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5 1 P2
3 P3
P1
P1
Read Them
53% of Inlet Pressure 120 psig Inlet Pressure
0 0 0 0 0
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Contents
Determining Water Content in Compressed Air Systems . . . . . . . . . . . . . . . . Z-159 Determining Pressure Drop in Compressed Air Systems . . . . . . . . . . . . . . . . Z-161 Determining Flow and Pressure Drop in Water Systems . . . . . . . . . . . . . . . . . . . . . . . Z-168 Determining Proper Air Valve Size . . . . . . . . . . Z-170 Savings with Dual Pressure Valves . . . . . . . . . Z-172 Selected SI Units for Fluid Power Usage . . . . . . Z-175 Conversion Tables . . . . . . . . . . . . . . . . . . . . . Z-176 Circuit Symbols . . . . . . . . . . . . . . . . . . . . . . . Z-177 Useful Dimensional Data . . . . . . . . . . . . . . . . Z-178 Summary of Formulas and Equivalents . . . . . . . Z-179 Useful Formulas . . . . . . . . . . . . . . . . . . . . . . Z-179
0.001
20
40 Temperatur
Z-158
Example 3:
If compressed air at 100 psig is saturated at 70F (70F dewpoint): What is the dewpoint at 40 psig? What is the dewpoint at 0 psig? The water vapor content at 100 psig and 70F is 0.15 pounds of water per 1,000 cubic feet of air (intersection of 100 psig line and 70F line - see Figure 1). Move horizontally along the 0.15 vapor content line to the intersection with the 40 psig line read temperature: 50F. The dewpoint at 40 psig is 50F. Continue along the 0.15 vapor content line to the intersection with the 0 psig line read temperature: 17F. The dewpoint at 0 psig (atmospheric pressure) is 17F.
Example 2:
Assume, as in Example 1, that air is compressed at the rate of 100 scfm to an operating pressure of 100 psig and cooled to 70F. The water vapor content equals 0.15 pounds of water per 1,000 cubic feet of air (intersection of the 100 psig line and the 70F line - see Figure 1). If this air is then used in an environment at 0F, or if it is desired to maintain a 0F dewpoint to protect delicate pneumatic equipment or instruments, additional condensate or ice will form. At 100 psig and 0F, the saturated water vapor content of air is 0.0085 pounds of water per 1,000 cubic feet of air (intersection of the 100 psig line and the 0F line). The difference, 0.1500 - 0.0085 = 0.1415 pounds of water per 1,000 cubic feet of air, must be removed from the system. Each hour of operation, 6 x 0.1415 = 0.849 pounds or 0.1018 gallons of water will appear as condensate. In an eight-hour operating day, 8 x 0.1018 = 0.814 gallons of condensate.
Z-159
0 5 10 20 40
0.001
20
40 60 Temperature F.
80
100
120
Z-160
Example 2:
Determine the pressure drop in a system containing 100 feet of 34" schedule 40 pipe, two 90 standard elbows, one globe valve and one 34" 40-micron filter (F74). The system pressure is 100 psig, and the flow requirement is 80 scfm: 1. Refer to Figure 2: Follow vertically the 80 scfm line to its intersection with the 100 psig operating pressure line. 2. Read the pressure drop (P) at the left of the graph, corresponding to this intersection: P = 0.8 psig. 3. From Table 1, select the K value for 34" pipe: K = 5.93 4. From Table 2, select the K value for 3/4" standard 90 elbow: K = 0.119. There are two elbows; therefore, multiply by 2: 0.119 x 2 = 0.238. 5. From Table 2, select the K value for a fully open globe valve: K = 1.36. 6. From Table 3, select the K value for a 34" 40-micron filter (F74); K = 1.78. 7. Add the K values from steps 3, 4, 5 and 6 (5.930 + 0.238 + 1.360 + 1.78 = 9.308=Kt). 8. Multiply the P value determined from step 2 by Kt: 0.8 x 9.308 = 7.446. The pressure drop under the foregoing conditions will be approximately 7.5 psig. 9. If a higher pressure drop is permissible, make a similar computation for 12" pipe and fittings; if a lower pressure drop is desirable, consider 1" pipe and fittings.
pressure drop read from these charts will not always agree exactly with the pressure drop calculated from the information contained on Figure 2. The differences, however, are minor and result primarily from limiting the computations to three significant figures. The results obtained using either method are well within the accuracy capabilities of the flow computations.
Example 1:
Determine the pressure drop in 100 feet of 3/4" schedule 40 pipe at a flow rate of 150 scfm and an operating pressure of 100 psig: 1. Refer to Figure 4follow the vertical 150 scfm line until it intersects the diagonal 100 psig applied pressure line. 2. Read the pressure drop on the scale at the left: 17 psig. 3. At an applied pressure of 100 psig, this represents a pressure drop of 17%. You will note that this point falls between lines B and C representing 10% and 20% pressure drop. 4. If the operating pressure was 80 psig, a flow of 150 scfm would produce a pressure drop of 20 psig or 25% of the applied pressure. You will note that this point falls between the lines C and D indicating pressure drops of 20% and 40% respectively.
