Leaf Spring

Project
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Project
First Saved Friday, June 29, 2012 Last Saved Friday, June 29, 2012 Product Version 14.0 Release Save Project Before Solution No Save Project After Solution No
file:///C:/Users/DELL/AppData/Roaming/Ansys/v140/Mechanical_Report/Mechanical_Rep... 7/3/2012
Project
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Contents
Units Model (A4) Geometry Parts Coordinate Systems Connections Contacts Contact Regions Mesh Static Structural (A5) Analysis Settings Loads Solution (A6) Solution Information Results Material Data Structural Steel
Units
TABLE 1 Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius
Model (A4)
Geometry
TABLE 2 Model (A4) > Geometry
Object Name State Source Type Length Unit Element Control Display Style Length X Length Y Length Z
Definition C:\Users\DELL\Desktop\Attachments_2012_06_28\LEAF SPRING1.STEP Step Meters Program Controlled Body Color Bounding Box 358.29 mm 81.039 mm 50. mm Properties
Geometry Fully Defined
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Volume Mass Scale Factor Value Bodies Active Bodies Nodes Elements Mesh Metric Solid Bodies Surface Bodies Line Bodies Parameters Parameter Key Attributes Named Selections Material Properties Use Associativity Coordinate Systems Reader Mode Saves Updated File Use Instances Smart CAD Update Attach File Via Temp File Temporary Directory Analysis Type Mixed Import Resolution Decompose Disjoint Faces Enclosure and Symmetry Processing
Statistics
5.4306e+005 mm 4.263 kg 1. 17 17 18083 2176 None Yes Yes No Yes DS No No No
Basic Geometry Options
Advanced Geometry Options
Yes No No Yes No Yes C:\Users\DELL\AppData\Local\Temp 3-D None Yes Yes
Object Name State Visible Transparency Suppressed Stiffness Behavior Coordinate System Reference Temperature Assignment Nonlinear Effects Thermal Strain Effects Length X Length Y
TABLE 3 Model (A4) > Geometry > Parts LEAF SPRING- LEAF SPRING- LEAF SPRING- LEAF SPRING- LEAF SPRING1 1 1 1 1 Meshed Graphics Properties Yes 1 Definition No Flexible Default Coordinate System By Environment Material Structural Steel Yes Yes Bounding Box 358.29 mm 342.09 mm 24. mm 10.408 mm
352.29 mm 36.039 mm
240. mm 7.1861 mm
220. mm 6.5107 mm
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Length Z Volume Mass Centroid X 60315 mm 0.47347 kg -2.3392e-004 mm -15.821 mm
Centroid Y Centroid Z Moment of Inertia Ip1 125.6 kgmm Moment of Inertia Ip2 6070.7 kgmm Moment of Inertia Ip3 5999.5 kgmm Nodes Elements Mesh Metric 1483 183
50. mm Properties 56462 mm 51373 mm 0.44323 kg 0.40328 kg -7.6394e-014 1.6488e-014 mm mm -20.633 mm -24.709 mm -25. mm 100.2 kgmm 86.215 kgmm 5222.1 kgmm 4010.5 kgmm 5137.9 kgmm 3928.7 kgmm Statistics 1346 1136 171 129 None
36029 mm 0.28283 kg 7.836e-015 mm -34.994 mm 59.578 kgmm 1417.5 kgmm 1359.2 kgmm
33022 mm 0.25923 kg -1.0153e-014 mm -38.237 mm 54.486 kgmm 1100.2 kgmm 1046.6 kgmm
1079 128
Object Name State Visible Transparency Suppressed Stiffness Behavior Coordinate System Reference Temperature Assignment Nonlinear Effects Thermal Strain Effects Length X Length Y Length Z Volume Mass Centroid X
TABLE 4 Model (A4) > Geometry > Parts LEAF SPRING- LEAF SPRING- LEAF SPRING- LEAF SPRING1 1 1 1 Meshed Graphics Properties Yes 1 Definition No Flexible Default Coordinate System By Environment Structural Steel Yes Yes Bounding Box 180. mm 160. mm 5.3412 mm 4.8464 mm 50. mm Properties 27012 mm 24009 mm 0.21205 kg 0.18847 kg 3.5928e-014 4.5563e-014 mm mm -44.623 mm -47.577 mm -25. mm 44.441 kgmm 39.466 kgmm 616.94 kgmm 441.51 kgmm 573.02 kgmm 402.44 kgmm Statistics 947 1068 112 130 None Material
LEAF SPRING1
200. mm 5.8958 mm
140. mm 4.411 mm
346.29 mm 31.144 mm
30017 mm 0.23563 kg 1.4696e-014 mm -41.415 mm
21006 mm 0.16489 kg 1.8899e-014 mm -50.795 mm 34.509 kgmm 303.78 kgmm 269.57 kgmm 988 120
62721 mm 0.49236 kg -1.2694e-004 mm -12.133 mm 135.23 kgmm 6397. kgmm 6327.6 kgmm 1497 177
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Object Name State Visible Transparency Suppressed Stiffness Behavior Coordinate System Reference Temperature Assignment Nonlinear Effects Thermal Strain Effects Length X Length Y Length Z Volume Mass Centroid X
TABLE 5 Model (A4) > Geometry > Parts LEAF SPRING- LEAF SPRING- LEAF SPRING- LEAF SPRING- LEAF SPRING1 1 1 1 1 Meshed Graphics Properties Yes 1 Definition No Flexible Default Coordinate System By Environment Structural Steel Yes Yes Bounding Box 260. mm 120. mm 7.9225 mm 4.0348 mm 50. mm Properties 39037 mm 18004 mm 0.30644 kg 0.14133 kg 7.2321e-015 2.3522e-014 mm mm -31.729 mm -53.983 mm -25. mm 64.735 kgmm 29.565 kgmm 1791.6 kgmm 199.08 kgmm 1728.6 kgmm 169.75 kgmm Statistics 1145 908 136 110 None Material
