3.

REQUIRED ILLUMINATION IN DIFFERENT WORKSTATION

Section: CASTING AND PASTING.

Name of the machines:

1. Grid Casting Machine. 2. Cylinder Casting Machine. 3. Ball Mill. 4. Lead Oxide Mill. 5. Positive/ Negative Mixture Machine. 6. Pasting Machine. 7. Pan Pressure Machine. 8. DM Water Washing Bowl. 9. Positive Dry Oven. 10. Inert Gas Oven.

Table3.4: Illumination level according to machine/workstation for Casting and Pasting. Task Type/Category Machine Operation, automatic Illumination Level Minimum Recommended Lux( Footcandles Lux( Footcandles) ) 540(50) 325(30)

Machine/Workstation
1. Grid Casting Machine. 2. Cylinder Casting

Machine.
3. Ball Mill. 4. Lead Oxide Mill.

5. Positive/ Negative 6. 7. 8. 9.

Mixture Machine. Pasting Machine. Pan Pressure Machine. DM Water Washing. Positive Dry Oven.

10. Inert Gas Oven.

Benchwork (rough) Washing Machine Operation, automatic

540(50) 540(50) 540(50)

325(30) 325(30) 325(30)

Existing Lighting Condition:

[

Floor area:

300 104 8 sq. feet

The section is a manufacturing area. So the required power of this section is 2.2 watt per sq. feet.[10] That means power limit of lights for this area should be 69156 watt. Existing power is 12800 watt.

Section: VAT Formation.

Name of the machine/workstation:

1. Acid storage (tanks). 2. VAT. 3. Plate Washing.

Table3.5: Illumination level according to machine/workstation for VAT Formation. Machine/Workstation

1. Acid Storage

Task Type/Category Storage ( tanks

Illumination Level Recommended Minimum Lux( Footcandles) Lux( Footcandles) 215(20) 110(10)

2. VAT 3. Plate Washing 4. Switchboard 5. Stairways

and container) Ordinary seeing task washing -

540(50) 540(50) 540(50) 215(20)

325(30) 325(30) 325(30) 110(10)

Existing Lighting Condition: Floor area: 1732 75 sq.feet

This area can be considered as a control room. So the required power of this section is 0.5 watt per sq. feet.[10] Power limit for lighting 6474 watt. Existing power for lighting 2400 watt.

Section: Assembly

Name of the machine:

1. Plate Parting Machine. 2. Plastic foiling Machine. 3. Short and Polarity Testing Machine. 4. Intercell Welding Machine. 5. Shear Testing Machine. 6. Heat Sealing Machine. 7. Terminal Burning Machine. 8. Leak Test Machine.

9. Aluminum Foiling Machine. 10. Packing Machine.

Table3.6: Illumination level according to machine/workstation for Assembly Section. Machine/Workstation

1.

Task Type/Category Benchwork (medium) Coarse medium (for motor cycle battery) Machine Operation, automatic Testing (rough)

Illumination Level Recommended Minimum Lux( Footcandles) Lux( Footcandles) 810(75) 540(50) 810(75) 540(50) 325(30) 540(50)

Benchwor

k Assembly (placing the plates into the box) 3. Plate Parting Machine. 4. Plastic foiling Machine. 5. Short and Polarity Testing Machine. 6. Intercell Welding Machine. 7. Shear Testing Machine. 8. Heat Sealing Machine. 9. Terminal Burning.
2.

540(50)

325(30)

540(50)

325(30)

Machine Operation, automatic

540(50)

325(30)

Brazing Machine Operation, automatic Benchwork (rough) Material Handling and Packaging

540(50) 540(50)

325(30) 325(30)

Leak Test Machine.

10. 11.

Aluminu m Foiling Machine. 12. Wrapping , Packing 13. Picking Stock

540(50)

325(30)

540(50)

325(30)

Packing Machine
14.

Machine Operation, automatic

540(50)

325(30)

Existing Lighting Condition: Floor area: 26510 957 sq.feet

This area can be considered as a manufacturing area. So the required power of this section is 2.2 watt per sq. feet.[10] Power limit for lighting 47160 watt. Existing power for lighting 12800 watt

Section: CMP Shed

Name of the machines:

1. Injection Molding Machine. 2. Crushing Machine. 3. Chiller.

Table3.7: Illumination level according to machine/workstation for CMP SHED. Machine/Workstation Task Type/Category Illumination Level Recommended Minimum Lux( Footcandles) Lux( Footcandles)

1. Injection

Molding Machine
2. Screen Printing 3. Picking

Machine Operation, automatic Benchwork (rough) -

540(50) 540(50) 540(50)

325(30) 325(30) 325(30)

Stock,

Wrapping, Packing.

Existing Lighting Condition: Floor area: 169 848 sq.feet

This area can be considered as a manufacturing area. So the required power of this section is 2.2 watt per sq. feet.[10] Power limit for lighting 29257 watt. Existing power for lighting 3280 watt Section: VRLA Section Table3.8: Illumination level according to machine/workstation for VRLA Section. Illumination Level

Machine/Workstation

Task Type/Category

Recommended Lux(Footcandles) 540(50) 540(50) 540(50)

Minimum Lux(Footcandles) 325(30) 325(30) 325(30) 325(30)

1. Lug Cleaning. 2. Stacking.

Rough bench work Rough bench work Rough bench work Machine

Group Building.
1. 4.

Automatic

Operation, 540(50)

Machine Dryer.

automatic

Section: Storage

Table3.9: Illumination level according to machine/workstation for Storage. Illumination Level Machine/Workstation
1. Inactive or dead 2. Live, rough or bulk 3. Live, medium 4. Live, fine 5. Switchboards 6. Tanks and

Recommended Minimum Lux(Footcandles) Lux(Footcandles) 540(50) 325(30) 540(50) 540(50) 540(50) 540(50) 215(20) 325(30) 325(30) 325(30) 325(30) 110(10)

Containers Existing Lighting Condition: Floor area (FG Store): 205 889 sq.feet

The required power of this section is 1.1 watt per sq. feet.[10] Power limit for lighting 20013.4 watt. Existing power for lighting 3280 watt.

Floor area (Raw Material Store): 207 926 sq.feet

The required power of this section is 1.1 watt per sq. feet.[10]

Power limit for lighting 24192 watt. Existing power for lighting 5200 watt.

Section: LRP (Lead Recycling Plant)

Table3.10: Illumination level according to machine/workstation for LRP Illumination Level Machine/Workstation
1. Operating Furnace. 2. Pouring Liquid Lead. 3. Removing Lead

Task Type/Category Ordinary Seeing Rough bench work Rough bench work

Recommended Lux(Footcandles) 540(50) 540(50) 540(50)

Minimum Lux(Footcandles) 325(30) 325(30) 325(30)

Ingots. Existing Lighting Condition: Floor area: 112 3.5 563 sq.feet

Manufacturing Area. The required power of this section is 2.2 watt per sq. feet.[10] Power limit for lighting 13896 watt. Existing power for lighting 120 watt.