FS-1800/N FS-3800/N

Page printers

FS-1800/1800N/3800/3800N Series Combined Service Manual C Kyocera Corporation 2000 All rights reserved. Export Edition

Notice The information in this manual is subject to change without notification. Additional pages may be inserted in future editions. The reader is asked to excuse any technical inaccuracies or typographical errors in the present edition. No responsibility is assumed if accidents occur while the service person is following the instructions in this manual. The contents of this manual are protected by copyright. No part of the manual may be reproduced or copied by any means without the permission of the copyright holder. Information This equipment has been tested and found to comply with the limits for a Class A*1/ Class B *2 digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against

harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures. Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different

from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Changes or modifications not expressly approved by the manufacturer for compliance could void the users authority to operate the equipment.
*1 *2

: FS-1800N/FS-3800N : FS-1800/FS-3800

Important notice to service person Before attempting service on the equipment, including disassembling, reassembling, troubleshooting, and adjustment, read this manual carefully. During performing service, use extreme care to avoid possible electric shock hazard, burn, and human injuries. Make sure the printer is not provided with any safety facilities other than those primarily intended for the safety of users.

FS-1800/1800N | FS-3800/3800N

Regarding Tradenames
PRESCRIBE is a registered trademark of Kyocera Corporation. PRESCRIBE 2e, KPDL, and KIR (Kyocera Image Refinement) are trademarks of Kyocera Corporation. Diablo 630 is a product of Xerox Corporation. IBM Proprinter X24E is a product of International Business Machines Corporation. Epson LQ-850 is a product of Seiko Epson Corporation. Hewlett-Packard, PCL, and PJL are registered trademarks of Hewlett-Packard Company. Centronics is a trade name of Centronics Data Computer Inc. PostScript is a registered trademark of Adobe Systems Incorporated. Macintosh is a registered trademark of Apple computer, Inc. Microsoft, Windows, and Windows NT are registered trademarks of Microsoft Corporation. PowerPC and Micro-Drive are trademarks of International Business Machines Corporation. CompactFlash is a trademark of SanDisk Corporation. ENERGY STAR is a U.S. registered mark. All other brand and product names are registered trademarks or trademarks of their respective companies. This Kyocera page printer uses PeerlessPrintXL to provide the HP LaserJet compatible PCL6 language emulation. PeerlessPrintXL is a trademark of The Peerless Group, Redondo Beach, CA 90278, U.S.A. This product was developed using the Tornado Real Time Operating System and Tools from Wind River Systems. Contains UFST and MicroType from Agfa Corporation. Fine 1200 mode uses iRET image enhancement technology. iRET is a trademark of Oak Technology, Inc.

FS-1800/1800N | FS-3800/3800N

Conventions
Throughout this manual, the following conventions are used: Italic letters refer related chapters or sections or documentations. This symbol followed by WARNING denotes that the following paragraph(s) includes precautions which, if ignored, could result in personal injury, and/or irrevocable damage to the printer. When followed by CAUTION this symbol denotes that the following paragraph(s) include the precautions which, if ignored, could result in damage to the printer.

FS-1800/1800N | FS-3800/3800N

About the chapters

Unless otherwise specified, the content of this manual apply to both printer models of Ecosys FS1800, FS-1800N, FS-3800 and FS-3800N. The manual is comprised of the following chapters:

Chapter 1: Chapter 2: Chapter 3: Chapter 4: Chapter 5: Chapter 6:

Product Information Installation/Operation Maintenance/Adjustments Operation Overview Disassembly Troubleshooting Contents

Appendix A: Diagrams Appendix B: Status Page Appendix C: Interface

Contents

Contents

FS-1800/1800N | FS-3800/3800N

REVISION HISTORY

Version 1.00A

Date 23-Oct-2000

Replaced Pages -

Remarks

TO OBTAIN THE LATEST PRINTER DRIVERS AND UTILITIES, VISIT US AT OUR INTERNET HOME PAGE: http://www.kyocera.com/w2k

FS-1800/1800N | FS-3800/3800N

Chapter 1

Product Information

Chapter 1 Contents
1-1 Printer specifications ...................................................................................................................... 1-3 1-1-1 Specifications ............................................................................................................................ 1-3 (1) Engine ....................................................................................................................................... 1-3 (2) Controller ................................................................................................................................... 1-4 (3) Weight and dimensions ............................................................................................................. 1-4 (4) Power requirements .................................................................................................................. 1-5 (5) Environmental requirements ...................................................................................................... 1-5 1-1-2 Available option memory/device ................................................................................................ 1-6 (1) Expansion memory (DIMM) ....................................................................................................... 1-6 (2) Memory card (CompactFlash) ................................................................................................... 1-8 (3) Hard disk (Microdrive) ............................................................................................................... 1-9 1-2 Names of parts ............................................................................................................................... 1-10 1-2-1 Names of parts ........................................................................................................................ 1-10 1-3 Safety information ......................................................................................................................... 1-11 1-3-1 Safety information .................................................................................................................... 1-11 (1) Laser safety ............................................................................................................................. 1-11 (2) Laser notice ............................................................................................................................. 1-11 (3) Laser caution label on the scanner unit ................................................................................... 1-11 (4) CDRH regulations (U.S.A.) ...................................................................................................... 1-13 (5) Ozone concentration ............................................................................................................... 1-13 (6) FCC statement (U.S.A.) ........................................................................................................... 1-13 a) For the FS-1800 and FS-3800 models ..................................................................................... 1-13 b) For the FS-1800N and FS-3800N models ................................................................................ 1-14 (7) Canadian Department of Communications compliance statement .......................................... 1-14 (8) Avis de conformit aux normes du ministre des Communications du Canada ..................... 1-14 (9) ISO 7779 ................................................................................................................................. 1-14 (10) CE marking directive ............................................................................................................. 1-15 (11) Declaration of conformity (Australia) ..................................................................................... 1-15 1-4 Environmental requirements ........................................................................................................ 1-16 1-4-1 Environmental conditions ........................................................................................................ 1-16 (1) Clearance ................................................................................................................................ 1-17 (2) Places to avoid ........................................................................................................................ 1-18 (3) Note on power ......................................................................................................................... 1-18 (4) Removing the printer ............................................................................................................... 1-19 1-5 About the toner container ............................................................................................................. 1-20 1-5-1 Toner container ....................................................................................................................... 1-20 (1) Toner container handling ......................................................................................................... 1-20 (2) Toner container storage .......................................................................................................... 1-21

1-1 Printer specifications

1-1-1 Specifications (1) Engine Item Print method Print speed (when printing multiple page) Resolution FS-1800/1800N FS-3800/3800N 24 pages/min. (A4) 25 pages/min. (Letter)

Electrophotography laser scan 16 pages/min. (A4) 17 pages/min. (Letter) Fine 1200 mode Fast 1200 mode with KIR 600 dpi with KIR 300 dpi with KIR Smoothing KIR (Kyocera Image Refinement) First print (A4 or letter, 23 C), Approximately 17.5 seconds or depends on input data less Warm-up time Standby: 20 seconds or less (23 C ) Sleeping: 6.5 seconds or less Maximum duty cycle (A4) 65,000 pages/month Machine life expectancy 300,000 pages of printing or 5 years (expandable to 900,000 pages of printing using MK kits) Mono component dry developer Visible laser Scorotron plus charging Negative charger roller Curvature separation Blade Eraser lamp (LED array) Heat roller and press roller Plain paper Cassette: 500 sheets, MP tray: 100 sheets Face-up: 250 sheets, Face-down: 250 sheets

Approximately 9 seconds or less 35 seconds or less 35 seconds or less 100,000 pages/month

Development Laser Main charger Transferring Separation Drum cleaning Drum discharging Fuser Paper Capacity of paper feed source (80 g/m2 [0.11 mm thickness]) Capacity of output trays (80 g/m2 [0.11 mm thickness])

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1-3

(2) Controller Item CPU System ROM Font ROM Main (Video) RAM Maximum: Slot: FS-1800/1800N PowerPC405GF/200MHz 4 MB Mask (or Flash) DIMM 2 MB FS-1800 model: 8 MB FS-1800N model: 24 MB 264 MB (Including main RAM) 2 DIMM slots (A 16 MB DIMM is factoryinstalled in one slot for FS-1800N.) 16, 32, 64, 128 MB CompactFlash Microdrive (340 MB) High-speed, bidirectional FS-3800/3800N PowerPC740/200MHz FS-3800 model: 16 MB FS-3800N model: 32 MB 272 MB (Including main RAM) 2 DIMM slots (A 16 MB DIMM is factoryinstalled in one slot for FS-3800N.) 10/100 Base-TX, type IB-21 (Standard with equipped FS3800N)

DIMM size: Memory card (Optional) Hard disk (Optional) Host interface Parallel:

(IEEE1284) Serial: RS-232C, Maximum speed: 115.2 Kbps Network interface card: 10/100 Base-TX, type IB-21 (KUIO-LV [3.3 V]) (Standard with equipped FS1800N) Page description language Prescribe Standard emulation modes PCL6, Diablo 630, IBM proprinter X24E, Epson LQ850, Line printer, KPDL

(3) Weight and dimensions Item Main unit (excluding protrusions) Width: Height: Depth: Weight: FS-1800/1800N 34.5 cm (13-9/16 inches) 30.0 cm (11-13/16 inches) 39.0 cm (15-3/8 inches) 13 Kg (28-5/8 lb.) FS-3800/3800N

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1-4

(4) Power requirements Item Voltage/current FS-1800/1800N US/Canada: 120 V AC 10 %, 60 Hz 2 %/7.2 A Europe/Asia: 220 - 240 V AC 10 %, 50/60 Hz 2 %/3.6 A Average: FS-1800 model: 328 W FS-3800 model: 499 W FS-3800N model: 972 W 120 V AC model: 972 W 220 - 240 V AC model: 972 W FS-3800 model: 126 W FS-3800N model: 126 W FS-3800 model: 14 W FS-3800N model: 16 W FS-3800/3800N

Watts

FS-1800N model: 961 W Maximum: 120 V AC model: 961 W 220 - 240 V AC model: 961 W Standby (Ready): FS-1800 model: 21 W FS-1800N model: 23 W Sleeping: FS-1800 model: 14 W FS-1800N model: 15 W (5) Environmental requirements Item Operating temperature and humidity Maximum altitude Noise emission (Excluding peaks, measured at 1 m from printer, as per ISO7779) FS-1800/1800N 10 to 32.5 C (50 to 90.5 F), 20 to 80 %RH 2,000 m (6,500 feet) Maximum: 53 dB(A) , Standby: 35 dB(A)

FS-3800/3800N Maximum: 57 dB(A) , Standby: 39 dB(A)

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1-5

1-1-2 Available option memory/device (1) Expansion memory (DIMM) The following option memory DIMMs are available for use with the printer. For more informations about DIMM, refer to Section 2-2-4 Expanding the memory (DIMM) on page 2-11. NOTE Availability of the following memory DIMMs, manufacturers, and specifications may change without notice. No responsibility is assumed by Kyocera Mita with respect to loss or damage caused by the use of these DIMMs. Manufacturer CUBE MEMORY Transcend Capacity 8 MB 16 MB 4 MB 8 MB 16 MB 32 MB 8 MB 16 MB 32 MB 8 MB 16 MB 32 MB 4 MB 8 MB 16 MB 32 MB 64 MB 8 MB 16 MB 32 MB 64 MB 16 MB 32 MB Model DS03202V-82-PG0 DS03204V-82-PG0 TS4MLJ4000 TS8MLJ4000 TS16MLJ4000 TS32MLJ4000 KTH-LJ4000/8-CE KTH-LJ4000/16-CE KTH-LJ4000/32-CE 122619 122672 125002 ADH4-4140 ADH8-4141 ADH16-4142 ADH32-4143 ADH64-3913 MC4141A MC4142A MC4143A MC3913A CKY16M/LP CYK32M/LP

KINGSTON

CHAMPION

ADMOR MEMORY

MINNESOTA MEMORY

CENTON

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1-6

Manufacturer DELKIN DEVICES

Hewlett-Packard

GOLDENRAM MICRON Ram Components Melco Inc.

Capacity 8 MB 8 MB 16 MB 16 MB 32 MB 32 MB 64 MB 8 MB 16 MB 32 MB 64 MB 8 MB 16 MB 16 MB 32 MB 16 MB 32 MB 64 MB 128 MB

Model 008Y3D416 008Y3D428 016Y3D228 016Y3Q446 032Y3Q446 032Y3Q488 064Y3Q488 C4141A C4142A C4143A 5900342-002A MT4LSDT232UG-10C1 MT8LSDT432UG-10C1 PM-HP-16M-KC PM-HP-32M-KC PM-HP-64M-KC PM-HP-128M-KC

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1-7

(2) Memory card (CompactFlash) The following memory cards are available for use with the printer. Do not insert or remove a memory card (CompactFlash) while power is on. If the memory card is removed while the printer is on, damage could result in the printers electronics or the memory card. Refer to Section Installing the option memory card (CompactFlash) on page 2-16. NOTE Availability of the following memory cards (CompactFlash), manufacturers, and specifications may change without notice. No responsibility is assumed by kyocera Mita with respect to loss or damage caused by the use of these memory card. Manufacturer SanDisk Capacity 8 MB 16 MB 24 MB 32 MB 48 MB 64 MB 96 MB 4 MB 8 MB 12 MB 16 MB 24 MB 32 MB 48 MB 64 MB 80 MB 8 MB 16 MB 24 MB 32 MB 48 MB 64 MB 96 MB Model SDCFBS-8-101 SDCFBS-16-101 SDCFBS-24-101 SDCFBS-32-101 SDCFBS-48-101 SDCFBS-64-101 SDCFBS-96-101 CF4M CF8M CF12M CF16M CF24M CF32M CF48M CF64M CF80M CF/8 CF/16 CF/24 CF/32 CF/48 CF/64 CF/96

Viking

Kingston

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1-8

Manufacturer DelkinDevices Inc.

HITACHI

Transcend

SST

LEXAR Media

Capacity 8 MB 16 MB 24 MB 32 MB 48 MB 64 MB 96 MB 8 MB 16 MB 32 MB 48 MB 64 MB 4 MB 8 MB 16 MB 32 MB 8 MB 16 MB 24 MB 32 MB 48 MB 64 MB 96 MB 16 MB 32 MB 48 MB 64 MB 80 MB

Model DDCFFLS2-008 DDCFFLS2-016 DDCFFLS2-024 DDCFFLS2-032 DDCFFLS2-048 DDCFFLS2-064 DDCFFLS2-096 HB286008C4 HB286016C4 HB289032C4 HB289048C4 HB288064C5 TS4MFLASHCP TS8MFLASHCP TS16MFLASHCP TS32MFLASHCP SST48CF008 SST48CF016 SST48CF024 SST48CF032 SST48CF048 SST48CF064 SST48CF096 -

(3) Hard disk (Microdrive) The following hard disk is available for the printer: IBM Microdrive 340 MB capacity type

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1-9

1-2 Names of parts

1-2-1 Names of parts

1 0 ! 2

9 4 7 5 8 @ 6 #

&

) (

1 Top cover 2 Toner container 3 Operator panel 4 Paper gauge 5 Paper cassette 6 Paper size window 7 Power switch 8 Paper size dial 9 Waste toner bottle 0 Side cover

$
! Charger Cleaning knob @ Paper stopper ^ # Face-down output tray $ Memory card slot % Paper feed unit ^ Paper feed unit release lever & MP tray * Rear cover ( AC inlet

) Parallel interface connector Serial interface connector Option unit connector Network interface card *1
*1

: Standard-installed with the FS-1800N/3800N models (Normally covered with a cover plate)

Figure 1-2-1 Name of parts

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1-10

1-3 Safety information

1-3-1 Safety information (1) Laser safety This printer is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to Radiation Control for Health and Safety Act of 1968. This means that the printer does not produce hazardous laser radiation. Since radiation emitted inside the printer is completely confined within protective housings and external covers, the laser beam cannot escape from the printer during any phase of user operation. (2) Laser notice This printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR Subchapter for Class I (1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 825. (3) Laser caution label on the scanner unit The laser scanner unit inside the printer has the following label affixed on its top. Observe the laser radiation warning and figures when handling the laser scanner unit.

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1-11

WARNING

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Laser radiation warning

This label is affixed atop of the laser scanner unit inside the printer.

FS-3800 US/Canada model

FS-3800 Asian countries model

FS-3800 Europe/Pacific model

Figure 1-3-1 Caution labels

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1-12

(4) CDRH regulations (U.S.A.) The Center of Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products on August 2, 1976. These regulations apply to laser products manufactured after August 1, 1976. Compliance is mandatory for products marketed in the United States. A label indicating compliance with the CDRH regulations must be attached to laser products marketed in the United States. (5) Ozone concentration The printers generate ozone gas (O3) which may concentrate in the place of installation and cause an unpleasant smell. To minimize concentration of ozone gas to less than 0.1 ppm, we recommend you not to install the printer in a confined area where ventilation is blocked. (6) FCC statement (U.S.A.) a) For the FS-1800 and FS-3800 models This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interferences to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Changes or modifications not expressly approved by the manufacturer for compliance could void the users authority to operate the equipment. Shielded circular cable should be used for interfacing with the computer.

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1-13

Any modification without prior permission may cause harmful interference. If any modification/change is introduced to this equipment without prior permission, Kyocera as the manufacturer cannot guarantee compliance with FCC rules. To use equipment which does not comply with FCC rules is prohibited. The printer may be optionally installed with the following units: Options conforming to the Class B limit Sorter SO-60 Duplexer DU-60 Paper feeder PF-60 b) For the FS-1800N and FS-3800N models This equipment has been tested and found to comply with the limits for Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. WARNING FCC Regulations state that any unauthorized changes or modifications to this equipment not expressly approved by the manufacturer could void the users authority to operate the equipment.

(7) Canadian Department of Communications compliance statement This Class B digital apparatus complies with Canadian ICES-003. (8) Avis de conformit aux normes du ministre des Communications du Canada Cet appareil numrique de la classe B est conforme la norme NMB-003 du Canada. (9) ISO 7779 Maschinenlrminformationsverordnung 3. GSGV, 18.01.1991: Der hchste Schalldruckpegel betrgt 70 dB(A) oder weniger gem ISO 7779.

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1-14

(10) CE marking directive According to Council Directive 89/336/EEC and 73/23/EEC declares that the product Product name: Page printer Model name: FS-1800/FS-3800/FS-1800N/FS-3800N (as tested with the enhancement optional unit: PF-60, DU-60 and SO-60) Conforms to the following product specifications. EN 55 022:1998 Class B EN 61 000-3-2:1995 EN 61 000-3-3:1995 EN 55 024:1998 EN 60 950:1992 (+A1+A2+A3+A4+A11) EN 60 825-1:1994+A11 (11) Declaration of conformity (Australia) declares that the product Product number: Page printer Model name: FS-1800/FS-3800/FS-1800N/FS-3800N (as tested with the enhancement optional units: PF-60, DU-60 and SO-60) Description of device: This page printer model FS-3800 is the 24 ppm (FS-1800 is the 16 ppm); A4 size and utilizes plain paper; laser; dry toner, etc. The printer can be equipped with several enhancement optional units such as a paper feeder PF-60, a duplexer DU-60, a sorter SO-60, etc. Ther printer conforms to the following product specifications: AS/NZS 3548; 1995 (EN 55 022:1994 Class B) IEC60950 (EN 60 950:1992+A1+A2+A3+A4+A11) IEC60825-1 (EN 60 825-1:1994+A11)

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1-15

1-4 Environmental requirements

1-4-1 Environmental conditions The Environmental requirements section on page 1-5 should be observed to ensure the optimum operation of the printer. The use of the printer in a location which does not satisfy the requirements may result in troubles and risk shortening its service life. The printer will work best if it is installed in a location that is: Level and well supported (Place the printer on a table or desk.) Not exposed to sunlight or other bright light (not next to an uncurtained window). Do not place the printer on an unstable cart, stand or table. Near an AC wall outlet, preferably one that can be used for the printer alone. The outlet should have a ground slot, or an adapter should be used. If you use an extension cord, the total length of the power cord plus extension cord should be 17 feet or 5 meters or less. Well ventilated, not too hot or cold, and not too damp or dry (See section Environmental requirements on page 1-5). If you install the printer where the temperature or humidity is outside the requirements in section Environmental requirements in chapter 1, the best print quality may not be expected and there will be an increased chance of paper jams. Provide a sufficient clearances around the printer to ensure ventilation and ease of access. (See section Clearance on next page).

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1-16

(1) Clearance Allow the necessary minimum clearance on all sides of the printer as below.

4 1

3 2

Figure 1-4-1 Clearances Ref. 1 2 3 4 5 Clearance Left Front Right Back Head room Dimensions [Minimum] 30 cm (11-13/16 inches) 60 cm (23-5/8 inches) 25 cm (9-7/8 inches) 20 cm (7-7/8 inches) 30 cm (11-13/16 inches)

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1-17

(2) Places to avoid Avoid installing the printer in locations exposed to: Direct drafts of hot or cold air. Direct drafts of outside air. (Avoid locations next to outside doors.) Sudden temperature or humidity changes. Any source of high heat, such as a radiator or stove. Excessive dust. Dust and smoke may cause contamination on the laser scanner window, causing print quality problem. Vibration. Ammonia fumes or other harmful fumes. (In case of fumigating the room or saturate it with insecticide, remove the printer first.) Avoid greenhouse-like rooms. (Because of sunlight and humidity.) Avoid enclosed spaces that block ventilation. Avoid sites more than 6,500 feet or 2,000 meters above sea level. (3) Note on power Use only the power source voltage conforming to the printers rated power voltage. Do not use other power sources. Disconnect the printer from the power source before attempting removal or replacement of an electrical component or a printed-circuit board. The printer should not be connected to a power source until the instruction is given to do so when performing tests described in this manual. In connecting the printer power, exercise an extreme care in handling the power supply or any other electric parts which may give an electric shock. Before performing maintenance or repair, power from both the power source and the associated peripheral devices (computer, sorter, etc.) should be disconnected, unless otherwise specified. To avoid possible electrical shock, extreme caution must be exercised in handling the power cord and any other electrical part. An easily accessible socket outlet must be provided near the equipment. WARNING As the disconnect device is not incorporated in the printers AC primary circuit, an easily accessible socket outlet must be provided near the equipment.

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1-18

(4) Removing the printer Observe the following precautions in removal and transportation of the printer. Be sure to repack the printer in its original carton. Do not leave the printer, toner container, process unit and other printer modules inside a vehicle if the outdoor temperature is more than 25 C. As unexpectedly high temperature may develop inside when a vehicle is parked for a long period of time, the drum, toner container, process unit and the supplies should be removed from the vehicle. The vehicle during transportation should be parked in the shade or with the window open to allow minimum air circulation or the adequate air conditioning should be made. Should the printer be left in a vehicle, it may not be exposed to the temperature change of more than 7 C within 30 minutes. Before removing the printer to a warm place, wrap it in a blanket, etc., before crating it. Allow approximately two to three hours after having moved after uncrated. Failure to observe the above may result in moisture condensation which will affect the performance of the printer.

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1-19

1-5 About the toner container

1-5-1 Toner container The printer should use a Kyocera TK-60/TK-60E toner kit. To ensure the high print quality and long service life, the following handling precautions should apply: CAUTION As the Ecosys printers are designed to ensure the optimum print quality when used with Kyoceras proprietary toner, Kyocera do not recommend to use any refilled toner containers that may be available commercially. This is because Kyocera have no means of control over how such refilled toner could affect the print quality and the reliability of the printer.

(1) Toner container handling To loosen and mix the toner inside before use, with the label side down, thoroughly shake the toner container 1 (in the direction of the arrows) ten times or more.

Figure 1-5-1 Toner container handling CAUTION The toner container is not designed for disassembly or refilling. Do not attempt to disassemble or refill the toner container.

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1-20

(2) Toner container storage The toner contained in the container is susceptible to temperature and humidity. To ensure the high print quality, store the toner container in a place that satisfies the following environmental conditions: Temperature: Humidity: NOTE 20 to 40 C (4 to 104 F) 15 to 90 % RH

If the toner container is removed from the printers developer, put it in a protective bag and keep it in a dark place. If the printer is shipped for return, etc., do not ship it with the toner container installed. Remove the toner container from the developer and put in a plastic bag and seal the plastic bag. Otherwise, toner may leak and contamination may result in the printer.

CAUTION

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1-21

Chapter 2

Installation/Operation

Chapter 2 Contents
2-1 Unpacking ......................................................................................................................................... 2-3 2-1-1 Unpacking and inspection ......................................................................................................... 2-3 2-2 Installing the printer ........................................................................................................................ 2-5 2-2-1 Installing the toner container ..................................................................................................... 2-5 Removing the toner container ......................................................................................................... 2-7 2-2-2 Installing the waste toner bottle ................................................................................................. 2-8 Removing the waste toner bottle .................................................................................................... 2-9 2-2-3 Developer initialization (automatic) .......................................................................................... 2-10 2-2-4 Expanding the memory (DIMM) ............................................................................................... 2-11 (1) Minimum memory requirements .............................................................................................. 2-11 (2) DIMM specifications ................................................................................................................ 2-11 (3) Notes on handling DIMM ......................................................................................................... 2-12 (4) Installing the DIMM .................................................................................................................. 2-13 (5) Testing the expansion memory ............................................................................................... 2-14 (6) Installing the option hard disk (Microdrive) .............................................................................. 2-15 (7) Installing the option memory card (CompactFlash) ................................................................. 2-16 (8) Installing the option network interface card ............................................................................. 2-17 2-3 Using the operator panel ............................................................................................................... 2-18 2-3-1 Operator panel ......................................................................................................................... 2-18 (1) Indicators and keys .................................................................................................................. 2-18 (2) Interface indicator .................................................................................................................... 2-20 (3) Paper size indicator ................................................................................................................. 2-20 (4) Paper type Indicator ................................................................................................................ 2-21 (5) Message display ...................................................................................................................... 2-22 2-3-2 Menu selection system ............................................................................................................ 2-23 (1) Menu selection and sequence ................................................................................................. 2-23

2-1 Unpacking
2-1-1 Unpacking and inspection The printer package should contain the items as shown in the figure below. After unpacking, remove the printer and all the accessories from the package. For unpacking, place the box containing the printer on a flat, stable surface. Remove the manuals, toner kit, and other items located on top of the spacer. Then remove the spacer. Carefully remove the printer. Obtain help from other persons if necessary. For the FS-1800N/3800N, the CD-ROM (Network library) and the manual for the network interface card are shipped together with the components listed below.

7 56 1 2 3 4

1 Printer 2 Toner container 3 Waste toner bottle 4 Power cord

5 Installation manual 6 Kyocera digital library CD-ROM 7 Plastic bag

Figure 2-1-1 Unpacking

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2-3

1 Printer 2 Toner container 3 Waste toner bottle 4 Power cord

5 Installation manual 6 Kyocera digital library CD-ROM 7 Plastic bag

Figure 2-1-2 List of shipped components

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2-4

2-2 Installing the printer

Installing the printer requires several steps. Proceed as follows in sequence.

2-2-1 Installing the toner container 1. Open the top cover all the way. 2. Take toner container 1 from the bag. With the label side down and pivoting on the middle of the container, thoroughly shake the toner container (in the direction of the arrows) ten times or more to loosen and mix the toner inside.

Figure 2-2-1 Shake the toner container

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3. Carefully remove the protective seal 2.

Figure 2-2-2 Removing the protective seal 4. Install the toner container 2 into the printer. 5. Push firmly on the top of the toner container 2 at the positions marked [PUSH HERE].

Figure 2-2-3 Installing the toner container

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Removing the toner container To remove the toner container, pull the lock lever (green colored) 1 and gently lift the toner container. NOTE Do not remove the toner container unless you need to do so for servicing, etc.

Figure- 2-2-4 Removing the toner container

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2-2-2 Installing the waste toner bottle The waste toner bottle must be installed in the printer. It must be properly fitted inside the left side cover as explained below. 1. Open the cap 1 of the waste toner bottle 2. 2. Open the side cover 3 and install the waste toner bottle 2 so that it is properly seated in the area under the drum unit. 3. Close the side cover 3.

Figure 2-2-5 Installing the waste toner bottle

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Removing the waste toner bottle To remove the waste toner bottle 1, while holding the waste toner bottle 1, press the lock lever 2 aside, then gently remove the waste toner bottle 1 sideways. NOTE Do not remove the waste toner bottle unless you need to do so for service, etc.

1
Figure 2-2-6 Removing the waste toner bottle

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2-2-3 Developer initialization (automatic) The printer is shipped from the factory with no toner installed in the developer. In order for the printer to be operable, the developer must be filled with a sufficient amount of toner necessary to continuously support print jobs. This is called developer initialization and automatically executed when the printer is turned on for the first time. Developer initialization takes up to 15 minutes for the original developers (DV-60 for the FS-1800 and DV-61 for the FS-3800) or 8 minutes for the service developer (DV-62 for both models). NOTE Do not turn printer power off during the developer is initialized. If the printer is switched off in the middle of developer initialization, even after the printer is switch on again, the printer will not automatically resumes developer initialization. Should this be the case, enforce the printer to resume developer initialization in the following manner:

1. While the printer is turned off, press and hold the GO and CANCEL keys. 2. Turn printer power on. 3. Let go off of the GO and CANCEL keys for more than 5 seconds. Developer initialization resumes for the rest of the required total time. 4. Wait until the READY indicator is lit and the message display indicates Ready. 5. Make a test print by printing a status page. To print a test page, proceed as follows; 1 Press the MENU key on the printer. 2 Press the key or key repeatedly until the message display shows Print Status Page. 3 Press the ENTER key twice. 6. If the status page is printed satisfactorily, setup is complete. If not, investigate whether all step procedures are properly followed.

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2-2-4 Expanding the memory (DIMM) The FS-1800/1800N comes standard-equipped with 8 MB of main memory; the FS-3800/3800N comes with 16 MB of memory. The FS-1800/1800N can be expanded up to the maximum of 264 MB (8 MB + 256 MB), and the FS-3800/3800N can be expanded up to the maximum of 272 MB (16 MB + 256 MB). For all models, expansion should be done using optional DIMMs (Dual Inline Memory Module). (1) Minimum memory requirements Resolution 600 dpi 1200 dpi Fast mode Fine mode 8 MB 8 MB 8 MB 8 MB 8 MB 12 MB 8 MB 8 MB 8 MB 8 MB 12 MB 12 MB 10 MB 10 MB 10 MB 14 MB 14 MB 14 MB

Printing environment PCL6, duplex mode = None PCL6, duplex mode = On KPDL, duplex mode = None KPDL, duplex mode = On PCL6/KPDL resource protection, duplex mode = None PCL6/KPDL resource protection, duplex mode = ON

300 dpi 8 MB 8 MB 8 MB 8 MB -

(2) DIMM specifications Item Memory size in MB Number of pins Access speed Parity Bus width Specification 16, 32, 64, 128 MB 100 pins 66 MHz None 32 bits

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(3) Notes on handling DIMM Before proceeding to install DIMM, to protect the main board and DIMMs, read the following notes: NOTE Before touching a DIMM, touch a water pipe or other large metal object to discharge yourself of static electricity. While doing the work, it is recommended that you wear an antistatic wrist strap. Touch the main board and DIMM only by the edges, not in the middle.

Figure 2-2-7 Handling DIMM

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(4) Installing the DIMM The main board of the printer is equipped with two sockets for installing extra DIMMs. NOTE CAUTION A 16 MB DIMM is already installed in one socket for FS-1800N/3800N models. Be sure that no foreign objects such as metal chips or liquid get inside the printer during installing DIMMs. Operation of the printer during the presence of a foreign substance may lead to fire or electric shock. Before proceeding installation, turn the printers power switch off. Unplug the printers power cable and disconnect the printer from the computer or the network.

WARNING

1. Turn the power switch off. 2. Remove the memory card (CompactFlash) that may be inserted in the memory card slot 1 at the left side of the printer. 3. Remove the main board 2 by removing the two (plated) screws 3. 4. Pull the main board 2 all the way out of the printer.

3 3
Figure 2-2-8 Removing the main board
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5. Open the clips 4 on both ends of the DIMM socket 5. 6. Insert the DIMM 6 into the DIMM socket 5 so that the notches on the DIMM align with the corresponding protrusions in the slot.
6

Figure 2-2-9 Inserting the DIMM (1) 7. Close the clips 4 on the DIMM socket 5 to secure the DIMM 6.

Figure 2-2-10 Inserting the DIMM (2) (5) Testing the expansion memory To test the expansion memory, turn printer power on and print a status page. If the installation has been successful, the Available Memory item of the status page will show the expanded memory size corresponding to the amount of memory added.

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(6) Installing the option hard disk (Microdrive) The main board of the printer is equipped with a socket for the hard disk (Microdrive). If the hard disk is installed in the printer, received data can be rasterized and stored on this hard disk. This enables high-speed printing of multiple copies using an electronic sort function. Also, by using the quick copy job function or private/stored job function, desired documents can be printed at any later time. For details of these functions, refer to the printers Users Manual. CAUTION Take precautions that no foreign objects such as metal chips or liquid get inside the printer during the installation process. Operation of the printer during the presence of a foreign objects may lead to fire or electric shock. Turn the printers power switch off. Unplug the printers power cable and disconnect the printer from the computer or the network.

WARNING

1. Turn the power switch off. 2. Remove the main board 1 from the printer. (See step 2 to 4, on page 2-13.) 3. Install the hard disk 2 to the hard disk slot 3.

Figure 2-2-11 Installing the option hard disk

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(7) Installing the option memory card (CompactFlash) CAUTION Do not insert or remove a memory card (CompactFlash) while power is on. If the memory card is removed while the printer is on, damage could result in the printers electronics or the memory card.

1. Turn the power switch off. 2. Insert the memory card 1 in the memory card slot 2 at the right bottom of the printer. Insert it face up, connector end first. Push it in all the way.

Figure 2-2-12 Installing the option memory card

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(8) Installing the option network interface card The main board of the printer is equipped with a network interface card slot (KUIO-LV type, 3.3 V). The FS-1800N and FS-3800N have a network interface card IB-21 already installed at the factory. CAUTION Be sure that no foreign object such as metal chips or liquid get inside the printer during the installation process. Operation of the printer during the presence of a foreign object may lead to fire or electric shock. Turn the printers power switch off. Unplug the printers power cable and disconnect the printer from the computer.

WARNING

1. Turn the power switch off. 2. Remove the two screws 1 then remove the option interface card slot cover 2. 3. Insert the network interface card 3 to the option interface card slot 4. 4. Fix the network interface card 3 by two screws 1. 5. Connect the network cable 5 to the network interface card 3. 6. Set the network address from the printer operator panel. (Refer to the printers Users Manual)

2 1 3

3 Figure 2-2-13 Installing the option network interface card

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2-3 Using the operator panel

This section provides explanation on how to use the printers operator panel. For details on operating the printer, refer to the printers Users Manual. 2-3-1 Operator panel The printers operator panel has the following indicators, keys and message display. Note that adjustments made using these keys may be overridden by those made from within the application software.
Message display

1 23

0 ! @

Figure 2-3-1 Operator panel (1) Indicators and keys Indicator 1 READY indicator Condition Flashing Lit Off Description An error has occurred that the user can clear. The printer is on-line and ready to print. The printer is off-line. The printers stores but does not print received data. This is also indicates when printing is automatically stopped due to the occurrence of an error. Data transfer between the printer and the computer is taking place. Either data is being processed, or data is being written onto the option CompactFlash or Microdrive. The printer needs maintenance attention or the printer is warming up (Please wait). A problem or an error has occurred that the user can clear, for example, paper jam. Operations are normal.

2 DATA indicator

Flashing Lit

3 ATTENTION indicator Flashing Lit Off

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Key 4 GO key 5 CANCEL key

Function Switches the printer on-line and off-line. Prints and feed out one page. Cancels a printing job. To cancel a print job, proceed as follows: 1. Check the message Processing is displayed in the message display. 2. Press the CANCEL key. 3. The message Print Cancel? will appear in the message display and the interface to be canceled will be displayed. Parallel Serial Option (appears only when an [option] network interface card is installed) Press the CANCEL key again if you wish to stop the cancellation of printing. 4. Selecting the interface to cancel using the or key. Then press the ENTER key. Printing from the interface selected will be stopped. The Cancelling data message appears in the message display and printing stops after the printer finishes printing the current page. Resets numeric values, or cancels a setting procedure. Stops the sound alarm that indicates the occurrence of an error. Enter menu mode When pressed during menu selection, terminates the setting and returns to the Ready condition. Lets you access the desired item or enter numeric values. In some of the control procedures, the < and > keys are used to enter or exit the sub items. Enables access to the desired item or entering of numeric values. In some of the control procedures, the < and > keys are used to enter or exit the sub items. Used as the < key in the menu selection. Used as the > key in the menu selection. Displays on-line help messages on the message display when paper jam occur. When pressed in the Ready condition, displays on-line help messages. Finalizes numeric values and other selections in menu selection.

6 MENU key

7 8

key key

9 < key 0 > key (

key)

! ENTER key

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(2) Interface indicator The INTERFACE indicator 0 shows which of the printer's interfaces is currently active. It uses the following abbreviations: Message --PAR SER OPT Meaning No interface is currently used Standard bidirectional parallel interface Serial interface (RS-232C) [Option] network interface card

The PAR , SER , or OPT indicator flashes when the printer is receiving data and remains indicated for the duration of the interface time-out time. (3) Paper size indicator The SIZE indicator ! indicates the size of the current paper cassette. Default is Letter size for the U.S.A. and A4 for European countrie. While the printer is Processing data to print, the SIZE indicator switches to indicate the paper size selected by the application software. The following abbreviations are used to indicate paper sizes. Message A4 DL A5 C5 A6 b5 B5 EX B6 #6 LT #9 LG HA MO OH BU CU
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Paper size ISO A4 (21 29.7 cm) ISO DL (11 22 cm) * ISO A5 (14.8 21 cm) ISO C5 (16.2 22.9 cm) * ISO A6 (10.5 14.8 cm) * ISO B5 (17.6 25 cm) * JIS B5 (18.2 25.6 cm) Executive (7-1/4 10-1/2 inches) * JIS B6 (12.8 18.2 cm) * Commercial 6-3/4 (3-5/8 6-1/2 inches) * Letter (8-1/2 11 inches) Commercial 9 (3-7/8 8-7/8 inches) * Legal (8-1/2 14 inches) Japanese postcard (10 14.8 cm) * Monarch (3-7/8 7-1/2 inches) * Return postcard (20 14.8 cm) * Business (4-1/8 inches) * Custom size (14.8 21 cm to 21.6 35.6 cm) * with only the MP tray feeding 2-20

(4) Paper type Indicator The TYPE indicator @ indicates paper types. The following abbreviations are used to indicate paper types. Message Paper type (none) Auto ROUGH Rough PLAIN Plain LETTERHEA Letterhead TRNSPRNCY Transparency* COLOR Color PREPRINTE Preprinted PREPUNCH Prepunched LABELS Labels* ENVELOPE Envelope* BOND Bond CARDSTOCK Cardstock* RECYCLED Recycled CUSTOM1(to 8) Custom 1 (to 8) VELLUM Vellum* * with only the MP tray feeding

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(5) Message display The message display gives information in the form of short messages. The six messages listed below are displayed during normal warm-up and printing. Other messages appear when the printer needs the operator's attention as explained in Chapter 6 Troubleshooting.

Message Self test Please wait Ready Processing

Waiting

Sleeping

Cancelling data FormFeed Time Out

Meaning The printer is self-testing after power-up. The printer is warming up and is not ready. When the printer is switched on the first time after the toner container is installed, (Adding toner) also appears. The printer is ready to print. The printer is receiving data, generating graphics, reading an memory card (CompactFlash)/hard disk (Microdrive), or printing. The printer is waiting for a command that says the job is over before printing the last page. Pressing the GO key allows you to obtain the last page immediately. The printer is in Sleep mode. The printer wakes from Sleep mode whenever a key on the operator panel is pressed, the cover is opened or closed, or data is received. The printer then warms up and goes on-line. (The time that it takes the printer to enter Sleep mode depends on the Sleep Timer setting.) Data inside the printer is being canceled. The printer prints the last page after a waiting period.

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2-3-2 Menu selection system The MENU key on the operator panel allows you to use the menu selection system to set or change the printer environment such as the paper source, emulation, etc. Settings can be made when Ready is indicated on the printer message display. The printer obeys the most recently received printer settings sent from the application software, or from the printer driver, which take priority over operator panel settings. (1) Menu selection and sequence The following is the hierarchy diagram of the menu selection system of the printer.
Ready PAR A4 PLAIN Print Menu Map Print Status Page e-MPS > These items will not show unless the printer is installed with the applicable option unit. Interface Serial > >Bau rate 9600 >Data Bits 8 >Stop Bits 1 >Parity None >Protocol DTR (pos.)&XON >Barcode Mode Off Interface Option > >NetWare Off >NetWare On > >>NetWare Frame Auto >TCP/IP Off >TCP/IP On > >>DHCP Off >>IP Address >Parallel I/F Nibble (high) >Parallel I/F Auto >Parallel I/F Normal >Parallel I/F High Speed >Ether Talk Off >OPT. StatusPage Off Continued on next page. >>Subnet Mask >>Gateway

>Quick Copy

>Private/Stored

>Print VMB Data

>List of VMB >List of Code JOB >e-MPS > Configuration >>Quick Copy >>Temp.Code JOB Size >>Perm.Code JOB Size >>VMB Size

Inter face Parallel

>

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Emulation PCL 6

> >Code set ISO-6 ASCII

Font Option

>

> I000 >Courier Dark >Courier Regular >Letter Gothic Regular >Letter Gothic Dark >Size 012.00 point(s) >Pitch 10.00 cpi >List of Fonts

Emulation KPDL

> >Print KPDL errs Off >Print KPDL errs On

Emulation KPDL (AUTO)

> >Alt. Emulation PCL 6 >Print KPDL errs Off >Print KPDL errs On

Emulation > IBM Proprinter >Code set IBM US Emulation Line printer > >Code set IBM US Emulation DIABLO 630 > >Code set DIABLO US Emulation EPSON LQ-850 > >Code set LQ US Font Internal > > I000 >Courier Dark >Courier Regular >Letter Gothic Regular >Letter Gothic Dark >Size 012.00 point(s) >Pitch 10.00 cpi >List of Fonts Continued on next page. >Orientation Portrait >Orientation Landscape >Page Protect Auto >Page Protect On >LF Action LF only >LF Action CR and LF >LF Action Ignore LF >CR Action LF only >CR Action CR and LF >CR Action Ignore CR >Wide A4 Off >Wide A4 On Page set > >Copies 001

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Print Quality

>

Memory Card

>

>KIR Mode On >KIR Mode Off >Ecoprint Mode Off >Ecoprint Mode On >Resolution Fast 1200 mode >Resolution Fine 1200 mode >Resolution 300 dpi >Resolution 600 dpi >Print Density 03 Opt. ROM > >Read Data >List of Partitions Hard Disk > >Read Data >Write Data >Delete Data >List of Partitions RAM Disk Mode On RAM Disk Mode Off >RAM Disk Size >Read Data >Write Data >Delete Data >List of Partitions

>Read Fonts >Read Data >Write Data >Delete Data >List of Partitions

Continued on next page.

