 2,8 APP2,2 98% 90% 2,5 APP8,2 97% 92% 2,6 APP10,2 98% 93% 2,5
95% 92% 2,8 APP2,2 98% 90% 2,5 APP8,2 97% 92% 2,6 APP10,2 98% 93% 2,5

Danfoss A/S RO-Solutions

All around the pump…

Danfoss A/S RO-Solutions All around the pump… Check valves, standpipes, high pressure hoses with Victaulic

Check valves, standpipes, high pressure hoses with Victaulic connections and…

RO-Solutions All around the pump… Check valves, standpipes, high pressure hoses with Victaulic connections and…
RO-Solutions All around the pump… Check valves, standpipes, high pressure hoses with Victaulic connections and…
RO-Solutions All around the pump… Check valves, standpipes, high pressure hoses with Victaulic connections and…
RO-Solutions All around the pump… Check valves, standpipes, high pressure hoses with Victaulic connections and…

Danfoss A/S RO-Solutions

Service Demand

No breakdowns due to wear and tear reported since the introduction of the APP pumps. Several pumps have run for more than 20.000 hours in various RO- plants.

Over a 3 year-period it is recommended to incorporate an overhaul of the pump replacing pistons, valve plate and the mechanical shaft sealing.

it is recommended to incorporate an overhaul of the pump replacing pistons, valve plate and the
it is recommended to incorporate an overhaul of the pump replacing pistons, valve plate and the
it is recommended to incorporate an overhaul of the pump replacing pistons, valve plate and the
it is recommended to incorporate an overhaul of the pump replacing pistons, valve plate and the
it is recommended to incorporate an overhaul of the pump replacing pistons, valve plate and the

Danfoss A/S RO-Solutions

All Combinations available

•Pump sets available for all voltages and surroundings. EEx-proof Zone II pump sets mounted with stainless steel bell housing and certificates on request. •All Pumps are ATEX approved for operation in hazardous areas. •The compact design and light weight ensure easy replacement and service without lifting gear.

in hazardous areas. •The compact design and light weight ensure easy replacement and service without lifting
in hazardous areas. •The compact design and light weight ensure easy replacement and service without lifting
in hazardous areas. •The compact design and light weight ensure easy replacement and service without lifting
in hazardous areas. •The compact design and light weight ensure easy replacement and service without lifting
in hazardous areas. •The compact design and light weight ensure easy replacement and service without lifting

Danfoss A/S RO-Solutions

Acoustic Noise 1 m from isolated pump

APP0,6 – APP2,2 have 5 pistons and APP5,1 – APP10,2 have 9 pistons generating flow variations (pulsations) as little as 1.5%. The valve plates are equipped with slots both in the in and outlet minimising the pulsations that eventually will generate noise further downstream in the system.

 

1000

1000

1500

1500

rpm@

rpm @

rpm @

rpm @

40

bar

100 bar

40

bar

100 bar

APP1,0

71 dba

72 dba

75 dba

73 dba

APP2,2

71

dba

71

dba

75dba

72

dba

APP8,2

74

dba

73

dba

77

dba

75

dba

APP2,2 71 dba 71 dba 75dba 72 dba APP8,2 74 dba 73 dba 77 dba 75
APP2,2 71 dba 71 dba 75dba 72 dba APP8,2 74 dba 73 dba 77 dba 75
APP2,2 71 dba 71 dba 75dba 72 dba APP8,2 74 dba 73 dba 77 dba 75
APP2,2 71 dba 71 dba 75dba 72 dba APP8,2 74 dba 73 dba 77 dba 75

Danfoss A/S RO-Solutions

Energy Recovery on 500 m3/day plants

Danfoss A/S RO-Solutions Energy Recovery on 500 m3/day plants Plant in Spain • 3 x APP8.2

Plant in Spain

3 x APP8.2 running in parallel giving 20 m3/h ERI Pressure Exchanger and Booster Pump Total energy consumption

2.3kW/m3

Plant in Turkey

4 x APP6.5 running in parallel one with a VLT to adjust the flow range

ERI Pressure Exchanger and Booster Pump

Total Energy consumption 2.04

kW/m3

with a VLT to adjust the flow range • ERI Pressure Exchanger and Booster Pump •
with a VLT to adjust the flow range • ERI Pressure Exchanger and Booster Pump •
with a VLT to adjust the flow range • ERI Pressure Exchanger and Booster Pump •
with a VLT to adjust the flow range • ERI Pressure Exchanger and Booster Pump •
with a VLT to adjust the flow range • ERI Pressure Exchanger and Booster Pump •

