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11-1998
IEEE Standard for Mechanical Rear Plug-in Units Specications for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice
IEEE Computer Society
Sponsored by the Bus Architecture Standards Committee
30 June 1998 SH94609
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ISBN 0-7381-0179-6
IEEE Standard for Mechanical Rear Plug-in Units Specications for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice
Sponsor
Abstract: Additional dimensions that will ensure mechanical interchangeability of subracks and plug-in units based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.10-1996, and the environmental requirements of IEC 61587-1 (May 1998-Draft) and IEC 61587-3 (May 1998-Draft) are specified. Keywords: backplane, compatibility, connector, inline configuration, inspection dimension, plug-in unit, printed board, shroud, subrack
The Institute of Electrical and Electronics Engineers, Inc. 345 East 47th Street, New York, NY 10017-2394, USA Copyright 1998 by the Institute of Electrical and Electronics Engineers, Inc. All rights reserved. Published 1998. Printed in the United States of America. ISBN 0-7381-0179-6 No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher.
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Introduction
(This introduction is not part of IEEE Std 1101.11-1998, IEEE Standard for Mechanical Rear Plug-in Units Specications for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice.)
Despite the push for metrication, the Euroboard (19 in based) continues to be the leading choice for the industrial mechanical equipment practice, and is accepted throughout the world for all kinds of electronics applications. Among these are all major bus architectures, such as VME, CompactPCI, etc. This is why the Computer Societys Technical Committee on Microcomputers and Microprocessors found it appropriate to create an IEEE standard which further expands upon IEEE P1101.1 (D1.0, 1997) and the IEC 60297-... series of standards, Dimensions of Mechanical Structures of the 482.6 mm (19 in) Series, [IEC 60297-3 (1984-01) and IEC 60297-4 (1995-03)] for rear plug-in units. This standard is an extension of IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996 (submitted to the IEC) and denes the mechanical rear plug-in unit sizes and interface details. At the time this standard was completed, the P1101.11 Working Group had the following membership: Eike Waltz, Chair Frank Hom, Secretary
Ralf Behrens Paul Denomme Robert W. Downing Jean-Jacque Dumont Wayne P. Fischer Tad Kubic Paul Mazura David Moore Peter G. Odell Gunter Pape Elwood T. Parsons Holly Shernski Michael G. Thompson Sue Wong David L. Wright
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The nal conditions for approval of this standard were met on 21 May 1998. This standard was conditionally approved by the IEEE-SA Standards Board on 19 March 1998, with the following membership: Richard J. Holleman, Chair Donald N. Heirman, Vice Chair Judith Gorman, Secretary
James H. Gurney Jim D. Isaak Lowell G. Johnson Robert Kennelly E. G. Al Kiener Joseph L. Koepnger* Stephen R. Lambert Jim Logothetis Donald C. Loughry L. Bruce McClung Louis-Franois Pau Ronald C. Petersen Gerald H. Peterson John B. Posey Gary S. Robinson Hans E. Weinrich Donald W. Zipse
Satish K. Aggarwal Clyde R. Camp James T. Carlo Gary R. Engmann Harold E. Epstein Jay Forster* Thomas F. Garrity Ruben D. Garzon
*Member Emeritus
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Contents
1. Overview.............................................................................................................................................. 1 1.1 Scope............................................................................................................................................ 1 1.2 Purpose......................................................................................................................................... 2 2. 3. References............................................................................................................................................ 2 Terminology......................................................................................................................................... 3 3.1 Abbreviations............................................................................................................................... 3 3.2 Special word usage ...................................................................................................................... 3 4. 5. General arrangement............................................................................................................................ 4 Relationships of front and rear plug-in units ....................................................................................... 5 5.1 The in-line configuration, non-EMC and EMC........................................................................... 5 6. Rear mounted plug-in unit printed board (Euroboard) sizes ............................................................... 6 6.1 Board height................................................................................................................................. 7 6.2 Board depth.................................................................................................................................. 7 6.3 Rear mounted plug-in unit inspection dimensions....................................................................... 7 7. 8. 9. 