[ ][ ]
14.71 14.7=P 460 + t 520
Pressure drop (psig) Constant for pipe or unit Constant for flow (scfm) Working pressure (psig) Compressed air temperature (F)
Figure 2 presents the relationship between air flow (scfm) and pressure drop (psig) for K = 1. Figure 2, when used in conjunction with the values of K presented in Tables 1, 2 and 3, readily permits the determination of pressure drop ( P) across any component installed in a compressed air system, the pressure drop of the entire system, or any segment of the system.
Example 1:
Determine the pressure drop (P) in 150 feet of 3/4" schedule 40 pipe, at a flow of 80 scfm and an operating pressure of 100 psig: 1. Refer to Figure 2: Follow vertically the 80 scfm line to its intersection with the 100 psig operating pressure line. 2. Read the pressure drop (P) at left corresponding to this intersection: P = 0.8. 3. Select from Table 1 the K value for 3 4" pipe: K = 5.93. 4. Multiply 5.93 x 0.8 = 4.74 psig per 100 feet of pipe. 5. P for 150 feet of pipe equals 4.74 x 150 = 7.11 psig since 100 pressure drop is proportional to length.
Distribution Piping
Figures 3, 4, 5 and 6 present the relationship between air flow (scfm) and pressure drop (P = psig) for pipe sizes 18" through 3" inclusive at operating pressures of 5 to 250 psig. Lines A, B, C and D represent the maximum flow for pressure drops equal to 5%, 10%, 20% and 40% of the supply pressure respectively over the operating range of 5 to 250 psig. These figures are a convenience in that they permit direct reading of the pressure drop through 100 feet of schedule 40 pipe. The
Z-161
The information on the following tables and figures is based on a compressed air temperature of 60F. For temperatures other than 60F, multiply the final result, P by 460 + F 520
Fitting Pipe Size 3/4" 0.119 0.059 0.196 0.107 0.083 0.083 0.243 1.360 0.053 0.593
1/8" 90 Standard Elbow 15.4 45 Standard Elbow 8.3 25.8 90 Street Elbow -45 Street Elbow 13.3 90 Long Radius Elbow 10.4 Standard Tee Run 10.4 Standard Tee Side 31.0 Globe Valve Full Open 175.3 Gate Valve Full Open 6.7 Angle Valve Full Open 74.8
1/4" 4.09 2.20 6.80 3.56 2.74 2.74 8.14 46.40 1.76 19.80
3/8" 1.09 0.53 1.91 0.91 0.80 0.80 2.37 12.70 0.47 5.46
1/2" 0.422 0.216 0.686 0.343 0.264 0.264 0.818 4.750 0.180 1.800
1" .0432 .0216 .0714 0.365 .0282 .0282 .0845 .4820 .0183 .1990
1-1/4" .01400 .00720 .02320 .01200 .00920 .00920 .02760 .15600 .00600 .06800
1-1/2" .00711 .00382 .01180 .00607 .00468 .00468 .01390 .08150 .00295 .03470
2" .00219 .00131 .00406 .00205 .00163 .00163 .00490 .02750 .00107 .01210
Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 2-1/2" 3"
K 2300. 450.0 91.0 26.4 5.93 1.66 0.400 0.174 0.0467 0.0186 0.0060
F72
F73
F74
F17
F18
1/4" 55.0 49.0 41.0 22.62 29.99 15.71 14.93 14.93 12.86
3/8"
3/4"
1"
1-1/4"
1-1/2"
2"
Nominal Standard Pipe Size 1/8" 0.5 0.8 1.3 2.5 3.5 4.7 5.8 8.6 11.5 14.5 1/4" 1.2 1.7 3.0 5.5 8.0 10.5 13.0 20.0 26.0 33.0 3/8" 2.7 3.9 6.6 12.0 18.0 23.0 29.0 41.0 58.0 73.0 1/2" 4.9 7.7 13.0 23.0 34.0 44.0 54.0 80.0 108.0 135.0 3/4" 6.6 11.0 18.5 34.0 50.0 65.0 80.0 115.0 155.0 200.0 1" 13 21 35 62 93 120 150 220 290 370 1-1/4" 27 44 75 135 195 255 315 460 620 770 1-1/2" 40 64 110 200 290 380 470 680 910 1150 2" 80 125 215 385 560 720 900 1350 1750 2200 2-1/2" 135 200 350 640 900 1200 1450 2200 2800 3500 3" 240 370 600 1100 1600 2100 2600 3900 5000 6100
