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FocusLab Ltd.
1 / 6
C U S T O M E R
Code Name
Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813
E Q U I P M E N T O I L
Unit ID
: FU1 LGB
Overall Condition Rating
Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation) Minor amount of dirt and abrasive wear noted. Particle count indicates that oil cleanliness level is near to unacceptable range. Recommend check to determine how dirt is entering the system and correct the problem to prevent further dirt entry. Suggest using an off-line filtration system to clean up the oil system.
AS / Andy Sitton
Current Sample
Condition History Wear Oil Cont. Wear Oil
Previous Sample
Cont. Wear Oil Cont.
Alarm Limit
Alarm Limit Matrix -Set Name (Equipment type / oil type)
Lab ID
Bottle ID Date Sampled Oil Hours (Kms) Unit Hours (Kms) Oil Added (Liters) Filters Hours (Kms)
185528
110002 01-Apr-12 14497 14497 6289 Result
166773
105708 03-Aug-11 Not Given 10214
140121
105024 25-Jun-10 Not Given 2913
Test Method
Wear Condition
Wear Element Iron Chromium Lead Copper Tin Aluminum Nickel Silver Molybdenum Titanium Method
D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595
RDE fine >2 >1 >1 >6 >3 >1 >1 >3 >2 >2 >10 >6 >2 >2
RFS coarse >3 >1 >4 >4 >2 >2 >1 >5 >2 >7 >8 >4 >3 >2
Unit
PPM PPM PPM PPM PPM PPM PPM PPM PPM PPM
RDE fine 1.4 0.0 0.0 1.9 0.0 0.0 0.0 0.0 0.0 0.0
RFS coarse 4.8 C 0.0 0.0 0.2 0.7 0.0 0.0 0.0 0.0 0.1
RDE fine 0.9 0.0 0.6 1.7 0.0 0.0 0.3 0.0 0.0 0.0
RFS coarse 0.9 0.2 0.0 0.2 0.0 0.0 0.0 0.0 0.0 0.9
RDE fine 0.9 0.3 0.8 1.5 0.9 0.4 0.0 0.0 0.0 0.0
RFS coarse 3.3 C 0.0 2.4 0.3 1.2 1.9 0.0 0.1 0.8 0.0
Oil Condition
Viscosity @ 40 O C Viscosity @ 100 O C Oxidation Nitration TAN TBN
D-445 D-445 FTIR FTIR D-974 D-4739 cSt cSt Abs Abs
mg KOH/g. mg KOH/g.
OS
L-Warning
46.0 6.8
<41.4
<43.7
>48.3
>50.6
Contamination
Water
T-H2O % (Wt.) CheckTM D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-6595 D-3828 D-2270 PPM PPM PPM PPM PPM PPM PPM PPM
O
OS
0.012 0 2.5 0 1 5 0 20 X 24 X
Sodium Silicon Additive Element Boron Magnesium Calcium Barium Phosphorus Zinc Additional Test Flash Point Viscosity Index
12.4 C
2.5
3.1
OS
>3
>5
4
OS L-Caution L-Warning U-Caution U-Warning
Note: Alarm Limits are variable and dependent upon dataset size and to be used as general guideline.
No Sign or : NORMAL , C or : CAUTION ( first level warning limit ) , W or U-Caution : Upper CAUTION Level L-Caution : Lower CAUTION Level U-Warning : Upper WARNING Level L-Warning : Lower WARNING required Level Baseline will be data of either "The new oil" or "Reference oil" or "Oil specification". Accuracy of interpretation and recommendation are based on representatives sample and information supplied. : ( second level warning limit ) First Level Alarm Alert Limit in Upper Level and/or Lower Level Second Level Alarm Alert Limit in Upper Level and/or Lower Level TNO Samutprakan 10280, Thailand. = The new oil , RO = Reference oil , OS = Oil Specification No warranty is expressed or implied for this report. Warning
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4
ISO9001:2008 Certified
FocusLab Ltd.
2 / 6
C U S T O M E R
Code Name
Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813
E Q U I P M E N T O I L
Unit ID
: FU1 LGB
Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation) Particle count indicates that oil cleanliness level is near to unacceptable range.
185528
110002 01-Apr-12 14497 14497 6289
140121
105024 25-Jun-10 Not Given 2913
Contamination
Particle Count NAS 1638 System Standard Particle Size Range Particle Size Particle Size Particle Size Particle Size Particle Size 5-15 microns 15-25 microns 25-50 microns 50-100 microns >100 microns No. of Particles / 100ml. Class 86,200 7,900 2,200 200 <100 No. of Particles / ml. 2,588 724 101 19 / 17 / 14 9 W 8 W 9 W 8 6 Class 19 17 14 No. of Particles / 100ml. Class 18,000 1,600 500 <100 <100 No. of Particles / ml. 538 151 21 16 / 14 / 12 7 C 6 6 6 4 Class 16 14 12 No. of Particles / 100ml. Class 186,600 17,000 4,800 500 <100 No. of Particles / ml. 5,598 1,567 220 20 / 18 / 15 10 9 W 10 9 7 Class 20 18 15 Class Class U-Caution U-Warning
No. of No. of Particles / 100ml. Class Particles / 100ml. Class
7 7 7
8 8 8
Particle Count ISO 4406:1999 System Standard Particle Size Range Particle Size > 4 microns Particle Size > 6 microns Particle Size > 14 microns ISO 4406 Class Rating
No. of Particles / ml.
