Web Tension Systems

Tension measurement for web processes

ABB (www.abb.com) is a leader in power and automation technologies that
enable utility and industr y customers to impr ove performance while lowering
environmental impact. The ABB Group of companies operates in around 100
countries and emplo ys about 102,000 people.
ABB Automation Technologies is the global market leader in automation
technology. We provide products, software and services for the
automation and optimization of discrete, process and batch
manufacturing operations. Key technologies include measurement and control,
instrumentation, process analysis, drives and motors, power
electronics, robots and low-voltage products, all geared toward one
common Industrial IT a rchitecture for real-time automation and
information solutions throughout a business.
ABB Force Measurement is a business unit within ABB Automation Tech -
nologies. It provides equipment for accurate, reliable measurement and control
in a br oad range of appli cations in the metal, paper and marine industries.
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ABB Automation TechnoIogies AB
Force Measurement
S-721 59 Vsters, Sweden
Phone: +46 21 34 20 00
Fax: +46 21 34 00 05
Internet: www.abb.com/pressductor
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Your appIication
We can quickly assist you in determining the ideal specifications of one or several Mini Series PillowBlock
Tensiometer Systems. Simply fill in the details of your application on copies of this page and fax them to us.
Web Path
On the template at right,
sketch the web path of
your application
Indicate the load cell
position and close esti-
mates of angles A, B
and, if applicable G, to
the horizontal dashed
lines, as appropriate.
PIease fax to:
+46 21 34 00 05
or maiI to:
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Machine Attributes
Please indicate the pertinent machine attributes below.
RoII Specifications
w|J|| ____________ || ||.)
w||| ____________ | ||.)
S|+|| J|+. ____________ || ||.)
SpJ ____________ |p|
Web Tension 3PECIFY Web Width
|c||+| ____________ || c| ||/|| ||. c| p||) |||. ___________ || ||.)
|+/. ____________ || c| ||/|| ||. c| p||) |+/. ___________ || ||.)
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ExampIes
Pressductor

P|||owB|ock Load Ce||s

15
PillowBlock
- quaIity tension measurement for quaIity tension controI
In paper and board mills... in a wide range of
converting operations... and in plants processing
textiles, plastics, rubber or almost any web mate -
rial you can think of, you'll find ABB PillowBlock
tension measurement systems.
The performance of the PillowBlock load cells
is unsurpassed for applications characterized by
heavy rolls, high speeds and severe conditions - in
some instances they're the only viable option.
The key reason is the operating principle.
ABB PillowBlock load cells produce signals as a
result of magnetic change, which frees them from
the inevitable limitations and design compromises
of measurement technologies relying on some
form of physical movement.
The result is a load cell that combines strong,
low-impedance signal output with an exceedingly
stiff and rugged construction. A reliable, high-
performance load cell with exceptional resistance
to vibration, overloads, extreme temperatures and
otherwise harsh environments.
A complete PillowBlock measuring system
consists of appropriately sized load cells and a ten-
sion electronics. A junction box is sometimes used
to simplify the cabling and reduce cabling costs.
ABB offers two different types of PillowBlock
load cells: one design intended for conventional
vertical force measurement, and a second,
unique design that measures only
Keeinq the tension
constant in web
rocesses is
essential lor hiqh
roduct quality and
roductivity
the horizontal force component resulting from
web tension on a roll.
Several models and nominal loads are available
in standard stainless steel constructions as well as
in acid-resistant and mill-duty versions.
The user-friendly digital signal-processing
electronics provides a high level of functionality to
cover a wide range of applications.
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The assurance of Pressductor

TechnoIogy
Consistent measurement
Exceptional stiffness
Durable construction
Long service life
Recalibration-free
How the Measurement Signal Is Generated
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The Pressductor

difference
Like ABB's other load cells based on Pressductor

Technology, PillowBlock Load Cells rely on electro -
magnetic changes in the transducer, not on physical
movement, to sense fluctuations in web tension.
The Pressductor

Technology operating principle

provides exceptional improvements in load cell
performance characteristics, including reliability
(notably absence of drift), durability, repeatability,
and wider measurement range.
Machined from a solid block of steel, the
load cells are rugged and stiff, affording high
overload protection as well as an extended mea -
surement range above the nominal capacity. And
they won't contribute to machine vibration, even
at high speeds.
Since the transducer action - the magnetic
flux - takes place inside a steel core, environmen -
tal factors like dirt or fluids can't degrade perfor -
mance and reliability.
Furthermore, low transducer impedance - less
then a couple of ohms - helps eliminate suscep -
tibility to radio-frequency and electromagnetic
interference.
3TRAINGAUGE Stretching alters
resistance of electrical circuits.
,6$4 Movement of piston causes
signal change in output coils.
0RESSDUCTOR