10. Connector orientation, pin labeling, and printed board component view............................................ 9 Subrack rear attachment plane ........................................................................................................... 10 Rear backplane mounted plug-in unit fixed connector relationship .................................................. 11 Rear subrack connector (backplane mounted) shroud orientation..................................................... 12 10.1 Connector shroud orientation..................................................................................................... 12 11. 12. 13. 14. 15. Backplane bow and support ............................................................................................................... 12 Connector performance...................................................................................................................... 13 Connector alignment.......................................................................................................................... 13 Rear mounted plug-in unit cooling consideration.............................................................................. 13 Front and rear plug-in unit front panel protective ground ................................................................. 13 15.1 Mechanical design ..................................................................................................................... 13 15.2 Requirement............................................................................................................................... 13 15.3 Resistance .................................................................................................................................. 13 15.4 Minimum galvanic compatibility and contact operations.......................................................... 14 15.5 Pass criteria ................................................................................................................................ 14 Annex A (normative) Inspection Dimensions for Subracks and Associated Plug-in Units in Accordance with IEEE 1101.1, IEEE 1101.10 and IEEE Draft P1101.11 Using the IEC 61076-4-101 Connector Series ............................................................................................. 15 Annex B (informative) Bibliography .......................................................................................................... 21
IEEE Standard for Mechanical Rear Plug-in Units Specications for Microcomputers Using IEEE 1101.1 and IEEE 1101.10 Equipment Practice
1. Overview
1.1 Scope
This standard may be applied in all elds of electronics where equipment and installations are required to conform to the 482.6 mm (19 in) equipment practice [based on IEEE P1101.1 (D1.0, 1997),1 IEEE Std 1101.10-1996, IEC 60297-3 (1984-01) [B4]2, and IEC 60297-4 (1995-03) [B5]] for mounting in equipment according to ANSI/EIA 310-D-1992 [B1] and IEC 60297-1 (1986-01) [B3] (see Figure 1). This standard covers subracks equipped with front mounted plug-in units in accordance with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, and provides for additional rear mounted plug-in units in the same subrack. This standard permits other suitable IEC connector-related dimensions to be added (see Annex A). 1.1.1 Dimensions of printed boards This standard covers an additional range of printed board (PB) sizes suitable for subrack rear mounted plugin units [based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.10-1996, IEC 60297-3 (1984-01) [B4], and IEC 60297-4 (1995-03) [B5]] for mounting in equipment according to ANSI/EIA 310-D-1992 [B1] and IEC 60297-1 (1986-09) [B3]. 1.1.2 Dimensions of subracks This standard covers additional dimensions, according to IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, for subracks with rear mounted plug-in units. 1.1.3 Dimensions of backplanes This standard covers limits of backplane thickness, according to IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, when installed in subracks with rear mounted plug-in units.
1Information 2The
on references can be found in Clause 2. numbers in brackets preceded by the letter B correspond to those of the bibliography in Annex B.
1.1.4 Choice of connectors This standard refers only to connectors in accordance with IEC 60603-2 (1995-09) [B6] and as referenced in IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. Other IEC connectors may be used by themselves or mixed with IEC 60603-2 connectors. This standard denes inspection dimensions required for IEC 60603-2 and IEC 61076-4-1xx connectors. Inspection dimensions for the IEC 61076-4-101 series of connectors may be found in Annex A. This standard also denes the difference between a front plug-in unit connector and a rear plug-in unit connector (see Figure 6). 1.1.5 Rear connector shrouds This standard denes the dimensions of compatible connector shrouds. 1.1.6 Front and rear plug-in unit front panel protective ground This standard denes mechanical interface and electrical test requirements for input/output (I/O) plug-in unit protective ground protection with reference to IEC 60950 (1991-10) [B8].
1.2 Purpose
The purpose of this standard is to specify additional dimensions that, when followed, will ensure mechanical interchangeability of subracks and plug-in units based on IEEE Std 1101.10-1996 and the environmental requirements of IEC 61587-1 (May 1998-Draft) and IEC 61587-3 (May 1998-Draft).
NOTEIEEE P1101.1 (D1.0, 1997), IEC 60297-3 (1984-01), and IEC 60297-4 (1995-03) subrack systems not complying with these additional standard requirements have limited compatibility.
