ITEM / PROCESS A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

POWER PROCESS DESSIMINATION PROCESS UTILITIES CHECK ESCALATION PROCESS PLANT ASSESSMENT MAN POWER SUPPORT POWER TRANSFER PROCESS GENSET REPAIR PROCESS SYNCH REPAIR PROCESS CDA COOLING PUMP PROCESS COMPRESSOR PROCESS AHU PROCESS EXHAUST PROCESS COOLING TOWER PROCESS CHW (PUMPS) PROCESS CHILLER PROCESS SUB-STATION PROCESS UPS PROCESS PCW PROCESS DRYER PROCESS VACUUM PROCESS WATER PROCESS PCT PROCESS COLD STORAGE PROCESS UPCW PROCESS BULK GAS PROCESS

STATUS
DONE DONE DONE DONE DONE DONE DONE

DONE

Power Interruption
Unscheduled power interruption
Total Power Loss Start Proceed to power loss procedure Manpower deployment Genset start-up

Power Shifting

Stabilize utilities

End

Power Surge Start Check substation "trip"

Substation ok?

(No) Check normal load

Load ok?

(Yes) Proceed to dessimination process B

(Yes) Check voltage/Freq. stability

Voltage/Freq. stable

(No) Proceed to Genset process 1 (Yes) Return to normal power

Advise shift leader Proceed to dessimination process (Facilities&Manufacturing) End

Scheduled power interruption

Start

Manpower deployment

Auto/manual genset start-up

Utilities start-up

Stabilize system

Proceed to dessimination process B

End

TOTAL POWER FAILURE Unscheduled power interruption affecting F2, F3, F4 || PP1, FCL Tech
Start

Shift Leader

Check genset status

Genset ok?

(No) Proceed to genset process (Yes) Check Sus Station status

Substation ok?

(No) Proceed to feeder process

(Yes) Check utilities (CDA)

Utilities ok?

(No) Check CDA process

(Yes) End

Scheduled Power Transfer

Genset to Normal

FCL Tech
Start Check voltage/ freq. stability of main substation ( 69 KV ) Voltage/ freq. stability of main substation ( 69 KV ) OK? (Yes) Check voltage/ freq. stability of internal substation (No) Continue Genset Operation Internal substation voltage/ freq. stable? (Yes)Check UPS status (No)Escalate Genset Operation OK? UPS status OK? (Yes) Plant Assessment Shift to UPS mode Shifting OK? Assessment OK? (Yes) Check fuel Fuel OK? (Yes) Red Alert PO Fuel (Yes) Check Manpower Support

Shift Leader

Manpower sufficient? (Yes) Notify / approval Manpower approved? Check UPS status Cooldown Genset for 15 Minutes End

Normal to Genset

FCL Tech
Start Check load requirements / capacity Met requirements? (Yes) Check fuel (No) Assess Status Fuel Sufficient? (No) Refuel (Yes) Check Genset Status Genset Ok? (No) Proceed to genset repair process (Yes) Run Genset Ok?

Shift Leader

(Yes) Synchronize Genset syncronized? (No) Proceed to synch. repair process (Yes) Manual close totalizer Totalizer closed? (Yes) Communicate with shift leader (No) Manually close breaker Shift leader informed? Breaker closed? (No) Escalate (Yes) Initiate power transfer End

Escalation Procedure FCL Tech

Start Escalate Update shift leader Shift leader informed? (No) Manpower assessment (Yes) Proceed to next procedure End

Shift Leader

Manpower Assessment FCL Tech

Start Shift leader assess manpower Manpower Sufficient? (No) Advise facilitator Call -in and update section manager Section Manager updated? (Yes) Adjust manpower deployment End

Shift Leader

Totalizer; Synchronizer; UPS problem

Start S/L to escalate problem to SME Problem escalated to SME? (Yes) Send update / advise facilitator (No) Advise facilitator End

Dessimination process
Manufacturing

FCL Tech
Start Ready communication process based on assessment Seek approval

Shift Leader

Communication process approved?

(No) Wait for approval

(Yes) Notify security for announcement

Proceed

End

Facilities

FCL Tech
Start

Shift Leader

Assign manpower

Manpower ok?