Use Table 4 as a guide in sizing piping and equipment in compressed air systems. The flow values in Table 4 are based on a pressure drop as shown below. Pressure Drop per 100 ft of Pipe 10% of Applied Pressure 5% of Applied Pressure Pipe Size (Inches)
1
8, 14, 38, 12
Z-162
5000 6000 7000 8000 9000 10000 1000 900 800 700 600 500 400 300 200 100 90 80 70 60 50 40 30 20
2000
3000
200
100 90 80 70 60 50 40 30 20
60 40 0 80 20 15 0 0 25 0
20 10
300
10
4000
50 60 70 80 90 100
200
300
400
5 6 7 8 9 10
20
30
40
10 9 8 7 6 5 4 3 2
10 9 8 7 6 5 4 3
.4 .3 .2
.4 .3 .2
.002
5
.0001 5000 6000 7000 8000 9000 10000 500 600 700 800 900 1000 2000 3000 4000 50 60 70 80 90 100 200 300 400 5 6 7 8 9 10 20 30 40 1 2 3 4
.0001
Z-163
1 .9 .8 .7 .6 .5
1 .9 .8 .7 .6 .5
P=
KQ2 1000
14.7 14.7 + P
460 +t 520
10
D C C C
100 90 80 70 60
100 90 80 70 60 50 40
50
40
B B B
30
30
20
20
A A A
10 9 8 7 6
10 9 8 7 6 5
A: B: C: D:
4 3
.1
.2
.4
.6 .7 .8 .9 1
6 7 8 9 10
20
30
40
50
60 70 80 90 100
200
300
400
500
600
2000
3000
4000
5000
Figure 3. Air Flow Pressure Drop Graph (1/8", 1/2", 1-1/4" Pipe)
Z-164
Maximum Flow 5% Pressure Drop Maximum Flow 10% Pressure Drop Maximum Flow 20% Pressure Drop Maximum Flow 40% Pressure Drop
0.5
0.4
0.3
0.2
0.2
0.1
0.1
10
D D C C C
100 90 80 70 60
100 90 80 70 60 50 40
50
40
30
B
30
20
20
A
10 9 8 7 6 5 4 3
10 9 8 7 6
.1
.2
.3
.4
.5
6 7 8 9 10
20
30
40
.6 .7 .8 .9 1.0
50
60 70 80 90 100
200
300
400
500
600
2000
3000
4000
5000
Figure 4. Air Flow Pressure Drop Graph (1/4", 3/4", 2" Pipe)
Z-165
A: B: C: D:
0.5
0.4
Maximum Flow 5% Pressure Drop Maximum Flow 10% Pressure Drop Maximum Flow 20% Pressure Drop Maximum Flow 40% Pressure Drop
0.3
0.2
0.2
0.1
0.1
10
D D C C D C
100 90 80 70 60
100 90 80 70 60 50 40
50
40
30
30
20
20
A A
10 9 8 7 6
10 9 8 7 6 5 4 3
6 7 8 9 10
20
30
40
50
60 70 80 90 100
200
300
400
500
60 70 80 90 100
200
300
400
500
600
2000
3000
4000
5000
Figure 5. Air Flow Pressure Drop Graph (3/8", 1", 1-1/2" Pipe)
Z-166
A: B: C: D:
0.5
0.4
Maximum Flow 5% Pressure Drop Maximum Flow 10% Pressure Drop Maximum Flow 20% Pressure Drop Maximum Flow 40% Pressure Drop
0.3
0.2
0.2
0.1
0.1
10
D C B C
100 90 80 70 60
100 90 80 70 60 50 40 30
50
40
30
B A A
20
20
10 9 8 7 6
10 9 8 7 6 5 4 3
10
20
30
40
50
60 70 80 90 100
200
300
400
500
2000
3000
4000
5000
AIR FLOW scfm 3" Pipe Figure 6. Air Flow Pressure Drop Graph (2-1/2" & 3" Pipe)
30000
Z-167
A: B: C: D:
0.5
0.4
Maximum Flow 5% Pressure Drop Maximum Flow 10% Pressure Drop Maximum Flow 20% Pressure Drop Maximum Flow 40% Pressure Drop
0.3
0.2
0.2
0.1
0.1
Example 2:
Determine the flow in 12" pipe (gpm) that will produce a pressure drop (P) of 12 psig in 150 feet of pipe when operating at an applied pressure of 100 psig: FirstDetermine the P for 100 feet of pipe: 12 x 100 P = 150 = 8 psig SecondFrom Figure 7, locate the intersection of the diagonal line for 12" pipe and the 8 psig P line: Read flow = 4.2 gpm.