Danfoss A/S RO-Solutions

Energy Recovery – Reversing Pumps

Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
40 100 60 APP M APP
40
100
60
APP
M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
M APP APP
M
APP
APP
APP APP APP
APP
APP
APP

i = 1

Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
M
M
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP
Danfoss A/S RO-Solutions Energy Recovery – Reversing Pumps 40 100 60 APP M APP M APP

Danfoss A/S RO-Solutions

APP 1.0 / APM 0.6 Energy consumption vs pressure double shaft electrical motor

5,00 4,80 4,60 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 50 55 60 kWh/m3
5,00
4,80
4,60
4,40
4,20
4,00
3,80
3,60
3,40
3,20
3,00
50
55
60
kWh/m3

Bar

0,25 m3/h0,31 m3/h 0,37 m3/h

0,31 m3/h0,25 m3/h 0,37 m3/h

0,37 m3/h0,25 m3/h 0,31 m3/h

4,60 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 50 55 60 kWh/m3 Bar 0,25 m3/h
4,60 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 50 55 60 kWh/m3 Bar 0,25 m3/h
4,60 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 50 55 60 kWh/m3 Bar 0,25 m3/h
4,60 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 50 55 60 kWh/m3 Bar 0,25 m3/h

Danfoss A/S RO-Solutions

APP 1.0 / APM 0.6 Energy consumption vs Permate double shaft electrical motor

4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 0,25 0,31 0,37 kWh/m3
4,40
4,20
4,00
3,80
3,60
3,40
3,20
3,00
0,25
0,31
0,37
kWh/m3

m3/h

50 bar 55 bar 60 bar
50
bar
55
bar
60
bar
motor 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 0,25 0,31 0,37 kWh/m3 m3/h 50 bar
motor 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 0,25 0,31 0,37 kWh/m3 m3/h 50 bar
motor 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 0,25 0,31 0,37 kWh/m3 m3/h 50 bar
motor 4,40 4,20 4,00 3,80 3,60 3,40 3,20 3,00 0,25 0,31 0,37 kWh/m3 m3/h 50 bar

Danfoss A/S RO-Solutions

Summary

Low energy consumption

Long service life

Corrosion resistant

High pressure operation

Wide flow range

Low pulsations

Compact design

life • Corrosion resistant • High pressure operation • Wide flow range • Low pulsations •
life • Corrosion resistant • High pressure operation • Wide flow range • Low pulsations •
life • Corrosion resistant • High pressure operation • Wide flow range • Low pulsations •
life • Corrosion resistant • High pressure operation • Wide flow range • Low pulsations •

Danfoss A/S RO-Solutions

Amafilter – Germany Aqua Fresh – UK AquaLyng – Spain Balder – Spain Berkefeld – Germany Cadaqua – Spain Culligan - Italy Delca – The Nederlands Desal Supplies – UK DSS – Denmark Gefico – Spain HOH – Danmark HOH Canaries - Spain Membrane SRL – Italy Odis – Israel Salcon – Australia Seafrech – UK Sisyan – Mexico SK Water – US SOE - China Sole – Spain Tamak – US TCA – Spain Temak – Greece Tesaqua – Spain Vivendi – Global WET - US

Idaqdua – Spain H2AU - Australia

References:

Morkeblå – Norge TCA - Spain
Morkeblå – Norge
TCA - Spain

Mærsk – Olie & Gas Hydrotech - Spain Magic Boats – Spain Arabaust – Dubai Peter Taboada – Spain Malta Desalination - Malta ID&WT - Denmark

Spain Magic Boats – Spain Arabaust – Dubai Peter Taboada – Spain Malta Desalination - Malta
Spain Magic Boats – Spain Arabaust – Dubai Peter Taboada – Spain Malta Desalination - Malta
Spain Magic Boats – Spain Arabaust – Dubai Peter Taboada – Spain Malta Desalination - Malta
Spain Magic Boats – Spain Arabaust – Dubai Peter Taboada – Spain Malta Desalination - Malta

Danfoss A/S RO-Solutions

Thank you for your attention any Questions?

Danfoss A/S RO-Solutions Thank you for your attention any Questions?
Danfoss A/S RO-Solutions Thank you for your attention any Questions?
Danfoss A/S RO-Solutions Thank you for your attention any Questions?
Danfoss A/S RO-Solutions Thank you for your attention any Questions?