(No) Escalate

(Yes) Deploy

End

UTILITIES CHECK ( FEEDER 1 -- TOTAL POWER LOSS)

Substation Utilities

FCL Tech
Start

Shift Leader

Check indoor utilities substation

Indoor utilities ok?

(No) Check substation process

Check Substation D

Substation D ok?

(Yes) Check Substation Db

Substation Db ok?

(Yes) Check Substation Da

Substation Da ok?

(Yes) Check Substation C

Substation C ok?

(Yes) Check Substation Cb

Substation Cb ok?

(Yes) Check Substation Ca

Utilities check

End

CDA Process

FCL Tech
Start

Shift Leader

Check pumps

Pumps ok?

(No) Proceed to Pump process

Check pump 1 / IR # 2

Pump 1 / IR # 2 ok?

(Yes) Check pump 2 / IR # 4

Pump 2 / IR # 4 ok?

(Yes) Check cooling tower

Cooling tower ok?

(No) Check Cooling Tower process

(Yes) Check ZR-400-1

ZR-400-1 ok?

(No) Check compressor process

(Yes) Check ZR-400-2

ZR-400-2 ok?

(Yes) Check VSD 315

VSD 315 ok?

(Yes) Check Kobelko

Kobelko ok?

(Yes) Check IR # 1 - 4 - 2

IR # 1 - 4 - 2 ok?

(Yes) Check Dryer - BD1050

Dryer - BD1050 ok?

(No) Check Dryer process

(Yes) Check Dryer - BD2400

Dryer - BD2400 ok?

(Yes) Dryer - IR

Dryer - IR ok?

(Yes) End

HVAC Process

FCL Tech
Start

Shift Leader

Check power

Check condenser pump 1 2-3 Condenser pump 1 - 2 - 3 ok?

(No) Check Condenser process (Yes) Chilled water pump 1 2-3-4 Chilled water pump 1 - 2 - 3 4 ok? (Yes) Check Check CT ( 1 to 8)

CT ( 1 to 8 ) ok?

Check cooling tower process? (Yes) Check Chiller 1 - 2 - 3 4

Chiller 1 - 2 - 3 - 4 ok?

(No) Check chiller process

(Yes) Check PCW of testers ( circuit 1 to 6 ) PCW of testers ( circuit 1 to 6 ) ok?

(No) Check Pump process

(Yes) Check AHU - facilities

AHU - facilities ok?

(No) Check AHU process

(Yes) Check AHU manufacturing

AHU - manufacturing ok?

(Yes) Check backgrind exhaust

Backgrind exhaust ok?

(No) Check Exhaust process

(Yes) Check C1,C2,C3 exhaust

C1,C2,C3 exhaust ok?

(Yes) End

Vacuum Process

FCL Tech
Start

Shift Leader

Check power

Auto start pump

Auto start-up ok?

(No) Manual Start pump

Manual start ok?

(No) start n+1

start n+1 ok?

(No) back-up process

(Yes) Ene

Total Power Loss

La Trinidad Line Feeder 1 and/or 5 Genset Procedure

FCL Tech
Start

Shift Leader

PP2/PP3 Genset in auto mode

Gensets in auto mode?

(No) Manual restart genset

(Yes) Check totalizer

Manual restart ok?

(No) Escalate

(Yes) Synchronize Genset

Genset Synchronized?

Totalizer Ok?

(No) Manual "on" breaker of totalizer

Totalizer breaker on?

(Yes) Update Shift leader

Check Utilities

End

Substation Procedure

FCL Tech
Start

Shift Leader

Check voltage

Voltage ok?

(No) Back to Genset process (Yes) Check breaker status if normally "off"

Breaker normally off?

(No) Trip normal breaker

(Yes) Check genset breaker should be "on"

Genset breaker on?

(No) Shift selector to manual

Manual "on" breaker

Breaker on?

(No) Escalate

(Yes) Shift to normal

End

Feeder 5
Priorities: - Power - HVAC Start

Check S/S X, W, Ya, Yb

S/S X, W, Ya, Yb ok?