4ECHNOLOGY
Mechanical force alters mag -
netic field.
There is a PillowBlock load cell suitable for most web processing machinery
used in the paper processing industries.
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3
4
Extended-Range
Operation
An extended ranqe
ol measurement
beyond the nomi
nal load allows the
FillowBlocks to be
si/ed lor normal, as
oosed to maximum,
tension levels. As a
result, they ermit
qreater alication
llexibility on the web
rocessinq machinery.
Measurement essentiaIs
Keeping the tension constant in sheet or web
processes is essential for high product quality and
productivity. Continuously measuring the ten -
sion is an obvious prerequisite for tension control.
Drives and operator instruments need quick and
accurate input to regulate tension levels and mon -
itor machine performance.
Most web processing lines put a premium on
long-term reliability, in addition to accuracy and
overall performance. The measurement system,
after all, is the front line of machine control,
exposed to all the rigors of the operating environ-
ment. The costs associated with downtime and
poor product bring out the true value of its com -
ponents.
Quality measurement technology for superior
tension control that will keep your processing
lines productive and producing top-notch out -
put... that's what you can expect from us. We're
entirely devoted to providing process measure -
ment systems and services, and we have 50 years
of experience in the field. We're the experts in web
and strip tension as well as force measurement for
virtually any purpose.
Designers appreciate...
Remarkably high spring constant
Wide measurement range
High reliability
Operators vaIue a Ioad ceII with...
No drift
No recalibration
No failures
High reliability
SeIecting and sizing Ioad ceIIs
Two types of ABB PillowBlock load cells are
designed for either conventional vertical force
measurement or to sense the horizontal force
component that may arise as the processed mate-
rial partially wraps around a-measurement roll.
Using the horizontal" load cells can be quite
advantageous. By design, they can be made excep -
tionally sturdy, rugged, and stiff. So, requirements
for recalibration, other maintenance, or replace -
ment are negligible, and they won't contribute to
machine vibration. Since they don't measure the
tare weight, but just the horizontal force compo -
nent of the web tension, they can be sized smaller
than otherwise possible, measuring tension with
greater accuracy.
Application requirements may dictate the
selection of a vertical" load cell. But whenever an
adequate horizontal force component is present
(or can be developed), the horizontal cell should
be considered.
5
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Specifying the Ioad ceII
Since load cells are typically used at both ends of
a roll, rating the individual cell is usually based
on half of the resultant force. The ideal load cell
size is usually the smallest nominal capacity rat -
ing accommodating that force level, so long as
the force exceeds 10 percent of the nominal load.
Before choosing a larger size, however, consider
using the extended range" feature of ABB load
cells. And always verify that overload specifica -
tions will not be exceeded in either direction.
The size, or nominal load, of a load cell-is
contingent on the anticipated force it will measure.
When a vertical" load cell is mounted horizontal -
ly (the most common arrangement), the measure -
ment force (F
R
) is a function of the tension in the
web (T), the deflection angles ( A and B), and the
tare weight of the roll and bearings (Tare).
The horizontal" load cell senses the web
tension's (T) horizontal component (F
R
); not the
vertical force (F
V
).
In this scenario, the measurement force (F
R
) is
a function of only the tension in the web (T) and
the web angles ( A and B). Since the tare force -
the weight of the deflector roll and bearings - will
not be measured, it can be very large compared to
the web tension without affecting the accuracy of
the tension measurement.
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HorizontaI measuring Ioad ceIIs
Vertical force
Horizontal
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6
Pressductor

PillowBlock Load Cells

- horizontaI force measurement 10 - 100 kN
ABB's "hori/ontal"
Fressductor

load
cells are secilically
desiqned lor hori/ontal
lorce measurement.
Key advantaqes.
Smaller load cell
si/es can be seci
lied since the tare
weiqht won't be a
lactor
nherently sturdier
desiqns are virtually
maintenancelree.
ho contribution to
machine vibration.
In many web processes, the web tension inher -
ently produces a horizontal force component on a
roll... or, by design, it can be made to do so. Paper
machines and machinery processing plastics, foils
or textiles are typical examples.
Using this horizontal force component to
measure web tension can be highly advanta -
geous. The load cell can be sized to measure
just the web tension, excluding the tare weight
of the roll, which, on a big paper machine, for
example, can be far greater than the tension in
the sheet. The result is optimized measurement
accuracy.
Another advantage is that ABB's unique hori -
zontal load cell - specifically designed to measure
this force component - provides stiffness levels
and overload tolerances in all force directions that
are significantly greater than what can be achieved
with vertical load-cells.
Solid stainless steel construction combines
sensitivity and accuracy with exceptional rugged-
ness and high spring constant. The units tolerate
overloads up to ten times their nominal capacity,
and combined with the electronics are designed
to provide stable output even when subjected to
intense vibration.
Four different models, with force measure -
ment capacities ranging from 0.5 kN (112 lbs.)
to 100 kN (22,500 lbs.), make up the family of
horizontal load cells (PFTL 201 and PFTL 101).
Each model is available in several nominal loads;
the family can cover the highest tension levels
encountered in any industry.
Two versions of the PFTL 201 are available:
The standard version PFTL 201C/D equipped
with Cannon connector for the connection
cable.
The mill-duty version PFTL 201CE/DE with
fixed connection cable in protective hose, best
suited for wire and felt tension applications in
paper machines.
M36 (8x)
450 (17.72)
390 (15.35)
1
2
5

