BI/MULTIPLY-METAL

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ADVANTAGES OF BI METAL
USING THEM
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Saves energy Saves expenditure

APPLICATIONS
They find applications in
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Heavy fabrication Cookware Electrical/Electronics products

TYPES OF BI METAL
Majority of them are

Carbon steel/ Stainless steel Aluminium/Stainless steel Copper/Stainless steel Multiplys of SS/CS/Copper/Aluminum

AVAILABILITY OF BI METAL
For industrial applications, BI-Metals are available in plate form or coil form up to 25mm thickness and in specific requirements in higher thickness

AVAILABILITY OF BI METAL
For cookware They are in circular blank form in thickness of 0.8 mm up to 2.5 mm and also in slit coils

AVAILABILITY OF BI METAL
For electrical/electronics components They are in slit coil form in thickness of 0.3 mm onwards

PROPERTIES OF COMMON MATERIALS (Relevant for BIMetals)

PROPERTY ALUMINIUM COPPER CARBON STEEL 45 SS 300 SS 400 Thermal Conductivity w/mk 235 400 16 24

Electrical 28*10^-9 Resistivity Ohmm Density Grm/cm^3 2.7

16*10^-9

200*10^-8

71*10^-8

61*10^-8

8.9 1080 1.0 1.0

7.8 1500 2000 68

8 1425 1.0 6.5

7.8 1425 800 70

Melting point *C 660 Magnetic Permeability Surface Resistance 1.0 1.28

COMPARATIVE THERMAL CONDUCTIVITY w/mk

CS SS (300) SS (400) CS/SS (BI-Metal) 46 16 24 34

Indian Cooking and Cookware

Cooking was in open firewood chulas Year: 1800

Indian Cooking and Cookware

Improved Chula for better heat efficiency and smoke reduction. Year: 1945

Indian Cooking and Cookware

Smokeless Chula with natural air suction Year: 1950..

Indian Cooking and Cookware

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Kerosene wick stove Year: 1970..

Indian Cooking and Cookware

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Kerosene Pump Pressure Stove Year: 1970..

Indian Cooking and Cookware

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Electric Hot PlateResistance Heating Year: 1960..

Indian Cooking and Cookware

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LPG Gas Stoves Year: 1960..

Indian Cooking and Cookware

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Stainless Steel Pressure Cookware 18/8 Austenitic 304 Year: 1965..

Indian Cooking and Cookware

Electro Copper Deposited Cookware Stainless Steel energy conserving Year: 1980..

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Indian Cooking and Cookware

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Copper / Aluminum Clad Stainless Steel Cookware Induction Brazed Year: 1984..

Indian Cooking and Cookware

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Solar Rice and Dal Cooker Year: 1980..

Indian Cooking and Cookware

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Microwave Cooking Oven Year: 1985..

Indian Cooking and Cookware

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Induction Cook Top Year: 2000..

Indian Cooking and Cookware

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Induction Cooker with Ferromagnetic Cookware Year: 2000..

Indian Cooking and Cookware

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Halogen Infrared Cook Top Both Magnetic and Non Magnetic Cookware Year: 2005..

Indian Cooking and Cookware

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Commercial Induction Cook Tops Year: 2005..

Indian Cooking and Cookware

All round 3 Ply Stainless Steel/ Aluminum/ Copper Cookware Year: 2005..

Three ply Sheet/ Circle manufacturing process

Three ply Sheet/ Circle manufacturing process

Three ply Sheet/ Circle manufacturing process

SS Piping - 304

CORROSION RESISTANCE OF BI METAL

Corrosion resistance of a substance is improved by metallurgical bonding an alloy with good corrosion resistance (NACE/USA) World around (USA, Germany, France, UK, Belgium, Japan and China) hot rolled bonded corrosion resistance alloy clad steel plates are produced in large quantities. (NACE/USA June 2010)

ALUMINIUM SURFACE ROUGHNER

WET CLEANER

DRIER

SAMPLES AFTER EDGE BINDING

FURNACE

SHEET PASSING THROUGH ROLLING

ROLLING MILL MOTOR AND GEAR

STRAIGHTENER

INDUCTION COOKING
Induction cooking uses induction heating No heat transfer from electrical coils or burning gas or fire wood etc

INDUCTION COOKING WORKING PRINCIPLE

The alternating electric current flowing through a Copper/Aluminium coil produces magnetic field. This field induces am electric current in the pot which produces resistive heating and thus heating the medium in the pot.

ADVANTAGES OF INDUCTION COOKING

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Faster Energy efficient Instant control and heats only the pot Does not heat the air around

STEEL VS ALUMINIUM
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The Ferro magnetic properties of a steel vessel concentrate the induced current in a thin layer near its surface which makes the heating effect stronger In non-magnetic material like Aluminium, the magnetic field penetrates too far. The induced current encounters little resistance To get same surface resistance as with steel the copper bottom vessel would be1/56 the thickness of steel pot

BI METALS AND COOKWARE

Consumption of SS is high in Indian cookware industry Aluminium is also consumed by cookware industry.

BI-METAL COOKWARE
If an Aluminium-SS (430/less than 0.1% Nickel Austenitic) Bi-Metal circle is used by the cookware industry, they will be 1. Having the best of properties of both the metals 2. Induction compatible 3. All round inductance 4. Energy conservation 5. Cooking is enjoyable 6. No radiated heat 7. More efficient heating

NEAREST COMPETITION
China makes 2-ply and 3-ply in SSAl/Cu-SS 430 grade SS is kept out when cookware is made to facilitate induction

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

NSSC FW SERIES

INDIAN SCENARIO
Majority of the cookware is made from Patta rolled material Cookware people are demanding ready to use circles and pre-polish strips. Patta rolling factories can adopt BI-Metal rolling with least modifications/additions. Thus SS and Aluminium co-exist in cookware industry proving good consumer benefits. Usage of induction cooking will conserve crude oil and reduce kerosene and LPG usage.

THANK YOU