Catalogue

Needles and Restrictor Valves

Fluid Power

id er d P Flu er id lu w ui w lu r F F o r l Po F we id F we id P id er Po Flu wer Po Flu u w d o luid er P o lui er P F P F d w luid d w lui r o F Po F we er id P r we luid er Po w lu e Po F ow id r F Pow uid r e id P Flu owe l id r Fl ow Flu er F P lu e P F w d er Pow luid wer P o Flui w P d r F Po luid d r Po Flui we id F ow e id w lu r o Flu er P o F P we luid er Pow luid wer er Po F ow id F Po w id r P Flu wer id id P lu we uid F o o Flu Flu w Fl wer id P r P r id Po d er Po lu we F Po owe lu r ow luid er P F d id P er F owe l w lui lu r w dP F Po F F
s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s s

HK.66.K1.02

Needles and restrictors Introduction

Fluid Power

General Needles, rotary spools and restrictors provide an adjustable or fixed flow orifice for precise control in circuits where pressure compensation is not required. Typically the needle and restrictor valve orifice design is sharp edged, so that flow at any setting is fairly insensitive to temperature variations. These valves provide near zero leakage at shut off and fine control at low flow.

Needles and restrictors are non-compensated flow controls which provide: Needle valves Bi-directional and equal controlled flow for either direction of main-flow. Rotary Spool A fairly linear relationship between the number of turns open and the controller flow. Restrictors A controlled flow (fixed or adjustable) in one direction of flow and free reverse flow around the orifice in the opposite direction.

Types and Operation

Type Description Symbol Models Page

Needle (Adjustable)

Needle Valves can vary the size of an orifice by adjusting the position of the cone (needle) with relation to its seat. Once open, the valve will continue flow in both directions. Fully closed position will shut off the flow to the circuit.

2N11 2N400/401 2N600/601 2N800/801

5 6 8 9

Rotary Spool (Adjustable)

Rotary spool valves vary the size of the orifice by opening milled slots to flow in a very linear relationship to the hand knob position. These valves can be adjusted from full open to full closed by rotating the hand knob 180.

2F400/401

Restrictor (Adjustable)

Restrictor valves throttle or block flow in one direction through the use of a needle adjustment. A built-in reverse free-flow check allows unrestricted flow in the reverse direction.

2R11/2R14 2R400/401

10 11

Restrictor (Fixed)

Flow is throttled in one direction by a fixed orifice. The size of the orifice is predetermined for a specific application and is not adjustable. A built-in reverse free-flow check allows unrestricted flow in the reverse direction.

2RN11/12/13/14/15/16

12

HK.66.K1.02 Danfoss Fluid Power 05/93

Introduction

Fluid Power
General Application Needle Valves are best suited to provide non-pressure compensated flow control in either direction for meter-in, meter-out or bleed off circuits. These valves provide a virtually tight shut-off. Rotary Spool Valves provide the same flow control function as needle valve and provide the added feature of linear flow vs rotary adjustment relationship. The shut-off mode has minimal leakage. Restrictor Valves provide free-flow in one direction and restricted flow, adjustable or fixed, in the opposite direction. Typical Circuit I O

Continued

I I O

Restrictor

Needle

HK.66.K1.02 Danfoss Fluid Power 05/93

Cartridge Quick reference

Fluid Power

Cartridge

Schematic

Description

Flow Pressure l/min bar

Cavity No.* )

Page

NEEDLES & RESTRICTORS 2N400

1 2

Needle Valve, Adjustable

55

350

FC-316

2F400
1 2

Manual Flow, Rotary Adjustable

60

350

FC-316

2N600
1 2

Needle Valve, Adjustable

150

350

FC-324

2N800
1 2

Needle Valve, Adjustable

300

350

FC-329

2R400
1 2

Restrictor Valve, Adjustable

55

350

FC-316

11

*) Standard cavities, see page 14

HK.66.K1.02 Danfoss Fluid Power 05/93

Needle valve, adjustable

Fluid Power

To 45 l/min and 350 bar

Parts in Body 2N11

In

Out

36,3 "P" Adjust "R" Adjust

3 /4-16 For panel mounting

74,7

In In In port

Out

Out port

52,3

28,5

Specifications To 45 l/min and 350 bar. 10 turns from fully open to fully closed. Weight: 0,17 kg. Features Finely threaded adjust stem for precise control. Threaded for panel mounting. Rugged, dirt tolerant and reliable. Adjustable with min. & max. stops. 100% performance tested.

Use and Operation A needle valve is a variable orifice used to restrict flow when pressure compensation is not required. For use as gauge snubbers or shut-off valves, and may be used for meter-out circuits. Materials Body internal parts Steel. Seals Buna-N standard. Viton A available.

Performance curve
l/min 76

Fully open 57
11

38

2N

19

0 0 3,5 10,5 18 Pressure bar

How to order

2N11 - P 2 - S

BASE PART NO.