(
4
.
9
2
)
2
5
(
0
.
9
8
)
2
5
(
0
.
9
8
)
M24 (8x)
650 (25.59)
570 (22.44)
1
5
0

(
5
.
9
1
)
3
6
(
1
.
3
8
)
3
6
(
1
.
3
8
)
70
(2.76)
85
(3.35)
110
(4.33)
150
(5.91)
M36 (8x)
450 (17.72)
390 (15.35)
1
2
5

(
4
.
9
2
)
2
5
(
0
.
9
8
)
2
5
(
0
.
9
8
)
M24 (8x)
650 (25.59)
570 (22.44)
1
5
0

(
5
.
9
1
)
3
6
(
1
.
3
8
)
3
6
(
1
.
3
8
)
70
(2.76)
85
(3.35)
110
(4.33)
150
(5.91)
PFTL 201C
mm (inch)
PFTL 201D
7
FroparIIas
hominal load
|+|J +p+||])
Extended load
!)
Fermitted load
l|+|1| J||||c|
1|||+|) |=JJJ ||
0verload caacity
2)
|+u|||| J||||c|
|c||c||+|)
l|+|1| J||||c|
1|||+|) |=JJJ ||
Bellection
J)
Srinq constant
||
||.
||
||.
||
||.
||
||.
||
||.
||
!/!JJJ ||.
||/||
!JJJ l|/||.
!J.J
225J
!5.J
JJ5
!JJ.J
225JJ
!JJ.J
225JJ
!JJ.J
225JJ
J.J!J
J.4
!JJJ
52J
2J.J
45JJ
JJ.J
c5J
2JJ.J
45JJJ
2JJ.J
45JJJ
2JJ.J
45JJJ
J.J2J
J.8
!JJJ
52J
5J.J
!!25J
5.J
!c85
25J.J
5c25J
5JJ.J
!!25JJ
25J.J
5c25J
J.J5J
2.J
!JJJ
52J
5J.J
!!25J
5.J
!c85
5JJ.J
!!25JJ
5JJ.J
!!25JJ
5JJ.J
!!25JJ
J.J25
!.J
2JJJ
!!44J
!JJ.J
225JJ
!5J.J
JJ5J
5JJ.J
!!25JJ
!JJJ.J
225JJJ
5JJ.J
!!25JJ
J.J5J
2.J
2JJJ
!!44J
PFTL 201C/CE PFTL 201D/DE
kII Load 6aIIs
0eratinq Frincile E|||c|+|||
P|Ju|c|

l||c|c]
Accuracy class
4)
J.5
Reeatability error J.J5
0eratinq ranqe JJ.!
Stainless steel SlS 2J8
5)
l| X4C||||c!c5
workinq tem. ranqe !J |c -9JC
!4 |c !94|
/|c pc||| J||||
c)
/C J.JJ5
/| J.JJJ
S||||1||] J||||
c)
/C J.J!J
/| J.JJc
!)
V+|u ||J|+| || |c|+| +p+||] c| || |c+J || W||
|+||| |||c +cu|| |||| p|||||| /||JJ +p+||]. l|
|| /||JJ |+|, +|c1 || |c|||+| |c+J, c| J|||
|| |+u|||| +u|+] |+] | /p|||J.
2)
|+/||u| p|||||J |c+J W|||cu| +||||| |c+J || +||
||+||c|.
J)
A| |c|||+| |c+J.
4)
Au|+] |+ | J|||J + || |+/||u| J1|+||c|, +|J
| /p|J + + p|||+ c| || ||||1||] +| |c|||+|
|c+J. l|| |||uJ |||+|||] J1|+||c|, |]||| +|J |p+|
+|||||] ||c|.
5)
Cc||c|c| |||+| p|cp||| ||||+| |c AlSl JJ4
c)
App|| |c| -2J 8JC
c8 !c|
Height (h) from load cell`s
bottom surface to roll cen-
ter line.
8
ABB PillowBlock horizontal load cells are ideal
in-applications characterized by low tension levels,
heavy rolls and high operating speeds - a scenario
often encountered in the-paper industry.
The PillowBlock comes in three versions: The
standard Version, PFTL 101A/B, is often used for
accurate measurement in the paper industry, for
instance paper machines, calenders, coaters and
winders. Load cells are designed for demanding
applications with, for instance, heavy rolls, wide
tension range and high speed.
For web tension measurement in dryer sections
in paper machines, the mill-duty version, PFTL
101AE/BE, is recommended. This version has a
fixed connection cable and a degree of protection
of IP 66
1)
, which provides accurate and reliable
measurement with long service life.
The acid resistant version, PFTL 101AER/BER,
is designed for the wet end of the paper machines
and has a degree of protection of IP 66/67
1)

(>Nema 4).
All load cells are delivered standard calibrated.
1)
According to IEC 529, EN 60-529
kppIIraIIon hInI

|c||c||+||] |+
u||| |c+J ||
+| |J+| || +pp||+||c|
W||| ||| |+| |c+J +|J
||+||1|] |+|| |||c|,
u| + p+p| |+|||.