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Paper Handling > >MP Tray Mode First >MP Tray Size A4 or Letter >MP Tray Type Plain >EF Size DL or Business >EF Type Plain >BulkFeeder Size >BulkFeeder Type Plain >Cassette Size > >>Unit mm >>Unit inch >>X Dimension >>Y Dimension >Cassette Type Plain >Feed Select Cassette >Duplex Mode None >Stack Select Face-down tray >Opt.StackerMode Sorter >Override A4/LT Off >Override A4/LT On >Type Adjust Custom 1 > >>Paper weight Normal >>Paper weight Heavy (Thick) >>Paper weight Light (Thin) >>Duplex Path Disable >>Developer >>Duplex Path Enable >Reset Type Adjust >>Drum >Auto Continue Mode Off >Service > >>Print Status Page >>Toner ID >>Sleep Mode On >>Sleep Mode Off >Print HEX-DUMP >Printer Reset >Form Feed Time Out 030sec. >Sleep Timer > 005 min. LIFE Counters >

>Total Print >New Toner Installed Others >

>Resource prot. Off >Resource prot. Permanent >Resource prot. Perm / Temp >Buzzer On >Buzzer Off >Auto Continue Mode On >>Auto Continue Timer 000sec.

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Chapter 3

Maintenance/Adjustments

Chapter 3 Contents
3-1 Maintenance/Adjustments .............................................................................................................. 3-3 3-1-1 Life expectancy of modules ....................................................................................................... 3-3 3-1-2 Toner container ......................................................................................................................... 3-4 (1) When to replace the toner container ......................................................................................... 3-4 (2) Notes on changing the toner container ...................................................................................... 3-4 (3) Toner container replacement ..................................................................................................... 3-5 (4) Toner saver mode (EcoPrint) .................................................................................................... 3-6 (5) Replacing the waste toner bottle ............................................................................................... 3-7 3-1-3 Cleaning the printer ................................................................................................................... 3-8 (1) Main charger unit ....................................................................................................................... 3-8 (2) Cleaning the main charger wire and grid ................................................................................... 3-9 Main charger wire ........................................................................................................................... 3-9 Grid ............................................................................................................................................... 3-10 (3) Paper feed unit ........................................................................................................................ 3-12 (4) Replacing the developer .......................................................................................................... 3-13 Shipping the developer ................................................................................................................. 3-13 (5) Developer initialization (Feeding toner into the new developer) .............................................. 3-14 3-1-4 Updating the firmware ............................................................................................................. 3-15 (1) Firmware program data format ................................................................................................ 3-16 (2) Downloading the engine and controller firmware .................................................................... 3-17 From the parallel interface ............................................................................................................ 3-17 From the memory card (CompactFlash) ....................................................................................... 3-18 (3) Downloading operator panel message data ............................................................................ 3-19 (4) Downloading errors ................................................................................................................. 3-20

3-1 Maintenance/Adjustments
3-1-1 Life expectancy of modules The table below shows the nominal life expectancy for modules. Detailed part information for each module (except toner containers) can be found in the separate Parts Catalog. Table 3-1-1 Life expectancy of modules Model FS-1800/1800N FS-3800/3800N TK-60 TK-60E DK-60 DK-61 DV-60 DV-61 DV-62 FK-60*3 FE-60 MK-60 FK-61*3 FE-61 MK-61

Module Toner container*1 Drum unit Developer Fuser unit Main charger unit Refurbishment kit*2
*1 *2 *3

Nominal life (pages) 20,000 10,000 300,000 300,000 300,000 300,000 300,000 300,000

: User-replaceable : Includes DK, DV, and FK kits and a feed-transfer unit. : Each FK kits have two voltage type for 120 V AC and 220 - 240 VAC.

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3-1-2 Toner container Assuming an average toner coverage of 5 % with EcoPrint mode turned off, the toner container TK-60 will need replacing approximately once every 20,000 pages; the toner container TK-60E, approximately once every 10,000 pages.

Kit Life in pages TK-60 20,000 TK-60E 10,000 Based on letter or A4 size paper; average print coverage of 5 %

NOTE

Table 3-1-2 Toner container A new printer in which a toner kit TK-60 is installed for the first time, the number of copies that can be printed will be limited to approximately 10,000 pages.

(1) When to replace the toner container When the printer runs low on toner, Toner low TK-60 display and ATTENTION indicator lit on the operation panel. Be sure to promptly replace the toner container and clean the inside of the printer when this message appears. If the printer stops printing while Replace toner TK-60 is display, replace the toner container to continue printing.

(2) Notes on changing the toner container Observe the following cautions when replacing the toner container: Do not attempt to disassemble the old toner. Do not attempt to reuse the waste toner inside. Keep magnetic media such as floppy disks away from the toner container. Be sure to clean the parts as instructed in section 3-1-1 Cleaning the printer on page 3-8 at the same timing of replacing toner container. Use of the Kyocera toner kit TK-60/TK-60E is highly recommended for the optimum operation of the printer.
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(3) Toner container replacement To replace the toner container, open the top cover. Pull the lock lever 1 to the right and gently lift the old container 2.

Figure 3-1-1 Removing the old toner container

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Put the old toner container in the supplied plastic bag 3 and dispose of it.

Figure 3-1-2 Disposal of the old toner container NOTE Although the toner container is made from non-harmful, flammable material, be sure to dispose of it according to laws and regulations.

See also the instructions provided in chapter 2, Installing the toner container on page 2-5 to complete installation of the new toner container. (4) Toner saver mode (EcoPrint) The EcoPrint enables to reduce the amount of toner consumed on the page so as to save printing costs by drastically extending the toner container life. EcoPrint mode is factory-set to off and turned on by using the menu system of the printer operator panel. For details, see the printers Users Manual.

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(5) Replacing the waste toner bottle Note that the printer has a sensor to monitor the presence of the waste toner bottle. The printer does not operate without a waste toner bottle installed. For the reference, the waste toner bottle can hold up to 100 g of waste toner. The nominal amount of waste toner derived after 10,000 pages of printing is 20 to 30 g (Letter or A4 size paper; average print coverage of 5 %). Open the side cover. While holding old the waste toner bottle 1, press the lock lever 2 in the right ward direction. Then gently pull out the waste toner bottle 1. Close the cap 3 of waste toner bottle 1 after removing from the printer. To avoid toner spilling, place the capped waste toner bottle 1 in the plastic bag 4 supplied before forwarding to proper disposal. Locate the new waste toner bottle in the toner kit, and install it in the printer according to section 22-2 Installing the waste toner bottle on page 2-8.

Figure 3-1-3 Removing the old waste toner bottle

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3-1-3 Cleaning the printer To avoid print quality problems, the following printer parts must be cleaned with every toner container replacement. (1) Main charger unit The main charger unit should be cleaned in its two parts, the main charger wire and grid (See figure below.) whenever the toner container is changed. Cleaning of the main charger can be done without needing any tools thanks to its self-cleaning system.

Cleaning pad Main charger wire

Grid

Shield Cleanig knob

Figure 3-1-4 Main charger unit

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(2) Cleaning the main charger wire and grid Main charger wire 1. Open the side cover 1. 2. Pull the cleaning knob (green colored) 2 slowly in and out a few times. NOTE Cleaning knob pulls a cleaning pad inside the drum unit along the main charger wire.

1 2

Figure 3-1-5 Cleaning the main charger wire

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Grid 1. Take the grid cleaner 1 from protective bag 2 in the new toner kit and remove the cap 3. NOTE The grid cleaner pad is impregnated with water. Perform the following cleaning procedure before the pad dries.

1 2

Figure 3-1-6 Grid cleaner 2. Attach the grid cleaner 1 to the drum unit 3 with the pad uppermost as shown in the diagram.

Figure 3-1-7 Attaching the grid cleaner

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3. After attaching the grid cleaner, repeat the action of slowly pulling out and then pushing back in the main charger unit at least 5 times. It is easier to pull out the main charger with its front end raised slightly as shown in the figure. The grid part underneath the main charger is cleaned by the wet pad of the grid cleaner.

Figure 3-1-8 Cleaning the grid 4. Remove the grid cleaner from the printer and dispose of it. The grid cleaner is not reusable.

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(3) Paper feed unit To avoid print quality problems due to paper dust and debris, clean the paper feed unit in the following manner: Pull the paper feed unit release lever 1 up and draw the paper feed unit all the way out until it stops. Wipe the paper dust on the upper registration roller 2 and the paper ramp 3 using the wiper cloth 4 included in the toner kit. CAUTION Do not touch the transfer roller 5 (black sponge roller) when wiping the paper ramp 3.

Figure 3-1-9 Cleaning the upper registration roller and the paper ramp

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(4) Replacing the developer To remove the developer unit from the printer for shipment or replacing to a new one, it should be handled following the instructions below. After the replacement, new developer needs to be initialized in manner explained in the section Developer initialization (Feeding toner into the new developer) on next page. Shipping the developer The printer is supplied with a plastic bag that should be retained for future shipment of the developer. To pack the developer 1 in the packing carton, first flap down the magnet roller protective cover 2. Put the developer 1 into the supplied plastic bag 3. Put the developer 1 on the developer install position 4 of packing carton.

1 3

2 4

Figure 3-1-10 Shipping the developer

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(5) Developer initialization (Feeding toner into the new developer) The new developer unit is shipped from the factory with no toner contained. The developer can be automatically replete with toner when a toner container is installed onto it and the printer is turned on. However, because the toner reservoir in the developer has a large capacity, it requires a lengthy period of time until a substantial amount of toner has been fed to get the printer ready. (A new developer needs approximately 100 g for triggering the sensor inside.) A great many seconds of time for this is greatly deducted by using the service menu in the printers mode select routine as accessed by its operation panel. Follow these steps to use this feature, top to bottom (For details, refer to section 2-3 Using the operator panel on page 2-19). Perform in sequence 1 Press MODE key. 2 Press key. (repeatedly) 3 Press > key. 4 Press key. (repeatedly) 5 Press > key. 6 Press ENTER key. 7 Press ENTER key. Display to show
Others >

Remarks

>Service

>

>>Developer

>>Developer?

The printer enters the service mode and the developer and toner motor are continually activated.

8 Turn printer power off then on. When printer power is turned on again, the printer continually engages in this mode for a period of approximately 15*1/8*2 minutes, after which the printer reverts to the ready state.
*1

: Developer DV-60/DV-61

*2

: Developer DV-62

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3-14

3-1-4 Updating the firmware Updating the engine and controller firmware is possible by downloading the firmware through the parallel interface or through the memory card (CompactFlash). These firmware programs are directly overwritten in the flash ROM (U202) on the printers engine board or system DIMM [board KP777*1/KP-858*2] (Flash ROM type only) on the main board. *1: FS-1800/1800N *2: FS-3800/3800N The operator panel message in different languages can also be downloaded, but through the parallel interface only. NOTE Controller system DIMM: Firmware update is possible with flash ROM type system DIMM [board] only. Masked type system DIMM [board] can not be overwritten. Check the type of the system DIMM [board] used on the main board by referring to the figure below. If the DIMM has a Kyocera logo and firmware version label, the DIMM is a masked-type and can not be updated. To update firmware for this type of system DIMM, replace the DIMM.
Flash ROM (U202)

Engine board

System DIMM [board]

Masked type system DIMM [board]

Main board

Firmware version Kyocera logo

Figure 3-1-11 Engine flash ROM (U202) and masked type system DIMM [board] Engine flash ROM: The engine flash ROM (U202) is directly mounted on the engine board. Updating the engine firmware is possible only by downloading the data in the manner described in the following sections.

FS-1800/1800N | FS-3800/3800N

3-15

Kyocera supplies the following types of data for updating firmware of the different purposes: Controller firmware Engine firmware Operator panel message data (1) Firmware program data format The data to be downloaded are supplied in the following format:

Identifies... 1 de Engine firmware data System firmware data dm Operator panel message data 37 FS-1800 and FS-1800N 38 FS-3800 and FS-3800N 30 Version of data (2 to 4 digits) dat Engine or Controller firmware data dan Operator panel message data for Danish swe Operator panel message data for Swedish Ita Operator panel message data for Italian spa Operator panel message data for Spanish por Operator panel message data for Portuguese rus Operator panel message data for Russian pol Operator panel message data for Polish cze Operator panel message data for Czech

de3730.dat
1 2 3 4

2 3 4

FS-1800/1800N | FS-3800/3800N

3-16

(2) Downloading the engine and controller firmware From the parallel interface This section explains how to download firmware data from the parallel interface. The engine and controller firmware data are downloaded using the same command. The printer system can automatically recognize whether the data is overwritten for the engine or the controller firmware. CAUTION Downloading the controller firmware takes several minutes. Do not turn power off during downloading.

Perform in sequence 1 Turn printer power on. 2 Make sure the printer is Ready. 3 At the DOS prompt, send the following command to the printer: >ECHO !R!UPGRSYS;EXIT;>PRN Note: Do not add an EXIT; command in the above. 4 The message display should indicate Supervisor mode. 5 Copy the engine or controller firmware data to the printer by typing: >COPY\B program file. name PRN
#??: Sector No.

Display shows
Ready

Supervisor mode

Supervisor mode CF-CARD Reading BootROM erase&write DIMM erasing #?? ================ DIMM writing <<<<<<<<<<u 68.01 00/09/12[1234] 1 Ready

u: Extracting, w: Writing, v: Verifying Firmware version Release date: Year/Month/Checksum

6 Check the display reverts to Ready.

7 Turn power on again. Check the printer gets Ready. If the display shows an error, refer to the following. Confirm that the status page shows the new engine firmware or controller firmware version (See Appendix B on page B-4). If the message display indicates Call service personDn (n=0, 1, ...), refer to section Downloading errors on page 3-20.
FS-1800/1800N | FS-3800/3800N

3-17

From the memory card (CompactFlash) To download data written in a memory card (CompactFlash) to the printer, proceed as explained in this section. CAUTION Downloading engine or controller firmware takes several minutes. Do not turn power off during downloading. It down loading is interrupted by an accidental power failure, etc., the system DIMM may have to be replaced. The system or engine firmware program data must be stored to the root directory of the memory card (CompactFlash). Display shows
Downloading

NOTE

Perform in sequence 1 Turn power off. 2 Insert the memory card (CompactFlash) in the printers memory card slot (at the right bottom). 3 Turn printer power on. The printer automatically read data in the memory card, indicating Downloading on the message display. 4 When the data is successfully read, the message display indicates Supervisor mode.

Supervisor mode Supervisor mode Parallel waiting data receiving >>>>>>>>>>> BootROM erase&writing

#??: Sector No.

DIMM erasing #?? ================ DIMM writing <<<<<<<<<<u 68.01 00/09/12[1234] 1

u: Extracting, w: Writing, v: Verifying Firmware version Release date: Year/Month/Checksum

5 Turn printer power off. 6 Remove the memory card (CompactFlash) from the printer. 7 Turn power on again. Check the printer reverts Ready.

Ready

Confirm the status page shows the new engine or controller firmware version (See Appendix B, on page B-4). If the message display indicates Call service person Dn (n=0, 1, ...), refer to section Downloading errors on page 3-20.
FS-1800/1800N | FS-3800/3800N

3-18

(3) Downloading operator panel message data To download data from the parallel interface, proceed as follows. CAUTION Downloading operator panel message data takes several minutes. Do not turn power off during downloading.

Perform in sequence 1 Turn printer power on. 2 Make sure the printer is Ready. 3 At the DOS prompt, send the following command to the printer: >ECHO !R!BOOTSPR;EXIT;>PRN Note: Do not add an EXIT; command in the above. 4 The message display should indicate Supervisor mode. 5 Copy the message data to the printer by typing: >COPY\B panel message file. name PRN 6 Check the display reverts to Ready.

Display shows
Ready

Supervisor mode parallel waiting Downloading

Ready

7 Turn power on again. Check the printer gets Ready. If the message display indicates Call service personDn (n=0, 1, ...), refer to section Downloading error on next page.

FS-1800/1800N | FS-3800/3800N

3-19

(4) Downloading errors The following messages are indicated on the message display when an error occurred during downloading the firmware data. Error message Call service perosonD0 Meaning Checksum error Checksum error occurred during downloading. The flash ROM is empty. Machine compatibility error The data to be downloaded is not compatible with the printer. Version compatibility error The version of the data does not match the current engine version. Data error The data to be downloaded is corrupted. Corrective action Turn printer power off once, then on again. Try downloading again. Obtain correct data for the printer model. Obtain the correct version of data. Obtain the correct data.

Call service perosonD1 Call service perosonD2 Call service perosonD3

If the corrective action above does not solve the problem, replace engine board (KP-864). See page 5-22.

FS-1800/1800N | FS-3800/3800N

3-20

Chapter 4

Operation

Overview

Chapter 4 Contents
4-1 Electrophotographic system .......................................................................................................... 4-3 4-1-1 Electrophotographic cycle ......................................................................................................... 4-3 (1) Main charging ............................................................................................................................ 4-4 Components of drum and main charger unit ................................................................................... 4-4 Amorphus-silicon drum ................................................................................................................... 4-5 Charging the drum .......................................................................................................................... 4-6 (2) Exposure ................................................................................................................................... 4-7 Laser scanner unit .......................................................................................................................... 4-8 Drum surface potential .................................................................................................................. 4-10 (3) Development ........................................................................................................................... 4-11 (4) Transfer ................................................................................................................................... 4-14 (5) Fusing ...................................................................................................................................... 4-15 Fuser unit mechanism ................................................................................................................... 4-16 (6) Cleaning .................................................................................................................................. 4-17 4-2 Paper feeding system .................................................................................................................... 4-18 4-2-1 Paper feed control ................................................................................................................... 4-19 (1) Paper feeding mechanism ....................................................................................................... 4-20 Drive and paper feed unit .............................................................................................................. 4-20 MP tray paper feed unit ................................................................................................................. 4-21 Fuser unit and face up/down output .............................................................................................. 4-22 4-3 Electrical control system .............................................................................................................. 4-23 4-3-1 Electrical parts layout .............................................................................................................. 4-23 (1) Circuit boards, sensors and switches ...................................................................................... 4-23 (2) Motors, solenoids, clutches and others ................................................................................... 4-24 (3) Drum unit and developer ......................................................................................................... 4-25 4-3-2 Operation of circuit boards ...................................................................................................... 4-26 (1) Main board ............................................................................................................................... 4-26 Main board KP-777 for FS-1800/1800N models ........................................................................... 4-26 Main board KP-858 for FS-3800/3800N models ........................................................................... 4-27 (2) Engine board ........................................................................................................................... 4-28 Eraser lamp control circuit ............................................................................................................ 4-29 Toner motor control circuit ............................................................................................................ 4-30 Heater lamp control circuit ............................................................................................................ 4-31 (3) Sensor board ........................................................................................................................... 4-33 Paper gauge sensing circuit .......................................................................................................... 4-33 Interlock circuit .............................................................................................................................. 4-34 Paper size detecting circuit ........................................................................................................... 4-36 (4) Power supply unit .................................................................................................................... 4-38 (5) High voltage unit ...................................................................................................................... 4-39

4-1 Electrophotographic system

Electrophotography is the technology used in laser printing which transfer data representing texts and graphics objects into a visible image which is developed on the photosensitive drum, finally fusing them on paper using the light beam generated by a laser diode. This section provides technical details on the printers electrophotography system. 4-1-1 Electrophotographic cycle The electrophotographic system of the printer performs a cyclic action made of six steps as follows. Each step is technically explained in the following sections.

Drum unit Laser scanner unit

1 Main charging

2 Exposure
Drum

6 Cleaning

3 Developing 4 Transfer

Developer

5 Fusing
Fuser unit

Paper feed unit

Figure 4-1-1 Electrophotographic cycle

FS-1800/1800N | FS-3800/3800N

4-3

(1) Main charging Components of drum and main charger unit

2 6 1
Drum unit

9 0

7 8 $

5 4 3 #

Main charger unit

1 Eraser lamp [board] (KP-752) 2 Zener board (KP-768) 3 Drum board (KP-748) 4 Waste toner full sensor [board] (KP-766) 5 Waste toner full sensor (receiver) 6 Cleaning blade 7 Cleaning roller

8 Cleaner screw 9 Drum gear Z36H 0 Drum ! Main charger shield @ Grid # Main charger wire $ Charger wire cleaner

Figure 4-1-2 Components of drum and main charger unit

FS-1800/1800N | FS-3800/3800N

4-4

Amorphus-silicon drum The printer use the long lasting amorphous silicon drum. The drum surface is a composite of five substances coated in five layers as shown below.

Drum

1 Aluminum base 2 Carrier block (1 to 3 m thick) 3 Photoconductor a-Si 4 Primary protection layer (1 m thick) 5 Secondary protection layer Figure 4-1-3 Amorphus silicon drum The primary and secondary layers are for protecting the amorphous silicon layer underneath. The amorphus silicon layer is of photoconductive, meaning it can be electronically conductive when exposed to a (laser) light source to effectively ground electrons charged on its outer surface to the ground. This layer is approximately 9 m thick. The carrier block layer lies between the amorphous silicon layer and the aluminum base cylinder and prevents the backward electron flow, from the base cylinder to the drums outer surface, which might give adverse effect (possibly ghost) on the print quality.

FS-1800/1800N | FS-3800/3800N

4-5

Charging the drum The following shows a simplified diagram of the electrophotographic components in relation to the engine system. Charging the drum A is done by the main charger wire B.

Main charging output

High voltage unit M CN2-9 MCHON*

Engine board YC204-10

B
Zener board KP-768

C A

Figure 4-1-4 Charging the drum As the drum A rotates in a clean (neutral) state, its photoconductive layer is given a uniform, positive (+) corona charge dispersed by the main charger wire B. The grid C regulates the main charging potential so that it is evenly and stably dispersed over the drum A at a constant voltage level. Due to being high-voltage scorotron charging, the main charger wire B can get contaminated by oxidization after a long run. Therefore, it must be cleaned periodically from time to time using the method explained in chapter 3, page 3-9. Cleaning the main charger wire B prevents print quality problems such as black streaks.

FS-1800/1800N | FS-3800/3800N

4-6

(2) Exposure The charged surface of the drum A is exposed to the laser beam scanning from the laser scanner unit B.
E D C D

Laser beam output

Figure 4-1-5 Exposure The polygon motor C (with polygon mirrors) revolves to reflect the laser beam over the drum A. Lenses D and diversion mirror E are housed in the laser scanner unit B. These lenses adjust the diameter of the laser beam (670 nm wavelength) so that the laser beam effectively focalizes on the drum A surface.

FS-1800/1800N | FS-3800/3800N

4-7

Laser scanner unit

3 2 1

9 6 0

8 7
Figure 4-1-6 Laser scanner unit Name 1 Laser diode 2 Collimator lens 3 Cylindrical lens 4 Polygon motor Description Emits diffused, visible laser. Aligns the laser beam to the cylindrical lens. Compensates the vertical angle at which the laser beam hits on of the polygon mirror segments. Has six mirror segments around its hexagonal circumference. Each mirror corresponds to one scanned line width on the drum when the laser beam scans on it.

FS-1800/1800N | FS-3800/3800N

4-8

Name 5 Primary f-theta lens 6 Secondary f-theta lens

Description See figure 4-1-7 below. The primary (above) and secondary f-theta lenses equalize focusing distortion on the area on the drum closer to the edge. The effective length of line (A, B in the figure below) the laser beam draws on the drum becomes longer as the laser beam hits closer to the drum edge. In the figure 4-1-7 below, distances represented by A and B are not the same (A > B) until the f-theta lenses are provided between the polygon mirror and the drum (A = B). Diverts the laser beam vertically onto the drum. Note the diffused laser beam finally pinpoints on the drum. Prevent dust, debris, etc., from entering the scanner assembly. Bends the very first shot of a laser scan towards the pin photo sensor (below). When shone by the sensor mirror above, this pin photo sensor generates a trigger signal.

7 Diversion mirror 8 Protective glass 9 Sensor mirror 0 Pin photo sensor

Polygon mirror Laser diode Laser beam

Primary f-theta lens

Secondary f-theta lens

Drum

Figure 4-1-7 F-theta lens

FS-1800/1800N | FS-3800/3800N

4-9

Drum surface potential The laser beam is continually switched on and off depending on the print data. It is on for a black (exposed) dot and off for a white (blank) dot. Since the drum surface is evenly charged, whenever it is illuminated by the laser beam, the electrical resistance of the photoconductor is reduced and the potential on the photoconductor is also lowered. Resulted on the drum surface is an electrostatic image which represents the data to print. Note that the area to be printed black has the low potential, constituting a positively exposed image.

Laser beam

Exposed surface potential approximately 0 to +20 V Charged surface potential +23015 V

a-Si layer

Drum Aluminum base

Figure 4-1-8 Drum surface potential

FS-1800/1800N | FS-3800/3800N

4-10

(3) Development

Power train

A A

B 6
Toner container

1 B

4 5
Developer

1 Toner motor 2 Toner sensor 3 Developing roller 4 DLP A screw

5 DLP B screw 6 Blade 7 Magnet

Figure 4-1-9 Developer mechanism

FS-1800/1800N | FS-3800/3800N

4-11

The latent image constituted on the drum A is developed into a visible image. The developing roller B contains a 4-pole (S-N-S-N) magnet core C and an aluminum cylinder rotating around the magnet core C. Toner attracts to the developing roller B since it is powdery ink made of black resin bound to iron particles. Blade D magnetized by magnet E is positioned approximately 0.3 to 0.4 mm above the developing roller B. It constitutes a smooth layer of toner in accordance with the revolution of the roller.

Magnetism

E
N S 0.3 to 0.4 mm

0.1 mm

F
S N

N S
150 V DC + AC High voltage unit B CN2-11 HVCLK Engine board

YC204-8

B C

Developing bias output

Figure 4-1-10 Development The developing roller B is applied with the AC-weighted, positive DC power source. Toner F on the developing roller B is given a positive charge. The positively charged toner F is then attracted to the areas of the drum A which was exposed to the laser light. (The gap between the drum A and the developing roller B is approximately 0.3 mm.) The non-exposed areas of the drum A repel the positively charged toner as these areas maintain the positive charge. The developing roller B is also AC-biased to ensure contrast in yielding by compensating the toners attraction and repelling action during development.

FS-1800/1800N | FS-3800/3800N

4-12

A toner sensor is provided within the developer. As the toner supply from the toner container dwindles and the toner level lowers in the reservoir, the sensor translates it into an electrical signal through its diaphragm, urging the toner motor to feed more toner.

Toner container

Toner hopper Toner motor Sensable level

Toner

Diaphragm

Toner sensor

Developer

Figure 4-1-11 Toner sensor

FS-1800/1800N | FS-3800/3800N

4-13

(4) Transfer The image developed by toner on the drum A is transferred onto the paper because of the electrical attraction between the toner itself and the transfer roller B. The transfer roller B is negativelybiased so that the positively-charged toner is attracted onto the paper while it is pinched by the drum A and the transfer roller B.

A
S N S

B
Transfer bias output Voltage Current Paper type Normal Thick Thin Transfer bias output TR High voltage unit CN2-13 TRCHON* Engine board YC204-6

2.3 kV 2.6 kV 2.1 kV 65 A

Figure 4-1-12 Transfer The nominal transfer bias is set to approximately -2.3 kV (limit) with the -65 A current. Since the ideal potential of the transfer bias depends on the thickness of paper, the bias is raised to approximately -2.6 kV/-65 A for thicker paper. On the other hand, the bias current is reduced to -2.1 kV/-65 A for thin paper.

FS-1800/1800N | FS-3800/3800N

4-14

(5) Fusing The toner on the paper is molten by heat and pressed into the paper as it passes between the heat roller A and the press roller B in the fuser unit.
Fusing control temperature Model FS-1800 FS-3800 FS-1800N FS-3800N Paper type Thin A4 Normal Thick B5 Thick A5 or Normal smaller Thick Ready Engine board THERM YC202-6 HEATON* YC202-11 AC power off/on output

Power supply unit

B
Figure 4-1-13 Fusing The heat roller A has a heater (infrared) lamp C inside which continuously turns on and off by the thermistor to maintain the constant temperature on the heat roller A surface. The fusing temperature is also controlled based on paper types. See the table in the figure above. The heat roller A is florin coated by to prevent toner from accumulating on the roller after a long usage. Care must be taken while handling the heat roller A not to scratch the roller surface as doing so may result in quality problems. The heat roller A has four scraping claws (Separators) D which are continuously in contact with its surface. These claws prevent the paper on which toner has been fused from being wound around the heat roller A causing paper jam. The press roller B is made of the heat resistant silicon rubber. This roller is used to strongly press the paper towards the heat roller A by means of coil springs. The temperature of the heat roller A is constantly monitored by the engine board using the thermistor and triac. Should the temperature of the heat roller A exceed the predetermined value, the thermal cutout is activated to effectively disconnect the heater lamp C from power.
FS-1800/1800N | FS-3800/3800N

4-15

Fuser unit mechanism

1 23 5 $

To face-down output tray

To face-up output tray or option devices

9 4 8 #

@ !

Paper from paper feed unit (transfer section)

0 ^ 6 7

1 Face up/down solenoid 2 Thermistor 3 Thermal cutout 4 Exit sensor 5 Fuser board (KP-756) 6 Press roller

7 Heat roller 8 Exit roller 9 Exit pulley(s) 0 Heat gear Z36*1/Z46*2 ! Exit gear Z21 @ Idle gear Z18*1/Z28*2

# Idle gear Z28*1/Z21*2 $ Separator(s) % Change guide ^ Heater lamp

*1

: FS-1800/1800N

*2

: FS-3800/3800N

Figure 4-1-14 Fuser unit mechanism

FS-1800/1800N | FS-3800/3800N

4-16

(6) Cleaning After the transferring process, the drum needs to be physically cleaned of toner which is residual after the development process. The cleaning blade A is constantly pressed against the drum B and scrapes the residual toner on the drum off to the cleaning roller C. The cleaning roller drives the toner to the cleaner screw D at one end of which the waste toner bottle is connected to collect the waste toner.

E B

D C

Figure 4-1-15 Drum cleaning and erasing static charge After the drum A is physically cleaned, it then must be electrically cleaned to neutral state. This is necessary to erase any residual positive charges, ready to accept the next uniform charge. The residual charge is canceled by exposing the drum A to the light emitted from the eraser lamp [board] E (See figure 4-1-15 above.) in the similar manner as described on page 4-6. This lowers the electrical conductivity of the drum A surface making the residual charge on the drum A surface escape to the ground.

FS-1800/1800N | FS-3800/3800N

4-17

4-2 Paper feeding system

The paper feeding system picks up paper from the paper cassette, MP tray, or if installed, the paper feeder PF-60, feeds it in the printer and delivers in the output tray. Paper is feed at the precise timing in synchronization with data processing. The paper feeding system finally delivers the printed page to either the face-down or face-up output tray as manipulated by the user. The figure below shows the components in the paper feeding system and the paths through which the paper travels. The sensors, clutches, solenoids, motor etc., are described in the following pages. ( )

1 2 3

&

4 ^ % 5 6

$ 7 @ ! 0 9 8
Paper from option paper feeder PF-60 or duplexer DU-60

# 1 Middle feed roller 2 MP tray feed roller 3 Guide pulley(s) 4 MP tray 5 Paper cassette 6 Feed pulley 7 Retard roller

8 Feed roller 9 Pickup roller 0 Upper registration roller ! Lower registration roller @ Transfer roller # Drum $ Press roller

% Heat roller ^ Exit roller & Exit pulley(s) * FD roller ( Pinch roller(s) ) Face-down output tray

Figure 4-2-1 Paper feeding components

FS-1800/1800N | FS-3800/3800N

4-18

4-2-1 Paper feed control The following diagram shows interconnectivity of the feeding system components including the sensors and rollers. The engine board issues various signals in synchronization with the electrophotographic process that is executed by the main board.

5
Laser scanner unit

Toner container

Drum unit Fuser unit

Developer

2 7 6
MP tray

9 3 8

Fuser board Paper cassette Power supply unit

EXITPAP* FDPFUL*

1
Sensor baord
REGPAP

Engine relay board

MMOTON*

High voltage unit

MPFSOL* YC206-3

REGDR*

YC203-17

YC206-18

YC206-15

YC206-11

FDDR*

YC206-5

MIDDR*

Engine board

: Power train

1 Main motor 2 MP tray paper sensor 3 Registration sensor 4 Exit sensor

5 Paper full sensor 6 MP tray feed solenoid 7 Middle feed clutch 8 Feed clutch

9 Registration clutch 0 Face up/down solenoid

Figure 4-2-2 Paper feed control

FS-1800/1800N | FS-3800/3800N

4-19

YC204-13

YC202-3

YC202-4

YC202-2

YC202-6

HANDS*

FDDR

FUDR

(1) Paper feeding mechanism Drive and paper feed unit

Drive unit

Power train

1 2 3

To fuser unit

4
Paper feed unit

1 Main motor 2 Registration clutch 3 Feed clutch 4 Pickup roller

5 Feed roller 6 Lower registration roller 7 Upper registration roller 8 Transfer roller

Figure 4-2-3 Drive and paper feed unit

FS-1800/1800N | FS-3800/3800N

4-20

MP tray paper feed unit

Drive unit

Power train

D C

9
MP tray paper feed unit

!
To paper feed unit

D @

MP tray

9 Middle feed clutch 0 MP tray feed solenoid

! MP tray feed roller @ Middle feed roller

Figure 4-2-4 MP tray paper feed unit

FS-1800/1800N | FS-3800/3800N

4-21

Fuser unit and face up/down output

* &
FD gear bracket To face-down output tray To face-up output tray or option device

^ % F
Paper from paper feed unit Power train

$ F #
Fuser unit Drive unit

# Heat roller $ Press roller

% Exit roller ^ Exit pulley(s)

& FD roller * Pinch roller(s)

Figure 4-2-5 Fuser unit and face up/down output

FS-1800/1800N | FS-3800/3800N

4-22

4-3 Electrical control system

4-3-1 Electrical parts layout (1) Circuit boards, sensors and switches
7 8 6 5

9 1 2 3 ^ 4 % # @
*1 *2

$&

* ( $ Paper gauge sensor 2 (PH703)

1 Main board (KP-777 /KP-858 ) 2 System DIMM [board] (KP-710*1/KP-689*2) 3 Engine board (KP-864) 4 Sensor board (KP-574) 5 LCD controller board (KP-738) 6 Engine relay board (KP-760) 7 APC board (KP-742) 8 Pin photo diode sensor [board] (KP-746) 9 Fuser board (KP-756) 0 Power supply unit ! High voltage unit @ Registration sensor (PH701) # Paper gauge sensor 1 (PH702)

% Top cover/paper feed unit interlock switch (SW702) ^ Side cover interlock switch (SW703) & Top cover switch (SW701) * MP tray paper sensor (PC502) ( Option feeder sensor (PC501) ) Paper full sensor *1 : FS-1800/1800N *2 : FS-3800/3800N Exit sensor *3 : Standard installed Temperature/humidity sensor for FS-1800N/3800N models only. Power switch Paper size switch Thermal cutout Thermistor Network interface card*3

Figure 4-3-1 Circuit boards, sensors and switches

FS-1800/1800N | FS-3800/3800N

4-23

(2) Motors, solenoids, clutches and others

3 2

98

5 0 6 7 4 !

1 Main motor 2 Polygon motor 3 Cooling fan motor 4 Controller unit fan motor

5 Face up/down solenoid 6 MP feed solenoid 7 Middle feed clutch 8 Feed clutch

9 Registration clutch 0 Heater lamp ! AC inlet

Figure 4-3-2 Motors, solenoids, clutches and others

FS-1800/1800N | FS-3800/3800N

4-24

(3) Drum unit and developer

5 4
Drum unit

3 2 1 7

Developer

1 Drum board (KP-748) 2 Waste toner full sensor [board] (KP-766) 3 Waste toner full sensor (receiver) 4 Eraser lamp [board] (KP-752)

5 Zener board (KP-768) 6 Toner sensor 7 Toner motor

Figure 4-3-3 Drum unit and developer

FS-1800/1800N | FS-3800/3800N

4-25

4-3-2 Operation of circuit boards (1) Main board Main board KP-777 for FS-1800/1800N models
YS01 CSN [1:0], OEN0, WEN0 LA [22:2] System DIMM [board] PVIDEO [7:0], BD, FSYNC, RSTOUTN XLIDATA, SRCCLKN

U16 Image chip CSN2, OEN0, WEN0

U03-U05 Buffers

ROMA [4:2] CPUD [31:0] U06-U07

LA [3:2]

CPUD [31:24]

CPUD [15:0] EXTBOEN, EXTDIR

CPUA [31:0] U01 CPU PowerPC405GF 200 MHz CPUD [31:0] Buffers

U08, U09S ROMA1 LA [21:2] LD [15:0] U02 ASIC FONTs CSN [3:2], OEN1, (WEN0)

BCLK, BGN, TAN, TEAN, RSTOUTN, CPUINTN ABBN, DBBN, TBSTN, TSIZ [2:0], TT1, TT3 X01 Xtal 50.0000 MHz X02 Xtal 25.50629 MHz U10 SDRAM Expanding SDRAM (DIMM) Expanding SDRAM (DIMM) SDA [12:0], SDBA [1:0] SDD [31:0] SDCLK, SDCKE, SDCSN [5:0], SDRAS, SDCAS, SDWEN, DQMUU, DQMUM, DQMLM, DQMLL IICSDA, IICSCL

LA22, LA [11:2] LD [15:0]

YC06 Option hard disk (Microdrive)

CFCSN1, CFCSN2, CFOEN2, CFWEN2, CDET2A, CDET2B, CFRST2, CFWAITN2 KUIOCSN1 IORN1, IOWN1, OPRDY1, DMAACKN1 OPRST1, IODTACKN1, OPIRN1, DMAREQ1

YC04 LA [16:2] LD [15:0] KUIO

YS02

U12-U15 Buffers XTXD, XDTR, XRTS, XDSR, XCTS, XRXD, RSSEL

YS03

EXTBOEN, CFOEN1

SCLK, SI, SO, SDIR, BD, ENGIRN, SBSY, VDFON, VDOUTP, VDOUTN, FPDIR, FPCLK, PFDAT

U22T AND

U31 NAND U17

YC07 2nd Optional Interface

YC01 Engine Board

Centronics Buffer

P1284HD, ACK, BUSY, PERROR, SELECT, FAULT, P1284DIR, SELECTIN, STROBE, AUTOFD, INIT, P1284DIR

CFA22, CFA [11:2] YC05

CFD [15:0]

U18, U19E Serial Driver

Option memory card (CompactFlash) +5 V +3.3 V

CFCSM1, CFCSN2, CFOEN1, CFWEN1, CDET1A, CDET1B, CFRST1, CFWAIT1 +5 V U21 +2.5 V

U20

Regulator +5 V +5 V

Regulator

YC02 Parallel Interface

YC03 Serial Interface

U24

+3.3 V

U28

+3.3 V

Regulator

Regulator

Figure 4-3-4 Main board KP-777 circuit block diagram

FS-1800/1800N | FS-3800/3800N

4-26

Main board KP-858 for FS-3800/3800N models

YS01 CSN [1:0], OEN0, WEN0 LA [22:2] ALATCH System DIMM [board] PVIDEO [7:0], BD, FSYNC, RSTOUTN XLIDATA, SRCCLKN U16 Image chip CSN2, OEN0, WEN0

U03-U05

Address Latch

ROMA [4:2] CPUD [31:0] U06-U07

LA [3:2]

CPUD [31:24]

CPUD [15:0] EXTBOEN, EXTDIR

CPUA [31:0] U01 CPU PowerPC740 200 MHz CPUD [31:0] BCLK, BGN, TAN, TEAN, RSTOUTN, CPUINTN, DBGN, AACKN Buffers

U08, U09S ROMA1 LA [21:2] LD [15:0] U02 ASIC FONTs CSN [3:2], OEN1, (WEN0)

ABBN, DBBN, TBSTN, TSIZ [2:0], TT1, TT3 X01 Xtal 50.0000 MHz X02 Xtal 25.76930 MHz U10, U11 SDA [12:0], SDBA [1:0] SDRAM Expanding SDRAM (DIMM) Expanding SDRAM (DIMM) SDD [31:0] SDCLK, SDCKE, SDCSN [5:0], SDRAS, SDCAS, SDWEN, DQMUU, DQMUM, DQMLM, DQMLL IICSDA, IICSCL XTXD, XDTR, XRTS, XDSR, XCTS, XRXD, RSSEL

LA22, LA [11:2] LD [15:0]

YC06 Option hard disk (Microdrive)

CFCSN1, CFCSN2, CFOEN2, CFWEN2, CDET2A, CDET2B, CFRST2, CFWAITN2 KUIOCSN1 IORN1, IOWN1, OPRDY1, DMAACKN1 OPRST1, IODTACKN1, OPIRN1, DMAREQ1 EXTBOEN, CFOEN1

YC04 LA [16:2] LD [15:0] KUIO

YS02

U12-U15 Buffers

YS03

YC05 CFD [15:0] CFCSM1, CFCSN2, CFOEN1, CFWEN1, CDET1A, CDET1B, CFRST1, CFWAIT1 +5 V U21 +2.5 V

SCLK, SI, SO, SDIR, BD, ENGIRN, SBSY, VDFON, VDOUTP, VDOUTN, FPDIR, FPCLK, PFDAT

U22T AND

U31 NAND U17

YC07 2nd Optional Interface

YC01 Engine Board

Centronics Buffer

P1284HD, ACK, BUSY, PERROR, SELECT, FAULT, P1284DIR, SELECTIN, STROBE, AUTOFD, INIT, P1284DIR

U18, U19E Serial Driver

Option memory card (CompactFlash) +5 V +3.3 V

U20

Regulator +5 V +5 V

Regulator

YC02 Parallel Interface

YC03 Serial Interface

U24

+3.3 V

U28

+3.3 V

Regulator

Regulator

Figure 4-3-5 Main board KP-858 circuit block diagram

FS-1800/1800N | FS-3800/3800N

4-27

(2) Engine board

Eraser lamp control circuit ERASE ERDEAD* WTNLED Waste toner full detection circuit WTONFUL* EECLK EEDIO Paper gauge sensing circuit PAPVOL CASIZE

Engine board OPRDY* Address/Data multiplex bus AD0 - AD7 Address bus A8 - A19 Address bus LA0 - LA7

Sensor board

A8 - A17

Flash ROM (U202) FRCS*

Engine gate array (U204)

+5V1, +24V1, +24V2 ZCROSS THERM Thermisor blown-out THDEAD* detection Abnormal HTEMP* temperature detection HEATON circuit Heater lamp control circuit AIRTEMP, AIRWET WETCK1, WETCK2 VSEREQ* SIOUT

CPU (U201) RD*, WR*, ALE 5VSAVE* 5 V DC power saver SOOUT, SCLKOUT SYSCLK GAINT RESET* Reset IC (U203) RESET*

Power supply unit

3+24V1 terminal +5V3 regulator (U208) POLCLK, POLON, POLRDY* PDIN* SAMPLE1*, POWCONT LASER* BFANON Controller unit fan motor driver circuit Scanner unit

REGPAP, TCOVOP, SCOVOP*,FCOVOP*, HEATON* FDPFUL*, EXITPAP*

Controller unit fan motor

OPSCLK, OPSDO

Engine relay board

Bus buffer (U206) Option unit Bus buffer (U207)

FDDR, FUDR

Driver

FDON, FUON MMOTRDY*

OPTSDI OPSEL0-3 OPSEL3-4

Driver

MMOTON, MPFSOL, FEDDR, MIDDR, REGDR Cooling fan motor driver circuit Toner motor control circuit FANON* FANSPD FPRST* TMOTON TNMOC DLPTYPE, CONTYPE TONSCAN TNEMP* MCHON, TRCHON, RTRCHON*, TRVSEL1,TRVSEL2, TRVSEL3, TRTCHON, HVCLK1, HVCLK2 HUNIT*, HANDS*

OPSDI, OPRDY* SYSRES*, SDIR, VDFON1*, PDOUT*, 20PTRIG, SBSY* EGIR, VDFON1* SCLKIN, SOIN FPCLK, FPDIR FPDATA +3.3V1

Main board

High voltage unit

Figure 4-3-6 Engine board circuit block diagram

FS-1800/1800N | FS-3800/3800N

4-28

Eraser lamp control circuit CPU (U201) turns on its #59 pin to H and turns Q215 and Q214 on. Current flows through Q214 and R249, then the eraser lamp, activating the lamp. Current also routes through R251 and R252 as bled by R251. Point A below is approximately 14.5 V when the eraser lamp is normal. If the eraser lamp blows out or the connector is not fitted, current goes through only R251 and R252, subsequently the potential at point A is as high as approximately 24 V. Difference in the potential at point A where the eraser lamp is normal or not is automatically detected as an error. When anomaly is detected with the eraser lamp, the detector circuit turns Q216 on and turns ERDEAD* at #60 pin of CPU (U201) to L. This in turn causes CPU (U201) to determine that the eraser lamp is faulty, displaying Call service personE5.