No. of
Class
NAS 1638
ISO 4406
15 12 9 6 3 0 15 12 9 6 3 0 15 12 9 6 3 0
30 25 20 15 10 5 0 30 25 20 15 10 5 0 30 25 20 15 10 5 0
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4
10-05-09
10-06-25
11-08-03
12-04-01
10-05-09
10-06-25
11-08-03
12-04-01
ISO9001:2008 Certified
FocusLab Ltd.
3 / 6
C U S T O M E R
Code Name
Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813
E Q U I P M E N T O I L
Unit ID
: FU1 LGB
Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity
Notes (Finding, Evaluation, Interpretation, Suggestion and Recommendation) Varnish & Sludge Potential Index (VsPI) is varnish-free.
185528
110002 01-Apr-12 14497 14497 6289
Contamination
Varnish and Sludge Potential Index TM( VsPITM ) VPI (Varnish Potential Index)
VPI View VPI View
VPI
TM
VPI Rating
8.1
SPI View
8.6
SPI View
SPI (Sludge Potential Index) : or MPC test (Membrane Patch Colorimetry) ASTM D02.C0.01 WK 13070
SPI
TM
3.2 2.8
mg/100 ml
1.4 3.3
mg/100 ml
5.5 4.4
mg/100 ml mg/100 ml
Alarm Limit Name Turbine Hyd Speed Control ISO 46 OS 5.6 VsPI Index 5.0 6.6 0 Caution >20 Warning >30
VsPI TM
100 80 60 40 20 0 10-05-09
5 4 3 2 1 0
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4
10-06-25
11-08-03
12-04-01
10-05-09
10-06-25
11-08-03
12-04-01
ISO9001:2008 Certified
FocusLab Ltd.
4 / 6
C U S T O M E R
Code Name
Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813
E Q U I P M E N T O I L
Unit ID
: FU1 LGB
Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity
Wear Condition
4 3 2 1 0 10-05-09
6 4 2 0 10-05-09
10-06-25
11-08-03
12-04-01
3 2 1 0
15 10 5 0
10-06-25
11-08-03
12-04-01
3 2 1 0
10 8 6 4 2 0
10-05-09
3 2 1 0
8 6 4 2 0 10-05-09
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4
10-06-25 10-06-25
11-08-03 11-08-03
12-04-01
10-05-09
8 6 4 2 0
5 4 3 2 1 0
10-06-25
11-08-03
12-04-01
12-04-01
10-05-09
10-06-25
11-08-03
12-04-01
ISO9001:2008 Certified
FocusLab Ltd.
5 / 6
C U S T O M E R
Code Name
Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813
E Q U I P M E N T O I L
Unit ID
: FU1 LGB
Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity
60 40 20 0 10-05-09
Viscosity at 40 C in cSt
Oil Condition
1.5 1 0.5 0
Oxidation in Abs
TAN in mg KOH/g
i-pH in mg KOH/g
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4
10-06-25 10-06-25
11-08-03 11-08-03
12-04-01 12-04-01
10-05-09
15 10 5 0
1.5 1 0.5 0 10-05-09
Nitration in Abs
TBN in mg KOH/g
10-06-25 10-06-25
11-08-03 11-08-03
12-04-01 12-04-01
ISO9001:2008 Certified
FocusLab Ltd.
6 / 6
C U S T O M E R
Code Name
Address : Unit 09, That Luang Road, PO Box 5862, Vientiane, Lao PDR Site : Location : Test code : T813
E Q U I P M E N T O I L
Unit ID
: FU1 LGB
Unit Type : Turbine Hydro Unit Make : GE HYDRO Unit Model : Vertical Francis Turbine
Oil type / Viscosity
Water by Co-Dis KF
Contamination Condition
Water by FTIR
Fuel Contamination
10-06-25
11-08-03
12-04-01
10-05-09
Soot Contamination
10-06-25
11-08-03
12-04-01
Focuslab Ltd. 2/39 Thosapol Land 4 Bldg., Bangna-Trad Rd KM-3 Bkk 10260 Thailand | http://www.focuslab.co.th | Email: focuslab@focuslab.co.th | Tel: +662 361 8600 | Fax: + 662 3618567 FL-6.4
10-05-09
10-06-25
11-08-03
12-04-01
10-05-09
10-06-25
11-08-03
12-04-01