Example 3:
Determine the pressure drop (P) in 75 feet of 3/4" pipe when operating at a flow of 10 gpm and an applied pressure of 150 psig: FirstFrom Figure 7, determine the P for 100 feet of 34" pipe by locating the intersection of the diagonal line for 34" pipe and the 10 gpm line: Read P = 10 psig. SecondFor 75 feet of pipe: P = 75 x 10 = 7.5 psig 100
Nominal Standard Pipe Size 1/8" 0.10 0.14 0.21 0.30 0.37 0.43 0.48 0.60 0.71 0.80 1/4" 0.24 0.34 0.50 0.73 0.90 1.1 1.2 1.5 1.7 2.0 3/8" 0.50 0.73 1.1 1.5 1.9 2.2 2.5 3.1 3.7 4.2 1/2" 0.92 1.3 1.9 2.8 3.5 4.1 4.6 5.8 6.8 7.6 3/4" 1.4 2.0 2.9 4.2 5.2 6.1 6.8 8.5 10 11 1" 2.6 3.7 5.4 8.0 10 12 13 16 19 21 1-1/4" 5.3 7.8 11 16 21 24 27 33 39 44 1-1/2" 8.0 12 17 25 31 36 41 51 60 67 2" 16 23 33 48 60 70 80 99 115 130 2-1/2" 25 37 53 78 96 112 128 155 185 210 3" 47 68 100 145 180 210 240 290 350 390
Use Table 5 as a guide in sizing piping in water systems. The flow values in Table 5 are based on a pressure drop as shown below. Pressure Drop per 100 ft of Pipe 10% of Applied Pressure 5% of Applied Pressure Pipe Size (Inches)
1
8, 14, 38, 12
Table 5. Maximum Recommended Water Flow (gpm) Through A.N.S.I. Standard Weight Schedule 40 Pipe.
Z-168
1/4"
3/8"
1/2"
3/4"
1"
1-1/4" 1-1/2"
2"
2-1/2"
7 8 9 1
100
7 8 9 1
6 7 8 9 1
9 8 7 6
9 8 7 6 5 4 3
250
2
200
150
10
100
1 9 8 7
80
1 9 8 7 6 5 4 3
60
40
P Pressure Drop per 100 Feet of Schedule 40 Steel Pipe For Water at 60F psig
7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2
Z-169
0.1 1.0 WATER FLOW gpm 10 Figure 7. Water Flow Pressure Drop Graph
20
1.0
1 9 8 7 6
10
20
1 9 8 7 6
10
5 4 3
5
2
0.1
7 8 9 1
0.01
100
1000
Example:
Cylinder size 4" Dia. x 10" stroke. Time to extend: 2 seconds. Inlet pressure 90 PSIG. Allowable pressure drop 5 PSID. Determine Cv. Solution: Table 1 Table 2 F = 12.57 SQ IN C = 7.1 B = 21.6
Nomenclature
B Pressure Drop Factor C Compression Factor Cv Flow Factor D Cylinder Diameter (IN) F Cylinder Area (SQ IN) L Cylinder Stroke (IN) p1 Inlet or Primary Pressure (PSIG) p2 Outlet or Secondary Pressure (PSIG) P Pressure Differential (p1 - p2) (PSID) q Air Flow at Actual Condition (CFM) Q Air Flow of Free Air (SCFM) t Time to Complete One Cylinder Stroke (SEC) T Absolute Temperature at Operating (R) Pressure. Deg R = Deg F + 460
12.57 x 10 x 7.1 Cv = 21.6 x 2 x 29 = 0.7 Select a valve that has a Cv factor of 0.7 or higher. In most cases a 14" valve would be sufficient It is considered good engineering practice to limit the pressure drop P to approximately 10% of primary pressure p1. The smaller the allowable pressure drop, the larger the required valve will become. After the minimum required Cv has been calculated, the proper size valve can be selected from the catalog.
ComInlet pression Pressure Drop Factor B For Pressure Factor Various Pressure Drops P (psig) C 2 PSID 5 PSID 10 PSID 15 PSID 20 PSID 10 1.7 6.5 20 2.4 7.8 11.8 30 3.0 8.9 13.6 18.0 40 3.7 9.9 15.3 20.5 23.6 50 4.4 10.8 16.7 22.6 26.4 29.0 60 5.1 11.7 18.1 24.6 29.0 32.0 70 5.8 12.5 19.3 26.5 31.3 34.8 80 6.4 13.2 20.5 28.2 33.5 37.4 90 7.1 13.9 21.6 29.8 35.5 39.9 100 7.8 14.5 22.7 31.3 37.4 42.1 110 8.5 15.2 23.7 32.8 39.3 44.3 120 9.2 15.8 24.7 34.2 41.0 46.4 130 9.8 16.4 25.6 35.5 42.7 48.4 10.5 16.9 26.5 36.8 44.3 50.3 140 150 11.2 17.5 27.4 38.1 45.9 52.1 160 11.9 18.0 28.2 39.3 47.4 53.9 170 12.6 18.5 29.0 40.5 48.9 55.6 180 13.2 19.0 29.8 41.6 50.3 57.2 190 13.9 19.5 30.6 42.7 51.7 58.9 200 14.6 20.0 31.4 43.8 53.0 60.4 210 15.3 20.4 32.1 44.9 54.3 62.0 16.0 20.9 32.8 45.9 55.6 63.5 220 230 16.7 21.3 33.5 46.9 56.8 64.9 240 17.3 21.8 34.2 47.9 58.1 66.3 250 18.0 22.2 34.9 48.9 59.3 67.7
Table 2: Compression Factor C and Pressure Drop Factor B.