280. mm 8.7203 mm
100. mm 3.7173 mm
80. mm 3.4582 mm
42047 mm 0.33007 kg -2.6858e-014 mm -28.442 mm
15002 mm 0.11777 kg 9.4076e-015 mm -56.783 mm 24.63 kgmm 122.71 kgmm 98.254 kgmm 828 100
12001 mm 9.4208e-002 kg 1.948e-014 mm -60.042 mm 19.701 kgmm 69.883 kgmm 50.324 kgmm 879 108
TABLE 6 Model (A4) > Geometry > Parts Object Name LEAF SPRING-1 LEAF SPRING-1 State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material Assignment Structural Steel Nonlinear Effects Yes Thermal Strain Effects Yes
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Bounding Box Length X 60. mm 40. mm Length Y 3.2573 mm 3.1142 mm Length Z 50. mm Properties Volume 9000.4 mm 6000.1 mm Mass 7.0653e-002 kg 4.7101e-002 kg Centroid X 7.8418e-015 mm 1.7462e-014 mm Centroid Y -63.243 mm -66.386 mm Centroid Z -25. mm Moment of Inertia Ip1 14.774 kgmm 9.8485 kgmm Moment of Inertia Ip2 35.919 kgmm 16.094 kgmm Moment of Inertia Ip3 21.251 kgmm 6.3157 kgmm Statistics Nodes 785 691 Elements 96 84 Mesh Metric None
Coordinate Systems
TABLE 7 Model (A4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. mm Origin Y 0. mm Origin Z 0. mm Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ]
Connections
TABLE 8 Model (A4) > Connections Object Name Connections State Fully Defined Auto Detection Generate Automatic Connection On Refresh Yes Transparency Enabled Yes TABLE 9 Model (A4) > Connections > Contacts Object Name Contacts State Fully Defined Definition
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Connection Type Contact Scope Scoping Method Geometry Selection Geometry All Bodies Auto Detection Tolerance Type Slider Tolerance Slider 0. Tolerance Value 0.92681 mm Use Range No Face/Face Yes Face/Edge No Edge/Edge No Priority Include All Group By Bodies Search Across Bodies TABLE 10 Model (A4) > Connections > Contacts > Contact Regions Contact Region Contact Region 2 Contact Region 3 Contact Region 4 Contact Region 5 Fully Defined Scope Geometry Selection 5 Faces 6 Faces 3 Faces 1 Face 5 Faces 6 Faces 3 Faces 1 Face LEAF SPRING-1 LEAF SPRING-1 Definition Bonded Automatic Program Controlled No Advanced Program Controlled Program Controlled Program Controlled Program Controlled Program Controlled TABLE 11 Model (A4) > Connections > Contacts > Contact Regions Object Name Contact Region 6 Contact Region 7 Contact Region 8 Contact Region 9 State Scoping Method Contact Target Contact Bodies Target Bodies Type Scope Mode Behavior Fully Defined Scope Geometry Selection 1 Face 1 Face LEAF SPRING-1 LEAF SPRING-1 Definition Bonded Automatic Program Controlled
Object Name State Scoping Method Contact Target Contact Bodies Target Bodies Type Scope Mode Behavior Suppressed Formulation Detection Method Normal Stiffness Update Stiffness Pinball Region
Contact Region 10
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Suppressed Formulation Detection Method Normal Stiffness Update Stiffness Pinball Region
No Advanced Program Controlled Program Controlled Program Controlled Program Controlled Program Controlled TABLE 12 Model (A4) > Connections > Contacts > Contact Regions Contact Region Contact Region Contact Region Contact Region 11 12 13 14 Fully Defined Scope Geometry Selection 1 Face 1 Face LEAF SPRING-1 LEAF SPRING-1 Definition Bonded Automatic Program Controlled No Advanced Program Controlled Program Controlled Program Controlled Program Controlled Program Controlled TABLE 13 Model (A4) > Connections > Contacts > Contact Regions Object Name Contact Region 16 State Fully Defined Scope Scoping Method Geometry Selection Contact 1 Face Target 1 Face Contact Bodies LEAF SPRING-1 Target Bodies LEAF SPRING-1 Definition Type Bonded Scope Mode Automatic Behavior Program Controlled Suppressed No Advanced Formulation Program Controlled Detection Method Program Controlled Normal Stiffness Program Controlled Update Stiffness Program Controlled
Object Name State Scoping Method Contact Target Contact Bodies Target Bodies Type Scope Mode Behavior Suppressed Formulation Detection Method Normal Stiffness Update Stiffness Pinball Region
Contact Region 15
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Pinball Region Program Controlled
Mesh
TABLE 14 Model (A4) > Mesh Object Name Mesh State Solved Defaults Physics Preference Mechanical Relevance 0 Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size Default Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse Minimum Edge Length 1.04170 mm Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Patch Conforming Options Triangle Surface Mesher Program Controlled Advanced Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 18083 Elements 2176 Mesh Metric None
Static Structural (A5)