l| +pp||+||c|
W|| ||| c1|
|c+J +| cu| || +|]
J||||c|, || ||| c1|
|c+J |c||+| || +|| J||
||c| c| ABB |c||c||+|
P|||cWB|c| |c+J ||
+JJ |||+|||||].

l| |c |c||c||+|
|u||+|| |c| |
p|||, |cu|||| ||
|c+J || c| + |+|| W|||
|1 || |c c|.
78
(3.07)
50
(1.97)
230 (9.06)
170 (6.69)
18
(0.71)
18
(0.71)
1
2
5

(
4
.
9
2
)
1
2
5

(
4
.
9
2
)
360 (14.17)
260 (10.24)
1
9
(
0
.
7
5
)
16.5
(0.65)
20
(0.79)
1
7
.
5
(
1
0
.
6
9
)
70
(2.76)
84 (3.31)
104 (4.09)
98
(3.86)
78
(3.07)
50
(1.97)
230 (9.06)
170 (6.69)
18
(0.71)
18
(0.71)
1
2
5

(
4
.
9
2
)
1
2
5

(
4
.
9
2
)
360 (14.17)
260 (10.24)
1
9
(
0
.
7
5
)
16.5
(0.65)
20
(0.79)
1
7
.
5
(
1
0
.
6
9
)
70
(2.76)
84 (3.31)
104 (4.09)
98
(3.86)
Pressductor

PillowBlock Load Cells

- horizontaI force measurement 0.5 - 20 kN
PFTL 101B
PFTL 101A
mm (inch)
9
FroparIIas
hominal load
|+|J +p+||])
Fermitted load
|| ||+|1| J||||c|)
0verload caacity
!)
|+u|||| J||||c|
|c||c||+|)
Bellection
2)
Srinq constant
||
||.
||
||.
||
||.
||
!/!JJJ ||.
||/||
!JJJ l|/||.
J.5
!!2
5.J
!!25
2.5
5cJ
J.J!5
J.c
J2
!8J
!.J
225
!J.J
225J
5.J
!!25
J.J!5
J.c
c5
J!
2.J
45J
!J.J
225J
!J.J
225J
J.J!5
J.c
!JJ
4J
2.J
45J
JJ.J
c5J
!J.J
225J
J.J!5
J.c
!JJ
4J
5.J
!!25
JJ.J
c5J
25.J
5c25
J.J!5
J.c
J25
!85
!J.J
225J
JJ.J
c5J
5J.J
!!25J
J.J!5
J.c
c5J
J!5
2J.J
45JJ
4J.J
9JJJ
8J.J
!8JJJ
J.J!5
J.c
!JJJ
4JJ
PFTL 101A/AE/AER PFTL 101B/BE/BER
kII Load 6aIIs
0eratinq Frincile E|||c|+|||
P|Ju|c|

l||c|c]
Accuracy class
J)
J.5
Reeatability error J.J5
0eratinq ranqe JJ.!
Standard/millduty version
S|+||| || SlS 2J8J
4)
l| !44JX!2C||cS!
| c| p|c|||c| lP c5
5)
|+|J+|J 1||c|)
lP cc
5)
||||Ju|] 1||c|)
Acid resistant version
S|+||| || SlS 2J48
c)
l| !44JX2C||||c! !J 2
| c| p|c|||c| lP cc/c
5)
>|E|A 4)
workinq tem. ranqe !J |c -!J5C
!4 |c 22!|
/|c pc||| J||||
)
/C J.JJJ
/| J.JJ2
S||||1||] J||||
)
/C J.J!5
/| J.JJ
!)
|+/||u| p|||||J |c+J W|||cu| +||||| |c+J ||
+||||+||c|.
2)
A| |c|||+| |c+J.
J)
Au|+] |+ | J|||J + || |+/||u| J1|+||c|, +|J
| /p|J + + p|||+ c| || ||||1||] +| |c|||+|
|c+J. l|| |||uJ |||+|||] J1|+||c|, |]||| +|J |p+|
+|||||] ||c|.
4)
Cc||c|c| |||+| p|cp||| ||||+| |c AlSl 4JJ|
5)
Ac|J|| |c lEC 529, E| cJ529
c)
Cc||c|c| |||+| p|cp||| ||||+| |c AlSl J!c|
)
App|| |c| -2J 8JC
c8 !c|
10
Pressductor