Bore Size D (in.) 3/4" 1" 1-1/8" 1-1/4" 1-1/2" 1-3/4" 2" 2-1/2" 3-1/4"
Push Bore F (sq. in.) .44 .79 .99 1.23 1.77 2.41 3.14 4.91 8.30
Bore Size D (in.) 4" 4-1/2" 5" 6" 7" 8" 10" 12" 14"
Push Bore F (sq. in.) 12.57 15.90 19.64 28.27 34.48 50.27 78.54 113.10 153.94
Z-170
Example 1: Find air flow Q (SCFM) if Cv is known. Cv (from valve catalog) = 1.8
Primary pressure p1 = 90 PSIG Pressure drop across valve P = 5 PSID Flow through valve from Table 3 for Cv = 1: 21.8 SCFM Q = Cv of valve x air flow at Cv = 1 (SCFM) Q = 1.8 x 21.8 = 39.2 SCFM
Maximum pressure drop p across the valve should be less than 10% of inlet pressure p1.
Inlet Pressure (psig) 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 Air Flow Q (SCFM) for Variou Pressure Drops P at Cv = 2 PSID 5 PSID 10 PSID 15 PSID 6.7 7.9 11.9 9.0 13.8 18.2 9.9 15.4 20.6 23.8 10.8 16.9 22.8 26.7 11.6 18.2 24.8 29.2 12.3 19.5 26.7 31.6 13.0 20.7 28.4 33.8 13.7 21.8 30.0 35.8 14.4 22.9 31.6 37.8 15.0 23.9 33.1 39.6 15.6 24.9 34.5 41.4 16.1 25.8 35.8 43.1 16.7 26.7 37.1 44.7 17.2 27.6 38.4 46.3 17.7 28.4 39.6 47.8 18.2 29.3 40.8 49.3 18.7 30.1 42.0 50.7 19.2 30.9 43.1 52.1 19.6 31.6 44.2 53.4 20.1 32.4 45.2 54.8 20.5 33.1 46.3 56.1 21.0 33.8 47.3 57.3 21.4 34.5 48.3 58.6 21.8 35.2 49.3 59.8
20 PSID
29.2 32.3 35.1 37.7 40.2 42.5 44.7 46.8 48.8 50.7 52.5 54.3 56.0 52.7 59.4 60.9 62.5 64.0 65.5 66.9 68.3
Example 4: Find Cv if cylinder size and stroke speed is known, using the formulas 1 and 3
Primary pressure = 90 PSIG Pressure drop across valve 5 PSID Cylinder size 4" dia. x 10" stroke Time to complete stroke 2 sec. 42 x 10 Q = 0.0273 = 2 x 14.7 = 0.7 1.024 x 14.81 5 x (85 + 14.7) 85 + 14.7 = 14.81 SCFM
40 30 20 10 0
Cv =
Z-171
5 1 P2
3 P3 5 1 3
P1
P1
P1
Plant Air
Dual pressure means using two different supply pressures to the valve. One supply acts to extend the cylinder, and the other supply acts to retract the cylinder when the valve is shifted. Justification of a dual pressure versus a single pressure valve can be done quickly, using this simple formula. Savings in air consumption is the most important consideration of the use of dual pressure valves. K = D2 x S x (2xp1 - p2 - p3) x Z x N ($HR) N = 60 Sec (CPM) 560,000 t1 + t2 (IN) ($HR) (PSIG) (PSIG) (PSIG) (SEC) (SEC) (IN) (CPM) ($/1000 SCF)
Example:
D = 2" s = 12" Work Stroke t1 = 2 sec Return Stroke t2 = 2 sec Plant Air Pressure p1 = 150 psig Work Stroke Pressure p2 = 100 psig Return Stroke Pressure p3 = 30 psig Cost of 1000 SCF Compressed Air Z = $0.24 N= 60 = 15 2+2
Nomenclature
D= K= p1 = p2 = p3 = t1 = t2 = S= N= Z= Piston Diameter of Cylinder Cost Savings per Hour Plant Air Pressure Work Stroke Pressure (Reduced) Return Stroke Pressure (Reduced) Work Stroke Return Stroke Cylinder Stroke Cycles Per Minute Cost to compress 1000 SCF of air to 150 psig
Calculate Savings per 8 Hour Shift K = 22 x 12 x (150 x 2 - 100 - 30) x 0.24 x 15 = $0.053/HR 5.6 x 105
(1976 estimate: $0.24/1000 SCF at 150 psig. Source: Assembly Engineering, page 50, May 1976)
Assumptions:
1. Rod diameter of cylinder is partially accounted for in the constant (560,000). Except for very small cylinders, where the use of dual pressure is questionable anyway, the formula is sufficiently accurate for most practical applications. 2. 3. Atmospheric Pressure = 14.7 psia Standard Temperature = 68F
Z-172
100
FLOW COEFFICIENT FOR SMOOTH WALL TUBING - Cvt TUBE FRICTION FACTOR f - .02 d = INSIDE DIAMETER OF PIPE (INCHES), l = LENGTH OF PIPE (INCHES)
Nom. Supply Tube Size Cvo
90
80
70
60
50
40
30
25
Cv = AIR CYLINDER PORT FLOW o COEFFICIENT = 23d2 WHERE 'd' IS THE INSIDE DIAMETER OF SUPPLY TUBE Cv GIVEN IS BASED ON FITTING HAVING o SAME I.D. AS TUBING
20
15
10
Z-173
32 -3/ N 3/8 B RU 1/2 3/8 IN OM /4 N ON YL 8 (.3 AL 30 (.4 5 I. 7 (.2 9 (.1 .) I.D D.) 5 I. 4 I. D.) D.)
