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Paramete rs

Cellular Lightweight Concrete Bricks

Autoclaved Aerated Concrete Blocks

Concrete/H ollow Concrete Blocks

Burnt Clay Bricks

Basic raw 1 . materials & other inputs 2 . General Propertie s Dry Density kg/m3 Compressi ve Strength in kg/cm3 400 8001000 4060 (Gra de B) 12001800 125180 (Grade C) Cement, Sand, Aggregate, Fly Ash, Water & Foaming Compound

Cement, Sand, Fly Ash & Acration Compound

Cement, Sand & Aggregate

Top Soil & Energy

650

75 0

1200-2400

1900

20-30 (Grad e A)

35

40

30-60

40-125

Re Reinfo Insula tion Partit ion rced eleme nts Nonload bear ing bloc ks inf or ce d pa ne ls No gain in Aging Gains strength with age strength with age No gain in strength with age No gain in strength with age Non-load Bearing Walls Loadbearing & non-load bearing

Range of application s / utility

Thermal Conductivi ty (W/m.k.) Sound Insulation Ease of Working 3 . Shape & Form Pre-cast Brick size

0.132-0.151 for 800 kg/m3 0.132-0.151 0.238 for 1000 kg/m3 for 650 kg/m3 0.184

Superior than burnt clay & hollow concrete

Superior than burnt clay & hollow concrete Can be cut, nailed & drilled

Good

Normal

Can be cut, nailed & drilled

Difficult to work

Normal

600 x 200 x 100/200 mm

600 x 200 x 100/200 mm

400 x 400 x 100/200 mm

230 x 100 x 70 mm

Pre-cast elements Cast in shape Water 4 . Absorption % by weight

Any size of elements

Any size of elements Not feasible

Not feasible

Not feasible Not feasible

Any shape & size in any density 12% for 800 kg/m3 density (by volume) 7.5% for 1800 kg/m3 density

Not feasible

45% by volume

20% by volume

20% by volume

Shrinkage after maturing Drying Shrinkage mm/meter 0.05 Grade A 0.10 Grade B 0.011 (for 1200 kg/m3) 0.058 (for kg/m3)

5 .

0.07 (M-25 Concrete)

No shrinkage

6 .

Productivit y

Output 100% more than brick work

Output 100% more than brick work

50% higher than brick

Normal

Creates Pollution free Pollution free High energy 7 . Eco Friendlines s Least energy requriement Can consume fly ash around 33% requirement Open process uses fly ash Medium energy No smoke smoke Uses high energy Wastes agricultur al land

55% reduction in weight of Structural saving 8 . due to dead weight reduction 55% reduction in weight of walls. Tremendous structural saving for high rise buildings in Earthquake / Poor soil area walls. Tremendous structural saving for high rise buildings in Earthquake / Poor soil area

What is CLC
CELLULAR LIGHTWEIGHT CONCRETE (CLC), IS A VERSION OF LIGHTWEIGHT CONCRETE THAT IS PRODUCED LIKE NORMAL CONCRETE UNDER AMBIENT CONDITIONS. IT IS PRODUCED BY INITIALLY MAKING A SLURRY OF CEMENT + FLY ASH (OPTIONAL) + SAND + WATER, WHICH IS FURTHER MIXED WITH THE ADDITION OF PRE-FORMED STABLE FOAM IN AN UNIQUE FOAMED CONCRETE MIXER. THE MIXTURE IS EITHER POURED OR PUMPED INTO ASSEMBLED MOULDS OF BRICKS OR FORM-WORK OF REINFORCED STRUCTURAL ELEMENTS OR POURED ONTO FLAT ROOFS OR VOIDS FOR THERMAL INSULATION OR FILLING. The foam imparts free flowing characteristics to this slurry due to ball bearing effect of foam bubbles enabling it to easily flow into all corners and compact by itself in the moulds/forms without requiring any kind of vibration or compaction. Cellular Light Weight Concrete (CLC) technology has been used in over 45 countries of the world over the past 30 years to construct Over a hundred thousand houses, apartments, schools, hospitals, industrial, commercial buildings etc. The introduction in India of a modified version using over 40% fly ash has made it an even more eco-friendly and cost effective version of CLC. The new product is set to revolutionize the manner in which buildings are constructed. In the process, the product brings quality housing closer to the masses at a faster and at a lower cost.

Advantages of CLC
Advantages of CLC Bricks

CLC Bricks have excellent compressive strength in excess of regular clay bricks / solid blocks, guarantees min. Compressive strength of 3N/mm2. Bending strength is 15 to 20% of compressive strength. CLC Bricks density is 800kg/m2 which reduces dead load on structures. Huge saving in foundation and structure savings upto 30% on beam costs. Good earth quake resistance properties. Easy handling. Faster construction. Huge saving of labour. CLC Bricks offer highest thermal insulation making cool summers and warm winters. Reduced Air conditioning expenses. CLC Bricks are fire resistant. Non toxic fumes in case of fire. Excellent acoustic barrier. More peace of living, No disturbance from your neighbours home theatre. Highly accurate and smooth walls reduction in plastering. Opt for any finish on walls external plastering, tiling, cladding, internal tiling, dry lining, spray plaster or anything of your choice.