PillowBlock Load Cells

- verticaI force measurement 5.0 - 50.0 kN
For alications that
demand vertical lorce
measurement, the
standard and millduty
versions ol ABB's "ver
tical" FillowBlock load
cell rovide the best
in measurement ranqe
and durability.
LxIandadanga
paraIIon
An extended ranqe
ol measurement
beyond the nominal
load allows ABB's
FillowBlock load cells
to be si/ed lor normal,
as oosed to maxi
mum, tension levels.
As a result, they er
mit qreater alication
llexibility on the web
rocessinq machinery.
These units are designed for web tension mea -
surement in applications where it is essential or
advantageous to determine the vertical force com-
ponent.
Machined from a single block of stainless
steel, they have exceptionally high tolerance for
overloads, shock and impact, in addition to high
immunity to dust and corrosion.
The standard construction is of highly resis -
tant stainless steel with potted internal compo-
nents. Mill-duty versions are available for excep -
tionally hostile environments. They're ideal for the
wet end of a paper machine.
The family of vertical" load cells comprises
units in four operating ranges offering measure-
ment capacities from 5 kN (1,125 lbs.) to more
than 50 kN (11,250 lbs.), covering applica-
tions with tensions levels in excess of 1,000 kN
(225,000 lbs.).
ABB's vertical load cells, like their counter -
parts for horizontal measurement, feature an
extended operating load range. Up to 50 percent
more measurement capacity is available in this
range with fully retained performance character -
istics, except some decline in measurement accu -
racy. As a result, in most applications, the load
cells can safely be specified for the web's normal
tension range, but still will accommodate substan-
tial peak loads.
In fact, both types of ABB PillowBlock load
cells feature an exceptionally wide measurement
range. With the capacity to measure web and strip
tension ranges of up to 30:1, they provide valu-
able machine versatility in processing a variety of
applications.
Installation in existing equipment can be sim -
plified by use of top and bottom adapter plates,
which can be supplied by ABB.
Three versions are available:
The standard version PFCL 201C equipped
with Cannon connector for the connection
cable.
PFCL 201CD equipped with a tight cable
gland and 20 m Teflon

insulated connection
cable
The mill-duty version PFCL 201CE with
fixed connection cable in protective hose, best
suited for wire and felt tension applications in
paper machines.
11
FroparIIas
hominal load
|+|J +p+||])
Extended load
!)
Fermitted load
l|+|1| J||||c|
|c||c||+|) |=JJJ ||
0verload caacity
2)
|+u|||| J||||c|
1|||+|)
l|+|1| J||||c|
|c||c||+|) |=JJJ ||
Bellection
J)
Srinq constant
||
||.
||
||.
||
||.
||
||.
||
||.
||
!/!JJJ ||.
||/||
!JJJ l|/||.
5.J
!!25
.5
!c88
2.5
5cJ
5J.J
!!25J
2.5
5cJ
J.J2
J.8
25J
!4JJ
!J.J
225J
!5.J
JJ5
5.J
!!25
!JJ.J
225JJ
5.J
!!25
J.J2
J.8
5JJ
28cJ
2J.J
45JJ
JJ.J
c5J
!J.J
225J
2JJ.J
45JJJ
!J.J
225J
J.J2
J.8
!JJJ
52J
5J.J
!!25J
5.J
!c85
25.J
5c25
5JJ.J
!!25JJ
2J.J
45JJ
J.J2
J.8
25JJ
!4JJJ
PFCL 201C/CD/CE kII Load 6aIIs
0eratinq Frincile E|||c|+|||
P|Ju|c|

l||c|c]
Accuracy class
4)
J.5
Reeatability error J.J5
0eratinq ranqe JJ.!
Stainless steel SlS 2J8
5)
l| X4C||||c!c5
workinq tem. ranqe !J |c -9JC
!4 |c !94|
/|c pc||| J||||
c)
/C J.JJ5
/| J.JJJ
S||||1||] J||||
c)
/C J.J!J
/| J.JJc
!)
V+|u ||J|+| || |c|+| +p+||] c| || |c+J || W||
|+||| |||c +cu|| |||| p|||||| /||JJ +p+||]. l|
|| /||JJ |+|, +|c1 || |c|||+| |c+J, c| J||| ||
|+u|||| +u|+] |+] | /p|||J.
2)
|+/||u| p|||||J |c+J W|||cu| +||||| |c+J || +||
||+||c|.
J)
A| |c|||+| |c+J.
4)
Au|+] |+ | J|||J + || |+/||u| J1|+||c|, +|J |
/p|J + + p|||+ c| || ||||1||] +| |c|||+| |c+J.
l|| |||uJ |||+|||] J1|+||c|, |]||| +|J |p+|+|||||]
||c|.
5)
Cc||c|c| |||+| p|cp||| ||||+| |c AlSl JJ4
c)
App|| |c| -2J 8JC
c8 !c|
220 (8.66)
450 (17.72)
410 (16.14)
220 (8.66)
450 (17.72)
410 (16.14)
1
2
4
.
6