.4 .5 .6 .7 .8 .9 1.0 1.5 2 2.5 3 3.5 4 4.5 5 6 7
1/4
1-1
3/4
/4
R BE
02 (.9
( ON YL N
5 (.6
12 (1.
HO
2 I. S
0 I.
.) I.D
0 .15
D.)
D.)
.6 E(
.) I.D
4.5
25
.) I.D
3.5
2.5
1.5
1 .1
.15
.2
.25
.3
9 10
15
20
25
30
40
50
60
70
100
FLOW COEFFICIENT FOR SCHEDULE 40 STEEL PIPE - Cv p TUBE FRICTION FACTOR f - .03 d = INSIDE DIAMETER OF PIPE (INCHES), l = LENGTH OF PIPE (INCHES)
90
80
70
60
50
40
35
30
25
OM /4 N
20
INA
1-1
1-1
15
1/2
3/8
3/4
/4
/2 (
04 (1.
( 4 .82
38 (1.
10 1.6
9 I.
0 I.
D.)
.) I.D
.) I.D
.) I.D
D.)
.) I.D
Z-174
Cvc
10
D.)
6 (.3
4 I.
D.)
4.5
3.5
2.5
1.5
1 .1 .35 .4 .45 .5 .6
.15
.2
.25
.3
.7
.8 .9 1.0
1.5
2.5
3.5 4 4.5 5
9 10
15
20
25
30
40
50
60
70
FLOW COEFFICIENT - Cv
Angular Velocity Area Bulk Modulus Liquids) Capacity (Displacement) Coefficient of Thermal Expansion (cubic) Dynamic Viscosity Efficiency Force Frequency Kinematic Viscosity Length Linear Velocity Mass Mass Density Mass Flow Power Pressure (Above Atmospheric) Pressure (Below Atmospheric) Quantity of Heat Rotational Frequency (Shaft Speed) Specific Heat Capacity Stress (Materials) Surface Roughness Temperature (Customary) Temperature (Interval) Temperature (Thermodynamic) Time Torque (Moment of Force) Volume Volumetric Flow (Gases) Volumetric Flow (Liquids) Work
radian per second square inch pounds per square inch cubic inches per revolution F-1 centipoise percent pound (f) cycles per second Saybolt Universal Seconds inch feet per second pound (m) pound (m) per cubic foot pound (m) per second horsepower pounds per square inch inches of mercury, absolute British Thermal Unit revolutions per minute British Thermal Unit per pounds mass degree Fahrenheit pounds per square inch microinch degree Fahrenheit degree Fahrenheit Rankine second pounds (F) - inch gallon standard cubic feet per minute gallons per minute foot-pound (f)
m2 N/m2
mm2 1, 7
l /r
Pa s
2 3
4, 9 m g kg/l 5
Pa kPa MJ
kPa
6 6
10
l
dm3/s n
s kNm m3 m3/s n
7 8 7
l /min
J
l /sec
Z-175
CONVERSION TABLES
To Convert atmospheres atmospheres atmospheres bars bars bars bars Btu Btu Btu Btu Btu Btu/pound F Centigrade Centigrade centimeters centimeters centipoise centipoise centistokes cubic centimeters cubic feet cubic feet cubic feet cubic feet/min. cubic feet/min. cubic feet/min. cubic inches cubic inches cubic inches cubic meters Fahrenheit Fahrenheit feet feet feet foot-pounds foot-pounds/sec. gallons (US) gallons/min. gallons/min. gallons/min. grams grams/cu cm grams/cu cm horsepower horsepower horsepower (metric) horsepower horsepower inches inches inches inches of mercury inches of water (4C) kilograms kilograms/cu meter kilograms-calories kilopascal kilopascal kilowatt-hrs. Into bar mm of mercury pounds/sq. in. atmospheres kilopascal Newton/sq. meters pounds/sq. in. foot-lbs. horsepower/hrs joules kilogram-calories kilowatts-hrs. kilogram-calories/kg C Fahrenheit Kelvin feet inches gram/cm. sec. pound mass/ft. sec. sq. feet/sec. cu inches cu cms cu meters liters cu dms.sec. pounds of air/hr. cu Newton meters/hr. cu cms cu mm liters cu feet Centigrade Rankine centimeters meters millimeters Newton-meters Newton meters/sec. liters cu in./min. liters/min. pounds of water/hr. ounces (avdp) pounds/cu ft pounds/cu in. foot-lbs/min. foot-lbs/sec. horsepower horsepower (metric) watts centimeters meters millimeters pounds/sq. in. pounds/sq. in. pounds pounds/cu ft. Btu bar psi Btu Multiply By 1.0135 760.0 14.696 0.9869 100.0 100,000.0 14.5 778.3 3.927 x 10-4 1054.8 0.252 2.928 x 10-4 1.0 9/5C + 32 C + 273 0.0328 0.3937 0.01 0.000672 1.076 x 10-6 0.06102 28,317.0 0.028317 28.317 0.472 4.5 1.7 16.39 16,387.0 