CLC Flooring


extensively.

Brickwell CLC is used for roofing and flooring applications A low density mix is chosen and the resulting air content gives the material excellent thermal insulation properties. The low density also has the advantage that it does not significantly add to the overall weight of the roof. Foamed concrete has two benefits when it is used for roofing. The first benefit is that it provides a high degree of thermal insulation. The second benefit is that it can be used to lay a flat roof to falls, i.e. to provide a slope for drainage. Foamed concrete is also much lighter than slopes made from mortar screeds. This means that a roof with a slope made of foamed concrete imposes a lower loading on the structure of the building.

CLC can be produced and poured for floors and roofs on-site. In roofs it can be used because of very good insulation properties and it is comparitively lightweight. For floors CLC offers faster installation and a less expensive option because of the flowing and self-leveling properties.

CLC Bricks
Cellular Lightweight Concrete (CLC) bricks are environment friendly and manufactured from common natural raw material. The energy consumed in the production process is only a fraction compared to the production of other materials and emits no pollutants and creates no toxic products or by products. The CLC bricks that we offer provides thermal and sound insulations and also fire protection eliminating need for many layers of plastering and do not emit any toxic gas when exposed to fire. These bricks are highly strong and of customized shape thus requiring less amount of cement and plastering and giving an even shape to the construction.

Brickwells manufacturing unit located at multiple cities, supplies CLC Bricks to residential, commercial and industrial real-estate developent projects across India.

Brickwells wholly owned manufacturing unit can produce CLC Bricks as per standard industrial sizes or tailored for your specific requirements. CLC Bricks are available in 3 grade strengths:

Grade A: These are used as load bearing units & have a brick density in the range of 1,200 kg/Cum 1,800 kg/Cum Grade B: These are used as non-Load bearing units & have a brick density in the range of 700 1,000 kg/Cum. Grade C: These are used for providing thermal insulation & have a brick density in the range of 400 600 kg/Cum.

Technical Specifications of CLC Bricks:

Technical Specifications of CLC Bricks

Brick Size (mm)
600 x 200 x 200

Approximate Weight/Brick (Kg)

20.500

No. of Brick/Truck
305

No. of Bricks/Cu.Mtr.
41

600 x 200 x 150

15.500

416

55

600 x 200 x 100

10.250

610

83

Grade wise comparison of CLC Bricks:

Grade-wise Technical Comparison of CLC Bricks

Type
Grade A

Density
1800 25.0

Min. Compressive Strength N/mm2

Water Absorption %
7.5

1600

17.5

7.5

1400

12.0

10.0

1200

6.5

10.5

Grade B

1000

3.5

12.5

800

2.5

12.5

Grade C

600

1.0

15.0

400

0.5

15.0

The properties of cellular concrete obtained by using the specific foaming agent Isocem S/L, however, are influenced by the foam/cement ratio, rather than by the properties of the foam itself, and this ratio determines the final heat and sound insulation properties ot cellular concrete. ISOCEM S/L is an innovative foaming agent, made up of natural surfactants mixed to vegetable raw materials: it is highly effective and can also be used as an air-entraining additive for cement mixes containing light aggregates (EPS, vermiculite etc.). Physical Properties: The most significant physical property of cellular concrete is its density. It is determined by the quantity of air in a cubic meter of material, that is by the air/cement ratio. The most frequently used densities are:300 kg/m3400 kg/m3500 kg/m3600 kg/m3 These densities correspond to different values of thermal insulation and mechanical resistance, which approximately amount to the values in the following tables:

D 300 kg/m3 = 0.062 kal/m/h/C D 400 kg/m3 = 0.08 kal/m/h/C D 500 kg/m3 = 0.09 kal/m/h/C D 600 kg/m3 = 0.12 kal/m/h/C

Doses: 2.5-3% (percentage of foaming agent for the production of cellular concrete).Applications: layers and/or sloping terraces. Storage: 1000 kg tanks or 200 kg drums.

CLC Blocks are competitive with bricks in pricing and offer significant savings for finished structures.
Savings in construction cost can be as much as 18% when using CLC Blocks, as compared to brick, after taking into account the resulting savings in gravel, cement, steel, labor, structure, foundation etc. Require minimum skilled workforce and primarily deploying unskilled labour Environment friendly - neither wasting natural resources nor creating pollution Economise on Energy Consumption Result in faster execution Finished dwellings are weather-proof, thermally comfortable and durable Suitable for Hurricane/ Earthquake proof constructions Converting and make productive use of industrial waste products Cost effective in comparison with conventional alternative

The following table for detailed comparison of Bricks Vs our Ultralite Blocks (CLC):