2. References
This standard shall be used in conjunction with the following publications. When they are superseded by an approved revision, the revision shall apply. The users of this standard are required to be familiar with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. IEC 61587-1 (May 1998-Draft), Climatic, mechanical tests and safety aspects for racks, subracks for the IEC 60917-...and IEC 60297-... Series.3 IEC 61587-3 (May 1998-Draft), Electromagnetic shielding performance tests for cabinets, racks and subracks for the IEC 60917-... and 60297-...Series. IEEE P1101.1 (D1.0, 1997), DRAFT Standard for Mechanical Core Specication for Microcomputers Using IEC (60)603.2 Connectors.4 IEEE Std 1101.10-1996, IEEE Standard for Additional Mechanical Specications for Microcomputers Using the IEEE 1101.1-1991 Equipment Practice.5
3IEC
publications are available from IEC Sales Department, Case Postale 131, 3, rue de Varemb, CH-1211, Genve 20, Switzerland/ Suisse. IEC publications are also available in the United States from the Sales Department, American National Standards Institute, 11 West 42nd Street, 13th Floor, New York, NY 10036, USA. 4This IEEE standards project was not approved by the IEEE Standards Board at the time this publication went to press. For information about obtaining a draft, contact the IEEE. 5IEEE publications are available from the Institute of Electrical and Electronics Engineers, 445 Hoes Lane, P.O. Box 1331, Piscataway, NJ 08855-1331, USA.
3. Terminology
3.1 Abbreviations and acronyms
Da Db Dc Dg DT 2 EMC FSC HP I/O PB PFC PiU RDc RDx RFC RSC U dimension between front panel mounting hole and connector mounting hole printed board depth dimension inspection dimension for subrack front mounted PiUs dimension between front panel mounting hole and rear end solder side cover mounting holes inspection dimension of plug-in unit assembly electromagnetic compatibility xed subrack connector horizontal pitch of 5.08 mm input/output printed board plug-in unit free connector plug-in unit inspection dimension for subrack rear mounted PiUs inspection dimension for shroud positioning rear free connector rear subrack connector (backplane mounted) subrack height measured in units of 44.45 mm (1.75 in)
4. General arrangement
Generally, subracks featuring rear plug-in units are also equipped with front plug-in units and/or ller panels in accordance with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. The front and rear plug-in unit PBs are in-line, meaning that there is no offset between the front and rear PBs. (The component side 1 of the front and rear PB are in the same mechanical plane).
NOTES 1The drawings in this standard are not intended to indicate design. 2All dimensions are given in millimeters. 3All drawings in this standard are shown in rst angle projection according to ISO 1101-1983 [B12]. 4Dimensions appearing in parentheses ( ) are for reference only, and are dened in the stated documents. 5Terminology follows IEC 60050 [B2] and IEC 60916 (1988-07) [B7].
Component side 1
This standard will only focus on the dimensional interchangeability of the in-line conguration.
Figure 3In-line front and rear non-EMC and EMC plug-in units
69.88
89.88
109.88
129.88
149.88
169.88
72.38
92.38
112.38
132.38
152.38
172.38
(Db)
d 1 2 3
c b
a z
PB edge
(See Note)
RSC
PB edge
PB edge
NOTEThe pin numbering on the connector may show a permanent, molded-in 30, 31, and 32 in place of 1, 2, and 3.
RFC
PFC
FSC
70.30
90.30
110.30
130.30
150.30
170.30
72.80
92.80
112.80
132.80
152.80
172.80
Figure 7Subrack attachment planes and inspection dimensions for a 17 mm tail connector
10
11
12
15. Front and rear plug-in unit front panel protective ground (See Figures 10 and 11)
15.1 Mechanical design
The plug-in unit front panel protective ground pin shall be based on the alignment pin as described in IEEE Std 1101.10-1996 Clause 6. Pin and receptacle shall be in mated condition.
15.2 Requirement
There are two requirements of this standard for plug-in unit front panel protective ground [IEC 60950 (199110) [B8] and IEC 61140 (1997-11) [B11]]. They are as follows: a) b) Short term current/resistance (200 A at 100 mW for 5 ms); Continuous current/resistance (25 A at 100 mW continuous).
15.3 Resistance
The maximum resistance between the front panel of the plug-in unit and earth ground is 100 mW, and is divided into three parts. They are as follows: a) b) c) 40 mW maximum between the plug-in unit front panel (alignment/protective ground pin) and the subrack (alignment/protective ground pin receptacle); 40 mW maximum between the subrack (alignment/protective ground pin receptacle) and the subrack frame ground; 20 mW maximum between the subrack frame ground and the earth ground.