0.01639 35.31 5/9 (F -32) F + 460 30.48 0.3048 304.8 1.356 1.356 3.785 231.0 3.785 500.0 0.3527 62.43 0.03613 33,000.00 550.0 0.9863 1.014 745.7 2.54 0.0254 25.4 0.4912 0.03613 2.205 0.06243 3.968 0.01 0.145 3415.0 To Convert liters liters liters liters liters liters/min meters meters meters millimeters millimeters of mercury Newton/sq. meter Newton-meter Newton-meter Newtonmeter/sec. Newton-meter/sec. ounces pounds pounds/cu ft. pounds/cu ft. pounds/cu in. pounds/hr. pounds/sec. pounds-sec./sq. ft. pounds/sq. in. pounds/sq. in. pounds/sq. in. pounds/sq. in. pounds/sq. in. pounds/sq. in. square centimeters square centimeters square feet square feet square feet/sec. square inches square inches square meters square meters square millimeters square yards tons (metric) tons (metric) tons (short) tons (short) yards Into cu dm cu feet cu inches cu meters gallons (US) gals/min feet inches yards inches psi pascal foot-pounds joule foot-pounds/sec. watts grams kilograms grams/cu cm kgs/cu meter gms/cu cm kilograms/hr. kilograms/hr. pounds mass/ft. sec. atmospheres bar inches of mercury inches of water kilopascal mm of mercury sq. feet sq. inches sq. cms sq. meters centistokes sq. cms sq. millimeters sq. feet sq. yards sq. inches sq. meters kilograms pounds pounds tons (metric) meter Multiply By 1.0 0.0351 61.02 0.001 0.2642 0.2642 3.281 39.37 1.094 0.03937 0.0194 1.0 0.7375 1.0 0.7375 1.0 28.35 0.4536 0.01602 16.02 27.68 0.454 1,633.0 32.2 0.06804 0.069 2.036 27.7 6.895 51.6 0.001076 0.155 929.0 0.0929 92,903.0 6.452 645.2 10.76 1.196 0.00155 0.8361 1000.0 2205.0 2000.0 0.9072 0.9144
Z-176
CIRCUIT SYMBOLS
Valve Operations
Direction of Flow in Pneumatic System Spring
2-Way Valves
Normally Closed Normally Open
Lubricator
Push-Pull Lever
Distributor Selector
Airline Pressure Regulator (Adjustable, Relieving) Airline Pressure Regulator and Lubricator With Gauge Pressure Gauge
Pedal or Treadle
Muffler
Undirectional Motor
Inlet To Cylinder Center
Bidirectional Motor
Check Valve
Z-177
Diameter 1/32 1/16 3/32 1/8 5/32 3/16 7/32 1/4 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/2 17/32 9/16 19/32 5/8 21/32 11/16 23/32 3/4 13/16 7/8 15/16 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 7 8 10
(.0312) (.0625) (.0938) (.1250) (.1562) (.1875) (.2188) (.2500) (.2812) (.3125) (.3438) (.3750) (.4062) (.4375) (.4688) (.5000) (.2217) (.2485) (.2769) (.3068) (.5312) (.5625) (.5938) (.7500) (.8125) (.8750) (.9375) (1.000) (1.250) (1.500) (2.000) (2.500) (3.000) (3.500) (4.000) (5.000) (6.000) (7.000) (8.000) (10.000)
Circle Area .00077 .00307 .0069 .01227 .01917 .02761 .03758 .04909 .06213 .0767 .09281 .1104 .1296 .1503 .1726 .1963 .2217 .2485 .2769 .3068 .3382 .3712 .4057 .4418 .5185 .6013 .6903 .7854 1.2272 1.767 3.1416 4.9088 7.07 9.62 12.57 19.64 28.27 38.49 50.27 78.54
Hose
.01227
.057
.11
.191
.076 .1095
.196
.304
.149
.307
.247
.442
.533
.370
.594 .922
Z-178
Temperature Pressure
Absolute temperature R = F + 460 Standard conditions = 14.7 psia @ sea level (68F, 36% Relative Humidity Compression Ratio (standard conditions) psig + 14.7 14.7 Compression Ratio (corrected for elevation) psig + psia psia Pascals Law
P
F A
F = P x A F = Force in lbs./sq. in. P = F/A A = F/P P = Pounds (lbs) A = Area in sq. in.
psig (standard conditions) = psia -14.7 psia (standard conditions) = psig +14.7
Flow
scfm = (area in sq. inches x stroke inches x CPM*) / 1728 cfm = area in sq. inches x velocity in ft./min. 144 in2/ft2 scfm = cfm x compression ratio
* CPM = Cycles per minute
psid = P1 - P2 P Averaged for distance = psig rcvr. psig tool distance ft.