Aspect

Brick Wall

CLC wall

Remarks

Thickness

External Partition
Mortar Masonry

230 mm 115 mm

200/150 mm 100 mm

Saving of 13 to 35% Saving of 13%

External Partition Plastering

Dead Load

0.051 m/m 0.02 m/m 12 + 15 mm

0.011 m/m 0.005 m/m 8 + 10 mm

Saving of 78% Saving of 75% Saving of 33%

External Partition Labour for work Quality

Ease of Working

601 kg / m 319 kg / m 100% Normal

256 / 206 kg / m 148 kg / m 60% Superior

Reduction of 60% Reduction of 48% Reduction of 40% Satisfied Client

Chase cutting Driving nail Longevity

Difficult Difficult May deteriorate with time

Easy Easy Gains strenth with times as ordinary concrete

Faster Laying Service Happy Client Better Durability

Our CLC bricks are environment friendly and manufactured from common natural raw material. The energy consumed in the production process is only a fraction compared to the production of other materials and emits no pollutants and creates no toxic products or by products.

The CLC bricks that we offer provides thermal and sound insulations and also fire protection eliminating need for many layers of plastering and do not emit any toxic gas when exposed to fire. These bricks are highly strong and of customized shape thus requiring less amount of cement and plastering and giving an even shape to the construction.

Features

Blocks can be easily cut with a carpenters saw due to the cellular structure of the material Nails can be easily driven into them Weight reduction becomes highly beneficial for structural reasons Saves steel reinforcement in the foundation Saving minimum 15% in use of steel Special Features- floats on water, bigger size with lighter weight

Advantages

It has excellent compressive strength of 3 N/mm

3

CLC bricks density is 750 KG/m which reduces dead load on structures Huge savings on foundations and structure savings up to 30% of beam costs Good earth quake resistance properties Easy handling/faster construction Huge saving of labor It offers highest thermal insulation making cool summers and warm winters Reduced air conditioning expenses Fire resistant Excellent acoustic barriers Reduction in plastering due to even walls Option for any finish on the walls

Technical Specifications

Size : 600200 mm Thickness : 100 / 150 / 200 / 230 mm Compressive strength : 3 N/mm2 Sound absorption : up to 42 db


Uses

Fire resistance up to : 4 hrs Color : light grey Raw Material Used : sand ,cement, fly ash, hardener, foaming agent

Construction of malls Commercial buildings Residential buildings

C L C Blocks

We manufacture a range of C L C Blocks that are Cellular Lightweight Concrete and are known as eco blocks. These blocks are made using high quality mixture of foam and slurry of cement, sand and fly ash.

Send Enquiry

Cellular Light Weight Concrete (CLC) Bricks / Blocks

Cellular Lightweight Concrete Bricks are produced by adding millions of Micro-Sized air bubbles into a cement based mixture. The addition of millions of air bubbles is achieved by using a Proprietary Foam Generator to produce highly stable and injecting the Foam directly into a concrete mixer containing a sand/ cement/ fly ash/ water slurry.

Send Enquiry

Cellular Lightweight Concrete Blocks

We manufacture a range of CLC Blocks that are Cellular Lightweight Concrete and are known as eco blocks. These blocks are made using high quality mixture of foam and slurry of cement, sand and fly ash. This is based on the Neopar technology of Germany and the patented technology of System Building.


Send Enquiry

Light Weight Blocks

We offer wide range of light weight blocks that are highly durable in nature. Being cement based product these have stronger base that can withstand the pressure and adverse weather conditions. Though are light in weight, yet they are used in buildings for strong and durable life because of the stability and chemical resistance. These are manufactured in many sizes and dimensions to cater to the needs and demands of our valued clients. Further, these are offered in the market at very competitive prices and can be customized according to the clients specifications.

FLAT B1
PRIVATE

FLAT B2
PRIVATE

28%

25%

PUBLIC GARDEN

30% 32% 14%

PUBLIC GARDEN

17%

10% 20%

BATHROOM SEMI PRIVATE

11%

13%

BATHROOM SEMI PRIVATE

FLAT A1
PRIVATE

FLAT A2
PRIVATE

18% 12%

38%

PUBLIC GARDEN

24% 28% 22% 13% 13%

PUBLIC GARDEN BATHROOM

16%

16%

BATHROOM

SEMI PRIVATE

SEMI PRIVATE

FLAT A3
PRIVATE

FLAT A4
21% 31%
PRIVATE
PUBLIC GARDEN

21%

26%

PUBLIC GARDEN

15%

BATHROOM

21%

16%

17%

13%

19%

BATHROOM SEMI PRIVATE

SEMI PRIVATE

FLAT B3
16% 15%
PRIVATE

FLAT B4
21%

27%

30%

PRIVATE PUBLIC GARDEN

PUBLIC GARDEN

24% 18%

BATHROOM SEMI PRIVATE

15%

17%

17%

BATHROOM SEMI PRIVATE

FLAT C1
PRIVATE

FLAT C2
16% 24% 18%
PRIVATE

23% 27% 16%

PUBLIC
GARDEN

15%

27%

PUBLIC
GARDEN BATHROOM SEMI PRIVATE

15%

BATHROOM

19%
SEMI PRIVATE