Engine board Eraser lamp cotrol circuit CPU U201

Q215 59 P37/SOT0CLK ERASE +5V 1 60 ERDEAD* 3 1 R252 GND GND Q216 2 R251 R249 2 3 1 +24V

3 Q214 2 Drum board

A
YC203 9 2 ERASEDR ERASER

P40/SCK0

GND

Eraser lamp [board]

Figure 4-3-7 Eraser lamp control circuit

FS-1800/1800N | FS-3800/3800N

4-29

Toner motor control circuit As TMOTON at #15 of gate array (U204) turns to H, Q218 and Q217 turn on, and +24 V reaches Q217, R265 and the toner motor, finally driving the toner motor. If the toner motor is overloaded by some reasons, an overcurrent may flow through the toner motor beyond the predetermined level, turning Q220 on. Q220, when turned on, causes the current from the +24 V power supply to flow through Q217, Q220, R267, R268, and to the ground. Consequently, approximately 3.9 V (H) develops at point A, as limited by the combination of R267, R268, and DZ206. This voltage is used as TNMOC - toner motor error - which is applied to #17 of CPU (U201). Thus, CPU determines the toner motor error and lets Call service person E9 be indicated.

Engine board
+24V2

Toner motor control circuit

CPU U204
Q218 15 TMOTON 3 TMOTON 2

3 Q217 2

1 GND Q220 3 R267 TNMOC 17 TNMOC R268 DZ206 1 2 R266

R265

YC203 16 9

TMOTDR GND

Toner motor

GND GND

Figure 4-3-8 Toner motor control circuit

FS-1800/1800N | FS-3800/3800N

4-30

Heater lamp control circuit The heater lamp control circuit turns the heater lamp on and off which is located coaxially inside the heat roller. The surface of the roller maintains the constant temperature needed to permanently fuse the toner on paper. The heater lamp is directly fed with AC primary power (120 V or 220 - 240 V) which is supplied from the power supply unit.
Engine board
+5V1 +5V1 +5V1 R217 2.2k 8 6 7 393 5 + 4 U205-2

R219 3.3k

+5V1 QA201B 4

HEATON*

5 3 3 Q204 1 1 2 6 2 QA201A

Engine gate array (U204) HEATON 4

HEATON

THERM
+5V1 +5V1

CPU (U201) HTEMP* 63

P43/PPG3

R233 1M 2 3 393 + R228 1.3k

U205-1 1

THDEAD 54

P34/RT04 /HRQ

THERM 3

P50/AN0

PC TRC AC Power supply unit

Thermisor Heater lamp

+5V1

Fuser board

Figure 4-3-9 heater lamp control circuit

FS-1800/1800N | FS-3800/3800N

4-31

As change in temperature is detected by the thermistor, CPU U201 adjusts the voltage that is resultant of change in temperature, given at pin #3 (THERM) to keep the temperature as constant as possible. This voltage is used to continuously switch the fuser lamp on and off. If pin #4 (HEATON) of the engine gate array U204 is H level, transistor Q204 (pin #2) turns on, the photo coupler (PC) on the power supply unit turns on, and the triac (TRC) turns on, consequently the heater lamp is AC powered and lights. The heater lamp continuously turns on and off to maintain the temperature on the heater roller at approximately 185*1/200*2 C (Normal paper, A4), 175*1/190*2 C (Thin paper, A4), and 190*1/205*2 C (Thick paper, A4) for printing and approximately 95 C at standby (Ready). Refer to section Fusing on page 4-15. *1: FS-1800/1800N *2: FS-3800/3800N Abnormal temperature detection circuit The thermal cutout device which is connected in series with the heater lamp, constitutes the the abnormal temperature detection circuit including of comparators U205-2, R217, R219, etc. Pin #5 of the comparator U205-2 is continuously given with the voltage by resistors R217 and R219, which simulate the voltage given if an abnormally high temperature develops. Pin #6 receives the voltage the thermistor detects. For instance, the heater lamp happens not to switch off, the voltage the thermistor gives at pin #6 will become unusually high, and as soon as it exceeds the voltage at pin #5, pin #7 of the comparator U205-2 output changes to L level. This in turn turns transistors QA201B and QA201A on, and turns QA201A (pin #6) to L level. Since pins #6 of the transistor QA201A and #2 of transistor Q204 are connected to each other, pin #4 of the engine gate array U204, even though it is currently at H level, is enforced to be H level, effectively disabling the heater lamp. Pin #7, the output from comparator U205-2, changes to L. Then, it is output to #63 of CPU (U201) which in turn determines that an unusual temperature has developed in the fuser, indicating Call service personE4. Thermistor blown-out detection The thermistor is monitored by the combination of comparator U205-1, R233, and R238. Extremely low potential is applied to pin #3 of U205-1 by means of R233 and R238. Whereas, pin #2 is applied with the voltage the thermistor detects. In normal state, as the heater lamp glows, the voltage detected by the thermistor is greater than the potential at #3 of U205-1, making the U205-1 output to L and sent to #54 (THDEAD) of CPU. When the thermistor has blown, pin #2 of U205-1 becomes zero which is well lower than the potential at pin #3 of U205-1, the comparator output becomes H, delivering THDEAD at pin #54 of CPU. CPU uses this signal to determine that the thermistor is faulty and displays Call service personE4.

FS-1800/1800N | FS-3800/3800N

4-32

(3) Sensor board Paper gauge sensing circuit Paper gauge operates in four levels of paper remaining in the cassette. The height of the paper stack in the paper cassette changes the angle of the actuator. At the end of the actuator is a reflecting mirror which reflects or interrupts the light emitting from photointerruptor sensors PH702 and PH703 accordingly. These two sensors generate four digital signals which will be digital-analog-converted and input to A/D port of CPU. CPU then issues signals according to the level of the analog signals. The resultant signals are used to monitor the amount of paper in the cassette through the network management utilities.

Paper feed unit

Sensor board Paper gauge sensor 1 (PH702) Paper gauge sensor 2 (PH703)

Acutuator (Reflecting mirror)

Actuator position

Paper gauge

Sensing input PH702 PH703

D/A converted output

Empty PH702 PH703

approximately 5V

1/4 to 1/2

approximately 2.25 V

1/2 to 3/4

approximately 1.95 V

3/4 to full

approximately 3.9 V

Figure 4-3-10 Paper gauge sensor(s)

FS-1800/1800N | FS-3800/3800N

4-33

Interlock circuit The interlock circuit is constituted by SW702, the top cover/paper feed unit interlock, and SW703, the side cover interlock, both mounted on the sensor board. These switches are controlled by the actuator which is mechanically activated by the projection on the top cover and the feed unit. SW703 and SW702 are connected in series to the +24 V power. Physically opening the top cover, side cover, or the paper feed unit will disconnect the +24 V power, signaling the status to the engine board. The top cover switch (SW701) serves only the top cover.
Top cover

Projection

Side cover interlock switch (SW703) Sensor board Actuator

Projection

Side cover

Top cover/ feed unit interlock switch (SW702)

Paper feed unit Top cover switch (SW701)

Projection

Figure 4-3-11 Interlock system

FS-1800/1800N | FS-3800/3800N

4-34

The interlock circuit outputs the three different detection signals which are combined in matrix to produce various levels of situations regarding the covers. The subsequent status is displayed on the message display.
Engine board +24V1

Top cover

Actuator N.O. Top cover/ paper feed unit interlock switch (SW702) Side cover Top cover switch (SW701) COM GND +24V2 GND N.C. Engine gate array (U204)

COM

Paper feed unit

+5V2

Side cover interlock switch (SW703) N.C. N.O.

GND

GND

Output level Operator panel message display Ready Top cover open Top cover open Top cover open Top cover open Feed open Feed open Side cover open

A
H L L L L L L L

B
L H H H H L L L

C
H L L L L L L H

Feed Side Feed Side

open cover open open cover open

Side cover open

NOTE: Message display priority is from left to right.

Figure 4-3-12 Interlock circuit

FS-1800/1800N | FS-3800/3800N

4-35

Paper size detecting circuit The three paper size switches (SW1, SW2, SW3) are activated according to the positioning of the paper size dial on the paper cassette. An analog signal is generated by the combination of the paper size switches, which are put in comparison with the voltage/paper size table referenced by the paper size detecting circuit. The paper size is detected.

Paper size switch

Paper size dial

Cassette

Figure 4-3-13 Paper size detecting circuit

FS-1800/1800N | FS-3800/3800N

4-36

The paper size dial has predetermined patterns of activating the paper size switches using concaves and convexes according to paper sizes. SW1, SW2, and SW3 produce corresponding signals for paper sizes. These patterns are translated into analog voltages and sent to the engine board on a single line. The signals are analog-digital-converted on the engine board.

Sensor board +24V1 R701 DZ70 GND

R702

R703

R704

Paper size dial

SW1 Engine board SW2 SW3 CPU (U204) Paper size switch C246 R238 Paper cassette

GND

GND

Paper size Paper size switch Cassette not installed Off Off Off 0V Other Legal A4 A5 B5 Cassette not installed On On On

Paper size dial

SW1 SW2 SW3 D/A converted output voltage

Off Off On

Off On Off

On Off Off

On Off On

On On Off

Concave (Function Off) Convex (Function On)

1.94 V 1.19 V 0.42 V 2.28 V 2.92 V 3.22 V Approximately

Figure 4-3-14 Paper size detecting circuit

FS-1800/1800N | FS-3800/3800N

4-37

(4) Power supply unit The power supply unit produces DC power outputs from the AC input. The high voltage bias generator circuit is mounted on a separate unit. A simplified schematic diagram is shown below.
Power supply unit AC input Power Current switch fuse Noise filter circuit Rectifier circuit Transformer Enargysaving circuit 24 V DC rectifier/ smoothing circuit SLEEP* +24V1 Engine board

FET

Switching control circuit

Over voltage/ current detection circuit

GND

Heater lamp

Zero cross signal generation circuit

5 V DC rectifier/ smoothing circuit Photocoupler Photocoupler

+5V1

GND

ZCROSS

Thermal cutout

Triac

PhotoTriac

HEATON* THERM FDFUL EXITPAP*

Thermistor

FDDR FUDR

+5V1

+24V

Fuser board

Face up/down solenoid

Paper full sensor

Exit sensor

Figure 4-3-15 Power supply unit circuit block diagram

FS-1800/1800N | FS-3800/3800N

4-38

(5) High voltage unit High voltage unit contains main charger unit, transfer roller high voltage output circuit which generates the developer bias. It also contains MP tray paper sensor and option feeder sensor.
High voltage board Engine board +24V2 Control and driver circuit High voltage output circuit Main charger unit Developer (Magnet roller)

RTRCHON* MCHON*

TRCHON* TRVSEL3* TRVSEL2* TRVSEL1* Control and driver circuit

Transfer bias output positive voltage circuit

Transfer roller

HVCLK GND PGND +5V2 HUNIT*

Driver circuit

Rectifier circuit

Sensor circuit MP tray Option feeder sensor MP tray paper sensor Paper

HANDS*

Figure 4-3-16 High voltage unit circuit block diagram

FS-1800/1800N | FS-3800/3800N

4-39

Chapter 5

D i s a s s e m b l y

Chapter 5 Contents
5-1 General instructions ........................................................................................................................ 5-3 5-1-1 Screw/hardware ......................................................................................................................... 5-3 5-1-2 Before starting disassembly ...................................................................................................... 5-3 5-2 Disassembly ..................................................................................................................................... 5-4 5-2-1 Removing the developer ............................................................................................................ 5-4 (1) Removing the developer ............................................................................................................ 5-4 5-2-2 Removing the paper feed unit ................................................................................................... 5-6 5-2-3 Removing the main charger unit ................................................................................................ 5-7 5-2-4 Removing the operator panel and outer covers ........................................................................ 5-8 (1) Removing the operator panel .................................................................................................... 5-8 (2) Removing the top cover/face-down output tray ......................................................................... 5-9 (3) Removing the right cover ......................................................................................................... 5-10 (4) Removing the left cover ........................................................................................................... 5-11 5-2-5 Removing the drum unit .......................................................................................................... 5-12 5-2-6 Removing the pickup roller and feed roller .............................................................................. 5-13 5-2-7 Removing the MP paper feed unit ........................................................................................... 5-15 5-2-8 Removing the transfer roller .................................................................................................... 5-17 5-2-9 Removing the controller unit and the principal circuit boards .................................................. 5-18 (1) Removing and opening the controller unit ............................................................................... 5-18 (2) Removing the engine board and power supply unit ................................................................ 5-22 (3) Removing the main board ....................................................................................................... 5-24 (4) Removing the high voltage unit ............................................................................................... 5-25 (5) Removing the sensor board .................................................................................................... 5-26 5-2-10 Removing the drive unit and main motor ............................................................................... 5-27 5-2-11 Removing and splitting the fuser unit .................................................................................... 5-29 (1) Removing the separators ........................................................................................................ 5-32 (2) Removing the heater lamp ...................................................................................................... 5-33 (3) Removing the heat roller ......................................................................................................... 5-34 (4) Removing the thermistor and the thermal cutout ..................................................................... 5-35 (5) Removing the press roller ........................................................................................................ 5-36 5-2-12 Removing the laser scanner unit ........................................................................................... 5-37

5-1 General instructions

This chapter provides the procedure for removal and replacement of field replacement components. For other components not explained in this chapter, it is recommended that your refer to the diagrams in the Parts Catalog as a supplemental reference to this chapter. It features all the part drawings and help you disassemble or refit the parts in the printer. When replacing of a component, reverse the procedure for the removal procedure explained in this chapter. WARNING To avoid injury caused by electric shock, make sure that AC power is removed and the power cord is unplugged from both the power line and the printer.

5-1-1 Screw/hardware Screws and hardware used in the printer are listed in the Ecosys Screw catalog. These screw symbol numbers are universal to most Ecosys printers. CAUTION When securing a self-tapping screws, align it with the thread carefully. First turn it counterclockwise, then slowly clockwise. Do not overtighten. In case the selftapped thread is damaged, the whole part may have to be replaced with a new part.

5-1-2 Before starting disassembly Before proceeding, unplug the power cord from the printer and the power supply. WARNING Never attempt to operate the printer with components removed.

CAUTION

The printer use electrostatic sensitive parts inside (circuit boards, laser scanner unit, etc.). Provide an antistatic (discharging) device, such as a wrist strap, that can effectively discharge your body before touching those components.

FS-1800/1800N | FS-3800/3800N 5-3

5-2 Disassembly
5-2-1 Removing the developer (1) Removing the developer CAUTION When if installing or removing the developer, do not let the magnet roller touch any part in the printer. When handling developer, use both hands. Do not press the bottom of the developer. 1. Open the top cover. 2. Remove the toner container. 3. Disconnect the developer connector 1. 4. Remove the developer 2 from the printer while sliding the developer lock lever 3 frontwards.
3 1 2

Figure 5-2-1 Removing the developer FS-1800/1800N | FS-3800/3800N 5-4

5. Gently flip down the magnet roller protective cover 4.

Figure 5-2-2 Closing the magnet roller protective cover

NOTE

After removing the developer, seal it in the protective bag and place it on a flat surface. Do not place the developer in a dusty area. If you ship the developer, pack it in the shipping container specifically supplied with the printer. See section Shipping the developer on page 3-13. Also do not touch the developing roller 5. Do not place floppy disks near the developer.

FS-1800/1800N | FS-3800/3800N 5-5

5-2-2 Removing the paper feed unit 1. Draw the paper feed unit 1 while pressing the buttons in the direction of arrow A.

Figure 5-2-3 Removing the paper feed unit

FS-1800/1800N | FS-3800/3800N 5-6

5-2-3 Removing the main charger unit 1. Pull the main charger unit 1 upwards while pushing main charger release lever 2. Then, pull the main charger unit 1 frontwards.

Figure 5-2-4 Removing the main charger unit

FS-1800/1800N | FS-3800/3800N 5-7

5-2-4 Removing the operator panel and outer covers (1) Removing the operator panel 1. Open the top cover 1 and MP tray 2. 2. Unlatch two hooks 3. 3. Pull the operator panel 4 towards the front.

3 4 3

Figure 5-2-5 Removing the operator panel

FS-1800/1800N | FS-3800/3800N 5-8

(2) Removing the top cover/face-down output tray 1. Open the top cover 1. 2. Remove two screws 2. 3. Remove the top cover/face-down output tray 3 while pressing it the direction arrows 4 (backwards). 2 1 2 3 4

Figure 5-2-6 Removing the top cover/face-down output tray

FS-1800/1800N | FS-3800/3800N 5-9

(3) Removing the right cover 1. Remove the operator panel. See page 5-8. 2. Unlatch the four snaps 1 and three hooks 2 on the chassis. Remove the right cover 3.

1 1 1

2 2

2 3

Figure 5-2-7 Removing the right cover

FS-1800/1800N | FS-3800/3800N 5-10

(4) Removing the left cover 1. Unlatch the four snaps 1 and three hooks 2 on the chassis. Remove the left cover 3.

1 1
1

Figure 5-2-8 Removing the left cover

FS-1800/1800N | FS-3800/3800N 5-11

5-2-5 Removing the drum unit 1. Remove the paper cassette and the paper feed unit. See page 5-6. 2. Remove the developer unit. See page 5-4. 3. Remove the top cover and the left cover. See page 5-9 and 5-11. 4. Remove the drum unit 1 while pressing the drum lock 2.

1 2

Figure 5-2-9 Removing the drum unit

FS-1800/1800N | FS-3800/3800N 5-12

5-2-6 Removing the pickup roller and feed roller 1. Remove the paper feed unit. See page 5-6. 2. Turn the paper feed unit 1 over. 3. Detach the release holder 2 by sliding it while pressing the projections A. 4. Remove the feed roller assembly 3 while pressing it in the direction of arrow B.

B 3 2 A

Figure 5-2-10 Removing the feed roller assembly

FS-1800/1800N | FS-3800/3800N 5-13

5. Remove the feed bracket cover 4 while unlatching three snaps 5. 6. Remove the pickup roller 6 and the feed roller 7.
5 6 8 9

4 5

Figure 5-2-11 Remove the pickup roller and feed roller CAUTION Pickup gear Z32S 8 is installed of the inside the one way clutch 9. When refitting pickup gear Z32S 8, face the one way clutch 9 face to the feed bracket cover 4.

FS-1800/1800N | FS-3800/3800N 5-14

5-2-7 Removing the MP paper feed unit 1. Remove the paper feed unit. See page 5-6. 2. Remove the developer. See page 5-4. 3. Remove three connectors 1. 4. Remove the engine relay board 2 while unlatching the latches 3.

Figure 5-2-12 Removing the engine relay board

FS-1800/1800N | FS-3800/3800N 5-15

5. Pull the MP tray paper feed unit 4 out while unlatching two latches 5 off of points A.

5 4

Figure 5-2-13 Removing the MP paper feed unit

FS-1800/1800N | FS-3800/3800N 5-16

5-2-8 Removing the transfer roller CAUTION Do not touch the transfer roller 1 (sponge) surface. Oil and dust (particles of paper, etc.) on the transfer roller 1 can significantly deteriorate the print quality (white spots, etc.).

1. Draw the feed unit from the printer. 2. Remove the paper chute 2. 3. Remove the transfer roller 1.

1 2

Figure 5-2-14 Removing the transfer roller

FS-1800/1800N | FS-3800/3800N 5-17

5-2-9 Removing the controller unit and the principal circuit boards (1) Removing and opening the controller unit 1. Remove the top cover/face-down output tray. See page 5-9. 2. Remove the right and left covers. See page 5-10 and 5-11. 3. Remove the four connectors 1 from the controller unit 2 left side. CAUTION Draw the connector straight to remove. If you draw the connector while it is slanted, the receptacle may be damaged.

1 2
Receptacle

Connector

Figure 5-2-15 Removing the connectors from controller unit left side

FS-1800/1800N | FS-3800/3800N 5-18

4. Remove the two connectors 3 from the controller unit 2 right side.

Receptacle

Connector

Figure 5-2-16 Removing the connectors from controller unit right side

FS-1800/1800N | FS-3800/3800N 5-19

5. Remove three screws 4. 6. Remove frame unit 5 while releasing the projections from the catches on the frame unit 5.

4 4

Figure 5-2-17 Removing the controller unit form the frame unit

FS-1800/1800N | FS-3800/3800N 5-20

7. Remove two screws 6. 8. Remove the main board 7. 9. Remove four screws 8. 10. Remove the controller unit lid 9 from the controller unit 2.

8 8 9 8

Figure 5-2-18 Opening the controller unit

FS-1800/1800N | FS-3800/3800N 5-21

(2) Removing the engine board and power supply unit 1. Remove and open the controller unit. See pages 5-18. 2. Remove two connectors 1 from the engine board 2. 3. Remove five screws 3. 4. Remove the engine board 2.

3 1 1 3 2

Figure 5-2-19 Removing the engine board

FS-1800/1800N | FS-3800/3800N 5-22

5. Remove the power switch rod 4. 6. Remove three screws 5, grounding wire terminal 6, and lock washer 7. 7. Remove the power supply unit 8 from the power supply unit cover 9.

6 7 5

8 4

Figure 5-2-20 Removing the power supply unit FS-1800/1800N | FS-3800/3800N 5-23

(3) Removing the main board CAUTION Before removing the main board, the memory card must be removed first. However, do not remove the memory card while power is on. If the memory card is removed (or inserted) while the printer is on, damage could result in the printers electronics as well as the memory card.

1. Turn the power switch off. 2. Remove the memory card that may be inserted in the memory card slot 1 at the left side of the printer. 3. Remove two screws 2. 4. Pull the main board 3 all the way out of the printer.

2 2

Figure 5-2-21 Removing the main board

FS-1800/1800N | FS-3800/3800N 5-24

(4) Removing the high voltage unit 1. Remove the top cover and left covers. See pages 5-9 and 5-11. 2. Remove the high voltage unit 1 while unlatching two latches 2. 3. Remove two connectors 3, from the high voltage unit. 1.

Figure 5-2-22 Removing the high voltage unit

FS-1800/1800N | FS-3800/3800N 5-25

(5) Removing the sensor board CAUTION Draw the connector straight to remove. If you draw the connector while it is slanted, the receptacle may be damaged.

1. Remove the drum unit. See page 5-12. 2. Remove the high voltage unit. See previous page. 3. Remove two connectors 1. 4. Remove the high voltage unit cover 2. 5. Remove the sensor board 3 while unlatching two latches A.

3 A A
Connector

1
Receptacle Connector

Receptacle

Figure 5-2-23 Removing the sensor board FS-1800/1800N | FS-3800/3800N 5-26

5-2-10 Removing the drive unit and main motor CAUTION Draw the connector straight to remove. If you draw the connector while it is slanted, the receptacle may be damaged.

1. Remove the paper cassette and the feed unit. See page 5-6. 2. Remove the top cover/face-down output tray. See page 5-9. 3. Remove the left and right covers. See pages 5-10 and 5-11. 4. Remove two connectors 1. 5. Remove three connectors 2 of the drive unit 3. 6. Remove five screws 4 and the ground wire terminal 5. 7. Remove the drive unit 3 from the frame unit.

Connector

Receptacle Connector

1
Receptacle

5 4

Figure 5-2-24 Removing drive unit FS-1800/1800N | FS-3800/3800N 5-27

8. Remove four screws 6. 9. Remove the main motor 7 from the drive unit 3.

Figure 5-2-25 Removing the main motor

FS-1800/1800N | FS-3800/3800N 5-28

5-2-11 Removing and splitting the fuser unit WARNING The fuser unit is hot after the printer was running. Wait until it cools down.

1. Remove three connectors 1. 2. Remove two screws 2. 3. Remove the fuser unit 3 from the frame unit.

1 2

1 Figure 5-2-26 Removing the fuser unit

FS-1800/1800N | FS-3800/3800N 5-29

4. Remove the rear cover 4 and the spring 5. 5. Remove the solenoid actuator 6. 6. Remove the change guide 7. 7. Remove one connector 8.

5 4

6 8

Figure 5-2-27 Removing the rear cover and change guide

FS-1800/1800N | FS-3800/3800N 5-30

8. Remove two screws 9. 9. Split the fuser unit 0.

0 9

Figure 5-2-28 Splitting the fuser unit

FS-1800/1800N | FS-3800/3800N 5-31

(1) Removing the separators WARNING The separators are extremely hot immediately after the printer was running. Allow substantial period of time until it cools down.

1. Remove and split the fuser unit. See page 5-29. 2. Remove the upper exit guide 1 while unlatching three latches 2. 3. Remove the exit pulley 3. 4. Hold the separator 4 upright and remove the separator 4 and the separator spring 5.

2
Step 1 Step 2

Figure 5-2-29 Removing the separators

FS-1800/1800N | FS-3800/3800N 5-32

(2) Removing the heater lamp WARNING The heater lamp is extremely hot immediately after the printer was running. Allow substantial period of time until it cools down.

CAUTION

The heater lamps are fragile. Use extreme care when handling not to drop or break. Do not directly touch on the heater lamp. Finger prints on the heater lamps outer surface can prevent proper fusing of toner on paper. When holding the heater lamp, hold the ceramic parts of heater lamp at both ends.

When refitting the heater lamp, direct the wattage making side facing the gear side. 1. Remove and split the fuser unit. See page 5-29. 2. Remove the lamp support 1. 3. Remove one screw 2 then remove the lamp holder 3. 4. Remove the heater lamp 4 from the heat roller 5.
Gear

Wattage marking

2 4 5 3

Figure 5-2-30 Removing the heater lamp FS-1800/1800N | FS-3800/3800N 5-33

(3) Removing the heat roller WARNING The heat roller is extremely hot immediately after the printer was running. Allow a substantial period of time until it cools down.

1. Remove and split the fuser unit. See page 5-29. 2. Remove the heater lamp. See the previous page. 3. Remove the separators. See page 5-32. 4. Pull up both heat R bush 1 and heat L bush 2 at the same time. 5. Remove heat gear Z36*1/Z26*2 3, heat R bush 1, and heat L bush 2 from the heat roller 4.
*1

: FS-1800/1800N

*2

: FS-3800/3800N

3 1

Figure 5-2-31 Removing the heat roller FS-1800/1800N | FS-3800/3800N 5-34

(4) Removing the thermistor and the thermal cutout 1. Remove and split the fuser unit. See page 5-29. 2. Remove the heater lamp. See page 5-33. 3. Remove the heat roller. See previous page. 4. Remove one screw 1. 5. Remove the thermistor 2. 6. Remove two screws 3 and then remove cord plate 4. 7. Remove one screw 5 and the heater wire terminal 6. 8. Remove the thermal cutout 7.

3 4 5 6 7 2

Figure 5-2-32 Removing the thermistor and thermal cutout

FS-1800/1800N | FS-3800/3800N 5-35

(5) Removing the press roller WARNING The press roller is extremely hot immediately after the printer was running. Allow substantial period of time until it cools down.

1. Remove and split the fuser unit. See page 5-29. 2. Remove the press roller 1 from the fuser unit 2.

Figure 5-2-33 Removing the press roller

FS-1800/1800N | FS-3800/3800N 5-36

5-2-12 Removing the laser scanner unit 1. Remove the top cover/face-down output tray. See pages 5-9. 2. Remove two connectors 1. 3. Remove five screws 2. 4. Remove the laser scanner unit 3 from the frame unit.

Figure 5-2-34 Removing the laser scanner unit

FS-1800/1800N | FS-3800/3800N 5-37

Chapter 6

Troubleshooting

Chapter 6 Contents
6-1 Troubleshooting ............................................................................................................................... 6-4 6-1-1 General error handling ............................................................................................................... 6-4 (1) Maintenance messages ............................................................................................................. 6-4 (2) Error messages ......................................................................................................................... 6-7 6-1-2 Diagnostic (Service error messages) ...................................................................................... 6-11 (1) A0 Zero cross signal error .................................................................................................... 6-12 (2) A2 Abnomal high temperature error ..................................................................................... 6-12 (3) B2 Option paper feeder PF-60 (Top) paper feed motor error .............................................. 6-13 (4) B3 Option paper feeder PF-60 (Middle) paper feed motor error .......................................... 6-13 (5) B4 Option paper feeder PF-60 (Bottom) paper feed motor error ....................................... 6-13 (6) C0 Option paper feeder PF-60 communication error ........................................................... 6-14 (7) C1 Option duplexer DU-60 communication error ................................................................. 6-14 (8) C2 Option duplexer DU-60 side registration error................................................................ 6-14 (9) C4 Option sorter SO-60 communication error ..................................................................... 6-15 (10) C7 Option bulk paper stacker HS-8E communication error ............................................... 6-15 (11) CE Option bulk paper feeder PF-8E motor error ............................................................... 6-16 (12) CF Option bulk paper stacker HS-8E motor error .............................................................. 6-16 (13) E0 Communication error .................................................................................................... 6-16 (14) E1 Main motor error ........................................................................................................... 6-17 (15) E2 Laser scanner unit (Polygon motor) error ..................................................................... 6-18 (16) E3 Laser scanner unit (Pin photo diode sensor) error ....................................................... 6-19 (17) E4 Fuser unit error ............................................................................................................. 6-20 (18) E5 Eraser lamp error .......................................................................................................... 6-21 (19) E9 Toner motor error ......................................................................................................... 6-22 (20) ED Flash ROM error .......................................................................................................... 6-23 (21) F0 LCD controller board error ............................................................................................ 6-23 (22) F1 System DIMM [board] error .......................................................................................... 6-23 (23) F2 Main or expanded memory error .................................................................................. 6-24 (24) F3 General failure .............................................................................................................. 6-24 6-1-3 Other problems ........................................................................................................................ 6-25 (1) False Paper feed unit Open .................................................................................................. 6-25 (2) False Top cover Open ........................................................................................................... 6-25 (3) False Side cover Open .......................................................................................................... 6-26 (4) Defective waste toner bottle detecting ..................................................................................... 6-26 (5) Defective paper jam detecting ................................................................................................. 6-27 (6) Defective paper gauge sensing ............................................................................................... 6-27 (7) Defective paper size detecting ................................................................................................ 6-27 (8) Defective message displaying (LCD) ...................................................................................... 6-28 (9) Defective face up/down solenoid operating ............................................................................. 6-29

6-1-4 Circuit board terminal voltages ................................................................................................ (1) Engine board ........................................................................................................................... 6-1-5 Assignment of circuit board connector pins ............................................................................. 6-1-6 Print quality problems .............................................................................................................. (1) Completely blank printout ........................................................................................................ (2) All-black printout ...................................................................................................................... (3) Dropouts .................................................................................................................................. (4) Black dots ................................................................................................................................ (5) Black horizontal streaks ........................................................................................................... (6) Black vertical streaks ............................................................................................................... (7) Unsharpness ........................................................................................................................... (8) Gray background ..................................................................................................................... (9) Dirt on the top edge or back of the paper ................................................................................ (10) Undulated printing at the left edge (scanning start position) ................................................. Repetitive defects gauge .............................................................................................................. 6-1-7 Correcting a paper jam ............................................................................................................ (1) Jam in the rear cover ............................................................................................................... (2) Jam inside the printer ..............................................................................................................

6-30 6-30 6-36 6-37 6-38 6-39 6-40 6-41 6-41 6-42 6-43 6-44 6-45 6-46 6-47 6-48 6-48 6-49

6-1 Troubleshooting
6-1-1 General error handling (1) Maintenance messages Message Add paper (paper source) Corrective action The paper has run out. Supply paper according to the paper source displayed (paper cassette, MP tray, or option paper feeder). Messages indicating the printer status (Ready , Please wait Processing *, Waiting, and FormFeed Time Out *) are displayed alternately. * These messages will not appear if the number of copies is set to 2 or more. The waste toner bottle is not installed. Replace the old waste toner bottle with the new one which is included in the TK-60/TK-60E toner kit. The message will also be shown if the waste toner bottle has become full. The waste toner bottle should be replaced when the message display eventually shows Toner low TK-60. See section Toner container replacement on page 3-5. Clean the inside of the printer, according to section 3-1-3 Cleaning the printer on page 3-8. This message will be displayed when replacing the toner container after the message Replace toner TK-60 has been displayed. After cleaning the inside of the printer, press the GO key and the printer will be ready for printing. If Auto Continue is set to On, printing will be automatically resumed after a preset period of time. Open the option duplexer rear cover, then close tightly. The face-down output tray has become full (approximately 250 pages). Remove all printed pages from the face-down output tray. When the printer senses that the face-down output tray is empty again, it will continue printing into the face-down output tray.

Check waste toner bottle

Clean printer Press GO

Duplexer rear cover open Face-down tray paper full

: Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

FS-1800/1800N | FS-3800/3800N

6-4

Paper whose size watches the size embedded in a print job is empty. Set paper into the paper source as displayed on the operator panel, and press the GO key to restart printing. The paper source number *(paper size) and (paper type) (#) is only displayed when there is an optional paper feeder installed. are displayed flashing If you want to print from an alternative paper source press the alternately. key or key to display Use alternative? and you can change to another paper source. Further, you can change the paper source by pressing the GO key. After selecting a paper source and pressing the MENU key, Paper handling > appears. By pressing the > key, the paper type setting menu appears. After setting the correct paper type, press the ENTER key and printing starts. Load MP tray There is no paper cassette (paper size and paper type) that matches (paper size)/(paper type) the size embedded in a print job. Printing is done from the MP tray. Set paper into the MP tray that matches the paper size and type *(paper size) and (paper shown on the display and press the GO key to restart printing. type) are displayed flashing If you want to print from an alternative paper source, press the or alternately. key to display Use alternative? and you can change to another paper source. Further, you can change the paper source by pressing the GO key. After selecting a paper source and pressing the MENU key, Paper Handling > appears. By pressing the > key, the paper type setting menu appears. After setting the correct paper type, press the ENTER key and printing starts. The duplex drawer is either not installed or incorrectly inserted. Insert the duplex drawer securely. Open the sorter rear cover, then close tightly.

Message Load Cassette # (paper size)/(paper type)*

Corrective action

Missing duplex drawer Opt.Stacker unit rear cover open Option interface

A failure has occurred with the (option) network interface card. Error Check the (option) network interface card installed on the printer. : Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

FS-1800/1800N | FS-3800/3800N

6-5

Message Option tray ## paper full Paper feed unit Open Paper jam ###############

Corrective action The sorter tray indicated by # is now full. Remove the paper from the tray. Open the paper feed unit, then close tightly. Open the top cover or the paper feed unit and correct the paper jam (or paper mis-feeding in the cassette). The location of the paper jam is also indicated in place of the # 's. On-line help messages which are useful for correcting the paper jam will be displayed by pressing key. See section 6-1-7 Correcting a Paper Jam on page 6the 48. There is still paper in the option sorter's tray indicated by # when the power was turned on or the sorters mode was switched. Remove all the paper inside the sorter. Replace the toner container using a new toner kit. The printer does not operate when this message is displayed. See section Toner container replacement on page 3-5. Open the side cover, then close tightly. Replace the toner container using a new toner kit. See section Toner container replacement on page 3-5. Open the top cover, then close tightly.

Remove paper option tray ## Replace toner Clean printer Side cover Open Toner low TK-60 Top cover Open Warning image adapt Warning Low memory

Printing job cannot be done in current resolution because there is not enough memory. Try adding more memory or change resolution. The printer memory is running low due to the number of fonts and macros downloaded. Print a status page to see how much user memory is left, and try deleting unnecessary fonts and macros. : Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

FS-1800/1800N | FS-3800/3800N

6-6

(2) Error messages Message Call service personAn:0123456 Call service personBn:0123456 Call service personCn:0123456 Call service personDn:0123456 Call service personEn:0123456 Call service personFn File not found Press GO Corrective action

(Refer to section 6-1-2 Diagnostic (Service error messages) on page 6-11.) (Refer to section 6-1-2 Diagnostic (Service error messages) on page 6-11.) (Refer to section 6-1-2 Diagnostic (Service error messages) on page 6-11.) (Refer to section 6-1-2 Diagnostic (Service error messages) on page 6-11.) (Refer to section 6-1-2 Diagnostic (Service error messages) on page 6-11.) (Refer to section 6-1-2 Diagnostic (Service error messages) on page 6-11.) VMB: A VMB tray that was specified for output does not contain any jobs, or the VMB tray is not being used. Confirm the VMB tray. If Auto Continue is set to On, printing will be automatically resumed after a preset period of time. Refer to printers Users Manual. Format error This message appears when the printer is in the ready state and the Memory Card memory card (CompactFlash) is not formatted, and therefore cannot be read or written. Refer to printers Users Manual. Format error Initialization (formatting) of the hard disk is required. Initialize the Hard disk hard disk (Microdrive). Refer to printers Users Manual. Hard disk error## Look at the error code given in place of # # and refer to the Press GO corresponding description given below. 01 : Hard disk (Microdrive) format error. If this error recurs even if the power has been turned off and then on, reformat the hard disk. 02 : The disk system is not installed. Recheck the requirements for using the system and the devices. 04 : There is no available hard disk (Microdrive) space. Delete unnecessary files, etc., in order to free up space. 05 : The specified file does not exist in the hard disk (Microdrive). 06 : There is no memory available to the hard disk (Microdrive) system. Increase the available memory. : Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

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6-7

Message Hard disk error## Press GO

I/F occupied

ID error Insert the same memory card

KPDL Error Press GO

##

Memory card err Insert again

Corrective action 10 : Formatting is not possible because host data is being spooled on the hard disk (Microdrive). Wait until the hard disk is ready, and then format. 85 : VMB; Alias error (The alias setting was lost, or the VMB tray corresponding to the alias does not exist.) Set alias again. 97 : Code job; The number of permanent code job reached the limit value, and no more can be saved. Either delete some unnecessary jobs, etc., or increase the limit. 99 : A print job for the specified ID does not exist in the hard disk (Microdrive). This message is displayed when you attempt to use the printer's operator panel to change the environmental settings on the interface from which data are presently being received. The ID entered for a private job, or a stored job is not correct. Check the ID that is set using the printer driver. You have inserted a wrong memory card (CompactFlash) when the Insert again message was displayed. Remove the wrong memory card from the printer's memory card slot and insert the correct memory card. The printer again reads it from the beginning of the data. PostScript error has occurred and current print processing cannot continue. To print out an error report, display > Print KPDL errs from the menu selection system, and select On. Press the GO key to resume printing. You can abandon printing by the CANCEL key. If Auto Continue is set to On, printing will be automatically resumed after a preset period of time. Refer to printers Users Manual. The memory card (CompactFlash) is accidentally removed from the printer's memory card slot during reading. If you continue reading the memory card, insert the same memory card into the slot again. The printer again reads it from the beginning of the data. Note: We recommend that you follow the reading procedure from the beginning to ensure correct reading of the memory card.

: Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

FS-1800/1800N | FS-3800/3800N

6-8

The total amount of data received by the printer exceeds the printers internal memory. Try adding more memory (expansion DIMM). Press the GO key to resume printing. You can abandon printing by the CANCEL key. If Auto Continue is set to On, printing will be automatically resumed after a preset period of time. Refer to printers Users Manual. MemoryCard err## This message appears when an error occurred during access to the Press GO memory card (CompactFlash) using the PRESCRIBE 2e RWER command or from the printer's operator panel. Look at the error code given in place of ## and refer to the corresponding description given below: 01 : The memory card (CompactFlash) does not meet the requirement. This memory card cannot be used by this printer. Insert a memory card which complies with the requirements. (See section 1-1-2 Available option memory/device on page 1-6.) 02 : The memory card is not installed. Check the requirements for using the memory card. 04 : The capacity of the memory card is insufficient. Clean up files. 05 : Specified file not found on the memory card. 06 : Insufficient printer memory to support a memory card. Expand printer memory. Paper path error There is no cassette in the feeder, or the cassette is not inserted properly. When two or more option feeders are installed and the lowest one is selected, the same message will appear if any of the upper feeder cassettes and the printer cassette is improperly installed. The data transferred to the printer was too complex to print on a page. Print overrun Press the GO key to resume printing. (The page may break in some Press GO pages.) You can abandon printing by the CANCEL key. Note: After this message has been displayed, Page protect mode will be On. To maintain optimum use of memory during printing, display >Page protect from the operator panel, and re-select Auto. Refer to printers Users Manual. If Auto Continue is set to On, printing will be automatically resumed after a preset period of time. Refer to printers Users Manual. : Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

Message Memory overflow Press GO

Corrective action

FS-1800/1800N | FS-3800/3800N

6-9

Message RAM disk error ## Press GO

Corrective action

Look at the error code given in place of # # and refer to the corresponding description below. 01 : Abnormal format. Try turning the power off and on again. 02 : RAM DISK mode is Off. Turn RAM DISK mode On. 04 : No disk space. Clean up files. 05 : Specified file not on disk. 06 : No insufficient printer memory to support RAM disk. Expand printer memory. Virtual mail The storage area for the VMB is full. Purge accumulated VMB data box fail by printing or deleting them. : Alarm buzzer sounds when an error occurs. Press the CANCEL key to stop the alarm buzzer.

FS-1800/1800N | FS-3800/3800N

6-10

6-1-2 Diagnostic (Service error messages) The printer does not operate when a message beginning with A to F and 99 is displayed. The message is categorized as follows: Message Call service personAn:0123456 Call service personBn:0123456 Call service personCn:0123456 Meaning Fuser error (n=0, 2). The total number of pages printed follows. Follow the appropriate instructions provided in the following sections. Option paper feeder error (n=2 to 4). The total number of pages printed follows. This message pertains to option paper feeder PF-60. Follow the appropriate instructions provided in the following. Option equipment error (n=0 to 4, 7, E and F). The total number of pages printed follows. This message pertains to paper feeder PF-60, sorter SO-60, and duplexer DU-60. Follow the appropriate instructions provided in the follow sections. Engine firmware download error (n=0 to 3). See section 3-1-4 Updating the firmware on page 3-15. Mechanical error (n=0 to 5, 9 and D). The total number of pages printed follows. Follow the appropriate instructions provided in the following section. Controller error (n=0 to 3). Follow the appropriate instructions provided in the following sections.

Call service personDn Call service personEn:0123456 Call service personFn

FS-1800/1800N | FS-3800/3800N

6-11

(1) A0 Zero cross signal error Meaning Suggested causes The ZCROSS signal Defective power supply unit. does not reach the engine board within Defective CPU U201 on the engine board. 3 seconds after power on. (2) A2 Abnomal high temperature error Meaning CPU U201 detected that the HTEMP* signal (Abnormal temperature of more than approximately 220 C) is low for more than 3 seconds. Suggested causes Corrective action Defective CPU U201 or comparator U205 Follow the flow chart on the engine board. below. Defective engine board (KP-864). Defective thermistor. Defective photo coupler on the power supply unit for the heater lamp. Corrective action Replace power supply unit. See page 5-22. Replace engine board. See page 5-22.

Call service personA2:0123456

Turn power switch off. CAUTION: Fuser unit is fed directly by AC power from primary circuit on power supply board. Be careful with electricshock.

Remove and check harness (S02415) between fuser board (KP-756) and power supply unit. No OK? Yes Turn power switch on. Measure voltage at pin #6 (THERM) of YC831 on fuser board (KP-756).

Replace harness (S02415) between fuser board (KP756) and power supply unit.

Replace fuser unit. See page 5-29.

More than 3 V DC over 3 seconds? Yes

No Replace engine board (KP-864). See page 5-22.

NOTE: If the problem is not solved by this flow chart replace, the following items: Engine board (KP-864) Power supply unit Fuser unit

FS-1800/1800N | FS-3800/3800N

6-12

(3) B2 Option paper feeder PF-60 (Top) paper feed motor error Meaning Suggested causes Paper feed motor error Defective gate array U204 on the engine board (KP-864). in the top option paper Defective harness (S02400) between engine feeder. board and option unit interface connector. Defective paper feeder PF-60. Corrective action Replace engine board (KP-864). See page 5-22. Replace harness (S02400). Refer to option paper feeder PF-60s Service Manual.

(4) B3 Option paper feeder PF-60 (Middle) paper feed motor error Meaning Suggested causes Paper feed motor error Defective gate array U204 on the engine board (KP-864). in the middle option Defective harness (S02400) between engine paper feeder. board and option unit interface connector. Defective option paper feeder PF-60. Corrective action Replace engine board (KP864). See page 5-22. Replace harness (S02400). Refer to option paper feeder PF-60s Service Manual.

(5) B4 Option paper feeder PF-60 (Bottom) paper feed motor error Meaning Suggested causes Paper feed motor error Defective gate array U204 on the engine board in the bottom option (KP-864). paper feeder. Defective harness (S02400) between engine board and option unit interface connector. Defective paper feeder PF-60. Corrective action Replace engine board (KP864). See page 5-22. Replace harness (S02400). Refer to option paper feeder PF-60s Service Manual.

FS-1800/1800N | FS-3800/3800N

6-13

(6) C0 Option paper feeder PF-60 communication error Meaning Suggested causes Communication error Defective gate array U204 on the engine board (KP-864). between engine board Blown-out fuse (F202) on the engine board. and option paper Improper installation between printer and feeder PF-60. option paper feeder. Defective harness (S02400) between engine board and option unit interface connector. Improper connector insertion. Defective option paper feeder PF-60. Corrective action Replace engine board (KP864). See page 5-22. Follow installation instruction carefully again. Replace harness (S02400). Remedy. Refer to option paper feeder PF-60s Service Manual.
*2

*1

: FS-1800/1800N

: FS-3800/3800N

(7) C1 Option duplexer DU-60 communication error Meaning Suggested causes Corrective action Communication error Defective gate array U204 on the engine board Replace engine board (KPbetween engine board (KP-864). 864). See page 5-22. and option duplexer Blown-out fuse (F202) on the engine board. DU-60. Improper installation between printer and F o l l o w i n s t a l l a t i o n option duplexers. instruction carefully again. Defective harness (S02400) between engine Replace harness (S02400). board and option unit interface connector. Improper connector insertion. Remedy. Defective option duplexer DU-60. Refer to option duplexer DU-60s Service Manual. (8) C2 Option duplexer DU-60 side registration error Meaning Suggested causes Side registration home Defective gate array U204 on the engine position error of option board (KP-864). duplexer DU-60. Improper installation between printer and option duplexer, or each option unit. Defective harness (S02400) between engine board and option unit interface connector. Improper connector insertion. Defective option duplexer DU-60. Corrective action Replace engine board (KP864). See page 5-22. Follow installation instruction carefully again. Replace harness (S02400). Remedy. Refer to option duplexer DU-60s Service Manual.

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6-14

(9) C4 Option sorter SO-60 communication error Meaning Suggested causes Corrective action Communication error Defective gate array U204 on the engine Replace engine board between engine board (KP-864). See page 5-22. board (KP-864). and option sorter Blown-out fuse (F202) on the engine board. SO-60. Improper installation between printer and F o l l o w i n s t a l l a t i o n instruction carefully option sorters. again. Improper connector insertion. Defective main board (KP-777*1/KP-858*2). Replace main board (KP777*1/KP-858*2). See page 5-22. Refer to option sorter SO Defective option sorter SO-60. 60s Service Manual.
*1

: FS-1800/1800N

*2

: FS-3800/3800N

(10) C7 Option bulk paper stacker HS-8E communication error Meaning Suggested causes Communication error Defective gate array U204 on the engine board between engine board (KP-864). and option bulk paper Blown-out fuse (F202) on the engine board. stacker HS-8E. Improper installation between printer and option bulk paper stackers. Defective harness (S02400) between engine board and option unit interface connector. Improper connector insertion. Defective option bulk paper stacker. Corrective action Replace engine board (KP-864). See page 5-22. Follow installation instruction carefully again. Replace harness (S02400). Remedy. Refer to option bulk paper stacker HS-8Es Service Manual.

FS-1800/1800N | FS-3800/3800N

6-15

(11) CE Option bulk paper feeder PF-8E motor error Meaning Motor error in the option bulk paper feeder PF-8E. Suggested causes Corrective action Defective harness (S02400) between engine Replace engine board (KPboard and option unit interface connector. 864). See page 5-22. Defective option bulk paper feeder. Replace harness (S02400).

(12) CF Option bulk paper stacker HS-8E motor error Meaning Motor error in the option bulk paper stacker HS-8E. Suggested causes Corrective action Defective harness (S02400) between engine Replace engine board (KPboard and option unit interface connector. 864). See page 5-22. Defective option bulk paper stacker HS-8E. Replace harness (S02400).

(13) E0 Communication error Meaning Communication between the engine board and the main board is failed. Suggested causes Corrective action Defective gate array (U02) on the main board. Replace the main board (KP-777*1/KP-858*2). See page 5-24. Connector failure between the engine board V e r i f y c o n n e c t o r (KP-864) and main board (KP-777*1/KP- connections. 858*2). Overrun in the engine system, deactivating Replace the engine board the program flash ROM (U202) on the (KP-864). See page 5-22. engine board (KP-864).
*1

: FS-1800/1800N

*2

: FS-3800/3800N

FS-1800/1800N | FS-3800/3800N

6-16

(14) E1 Main motor error Meaning The main motor is overloaded. Suggested causes Corrective action Overcurrent in the main motor circuitry due Follow the flow chart to an excessive torque. below. Connector insertion error. Defective gate array U204 on the engine board (KP-864). Defective harness between engine board and engine relay board (KP-760). Defective harness between engine relay board (KP-760) and main motor.

Call service personE1:0123456

Turn power switch off. Remove and check harness (S02405) between engine board (KP-864) and engine relaly board (KP-760), or harness (S02401) between engine board (KP864) and main motor. No Yes Turn power switch on. Replace harness (S02405) between engine board (KP-864) and engine relaly board (KP-760). Print status page.

Print status page.

Does pin #3 (MMOTON*) of YC802 on engine board (KP-864) goes high, then low? Yes

No

OK?

+24 V DC at #1 pin of YC802 on engine board (KP-864) ? Yes

No Replace engine relay board (KP-760). See page 5-15.

Does pin #7 (MMOTRDY*) of YC802 on engine board goes low, after pin #3 (MMOTON*) of YC802 goes low? Yes Replace engine board (KP-864). See page 5-22.

No

NOTE: If the problem is not solved by this flow chart replace the following items: Harness (S02401) between engine relay board (KP-760) and engine board (KP-864) Drive unit (See page 5-27.) Engine board (KP-864) and main motor (replace at the same time)

Replace Main motor. See page 5-27.

FS-1800/1800N | FS-3800/3800N

6-17

(15) E2 Laser scanner unit (Polygon motor) error Meaning POLRDY* does not go low within 20 seconds after POLON* goes low (When starting) or within 16 seconds after REGPAP signal goes high (during printing). Suggested causes Corrective action Defective gate array U204 on the engine Follow the flow chart board. below. Defective polygon motor. Improper connector insertion. Defective harness between laser scanner unit and engine board.

Call service personE2:01234546

NOTE: Pins of YC206 connector are crowded and tiny. When if measuring signal, contact measurement probe with pins of YC206 connector accurately. Print status page.

Turn power switch off.

Remove and check harness between engine board (KP-864) and laser scanner unit.

Does pin #31 (POLON*) of YC206 on engine board (KP-864) goes high and then low?

No

OK? Yes

No Replace harness between engine board (KP-864) and laser scanner unit.

Yes Print status page.

Turn power switch on.

+24 V DC at #33 pin of YC206 on engine board (KP-864) ? Yes

No

Does pin #30 (POLRDY*) of YC206 on engine board goes low, after pin #31 (POLON*) of YC206 goes low? Yes

No

Print status page. Replace engine board (KP-864). See page 5-22. Does pin #1 (POLCLK) of YC206 on engine board (KP-864) output square-wave*1 signal? Yes *1: [FS-1800/1800N] 2,298 Hz [FS-3800/3800N] 2,314.93 Hz Replace engine board (KP-864). See page 5-22.

No Replace laser scanner unit. See page 5-37. NOTE: When If not solved this flow chart, try to replace below items. Harness (S02404) scanner unit and engine board (KP-864) Engine board (KP-864) and scanner unit (replace at the same time)

FS-1800/1800N | FS-3800/3800N

6-18

(16) E3 Laser scanner unit (Pin photo diode sensor) error Meaning Laser beam detection failed. The pin photo diode sensor [board] (KP-746) does not deliver a horizontal synchronous signal (PD*). Corrective action No laser beam due to the laser diode defect Follow the flow chart below. (PD*). Soiled or defective pin photo diode sensor. Defective gate array U204 of engine board. Improper connector insertion. Defective harness between engine board and laser scanner unit. Suggested causes

Call service personE3:0123456

Turn power switch off. Remove and check harness between engine board (KP-864) and laser scanner unit. No OK? Yes Turn power switch on. Replace harness between engine board (KP-864) and laser scanner unit. No *1: Pin photo diode sensor [board KP-746] detecting horizontal synchronization signal [FS-1800/1800N] Frequency: 2.3 kHz, Low level width: 1.4 s [FS-3800/3800N] Frequency: 3.5 kHz, Low level width: 1.0 s Print status page.

Pin #8 (_PDIN*) of YC601 on APC board (KP-742) output pulse signal*1 ? Yes Replace engine board (KP-864). See page 5-22.

No

+24 V DC at #1 pin of YC601 on APC board (KP-742) ? Yes Print status page.

Replace laser scanner unit. See page 5-37. Does pin #4 (LASER*) of YC601 on APC board (KP-742) goes high and then low? Yes No

Replace engine board (KP-864). See page 5-22.

NOTE: If the problem is not solved by this flow chart replace the following items: Harness (S02404) scanner unit and engine board (KP-864) Engine board (KP-864) and scanner unit (replace at the same time)

FS-1800/1800N | FS-3800/3800N

6-19

(17) E4 Fuser unit error Meaning HTEMP* remains high for longer than 4*1/2*2 seconds since the heater lamp is on. The heater lamp continues to be turn on for longer than 60*1/30*2 seconds. Suggested causes Corrective action Blown-out thermistor. Follow the flow chart Blown-out heater lamp. below. Defective CPU U201 or comparator U205 on the engine board. Improper connector insertion. Defective power supply unit. Defective harness between fuser unit and power supply unit.
*1: FS-1800/1800N *2: FS-3800/3800N

Call service personE4:0123456

Turn power switch off. Remove and check harness (S02415) between fuser board (KP-756) and power supply unit, or thermistor connector (YC834) on the fuser board (KP-756). No OK? Yes Turn power switch on. Replace fuser unit. See page 5-29. Replace power supply unit. See page 5-22. CAUTION: Fuser unit is fed directly by AC power from primary circuit on power supply board. Be careful with electricshock. Fuser unit is extremely hot immediately after the printer was running. Allow substantial period of time until it cools down.

Open (infinite)? Yes

No

Replace harness (S02415) between fuser board (KP-756) and power supply unit.

Replace fuser unit. See page 5-29.

0 V DC Yes at pin #6 (THERM) of YC831 on fuser board (KP-756) ? No Turn power switch off, and remove power cable. Detach connector CN2 A on power supply board. See figure right.

Turn power switch on.

"E4" shown? Yes

No

Replace engine board (KP-864). See page 5-22.

A
Measure resistance between pins 1 and 3 of the detached connector. 1 3 Heater lamp End.

FS-1800/1800N | FS-3800/3800N

6-20

(18) E5 Eraser lamp error Meaning Suggested causes Corrective action The ERADEAD* Blown-out eraser lamp [board KP-762]. Follow the flow chart signal (delivered from Defective CPU U201 on the engine board. below. the eraser lamp blown- Improper connector insertion to the eraser out detection circuit on lamp [board KP-762]. the engine board) goes low continuously more than 1 second, while eraser lamp is on.

Call service personE5:0123456

Measure voltage #1 pin (ERASEDR*) of sensor board (KP-754).

Turn power switch off.

Remove and check harness (S02407) between engine board (KP-864) and sensor board (KP-754).

Approximately 0 V DC? No

Yes

OK? Yes

No Approximately 14 to 15.5 V DC? Replace sensor board (KP-754) and linked harness (S02407). No Yes

Remove and check harness (S02412) between drum board (KP-748) and eraser lamp [board KP762].

Replace engine board (KP-864. See page 5-22. Yes

Approximately 24 V DC? No

OK? Yes

No Replace drum unit. Replace drum unit. See page 5-12. See page 5-12.

Check deformation pins of connector YC702 on sensor board.

Replace harness (S02412) between drum board (KP-748) and eraser lamp [board KP762].

Replace sensor board (KP-754). See page 5-26.

Deformed ? No

Yes

Turn power switch on and print starus page.

Remedy pins or replace sensor board (KP-754). See page 5-26.

NOTE: If the problem is not solved by this flow chart replace the following items: Engine board (KP864) Sensor board (KP754) Drum unit

FS-1800/1800N | FS-3800/3800N

6-21

(19) E9 Toner motor error Meaning Toner motor is overloaded. TNMOC is detected by sampling every other 100 ms in 2 seconds since the main and toner motors are activated following the Replace toner Clean printer message after the Toner low TK-60 is detected. Suggested causes Corrective action Overcurrent in the toner motor circuitry due Follow the flow chart to an excessive torque, caused by hardened below. toner. Defective gate array U204 on the engine board. Improper connector insertion. Defective harness between developer and high voltage unit. Defective harness between high voltage unit and engine board.

Call service personE9:0123456

Replace with a new toner kit. See page 3-4.

"E9" shown? No

Yes

Replace engine board (KP-864) and developer. See page 5-22 and 3-13.

End. NOTE: If the problem is not solved by this flow chart, replace the following items: High voltage unit Harness (S02416) [Between developer and high voltage unit] Harness (S02416) [Between engine board and high voltage unit]

FS-1800/1800N | FS-3800/3800N

6-22

(20) ED Flash ROM error Meaning Suggested causes Corrective action CPU U201 of engine Defective CPU U201 or gate array U204 or Replace engine board flash ROM U202 on the engine board (KP- (KP-864). board could not write 864). data failed to flash ROM U202. Write sequence to flash ROM is not successful. Verify error. (Written data does not match the original data.)

(21) F0 LCD controller board error Meaning Suggested causes Communication is Defective system DIMM [board KP-710*1/ failed between the KP-689*2]. LCD controller board Defective main board (KP-777*1/KP-858*2). (KP-738) and the main board. LCD controller board (KP-738).
*1

Corrective action Replace system DIMM [board KP-710 *1 /KP689*2] or main board (KP777*1/KP-858*2). Replace LCD controller board (KP-738).
*2

: FS-1800/1800N

: FS-3800/3800N

(22) F1 System DIMM [board] error Meaning Suggested causes Checksum failed with Defective system DIMM [board KP-710*1/ system DIMM [board KP-689*2]. KP-710*1/KP-689*2] on the main board.

Corrective action

Replace system DIMM [ b o a r d K P - 7 1 0 *1/ K P 689*2] or main board (KP777*1/KP-858*2). Improper system DIMM [board KP-710*1/ R e i n s e r t t h e s y s t e m KP-689*2] insertion to system DIMM slot DIMM [board KP-710*1/ on the main board (KP-777*1/KP-858*2). KP-689*2].
*1

: FS-1800/1800N

*2

: FS-3800/3800N

FS-1800/1800N | FS-3800/3800N

6-23

(23) F2 Main or expanded memory error Meaning Suggested causes Checksum failed with Defective system main memory (RAM) on main memory (RAM) the main board (KP-777*1/KP-858*2). on the main board or Defective main board (KP-777*1/KP-858*2). expanded memory Defective expanding memory (DIMM) on the (DIMM). main board (KP-777*1/KP-858*2).
*1

Corrective action Replace main board (KP777*1/KP-858*2). Replace expanding memory (DIMM).
*2

: FS-1800/1800N

: FS-3800/3800N

(24) F3 General failure Meaning Miscellaneous failure with the main board, other than F0, F1 and F2, above. Suggested causes
*1 *2

Corrective action

Defective main board (KP-777 /KP-858 ). Replace main board (KP777*1/KP-858*2).

*1

: FS-1800/1800N

*2

: FS-3800/3800N

FS-1800/1800N | FS-3800/3800N

6-24

6-1-3 Other problems (1) False Paper feed unit Open

False "Paper feed unit Open"

Measure voltage #12 pin of YC701 on sensor board (KP-754).

When paper feed unit close scurely, does pin #12 voltage change 0 to 24 V DC? Yes

No

Connect circuit tester to pin #20 of YC203 on engine board (KP-864).

Replace sensor board (KP-754). See page 5-26.

When paper feed unit close scurely, does pin #20 voltage change 0 to 24 V DC? Yes Replace engine board (KP-864). See page 5-22.

No

Replace sensor board (KP-754). See page 5-26.

(2) False Top cover Open

False "Top cover open"

Measure logic level #11 pin of YC701 on sensor board (KP-754).

When Top cover close scurely, does pin #11 goes low to high? Yes

No

Replace sensor board (KP-754). See page 5-26.

Replace engine board (KP-864). See page 5-22.

FS-1800/1800N | FS-3800/3800N

6-25

(3) False Side cover Open

False "Side cover Open"

Measure voltage #6, #7 and #8 pins of YC203 on engine board (KP-864).

When Side cover close scurely, Do pins #5, #6 and #7 voltage change 0 to 24 V DC? Yes Replace engine board (KP-864). See page 5-22.

No

Replace sensor board (KP-754). See page 5-26.

(4) Defective waste toner bottle detecting Problem Suggested causes Defective waste toner full sensor [board] Although new waste toner bottle is installed, (KP-766) or waste toner sensor (receiver). Deformed pins of connector (YC702) on the Check waste sensor board (KP-574). toner bottle is displayed. Although waste toner bottle is not installed, Ready is displayed. Defective engine board (KP-864). Corrective action Replace drum unit. See page 5-12. Check and straighten pins of connector (YC702) on the sensor board (KP-574). Replace engine board (KP864).

FS-1800/1800N | FS-3800/3800N

6-26

(5) Defective paper jam detecting Problem Suggested causes Corrective action Paper jam frequently Surface of the registration sensor (PH701) is Clean with cloth. occurs. dirty with paper particles. False paper jam Actuators of registration sensor (PH701) or Repair or replace. message display. exit sensor does not operate smoothly. Defective sensor board (KP-574), fuser board Replace sensor board (KP574), fuser board (KP(KP-756) or engine board (KP-864). 756), or engine board (KP864). See page 5-26 and 522. A piece of paper torn from a sheet is caught Check visually and remove around actuator of registration sensor or exit it, if any. sensor. (6) Defective paper gauge sensing Problem False paper gauge indication. Suggested causes Surface of the paper gauge sensor 1 (PH702) and 2 (PH703) on the sensor board (KP574) are dirty with paper particles. A piece of paper torn from a sheet is caught around paper gauge sensor 1 (PH702) and 2 (PH703) on the paper sensor board (KP574). Reflecting mirror has come off the actuator of paper gauge sensor 1 (PH702) and 2 (PH703). Defective paper gauge sensor 1 (PH702) and 2 (PH703) on the sensor board (KP-574). Defective engine board (KP-864). Corrective action Clean with cloth.

Check visually and remove it, if any.

Check visually and remove it, if any. Replace sensor board (KP574). See page 5-26. Replace engine board (KP-864). See page 5-22. Corrective action Replace paper size switch. Replace sensor board (KP574). See page 5-26. Replace engine board (KP864). See page 5-22.

(7) Defective paper size detecting Problem False paper size message display. Suggested causes Defective paper size switch. Defective sensor board (KP-574). Defective engine board (KP-864).

FS-1800/1800N | FS-3800/3800N

6-27

(8) Defective message displaying (LCD) Problem No message appears on the message display (LCD), though the message background is faintly illuminated.. (Power is supplied to the LCD controller board [KP-738] .) Suggested causes Corrective action Defective main board (system DIMM board R e p l a c e m a i n b o a r d [KP-710*1/KP-689*2]). (system DIMM [board]). Defective LCD controller board (KP-738). Replace LCD controller board (KP-738). Defective engine board (KP-864). Replace engine board (KP-864). Improper connection of harness (S02402) Reinsert the connector. between LCD controller board (KP-738) and engine relay board (KP-760). Improper connection of harness (S02405) Reinsert the connector. between engine board (KP-864) and engine relay board (KP-760). Defective main board (system DIMM [board R e p l a c e m a i n b o a r d KP-710*1/KP-689*2]). (system DIMM [board]). Defective LCD controller board (KP-738). Replace LCD controller board (KP-738). Defective engine board (KP-864). Replace engine board (KP-864). Improper connection of harness (S02402) Reinsert the connector. between LCD controller board (KP-738) and engine relay board (KP-760). Improper connection of harness (S02405) Reinsert the connector. between engine board (KP-864) and engine relay board (KP-760). Broken power cord. Replace the power cord. The power cord is not plugged in properly. C h e c k t h e c o n t a c t between the printers AC inlet and the outlet. Measure the AC power voltage at the outlet. Replace the power supply unit. See page 5-22.
*1

No message appears on the message display (LCD), even thought the message background does not illuminate faintly. (The power is not supplied to the LCD controller board [KP-738].)

No electricity at the power outlet. Defective power supply unit.

: FS-1800/1800N *2 : FS-3800/3800N

FS-1800/1800N | FS-3800/3800N

6-28

(9) Defective face up/down solenoid operating Problem Suggested causes Change guide does not Improper insertion of the face up/down solenoid connector into fuser board (KPoperate in the fuser 756). unit. Broken face up/down solenoid coil or blownout fuse (ICP831) on the fuser board (KP756). Corrective action Reinsert the connector.

Remove and then check for continuity across the face up/down solenoid connector terminals; pin #1 and pin #2, pin #3 and pin #2. Remove and check for continuity of fuser board (KP-756) connectors terminals; across the pin #2 of connector (YC832) and pin #2 of connector (YC831). If none, replace the face up/down solenoid and fuser board (KP-756) at the same time. Or replace fuser unit. See page 5-29.

FS-1800/1800N | FS-3800/3800N

6-29

6-1-4 Circuit board terminal voltages (1) Engine board Connector Pin# Signal YC201 A1 GND B1 GND A2 +5V1 B2 +5V1 A3 +5V1 B3 SIOUT A4 SDIR B4 SCLKN A5 EGIR B5 A6 B6 A7 SBSY* VDFON1 SOIN VSREQ* I/O I I I O O O O O O I O Voltage 5 V DC 5 V DC 5 V DC 3.3 V/0 V DC 3.3 V/0 V DC 3.3 V/0 V DC (Pulse) 3.3 V/0 V DC 0 V/3.3 V DC 0 V/3.3 V DC 3.3 V/0 V DC 0 V/3.3 V DC 0 V/3.3 V DC 0 V/3.3 V DC (Pulse) 1.02 to 1.38 V DC 1.38 to 1.02 V DC 3.3 V/0 V DC 3.3 V DC 3.3 V/0 V DC (Pulse) 3.3 V/0 V DC (Pulse) Function Signal ground Signal ground Power supply for main board Power supply for main board Power supply for main board Serial data output signal Serial line direction signal Serial clock signal Engine interrupt request signal Interrupt/Not Interrupt Serial line busy signal, Busy/Not busy Forced video data output signal, On/Off Serial data input signal Vertical synchronized request signal Request/Not request System reset signal, Reset/Not reset Signal ground Pin photo diode sensor [board], Laser beam detecting signal Signal ground Signal ground Signal ground LVDS video data signal (positive) Signal ground LVDS video data signal (negative) Communication direction signal with LCD controller board Signal ground Power supply for LCD controller board Communication data clock signal with LCD controller board Signal ground Communication data signal with LCD controller board
FS-1800/1800N | FS-3800/3800N

B7 SYSRES* O A8 GND B8 PDOUT* O A9 B9 A10 B10 A11 B11 A12 GND GND GND VDO+ GND VDOFPDIR I I O O O

B12 GND A13 +3.3V1 B13 FPCLK

A14 GND B14 FPDATA I/O

6-30

Connector Pin# Signal YC201 A15 20PSEL5 B15 GND A16 20PSEL3 B16 20PSEL4 A17 GND B17 20PTRIG* A18 20PSDO B18 20PRDY*

I/O O O O O O I

Voltage 5 V/0 V DC 5 V/0 V DC 5 V/0 V DC 0 V/5 V DC 5 V/0 V DC (Pulse) 0 V/5 V DC 0 V/5 V DC (Pulse) 5 V/0 V DC (Pulse) 24 V DC 5 V DC 24 V DC 0 V/5 V DC 0 V/24 V DC 0 V/24 V DC Analog 0 V/5 V DC 5 V DC 24 V DC 0 V/5 V DC 5 V/0 V DC (pulse) 0 V/5 V DC

A19 20PSCLK O B19 A20 B20 1 2 3 4 5 6 7 8 9 10 11 12 20PSDI OP24V OP5V +24V2 FDPFUL* FUDR FDDR THERM I O O I I O O I

YC202

EXITPAP* I +5V1 GND +24V2 SLEEP* ZCROSS I I O I

Function Option unit identifying signal 5 Signal ground Option unit identifying signal 3 Option unit identifying signal 4 Signal ground Reserved Serial communication output signal Option unit ready signal, Ready, Not ready Serial communication clock signal with option unit Serial communication input signal Power supply for option unit Power supply for option unit Power supply Paper full sensor, Paper full/Not full Face up/down solenoid, Change to face down, On/Off Face up/down solenoid, Change to face up, On/Off Thermistor detecting heat roller temperature signal Exit sensor, Paper Detected/Not detected Power supply Signal ground Power supply Energy saving mode, On/Off Zero cross signal Heater lamp, On/Off

HEATON* O

FS-1800/1800N | FS-3800/3800N

6-31

Connector Pin# Signal YC202 13 +5V1 14 +5V1 15 +5V1 16 +5V1 17 GND 18 GND 19 GND 20 GND 21 +24V1 22 +24V1 23 +24V1 24 +24V1 YC203 1 +24V1 2 +24V1 3 +24V1 4 GND 5 GND 6 +24V2 7 +24V2 8 +24V2 9 ERASEDR 10 WTNLED* 11

I/O I I I I I I I I O O O I I I O O

Voltage 5 V DC 5 V DC 5 V DC 5 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 0 V/14.7 V DC 0 V/4.3 V DC 0 V/4.1 V DC

TNRFUL* O

12 13 14 15 16 17 18 19

+5V2 GND EEDIO EECLK

O I/O O

5 V/0V DC 5 V/0 V DC (pulse) 5 V/0 V DC (pulse) 0 V/5 V DC 0 V/5 V DC 0 V/5 V DC

Function Power supply Power supply Power supply Power supply Signal ground Signal ground Power ground Power ground Power supply Power supply Power supply Power supply Power supply to sensor board Power supply to sensor board Power supply to sensor board Not used Not used Power supply Power supply Power supply Eraser lamp [board], Turn On/Off Waste toner full sensor [board] (light emitting), Turn On/Off Waste toner full sensor (light receiving), Toner full Detected/Not detected (Signal validates during WTNLED* signal output.) Reserved Power supply to sensor board, Printer status Ready/Sleep Signal ground EEPROM (Drum board) data signal EEPROM (Drum board) clock signal Registration sensor, Paper Detected/Not detected Paper gauge sensor 1, On/Off Top cover switch, On/Off

REGPAP* I PVOLAN1 TCOVOP I I

FS-1800/1800N | FS-3800/3800N

6-32

Connector Pin# Signal I/O YC203 20 FCOVOP* I 21 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 YC205 1 2 3 4 5 CSIZE I PVOLAN2 I TRVSEL2* O TRVSEL1* O +5V1 O TRVSEL3* O TNEMP* I TRCON* O TONSCAN O HVCLK GND MCHON* HUNIT* RTRCHON* HANDS* DLPTYPE +5V2 TMOTDR CONTYPE +24V2 OP24V GND OP5V OPSCLK O O I O I I O O I O O O -

Voltage 24 V/0 V DC Analog 0 V/5 V DC 0 V/24 V DC 0 V/24 V DC 5 V DC 0 V/24 V DC 0 V/5 V DC 0 V/24 V DC 5 V/0 V DC (Pulse) 5 V/0 V DC (Pulse) 0 V/24 V DC 5 V/0 V DC 0 V/24 V DC 0 V/5 V DC Analog 5 V DC 24 V/0 V DC 5 V DC (0 V/5 V DC) 24 V DC 24 V DC 5 V DC 5 V/0 V DC (Pulse)

YC204

Function Top cover/paper feed unit interlock switch, On/Off Paper size switch detecting signal Paper gauge sensor 2, On/Off Transfer bias output voltage control signal 2 Transfer bias output voltage control signal 1 Power supply for high voltage board Transfer bias output voltage control signal 3 Toner sensor, Toner empty/Not empty Transfer bias, Output On/Off Toner sensor, Toner detecting clock signal Developing bias output clock signal Power ground Main charger, Output On/Off Option feeder, Installed/Not installed Transfer bias output, Reverse On/Off MP tray paper sensor, Paper Detected/Not detected Developer identifying signal Power supply for high voltage board Toner motor, Drive/Stop Toner container identifying signal (MICR model only) Power supply for high voltage board Power supply for option unit Signal ground Power supply for option unit Reserved Serial communication clock signal

FS-1800/1800N | FS-3800/3800N

6-33

Connector Pin# Signal YC205 6 OPSEL0 7 OPSDI 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

YC206

Function Option unit identify signal 0 Serial communication data signal with option unit OPSEL1 O 0 V/5 V DC Option unit identifying signal 1 OPSDO O 5 V/0 V DC Serial communication data signal with option unit OPSEL2 O 0 V/5 V DC Option unit identifying signal 2 OPRDY* I 0 V/5 V DC Option unit, Ready/Not ready GND Signal ground +24V2 O 24 V DC Power supply for engine relay board +3.3V1 O 3.3 V DC Power supply for LCD controller board MPFSOL* O 0 V/24 V DC MP tray feed solenoid, On/Off FPDATA I/O 3.3 V/0 V DC LCD controller board data signal MIDDR* O 0 V/24 V DC Middle feed clutch, On/Off FPDIR I 3.3 V/0 V DC LCD controller board +24V2 O 24 V DC Power supply for engine relay board FPCLK I 3.3 V/0 V DC (Pulse) Communication data clock signal GND Power/Signal ground GND Power/Signal ground FEDDR* O 0 V/24 V DC Feed clutch, On/Off FPRST* O 3.3 V/0 V DC LCD controller board reset signal +24V2 O 24 V DC Power supply for engine relay board 24 V/15 to 16 V/0 VDC Cooling fan motor, FANDR O Speed control High/Low/Stop REGDR* O 0 V/24 V DC Registration clutch, On/Off MMOTON* O 0 V/5 V DC Main motor, Drive/Stop GND Power/Signal ground MMOTRDY* O 0 V/5 V DC Main motor, Ready/Not ready +5V3 O 5 V DC Power supply for laser scanner unit SAMPLE1* O 0 V/5 V DC (Pulse) Laser power data sample and hold control signal Data Sampling/Not sampling Laser power level control signal, High/Low Laser power output signal, Enable/Disable

I/O O I

Voltage 0 V/5 V DC 5 V/0 V DC

21 22

POWCONT O LASER* O

0 V/5 V DC 0 V/5 V DC

FS-1800/1800N | FS-3800/3800N

6-34

Connector Pin# Signal YC206 23 VDO+ 24 VDO 25 GND 26 +5V3 27 28 29 30 31 32 33 34 1 2 3 4

I/O O O O

Voltage 1.02 to 1.38 V DC 1.38 to 1.02 V DC 5 V DC 0 V/5 V DC 0 V/5 V DC (Pulse) 0 V/5 V DC 0 V/5 V DC 24 V DC Analog 5 V DC 0 V/5 V DC (Pulse) 0 V/5 V DC (Pulse)

PDIN* I GND POLCLK O POLRDY* I POLON* O GND +24V2 O GND AIRTEMP I +5V1 O WETCK1 O WETCK2 O

YC209

Function LVDS video data signal (positive) LVDS video data signal (negative) Power/Signal ground Power supply for laser scanner unit step-downed from 24 V DC (+24V2) Pin photo diode sensor detecting signal Power/Signal ground Polygon motor rotation speed control clock signal Polygon motor start-up ready signal, Ready/Not ready Polygon motor drive signal, Drive/Stop Power/Signal ground Power supply for laser scanner unit Power/Signal ground Temperature/humidity sensor detecting external temperature signal Power supply for engine relay board Temperature/humidity sensor drive clock signal 1 Temperature/humidity sensor drive clock signal 2

FS-1800/1800N | FS-3800/3800N

6-35

6-1-5 Assignment of circuit board connector pins When measuring voltage or signal of circuit board installed in the printer, refer to the pin assignment figure below. For further information of each pins and other circuit board, refer to section Appendix A Wiring diagram on page A-20.

Engine board

1 2 YC206

33 34

YC209

Engine board

High voltage unit [Parts side] [Solder side] 1 1

CN1 9 9

18 17 CN2

2 1 High voltage unit

Engine board

1 2 YC203

21 22

1 YC204

18

Engine board

Fuser board

1 2 3 YC833

1 YC831

Fuser board

Power supply unit

1 YC902

8 Power supply unit

CN2

Figure 6-1-1 Assignment of circuit board connector pins

FS-1800/1800N | FS-3800/3800N

6-36

6-1-6 Print quality problems Print quality problems range from uneven tone to completely blank output. The troubleshooting procedure for each type of problem is given below. (1) Completely blank printout See page 6-38. (2) All-black printout See page 6-39. (3) Dropouts See page 6-40. (4) Black dots See page 6-41.

ABC 123

ABC 123

(5) Black horizontal streaks See page 6-41.

(6) Black vertical streaks See page 6-42.

(7) Unsharpness See page 6-43.

(8) Gray background See page 6-44.

ABC 123

ABC 123

ABC 123

(9) Dirt on the top edge or back of the paper See page 6-45.

(10) Undulated printing at the left edge (scanning start position) See page 6-46.

ABC 123
Square drawn a line.

FS-1800/1800N | FS-3800/3800N

6-37

(1) Completely blank printout

Check the developer. Check that the developer is inserted correctly. See page 5-4. Check that the toner on the magnet roller surface. See page 5-4. Check the transfer bias potential. Check the transfer bias output on the high voltage unit. This requires removal of the left cover and the test equipment. Replace the high voltage unit if high voltage potential is not available on the board. See page 5-25. Check the laser scanner unit. The scanner components within the scanner may be disordered. Replace the laser scanner unit. See page 5-37.

FS-1800/1800N | FS-3800/3800N

6-38

(2) All-black printout

Check the main charger unit Open the printer side cover and check that the drum unit is correctly seated. Check for poor contact of the main charger terminal between the main charger unit and the drum unit. Check the drum bias. Make sure the bias from the high voltage unit correctly arrives at the drum unit. Check high voltage potential at the high voltage unit. Check the high voltage output on the high voltage unit. Replace the high voltage unit if high voltage potential is not available on the board.

FS-1800/1800N | FS-3800/3800N

6-39

(3) Dropouts

ABC 123

Note the spacing of the defects. Refer to Repetitive defects gauge. See page 6-47. If the defects occur at regular intervals of 39 mm, the problem may be the damaged developing roller (in the developer). Replace the developer. See page 3-13. If the defects occur at regular intervals of 94 mm, the problem may be the damaged drum (in the drum unit). Replace the drum unit. See page 5-12. If the defects occur at regular intervals of 72*1/94*2 mm (heat roller) or 79 mm (press roller), the problem may be the damaged fuser unit. Replace the press roller or heat roller. See page 5-34 or 536. *1: FS-1800/1800N *2: FS-3800/3800N Check paper property. Paper with rugged surface or dump tends to cause dropouts. Replace paper with the one that satisfies the paper specifications. Check the transfer roller installation. The transfer roller must be supported by the bushes at the both ends. Clean the bush to remove oil and debris. Replace the transfer roller if necessary. See page 5-17. Check the transfer bias potential. Check the transfer bias output on the high voltage unit. This requires removal of the left cover and the test equipment. Replace the high voltage unit if high voltage potential is not available on the board. See page 5-25.

FS-1800/1800N | FS-3800/3800N

6-40

(4) Black dots

ABC 123

Note the spacing of the defects. Use the Repetitive defects gauge. See page 6-47. If the defects occur at regular intervals of 94 mm, the problem may be the damaged drum (in the drum unit). Replace the drum unit. See page 5-12. If the defects occur at random intervals, the toner may be leaking from the developer and drum unit. Replace the developer and drum unit. See page 5-4 and 5-12. (5) Black horizontal streaks

ABC 123

Check the drum units ground. The drum axle in the drum unit and its counter part, the grounding tab in the printer, must be in a good contact. If necessary, apply a small amount of electro-conductive grease onto the tab. The drum may be defective. Replace the drum unit. See page 5-12.

FS-1800/1800N | FS-3800/3800N

6-41

(6) Black vertical streaks

ABC 123

Contaminated main charger wire. Clean the main charger wire by pulling the green colored cleaning knob in and out several times. See page 3-9. Check the drum surface for a streak of toner laying lengthwise. A streak of toner remaining on drum after printing means that the cleaning blade (in the drum unit ) is not working properly. Replace the drum unit. See page 5-12. Defective magnet roller (in the developer). Replace the developer. See page 5-4.