(
4
.
9
2
)
1
2
4
.
6

(
4
.
9
2
)
70
(2.76)
70
(2.76)
110
(4.33)
110
(4.33)
2
5
(
0
.
9
8
)
2
5
(
0
.
9
8
)
2
5
(
0
.
9
8
)
2
5
(
0
.
9
8
)
52
(2.05)
D
=
6
5
(
2
.
5
6
)
mm (inch)
PFCL 201C/CD
PFCL 201CE
Height (h) from load cell`s
bottom surface to roll cen-
ter line.
12
Tension Electronics
- bringing something new to web tension
l| |+| |u|||c| c| ||
|||c| |||c|| | |c
p|c1|J + JJJ | /||+
||c| |c || |||c| |c+J
|| +|J |c p|c ||
|+u|||| ||+|. l|
+|c p|c1|J cu|pu| |c|
c|||c| +|J/c| ||J|+||c|
c| || |+u|J |||c|.
l| ||+| p|c||
|u|||c| c| || |||c|
|||c|| +|p||||, |
||||, +|J ||||| || |+
u|||| ||+| ||c| ||
|c+J || +|J p|c1|J
+| +u|+| +|J |||+||
cu|pu| ||+|.
0&%!
A cost effective, compact and user friendly tension
electronics providing an accurate and reliable fast
analog SUM signal from two load cells for control
and/or monitoring. The display can show the SUM
individual A & B and difference signal. The small
size and DIN-rail mount make this unit very easy to
integrate into many types of electrical cabinets.
0&%!
This unit provides the same functionality and user
friendliness as the PFEA 111 with the addition of
fieldbus communication via Profibus-DP.
0&%!
This advanced tension electronics can supply up
to four load cells and has six configurable analog
outputs for control and/or monitoring of web
tension. The output signals are also available on
Profibus-DP.
Another useful feature is the possibility to, via
the digital input or Profibus, switch the gain for
two different web paths. Alternatively, the digital
input could be used for remote gain scheduling
or zero set. This unit also includes a self-diagnostic
function and four configurable digital outputs for
alarms and level detection. Status of self-diagnostic
functions are also available on Profibus-DP.
By combining up to three PFEA 113 the sys -
tem can handle segmented roll applications, i.e.
winders, with up to 12 load cells.
The high level of functionality and user-
friendliness make the PFEA 113 one of the most
complete tension electronics on the market.
1)
According to IEC 529, EN 60-529
Covering a wide range of applications the Tension
Electronics comes in three versions, with differ -
ent levels of performance and functionality. All
three versions have multi-language digital display
and configuration keys. The configuration keys
being used for setting different parameters and to
check the status of the tension system. The 2 x 16
character display can present sum, difference or
individual load cell signals. All three versions are
available in both DIN-rail version and enclosed
IP65
1)
(NEMA 4) version for mounting in more
severe environments.
13
Features and benefits
Mounting
To provide flexibility of mounting, all three ver -
sions of the Tension Electronics are available in
two mounting alternatives. For mounting on a
standard DIN-rail the IP 20 and for wall mount -
ing the IP 65 (NEMA 4).
FIoor cubicIe
Floor cubicle type MNS
Select is available for
housing of up to 24 pcs.
of PFEA 111/112 or 12
pcs. of PFEA 113 when
mounted on 19" plates.
Exact numbers depend
on the combination of
different tension elec -
tronics and the number
of optional units used.
s)NTERACTIVEMENU
The tension electronics has a unique interactive menu which guides the
commissioning step by step, eliminating the potential for making mistakes
and significantly reducing startup time. - An extremely helpful tool.
s-ULTILANGUAGE
DISPLAY
The multi-language
display is a great
feature that helps to
eliminate mistakes,
during start-up
and/or operation of
the tension system.
s,OADMEMORY
The resetable load memory stores max. load
values. A useful tool for maintenance.
s!NALOGOUTPUTS
Individual scaling and filtering of all analog
outputs.
s&IELDBUSCOMMUNICATION
Versions PFEA 112 and PFEA 113 have field -
bus communication via Profibus-DP as stan-
dard. In contradiction to many other tension
systems the PFEA 112 and PFEA 113 provide
a scaled and zeroed tension output ready for
use in control or monitoring.
s&ILTERFUNCTION
All units come with
a selectable filter
function for remov-
al of roll unbalance,
machine vibrations
and other distur-
bances.
s"UILTINSELFDIAGNOSTICS
The electronics continuously supervise a
number of important parameters and provides
error messages if something goes wrong.
s#OMMISSIONINGWITHOUTCALIBRATIONWEIGHTS
All Pressductor load cells are standard cali -
brated to the same sensitivity before delivery
from ABB factory. This means that the fastest
and most accurate way to commission a ten-
sion system is to use a calculated value instead
of using calibration weights.
D
i
m
e
n
s
i
o
n