Pressure / Volume
Boyles Law P1V1 = P2V2 General Gas Law P1V1 = P2V2 T1 T2 Charles Law (variation) P1 x V1 x T1 = P2 x V2 x T2
Coefficient of Flow
Cv = Q (scfm) 22.67
F + 460 P x K
K = P2 absolute...if P is less than 10% K = (P1 abs. + P2 abs.) /2...if P is 10% to 25% K = P1 absolute...if P is greater than 25% (critical velocity)
Line Drop
Z-179
Cost = cfm x 60 x # hrs. x kWh/cfm x $/kWh negative psig = inches Hg x 0.49 inches Hg = psi/0.49 inches Hg x 1.133 = ft. H2O inches H2O x 0.036 = psi 1 foot H2O x 0.8826 = 1 inch Hg Force = -P x A Lifting force = inches Hg x 0.4912 x sq. in.area
Receiver Sizing
x 7.48
x 1728 231
(V = volume/gal. K = 1 continuous, K = 3 intermittent) (7.48 converts cu. ft. to gal.) Time = cu. ft. volume x (Pmax-Pmin.) cfm rcvr. consumption x 14.7
Cylinder Velocity
inches stroke extend time seconds inches stroke extend time seconds
Electrical
E I R
(pie)
P I E
P = I2 R P = E2/R
(E = volts, I = amperes (current), R = Ohms (resistance), P = (Watts power) 8 bit = 256 increments of resolution signal ratio (I/P) = amperes output / pressure input volts per inch = stroke / reference potential Kirchoffs Law Rt = R1 + R2 + R3 (Rt = total resistance)
Z-180
Electrical
45 ("SOH CAH TOA") 60 2
45 1
Sin 30 = 0.500 Cos 30 = 0.866
90
Sin 45 = 0.707 Cos 45 = 0.707
30 3
Sin 60 = 0.866 Cos 60 = 0.500 cosecant = hypotenuse / opposite
90
sin = opposite / hypotenuse cos = adjacent / hypotenuse secant = hypotenuse / adjacent tan = opposite / adjacent hypotenuse = cotan = adjacent / opposite
Mechanical
Speed Ratio = driven shaft or gear drive shaft or gear Torque = force x radius Force = torque / radius Motor Torque lb. - ft. = 5252 x hp / rpm Motor Torque lb.- in. = 63025 x hp / rpm Motor hp = lb. - in. torque x rpm / 5252 Motor hp = lb. - in. torque x rpm / 63025 Work = force x distance Power = force x distance / time Horesepower hp = rpm x ft. lb. torque / 5252 First class lever = F1 x L1 = F2 x L2 (F = force, L = Length) Third class lever = F1 x L2 = F2 x L1 (F = force, L = length)
F1 L1 L2
F2
Mechanical advantage = total rod length / supported rod length Bending moment = mechanical advantage x side force Total Force = coefficient of friction x load Up incline force = surface force + incline force Down incline force = surface force - incline force Surface force = coefficient of friction x load x Cos Incline force = load x sin Force along an incline = F1 x D1 = F2 x D2 (F = force, D = distance) Rotary actuator torque - Torque = psig x area x pitch radius
Z-181
Mechanical Cont.
Gripper F1 x L1 = F2 x 2
or F2 = F1 x L1 / L2 (F = force, L = load)
Jib Crane force = L x (D1 + D2) / sin x D1 Jib Crane load = F x Sin X D1 / (D1 + D2) (L = load lbs., D1 = distance (in.) pivot to rod clevis. D2 = distance (in.) rod clevis to load) Feet per minute = 0.2618 x dia. inches x rpm Inches Hg = inches H2O / specific gravity Hg Intensifier sizing Pressure air x area air = pressure oil x area oil Max. flow throgh an orifice (critical backpressure ratio) = > 53% P1 abs. GPM = Area in. x Stroke in. x cycles per mn. x 0.004329
= 2 x distance / time in seconds = weight x terminal velocity squared 2 x acceleration of gravity (Acceleration of Gravity = 32.2 ft./sec./sec. OR 9.81 Meters/sec./sec.)
Friction Factors
0.19 1.15 5.60 24.00 10.00 0.26 2.50 0.42 0.90 2.20 1.80
Reproduced with permission of Norgren, Inc.
Globe valve Plug cock Swing check 45 elbow 90 elbow Close return bend Standard tee
Z-182