TABLE 15 Model (A4) > Analysis
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Object Name Static Structural (A5) State Solved Definition Physics Type Structural Analysis Type Static Structural Solver Target Mechanical APDL Options Environment Temperature 22. C Generate Input Only No TABLE 16 Model (A4) > Static Structural (A5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 1. s Auto Time Stepping Program Controlled Solver Controls Solver Type Program Controlled Weak Springs Program Controlled Large Deflection Off Inertia Relief Off Restart Controls Generate Restart Points Program Controlled Retain Files After Full No Solve Nonlinear Controls Force Convergence Program Controlled Moment Convergence Program Controlled Displacement Program Controlled Convergence Rotation Convergence Program Controlled Line Search Program Controlled Stabilization Off Output Controls Stress Yes Strain Yes Nodal Forces No Contact Miscellaneous No General Miscellaneous No Calculate Results At All Time Points Max Number of Result Sets Program Controlled Analysis Data Management E:\Dipal\Leaf Spring\Attachments_2012_06_28\Leaf Spring analyais_files\dp0 Solver Files Directory \SYS\MECH\ Future Analysis None Scratch Solver Files Directory Save MAPDL db No Delete Unneeded Files Yes Nonlinear Solution No
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Solver Units Solver Unit System
Active System nmm TABLE 17 Model (A4) > Static Structural (A5) > Loads Force Suppressed Force 2 Remote Displacement Fully Defined Pressure
Object Name State Scoping Method Geometry Coordinate System X Coordinate Y Coordinate Z Coordinate Location Type Suppressed Define By Coordinate System X Component Y Component Z Component Rotation X Rotation Y Rotation Z Behavior Magnitude Pinball Region
Fixed Support
1 Face
Fixed Support
Scope Geometry Selection 2 Faces 3 Faces Global Coordinate System 0. mm 0. mm 0. mm Defined Definition
1 Face
Force Yes Components Global Coordinate System 0. N (ramped) 34500 N -17500 N (ramped) (ramped) 0. N (ramped)
Remote Displacement No
Pressure Normal To
0. mm (ramped) 0. mm (ramped) 0. mm (ramped) 0. (ramped) 0. (ramped) Free Deformable
Advanced
850. MPa (ramped)
All
FIGURE 1 Model (A4) > Static Structural (A5) > Force
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FIGURE 2 Model (A4) > Static Structural (A5) > Force 2
FIGURE 3 Model (A4) > Static Structural (A5) > Remote Displacement
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FIGURE 4 Model (A4) > Static Structural (A5) > Pressure
Solution (A6)
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TABLE 18 Model (A4) > Static Structural (A5) > Solution Object Name Solution (A6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. Information Status Done TABLE 19 Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information Object Name Solution Information State Solved Solution Information Solution Output Solver Output Newton-Raphson Residuals 0 Update Interval 2.5 s Display Points All FE Connection Visibility Activate Visibility Yes Display All FE Connectors Draw Connections Attached To All Nodes Line Color Connection Type Visible on Results No Line Thickness Single Display Type Lines TABLE 20 Model (A4) > Static Structural (A5) > Solution (A6) > Results Object Name Total Deformation Equivalent