(No) Proceed to S/S process

(Yes) Check chiller

Chillers ok?

(No) Proceed to Chiller process

(Yes) Check AHU

AHU ok?

(No) Proceed to AHU process

(Yes) End

Total Power Loss

Itogon Line

Feeder 2
Priorities:

-Power
-PCW

FCL Tech
Start

Shift Leader

Check S/S H, G, E, F, Eg

S/S H, G, E, F, Eg ok?

(No) Proceed to S/S Process

(Yes) Check UPS

UPS ok?

(No) Proceed to UPS process (Yes) Check PCW pumps for Fusion ckt 1-5 PCW pumps for Fusion ckt 1-5 ok? (No) Proceed to PCW process (Yes) Check PCW pumps for Polaris ckt 1-6

PCW pumps for Polaris ckt 1-6 ok?

(Yes) Check AHU

AHU ok?

(No) Proceed to AHU process (Yes) Verify stability of exhausts FA Lab & Burn-in Exhausts, FA Lab and Burnin stable? (No) Proceed to Exhaust Process (Yes) Check vacuum pumps serving cryogenic Vacuum pumps serving cryogenic ok? (No) Procees to vacuum process

(Yes) End

Feeder 3
Priorities:

-Power
-CDA -HVAC

-Bulk gas -vacuum

FCL Tech
Start

Shift Leader

Check S/S Q, R, S, P

S/S Q, R, S, P ok?

(No) Proceed to S/S Process

(Yes) Check UPS

UPS ok?

(No) Proceed to UPS process Check comp cooling pumps #1&2 Comp cooling pumps # 1 & 2? (No) Proceed to Pump process (Yes) Check compressor 1, 2, 3, 4

Compressor 1, 2, 3, 4 ok?

(No) Proceed to compressor process

(Yes) Check dryer 1, 2, 3, 4

Dryer 1, 2, 3, 4 ok?

(No) Proceed to dryer process (Yes) check chiller pump 1 & 2

Chiller pump 1 & 2 ok?

(No) Proceed to chiller pump process

(Yes) Check Cooling towers

Cooling towers ok?

(No) Proceed to cooling tower process

(Yes) Check chillers

Chillers ok?

(No) Porceed to chiller process (Yes) check PCW - fusion ckt #6

PCW - fusion ckt #6 ok?

(No) Proceed to PCW process

(Yes) Check AHU

AHU ok?

(No) Proceed to AHU process

(Yes) Check vacuum

Vacuum ok?

(No) Proceed to vacuum process

(Yes) End

Proceed to bulk gas process

Feeder 4
Priorities:

-Power
-CDA -water

-vacuum -HVAC -PCW

FCL Tech
Start

Shift Leader

Check S/S Q, R, S, P

S/S Q, R, S, P ok?

(No) Proceed to S/S Process

(Yes) Check UPS

UPS ok?

(No) Proceed to UPS process Check comp cooling pumps # 1 , 2, 3 & 4 Comp cooling pumps # 1 , 2, 3 & 4? (No) Proceed to Pump process (Yes) Check compressor 1, 2, 3, 4

Compressor 1, 2, 3, 4 ok?

(No) Proceed to compressor process (Yes) Check dryer BD1050# 1, 2, 3, IR # 3, 5, 6 DryerBD1050# 1, 2, 3 ; IR # 3, 5, 6 ok?

(No) Proceed to dryer process

(Yes) check Domestic Tank

Domestic tank ok?

(No) Proceed to Water Process

(Yes) Check EDI

EDI ok?

(Yes) Check RODI

RODI ok?

Check vacuum

Vacuum ok?

(No) Proceed to vacuum process

(Yes) Chech Chiller

Chiller ok?

(No) Proceed to chiller process

(Yes) Check PCT pump

PCT Pump ok?

(No) Proceed to PCT pump

(Yes) check CT / recirculating pump

CT / recirculating pump ok?

(No) Proceed to CT process

(Yes) Check cold storage

Cold storage ok?

(No) Proceed to cold storage process (Yes) verify recovery rate of UPCW tank

UPCW tan recovered?

(No) Proceed to UPCW process

(Yes) End