FS-1800/1800N | FS-3800/3800N

6-42

(7) Unsharpness

Check paper for property. Paper with rugged surface or dump tends to cause unsharp printing. Replace paper with the one that satisfies the paper specifications. Check the transfer roller installation. The transfer roller must be supported by the bushes at the both ends. Clean the bush to remove oil and debris. Replace the transfer roller if necessary. See page 5-17. Check the transfer bias potential. Check the transfer bias output on the high voltage unit. This requires removal of the left cover and the test equipment. Replace the high voltage unit if high voltage potential is not available on the board. See page 5-25. Check EcoPrint setting. The EcoPrint mode can provides faint, unsharp printing because it acts to conserve toner for draft printing purpose. For normal printing, turn the EcoPrint mode off by using the operator panel. For details refer to the printers Users Manual.

FS-1800/1800N | FS-3800/3800N

6-43

(8) Gray background

ABC 123

Check the print density setting. The print density may be set too high. Try adjusting the print density using the Remote operation panel utility. For details refer to the printers Users Manual. Check the surface potential of the drum (in the drum unit). The drum potential should be approximately 23015 V. This may vary depending on production lots. Measurement is possible only by using the jig and tool specifically designed for this purpose. The drum unit will have to be replaced if it bears values far out of the allowable range. Check the grid. Clean the grid by grid cleaner. See page 3-9. The developing roller (in the developer) may be defective. If a developer which is known to work normally is available for check, replace the current developer in the printer with the normal one. If the symptom disappears, replace the developer with a new one. See page 5-4.

FS-1800/1800N | FS-3800/3800N

6-44

(9) Dirt on the top edge or back of the paper

ABC 123

Check toner contamination in various parts. Dirty edges and back of the paper can be caused by toner accumulated on such parts as the paper chute, paper transportation paths, the bottom of the drum and developer, and the fuser unit inlet. Clean these areas and parts to remove toner. Check the transfer roller. If the transfer roller is contaminated with toner, clean the transfer roller using a vacuum cleaner; or by continuously printing a low-density page until the symptom has faded away.

FS-1800/1800N | FS-3800/3800N

6-45

(10) Undulated printing at the left edge (scanning start position)

Square drawn a line.

Replace the laser scanner unit. Defective polygon motor in the laser scanner unit. Replace the laser scanner unit. See page 5-37. Replace the engine board. Defective engine controller circuit in the engine board (KP-864). Replace the engine board (KP864). See page 5-22.

FS-1800/1800N | FS-3800/3800N

6-46

Repetitive defects gauge Use the following measurements for checking repetitive occurrences on the printed page. This will help locating the roller, etc., which has the cause for these defects. See the above section for details.

First occurrence of defect

[39 mm] Developing roller (Developer)

[50 mm] Upper and Lower registration roller

[62 mm] Transfer roller [72 mm] Heat roller (Fuser unit) [FS-1800/1800N] [79 mm] Press roller (Fuser unit)

[94 mm] Heat roller (Fuser unit) [FS-1800/1800N] Drum (Drum unit)

Figure 6-1-2 Repetitive defects gauge

FS-1800/1800N | FS-3800/3800N

6-47

6-1-7 Correcting a paper jam If a paper jam occurs while you are printing, remove the jammed paper as described below. After you have removed the jammed paper, open and close the top cover or the paper feed unit. While the paper jam message is displayed, press the key. A on-line help message appears.

(1) Jam in the rear cover 1. While pulling the paper feed unit release lever 1, pull out the paper feed unit 2.
1

Figure 6-1-3 Drawing the paper feed unit 2. Open the rear cover 3 and remove the jammed paper as shown in the figure.

Figure 6-1-4 Jam in the rear cover

FS-1800/1800N | FS-3800/3800N

6-48

(2) Jam inside the printer 1. While pulling the paper feed unit release lever, pull out the paper feed unit (See previous page). 2. If paper is jammed before the registration roller, remove it as shown figure 6-1-5. If paper jammed under the registration roller, remove it as shown in figure 6-1-6.

Figure 6-1-5 Jam in the printer (1)

Figure 6-1-6 Jam in the printer (2)

FS-1800/1800N | FS-3800/3800N

6-49

Appendix A

Appendix A Contents
Timing charts .......................................................................................................................................... A-4 Cassette feeding, A4 size, face-down tray output ............................................................................... A-4 Cassette feeding, Letter size, face-down tray output .......................................................................... A-5 Cassette feeding, Legal size, face-down tray output .......................................................................... A-6 MP tray feeding, Letter size, face-down tray output ............................................................................ A-7 MP tray feeding, Legal size, face-down tray output ........................................................................... A-8 Wiring diagram ....................................................................................................................................... A-9 Schematic diagrams ............................................................................................................................ A-10 Engine board 1/8 ............................................................................................................................... A-10 Engine board 2/8 ............................................................................................................................... A-11 Engine board 3/8 ............................................................................................................................... A-12 Engine board 4/8 ............................................................................................................................... A-13 Engine board 5/8 ............................................................................................................................... A-14 Engine board 6/8 ............................................................................................................................... A-15 Engine board 7/8 ............................................................................................................................... A-16 Engine board 8/8 ............................................................................................................................... A-17 Main board (TK-777) 1/12 ................................................................................................................. A-18 Main board (TK-777) 2/12 ................................................................................................................. A-19 Main board (TK-777) 3/12 ................................................................................................................. A-20 Main board (TK-777) 4/12 ................................................................................................................. A-21 Main board (TK-777) 5/12 ................................................................................................................. A-22 Main board (TK-777) 6/12 ................................................................................................................. A-23 Main board (TK-777) 7/12 ................................................................................................................. A-24 Main board (TK-777) 8/12 ................................................................................................................. A-25 Main board (TK-777) 9/12 ................................................................................................................. A-26 Main board (TK-777) 10/12 ............................................................................................................... A-27 Main board (TK-777) 11/12 ............................................................................................................... A-28 Main board (TK-777) 12/12 ............................................................................................................... A-29 Main board (TK-858) 1/12 ................................................................................................................. A-30 Main board (TK-858) 2/12 ................................................................................................................. A-31 Main board (TK-858) 3/12 ................................................................................................................. A-32 Main board (TK-858) 4/12 ................................................................................................................. A-33 Main board (TK-858) 5/12 ................................................................................................................. A-34 Main board (TK-858) 6/12 ................................................................................................................. A-35 Main board (TK-858) 7/12 ................................................................................................................. A-36 Main board (TK-858) 8/12 ................................................................................................................. A-37 Main board (TK-858) 9/12 ................................................................................................................. A-38 Main board (TK-858) 10/12 ............................................................................................................... A-39 Main board (TK-858) 11/12 ............................................................................................................... A-40 Main board (TK-858) 12/12 ............................................................................................................... A-41

Power supply unit (120 V AC model, Sanken) ............................................................................... A-42 Power supply unit (220 - 240 V AC model, Sanken) ...................................................................... A-43 Power supply unit (220 - 240 V AC model, Sharp) ......................................................................... A-44

0 2 3 4 5 6 7 8 9 10 11 12

13 (s)

0 (ms) 9020 6830 4400 9070 9020 8850 8250 5800 6170 7850 9290 8030 8230 9290 11670 1280 7020 6960 1280 6860 6730 9170 9750 11670 6880 1460 4450 5230 5600 6810 7660 6610 11670 6810 6880 1460 4450 5790 5590 10290 11670 4450 6650 1280 6420 6880 6660 6630

11670

Timing charts

100

FS-1800/1800N | FS-3800/3800N
2 3 4 5 6 7 8 9 10 11 12 13 (s)

Cassette feeding, A4 size, face-down tray output

A-4

300

200

320

MMOTON (Main motor) POLON (Polygon motor) LASER* (Laser diode) REGDR (Registration clutch) REGPAP (Registration sensor) EXITPAP (Exit sensor) MIDDR (Millde feed clutch) FDON/FUON Face up/down solenoid MCHON (Main charger) ERASE (Eraser lamp) BIAS (Developing bias) TRCHON (Transfer charger) RTRCHON (Transfer charger) FEDDR (Feed clutch)

330

Drum speed: 147 mm/s Paper feeding speed: 147 mm/s

: Detecting no presence of paper at this time indicates paper jam. : Detecting presence of paper in this period of time indicates paper jam.

0 1 2 3 4 5 6 7 8 9 10 11 12

13 (s)

0 (ms) 11490 8840 6730 4390 6780 4440 6290 6540 1380 8130 5790 6160 7720 8520 9110 7930 8130 9110 11490 6780 6710 5780 5580 1550 4440 8630 10060 6560 8840 11490 6540 8890

100

Cassette feeding, Letter size, face-down tray output

A-5
6920 1380 6650 6890 6790 1380 6780 1550 4440 5100 5490 6710 7450 1 2 3 4 5 6 7 8

300

200 8990 9570

11490

310

11490

MMOTON (Main motor) POLON (Polygon motor) LASER* (Laser diode) REGDR (Registration clutch) REGPAP (Registration sensor) EXITPAP (Exit sensor) MIDDR (Millde feed clutch) FDON/FUON Face up/down solenoid MCHON (Main charger) ERASE (Eraser lamp) BIAS (Developing bias) TRCHON (Transfer charger) RTRCHON (Transfer charger) FEDDR (Feed clutch)
9 10 11

330

12

13 (s)

FS-1800/1800N | FS-3800/3800N

Drum speed: 147 mm/s Paper feeding speed: 147 mm/s

: Detecting no presence of paper at this time indicates paper jam. : Detecting presence of paper in this period of time indicates paper jam.

0 1 2 3 4 5 6 7 8 9 10 11 12

13 (s)

0 (ms) 9830 4410 4450 7050 1400 8240 8650 9020 7220 7290 5800 5600 8440 8640 10100 10100 5800 6190 1580 4450 6820 9650 11080 7070 7290 9830 7030 7240 9870

12490

100

FS-1800/1800N | FS-3800/3800N
12490 12490 12490 7140 1400 7270 1400 7380 10560 12490 5990 1580 4450 5630 7220 7290 8470 7420 9970 1 2 3 4 5 6 7 8 9 10 11 12 13 (s)

Cassette feeding, Legal size, face-down tray output

A-6

300

200

320

MMOTON (Main motor) POLON (Polygon motor) LASER* (Laser diode) REGDR (Registration clutch) REGPAP (Registration sensor) EXITPAP (Exit sensor) MIDDR (Millde feed clutch) FDON/FUON Face up/down solenoid MCHON (Main charger) ERASE (Eraser lamp) BIAS (Developing bias) TRCHON (Transfer charger) RTRCHON (Transfer charger) FEDDR (Feed clutch)

330

Drum speed: 147 mm/s Paper feeding speed: 147 mm/s

: Detecting no presence of paper at this time indicates paper jam. : Detecting presence of paper in this period of time indicates paper jam.

0 2 3 4 5 6 7 8 9 10 11 12

13 (s)

0 (ms) 8890 6800 4350 6840 4440 6240 6620 1200 5760 6130 7670 8200 8650 9160 7990 8190 9160 11540 1200 6820 1200 6720 9620 11540 5770 6280 6590 6980 9040 11540 6840 6780 5740 5540 1380 4440 8700 10130 6630 8890 11540 6490 8940

11540

100

MP tray feeding, Letter size, face-down tray output

A-7
2 3 4 5 6 7 8

300

200

310

MMOTON (Main motor) POLON (Polygon motor) LASER* (Laser diode) REGDR (Registration clutch) REGPAP (Registration sensor) EXITPAP (Exit sensor) MIDDR (Millde feed clutch) FDON/FUON Face up/down solenoid MCHON (Main charger) ERASE (Eraser lamp) BIAS (Developing bias) TRCHON (Transfer charger) RTRCHON (Transfer charger) FEDDR (Feed clutch)
9 10 11

330

840

12

13 (s)

FS-1800/1800N | FS-3800/3800N

Drum speed: 147 mm/s Paper feeding speed: 147 mm/s

: Detecting no presence of paper at this time indicates paper jam. : Detecting presence of paper in this period of time indicates paper jam.

0 1 2 3 4 5 6 7 8 9 10 11 12

13 (s)

0 (ms) 9820 4230 7240 7060 7280 9820 9640 8160 8630 9020 7210 7280 5710 5510 8430 8630 10090 10090 5730 6090 1390 4370 11080 6730 7050 4370 1200 6960 9860

12480

100

FS-1800/1800N | FS-3800/3800N
12480 12480 12480 7070 1200 1200 7420 7200 7320 9970 10550 12480 6740 6230 1 2 3 4 5 6 7 8 9 10 11 12 13 (s)

MP tray feeding, Legal size, face-down tray output

A-8

300

200

320

MMOTON (Main motor) POLON (Polygon motor) LASER* (Laser diode) REGDR (Registration clutch) REGPAP (Registration sensor) EXITPAP (Exit sensor) MIDDR (Millde feed clutch) FDON/FUON Face up/down solenoid MCHON (Main charger) ERASE (Eraser lamp) BIAS (Developing bias) TRCHON (Transfer charger) RTRCHON (Transfer charger) FEDDR (Feed clutch)

340

850

Drum speed: 147 mm/s Paper feeding speed: 147 mm/s

: Detecting no presence of paper at this time indicates paper jam. : Detecting presence of paper in this period of time indicates paper jam.

Wiring diagram
Compact Flash

AC input

(CN1)

AC inlet
SharpR A1DU2L1B114(E) A1DU2L1B113(U) SankenR DL935HA (E) DL935LA8 (U) (YC902)

(YC05)

(YC901) +24V1/+24V1 +24V1/+24V1 GND/GND GND/GND +5V1/+5V1 +5V1/+5V1 ZCROSS/HEATON* +24V2/SLEEP* +5V2/GND THERM/EXITPAP* FDDR/FUDR +24V2/FDPFUL*

Parallel I/F

24/23 22/21 20/19 18/17 16/15 14/13 12/11 10/9 8/7 6/5 4/3 2/1

24/23 22/21 20/19 18/17 16/15 14/13 12/11 10/9 8/7 6/5 4/3 2/1

Option memory card slot

(Centronics)

(YC02)

Power supply unit

System DIMM [board] (KP-710*1/KP-689*2)

(YC201)

A1 A1 B1 B1

Option DIMM

Option DIMM

(YC01)

Main board (KP-777*1/KP858*2)

(YC202)

Serial I/F

(RS232C)

(YC03)

1 12

Power switch

OP24V

OP24V

KUIO-LV

Network interface card*3

(CN2) 3 3 S02420 : 120 V AC model S02421 : 220 - 240 V AC model 1 1

(YC04)

Controller unit fan motor

(YS01)

(YS02)

BFANDR(+5V) GND

1 1 2 2 1 2 3 4 5

A20 A20 B20 B20 MicroDrive

*1: FS-1800/1800N *2: FS-3800/3800N *3: Standard FS-1800N/

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 S02415 FDPFUL* 1 +24V2 2 FUDR 3 FDDR 4 EXITPAP* 5 THERM 6 GND 7 +5V1 8

(YC207)

Thermal cutout Face Paper full up/down sensor solenoid

(YC771) (YC761)

Optional unit I/F connctor

1 1 2 2 3 3

Heater lamp Thermistor

2 1

OP24V (YC06)

3800N models only.

+5V1 THERM

(YC831)

2 2 1 1

+5V1 DBTX DBRX DBCLK GND

Optional hard disk drive slot

(YC208)

(YC07)

12 S02423

1 2 3 4 5 6 7 8

Paper gauge sensor 1 Paper gauge sensor 2

(YC834)

S02413

+5V2 3 3 FDPFUL 2 2 GND 1 1

FUDR 1 1 +24V2 2 2 FDDR 3 3

S02407 +24V1 1 1 +24V1 2 2 +24V1 3 3 4 4 5 +24V2 5 6 +24V2 6 7 +24V2 7 8

1 2 3 4 5 6 7 8

1 2 3 4

1 2 3 4

S02419 AIRTEMP +5V1 WETCK1 WETCK2

1 2 3 4

S02401 +24V2 1 GND 2 MMOTN* 3 MMOTRDY* 4

Main motor

Registration sensor Side cover interlock switch

Engine board (KP-864)

1 2 3 4

1 2 3 4

(YC802)

Fuser board (KP-756)

+24V2

4 3 2 1

4 3 2 1

(YC209)

(YC803) (YC804) (YC805) (YC806)

+24V2 1 1 REGDR* 2 2 +24V2 1 1 FDDR* 2 2 +24V2 1 1 MPFSOL* 2 2 +24V2 1 1 MIDDR* 2 2

(YC833) (YC832)

Engine relay board (KP-760)

Registration clutch Feed clutch MP Feed solenoid Middle feed clutch

(YC809)

Top cover/paper feed unit interlock switch

+24V2

C S02410 E

1 2 3 4

S02409 CAS0 COM CAS1 CAS2

4 3 2 1

(YC702)

S02411 +5V2 WTNLED*

1 2

S02412 ERASEDR 2 2 GND 1 1

1 2

1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10

N.C. (GND) ERASEDR N.C. (GND) WTNLED* EECLK TNRFUL* EEDIO N.C. (+5V2) GND +5V2

1 2 3 4 5 6 7 8 9 10 11 12 13 14

ERASEDR 9 9 WTNLED* 10 10 TNRFUL* 11 11 12 12 +5V2 13 13 GND 14 14 EEDIO 15 15 EECLK 16 16 REGPAP 17 17 PVPLAM1 18 18 TCPVP 19 19 FCPVP* 20 20 CASIZE 21 21 PVOLAN2 22 22

10 8 6 4 2 12 9 14 7 16 17 18 1 3 11 5 13 15

10 8 6 4 2 12 9 14 7 16 17 18 1 3 11 5 13 15

S02405 GND FPCLK PFDIR FPDATA +3.3V1 FPRST* GND FANDR +24V2 MMOTON* GND MMOTRDY* +24V2 MPFSOL* FEDDR* MIDDR* +24V2 REGDR*

(YC801)

Exit sensor

(YC704)

10 8 6 4 2 12 9 14 7 16 17 18 1 3 11 5 13 15

10 8 6 4 2 12 9 14 17 16 7 18 1 3 11 5 13 15

Sensor board (KP-754)

Waste toner full sensor (receiver) Waste toner full sensor [board] (KP-766) Eraser lamp [board] (KP-752) Toner motor
+

Paper size switch

(YC203)

Cooling fan motor

(YC703)

(YC807)

FANDR 1 1 GND 2 2 S02402 +3.3V1 FPDATA FPDIR FPCLK GND FPRST*

(YC701)

1 1 2 2 (YC741) (YC743) (YC742)

LCD controller board (KP-738)

1 2 3 4 5 6

1 2 3 4 5 6

Temperature /humidity sensor

6 5 4 3 2 1

(YC808)

Drum board (KP-748)

Grid

(YC206)

Top cover switch

Zener board (KP-768) Magnet roller Transfer roller

1 1 2 2

TONSCAN GND TMOTDR GND

TPMSCAN 1 1 9 9 (GND) 2 2 8 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 TMOTDR 3 3 GND 4 4 COM 5 5 6 6 7 7 8 8 CNTYPE 9 9 S02116

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

S02408 +24V2 CONTYPE TMOTDR +5V2 DLPTYPE HANDS* RTRCHON* HUNIT* MCHON* GND HVCLK TONSCAN TRCHON* TNEMP* TRVSEL3* +5V1 TRVSEL1* TRVSEL2*

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

19 20 21 22 23 24 25 26 27 28

19 20 21 22 23 24 25 26 27 28

+5V3 SAMPLE* POWCONT LASER* VDD+ VOOGND PDIN* GND

S02406

(YC601)

(YC602)

1 2 3 4 5 6 7

1 2 3 4 5 6 7

S02403 +5V3 1 1 1 PD* 2 2 2 GND 3 3 3

Pin photo diode sensor [board] (KP-746)

APC board (KP-742)

+24V2

(YC651)

8 8 9 9

Hight voltage unit

Polygon motor

29 30 31 32 33 34

29 30 31 32 33 34

POLCLK POLRDY* POLON* GND +24V2

1 2 3 4 5

1 2 3 4 5

POLCLK POLRDY* POLON* GND +24V2 S02404

1 2 3 4 5

(YC204)

Toner sensor

S02424 : FS-1800 S02425 : FS-3800 S02426 : S02427 : S02428 : FS-1800 MICR S02429 : FS-3800 MICR S02430 : S02431 :

+24V2 OP24V +5V1 OP5V

S024**

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

OP24V GND OP5V (PFSEL) OPSCLK OPSEL0 OPSDI OPSEL1 OPSD0 OPSEL2 OPRDY* S02400

To PF-60, DU-60 or HS-60

1 7 2 8 3 9 4 10 5 11 6 12

Option feeder sensor

MP tray paper sensor

Optional unit I/F connector

1 1 2 2

MP feed roller

(YC205)

MICR switch

FS-1800/1800N | FS-3800/3800N

A-9

+5V1 AD[0: 7] (2)

U201 TP202 TP203 TP204 TP205 100

Engine board 1/8

(4) WTNLED (4) ERASE (4) ERDEAD* A[8:19]

58 59 60

P36/SIN0/RDY P37/SOT0/CLK P40/SCK0

VCC

56

(6) OPTRDY* (4) EEDIO (3) HTEMP* (4) EECLK (8) VSREQ* (4) WTONFUL* +5V1 C206 0.1 P10/INT0/AD08 P11/INT1/AD09 P12/INT2/AD10 P13/INT3/AD11 P14/INT4/AD12 P15/INT5/AD13 P16/INT6/AD14 P17/FRCK/AD15 33 34 35 36 37 38 39 40 RA202 100 RA203 100 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A8 A9 A10 A11 A12 A13 A14 A15

32

(3) THERM (4) PAPVOL (4) CASIZE (5) DLPTYPE (8) AIRTEMP (5) TONSCAN (3) ZCROSS (8) AIRWET TP207 A16 A17 A18 A19 TP220 TP222 PRINT* (8) TP225 +5V1

TP209 TP210 TP211 TP212 TP213 TP214 TP215 TP216

RA204 100 RA205 100 1 2 3 4 5 6 7 8 WETCK1 (8) WETCK2 (8)

(2) SOOUT (8) SIOUT (2) SCLKOUT (2) GAINT TP223

11 12 13 14 15 16 17

AVCC AVR AVSS P60/SIN1 P61/SOT1 P62/SCK1 P63/INT7/DTTI

P20/TIN0/A16 P21/TO0/A17 P22/TIN1/A18 P23/TO1/A19 P24/TIN0/A20 P25/TIN1/A21 P26/TIN2/A22 P27/TIN3/A23 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0

41 42 43 44 45 46 47 48

VCC

7 5 3 1

FS-1800/1800N | FS-3800/3800N
P00/AD00 P01/AD01 P02/AD02 P03/AD03 P04/AD04 P05/AD05 P06/AD06 P07/AD07 A[8:19] (2) 25 26 27 28 29 30 31 32 1 3 5 7 1 3 5 7 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 RA201 2 4 6 8 2 4 6 8 TP208 TP218 U202 21 20 19 18 17 15 14 13 RA207 TP217 RA206 100 2 1 4 3 6 5 8 7 2 1 4 3 6 5 8 7 TP226 TP229 NC WE* OE* CE* 100 TP227 TP228 TP230 1 31 24 22 WR* (2) RD* (2) FRCS* (2) AD7 AD6 AD5 AD4 AD3 AD2 AD1 AD0 RA208 100 2 1 4 3 6 5 8 7 RA209 10k TP458 R30/RTO0/ALE R31/RTO1/RDX R32/RTO2/WRLX R33/RTO3/RHX R34/RTO4/HRQ R35/RTO5/HAKX 50 51 52 53 54 55

61 62 63 64 1 2

P41/PPG0 P42/PPG1 P43/PPG2 P44/PPG3 P45/PPG4 P46/PPG5

3 4 5 6 7 8 9 10

P50/AN0 P51/AN1 P52/AN2 P53/AN3 P54/AN4 P55/AN5 P56/AN6 P57/AN7

Schematic diagrams

+5V1

18 20 21

8 6 4 2

VSS

VSS

VSS

24

49

C201 1000p C202 0.1 ALE (2) RD* (2) WR* (2) R203 10k TP451 TP462

16

A-10
C 57

MOD0 MOD1 MOD2

(2) SYSCLK

22 23

X0 X1

TP232

(2) RESET*

19

RESET

A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 LA7 LA6 LA5 LA4 LA3 LA2 LA1 LA0 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

30 2 3 29 28 4 25 23 26 27 5 6 7 8 9 10 11 12

MB90560

SST29EE020(PLCC)

+5V1

R202 10k

TP240 TP239 TP238 TP237 TP236 TP235 TP234 TP233

+5V1

C208 0.1

TP242

U203 THDEAD (3) +5V1

LA [0: 7] LA [0: 7] (2)

R201 0 TP241 RESET* (2) TP243 TP244

1 2 3

M/R VCC SUB GND VOUT

R205 10k

PST598D

TP245 R206 1k

R204 10k 3 1 2 Q202 2SB1424

+5V2

+5V1 3 2 Q201 DTC144EUA_01

C238 0.1 1

C207 0.1

+5V1 A[17:19]

U204 AD[0: 7]

33

16 40 60 76 106 120

TP246 TP247 TP248 TP249 TP250 TP251 TP252 TP253 TP254 TP255

A[17:19] (1)

Engine board 2/8

AD[0: 7] (1)

(5) HVCLK1 (5) MCHON (5) TRCHON (5) HVCLK2 (5) TRVSEL3 (5) TRVSEL1 (5) TRVSEL2 (5) TMOTON LA [0: 7] HVCLK1 MCHON TRCHON HVCLK2 TRISEL TRVSEL1 TRVSEL2 TMOTON HUNIT* HANDS* TNEMP* TNMOC CONTYPE SAMPLE2* VDFON2* A17 A18 A19 94 93 92 A17 A18 A19 RA211 100 LA0 LA1 LA2 LA3 LA4 LA5 LA6 LA7 RA210 100 1 2 3 4 5 6 7 8 2 1 4 3 6 5 8 7 LA0 LA1 LA2 LA3 LA4 LA5 LA6 LA7 13 14 18 17 19 TP442 TP443 35 56 90 89 88 87 86 85 84 83

24 27 26 25 20 22 23 15

AD0 103 AD1 102 AD2 100 AD3 99 AD4 98 AD5 97 AD6 96 AD7 65

AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7

LA [0: 7] (1)

(5) HUNIT* (5) HANDS* (5) TNEMP* (5) TNMOC (5) CONTYPE

TP452 WR* (1) RD* (1) ALE (1) TP258

TP259 TP260 TP256

+5V1 YC208 1 2

(3) SLEEP* TP257 29 30 RTRCHON SLEEP DBCLK DBRX DBTX 80 79 82

(4) FUON (4) FDON (4) REGPAP (4) TCOVOP (4) FCOVOP* (4) SCOVOP* (3) HEATON WR* RD* ALE 74 75 77 FUON FDON REGPAP TCOVOP FCOVOP* SCOVOP* HEATON RSVIO1

6 5 7 8 9 10 4 12

(5) RTRCHON

Q203 DTC114EUA_01 TP261 TP262 TP263 73 TP445

FRCS* (1)

3 4 5 GAINT (1)

1 GAINT 116 117 118 119 108 109 110

FRCS* TEST2 DEVSEL*

70 72 28

C216 27p TP271

VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS

1 11 21 31 41 51 61 71 81 91 101 111

A-11
TP265 53 49 50 52 SAMPLE1* POLCLK POLON LASER* POLRDY* PDIN* POWCONT FDPFUL* EXITPAP* OPSEL0 OPSEL1 112 113 114 115 OPTSDI OPSD0 OPSCLK 48 55 54 OPSEL2 OPSEL3 OPSEL4 OPSEL5 TP266 3 TEST IXIN 0 32 TP267 107 104 105 57 20PTRG BFANON RSVIO2 PDOUT* TP269 34 2 BXIN SYSCLK SYSRES* SCLKIN SCLKOUT SOIN SOOUT SDIR SBSY* STRIG VDFON1* EGIR RESET* 78 TP270 TP272 58 68 59 69 62 67 63 66 64 65 TP268 R212 TP456

(7) FEDDR (7) MIDDR (7) REGDR (7) MPFSOL (7) MMOTON (5) FANON* (5) FANSPD (7) FPRST* (7) MMOTRDY*

38 37 36 39 42 44 45 47 40 43 FEDDR MIDDR REGDR MPFSOL MMOTON FANON* FANSPD FPRST* MMOTRDY* FGIN

OPSEL2 (6) OPSEL3 (6) OPSEL4 (6) OPSEL5 (6) OPTSDI (6) OPSD0 (6) OPSCLK (6)

CONNECTOR5

(7) SAMPLE1* (7) POLCLK (7) POLON (7) LASER*

TP455

(7) POLRDY* (7) PDIN* (7) POWCONT

FDPFUL* (3) EXITPAP* (3) OPSEL0 (6) OPSEL1 (6)

R208 0

(8) 20PTRG (3) BFANON

(8) PDOUT*

+5V1

C209

27p

R209

SYSRES* (8) SCLKIN (8) SCLKOUT (1) SOIN (8) SOOUT (1) SDIR (8) SBSY* (8)

X201 16.000MHz

R211

VDFON1* (8) EGIR (8) RESET* (1)

R210 1M

C210 0.1

C211 0.1

C212 0.1

C213 0.1

C214 0.1

C215 0.1

R213

560

TP444

FS-1800/1800N | FS-3800/3800N

(1) SYSCLK

+5V1

R214 10k R216 10k TP273 ZCROSS (1) TP274 EXITPAP* (2) TP275 FDPFUL* (2) C217 C218 C219 +5V1 R301 0 +5V1 C220 100p +5V1 R217 2.2k C224 0.1 YB201 2 7 TP278 +5V1 R220 1M 1 2 1 2 5 THERM (1) YB206 2 TP381 Q204 DTC114EUA_01 2 FDDR (4) FUDR (4) +5V1 C222 100p R233 1M TP284 3 1 Q205 2SB1424 2 YC207 1 2 YB259 1 2 D210 1SS355 C239 1000p 1 2 R228 1.3k C223 0.1 R227 1M R226 1k TP287 R225 4.7k TP285 R224 4.7k U205-1 BA1039F_01 1 2 3 393 + TP283 THDEAD (1) TP286 HEATON (2) R221 5.6k +5V1 +5V1 3 3 2 6 2 1 R222 1k 1 TP282 TP280 YB205 YB204 QA201B UMD3N_01 4 TP277 2 SLEEP* (2) TP276 R218 4.7k 1000p 1000p 1000p

YC202

+24V1 +24V2

+5V1

+24V1

24

24

+24V1

23

23

+24V1

22

22

Engine board 3/8

+24V1

21

21

GND

20

20

GND

19

19

GND

18

18

GND

17

17

FS-1800/1800N | FS-3800/3800N
+ C301 100/10V
HEATON* ZCROSS SLEEP* 1 YB203 1 YB202 1 2 8 6 393 5 + HTEMP* (1)

+5V1

16

16

+5V1

15

15

+5V1

14

14

+5V1

13

13

HEATON*

12

12

ZCROSS

11

11

SLEEP*

10 R219 3.3k C221 0.1 C302 1/50V TP446

10

4 U205-2 BA1039F_01

+24V2

GND

+5V1

A-12
1 1 1 2 YB208 YB207

EXITPAP*

6 EXITPAP*

THERM

THERM

FDDR

FDDR

FUDR

FUDR

FDPFUL*

2 FDPFUL*

+24V2

CONNECTOR24

Power supply unit

+24V2

QA201A UMD3N_01

(2) BFANON

Q206 DTC114EUA_01

TP288

Controller box fan motor

CONNECTOR2

+24V2 TP293 D202 1SS120 TP289 FDDR (3) R229 2.2k 2 Q207 2SC4081 2 1 1 +24V1 +24V1 +24V1 GND GND 6 D205 1SS120 (1) EECLK FUDR (3) WTNLED* TNRFUL* +5V1 TP297 R234 10k REGPAP TP299 3 (2) TCOVOP Q214 2SB1132 (2) SCOVOP* +5V1 TP314 R249 220 (2) FCOVOP* TP308 TP315 3 2 1 R252 1k +5V2 TP301 2 TP307 3 2 Q213 DTC114YUA_01 UDZ2.0B 1 DZ201 DZ204 UDZ3.9B 4 TP304 (1) PAPVOL TP316 R247 200 TP317 R246 1k TP309 R245 1k TP311 R251 30k ERASEDR DZ203 UDZ3.9B R248 4.7k R243 22k 2 C255 1000p C256 1000p TP303 R236 12k 1 +24V2 R241 2.2k DZ202 UDZ3.9B 1 TCOVOP FCOVOP* TP300 1 YB217 YB218 2 2 1YB215 2 1 YB216 2 TP298 TP296 1 YB211 2 1YB212 2 1YB213 2 1 YB214 2 +5V2 D206 1SS120 ERASEDR 1 2 YB210 1 2 YB209 (1) EEDIO 7 8 9 10 11 12 13 14 R233 TP294 TP295 10k 15 16 17 18 19 20 21 22 +5V2 GND EEDIO EECLK REGPAP PVOLAN1 TCOVOP FCOVOP* CSIZE PVOLAN2 CONNECTOR22 +24V2 +24V2 +24V2 ERASEDR WTNLED* TNRFUL* (1) WTNLED +5V1 R231 4.7k 3 4 +24V2 5 +24V1 D203 1SS120 3 YC203

TP453

R232

2.2k

(2) FDON

Q208 2SD2011

1 +24V2 R315 10k R316 10k

Engine board 4/8

C303 100/35V

R230 4.7k

TP454

R237 2.2k

(2) FUON

Q208 2SD2011

R235 4.7k

+24V2

(2) REGPAP TP313

TP310

R242 10k

A-13
R250 10k (1) CASIZE

R244 4.7k

TP312

(1) ERASE

Q215 DTC114EUA_01

TP318

R238 510

Sensor board

Q216 2SC4081

(1) EDEAD*

+5V1

Q211 DTA123JUA_01

TP457

TP305

QA202 5 UMG9N_01 2

1 3

R239 1k

(1) WTONFUL*

FS-1800/1800N | FS-3800/3800N

R240 4.7k

TP319 4 +24V2 +5V2 +5V1 TP334 YC204 TP348 18 18 10 6 4 2 1 12 8 3 TP335 1 2 1 2 YB228 1 2 1 2 1 YB230 2 YB231 1 HANDS* CONTYPE R257 510 HUNIT* +5V1 +24V2 TP355 TP352 TP357 R262 10k (2) CONTYPE 3 1 Q217 2SB1132 2 D208 1SS355 1 1 2 3 R266 1k TMOTDR TP364 (2) FANON* TP370 (2) FANSPD TNMOC (2) DZ206 UDZ3.9B R268 2.2k TP367 3 4 QA207 UMG9N_01 R267 10k 1 2 DZ205 UDZ16B FANDR (7) TP362 1 5 3 R265 5.6 TP366 Q220 2SA1576A TP365 TP361 (2) HANDS* (2) HUNIT* +24V1 +5V1 +24V2 TP359 R263 4.7k 3 2 Q218 DTC114EUA_01 TP360 R254 10k R255 10k TP356 YB229 YB227 YB226 TP337 TP340 TP341 TP345 TP346 9 5 7 14 16 17 15 2 1 YB232 2 TP349 TP350 11 13 1 12 8 3 9 5 7 14 16 17 15 11 13 MCHON* 1YB219 2 TP323 10 6 4 2 YB220 1 2 TP324 TP326 1 2 TP330 1 2 TP333 YB225 2 YB224 TP331 YB222 TP328 4 TP327 TRCHON* TRVSEL3* 1YB221 2 2 TP332 5 RTRCHON* HVCLK 1 TP343 TP339 TP351 4 TP336 (2) TNEMP* (1) TONSCAN 5 TMOTDR TP347 (1) DLPTYPE TP344 TRVSEL1* YB223 TRVSEL2* 1 2 +24V2 MCHON* TRCON* TRVSEL3* TRVSEL1* TRVSEL2* RTRCHON* HVCLK +5V1 GND TNEMP* TONSCAN DLPTYPE TMOTDR CONTYPE +5V2 HUNIT* HANDS* CONNECTOR18 R253 10k

TP320 2 +5V1 TP322 5

(2) MCHON

TP321

(2) TRCHON

QA203 UMG9N_01

Engine board 5/8

TP325

(2) TRVSEL3

TP329

FS-1800/1800N | FS-3800/3800N
2 R259 0 R256 10k

(2) TRVSEL1

QA204 UMG9N_01

TP338

(2) TRVSEL2

TP342

(2) RTRCHON

QA205 UMG9N_01

+5V1

A-14
C227 1000p C228 C229 1000p 1000p

(2) HVCLK1

R258 10k

TP354

TP353

QA206B UMD3N_01

High voltage unit

(2) HVCLK2

R261 10k

TP358

QA206A 1 UMD3N_01

R267 5.6k

R317 5.6k 2 Q219 2SD1664

C304 47/16V

C305 47/35V

D207 1SS355

TP363

(2) TMOTON

TP369

C240 1000p

20PSCLK (8) 20PSDO (8)

+5V1 +24V2 F201 FUSE 3.15A/125VAC 2 1 F202 FUSE 3.15A/125VAC 1 2

OP24V (8)

TP371 TP372 TP373 TP374 TP376 U206 2 4 6 10 1A1 1A2 1A3 A14 2A1 2A2 G1 G2 +5V1
1 2 3 5

OP5V (8)

C307 100/10V C306 100/35V

TP375 1Y1 1Y2 1Y3 1Y4 2Y1 11 2Y2 13 VCC 16 GND 8 TP382 TP380 3 5 7 9 R269 R270 100 100

TP377

YC205

(2) OPSCLK (2) OPSDO OPSDI OPRDY* TP379 TP381 1 15 SN74LS367_01 DZA201 C230 0.1 D-ZENER
4

1 TP378

OP24V

GND

12 14

OP5V

1 YB233 2

YB234 2 1 OPTSDI (2) OPTRDY* (1)

OPSCLK

OPSEL0

YB235 2

YB236 2 1

OPSDI

1 YB2372

OPSEL1

YB238 2 1

OPSDO

10

1 TP383 TP387 TP390 TP393 TP395 +5V1 TP394 U207 (2) OPSEL0 (2) OPSEL1 (2) OPSEL2 (2) OPSEL3 (2) OPSEL4 (2) OPSEL5 TP396 TP397 1 15 G1 G2 VCC 16 GND 8 C231 0.1 12 14 2A1 2A2 2Y1 11 2Y2 13 R271 R272 100 100 2 4 6 10 1A1 1A2 1A3 A14 1Y1 1Y2 1Y3 1Y4 3 5 7 9 RA212 100 1 2 3 4 5 6 7 8 TP398 TP399 TP384 TP386 TP389 TP392 TP385 TP388 TP391

YB239 2

10

OPSEL2

11

11

OPRDY*

12

12

CONNECTOR12

SN74LS367_01

20PSEL3 (8)
1 2 3 5 1 2 3 5

20PSEL4 (8) DZA202 D-ZENER +5V1

20PSEL5 (8)

20PSDI (8) DZA203 D-ZENER

4 4

Engine board 6/8

20PRDY* (8) R273 2.2k R275 OPSDI R276 OPRDY* 100 C232 100p C233 100p 100 R274 2.2k

A-15

Optional unit interface

FS-1800/1800N | FS-3800/3800N

+24V2 +24V2 +5V1 +3.3V1 TP401 +5V3

R277 130 2W

D209 1SS355

+
YC206B 10 10 8 6 4 2 12 9 9 14 7 14 7 16 17 16 17 2 18 1 FPCLK FPDIR FPDATA +3.3V1 FPRST* GND FANDR +24V2 MMOTON* GND GND

U208 BA17805FP 1 3 IN OUT 2 COM R279 10k C310 100/35V

C324 0.1

+
(8) FPCLK (8) FPDIR 1 YB243 1 2 2 12 TP407 3 YC206A CU202 1 2 19 +5V3 TP411 3 MMOTON*1 YB246 2 YB247 1 MPFSOL*1YB248 2 FFDDR* +5V3 TP415 1 Q222 2SD1664 3 29 POLCLK POLRDY* POLON* GND +24V2 GND 1 2 2 Q223 2SD1664 3 TP414 (2) MPFSOL TP419 TP417 3 (2) FEDDR TP420 (2) MIDDR CU206 1 2 (2) REGDR 3 TP422 TP423 R290 1k TP291 R288 1k 2 1 3 R293 4.7k Q224 2SD1664 R286 1k R285 1k R292 4.7k C311 47/16V +5V1 R289 4.7k 30 31 32 33 34 REGDR* 1 YB251 2 2 PDIN* GND MIDDR* 1 YB250 2 1 YB249 2 TP413 (2) MMOTON Q221 DTC114EUA_01 1 (2) MMOTRDY* 2 SAMPLE1* POWCONT LASER* VDO+ VDOGND 20 21 22 23 24 25 26 27 28 SAMPLE1* 20 21 22 23 3 24 25 26 PDIN* 27 28 POLCLK 29 30 31 32 33 34 CU204 1 R291 0 CONNECOTR34 POLRDY* POLON* +24V2 1 3 POWCONT LASER* 1 CU203 2 19 FANDR YB245 1 2 (8) FANDR TP409 (8) FPRST* FPPST* 1 2 YB244 CU201 2 R280 0 (8) FPDATA 1 2 4 TP405 FPDATA YB242 TP404 FPDIR 1 2 6 YB241 TP403 FPCLK 8 YB240 1 2

C308 3.3/50V

Engine board 7/8

(2) SAMPLE1*

TP402

TP406

(2) POWCONT

FS-1800/1800N | FS-3800/3800N
18 1 3 11 5 13 15 3 11 5 13 15 MMOTRDY* +24V2 MPFSOL* FEDDR* MIDDR* +24V2 REGDR* CONNECTOR34 6

+5V1

TP410

(2) LASER*

QA209B UMD3N_01

QA209A UMD3N_01

TP408

APC board

(8) VDO+

VDO+

R281

A-16
+
C309 47/35V 3 1 CU205 2 1 CU207 2 3

(8) VDO-

VDO-

R282

TP412 0

+5V1

R283 10k

Engine relay board

TP418

R284 2.2k

TP416

R287 56

(2) PDIN*

POLRDY*

TP424

C236

C237

1000p

330p

TP425

TP426

C242 1000p

(2) POLCLK

3 2 1 3 R294 4.7k Q225 2SD1664

(2) POLON

TP427

QA208 UMG9N_01

TP428

YC201 PRINT* (1)

