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Task:
CNC-Programming of the workpiece Plate. Use the ISO Control MTS2010
A-A
40
AlMgSiPb
Grundplatte
Plate Plate.fnc
Material:
AlMgSiPb
Clamping Position x
Description:
Tooling
T7
Working plan
Tool description
Shell End Mill BNF-B 40x38(130) R_FSF-40 40x120
Technological data G97 S650 G94 F200 M3, M8 G97 S850 G94 F260 M3, M8 G97 S2400 G94 F300 M3, M8 G97 S2400 G94 F300 M3, M8 G97 S3800 G94 F350 M3, M8 G97 S3800 G94 F350 M3, M8 G97 S2800 G94 F125 M3, M8 G97 S2000 G94 F200 M3, M8
T2
T3
T3
T4
T4
T1
8) Drilling on circle
T5
T6
Deburring Tool B
T6
Deburring Tool B
G97 S1500 G94 F500 M3, M8 G97 S1500 G94 F500 M3, M8
Sequence of operations
Programm
N5 G54
Explanation
Shift Zero point: Top side left front work part corner
Workpiece condition
Tool SF 40 Technology data Aproach to the contour in X / Y Aproach to the contour in Z Coolant ON
Contour Milling: Starting on the top side left front work part corner: Starting point for cutting outside of the contour Starting of the infeed axes
Programm
N65 G41 G47 A10 XA5 YA5
Explanation
Workpiece condition
Tangential approaching circular radius 10mm P1 Straight line with chamfer 6x45 P2 P3 Straight line with increased angle and rounding P4 Linear interpolation with polar coordinates: P5 Polar radius Polar angle, absolut Pol absolut
Circular interpolation with polar coordinates: P6 Polar angle, absolut Pol absolut Rounding
P7 P8 P9 Counterclockwise circular motion with radius 20mm P10 P1 Tangential approaching with circular radius 10mm
N115 G1 X5
Programm
N140 T0303 M6 N145 S2400 F300 M3
Explanation
Tool End Mill Rough 8 Technology Data
Workpiece condition
N150 G0 X30 Y62 N155 Z5 N160 M8 N165 G87 ZA-10 X40 Y27 K3 B10 C0.3 D0.2 EO0 HB14 I-50 O1 V1 H5
Contour approaching to the center of the rectangular pocket Contour approaching in Z Coolant ON Cycle rectangular pocket: ZA-10 LP40 BP27 D3 V1 W5 RN10 AK0.3 AL0.2 EP0 DB50 O2 Q1 H14 E200 Depth of the pocket in infeed coordinate, absolut Length of the pocket Second length of the pocket Infeed Clearance plane Retraction plane Radius of the corner Allowance of contour Allowance of depth Reference for pocket position Cutter path coverage in % of the milling tool Infeed pro helix rotation Climb milling Roughing and finishing Infeed in infeed coordinate
Programm
N170 G79 Z0 AR-15
Explanation
Cycle starting point and rotation of the rectangular pocket
Workpiece condition
Cycle circular pocket: ZA-5 R21 D3 V1 W5 AK0.3 AL0.2 DB50 O2 Q1 H14 E200 Depth of the pocket in infeed coordinate, absolut Radius of the pocket Infeed Clearance plane Retraction plane Allowance of contour Allowance of depth Cutter path coverage in % of the milling too Infeed pro helix rotation Climb milling Roughing and finishing Infeed in infeed coordinate
Programm
N200 T0404 M6 N205 S3800 F350 M3
Explanation
Tool End Mill Rough 5 Technology data
Workpiece condition
N225 G66 ZA-7 BN8 B15 A0 AO70 K2 V1 H5 C0.2 D0.1 EO0 HB14
Cycle Circular Slot : ZA-7 BP8 RP15 AN0 AP70 D2 V1 W5 AK0.2 AL0.1 EP0 O1 Q1 H14 E100 Depth of the pocket in infeed coordinate, absolut Width of the slot Radius of the Slot Polar starting angle Polar aperture angle Infeed Clearance plane Retraction plane Allowance of contour Allowance of depth Cycle starting point circular center of the slot Infeed in infeed coordinate Climb milling Roughing and finishing Infeed in infeed coordinate
Programm
N230 G77 B0 A0 D120 S3 IA67 JA29 ZA-5
Explanation
Multiple cycle on a circle: R0 AN0 AI120 O3 IA67 JA29 ZA-5 Hole circle radius Polar aperture angle Incremental angle Number of executions Starting point in X Starting point in Y Starting point in Z
Workpiece condition
N240 G1 ZI-2 F100 N245 XI10 F300 N250 YI5 N255 ZI2 N260 G0 YI7
Incremental infeed Horizontal slot, incremental Vertical slot, incremental Reatreat in Z+ Starting point for the next L -slot, incremental
Repetition programm part for milling of the 2nd. and 3rd. L -Slot
10
Programm
N285 T0101 M6 N290 S800 F125 M3 M8
Explanation
Tool Spotting drill 12x90 Technology data
Workpiece condition
N305 M9 N310 G0 Z150 N315 X150 Y150 N320 T0505 M6 N325 S2000 F200 M3
Coolant OFF
X/Y Position ist modal Material surface -5mm incremental, relative to the current tool position
11
Programm
N345 M9 N350 G0 Z150 N355 X150 Y150
Explanation
Coolant OFF Tool change point in Z Tool change point in X / Y
Workpiece condition
Processing a chamfer 1x45 for the following countours: circular pocket, rectangular pocket and outside contour .
Technology data
N390 G0 Z5
Shift Zero Point to the center of the rectangular pocket and rotation by 15 Grad
12
Programm
N405 G47 G41 A5 XA0 YA-13.5 ZA-1.5 N410 G1 X20 R10 N415 Y13.5 R10 N420 X-20 R10 N425 Y-13.5 R10 N430 X0 N435 G40 G47 A5 N440 G0 Z5
Explanation
Workpiece condition
Linear motion with rounding Linear motion with rounding Linear motion with rounding Linear motion with rounding
N445 G53
Starting point for chamfering of the outside contour in X/Y Starting point for chamfering of the outside contour in Z
N465 M30
13
14
15
Help screens
G1
BP RN
H1/H4 LP
BP
H2 LP
(C) MTS 2007
Regtangular pocket
Regtangular pocket
16
DB
Q2
Q1
DB75
R R
(C) MTS 2007
RZ
D-
Q1
Q2
D-
Circular pocket
Circular pocket
AP AO
Q1
EP3 EP1
AN
BP Q2
EP0
YA
AP
YI
AI
AN
YA
YI
AR
O2
O1
AR J YA YI
JA
O3
XI
I XI
XI XA
XA Execution multiple cycle on a circle G79
(C) MTS 2007
XA
IA Execution multiple cycle on a circle G77
(C) MTS 2007
17
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