Stress Maximum Principal Stress State Solved Scope Scoping Method Geometry Selection Geometry All Bodies Definition Type Total Deformation Equivalent (von-Mises) Stress Maximum Principal Stress By Time Display Time Last Calculate Time History Yes Identifier Suppressed No Results Minimum 0.36901 mm 48.341 MPa -2467.4 MPa Maximum 61.195 mm 26131 MPa 27300 MPa Minimum Occurs On LEAF SPRING-1 Maximum Occurs On LEAF SPRING-1 Information Time 1. s Load Step 1 Substep 1 Iteration Number 1 Integration Point Results
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Display Option
Averaged
FIGURE 5 Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation > Figure
FIGURE 6 Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress > Figure
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FIGURE 7 Model (A4) > Static Structural (A5) > Solution (A6) > Maximum Principal Stress > Figure
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Material Data
Structural Steel
TABLE 21 Structural Steel > Constants Density 7.85e-006 kg mm^-3 Coefficient of Thermal Expansion 1.2e-005 C^-1 Specific Heat 4.34e+005 mJ kg^-1 C^-1 Thermal Conductivity 6.05e-002 W mm^-1 C^-1 Resistivity 1.7e-004 ohm mm TABLE 22 Structural Steel > Compressive Ultimate Strength Compressive Ultimate Strength MPa 0 TABLE 23 Structural Steel > Compressive Yield Strength Compressive Yield Strength MPa 250
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TABLE 24 Structural Steel > Tensile Yield Strength Tensile Yield Strength MPa 250 TABLE 25 Structural Steel > Tensile Ultimate Strength Tensile Ultimate Strength MPa 460 TABLE 26 Structural Steel > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 27 Structural Steel > Alternating Stress Mean Stress Alternating Stress MPa Cycles Mean Stress MPa 3999 10 0 2827 20 0 1896 50 0 1413 100 0 1069 200 0 441 2000 0 262 10000 0 214 20000 0 138 1.e+005 0 114 2.e+005 0 86.2 1.e+006 0 TABLE 28 Structural Steel > Strain-Life Parameters Strength Ductility Ductility Cyclic Strength Exponent Coefficient Exponent Coefficient MPa -0.106 0.213 -0.47 1000
Strength Coefficient MPa 920
Cyclic Strain Hardening Exponent 0.2
TABLE 29 Structural Steel > Isotropic Elasticity Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa 2.e+005 0.3 1.6667e+005 76923 TABLE 30 Structural Steel > Isotropic Relative Permeability Relative Permeability 10000

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Geometry Fully Defined

5.4306e+005 mm 4.263 kg 1. 17 17 18083 2176 None Yes Yes No Yes DS No No No

Basic Geometry Options

Advanced Geometry Options

Yes No No Yes No Yes C:\Users\DELL\AppData\Local\Temp 3-D None Yes Yes

Length Z Volume Mass Centroid X 60315 mm 0.47347 kg -2.3392e-004 mm -15.821 mm

30017 mm 0.23563 kg 1.4696e-014 mm -41.415 mm

42047 mm 0.33007 kg -2.6858e-014 mm -28.442 mm

Pinball Region Program Controlled

Static Structural (A5)

Solver Units Solver Unit System

0. mm (ramped) 0. mm (ramped) 0. mm (ramped) 0. (ramped) 0. (ramped) Free Deformable

850. MPa (ramped)

FIGURE 1 Model (A4) > Static Structural (A5) > Force

FIGURE 2 Model (A4) > Static Structural (A5) > Force 2

FIGURE 4 Model (A4) > Static Structural (A5) > Pressure

Strength Coefficient MPa 920

Cyclic Strain Hardening Exponent 0.2

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