+5V1 +3.3V1

SIOUT (1) SDIR (2) R295 56 TP429 SCLKIN (2) EGIR (2) SBSY* (2) R296 TP430 SOIN (2) VSREQ* (1) SYSRES* (2) PDOUT* (2) VDO+ (7) VDO- (7) FPDIR (7) FPCLK (7) R297 1k YB252 1 2 1YB253 2 1YB254 2 1 YB2552 1 YB256 2 TP436 1 YB2572 1 YB2582 TP439 R299 0 R298 0 TP435 TP437 TP438 TP440 TP431 FPDATA (7) 20PSEL5 (6) 20PSEL3 (6) 20PSEL4 (6) 20PSDO (6) 20PRDY* (6) 20PSCLK (6) 20PSDI (6) R300 2.7k 56 VDFON1* (2)

Engine board 8/8

Main baord

GND PRINT* +5V1 +5V1 +5V1 SIOUT SDIR SCLKN EGIR SBSY* VDFON1 SOIN VSREQ* SYSRES* GND PDOUT* GND GND GND VDO+ GND VDOFPDIR GND +3.3V1 FPCLK GND FPDATA 20PSEL5 GND 20PSEL3 20PSEL4 GND 20PTRIG* 20PSDO 20PRDY* 20PSCLK 20PSDI OP24V OP5V

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20

CONNECTOR D40PIN_01

A-17
3 OP24V (6) OP5V (6) Q226 DTC114EUA_01 1 R305 1k C243 1000p +5V1 C245 +5V1 0.1 2 R303 30k R304 1M AIRTEMP (1) 8 6 R306 5.6k C244 0.1 5 + 358 4 TP461 U209A 7 BA10358 1 2 3 4 1 2 3 4

TP441 20PTRIG (2)

TP459

R307 0

(1) WETCK2

R311 0

(1) WETCK1

TP460

YC209

R390 4.7k U209B 2 3 + R310 4.7k 358 1 BA10358 TP463 AIRWET (1)

Engine relay baord

FS-1800/1800N | FS-3800/3800N

CONNECTOR4PIN

(2, 4, 9) CPUD [31: 0]

CPUD25 CPUD24 CPUD23 CPUD22 CPUD21 CPUD20 CPUD19 CPUD18 CPUD17 CPUD16 CPUD15 CPUD14 CPUD13 CPUD12 CPUD11 CPUD10 CPUD9 CPUD8 CPUD7 CPUD6 CPUD5 CPUD4 CPUD3 CPUD2 CPUD1 CPUD0

(2, 4) CPUA [28: 0]

TP41

CPUA28

+3.3V +3.3V +3.3V

Main board (TK-777) 1/12

TP55 TP53 TP45 TP48 CPUA26 CPUA27 CPUA28 CPUA29 CPUA30 CPUA31 TP470 (2, 4, 9, 10) RSTOUTN

CPUA16 CPUA18 CPUA19 CPUA22

R101

FS-1800/1800N | FS-3800/3800N
GND D6 D7 D8 PVDD33 D9 D10 D11 PVDD33 D12 PGND D13 PVDD33 D14 D15 D16 VDD2 D17 D18 GND D19 D20 D21 D22 D23 PVDD33 D24 PGND D25 D26 D27 D28 D29 D30 D21 VDD2
CPUA23 CPUA25 CPUA26 CPUA27 U01

TP47 TP45 TP44 TP43

144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109

TP424

TP54 TP50 TP49 TP46

CPUA17 CPUA20 CPUA21 CPUA24

TP59 TP55 TP56 TP58 (2) DBBN (2) TSIZ0 PPC405GF CPUA8 CPUA9 CPUA10 CPUA11 (2) TT3 (2) TSIZ2 (2) TSIZ1 (2) ABNN TP431 TP30 CPUA31 TP442 (2) TBSTN TP72 TP438 TP439 TP440 TP441 TP436 TP437

CPUA12 CPUA14 CPUA15 CPUA13

(2) BGN (2) BCLK (2) TAN (2) TEAN

TP432 TP433 TP434 TP435

TP425

TP68 TP66 TP64 TP69

CPUA3 CPUA5 CPUA7 CPUA2

RSTOUTN (2,9) TDO (12)

TP70 TP71 TP67 TP65

CPUA1 CPUA0 CPUA4 CPUA6

TP73 (2) TT1 TP443

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 VDD2 D5 D4 D3 PVDD33 D2 D1 D0 BUSREQ RESETN TEST BOOTWID1 HOLDREQ PLLCLK READY BUSERR GND HOLDACK WBE3 VDD2 WBE0 WBE1 WBE2 CSN0 CSN2 PVDD33 CSN1 PGND Blast CSN3 CNTLIN PVDD33 VREFIN OEN RNW GND GND TMRCLK SYSERR TRCCYCLE EVENSTAT1 EVENSTAT0 PVDD33 ODDSTAT1 THMVDD THMGND PGND ODDSTAT0 PVDD33 TRCSTAT3 TRCSTAT2 TRCSTAT1 VDD2 TRCSTAT0 IRQ2 GND IRQ1 IRQ0 HALTN TCK BOOTWID0 TMS TDI CLKSTR TRSTN TDO A31 A30 A29 A28 A27 VDD2 CPUA0 CPUA1 CPUA2 CPUA3 CPUA4 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 80 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

VDD2 PLLVDD A2 A3 A4 A5 A6 A7 PGND A8 PVDD33 A9 A10 A11 A12 A13 GND A14 A15 VDD2 A16 A17 A18 PVDD33 A19 PGND A20 PVDD33 A21 A22 A23 PVDD33 A24 A25 A26 GND

GND PPC405GF_01

+3.3V

CPUA28 CPUA27 CPUA26 CPUA25 CPUA24

CPUA23

CPUA22 CPUA21 CPUA20 CPUA19 CPUA18

CPUA17 CPUA16

CPUA15 CPUA14 CPUA13

CPUA12

CPUA11

CPUA10 CPUA9 CPUA8

CPUA7 CPUA6 CPUA5

C03

0.1 0.1

0.1

0.1

0.1

0.1

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

GND

220/6.3V C09

C04

C05

C06

C07

C08

GND

TP422

R103

A-18

TP63 TP62 TP61 TP60

TP444

CPUNITN (2) HALTN (12) TCK (12) TMS (12) TDI (12) TP426 TP423

0x4 8 6 4 2 SDA4 SDA5 SDA6 SDA7 SDA0 SDA1 SDA2 SDA3

SDA [12: 0] (6, 7)

TP119 TP123 TP127 TP131

RA17 7 5 3 1 RA18 0x4 7 8 5 6 3 4 1 2

(1, 4) CPUA [28: 0] U02-1

SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1 RA19 0x4 7 8 5 6 3 4 1 2 SDA8 SDA9 SDA10 SDA11 RA20 0x4 SDA12 7 8 SDBA0 5 6 SDBA1 3 4 1 2 SDCSN0 TP136 SDCSN2 SDCSN3 SDCSN4 SDCSN5 SDCSN2 (7) SDCSN3 (7) SDCSN4 (7) SDCSN5 (7) +3.3V RA21 0x4 1 2 3 4 5 6 7 8 SDBA0 (6, 7) SDBA1 (6, 7) SDCSN0 (6) TP135 +3.3V U02-3 A22 B22 B24 D5 D8 F24 Y23 SDCSN0 SDCSN1 SDCSN2 SDCSN3 SDCSN4 SDCSN5 C21 A20 A19 B19 A18 B18 ASDCSN0 ASDCSN1 ASDCSN2 ASDCSN3 ASDCSN4 ASDCSN5

Main board (TK-777) 2/12

C25 E25 C24 F24 B26 E23 B25 D26 A25 D25 A24 C26 A21 D24 C22 ASDA0 ASDA1 ASDA2 ASDA3 ASDA4 ASDA5 ASDA6 ASDA7 ASDA8 ASDA9 ASDA10 ASDA11 ASDA12 ASDBA0 ASDBA1

OVDDE5 OVDDE5 OVDDE5 OVDDE5 VDDE5 OVDDE5 OVDDE5

(1) CPUA31 1k 1k

B23 ASDCASN SDCASN D22 ASDRASN SDRASN C19 ASDWEN SDWEN SDCASN (6, 7) SDRASN (6, 7) SDWEN (6, 7) SDCKE (6, 7) SDCLK (6, 7) R08 R09

RA22 0x4 1 2 3 4 5 6 7 8 TP145 SDCLKOUT R11 ACB1608H-060

CPUA0 AC2 CPUA0 CPUA1 AC1 CPUA1 CPUA2 AD3 CPUA2 CPUA3 AD2 CPUA3 CPUA4 AD1 CPUA4 CPUA5 AE2 CPUA5 CPUA6 AE1 CPUA6 CPUA7 AF2 CPUA7 CPUA8 AE3 CPUA8 CPUA9 AF3 CPUA9 CPUA10 AD4 CPUA10 CPUA11 AE4 CPUA11 CPUA12 AF4 CPUA12 CPUA13 AC5 CPUA13 CPU A14 AD5 CPUA14 CPUA15 AE5 CPUA15 CPUA16 AF5 CPUA16 CPUA17 AD6 CPUA17 CPUA18 AE6 CPUA18 CPUA19 AF6 CPUA19 CPUA20 AC7 CPUA20 CPUA21 AD7 CPUA21 CPUA22 AE7 CPUA22 CPUA23 AF7 CPUA23 CPUA24 AD8 CPUA24 CPUA25 AE8 CPUA25 CPUA26 AF8 CPUA26 CPUA27 AE9 CPUA27 CPUA28 AF9 CPUA28 CPUA31 AE10 CPUA31 D20 ASDCKE CKE B20 SDCLKIN B21 SDCLKOUT B12 IICSDA A11 IICSCL D14 D19 H4 H23 N4 P23 W4 W23 AC8 AC13 AC19 IICSDA (7) IICSDL (7)

VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 MB87J4300

(1, 4, 9) CPUD [31: 0]

ASIC Block1/2

C15 ADDQMLL DQM0 C18 ADDQMLM DQM1 J24 ADDQMUM DQM2 E26 ADDQMUU DQM3 DQMLL (6, 7) DQMLM (6, 7) DQMUM (6, 7) DQMUU (6, 7)

RA23 0x4 7 8 5 6 3 4 1 2

100p 100p C28 C29 U02-5 M4 AGND N3 AGND P2 AGND R26 AGND GND

TP137 TP141 TP146 TP147 TP148

FS-1800/1800N | FS-3800/3800N
C42 ASDD [31: 0] (6) EXTBDIR (4) EXTBOEN (4, 8) TP158 TP153 TP154 EXTBDIR EXTBOEN ALATCH SIDIR SIOEN BIU603 MB87J4300
TP156 TP157

A-19
+2.5V CHIP EL. 220/6.3V + 0.1 0.1 0.1 0.1 0.1 0.1 0.1 C43 C44 C45 C46 C47 C48 GND +3.3V SDD0 SDD0 SDD1 SDD1 SDD2 SDD2 SDD3 SDD3 SDD4 SDD4 SDD5 SDD5 SDD6 SDD6 SDD7 SDD7 SDD8 SDD8 SDD9 SDD9 SDD10 SDD10 SDD11 SDD11 SDD12 SDD12 SDD13 SDD13 SDD14 SDD14 SDD15 SDD15 SDD16 SDD16 SDD17 SDD17 SDD18 SDD18 SDD19 SDD19 SDD20 SDD20 SDD21 SDD21 SDD22 SDD22 SDD23 SDD23 SDD24 SDD24 SDD25 SDD25 SDD26 SDD26 SDD27 SDD27 SDD28 SDD28 SDD29 SDD29 SDD30 SDD30 SDD31 SDD31 AD19 AE19 AC3 AC20 AD15 D10 0.1 0.1 0.1 0.1 0.1 0.1 A12 A13 B13 C13 A14 B14 A15 B15 D15 A16 B16 C16 A17 B17 C17 D17 J25 J26 K23 K24 K25 K26 L25 L26 F25 F26 G23 G25 G26 H24 H25 H26 ASDD0 ASDD1 ASDD2 ASDD3 ASDD4 ASDD5 ASDD6 ASDD7 ASDD8 ASDD9 ASDD10 ASDD11 ASDD12 ASDD13 ASDD14 ASDD15 ASDD16 ASDD17 ASDD18 ASDD19 ASDD20 ASDD21 ASDD22 ASDD23 ASDD24 ASDD25 ASDD26 ASDD27 ASDD28 ASDD29 ASDD30 ASDD31 BGN BRN ABBN AACKN DBGN DBBN TT1 TT3 TSIZ0 TSIZ1 TSIZ2 TAN TEAN TBST CPUINT RSTOUTX C49 C50 C51 C52 C53 C54 GND GND

A23 C5 C14 C20 C23 G24 M3 R24

OVSS OVSS OVSS OVSS OVSS OVSS OVSS OVSS

+2.5V

U02-4 N1 AVDD N2 AVDD P3 AVDD U26 AVDD

C140

+3.3V

CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPU D14 CPUD15 CPUD16 CPUD17 CPUD18 CPUD19 CPUD20 CPUD21 CPUD22 CPUD23 CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31 CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPUD14 CPUD15 CPUD16 CPUD17 CPUD18 CPUD19 CPUD20 CPUD21 CPUD22 CPUD23 CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31

AA24 AA25 AA26 AB23 AB24 AB25 AB26 AC24 AC25 AC26 AD24 AD25 AD26 AE25 AE25 AF25 AE14 AF14 AD13 AE13 AF13 AC12 AD12 AE12 AF12 AD11 AE11 AF11 AC10 AD10 AF10 AD9

(1) BGN

A1 A26 D6 D11 D16 D21 F4 F23 L4 L23 T4 T23 AA4 AA23 AC6 AC11 AC16 AC21 AF1 AF26

VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS MB87J4300 GND

D4 D9 D13 D18 D23 J4 J23 N23 P4 V4 V23 AC4 AC9 AC14 AC18 AC23

VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI MB87J4300

(1) ABBN TP450 TP427 (1) DBBN (1) TT1 (1) TT3 (1) TSIZ0 (1) TSIZ1 (1) TSIZ2 (1) TAN (1) TEAN (1) TBSTN

AD14 AC15 AE16 AE15 AC17 AD18 AF15 AD17 AE17 AF17 AD16 AE18 AF18 AF16

(1) CPUINTN (1,4, 9, 10) RSTOUTN TP155

AF21 AE20

+3.3V

(10) PDATA [ 8: 1]

U02-2

PDATA1 PDATA2 PDATA3 PDATA4 PDATA5 PDATA6 PDATA7 PDATA8

TP160 TP161 TP162 TP163

ROMA1 ROMA2 ROMA3 ROMA4 ROMCSN0 ROMCSN1 ROMCSN2 ROMCSN3 ROMOEN0 ROMOEN1 ROMWEN0 ROMWEN1 +3.3V RA24 5 3 1 7 6 4 2 8 VBUS USBDP USBDN CLK48IN DBCLK DBTXD DBRXD DBCLK (12) DBTXD (12) DBRXD (12) BCLK (1) GND 27 R15 330 X01 25.0000 MHz C56 18p TP167 TP168 TP171 TP376 VXOUT VXIN TP374 +3.3V +3.3V TP179 SELECTIN (10) EXTIOR2 (12) R19 0 TP181 EXTIORC (10) SVCCLK (9) 0 R16 TP372 TP377 R17 330 X02 25.50629 MHz C59 R20 430F R21 100F R22 240F GND 22p C58 22p XTST XSM MST SMCK EXTIOR1 EXTIOR2 M1 L2 M2 B11 C11 D12 L1 TP173 GND Waverly (352BGA) block2/2 L3 R210 3.3 k TP375 TP165 TP166 R14 A9 L24 AF20 AF19 D7 P25 T26 AB2 AB3 AB4 B8 C8 C7 B9

AF24 AF24 AD23 AF23 AD20 AF21 AD21 AF22 AF22 AD22 AF23 AC22 ROMA1 ROMA2 ROMA3 ROMA4 CSN0 CSN1 CSN2 CSN3 OEN0 OEN1 WEN0 WEN1

TP159 ROMA1 (5) ROMA2 (4) ROMA3 (4) ROMA4 (4) CSN0 (4) CSN1 (4) CSN2 (5, 9) CSN3 (5) CSN0 (4, 9) CSN1 (5) WEN0 (4, 5, 9) TP164

Main board (TK-777) 3/12

FS-1800/1800N | FS-3800/3800N
PAD0 PAD1 PAD2 PAD3 PAD4 PAD5 PAD6 PAD7 ACK BUSY PERROR SELECT FAULT STROBE AUTOFD INIT SELECTION P1284DIR P1284HD

(10) ACK (10) BUSY (10) PERROR (10) SELECT (10) FAULT (10) STROBE (10) WAUTOFD (10) INIT (10) SELECTION (10) P1284DIR (10) P1284HD

R13

Y1 W3 W2 W1 V3 V2 V1 U4 AA2 AA1 Y4 Y3 Y2 U1 U2 T1 U3 AB1 AA3 10kx4

(11) XTXD (11) XRXD (11) XRTS (11) XCTS (11) XDSR (11) XDTR (11) RSSEL PLGCLK OPBCLK BCLKIN BCLKOUT ASIC Block 2/2 CXX2 CXOUT CXIN

R1 P1 T2 R4 R2 R3 T3 TXD RXD RTS CTS DSR DTR RSSEL

C55

18p

(5) KUIOCSN1 TP169 TP170 (5) IODATACKN1

(5) IORN1 TP172 TP174 (5) IOWN1 TP175 TP176 (5) OP1RN1

A-20
SVCCLK AUXIN AUXCLK AUXOUT0 AUXOUT1 AUXOUT2 AUXOUT3 AUXOUT4 AUXOUT5 AUXOUT6 AUXOUT7 XLIDATA (9) SRCCLKN (9) PVIDEO0 (9) PVIDEO1 (9) PVIDEO2 (9) PVIDEO3 (9) PVIDEO4 (9) PVIDEO5 (9) PVIDEO6 (9) PVIDEO7 (9) BIASP BIASN C4 A3 VDFON (12) FSYNC (9) TP186 0.1 C60 TP189 GND R112 0.1 C61 B1 D2 E1 C1 D1 D3 E2 E3 E4 F2 F3 VDATAN VDATAP J2 J3 G1 G3 H1 H2 H3 J1 K1 K2 F1 K3 G2 K4 RSTA RSTB CFCSN1 CFCSN2 CFOEN1 CFOEN2 CFWEN1 CFWEN2 WAITAN WAITBN CDET1A CDET1B CDET2A CDET2B VDFONSPL0 VDFONSPL1 VDATA0 VDATAN0 VDATAP0 VDATAN1 VDATAP1 BD B5 A4 B2 B3 B4 C3 A2 C2 TP187 TP188 BD (9, 12) GND 0 C6 B6 A6 A7 FPRST FPDAT FPCLK FPDIR PCTEST TSTMODE G4 A5 ENGIRN SBSY SDIR SCLK SI SO RSTINX MB87J4300 GND TP192 C10 C9 B10 A10 C12 B7 A8 ENGIRN (12) SBSY (12) SDIR (12) SCLK (12) SI (12) SO (12) RSTIN (12) R113 0

(5) DMAACKN1 TP178 TP180 (5) DMAREQ1

TP182

(5) OPRDY1

(12) OPRDY2

(5) OPRST1

(10) OPRSTN2

M25 M24 M24 T25 U25 V25 N26 P26 P24 R25 T24 R23 W26 W25 Y24 M26 N25 N24 U24 V24 U23 V26 W24 Y26 Y25 KUIOCSN1 KUIOCSN2 KUIOCSN3 IODATACKN1 IODATACKN2 IODATACKN3 IORN1 IORN2 IORN3 IOWN1 IOWN2 IOWN3 OP1RN1 OP1RN2 OP1RN3 DMAACK1 DMAACK2 DMAACK3 DMAREQ1 DMAREQ2 DMAREQ3 OPRDY1 OPRDY2 OPRST1 OPRST2

TP183

GND TP184 TP185

TP190 VDOUTN (12) L03 2 1 CHOKE-COIL 3 4

(8) CFRST1 (8) CFRST2 (8) CFCSN1 (8) CFCSN2 (8) CFOEN1 (8) CFOEN2 (8) CFWEN1 (8) CFWEN2 (8) CFWAITAN1 (8) CFWAITBN2 (8) CDET1A (8) CDET1B (8) CDET2A (8) CDET2B

TP191 (12) FPDAT (12) FPCLK (12) FPDIR

ACT3225-102_01 VDOUTP (12) TP193

+3.3V +3.3V LA [22: 2] (5, 8, 9) (1, 2, 9) CPUD [31: 0] C62 22/6.3V CHIP EL. GND CPUD0 CPUD1 CPUD2 TP195 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 U06 (3) ROMA2 (3) ROMA3 (3) ROMA4 LA5 (1, 2, 9, 10)CPUD [31: 0] LA6 LA7 LA8 LA9 19 1 TP197 G DIR TP196 +3.3V LD [15: 0] LD [15: 0] (5, 8)

(1, 2) CPUA [28: 0]

U03 B1 B2 B3 B4 B5 B6 B7 B8 18 17 16 15 14 13 12 11 LA22 LA21 LA20 LA19 LA18 LA17 LA16 LA15

CPUA22 CPUA21 CPUA20 CPUA19 CPUA18 CPUA17 CPUA16 CPUA15

2 3 4 5 6 7 8 9

A1 A2 A3 A4 A5 A6 A7 A8

TP194

19 1 VCC GND C63 0.1 20 10

G DIR

SN74LV245A_01

Main board (TK-777) 4/12

GND

+3.3V

U04

CPUD15 CPUD14 CPUD13 CPUD12 CPUD11 CPUD10 CPUD9 CPUD8 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 VCC GND 20 10 SN74LV245A_01

2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 C66 0.1

CPUA14 CPUA13 CPUA12 CPUA11 CPUA10 CPUA9 CPUA8 CPUA7 B1 B2 B3 B4 B5 B6 B7 B8 VCC GND TP198 C64 0.1 LA10 LA11 LA12 TP199 20 10

2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11 LA14 LA13 LA12 LA11 LA10 LA9 LA8 LA7

A1 A2 A3 A4 A5 A6 A7 A8

19 1

GND

G DIR

SN74LV245A_01

CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPUD14 CPUD15

+3.3V U07

A-21
+3.3V CPUD16 CPUD17 CPUD18 CPUD19 (3, 9) OEN0 (3) CSN0 (3) CSN1 TP200 TP201 TP202 (3, 5, 9) WEN0 TP203 LA13 LA14

GND

U05

System (ROM) DIMM

CPUD7 CPUD6 CPUD5 CPUD4 CPUD3 CPUD2 CPUD1 CPUD0

2 3 4 5 6 7 8 9 19 1

A1 A2 A3 A4 A5 A6 A7 A8 G DIR

B1 B2 B3 B4 B5 B6 B7 B8 VCC GND

18 17 16 15 14 13 12 11 20 10 SN74LV245A_01

LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0

CPUA6 CPUA5 CPUA4 CPUA3 CPUA2 B1 B2 B3 B4 B5 B6 B7 B8 20 VCC 10 GND C65 0.1 TP204 CPUD20 CPUD21 CPUD22 CPUD23

LA6 LA5 LA4 LA3 LA2

C67 0.1

2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

A1 A2 A3 A4 A5 A6 A7 A8

19 1

G DIR

GND

SN74LV245A_01

GND TP205

CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31 LA15 LA16 LA17 LA18 LA19 LA20 LA21 LA22

YS01 CONNECTOR 72PIN 1 GND 2 DQ0 3 DQ1 4 DQ2 5 VCC 6 DQ3 7 DQ4 8 DQ5 9 DQ6 10 DQ7 11 GND 12 A2 13 A3 14 A4 15 A5 16 NC 17 A6 (2, 8) EXTBOEN 18 A7 (2) EXTBDIR 19 A8 20 A9 21 GND 22 DQ8 23 DQ9 24 DQ10 25 DQ11 26 DQ12 27 DQ13 28 DQ14 29 DQ15 30 VCC 31 A10 32 A11 33 A12 34 NC 35 DQ16 36 DQ17 37 DQ18 38 DQ19 39 GND 40 OEN 41 CE1N 42 CE2N 43 A13 44 A14 45 NC 46 NC 47 WEN 48 VCC 49 DQ20 50 DQ21 51 DQ22 52 DQ23 53 GND 54 DQ24 55 DQ25 56 DQ26 57 DQ27 58 DQ28 59 DQ29 60 DQ30 61 DQ31 62 VCC 63 A15 64 A16 65 A17 66 A18 67 NC 68 A19 69 A20 70 A21 71 A22 72 GND TP206 GND

FS-1800/1800N | FS-3800/3800N

(4, 8, 9) LA [22: 2]

(4, 8) LD [15: 0]

+3.3V

+KUIO3.3V U08 +5V YC04

Main board (TK-777) 5/12

FS-1800/1800N | FS-3800/3800N
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 /CE /OE /BYTE GND GND 0.1 C68 (3) KUIOCSN1 (3) IODTACKN1 (3) OPIRN1 (3) OPRDY1 (3) DMAREQ1 GND (3) DMAACKN1 (3) IORN1 (3) IOWN1 (3) OPRSTN1 13 32 LA8 LA7 LA6 LA5 LA4 LA3 LA2 12 14 33 CSN2 (3, 9) OEN1 (3) 44 43 2 3 34 35 36 37 38 39 40 41 42 4 5 6 7 8 9 10 11 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0 1 NU 23 VCC MX23L1610MC10KF2 31 29 27 A5 22 20 18 16 30 28 26 24 21 19 17 15

LA21 LA20 LA19 LA18 LA17 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 LA8 LA7 LA6 LA5 LA4 LA3 LA2

(3) ROMA1

TP207

KUIO-LV

A-22
+3.3V
RA25 1 3 5 7 2.2kx4 2 4 6 8

+3.3V

(4, 8) LA20

R110

GND

ALA20 LA19 LA18 LA17 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 LA8 LA7 LA6 LA5 LA4 LA3 LA2 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 30 28 26 24 21 19 17 15 29 27 25 23 20 18 16 14 LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0

+5V

+KUIO3.3V

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20 A21 B21 A22 B22 A23 B23 A24 B24 A25 B25 A26 B26 A27 B27 A28 B28 A29 B29 A30 B30 NC NC NC NC GND Power 3.3V Power 3.3V A15 GND A14 A13 A12 A11 A10 A9 A8 GND A7 A6 A5 A4 A3 A2 A1 GND Power 3.3V /OP2IF /OP2ACK /OP2IR Power 5V RDY DREQ GND /DMACK /IOR /IOW /RESET VOLT DETECT D15 D14 GND D13 D12 D11 D10 D9 D8 D7 GND D6 D5 D4 D3 D2 D1 D0 GND NC NC NC

D01 1SS355 2 1
CSN3 OEN1
CSN3 (3) OEN1 (3)

G1 G2

LockPin(A1) LockPin(A30)

U09S 42 1 A19 2 A18 33 A17 34 A16 35 A15 36 A14 37 A13 38 A12 39 A11 40 A10 41 A9 3 A8 4 A7 5 A6 6 A5 7 A4 8 A3 9 A2 10 A1 A0 /CE /OE /BYTE GND GND ROM SOCKET 42PIN_01 C69 0.1 12 31 11 13 32 22 VCC

CONNECTOR KUIO

5V - 3.3V REGULATOR U24 3 1 2 IN OUT COM 1 C72 BA033FP

GND

+
C70 22/6.3V

0.1 C71

GND

GND

(2, 7) SDA [12: 0] SDD [31: 0] SDD [31: 0] (7)

(2) ASDD [31: 0]

TP208

ASDD0 ASDD8 ASDD1 ASDD9 SDD0 SDD8 SDD1 SDD9

RA26 56x4 2 1 4 3 6 5 8 7

Main board (TK-777) 6/12

TP212

ASDD2 ASDD10 ASDD3 ASDD11 SDD2 SDD10 SDD3 SDD11 U10 TP216 SDRAM 64M

RA27 56x4 2 1 4 3 6 5 8 7

ASDD4 ASDD12 ASDD5 ASDD13 SDD4 SDD12 SDD5 SDD13

RA28 56x4 2 1 4 3 6 5 8 7

TP220

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11(BA1) A12(BA0) 16 71 28 59 DQM0 DQM1 DQM2 DQM3 CLK CKE /CS /RAS /CAS /WE 68 67 20 19 18 17

25 26 27 60 61 62 63 64 65 66 24 23 22

SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11

SDBA1 (2, 7) SDBA0 (2, 7)

+3.3V

ASDD6 ASDD14 ASDD7 ASDD15 SDD6 SDD14 SDD7 SDD15

RA29 56x4 2 1 4 3 6 5 8 7

64M ( x 32) SDRAM TSOP 86PIN

A-23
TP224 ASDD16 ASDD24 ASDD17 ASDD25 SDD16 SDD24 SDD17 SDD25 RA30 56x4 2 1 4 3 6 5 8 7 TP232 ASDD18 ASDD26 ASDD19 ASDD27 SDD18 SDD26 SDD19 SDD27 RA31 56x4 2 1 4 3 6 5 8 7 TP236 ASDD20 ASDD28 ASDD21 ASDD29 SDD20 SDD28 SDD21 SDD29 RA32 56x4 2 1 4 3 6 5 8 7 +3.3V 1 15 29 43 3 9 35 41 49 55 75 81 TP240 C73 0.1 C74 0.1 ASDD22 ASDD30 ASDD23 ASDD31 SDD22 SDD30 SDD23 SDD31 RA33 56x4 2 1 4 3 6 5 8 7

DQMUU (2, 7) DQMUM (2, 7) DQMLM (2, 7) DQMLL (2, 7) SDCKE (2, 7) SDCSN0 (2) SDRASN (2, 7) SDCASN (2, 7) SDWEN (2, 7) NC NC NC NC NC NC NC VCC VCC VCC VCC VCCQ VCCQ VCCQ VCCQ VCCQ VCCQ VCCQ VCCQ VSS VSS VSS VSS VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ VSSQ TC59S6432CFT-80 14 21 30 57 69 70 73 44 58 72 86 6 12 32 38 46 52 78 84 TP428

R24 100 SDCLK (2, 7) R25 100

SDD31 SDD30 SDD29 SDD28 SDD27 SDD26 SDD25 SDD24 SDD23 SDD22 SDD21 SDD20 SDD19 SDD18 SDD17 SDD16 SDD15 SDD14 SDD13 SDD12 SDD11 SDD10 SDD9 SDD8 SDD7 SDD6 SDD5 SDD4 SDD3 SDD2 SDD1 SDD0 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 DQ16 DQ17 DQ18 DQ19 DQ20 DQ21 DQ22 DQ23 DQ24 DQ25 DQ26 DQ27 DQ28 DQ29 DQ30 DQ31

2 4 5 7 8 10 11 13 74 76 77 79 80 82 83 85 31 33 34 36 37 39 40 42 45 47 48 50 51 53 54 56

GND

FS-1800/1800N | FS-3800/3800N

GND

(2, 6) SDA [12: 0]

(6) SDD [31: 0] C76 47/6.3V YS02 YS03 SDD31 SDD30 SDD29 SDD28 SDD27 SDD26 SDD25 SDD24 (2, 6) DQMUU SDA0 SDA2 SDA4 SDA6 SDA8 SDA10 SDA12 (2, 6) SDBA1

+3.3V

+3.3V

SDD31 SDD30 SDD29 SDD28 SDD27 SDD26 SDD25 SDD24 (2, 6) DQMUU

SDA0 SDA2 SDA4 SDA6 SDA8 SDA10 (2, 6) SDBA1

SDA12

Main board (TK-777) 7/12

FS-1800/1800N | FS-3800/3800N
(2, 6) SDCLK (2, 6) SDCKE (2, 6) SDWEN (2) SDCSN2 (2, 6) SDCKE (2, 6) SDWEN (2) SDCSN4 (2, 6) SDCLK SDD15 SDD14 SDD13 ADD12 SDD15 SDD14 SDD13 ADD12 SDD11 SDD10 SDD9 ADD8 (2) IICSDA (2) IICSCL SDD23 SDD22 SDD21 ADD20 SDD19 SDD18 SDD17 ADD16 (2, 6) DQMUM SDA1 SDA3 SDA5 SDA7 SDA9 SDA11 (2, 6) SDBA0 SDD11 SDD10 SDD9 ADD8 (2) IICSDA (2) IICSCL SDD23 SDD22 SDD21 ADD20 SDD19 SDD18 SDD17 ADD16 (2, 6) DQMUM (2, 6) DQMLM (2, 6) DQMLM

Optional expanding memory (DIMM) slot 1

Optional expanding memory (DIMM) slot 2

A-24
(2, 6) SDBA0 (2, 6) SDRASN (2, 6) SDCASN (2, 6) SDCLK (2, 6) SDCKE (2) SDCSN3 SDD7 SDD6 SDD5 ADD4 SDD3 SDD2 SDD1 ADD0 (2, 6) DQMLL SDD7 SDD6 SDD5 ADD4 SDD3 SDD2 SDD1 ADD0 GND DIMM SOCKET 100PIN_01

SDA1 SDA3 SDA5 SDA7 SDA9

SDA11

(2, 6) SDRASN (2, 6) SDCASN (2, 6) SDCLK (2, 6) SDCKE (2) SDCSN5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 (2, 6) DQMLL GND DQ0 DQ1 DQ2 DQ3 VCC DQ4 DQ5 DQ6 DQ7 /DQMB0 GND A0 A2 A4 A6 A8 A10/AP BA1 A12 VCC DU RFU RFU CK0 GND CKE0 /WE /S0 /S2 VCC NC NC NC NC GND /DQMB2 DQ16 DQ17 DQ18 DQ19 VCC DQ20 DQ21 DQ22 DQ23 GND SDA SCL VCC GND DQ8 DQ9 DQ10 DQ11 VCC DQ12 DQ13 DQ14 DQ15 /DQMB1 GND A1 A3 A5 A7 A9 BA0 A11 A13 VCC /RAS /CAS RFU CK1 GND CKE1 NC S1 S3 VCC NC NC NC NC GND /DQMB3 DQ24 DQ25 DQ26 DQ27 VCC DQ28 DQ29 DQ30 DQ31 GND SA0 SA1 SA2 GND GND DQ0 DQ1 DQ2 DQ3 VCC DQ4 DQ5 DQ6 DQ7 /DQMB0 GND A0 A2 A4 A6 A8 A10/AP BA1 A12 VCC DU RFU RFU CK0 GND CKE0 /WE /S0 /S2 VCC NC NC NC NC GND /DQMB2 DQ16 DQ17 DQ18 DQ19 VCC DQ20 DQ21 DQ22 DQ23 GND SDA SCL VCC GND DQ8 DQ9 DQ10 DQ11 VCC DQ12 DQ13 DQ14 DQ15 /DQMB1 GND A1 A3 A5 A7 A9 BA0 A11 A13 VCC /RAS /CAS RFU CK1 GND CKE1 NC S1 S3 VCC NC NC NC NC GND /DQMB3 DQ24 DQ25 DQ26 DQ27 VCC DQ28 DQ29 DQ30 DQ31 GND SA0 SA1 SA2 DIMM SOCKET 100PIN_01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

+3.3V
CFD [15: 0]

(4, 5) LD [15: 0]

+3.3V +3.3V

U12

(4, 5, 9) LA [22: 0] C80 22/6.3V

+ +
C79 22/6.3V

LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 A1 A2 A3 A4 A5 A6 A7 A8 D1 D2 D3 D4 D5 D6 D7 D8 VCC GND C81 0.1 (3) CCFCSN1 (3) CFOEN1 20 10 G DIR SN74LV245A_01 18 17 16 15 14 13 12 11 CFD15 CFD14 CFD13 CFD12 CFD11 CFD10 CFD9 CFD8 19 1

2 3 4 5 6 7 8 9

TP386 TP387

(2, 4) EXTBOEN (3) CFOEN1

(3) CFCSN1 (3) CFOEN2

YC06 GND

TP389 TP390 TP391 TP392 TP393 TP394 TP395 TP396

TP388

TP378 TP379 TP380 TP381 TP382 TP383 TP384 TP385

YC05

+3.3V
U13

Main board (TK-777) 8/12

+3.3V +3.3V

LD3 LD4 LD5 LD6 LD7 CFD3 CFD4 CFD5 CFD6 CFD7
2 4 6 8

2 4 6 8

LA11 LA10 LA9 LA8 19 1 G DIR VCC GND C82 0.1 (3) CDET1B (3) CDET1A (3) CFWAITN1 SN74LV245A_01 20 10 LA7 LA6 LA5 LA4 LA3 LA2 LD0 LD1 LD2 GND
1 3 5 7

CFD11 RA34 10kx4 CFD10 CFD9 CFD8 CFD7 CFD6 CFD5 CFD4 CFD3 CFD2 CFD0 CFD1 CFD2

RA35 10kx4

LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0 A1 A2 A3 A4 A5 A6 A7 A8 D1 D2 D3 D4 D5 D6 D7 D8 CFD7 CFD6 CFD5 CFD4 CFD3 CFD2 CFD1 CFD0

2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

(3) CDET2B (3) CDET2A (3) CFWAITN2

1 3 5 7

C83 0.1

C84 0.1

TP245
TP397 TP398 TP399

TP244 GND

TP400 TP401 TP402

Compact Flash socket

+3.3V

TP405 TP406 TP407 TP408 TP409 TP10 TP411 TP412

(3) CFCSN2 TP403

CCFCSN2 TP404 (3) CFWEN1 TP246 U14 TP248

(3) CFWEN2 TP413 TP247 TP249

TP415 (3) CFRST2 LA20TP251 TP253 LD8 TP255 LD9 LD10 19 1 G DIR VCC GND 20 10 C86 0.1 CONNECTOR CF-CARD GND 51 52 Lock Pin (1) Lock Pin (52) LA20 LA11 LA10 LA9 LA8 LA7 LA6 LA5 A1 A2 A3 A4 A5 A6 A7 A8 D1 D2 D3 D4 D5 D6 D7 D8 CFA20 CFA11 CFA10 CFA9 CFA8 CFA7 CFA6 CFA5 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

CFA20

TP414 (3) CFRST1 CFA20

TP250 TP252 CFD8 TP254 CFD9 CFD10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 GND D3 D4 D5 D6 D7 /CE1 A10 /OE A9 A8 A7 VCC A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 WP /CD2 /CD1 D11 D12 D13 D14 D15 /CE2 /VS1 /IORD /IOWR /WE RDY//BSY VCC /CSEL /VS2 RESET /WAIT /INPACK /REG BVD2 BVD1 D8 D9 D10 GND CFD11 CFD12 CFD13 CFD14 CFD15 SN74LV245A_01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

GND D3 D4 D5 D6 D7 /CE1 A10 /OE A9 A8 A7 VCC A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 WP /CD2 /CD1 D11 D12 D13 D14 D15 /CE2 /VS1 /IORD /IOWR /WE RDY//BSY VCC /CSEL /VS2 RESET /WAIT /INPACK /REG BVD2 BVD1 D8 D9 D10 GND Lock Pin (1) Lock Pin (52)

CONNECTOR CF-CARD

TP419 TP420 TP416 TP417 8TP18

CFA [11: 2]

+3.3V
(3) CFCSN1 (3) CFCSN2 U15 2 4 6 10 12 14 LA4 LA3 LA2 1 15 3 5 7 9 11 13 1A1 1A2 1A3 1A4 2A1 2A2 /1OE /2OE 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 VCC GND 16 8 SN74LV367A_01 C87 0.1 TP256 CFA4 CFA3 CFA2 CCFCSN1 CCFCSN2

GND

Compact Flash socket

A-25
LD11 LD12 LD13 LD14 LD15

FS-1800/1800N | FS-3800/3800N

+XLI3.3V +5V +XLI3.3V

TP261 TP262 TP263 TP264 TP265 TP266 TP267 TP268 TP269 TP270

0 U16 (4, 5, 8) LA3 4, 5, 8) LA2

PA1 PA0 39 38

52 PIN QFP TP275 R27 R28 56 56

TP271 TP272

TP600

R232

Main board (TK-777) 9/12

Image Chip

FS-1800/1800N | FS-3800/3800N
(1, 2, 4) CPUD31 (1, 2, 4) CPUD30 (1, 2, 4) CPUD29 (1, 2, 4) CPUD28 (1, 2, 4) CPUD27 (1, 2, 4) CPUD26 (1, 2, 4) CPUD25 (1, 2, 4) CPUD24
DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 DATA0 PVIDEO7 PVIDEO6 PVIDEO5 PVIDEO4 PVIDEO3 PVIDEO2 PVIDEO1 PVIDEO0 VDD5 19 52 1 2 3 4 7 10 11 37 30 29 28 27 26 25 22 /LSYNC /SRCCLK VIDEO EOP 42 44 36 13

SRCCLKN (3) XLIDATA (3)

TP276

(3) SVCCLK

TP277 (3, 4, 5) WEN0 (3, 4) OEN0 (3, 5) CSN2

/WR /RD /CS

PVIDEO7 (3) PVIDEO6 (3) PVIDEO5 (3) PVIDEO4 (3) PVIDEO3 (3) PVIDEO2 (3) PVIDEO1 (3) PVIDEO0 (3) TP552 +XLI3.3V TP279 C88 R231 TP551
GND

41 40 12

0.1

(3, 12) BD (3) FSYNC 0

33 14 49 BD FSYNC CLK

5V - 3.3V REGULATOR U28 5 TP550 4 VOUT NC VIN GND ON/OFF 1 2 3

TP280 TP282 TP283 TP284 TP285 TP286

51 50 46 43 FT3 FT2 FT1 FT0 /RST

LPVDD VDD3 VDD3 VDD3 VDD3 VDD3 VDD3

24 45 32 31 18 6 5

+5V

(1, 2, 4, 10) RSTOUTN C91 C92

21

0.047 0.1 C94

+ C180 +

A-26
17 16 15 TEST TEST TEST LPVSS VSS VSS VSS VSS VSS VSS VSS 23 48 47 35 34 20 9 8

LP2981-3.3_01 22/6.3V CHIP EL.