d
r
a
w
i
n
g
s
8
6

(
3
.
3
8
)
136 (5.35)
D
-
s
u
b
c
o
n
n
e
c
t
o
r
o
n
l
y
P
F
E
A

1
1
2
5
8

(
2
.
3
0
)
1
6
2

(
6
.
3
7
)
136 (5.35)
1
1
0

(
4
.
3
4
)
8
6

(
3
.
3
8
)
136 (5.35)
D
-
s
u
b
c
o
n
n
e
c
t
o
r
o
n
l
y
P
F
E
A

1
1
2
5
8

(
2
.
3
0
)
1
6
2

(
6
.
3
7
)
136 (5.35)
1
1
0

(
4
.
3
4
)
14
D
i
m
e
n
s
i
o
n

d
r
a
w
i
n
g
s
m
m

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Options
To meet certain special application requirements
the following options are available:
InsuIation ampIifier
PXUB 201
The insulation amplifier can be used when galvanic
insulation is required for analog output signals.
The insulation amplifier can be connected to all
versions and PFEA 113 - IP 65 can hold up to four
PXUB 201.
Supply voltage +24 V (20 - 253 V AC/DC)
Current consumption 10 mA + external load
Signal range Input Output
0 - 10 V 0 - 10 V
0 - 10 V 0 - 20 mA
0 - 10 V 4 - +20 mA
Rated insulation voltage 600 V (basic)
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Power suppIy unit
When using the DIN-rail IP 20 version of the
electronics and 24 V main supply is not available,
ABB offer optional power supply units.
The compact units transform main supply from
110 - 120 V/207 - 240 V AC to 24 V DC for sup -
ply of the PFEA 111, 112 and 113.
Three power supply units with different power
ratings are available. The table below indicates
max. number of electronics per power supply unit.
PFEA 111 PFEA 112 PFEA 113
SD821 2.5 A 6 6 3*
SD822 5 A 12 12 6*
SD823 10 A 24 24 12*
* Supply of digital outputs are not included
ReIay board PXKB 201
PXKB 201 is DIN-rail mounted and can be
mounted in the IP 65 versions of the Tension
Electronics together with the insulation amplifier .
PFEA 113-65 can hold up to four PXKB 201.
Supply voltage +24 V DC
Power consumption 18 mA
Contact data AC 6 A at 250 V
DC 6 A at 250 V
15
PillowBlock
- quaIity tension measurement for quaIity tension controI
In paper and board mills... in a wide range of
converting operations... and in plants processing
textiles, plastics, rubber or almost any web mate -
rial you can think of, you'll find ABB PillowBlock
tension measurement systems.
The performance of the PillowBlock load cells
is unsurpassed for applications characterized by
heavy rolls, high speeds and severe conditions - in
some instances they're the only viable option.
The key reason is the operating principle.
ABB PillowBlock load cells produce signals as a
result of magnetic change, which frees them from
the inevitable limitations and design compromises
of measurement technologies relying on some
form of physical movement.
The result is a load cell that combines strong,
low-impedance signal output with an exceedingly
stiff and rugged construction. A reliable, high-
performance load cell with exceptional resistance
to vibration, overloads, extreme temperatures and
otherwise harsh environments.
A complete PillowBlock measuring system
consists of appropriately sized load cells and a ten-
sion electronics. A junction box is sometimes used
to simplify the cabling and reduce cabling costs.
ABB offers two different types of PillowBlock
load cells: one design intended for conventional
vertical force measurement, and a second,
unique design that measures only
Keeinq the tension
constant in web
rocesses is
essential lor hiqh
roduct quality and
roductivity
the horizontal force component resulting from
web tension on a roll.
Several models and nominal loads are available
in standard stainless steel constructions as well as
in acid-resistant and mill-duty versions.
The user-friendly digital signal-processing
electronics provides a high level of functionality to
cover a wide range of applications.
2
Bata
Fower suly
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16
Ordering guide
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15
PillowBlock
- quaIity tension measurement for quaIity tension controI
In paper and board mills... in a wide range of
converting operations... and in plants processing
textiles, plastics, rubber or almost any web mate -
rial you can think of, you'll find ABB PillowBlock
tension measurement systems.
The performance of the PillowBlock load cells
is unsurpassed for applications characterized by
heavy rolls, high speeds and severe conditions - in
some instances they're the only viable option.
The key reason is the operating principle.
ABB PillowBlock load cells produce signals as a
result of magnetic change, which frees them from
the inevitable limitations and design compromises
of measurement technologies relying on some
form of physical movement.
The result is a load cell that combines strong,
low-impedance signal output with an exceedingly
stiff and rugged construction. A reliable, high-
performance load cell with exceptional resistance
to vibration, overloads, extreme temperatures and
otherwise harsh environments.
A complete PillowBlock measuring system
consists of appropriately sized load cells and a ten -
sion electronics. A junction box is sometimes used
to simplify the cabling and reduce cabling costs.
ABB offers two different types of PillowBlock
load cells: one design intended for conventional
vertical force measurement, and a second,
unique design that measures only
Keeinq the tension
constant in web
rocesses is
essential lor hiqh
roduct quality and
roductivity
the horizontal force component resulting from
web tension on a roll.
Several models and nominal loads are available
in standard stainless steel constructions as well as
in acid-resistant and mill-duty versions.
The user-friendly digital signal-processing
electronics provides a high level of functionality to
cover a wide range of applications.
2
Bata
Fower suly
lP 2J Vc||+
PcW| |(u|||||
lP c5 |+|| 1c||+
||(u|]
humber ol load cells
Load cell excitation
Cu||||
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2)
-5 -55C
lEC 529 P|c|||c| |+ lP 2J c| lP c5 |E|A 4)
1)
English, German, Italian, French, Japanese, Portugese
2)
Not PFEA 112-65
16
Ordering guide
Froduct
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Web Tension Systems
Tension measurement for web processes
ABB (www.abb.com) is a leader in power and automation technologies that
enable utility and i ndustry customers to i mprove performance while lowering
environmental impact. The ABB Group of companies operates in around 100
countries and employs about 102,000 people.
ABB Automation Technologies is the global market leader in automation
technology. We provide products, software and services for the
automation and optimization of discrete, process and batch
manufacturing operations. Key technologies include measurement and control,
instrumentation, process analysis, drives and motors, power
electronics, robots and low-voltage products, all gea red toward one
common Industrial IT ar chitecture for real-time automation and
information solutions throughout a business.
ABB Force Measurement is a business unit within ABB Automation Tech -
nologies. It provides equipment for accurate, reliable measurement and control
in a br oad range of appli cations in the met al, paper and marine industries.
3
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ABB Automation TechnoIogies AB
Force Measurement
S-721 59 Vsters, Sweden
Phone: +46 21 34 20 00
Fax: +46 21 34 00 05
Internet: www.abb.com/pressductor
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Your appIication
We can quickly assist you in determining the ideal specifications of one or several Mini Series PillowBlock
Tensiometer Systems. Simply fill in the details of your application on copies of this page and fax them to us.
Web Path
On the template at right,
sketch the web path of
your application
Indicate the load cell
position and close esti-
mates of angles A, B
and, if applicable G, to
the horizontal dashed
lines, as appropriate.
PIease fax to:
+46 21 34 00 05
or maiI to:
ABB Au|c|+||c| l||c|c| AB
|c| |+u||||
S2! 59 V+||+
SWJ|
l|. -4c 2! J4 2J JJ
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l|||||. WWW.+||.c|/p|Ju|c|
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Machine Attributes
Please indicate the pertinent machine attributes below.
RoII Specifications
w|J|| ____________ || ||.)
w||| ____________ | ||.)
S|+|| J|+. ____________ || ||.)
SpJ ____________ |p|
Web Tension 3PECIFY Web Width
|c||+| ____________ || c| ||/|| ||. c| p||) |||. ___________ || ||.)
|+/. ____________ || c| ||/|| ||. c| p||) |+/. ___________ || ||.)
|||. ____________ || c| ||/|| ||. c| p||)
ExampIes
Pressductor