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Figure 11Subrack front and rear protective ground receptacle position (subrack front view shown)
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Annex A
(normative)
Inspection Dimensions for Subracks and Associated Plug-in Units in Accordance with IEEE 1101.1, IEEE 1101.10 and IEEE Draft P1101.11 Using the IEC 61076-4-101 Connector Series
A.1 General overview
A.1.1 Annex scope
This annex may be applied in all elds of electronics where equipment and installations are required to conform to the 482.6 mm (19 in) equipment practice based on IEEE P1101.1 (D1.0, 1997), IEEE Std 1101.101996, IEC 60297-3 (1984-01), and IEC 60297-4 (1995-03). This annex covers subracks equipped with front plug-in units in accordance with IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996, and provides for additional rear mounted plug-in units in the same subrack. A.1.1.1 Choice of connectors This annex refers only to connectors in accordance with IEC 61076-4-101 (1995-05) [B9], with references to IEEE P1101.1 (D1.0, 1997) and IEEE Std 1101.10-1996. Other suitable connectors may be mixed with IEC 61076-4-101 connectors on the same backplane. This annex denes only the inspection dimensions required for IEC 61076-4-101 compatible connectors. A.1.1.2 Rear connector shrouds This annex denes the positioning and interface dimensions of compatible connector shrouds.
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A.1.4 Front mounted plug-in unit inspection dimensions based on IEC 61076-4-101 connectors (2 mm)
The front mounted plug-in unit inspection dimensions are dened in Table A.1. Table A.1Front mounted plug-in unit inspection dimensions (see Figure A.2)
(Db) DT 2 0.4 Dg 0.1 100 111.74 76.5 160 171.74 136.5 220 231.74 196.5 280 291.74 256.5 340 351.74 316.5 400 411.74 376.5
NOTES 1The Dg dimension is used for mounting the solder side cover. 2For all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997).
16
Figure A.2Front mounted plug-in unit inspection dimensions for IEC 61076-4-101 connectors
A.1.5 Rear mounted plug-in unit inspection dimensions based on IEC 61076-4-101 connectors (2 mm)
The rear mounted plug-in unit inspection dimensions are dened in Table A.2. Table A.2Rear mounted plug-in unit inspection dimensions (see Figure A.3)
(Db) DT 2 0.4 Dg 0.1 60 71.74 36.5 80 91.74 56.5 (100) 111.74 76.5 120 131.74 96.5 140 151.74 116.5 (160) 171.74 136.5
NOTES 1The Dg dimension is used for mounting the solder side cover. 2For all dimensions in parentheses ( ), see IEEE P1101.1 (D1.0, 1997).
17
Figure A.3Rear mounted plug-in inspection dimensions for IEC 61076-4-101 connectors
18
Figure A.4Subrack attachment planes and inspection dimensions for IEC 61076-4-101 connectors
19
Detail A
21.180.16 21.83
Connector shroud
20
Annex B
(informative)
Bibliography
[B1] ANSI/EIA 310-D-1992, Racks, Panels, and Associated Equipment. [B2] IEC 60050 International Electrotechnical Vocabulary. [B3] IEC 60297-1 (1986-09), Dimensions of mechanical structures of the 482.6 mm (19 in) series. Part 1: Panels and racks. [B4] IEC 60297-3 (1984-01), Dimensions of mechanical structures of the 482.6 mm (19 in) series. Part 3: Subracks and associated plug-in units. [B5] IEC 60297-4 (1995-03), Dimensions of mechanical structures of the 482.6 mm (19 in) series. Part 4: Subracks and associated plug-in unitsAdditional dimensions. [B6] IEC 60603-2 (1995-09), Connectors for frequencies below 3 MHz for use with printed boardsPart 2: Detail specication for two-part connectors with assessed quality, for printed boards, for basic grid of 2.54 mm (0.1 in) with common mounting features. [B7] IEC 60916 (1988-07), Mechanical structures for electronic equipment: Terminology. [B8] IEC 60950 (1991-10), Safety of information technology equipment. [B9] IEC 61076-4-101 (1995-05), Connectors with assessed quality, for use in d.c. low-frequency analogue and in digital high speed data applicationsPart 4: Printed board connectorsSection 101: Detail specication for two-part connector modules having a basic grid of 2.0 mm for printed boards and backplanes in accordance with IEC 60917. [B10] IEC 61076-4-1xx, (1998-Draft) Expanded IEC (60)603-2 Type C Connector. [B11] IEC 61140 (1997-11), Protection against electric shockCommon aspects for installation and equipment. [B12] ISO 1101: 1983, Extract 1: 1983, Technical drawingGeometrical tolerancingToleranced characteristics and symbolsExamples of indication.
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