1 C93

22/6.3V CHIP TANTAL

TP560

GND GND

GND

GND

+XLI3.3V

0.1 0.1 C96 C95

0.1 C97

0.1 C98

GND

+3.3V

+5V
TP302

TP288 TP289 TP290 TP291 TP292 TP293 TP294 TP295 TP296 TP297 TP298 TP299 TP300 TP301

P1284DIR (3)

(3) P1284HD (3) ACK (3)BUSY (3) PERROR (3) SELECT (3) FAULT (3) PDATA [ 8: 1] PNACK PBUSY PPERROR PSELECT PNFAULT PPDATA1 PPDATA2 PPDATA3 PPDATA4 PPDATA5 PPDATA6 PPDATA7 PPDATA8 PNSELIN PNSTROBE PNAUTOFD PNINIT TP317 YC02 PDATA1 PDATA2 PDATA3 PDATA4 PDATA5 PDATA6 PDATA7 PDATA8

R260

TP303 TP304 TP305 TP306 TP307 TP308 TP309 TP310 TP311 TP312 TP313 TP314 TP315 TP316

U17

IEE1284 Signal name

Main board (TK-777) 10/12

TP530

IEEE 1284 Transceiver

(3 SELECTIN (3) STROBE (12) AUTOFD (3) INIT

PNSTROBE PPDATA1 PPDATA2 PPDATA3 PPDATA4 PPDATA5 PPDATA6 PPDATA7 PPDATA8 PNACK PBUSY PPERROR PSELECT PNAUTOFD

1 2 3 5

1 2 3 5

TP319

HD A9 A10 A11 A12 A13 VCC A1 A2 GND A3 A4 A5 A6 GND A7 A8 VCC PLin A14 A15 A16 A17 HLout DIR Y9 Y10 Y11 Y12 Y13 VCC_C B1 B2 GND B3 B4 B5 B6 GND B7 B8 VCC_C PLout C14 C15 C16 C17 HLin

1 2 3 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

+5V
F01

TP318

SN74LVC161284 C102 C103 UDZS5.6

DZ01 (11) FUSED5V 125V 1.0A SLOW

TP320 TP321 TP322 TP323

+5V

0.1

0.1

HZM6.8FA DZA01

HZM6.8FA HZM6.8FA DZA02 DZA03

TP324 TP325 TP326 TP327 TP328

1 3 5 7 TP804 TP805
+3.3V

2.2 k

2.2kx4
PNIINT TP329 PNSELIN

TP803

R302

1 2 3 5

(3) OPRSTN2 BUSYC TP800 C200

U31

TP421

(3) EXTIORC (3) BUSY VCC 14 GND 7 0.1

1 2 4 5 9 10 12 13 1A 1B 2A 2B 3A 3B 4A 4B SN74LV00_01 1Y 3 2Y 6 3Y 8 4Y 11

R32

TP802 TP801

R33 R34

0 0

A-27
+3.3V

RA37

2 4 6 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

STB DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACK BUSY PE SEL CAN RMR SG FG INIT GND GND GND GND GND GND GND GND GND GND GND ARARM ASFON FAULT HSTI EXPRM PRDY SELI LP-U LockPin(1) LP-L LockPin(36)

nStrobe Data1(LSB) Data2 Data3 Data4 Data5 Data6 Data7 Data8(MSB) nAck Busy PError Select nAutoFd Not difined Logic Gnd Chassis Gnd Periferal Logic High Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground nInit nFault Not defined Not defined Not defined nSelectin

HZM6.8FA DZA04

CONNECTOR PERALLEL-B

FS-1800/1800N | FS-3800/3800N

FG

+5V

TP330 TP331 TP332 TP333 TP334

C104 0.1

GND YC03 U18 7 6 18 19 T1IN T2IN T3IN T4IN T1OUT T2OUT T3OUT T4OUT TP335 R1IN R2IN R3IN SHDN /EN 1 C106 0.1 UDZ18B 2 2 TP339 2 DZ07 UDZ18B 1 1 GND GND GND GND GND TP338 2 DZ06 UDZ18B TP337 2 TP340 DZ05 UDZ18B 1 (4-5) : 232C/(5-6) : 422A TP336 C108 0.1 DZ02 2 UDZ18B SP01 SHORT PIN 4 5 6 DZ03 DZ04 UDZ18B 1 1 V+ VGND MAX206CAG TP343 TP344 8 11 15 21 20 4 23 16 R1OUT R2OUT R3OUT C1+ C1C2+ C2VCC 2 3 1 24 5 22 17 C105 0.1 C107 0.1 13 14 9 10 12

(3) XTXD (3) XDTR (3) XRTS

(3) XCTS (3) XDSR

1 2 3 4 5 6 7 8 9 10 11 12 FG TXD RXD/RDA RTS CTS DSR SG DTR RDB SDA SDB Fused5V

CONNECTOR 12PIN

Main board (TK-777) 11/12

FS-1800/1800N | FS-3800/3800N
TP341 TP342

(3) XRXD

SP01 SHORT PIN 7 8 9

(7-8) : 232C/(8-9) : 422A

+5V +5V

C109 0.1 R35 470 GND 2 RO DI VCC GND MAX488CSA_02 R37 470 3 1 4 A B Z Y 8 7 6 5 U19E R36 100/0.5W Chip R.

A-28
+5V GND SP01 SHORT PIN 1 2 3 +3.3V +2.5V GND +2.5V 1 D02 1SS355 2 1 2 (1-2) : 232C/(2-3) : 422A 1SS355 GND D04

(10) FUSED5V

R38

BK1608HS241

TP345

(3) RSSEL

R39

10k

+5V
R42 +3.3V 1 2 1SS355 D03 1.8/2W

5V - 2.5V REGULATOR U21 3 1 2 VCC OUT GND TP347 L1087DTX-ADJ R43 1k C116 0.1 CHIP EL. 220/6.3V

+5V

+
C115 0.1 TP351

5V - 3.3V REGULATOR U20 3 VCC OUT 1 GND C112 AIC1085-3.3CM 0.1 C111 CHIP EL. 220/6.3V 2

C114

C110

+ +

R44 1k

CHIP EL. 100/16V

GND

GND

+5V +3.3V +3.3V

RA46 R47 BK2125HM601 YC01

0 0 0

2 4 6 8

2 4 6 8

C117

RA48 RA49

RA39

RA39

2.2kx4

TP352 TP500 TP501 TP502

TP356 TP503 TP504 TP505

1 3 5 7

1 3 5 7

2.2kx4

CHIP EL. 100/16V

GND RA40 2 4 6 8 1 56kx4 3 5 7

(3) SI (3) SDIR (3) SCLK (3) ENGIRN

Main board (TK-777) 12/12

+5V

(3) SBSY (3) VDFON (3) SO (3, 9) BD (3) EXTIOR2

RA41 2 4 6 8 1 56kx4 3 5 7

(3) VDOUTP (3) VDOUTN

R40

R41

10k 1 2 3 4 5

10k

YC08T

RA42 2 4 6 8 1 56kx4 3 5 7

(3) DBTXD (3) DBRXD (3) DBCLK

1 2 3 4 5

GND TP360 TP531 TP532

CONNCETOR 5PIN B5B-PH-K-S

BK2125HM601

R52

R53

R54

A-29
(3) FPDIR (3) FPCLK (3) FPDAT (3) RSTIN TP364 WAUTOFD (3) TP513 TP514 TP515 GND 100P 100P 100P 100P 100P 100P C170 C171 C120 C121 C122 C123 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND

TP348 TP349 TP350

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20 G1 G2

GND GND 5V 5V 5V SI SDIR SCLK ESGIR SBSY VDFON SO GND RESET GND PDOUT GND GND GND VDATAP GND VDATN FPDIR GND FPPOWER FPCLK GND FPDAT SEL2 GND SEL0 SEL1 GND(24) PFSEL SDO READY SCLK SDI 24V 5V Lock Pin Lock Pin CONNECTOR ENGINE40_01

TP510

TP512

+3.3V

YC07

(3) OPRDY2 (10) AUTOFD

1Y

2Y

3Y

RA45 ACA3216MMM4S-600 2 1 4 3 6 5 8 7

1 2 4 5 9 10 12 13

1A 1B 2A 2B 3A 3B 4A 4B

4Y

11

14 VCC GND

2 4 6 8

1 3 5 7 RA47 ACA3216MMM4S-600

C118

SN74LV08A_01

OP5V OPSCLK OPSDI OPSDO OPREADY OP24VGND OPPFSEL OPSEL0 OPSEL1 OPSEL2 R55 0

1 2 3 4 5 6 7 8 9 10 11 12

24V 5V SCLK SDI SDO READY 24VGND PFSEL OPSEL0 OPSEL1 OPSEL2 GND CONNECTOR OPTION I/F_01

0.1

100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P C124 C125 C126 C127 C128 C129 C130 C131 C132 C133 C134

GND

FS-1800/1800N | FS-3800/3800N

GND GND

GND

+3.3V TSIZ2 TSIZ1 TSIZ0 TBSTN TP1 TP2 TP3 TP4 DBBN (2) TT3 (2) TT1 (2) ABBN (2) DBBN TT3 TT1 ABBN 1 3 5 7 2 4 6 8 1 3 5 7 2 4 6 8 +3.3V TSIZ2 (2) TSIZ1 (2) TSIZ0 (2) TBSTN (2)

RA01 56x4

RA04 10kx4 1 3 5 7

RA02 10x4 TP5 TP6 TP7 TP8

1 3 5 7

2 4 6 8

LL1TSTCLK LSSDMOD DPALL APALL

RA05 10x4 RA03 56x4 (2, 4) CPUA [31: 0] LSSDMCD

1 3 5 7

2 4 6 8

CTT4 CTT2 CTT1 CTT3

RA06 10x4

2 4 6 8

1 3 5 7

CABBN QREQN ARTRYN GBLN

+2.5V +3.3V

RA08 10x4

TP15 TP16

TP19 TP20

TP22 TP23

TP25 TP26 TP27

TP9 TP10 TP11

TP13

TP21

TP28

TP29 TP30 TP31 TP32 TP33 TP34

1 3 5 7

2 4 6 8

CTSIZ2 CTBSTN CTSIZ1 CTSIZ0

QREQN (2, 4, 9, 10) RSTOUTN (3) BCLK (2) TAN CTBSTN (12) TCK (12) TDI (12) TDO (2) TEAN (2, 4, 9, 10) RSTOUTN (12) TMS (2, 4, 9, 10) RSTOUTN TSN CTSIZ0 CTSIZ1 CTSIZ2 CTT0 CTT1 CTT2 CTT3 CTT4

RA09 10x4

1 3 5 7

2 4 6 8

CDBBN L2TSTCLK CTT0 TSN

R05

R06

2 4 6 8

Main board (TK-858) 1/12

GND

U01-1

NC NC NC NC NC NC NC NC NC VOLTDET WT TT4 TT3 TT2 TT1 TT0 TSIZ2 TSIZ1 TSIZ0 TS TRST TMS TLBISYN TEA TDO TDI TCK TC1 TC0 TBST TBEN TA SYSCLK SRESET SMI RSRV QREQ QACK PLLCFG0 PLLCFG1 PLLCFG2 PLLCFG3 MCP LSSMOD

+2.5V

J16 H04 D06 D05 C08 C06 C03 B08 B07 F03 D02 C15 C14 B16 A15 B13 B12 D10 A13 J13 C10 B11 C04 H13 A12 A11 C11 A03 A02 A14 C02 H14 C09 B14 A16 D02 J03 D03 A08 B09 A09 D09 C13 B10

FS-1800/1800N | FS-3800/3800N
TP36 TP37 TP40 TP42 L2TSTCLK L2TSTCLK CPUINTN (2) RSTOUTN (2, 4, 9, 10) DPALL PPC740G 200MHz CPUA31 CPUA30 CPUA29 CPUA28 CPUA27 CPUA26 CPUA25 CPUA24 CPUA23 CPUA22 CPUA21 CPUA20 CPUA19 CPUA18 CPUA17 CPUA16 CPUA15 CPUA14 CPUA13 CPUA12 CPUA11 CPUA10 CPUA9 CPUA8 CPUA7 CPUA6 CPUA5 CPUA4 CPUA3 CPUA2 CPUA1 CPUA0 (2) AACKN CABBN APALL TP35 TP37 TP39 TP41 TP43 TP44 TP45 TP46 TP47 TP48 TP49 TP50 TP52 TP53 TP54 TP55 TP56 TP57 TP58 TP59 TP60 TP61 TP62 TP63 TP64 TP65 TP66 TP67 TP68 TP69 TP70 TP71 TP72 TP73 TP74 +CPU2.5V ARTRYN TP76 (2) BGN R07 10 + + TP77 TP78 TP75 C16 E04 D13 F02 D14 G01 D15 EP2 D16 D04 E13 G02 E15 H01 E16 H02 F13 J01 F14 J02 F15 H03 F16 F04 G13 K01 G15 K02 H16 M01 J15 P01 L02 K04 C01 B04 B03 B02 A04 J04 A10 L01 B06 E01 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 /AACK /ABB AP0 AP1 AP2 AP3 /APE /ARTRY AVDD /BG /BR /CI L2TSTCLK L1TSTCLK INT /HRESET DP7 DP6 DP5 DP4 DP3 DP2 DP1 DP0 DH31 DH30 DH29 DH28 DH27 DH26 DH25 DH24 DH23 DH22 DH21 DH20 DH19 DH18 DH17 DH16 DH15 DH14 DH13 DH12 DH11 DH10 DH9 DH8 DH7 DH6 DH5 DH4 DH3 DH2 DH1 DH0 D12 D11 B15 A07 R02 M04 P02 R01 L04 N02 L03 M02 T04 TP5 N05 R05 T06 R06 N06 P06 T07 R07 N07 T08 R08 N08 P08 T09 R09 T10 N09 P09 R10 T11 T12 R11 N11 P11 R12 R13 T15 R15 T16 P14 TP51 CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPUD14 CPUD15 CPUD16 CPUD17 CPUD18 CPUD19 CPUD20 CPUD21 CPUD22 CPUD23 CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31

+CPU2.5V

TP79

GND GND +3.3V

+CPU2.5V

TP80

C03

+ C10 C11 C12 C13 C14 C15

0.1

0.1

0.1

0.1

0.1

0.1

0.1 0.1 0.1 0.1 0.1 0.1

(12) CKSTPN CDBBN (2) DBGN (2, 9) RSTOUTN GBLN

1000/6.3V CHIP EL.

C04

C05

C06

C07

C08

C09

TP113 TP114 TP115 TP116 TP117

TP118

GND

GND

TP81 TP82 TP83 TP84 TP85 TP86 TP87 TP88 TP89 TP90 TP91 TP92 TP93 TP94 TP95 TP96 TP97 TP98 TP99 TP100 TP101 TP102 TP103 TP104 TP105 TP106 TP107 TP108 TP109 TP110 TP111 TP112

D08 A06 D07 B01 B05 J14 N01 H15 G04 A05 G16 F01 K13 K15 K16 L16 L15 L13 L14 M16 M15 M13 N16 N15 N13 N14 P16 P15 R16 R14 T14 N10 P13 N13 T13 P03 N03 N04 R03 T01 T02 P04 T03 R04

C01 10/16V CHIP EL. C02 0.1

/CKSTP1 /CKSTPO CLKO CSE0 CSE1 /DBB /DBG /DBIS /DBWO /DPE /DRTRY GBL DL0 DL1 DL2 DL3 DL4 DL5 DL6 DL7 DL8 DL9 DL10 DL11 DL12 DL13 DL14 DL15 DL16 DL17 DL18 DL19 DL20 DL21 DL22 DL23 DL24 DL25 DL26 DL27 DL28 DL29 DL30 DL31

A-30

U01-2 F06 VDD F08 VDD F09 VDD F11 VDD G07 VDD G10 VDD H06 VDD H08 VDD H09 VDD H11 VDD J06 VDD J08 VDD J09 VDD J11 VDD K07 VDD K10 VDD L06 VDD L08 VDD L09 VDD L11 VDD

PPC740G200_1

+3.3V

U01-3

U01-4 C05 GND C12 GND E03 GND E06 GND E08 GND E09 GND E11 GND E14 GND F05 GND F07 GND F10 GND F12 GND G06 GND G08 GND G09 GND G11 GND H05 GND H07 GND H10 GND H12 GND J05 GND J07 GND J10 GND J12 GND K06 GND K08 GND K09 GND K11 GND L05 GND L07 GND L10 GND L12 GND M03 GND M06 GND M08 GND M09 GND M11 GND M14 GND P05 GND P12 GND

+3.3V

PPC740G200_1

GND

C07 E05 E07 E10 E12 G03 G05 G12 G14 K03 K05 K12 K14 M05 M07 M10 M12 P07 P10

OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD OVDD

PPC740G200_1

CPUD [31: 0] (2, 4, 9)

PPC740G200_1

0x4 8 6 4 2 SDA4 SDA5 SDA6 SDA7 SDA0 SDA1 SDA2 SDA3

SDA [12: 0] (6, 7)

TP119 TP123 TP127 TP131

RA17 7 5 3 1 RA18 0x4 7 8 5 6 3 4 1 2

(1, 4) CPUA [31: 0]

U02-1

Main board (TK-858) 2/12

SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDBA0 SDBA1 RA19 0x4 7 8 5 6 3 4 1 2 SDA8 SDA9 SDA10 SDA11 RA20 0x4 SDA12 7 8 SDBA0 5 6 SDBA1 3 4 1 2 SDCSN0 TP136 SDCSN2 SDCSN3 SDCSN4 SDCSN5 SDCSN2 (7) SDCSN3 (7) SDCSN4 (7) SDCSN5 (7) +3.3V RA21 0x4 1 2 3 4 5 6 7 8 SDBA0 (6, 7) SDBA1 (6, 7) SDCSN0 (6) TP135 +3.3V U02-3 A22 B22 B24 D5 D8 F24 Y23 SDCSN0 SDCSN1 SDCSN2 SDCSN3 SDCSN4 SDCSN5 C21 A20 A19 B19 A18 B18 ASDCSN0 ASDCSN1 ASDCSN2 ASDCSN3 ASDCSN4 ASDCSN5

C25 E25 C24 F24 B26 E23 B25 D26 A25 D25 A24 C26 A21 D24 C22 ASDA0 ASDA1 ASDA2 ASDA3 ASDA4 ASDA5 ASDA6 ASDA7 ASDA8 ASDA9 ASDA10 ASDA11 ASDA12 ASDBA0 ASDBA1

OVDDE5 OVDDE5 OVDDE5 OVDDE5 VDDE5 OVDDE5 OVDDE5

B23 ASDCASN SDCASN D22 ASDRASN SDRASN C19 ASDWEN SDWEN SDCASN (6, 7) SDRASN (6, 7) SDWEN (6, 7) SDCKE (6, 7) 1k 1k SDCLK (6, 7) R08 R09

RA22 0x4 1 2 3 4 5 6 7 8 TP145 SDCLKOUT R11 ACB1608H-060

CPUA0 AC2 CPUA1 AC1 CPUA2 AD3 CPUA3 AD2 CPUA4 AD1 CPUA5 AE2 CPUA6 AE1 CPUA7 AF2 CPUA8 AE3 CPUA9 AF3 CPUA10 AD4 CPUA11 AE4 CPUA12 AF4 CPUA13 AC5 CPU A14 AD5 CPUA15 AE5 CPUA16 AF5 CPUA17 AD6 CPUA18 AE6 CPUA19 AF6 CPUA20 AC7 CPUA21 AD7 CPUA22 AE7 CPUA23 AF7 CPUA24 AD8 CPUA25 AE8 CPUA26 AF8 CPUA27 AE9 CPUA28 AF9 CPUA31 AE10 CPUA0 CPUA1 CPUA2 CPUA3 CPUA4 CPUA5 CPUA6 CPUA7 CPUA8 CPUA9 CPUA10 CPUA11 CPUA12 CPUA13 CPUA14 CPUA15 CPUA16 CPUA17 CPUA18 CPUA19 CPUA20 CPUA21 CPUA22 CPUA23 CPUA24 CPUA25 CPUA26 CPUA27 CPUA28 CPUA31 D20 ASDCKE CKE B20 SDCLKIN B21 SDCLKOUT B12 IICSDA A11 IICSCL D14 D19 H4 H23 N4 P23 W4 W23 AC8 AC13 AC19 IICSDA (7) IICSDL (7)

VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 VDDE5 MB87J4300

(1, 4, 9) CPUD [31: 0]

+2.5V 100p 100p ACB1608H-060 C28 C29

ASIC Block1/2

C15 ADDQMLL DQM0 C18 ADDQMLM DQM1 J24 ADDQMUM DQM2 E26 ADDQMUU DQM3 DQMLL (6, 7) DQMLM (6, 7) DQMUM (6, 7) DQMUU (6, 7)

RA23 0x4 7 8 5 6 3 4 1 2

TP137 TP141 TP146 TP147 TP148

FS-1800/1800N | FS-3800/3800N
C42 ASDD [31: 0] (6) EXTBDIR (4) EXTBOEN (4, 8) ALATCH (4) +3.3V TP153 TP154 EXTBDIR EXTBOEN ALATCH SIDIR SIOEN BIU603 MB87J4300
TP156 TP157 TP158

A-31
+ASIC2.5V 220/6.3V + 0.1 0.1 0.1 0.1 0.1 0.1 0.1 C43 C44 C45 C46 C47 C48 C140 GND +3.3V SDD0 SDD0 SDD1 SDD1 SDD2 SDD2 SDD3 SDD3 SDD4 SDD4 SDD5 SDD5 SDD6 SDD6 SDD7 SDD7 SDD8 SDD8 SDD9 SDD9 SDD10 SDD10 SDD11 SDD11 SDD12 SDD12 SDD13 SDD13 SDD14 SDD14 SDD15 SDD15 SDD16 SDD16 SDD17 SDD17 SDD18 SDD18 SDD19 SDD19 SDD20 SDD20 SDD21 SDD21 SDD22 SDD22 SDD23 SDD23 SDD24 SDD24 SDD25 SDD25 SDD26 SDD26 SDD27 SDD27 SDD28 SDD28 SDD29 SDD29 SDD30 SDD30 SDD31 SDD31 AD19 AE19 AC3 AC20 AD15 D10 0.1 0.1 0.1 0.1 0.1 0.1 A12 A13 B13 C13 A14 B14 A15 B15 D15 A16 B16 C16 A17 B17 C17 D17 J25 J26 K23 K24 K25 K26 L25 L26 F25 F26 G23 G25 G26 H24 H25 H26 ASDD0 ASDD1 ASDD2 ASDD3 ASDD4 ASDD5 ASDD6 ASDD7 ASDD8 ASDD9 ASDD10 ASDD11 ASDD12 ASDD13 ASDD14 ASDD15 ASDD16 ASDD17 ASDD18 ASDD19 ASDD20 ASDD21 ASDD22 ASDD23 ASDD24 ASDD25 ASDD26 ASDD27 ASDD28 ASDD29 ASDD30 ASDD31 BGN BRN ABBN AACKN DBGN DBBN TT1 TT3 TSIZ0 TSIZ1 TSIZ2 TAN TEAN TBST CPUINT RSTOUTX C49 C50 C51 C52 C53 C54 GND

U02-5 M4 AGND N3 AGND P2 AGND R26 AGND GND A23 C5 C14 C20 C23 G24 M3 R24 OVSS OVSS OVSS OVSS OVSS OVSS OVSS OVSS

R10

+ASIC2.5V

U02-4 N1 AVDD N2 AVDD P3 AVDD U26 AVDD

+3.3V

CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPU D14 CPUD15 CPUD16 CPUD17 CPUD18 CPUD19 CPUD20 CPUD21 CPUD22 CPUD23 CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31 CPUD0 CPUD1 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPUD14 CPUD15 CPUD16 CPUD17 CPUD18 CPUD19 CPUD20 CPUD21 CPUD22 CPUD23 CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31

AA24 AA25 AA26 AB23 AB24 AB25 AB26 AC24 AC25 AC26 AD24 AD25 AD26 AE25 AE25 AF25 AE14 AF14 AD13 AE13 AF13 AC12 AD12 AE12 AF12 AD11 AE11 AF11 AC10 AD10 AF10 AD9

(1) BGN

A1 A26 D6 D11 D16 D21 F4 F23 L4 L23 T4 T23 AA4 AA23 AC6 AC11 AC16 AC21 AF1 AF26

VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS VSS MB87J4300

D4 D9 D13 D18 D23 J4 J23 N23 P4 V4 V23 AC4 AC9 AC14 AC18 AC23

VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI VDDEI MB87J4300 TP152 GND

(1) ABBN (1) AACKN (1) DBGN (1) DBBN (1) TT1 (1) TT3 (1) TSIZ0 (1) TSIZ1 (1) TSIZ2 (1) TAN (1) TEAN (1) TBSTN

AD14 AC15 AE16 AE15 AC17 AD18 AF15 AD17 AE17 AF17 AD16 AE18 AF18 AF16

(1) CPUINTN (1, 4, 9, 10) RSTOUTN TP155

AF21 AE20

+3.3V

(10) PDATA [ 8: 1] +3.3V

U02-2

PDATA1 PDATA2 PDATA3 PDATA4 PDATA5 PDATA6 PDATA7 PDATA8

TP160 TP161 TP162 TP163

ROMA1 ROMA2 ROMA3 ROMA4 ROMCSN0 ROMCSN1 ROMCSN2 ROMCSN3 ROMOEN0 ROMOEN1 ROMWEN0 ROMWEN1 RA24 5 3 1 7 6 4 2 8 10kx4 BCLK (1) DBCLK (12) DBTXD (12) DBRXD (12) TP165 TP166 R14 27 R15 0 X01 25.0000MHz C56 10p TP167 TP168 R210 3.3k TP171 TP376 L3 L1 +3.3V +3.3V TP179 0 SELECTIN (10) EXTIORC (10) R19 0 TP181 SVCCLK (9) R16 TP372 R17 330 X02 25.76930MHz C59 R20 430F R21 100F R22 240F GND 22p TP377 C58 22p GND M1 L2 M2 B11 C11 D12 TP173 TP374 TP375 C55 10p VBUS USBDP USBDN CLK48IN DBCLK DBTXD DBRXD PLGCLK OPBCLK BCLKIN BCLKOUT CXX2 CXOUT ASIC Block 2/2 CXIN VXOUT VXIN XTST XSM MST SMCK EXTIOR1 EXTIOR2 T26 Waverly (352BGA) block2/2 P25 D7 A9 L24 AF20 AF19 AB2 AB3 AB4 B8 C8 C7 B9
R12

Main board (TK-858) 3/12

FS-1800/1800N | FS-3800/3800N
Y1 W3 W2 W1 V3 V2 V1 U4 AA2 AA1 Y4 Y3 Y2 U1 U2 T1 U3 AB1 AA3 PAD0 PAD1 PAD2 PAD3 PAD4 PAD5 PAD6 PAD7 ACK BUSY PERROR SELECT FAULT STROBE AUTOFD INIT SELECTION P1284DIR P1284HD +3.3V TXD RXD RTS CTS DSR DTR RSSEL
0

(10) ACK (10) BUSY (10) PERROR (10) SELECT (10) FAULT (10) STROBE (10) AUTOFD (10) INIT (10) SELECTION (10) P1284DIR (10) P1284HD R1 P1 T2 R4 R2 R3 T3

AF24 AF24 AD23 AF23 AD20 AF21 AD21 AF22 AF22 AD22 AF23 AC22 ROMA1 ROMA2 ROMA3 ROMA4 CSN0 CSN1 CSN2 CSN3 OEN0 OEN1 WEN0 WEN1

TP159 ROMA1 (5) ROMA2 (4) ROMA3 (4) ROMA4 (4) CSN0 (4) CSN1 (4) CSN2 (5, 9) CSN3 (5) CSN0 (4, 9) CSN1 (5) WEN0 (4, 5, 9) TP164

(11) XTXD (11) XRXD (11) XRTS (11) XCTS (11) XDSR (11) XDTR (11) RSSEL

(5) KUIOCSN1 TP169 TP170 (5) IODATACKN1

A-32
SVCCLK AUXIN AUXCLK AUXOUT0 AUXOUT1 AUXOUT2 AUXOUT3 AUXOUT4 AUXOUT5 AUXOUT6 AUXOUT7 XLIDATA (9) SRCCLKN (9) PVIDEO0 (9) PVIDEO1 (9) PVIDEO2 (9) PVIDEO3 (9) PVIDEO4 (9) PVIDEO5 (9) PVIDEO6 (9) PVIDEO7 (9) BIASP BIASN C4 A3 VDFON (12) FSYNC (9) TP186 0.1 C60 GND TP190 TP187 TP188 BD (9, 12) 0.1 C61 GND B1 D2 E1 C1 D1 D3 E2 E3 E4 F2 F3 TP184 J2 J3 G1 G3 H1 H2 H3 J1 K1 K2 F1 K3 G2 K4 RSTA RSTB CFCSN1 CFCSN2 CFOEN1 CFOEN2 CFWEN1 CFWEN2 WAITAN WAITBN CDET1A CDET1B CDET2A CDET2B VDFONSPL0 VDFONSPL1 VDATA0 VDATAN0 VDATAP0 VDATAN1 VDATAP1 BD VDATAN VDATAP B5 A4 B2 B3 B4 C3 A2 C2 C6 B6 A6 A7 FPRST FPDAT FPCLK FPDIR PCTEST TSTMODE G4 A5 3 4 CHOKE-COIL ENGIRN SBSY SDIR SCLK SI SO RSTINX MB87J4300 GND TP193 C10 C9 B10 A10 C12 B7 A8 ENGIRN (12) SBSY (12) SDIR (12) SCLK (12) SI (12) SO (12) RSTIN (12)

(5) IORN1 TP172 TP174 (5) IOWN1 TP175 TP176 (5) OP1RN1

TP182

(5) DMAACKN1 TP178 TP180 (5) DMAREQ1

(5) OPRDY1

(12) OPRDY2

(5) OPRST1

(10) OPRSTN2

M25 M24 M24 T25 U25 V25 N26 P26 P24 R25 T24 R23 W26 W25 Y24 M26 N25 N24 U24 V24 U23 V26 W24 Y26 Y25 KUIOCSN1 KUIOCSN2 KUIOCSN3 IODATACKN1 IODATACKN2 IODATACKN3 IORN1 IORN2 IORN3 IOWN1 IOWN2 IOWN3 OP1RN1 OP1RN2 OP1RN3 DMAACK1 DMAACK2 DMAACK3 DMAREQ1 DMAREQ2 DMAREQ3 OPRDY1 OPRDY2 OPRST1 OPRST2

TP183

GND TP185

(8) CFRST1 (8) CFRST2 (8) CFCSN1 (8) CFCSN2 (8) CFOEN1 (8) CFOEN2 (8) CFWEN1 (8) CFWEN2 (8) CFWAITAN1 (8) CFWAITBN2 (8) CDET1A (8) CDET1B (8) CDET2A (8) CDET2B

L03 2 1 VDOUTN (12)

TP191 (12) FPDAT (12) FPCLK (12) FPDIR

VDOUTP (12) ACM3225-102_01

+3.3V +3.3V LA [22: 2] (5, 8, 9) (1, 2, 9) CPUD [31: 0] C62 22/6.3V CHIP EL. GND CPUD0 CPUD1 CPUD2 TP195 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 U06 (3) ROMA2 (3) ROMA3 (3) ROMA4 LA5 (1, 2, 9, 10) RSTOUTN LA6 LA7 LA8 LA9 19 1 TP197 G DIR TP196 +3.3V LD [15: 0] LD [15: 0] (5, 8)

(1, 2) CPUA [31: 0]

U03 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 2 5 6 9 12 15 16 19 LA22 LA21 LA20 LA19 LA18 LA17 LA16 LA15

CPUA22 CPUA21 CPUA20 CPUA19 CPUA18 CPUA17 CPUA16 CPUA15

3 4 7 8 13 14 17 18

D0 D1 D2 D3 D4 D5 D6 D7

TP194

1 11 VCC GND C63 0.1 20 10

/OE LE

SN74LV373A_01

Main board (TK-858) 4/12

GND

+3.3V

U04

CPUD15 CPUD14 CPUD13 CPUD12 CPUD11 CPUD10 CPUD9 CPUD8 A1 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 VCC GND 20 10 SN74LV245A_01

2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 C66 0.1

CPUA14 CPUA13 CPUA12 CPUA11 CPUA10 CPUA9 CPUA8 CPUA7 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 VCC GND TP198 C64 0.1 LA10 LA11 LA12 TP199 20 10

3 4 7 8 13 14 17 18 2 5 6 9 12 15 16 19 LA14 LA13 LA12 LA11 LA10 LA9 LA8 LA7

D0 D1 D2 D3 D4 D5 D6 D7

1 11

GND

/OE LE

SN74LV373A_01

CPUD8 CPUD9 CPUD10 CPUD11 CPUD12 CPUD13 CPUD14 CPUD15

+3.3V U07

A-33
+3.3V CPUD16 CPUD17 CPUD18 CPUD19 (3, 9) OEN0 (3) CSN0 (3) CSN1 TP200 TP201 TP202 (3, 5, 9) WEN0 TP203 LA13 LA14

GND

U05

CPUA5 CPUA4 CPUA3 CPUA2 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 VCC GND C65 0.1 TP204 CPUD20 CPUD21 CPUD22 CPUD23 20 10

System (ROM) DIMM

CPUD7 CPUD6 CPUD5 CPUD4 CPUD3 CPUD2 CPUD1 CPUD0

2 3 4 5 6 7 8 9 19 1

A1 A2 A3 A4 A5 A6 A7 A8 G DIR

B1 B2 B3 B4 B5 B6 B7 B8 VCC GND

18 17 16 15 14 13 12 11 20 10 SN74LV245A_01

LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0

LA6 LA5 LA4 LA3 LA2

C67 0.1

3 4 7 8 13 14 17 18 2 5 6 9 12 15 16 19

D0 D1 D2 D3 D4 D5 D6 D7

(2) ALATCH

1 11

/OE LE

GND

SN74LV373A_01

GND TP205

CPUD24 CPUD25 CPUD26 CPUD27 CPUD28 CPUD29 CPUD30 CPUD31 LA15 LA16 LA17 LA18 LA19 LA20 LA21 LA22

YS01 CONNECTOR 72PIN 1 2 GND 3 DQ0 4 DQ1 5 DQ2 6 VCC 7 DQ3 8 DQ4 9 DQ5 10 DQ6 11 DQ7 12 GND 13 A2 14 A3 15 A4 16 A5 17 NC (2, 8) EXTBOEN 18 A6 (2) EXTBDIR 19 A7 20 A8 21 A9 22 GND 23 DQ8 24 DQ9 25 DQ10 26 DQ11 27 DQ12 28 DQ13 29 DQ14 30 DQ15 31 VCC 32 A10 33 A11 34 A12 35 NC 36 DQ16 37 DQ17 38 DQ18 39 DQ19 40 GND 41 OEN 42 CE1N 43 CE2N 44 A13 45 A14 46 NC 47 NC 48 WEN 49 VCC 50 DQ20 51 DQ21 52 DQ22 53 DQ23 54 GND 55 DQ24 56 DQ25 57 DQ26 58 DQ27 59 DQ28 60 DQ29 61 DQ30 62 DQ31 63 VCC 64 A15 65 A16 66 A17 67 A18 68 NC 69 A19 70 A20 71 A21 72 A22 GND TP206 GND

FS-1800/1800N | FS-3800/3800N

(4, 8, 9) LA [22: 0]

(4, 8) LD [15: 0]

+3.3V

+KUIO3.3V U08 +5V YC04

Main board (TK-858) 5/12

FS-1800/1800N | FS-3800/3800N
D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 /CE /OE /BYTE GND GND 0.1 C68 (3) KUIOCSN1 (3) IODTACKN1 (3) OPIRN1 (3) OPRDY1 (3) DMAREQ1 GND (3) DMAACKN1 (3) IORN1 (3) IOWN1 (3) OPRSTN1 13 32 LA8 LA7 LA6 LA5 LA4 LA3 LA2 12 14 33 CSN2 (3, 9) OEN1 (3) 44 43 2 3 34 35 36 37 38 39 40 41 42 4 5 6 7 8 9 10 11 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0 1 NU 23 VCC MX23L1610MC10KF2 31 29 27 A5 22 20 18 16 30 28 26 24 21 19 17 15

LA21 LA20 LA19 LA18 LA17 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 LA8 LA7 LA6 LA5 LA4 LA3 LA2

(3) ROMA1

TP207

KUIO-LV

A-34
+3.3V
RA25 1 3 5 7 2.2kx4 2 4 6 8

+3.3V

(4, 8) LA20

R110

GND

ALA20 LA19 LA18 LA17 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 LA8 LA7 LA6 LA5 LA4 LA3 LA2 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 30 28 26 24 21 19 17 15 29 27 25 23 20 18 16 14 LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0

+5V

+KUIO3.3V

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20 A21 B21 A22 B22 A23 B23 A24 B24 A25 B25 A26 B26 A27 B27 A28 B28 A29 B29 A30 B30 NC NC NC NC GND Power 3.3V Power 3.3V A15 GND A14 A13 A12 A11 A10 A9 A8 GND A7 A6 A5 A4 A3 A2 A1 GND Power 3.3V /OP2IF /OP2ACK /OP2IR Power 5V RDY DREQ GND /DMACK /IOR /IOW /RESET VOLT DETECT D15 D14 GND D13 D12 D11 D10 D9 D8 D7 GND D6 D5 D4 D3 D2 D1 D0 GND NC NC NC

D01 1SS355 2 1
CSN3 OEN1
CSN3 (3) OEN1 (3)

G1 G2

LockPin(A1) LockPin(A30)

U09S 42 1 A19 2 A18 33 A17 34 A16 35 A15 36 A14 37 A13 38 A12 39 A11 40 A10 41 A9 3 A8 4 A7 5 A6 6 A5 7 A4 8 A3 9 A2 10 A1 A0 /CE /OE /BYTE GND GND ROM SOCKET 42PIN_01 C69 0.1 12 31 11 13 32 22 VCC

CONNCTOR KUIO

5V - 3.3V REGULATOR U24 3 1 2 IN OUT COM 1 C72 BA033FP

GND

+
C70 22/6.3V

0.1 C71

GND

GND

(2, 7) SDA [12: 0] SDD [31: 0] SDD [31: 0] (7)

(2) ASDD [31: 0]

TP208

ASDD0 ASDD8 ASDD1 ASDD9 SDD0 SDD8 SDD1 SDD9

RA26 56x4 2 1 4 3 6 5 8 7

TP212

Main board (TK-858) 6/12

+3.3V +3.3V

ASDD2 ASDD10 ASDD3 ASDD11 SDRAM 64M SDRAM 64M U11 U10

RA27 56x4 2 1 4 3 6 5 8 7 SDD2 SDD10 SDD3 SDD11

TP216

ASDD4 ASDD12 ASDD5 ASDD13 SDD4 SDD12 SDD5 SDD13

RA28 56x4 2 1 4 3 6 5 8 7

TP220 SDBA1 (2, 7) SDBA0 (2, 7) DQMUU (2, 7) DQMUM (2, 7) SDCLK (2, 7) SDCKE (2, 7) TP288 TP230

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA DQML DQMU CLK CKE 36 40 38 37 15 39

23 24 25 26 29 30 31 32 33 34 22 35 21 20 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDD15 SDD14 SDD13 SDD12 SDD11 SDD10 SDD9 SDD8 SDD7 SDD6 SDD5 SDD4 SDD3 SDD2 SDD1 SDD0 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 A12 BA DQML DQMU 19 18 17 16 CLK CKE NC NC(RFU)

23 24 25 26 29 30 31 32 33 34 22 35 21 20 15 39 38 37 36 40

SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDBA1 (2, 7) SDBA0 (2, 7)

+3.3V
R24 DQMUU (2, 7) DQMUM (2, 7) SDCKE (2, 7) TP229 TP231 R25 100 100 SDCLK (2, 7)

64M ( x 16) SDRAM TSOP 54PIN

TP224 NC NC(RFU)

(2) SDCAN0 (2, 7) SDRASN (2, 7) SDCASN (2, 7) SDWEN /CS /RAS /CAS /WEN

(2) SDCAN0 (2, 7) SDRASN (2, 7) SDCASN (2, 7) SDWEN

/CS /RAS /CAS /WEN

64M ( x 16) SDRAM TSOP 54PIN

ASDD6 ASDD14 ASDD7 ASDD15 SDD6 SDD14 SDD7 SDD15 19 18 17 16

RA29 56x4 2 1 4 3 6 5 8 7

SDD31 SDD30 SDD29 SDD28 SDD27 SDD26 SDD25 SDD24 SDD23 SDD22 SDD21 SDD20 SDD19 SDD18 SDD17 SDD16 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15

A-35
RA30 56x4 2 1 4 3 6 5 8 7 SDD16 SDD24 SDD17 SDD25 1 14 27 3 9 43 49 VDD VDD VDD VDDQ VDDQ VDDQ VDDQ VSS VSS VSS VSSQ VSSQ VSSQ VSSQ HM5264165FTT-A60 28 41 54 6 12 46 52 RA31 56x4 2 1 4 3 6 5 8 7 SDD18 SDD26 SDD19 SDD27 C73 C74 0.1 0.1 RA32 56x4 2 1 4 3 6 5 8 7 SDD20 SDD28 SDD21 SDD29 GND RA33 56x4 2 1 4 3 6 5 8 7 SDD22 SDD30 SDD23 SDD31

ASDD16 ASDD24 ASDD17 ASDD25

TP232

1 14 27 3 9 43 49

VDD VDD VDD VDDQ VDDQ VDDQ VDDQ

VSS VSS VSS VSSQ VSSQ VSSQ VSSQ

28 41 54 6 12 46 52

GND

HM5264165FTT-A60

ASDD18 ASDD26 ASDD19 ASDD27

C75 0.1

TP236

ASDD20 ASDD28 ASDD21 ASDD29

GND

TP240

FS-1800/1800N | FS-3800/3800N

ASDD22 ASDD30 ASDD23 ASDD31

(2, 6) SDA [12: 0]

(6) SDD [31: 0] C76 47/6.3V YS02 YS03 SDD31 SDD30 SDD29 SDD28 SDD27 SDD26 SDD25 SDD24 (2, 6) DQMUU SDA0 SDA2 SDA4 SDA6 SDA8 SDA10 SDA12 (2, 6) SDBA1