P|||owB|ock Load Ce||s

Web Tension Systems
Tension measurement for web processes
ABB (www.abb.com) is a leader in power and automation technologies that
enable utility and industr y customers to impr ove performance while lowering
environmental impact. The ABB Group of companies operates in around 100
countries and emplo ys about 102,000 people.
ABB Automation Technologies is the global market leader in automation
technology. We provide products, software and services for the
automation and optimizati on of di screte, process and batch
manufacturing operations. Key technologies include measurement and control,
instrumentation, process analysis, drives and motors, power
electronics, robots and low-voltage products, all gea red toward one
common Industrial IT ar chitecture for real-time automation and
information solutions thr oughout a business.
ABB Force Measurement is a business unit within ABB Automation Tech -
nologies. It provides equipment for accurate, reliable measurement and control
in a br oad range of applications in the metal, pa per and marine industries.
3
B
S
E
0
3
0
9
1
3
R
0
2
0
1
ABB Automation TechnoIogies AB
Force Measurement
S-721 59 Vsters, Sweden
Phone: +46 21 34 20 00
Fax: +46 21 34 00 05
Internet: www.abb.com/pressductor
P
r
i
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t
:

E
d
i
t
a

V

s
t
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a

A
r
o
s
,

V

s
t
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r

s

2
0
0
6
-
1
0
17
Your appIication
We can quickly assist you in determining the ideal specifications of one or several Mini Series PillowBlock
Tensiometer Systems. Simply fill in the details of your application on copies of this page and fax them to us.
Web Path
On the template at right,
sketch the web path of
your application
Indicate the load cell
position and close esti-
mates of angles A, B
and, if applicable G, to
the horizontal dashed
lines, as appropriate.
PIease fax to:
+46 21 34 00 05
or maiI to:
ABB Au|c|+||c| l||c|c| AB
|c| |+u||||
S2! 59 V+||+
SWJ|
l|. -4c 2! J4 2J JJ
|+/. -4c 2! J4 JJ J5
l|||||. WWW.+||.c|/p|Ju|c|
PIease fiII in your address information beIow
|+|
l|||
Cc|p+|]
AJJ|
C||] Ccu|||]
l|
|+/
E|+||
Machine Attributes
Please indicate the pertinent machine attributes below.
RoII Specifications
w|J|| ____________ || ||.)
w||| ____________ | ||.)
S|+|| J|+. ____________ || ||.)
SpJ ____________ |p|
Web Tension 3PECIFY Web Width
|c||+| ____________ || c| ||/|| ||. c| p||) |||. ___________ || ||.)
|+/. ____________ || c| ||/|| ||. c| p||) |+/. ___________ || ||.)
|||. ____________ || c| ||/|| ||. c| p||)
ExampIes
Pressductor

P|||owB|ock Load Ce||s