+3.3V

+3.3V

SDD31 SDD30 SDD29 SDD28 SDD27 SDD26 SDD25 SDD24 (2, 6) DQMUU

SDA0 SDA2 SDA4 SDA6 SDA8 SDA10 (2, 6) SDBA1

SDA12

Main board (TK-858) 7/12

FS-1800/1800N | FS-3800/3800N
(2, 6) SDCLK (2, 6) SDCKE (2, 6) SDWEN (2) SDCSN2 (2, 6) SDCKE (2, 6) SDWEN (2) SDCSN4 (2, 6) SDCLK SDD15 SDD14 SDD13 ADD12 SDD15 SDD14 SDD13 ADD12 SDD11 SDD10 SDD9 ADD8 (2) IICSDA (2) IICSCL SDD23 SDD22 SDD21 ADD20 SDD19 SDD18 SDD17 ADD16 (2, 6) DQMUM SDA1 SDA3 SDA5 SDA7 SDA9 SDA11 (2, 6) SDBA0 SDD11 SDD10 SDD9 ADD8 (2) IICSDA (2) IICSCL SDD23 SDD22 SDD21 ADD20 SDD19 SDD18 SDD17 ADD16 (2, 6) DQMUM (2, 6) DQMLM (2, 6) DQMLM

Optional expanding memory (DIMM) slot 1

Optional expanding memory (DIMM) slot 2

A-36
(2, 6) SDBA0 (2, 6) SDRASN (2, 6) SDCASN (2, 6) SDCLK (2, 6) SDCKE (2) SDCSN3 SDD7 SDD6 SDD5 ADD4 SDD3 SDD2 SDD1 ADD0 (2, 6) DQMLL SDD7 SDD6 SDD5 ADD4 SDD3 SDD2 SDD1 ADD0 GND DIMM SOCKET 100PIN_01

SDA1 SDA3 SDA5 SDA7 SDA9

SDA11

(2, 6) SDRASN (2, 6) SDCASN (2, 6) SDCLK (2, 6) SDCKE (2) SDCSN5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 (2, 6) DQMLL GND DQ0 DQ1 DQ2 DQ3 VCC DQ4 DQ5 DQ6 DQ7 /DQMB0 GND A0 A2 A4 A6 A8 A10/AP BA1 A12 VCC DU RFU RFU CK0 GND CKE0 /WE /S0 /S2 VCC NC NC NC NC GND /DQMB2 DQ16 DQ17 DQ18 DQ19 VCC DQ20 DQ21 DQ22 DQ23 GND SDA SCL VCC GND DQ8 DQ9 DQ10 DQ11 VCC DQ12 DQ13 DQ14 DQ15 /DQMB1 GND A1 A3 A5 A7 A9 BA0 A11 A13 VCC /RAS /CAS RFU CK1 GND CKE1 NC S1 S3 VCC NC NC NC NC GND /DQMB3 DQ24 DQ25 DQ26 DQ27 VCC DQ28 DQ29 DQ30 DQ31 GND SA0 SA1 SA2 GND GND DQ0 DQ1 DQ2 DQ3 VCC DQ4 DQ5 DQ6 DQ7 /DQMB0 GND A0 A2 A4 A6 A8 A10/AP BA1 A12 VCC DU RFU RFU CK0 GND CKE0 /WE /S0 /S2 VCC NC NC NC NC GND /DQMB2 DQ16 DQ17 DQ18 DQ19 VCC DQ20 DQ21 DQ22 DQ23 GND SDA SCL VCC GND DQ8 DQ9 DQ10 DQ11 VCC DQ12 DQ13 DQ14 DQ15 /DQMB1 GND A1 A3 A5 A7 A9 BA0 A11 A13 VCC /RAS /CAS RFU CK1 GND CKE1 NC S1 S3 VCC NC NC NC NC GND /DQMB3 DQ24 DQ25 DQ26 DQ27 VCC DQ28 DQ29 DQ30 DQ31 GND SA0 SA1 SA2 DIMM SOCKET 100PIN_01 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

+3.3V
CFD [15: 0]

(4, 5) LD [15: 0]

+3.3V +3.3V

U12

(4, 5, 9) LA [22: 0] C80 22/6.3V

+ +
C79 22/6.3V

LD15 LD14 LD13 LD12 LD11 LD10 LD9 LD8 A1 A2 A3 A4 A5 A6 A7 A8 D1 D2 D3 D4 D5 D6 D7 D8 VCC GND C81 0.1 (3) CCFCSN1 (3) CFOEN1 20 10 G DIR SN74LV245A_01 18 17 16 15 14 13 12 11 CFD15 CFD14 CFD13 CFD12 CFD11 CFD10 CFD9 CFD8 19 1

2 3 4 5 6 7 8 9

TP386 TP387

(2, 4) EXTBOEN (3) CFOEN1

(3) CFCSN1 (3) CFOEN2

YC06 GND

TP389 TP390 TP391 TP392 TP393 TP394 TP395 TP396

TP388

TP378 TP379 TP380 TP381 TP382 TP383 TP384 TP385

YC05

+3.3V
U13

+3.3V +3.3V

LD3 LD4 LD5 LD6 LD7 CFD3 CFD4 CFD5 CFD6 CFD7
2 4 6 8

Main board (TK-858) 8/12

2 4 6 8

LA11 LA10 LA9 LA8 19 1 G DIR VCC GND C82 0.1 (3) CDET1B (3) CDET1A (3) CFWAITN1 SN74LV245A_01 20 10 LA7 LA6 LA5 LA4 LA3 LA2 LD0 LD1 LD2 GND
1 3 5 7

CFD11 RA34 10kx4 CFD10 CFD9 CFD8 CFD7 CFD6 CFD5 CFD4 CFD3 CFD2 CFD0 CFD1 CFD2

RA35 10kx4

LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0 A1 A2 A3 A4 A5 A6 A7 A8 D1 D2 D3 D4 D5 D6 D7 D8 CFD7 CFD6 CFD5 CFD4 CFD3 CFD2 CFD1 CFD0

2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

(3) CDET2B (3) CDET2A (3) CFWAITN2

1 3 5 7

C83 0.1

C84 0.1

TP245

TP244
TP397 TP398 TP399

TP400 TP401 TP402

Compact Flash socket

+3.3V

TP405 TP406 TP407 TP408 TP409 TP10 TP411 TP412

(3) CFCSN2 TP403

(3) CFCSN2 TP404 (3) CFWEN1 TP246 U14 TP248

(3) CFWEN2 TP413 TP247 TP249

TP415 (3) CFRST2 LA20TP251 TP253 LD8 TP255 LD9 LD10 19 1 G DIR VCC GND 20 10 C86 0.1 CONNECTOR CF-CARD GND 51 52 Lock Pin (1) Lock Pin (52) LA20 LA11 LA10 LA9 LA8 LA7 LA6 LA5 A1 A2 A3 A4 A5 A6 A7 A8 D1 D2 D3 D4 D5 D6 D7 D8 2 3 4 5 6 7 8 9 18 17 16 15 14 13 12 11

CFA20

TP414 (3) CFRST1 CFA20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 GND CFD11 CFD12 CFD13 CFD14 CFD15 GND D3 D4 D5 D6 D7 /CE1 A10 /OE A9 A8 A7 VCC A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 WP /CD2 /CD1 D11 D12 D13 D14 D15 /CE2 /VS1 /IORD /IOWR /WE RDY//BSY VCC /CSEL /VS2 RESET /WAIT /INPACK /REG BVD2 BVD1 D8 D9 D10 GND CFA20 CFA11 CFA10 CFA9 CFA8 CFA7 CFA6 CFA5 SN74LV245A_01 TP250 TP252 CFD8 TP254 CFD9 CFD10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

GND D3 D4 D5 D6 D7 /CE1 A10 /OE A9 A8 A7 VCC A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 WP /CD2 /CD1 D11 D12 D13 D14 D15 /CE2 /VS1 /IORD /IOWR /WE RDY//BSY VCC /CSEL /VS2 RESET /WAIT /INPACK /REG BVD2 BVD1 D8 D9 D10 GND Lock Pin (1) Lock Pin (52)

CONNECTOR CF-CARD

TP419 TP420 TP416 TP417 8TP18

CFA [11: 2]

+3.3V
(3) CFCSN1 (3) CFCSN2 U15 2 4 6 10 12 14 LA4 LA3 LA2 1 15 3 5 7 9 11 13 1A1 1A2 1A3 1A4 2A1 2A2 /1OE /2OE 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 VCC GND 16 8 SN74LV367A_01 C87 0.1 TP256 CFA4 CFA3 CFA2 CCFCSN1 CCFCSN2

FS-1800/1800N | FS-3800/3800N

GND

Compact Flash socket

A-37
LD11 LD12 LD13 LD14 LD15

+XLI3.3V +XLI3.3V +5V TP600 R232 U16 0 (4, 5, 8) LA3 4, 5, 8) LA2

PA1 PA0 39 38

TP261 TP262 TP263 TP264 TP265 TP266 TP267 TP268 TP269 TP270

Main board (TK-858) 9/12

52 PIN QFP TP275 R27 R28 56 56

Image Chip

FS-1800/1800N | FS-3800/3800N
TP271 TP272

(3) SVCCLK
19

(1, 2, 4) CPUD31 (1, 2, 4) CPUD30 (1, 2, 4) CPUD29 (1, 2, 4) CPUD28 (1, 2, 4) CPUD27 (1, 2, 4) CPUD26 (1, 2, 4) CPUD25 (1, 2, 4) CPUD24
DATA7 DATA6 DATA5 DATA4 DATA3 DATA2 DATA1 DATA0 PVIDEO7 PVIDEO6 PVIDEO5 PVIDEO4 PVIDEO3 PVIDEO2 PVIDEO1 PVIDEO0 VDD5 52 1 2 3 4 7 10 11

37 30 29 28 27 26 25 22

/LSYNC /SRCCLK VIDEO EOP

42 44 36 13

SRCCLKN (3) XLIDATA (3)

TP276 PVIDEO7 (3) PVIDEO6 (3) PVIDEO5 (3) PVIDEO4 (3) PVIDEO3 (3) PVIDEO2 (3) PVIDEO1 (3) PVIDEO0 (3) TP552 +XLI3.3V TP279 C88 R231 0 5V - 3.3V REGULATOR U28 5 TP550 0.047 0.1 C94 C92 22/6.3V CHIP TANTAL 22/6.3V CHIP EL. C91 4 VOUT NC VIN GND ON/OFF LP2981-3.3_01 1 2 3 1 C93 +5V TP551
GND

TP277 (3, 4, 5) WEN0 (3, 4) OEN0 (3, 5) CSN2

/WR /RD /CS

41 40 12

0.1

(3, 12) BD (3) FSYNC TP280 TP282 TP283 TP284 TP285 TP286
51 50 46 43 FT3 FT2 FT1 FT0 /RST TEST TEST TEST

33 14 49 BD FSYNC CLK

LPVDD VDD3 VDD3 VDD3 VDD3 VDD3 VDD3

24 45 32 31 18 6 5

A-38
(1, 2, 4, 10) RSTOUTN
17 16 15 21 LPVSS VSS VSS VSS VSS VSS VSS VSS 23 48 47 35 34 20 9 8

+ C180 +

PM-2020i
GND GND

TP560

+XLI3.3V

0.1 0.1 C96 C95

0.1 C97

0.1 C98

GND

+3.3V

+5V
TP302
TP303 TP304 TP305 TP306 TP307 TP308 TP309 TP310 TP311 TP312 TP313 TP314 TP315 TP316

TP288 TP289 TP290 TP291 TP292 TP293 TP294 TP295 TP296 TP297 TP298 TP299 TP300 TP301

U17
P1284DIR (3)

Main board (TK-858) 10/12

(3) P1284HD (3) ACK (3)BUSY (3) PERROR R260 (3) SELECT (3) FAULT (3) PDATA [ 8: 1] PNACK PBUSY PPERROR PSELECT PNFAULT PPDATA1 PPDATA2 PPDATA3 PPDATA4 PPDATA5 PPDATA6 PPDATA7 PPDATA8 PNSELIN PNSTROBE PNAUTOFD PNINIT
1 1 2 3 5 1 2 3 5 1 2 3 5

0 PDATA1 PDATA2 PDATA3 PDATA4 PDATA5 PDATA6 PDATA7 PDATA8 TP317

IEEE 1284 Transceiver

YC02 PNSTROBE PPDATA1 PPDATA2 PPDATA3 PPDATA4 PPDATA5 PPDATA6 PPDATA7 PPDATA8 PNACK PBUSY PPERROR PSELECT PNAUTOFD

IEE1284 Signal name

TP530

(3 SELECTIN (3) STROBE (12) AUTOFD (3) INIT TP319 SN74LVC161284 C102 C103
2 4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 HD A9 A10 A11 A12 A13 VCC A1 A2 GND A3 A4 A5 A6 GND A7 A8 VCC PLin A14 A15 A16 A17 HLout DIR Y9 Y10 Y11 Y12 Y13 VCC_C B1 B2 GND B3 B4 B5 B6 GND B7 B8 VCC_C PLout C14 C15 C16 C17 HLin

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

+5V
F01

TP318

DZ01 UDZS5.6
4

TP320 TP321

TP323

0.1

0.1
4

TP324 TP325 TP326 TP327 TP328

RA37

2 4 6 8 1 3 5 7

TP329 PNSELIN
1 2 3 5

2.2kx4

R32

FS-1800/1800N | FS-3800/3800N

R34

A-39
HZM6.8FA DZA01 HZM6.8FA DZA02 HZM6.8FA DZA03

(11) FUSED5V

125V 1.0A SLOW

+5V

PNIINT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 TP421 LP-U LP-L

STB DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 ACK BUSY PE SEL CAN RMR SG FG INIT GND GND GND GND GND GND GND GND GND GND GND ARARM ASFON FAULT HSTI EXPRM PRDY SELI LockPin(1) LockPin(36)

nStrobe Data1(LSB) Data2 Data3 Data4 Data5 Data6 Data7 Data8(MSB) nAck Busy PError Select nAutoFd Not difined Logic Gnd Chassis Gnd Periferal Logic High Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground Signal Ground nInit nFault Not defined Not defined Not defined nSelectin

HZM6.8FA DZA04

CONNECTOR PERALLEL-B

+5V

TP330 TP331 TP332 TP333 TP334

C104 0.1

GND YC03 U18 7 6 18 19 T1IN T2IN T3IN T4IN T1OUT T2OUT T3OUT T4OUT TP335 R1IN R2IN R3IN SHDN /EN 1 C106 0.1 UDZ18B 2 2 TP339 2 DZ07 UDZ18B 1 1 GND GND GND GND GND TP338 2 DZ06 UDZ18B TP337 2 TP340 DZ05 UDZ18B 1 (4-5) : 232C/(5-6) : 422A TP336 C108 0.1 DZ02 2 UDZ18B SP01 SHORT PIN 4 5 6 DZ03 DZ04 UDZ18B 1 1 V+ VGND MAX206CAG TP343 TP344 8 11 15 21 20 4 23 16 R1OUT R2OUT R3OUT C1+ C1C2+ C2VCC 2 3 1 24 5 22 17 C105 0.1 C107 0.1 13 14 9 10 12

(3) XTXD (3) XDTR (3) XRTS

(3) XCTS (3) XDSR

1 2 3 4 5 6 7 8 9 10 11 12

FG TXD RXD/RDA RTS CTS DSR SG DTR RDB SDA SDB Fused5V CONNECTOR 12PIN

Main board (TK-858) 11/12

FS-1800/1800N | FS-3800/3800N
TP341 TP342

(3) XRXD

SP01 SHORT PIN 7 8 9

(7-8) : 232C/(8-9) : 422A

+5V +5V

C109 0.1 R35 470 GND 2 RO DI VCC GND MAX488CSA_02 R37 470 3 1 4 A B Z Y 8 7 6 5 U19E R36 100/0.5W Chip R.

A-40
+5V GND SP01 SHORT PIN 1 2 3 +3.3V +2.5V GND 1 2 1 D02 1SS355 +5V R42 R220 0.20/2W +3.3V 0.20/2W 1 2 1SS355 D03 5V - 2.5V REGULATOR U21 3 1 2 VCC OUT GND
AIC1085CM

(10) FUSED5V

R38

BK1608HS241

TP345

(3) RSSEL D04 1SS355 GND

R39

10k

+2.5V 2

(1-2) : 232C/(2-3) : 422A

+5V

TP347

R43 1k

C116 0.1

+
C115 0.1 TP351

CHIP EL. 220/6.3V

5V - 3.3V REGULATOR U20 3 VCC OUT 1 GND 2

C114

C110

+
AIC1085-3.3CM 0.1 C111 CHIP EL. 220/6.3V

C112

R44 1k

CHIP EL. 100/16V

GND

GND

+5V +3.3V +3.3V

RA46 R47 BK2125HM601 RA49 0 YC01

0 0

2 4 6 8

2 4 6 8

+5V

RA39

RA39

C117

RA48

2.2kx4

TP352 TP500 TP501 TP502

TP356 TP503 TP504 TP505

1 3 5 7

1 3 5 7

2.2kx4

CHIP EL. 100/16V

R40

GND

R41

10k

10k

YC08T

(3) SI (3) SDIR (3) SCLK (3) ENGIRN

RA40 2 4 6 8

1 56kx4 3 5 7

(3) DBTXD (3) DBRXD (3) DBCLK (3) SBSY (3) VDFON (3) SO (3, 9) BD (3) EXTIOR2 RA41 2 4 6 8 1 56kx4 3 5 7

1 2 3 4 5

1 2 3 4 5

Main board (TK-858) 12/12

GND

CONNCETOR 5PIN B5B-PH-K-S

TP348 TP349 TP350

(3) VDOUTP (3) VDOUTN RA42 2 4 6 8 1 56kx4 3 5 7

TP510

TP512

+3.3V

(3) OPRDY2 (10) AUTOFD TP513 TP531 TP532 TP514 TP515 TP360

1Y

WAUTOFD (3)

2Y

C118 TP364

SN74LV08A_01

(3) FPDIR (3) FPCLK (3) FPDAT (3) RSTIN

BK2125HM601

R52

R53

R54

A-41
2 4 6 8 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P 100P C124 C125 C126 C127 C128 C129 C130 C131 C132 C133 C134 C119 C120 C121 C122 C123 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND

3Y

1 2 4 5 9 10 12 13

1A 1B 2A 2B 3A 3B 4A 4B

4Y

11

A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 A14 B14 A15 B15 A16 B16 A17 B17 A18 B18 A19 B19 A20 B20 GND GND 5V 5V 5V SI SDIR SCLK ESGIR SBSY VDFON SO GND RESET GND PDOUT GND GND GND VDATAP GND VDATN FPDIR GND FPPOWER FPCLK GND FPDAT SEL2 GND SEL0 SEL1 GND(24) PFSEL SDO READY SCLK SDI 24V 5V G1 G2 Lock Pin Lock Pin

14 VCC GND

CONNECTOR ENGINE40_01

0.1

YC07

TP511

GND

RA45 ACA3216MMM4S-600 2 1 4 3 6 5 8 7 1 3 5 7 RA47 ACA3216MMM4S-600

OP24V OP5V OPSCLK OPSDI OPSDO OPREADY OP24VGND OPPFSEL OPSEL0 OPSEL1 OPSEL2 R55 0

1 2 3 4 5 6 7 8 9 10 11 12

24V 5V SCLK SDI SDO READY 24VGND PFSEL OPSEL0 OPSEL1 OPSEL2 GND CONNECTOR OPTION I/F_01

FS-1800/1800N | FS-3800/3800N

GND

YC301 L3 C6 RC1 R72 D2 1 PC1 2 T1 C54 R76 RC3 C38 + C41 + + R74 R75 L5 R73 13 FB10 R110 FB11 Q10 R49 R202 R54 D17 R204 Q9 R53 R67 D212 4 PC6 D18 R63 D213 R203 D19 D1 C27 TH1 9 2 R20 R23 R40 + 3 C18 PC5 4 R29 R28 C26 C32 C33 R46

F1

L1

C2

CN1

L10

F2

NR1

R1 C1 C7 R5

C3

C5

SW1

L2

CN2

CR1

C300

R104 R30 C21 Q1 R31 R32 R34 R107 R50 L6 R80 + + RC2 FB13 + + R43 6 D5 C31 C24 C25 R206 Q21 R208 R57 1 PC5 2 R58 C202 PN2-2 PN3-1 R86 PC4 C28 R96 2 R55 C201 Is C39 D24 Q12 C17 R69 R70 D16 C40 R60 C44 R59 Z2 Q11 C200 3 D201 R83 D200 R84 R90 C48 R52 R92 D21 Q16 R61 Q13 D25 R68 C45 D22 R62 R71 7 4 Vcc OUT Z1 1 PN2-4 PN2-1 PN2-7 3 1 RV1 2 R88 PN3-3 PN3-4 PN3-2 D214 C213 R207 10 C301 D10 7 C23 R38 R109 R42 D15 C37 C36 C35 R45 C16 L4 C100 D9 FB12 12 C30 C34 D14 R37 Q8 Q20 4 R105 D6 R27 R106 R33 C19 C20 3 C211 R205 C212 R200 D210 C53

R111

R6

R10 R11

R8 +

C10

D3

R101 R100

R112

R7

C29 R47 D301

R24

R44

Power supply unit (120 V AC model, Sanken)

R26

PN1-3

PN1-8

PN1-5 PN1-6

PN3-7

PN1-2 R15 D11

PN1-1

R9

R14

C9

PC4 3

PN2-3 PN2-6 PN2-5

PN1-4 PN1-7 R87 1 PC3 C50 2

2 8 Vref

Q2

D202

PN3-8 PN3-5 PN2-8

PN3-6

Q3 PC3 3

C15

R51

C14 D4

4 RT/CT comp VFB GND R18 1 2 5

R78 R77

A-42
C43 C51
C47 Q18 D20 R65

R13

D300 R41

R103 R102

FS-1800/1800N | FS-3800/3800N
D1

HEATER 3 COM

NR2

C4

R4

4 PC1

R300

HEATER 1 LIVE + C210 D211 R201

R2

R3

C8

C49

D13

R12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 +5V2 FDUL FDDR FUDR THERM EXITPAP* *5V1 GND +24V2 SLEEP* ZCROSS HEAT* +5V1 +5V1 +5V1 +5V1 GND GND GND GND +24V1 +24V1 +24V1 +24V1 YC302 1 2 3 4 5 6 7 8 PC6 1 2 *5V1 GND THERM EXITPAP* FDDR FUDR +5V2 FDFUL

Q5

PC2

Q17

D26

R94 R93 R89 4 C52 PC2 3

R22

R16

R17

+ Q19

C12

C13

Q14 C46 R81 R56 R64 D23 R82 Q15 R79 R66 R85 C42

R95

PKG2

R19

YC301 L3 C6 RC1 R72 C3 C7 R5 T1 C54 R76 RC3 C38 + C41 + + R74 R75 L5 R73 13 FB10 R110 FB11 Q10 R49 R202 R54 D17 R204 Q9 R53 R67 D212 4 PC6 D18 R63 D213 R203 D19 D1 C27 TH1 9 2 R20 R23 R40 + 3 3 C18 PC5 4 R29 R28 C26 C32 C33 R46 D2 1 PC1 2

F1

L1

C2

CN1

L10

F2

NR1

R1 C1

C5

SW1

L2

CN2

CR1

NR2

C4

C300

R104 R30 C21 Q1 R31 R32 R34 R107 R50 L6 R80 + + RC2 FB13 + + R43 6 D5 C31 C24 C25 R206 Q21 R208 R57 1 PC5 2 R58 C202 PN2-2 PN3-1 R86 PC4 C28 R96 D202 R55 C201 Is C39 D24 Q12 C17 R69 R70 D16 C40 R60 C44 R59 Z2 3 8 Vref Z1 2 D201 R83 D200 R84 R90 C48 R52 D21 Q16 R61 Q13 D25 R68 R92 7 4 Vcc OUT 1 PN2-4 PN2-1 PN2-7 3 1 RV1 2 R88 PN3-3 PN3-4 PN3-2 D214 C213 R207 10 C301 D10 7 C23 R38 R109 R42 D15 C37 C36 C35 R45 C16 L4 C100 D9 FB12 12 C30 C34 D14 R37 Q8 Q20 4 R105 D6 R27 R106 R33 C19 C20 3 C211 R205 C212 R200 D210 C53

R111

R6

R10 R11

R8 +

C10

D3

R101 R100

R112

R7

C29 R47 D301

R24

R44

HEATER 3 COM D1

R4

4 PC1

R300

HEATER 1 LIVE + C210 D211 R201

R2

R3

C8

C49

D13

R12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 20 21 22 23 24 YC302

+5V2 FDUL FDDR FUDR THERM EXITPAP* *5V1 GND +24V2 SLEEP* ZCROSS HEAT* +5V1 +5V1 +5V1 +5V1 GND GND GND GND +24V1 +24V1 +24V1 +24V1

R26

Power supply unit (220 - 240 V AC model, Sanken)

PN1-3

PN1-8

PN1-5 PN1-6

PN3-7

PN1-2 R15 D11

PN1-1

R9

R14

C9

PC4 3

PN2-3 PN2-6 PN2-5

PN1-4 PN1-7 R87 1 PC3 C50 2

Q2

PN3-8 PN3-5 PN2-8

PN3-6

C14 D4 4 PC3 3

4 RT/CT comp VFB GND R18 1 2 5

R78 R77

R51

Q3

C15

A-43
C43 C51
C47 Q18 D20 Q11 C200 D22 R62 R71 C45

R13

D300 R41

R103 R102

Q5

1 2 3 4 5 6 7 8 PC6 1 2

*5V1 GND THERM EXITPAP* FDDR FUDR +5V2 FDFUL

PC2

Q17

D26

R94 R93 R89 4 C52 PC2 3 R65

R22

R16

R17

+ Q19

C12

C13

Q14 C46 R81 R56 R64 D23 R82 Q15 R79 R66 R85 C42

R95

FS-1800/1800N | FS-3800/3800N

PKG2

R19

CN1 SW1-1 INLET D1 YG902C2 3 R31 47k R44 6.8k (1/2W) C12 470 50V R30 10k Q5 2SC1213 L5 Z400 ZD2 HZS20 R9 12k D2 YG802C04 C14 2200 10V C15 2200 10V R32 180 (1/2W) C17 1 50V R46 82 R36 33 ZD3 HZS36 RD5.6(6.2)ES MTZJ5.6(6.2) FS3 6.3A C13 470 50V Q6 2SC1213 ZD7 HZS27 -24 R29 2.2k 4 5 6 7 8 R28 10k Q4 DTA114

FS2 250V/4A BJ3 R2 470k-1M R3 470k-1M T1 ZD737 C27 1000p 500V or 1kV

C3 R1 470k 0.22 (1/4W) AC250V BD1 D3SBA50 TH1 C2 C4 NTH13D8ROLA 4700p 0.1 8D-13 AC250V AC250V R16 220k (1/2W) C10 0.001 630V C50 10000p AC250V D10 ERA22-08 C5 2200p AC250V C7 Q1 220p 2SK2082 1kV R6 C8 470 0.01 (2W) 50V C8 120F 400V R4 22 (2W) BJ2 R5 4.7 (FUSE) PC1 PC123 R8 10k18k R40 1k SRC1 TF541S TF321S

C11 1000p 500V or 1kV Q3 2SJ477 YC902 S88-PH 1 +5V1 2 GND THERM

EXITPAP* FDDR FUDR +24V2 FDPFUL*

L1

L3

Z04C8

SW1-2

NR1 ENC471D10A NV471D14

C1 Option 4700p AC250V

FS1 250V 8A

CN2 S203-VH

FS-1800/1800N | FS-3800/3800N
C40 2200 10V R7 56k Q2 2SC1213 2SC1207 VR2 R12 2k-5k 15k C9 4700p 50V ZD1 HZS15 RD15(16)ES MTZJ15(16) Q8 DTC114 YC901 MSA-9136S-24L 1 R14 680-1.2k PC1 PC123 R27 180k R21 47k R15 330 C25 0.1 50V C16 0.1 50V R18 2.7k 2 3 4 5 6 7 VR1 1k IC1 LS431, PC1093 HA1743PA TL431, KIA431 R19 2.2k 8 9 10 11 12 13 14 TRC1 TM861S PC3 S21ME6 15 16 17 18 R26 8k 19 20 21 22 23 PC2 PC123 Q7 DTC114 24 R11 15 (FUSE) +24V2 FDPFUL FDDR FUDR THERM EXITPAP* +5V1 GND +24V2 SLEEP ZCROSS HEAT +5V1 +5V1 +5V1 +5V1 GND GND GND GND +24V1 +24V1 +24V1 +24V1 R35 D5 33 1SS244 (FUSE) HSS81 R10 2.2 (FUSE) C23 0.1 AC250V ENC471D10A (Option) R13 2.4k (1/4W), (1/2W) R11 120 1/2W (FUSE) Primary circuit Secondary circuit

L2 Z0069

Power supply unit (220 - 240 V AC model, Sharp)

A-44

D8 1N4005E

D9 1N4005E

C42 0.01 250V

D6 1N4005E

D7 1N4005E

R41 56k (2W)

R42 56k (2W)

Appendix B

S t a t u s

P a g e

Appendix B Contents
Status page ............................................................................................................................................. B-3 Printing the service status page .......................................................................................................... B-3 Service information on the status page ............................................................................................... B-4 Details of service information .............................................................................................................. B-4

Status page
The printer can print two different types of the status pagethe user (normal) status page and the service status page. This section exclusively describes information obtainable with the service status page. For information on the user (normal) status page, refer to the printers Users Manual. Information on the service page include various settings for the printer, service statistics, etc. To print a service status page, proceed as follows: Printing the service status page To print a service status page, using the MENU key. Or, have a PC running MS-DOS and proceed as follows: 1. Connect the printer to the PC via the parallel interface. 2. Ensure that the printer is ready to print. 3. At the DOS prompt, type: echo !R! STAT 1; EXIT; >lpt1: The service status page is printed. (If you omit 1, a user status page is printed.)

FS-1800/1800N | FS-3800/3800N

B-3

Service information on the status page An example of the service status page is shown below. (Note the details born by status page my differ from a firmware version to another.) Most of the service information is located under Service information. Most of these service information on the status page are alphanumerically-coded. Each item is explained next page. Details of service information

Controller firmware version*

Released date of the firmware

Software version: 68.01

Released:

30/Aug/2000

Service information [0104/0330][C1][12][01/01] Total page /t/P00/S00/F00/N00/D10:DM0301.DAN/RS2/DK-60/6C/01/[0003-0003]/BF-AD/AF.H/ /0096/0026/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ /20A11080/1020B200/20001080/81000000/00000000/10101010/10101010/ SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E SPD2:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E /8088808880808000/8088808880808000/8088808880808000/8088808880808000/ DN:SPL9200007 SN:SPL9200010

9690 0/20/25/60

Service information

FS-1800/1800N | FS-3800/3800N

B-4

Service information
[0104/0330][C1][12][01/01] Total page 9690

2 3

4 !
0/ 0/

5 @
0/

/t/P00/S00/F00/N00/D10:DM0301.DAN/RS2/DK-60/6C/01/[0003-0003]/BF-AD/AF.H/0/20/25/60

67 8 9 0
/0096/0026/1061/0811/

# $%
0/ 0/ 0/

^
0/

&

* ()

/AAADCFE/

/20A11080/1020B200/20001080/81000000/00000000/10101010/10101010/

SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E

SPD2:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E

/8088808880808000/8088808880808000/8088808880808000/8088808880808000

DN:SPL9200007 SN:SPL9200010

Mask ROM/Flash ROM version on the engine board 2 [C1] Mask ROM version on the LCD controller board (Operator panel) 3 [12] Boot ROM version 4 [01/01] Internal use 5 Total page 9690 Total count page 6 t/ Internal use 7 P00/ Parallel interface mode

Example 1 [0104/0330]

Meaning -

Description

bit 7= 0: No error with bidirectional communication, 1: Error with bidirectional communication bit 6= 0: No ECP communication, 1: ECP communication had occurred, at least one bit 0 to 5= History of printer parallel port directional communication. 05= Nibble (High-speed), 07= ECP
FS-1800/1800N | FS-3800/3800N

B-5

Example 8 /S00 9 /F00 0 /N00

Meaning Serial interface error

Description

! /D10:DM0301.DAN

@ /RS2 # /DK-60 $ /6C % /01 ^ /[0003-0003]

& /BF-AD * /AF.H

00= Normal, bit 0= Framing error bit 1= Overrun, bit 2= Parity error Operator panel lock (Shown only 01= Partially locked during locking) 02= Fully locked NVRAM error (Shown only if 01= ID error, 02= Version error, error has occurred) 03= Checksum error, 04= NVRAM crash error NVRAM down loading status 00= Normal (Nothing downloaded), bit0= Font data, bit1= host data, bit2= Macro data, bit3= Program data, bit4= Operator panel message download (shown file name), bit5= OEM data, bit6= Reserved, bit7= Error occurred Serial interface mode RS2= RS-232C Drum unit model code (Shown only set the data at EEPROM on the drum board.) Drum sensitivity Calibration table settings Hexa decimal (FRPO I4) Option unit equipment The first 2 byte: bit0= MP tray, bit1 to 6= Paper feeder (5 and 6 are not supported.), bit7= Duplexer, bit8= Bulk paper feeder, bit9= Envelope feeder, bit10 to 15= Reserved. The second 2 byte: bit0 =Face-up output tray, bit1= Face-down output tray, bit2= Bulk paper stacker. bit3= Sorter, bit4 to 15= Reserved. Threshold level for MK replace/ (Shown only with MICR model) warning message display Average print coverage (total) Two digits for integer part; one digit for decimal; unit is in percent

FS-1800/1800N | FS-3800/3800N

B-6

Example ( /0 ) /20 /25

/60 /0096/0026/1061 /0811

/ / /

0/ 0/ 0

0/ 0/

0 0

/AAADCFE/AAADCFE /AAADCFE/AAADCFE /AAADCFE/AAADCFE /AAADCFE/AAADCFE /20A11080/1020B200 /20001080/81000000 /00000000/10101010 /10101010 SPD1:02030405... SPD2:02030405... /8088808880808000 /.... DN:SPL92000007 SN:SPL92000010

Meaning Description Operator panel message PMSG command settings shown by language decimal. Toner capacity Number of pages shown by decimal ( 1000 pages) The present temperature 0 to 100 C, When if - shows, the temperature/humidity sensor is abnormal. The present humidity 55 to 90 %, step by 5% Printing area /Top margin/Left margin/Page length/Page width/, Inches+ 1/ 100 inches (FRPO L1/L2) in 1/600 inch Left margin offset for paper source (MP tray/Printers cassette/Top paper feeder/ Middle feeder/Bottom feeder/ Envelope feeder/Duplexer) Life counter for each option Paper feeder4/Duplexer/Bulk paper units feeder/Bulk paper stacker/Sorter

Media type settings

Detailed media type settings 1 to 28. (14 to 20 are reserved and fixed to setting 0x00. )

SPD (slot1) SPD (slot2) Engine Parameter information Hexadecimal, 32 bytes (64 digits) Serial number for the drum Serial number for the printer -

FS-1800/1800N | FS-3800/3800N

B-7

Appendix C

Appendix C Contents
Parallel interface .................................................................................................................................... C-3 Selecting the parallel interface mode .................................................................................................. C-3 Parallel interface pin assignment ........................................................................................................ C-4 Parallel interface signals ..................................................................................................................... C-5 Serial interface ....................................................................................................................................... C-6 RS-232C interface voltage levels ........................................................................................................ C-6 Connector configurations .................................................................................................................... C-6 Protocol ........................................................................................................................................... C-7 RS-232C - For computers with a DB-9 connector .......................................................................... C-7 RS-232C - For computers with a DB-25 connector ........................................................................ C-7

Parallel interface
The printer uses a bidirectional parallel interface for high-speed data transmission for the host computer. This interface includes the buffers which are compatible with the IEEE 1284 standards. The parallel interface provides support for the ECP and nibble modes in this standards. The parallel interface mode can be changed by commanding Prescribe commands on a PC. Selecting the parallel interface mode To change the parallel interface mode, a PC running MS-DOS is needed. Connect the printer to the PC via the parallel interface. Then, at the DOS prompt, type a FRPO O0 (the letter O and the number zero) command as follows depending on the desired parallel mode:

To set the parallel interface mode... Normal High-speed Nibble* Automatic

Type at the DOS prompt... echo !R! FPRO O0, 0; EXIT;>lpt1: echo !R! FPRO O0, 1; EXIT;>lpt1: echo !R! FPRO O0, 5; EXIT;>lpt1: echo !R! FPRO O0, 70; EXIT;>lpt1: *: Factory-set default.

FS-1800/N | FS-3800/N

C-3

Parallel interface pin assignment The pins of the parallel interface connector carry the signals listed below. The function for each signal is detailed on the following page. No. Terminal Signal No. Terminal Signal 1 nStrobe (STBIN1/2*) 19 Ground GND 2 Data1 (PAD0) 20 Ground GND 3 Data2 (PAD1) 21 Ground GND 4 Data3 (PAD2) 22 Ground GND 5 Data4 (PAD3) 23 Ground GND 6 Data5 (PAD4) 24 Ground GND 7 Data6 (PAD5) 25 Ground GND 8 Data7 (PAD6) 26 Ground GND 9 Data8 (PAD7) 27 Ground GND 10 nAck (ACKOUT) 28 Ground GND 11 Busy (BUSYOUT) 29 Ground GND 12 PError (PERROR) 30 Ground GND 13 Select (SELECT) 31 nInit (INIT*) 14 nAutoFd (AUTOFD*) 32 nFault (FAULT*) 15 Not defined NC 33 Not defined Pull-up (1 k) 16 Logic ground GND 34 Not defined NC 17 Chassis ground GND 35 Not defined Pull-up (1 k) 18 Peri-logic H (VCC) 36 nSelect In (SELECTI*) Maximum rated current for pin 18 is 500 mA (fused). Pin 18 can not use pin 12 (+5V) of serial connector RS-232C at the same time.

FS-1800/N | FS-3800/N

C-4

Parallel interface signals The following table provides details for the signals used on the printers parallel interface. Note descriptions in [ ] are for high-speed mode of the parallel interface. Signal Strobe* [nStrobe] (Pin 1) Meaning

A negative-going Strobe* pulse causes the printer to read and latch the data on the Data 0 [1] to Data 7 [8] signal lines. These eight signals form the data byte sent from the host computer to Data 0 [1] to Data 7 [8] the printer. Data 7 [8] is the most significant bit and Data 0 [1] is the (Pins 2 to 9) least significant bit. This signal is returned to the host computer. This negative-going pulse Acknowledge* [nAck] acknowledges the previous character received by the printer. (Pin 10) Acknowledge* pulses are sent only when Busy is low. This signal is returned to the host computer. This signal is high when Busy [Busy] (Pin 11) the printer is busy and low when it is able to accept more data. Every high-to-low transition is followed by an Acknowledge* pulse. This signal is returned to the host computer. This signal goes high Paper Empty [PError] when the printer runs out of paper. (Pin 12) On-Line [Select] (Pin 13) This signal is returned to the host computer. This signal is high when the printer is on-line and low when the printer is off-line. It goes low when the upper unit is raised, or when the GO key is pressed to set the printer off-line. Note: The Paper Empty and On-Line signals are not used unless enabled by the FRPO command (O2 parameter). This signal is used in the Epson version of the Centronics interface to Auto-Feed [nAutoFd] receive a carriage return. In high-speed mode, it is used as an interrupt. (Pin 14) This line is connected to the printers +5 V DC line (+5 V 0.5 V, 500 +5 V DC (pin 18) mA maximum, fused). This signal is used in the standard Centronics interface to enable the Prime [nInit] (Pin 31) computer to reset the printer. It is ignored by the printer. When the high-speed parallel line control is on (FRPO O2 = 2), this Error* [nFault] (Pin 32) line returns error status to the host computer. Auxiliary output 1 (Pin 33) This signal line is not used. This signal is high when the printers power is on. Power Ready (Pin 35) This signal is used in some versions of the Centronics interface to Select In [NSelectIn] enable the computer to force the printer on-line. In high-speed mode, (Pin 36) it is used as an interrupt.

FS-1800/N | FS-3800/N

C-5

Serial interface
The printer is equipped with a serial interface connector. The device responsible for controlling the serial interface is integrated in the gate array in the controller system. The serial interface supports protocol of RS-232C. A 25-pin D-sub connector is used for the serial interface. RS-232C interface voltage levels The voltage levels of the RS-232C signals conform to EIA RS-232C specifications. FALSE is from 3 volts to 15 volts. TRUE is from -3 volts to -15 volts. Voltages between -3 volts and 3 volts are undefined. Connector configurations The printer uses a DB-25 connector for the serial interface. Depending on the computer configurations for serial interface, use either of the appropriate configurations. Signal FG (Pin 1) TxD (Pin 2) RxD (Pin 3) RTS (Pin 4) CTS (Pin 5) DSR (Pin 6) SG (Pin 7) +5V (Pin 12) DTR (Pin 20) Meaning This pin is connected directly to the printer frame. This output carries asynchronous data sent by the printer to the computer. It is used mainly in handshaking protocols. This input carries serial asynchronous data sent by the computer to the printer. This output is always held high (above 3 V). Unused. Unused. All signals can transmit between the printer and the host computer to send each signals with a signal ground. Power supply for barcode reader. (Maximum 500 mA) This output is used as a buffer nearly-full handshake line. It is held high (above 3 V) when the buffer can accept more data.

FS-1800/N | FS-3800/N

C-6

Protocol The serial interface supports the full baud rate of: 1200, 2400, 4800, 9600, and 19200, 38400, 57600 and 115.2 k (bps). For adjusting serial interface parameters including baud rate, parity, etc., refer to printers Users Manual. RS-232C - For computers with a DB-9 connector
Printer Serial interface connector (DB-25)

Computer serial port (DB-9)

RXD TXD DTR GND DSR RTS CTS

2 3 4 5 6 7 8

2 3 4 5 6 7 )

TXD RXD RTS CTS DSR SG DTR

RS-232C - For computers with a DB-25 connector

Computer serial port (DB-25) Printer serial interface connector (DB-25)

GND TXD RXD RTS CTS DSR GND DTR

1 2 3 4 5 6 7 )

1 2 3 4 5 6 7 )

FG TXD RXD RTS CTS DSR SG DTR

FS-1800/N | FS-3800/N

C-7

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