ADJUST. MEANS P = Leak Proof Screw R = Hand Knob

PORT SIZE 2 = 1/4" NPTF 2W = G 1/4

SEALS S = Buna-N SV = Viton A

HK.66.K1.02 Danfoss Fluid Power 05/93

Needle valve, adjustable To 55 l/min and 350 bar

Fluid Power

Cartridge 2N400
7

/8-14UNF-2A (-10 SAE)

1.00 in (25,40 mm) HEX

36,3

R Adjust P Adjust

32,5

52 85

Cartridge in Body 2N401

r 3,6 7,1 19,1

50,8 41,2 19,1

1
15,8 31,8 3,1 38,1 50,8 102,9

Specifications To 55 l/min and 350 bar. Cavity number: FC-316 Installation torque: 61-67 Nm.* 8 turns from fully open to fully closed. Weight (2N400): 0,17 kg. Weight (2N401): 0,68 kg.
* With steel bodies. For aluminium bodies consult factory.

Use and Operation A needle valve is a variable orifice used to restrict flow when pressure compensation is not required. For use as gauge snubbers or shut-off valves, and may be used for meter-out circuits. Materials Body High strength steel with black oxide coating. Cartridge Steel construction with black oxide coating and brass cap. Seals Viton A standard.

Performance curve
bar 7

5 Needle fully open 3,5

Feature Finely threaded adjust stem for precise control. Rugged, dirt tolerant and reliable. Adjustable with min. & max. stops. 100% performance tested.

1,8

7,6

15

23

30

38

45

p versus flow

53 l/min

How to order

2N401 - P 6T - SV

BASE PART NO. 2N400 = Cartridge Only 2N401 = Cartridge in Body

ADJUST. MEANS P = Leak Proof Screw R = Hand Knob

PORT SIZE (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (982293-U) 8T = 1/2" SAE (982294-U) 3 = 3/8" NPTF (982291-U) 2W = G 1/4 (982292W-U) 3W = G 3/8 (982291W-U)

SEALS SV = Viton A

HK.66.K1.02 Danfoss Fluid Power 05/93

Rotary flow control, adjustable

Fluid Power

To 60 l/min and 350 bar

/8-14UNF-2A (-10 SAE)

Cartridge 2F400

1.00 in (25,4 mm) HEX

32,5 89,7

57,2

Cartridge in Body 2F401

r 3,6 7,1 19,1

50,8

2
19,1 41,2

1
15,8 31,8 3,1 38,1 50,8 108,0

Specifications To 60 l/min and 350 bar. Cavity number: FC-316. Installation torque: 61-67 Nm.* Weight (2F400): 0,23 kg. Weight (2F401): 0,74 kg.
* With steel bodies. For aluminium bodies consult factory.

Features Excellent adjustment pressure rotary characteristics. Smooth starts and stops. Adjustable with min. & max. stops. Graduation indicators to show low to high flow positions. 100% performance tested.

Use and operation The manual rotary two way is a window style metering valve. The rotary spool is turned and the intersecting milled slots are opened to flow in a very linear relationship to the handle position. The valve can be adjusted from full open to full closed by rotating the hand knob 180 degrees. In the full open position the valve is rated for a maximum flow of 60 l/ min at 7 bar P. Because the valve is not pressure compensated, flow through the valve can be affected by inlet pressure. The spool style design does not lend itself to low leakage shut-off applications. Materials Body High strength steel with black oxide coating.

Performance curve

Cartridge Steel construction with black oxide coating and brass cap. Seals Viton A standard. Hand knob Plastic standard. Metal available.

How to order

2F401 - R 6T - 10 SV

BASE PART NO. 2F400 = Cartridge Only 2F401 = Cartridge in Body

ADJUST. MEANS R = Hand Knob

PORT SIZE OMIT = Cartridge Only 6T = 3/8" SAE (982293-U) 8T = 1/2" SAE (982294-U) 3 = 3/8" NPTF (982291-U) 2W = G 1/4 (982292W-U) 3W = G 3/8 (982291W-U)

FLOW RANGE 10 = 40 l/min

SEALS SV = Viton A

HK.66.K1.02 Danfoss Fluid Power 05/93

Needle valve, adjustable To 150 l/min and 350 bar

Fluid Power

Cartridge 2N600

1.50 in (38,1 mm) HEX 1 /16-12UNF-2A (-16 SAE)

5

"R" Adjust "P" Adjust

46,0

50 (open) 96

Cartridge in Body 2N601

8,6

"P" Adjust

82,6 50,8

68,6

2
25,4 50,8 7,1 57,2 76,2 125,5 23,9

Specifications To 150 l/min and 350 bar. Cavity number: FC-324. Installation torque: 237 Nm.* Weight (2N600): 0,32 kg. Weight (2N601): 2,00 kg.
* With steel bodies. For aluminium bodies consult factory.

Use and Operation A needle valve is a variable orifice used to restrict flow when pressure compensation is not required. For use as gauge snubbers or shut-off valves, and may be used for meter-out circuits. Materials Body High strength steel with black oxide coating. Cartridge steel construction with black oxide coating and brass cap. Seals Viton A standard.

Performance curve
bar 210
175
Open (1) Turn

(2)

140 105 70 35
(3) (4) (5) (6) (8)

Features Finely threaded adjust stem for precise control. Rugged, dirt tolerant and reliable. Adjustable with min. & max. stops. 100% performance tested. How to order

0 0
19
38 57 76 95 115 132 151 170 195 l/min

2N601 - P 8 - SV

BASE PART NO. 2N600 = Cartridge Only 2N601 = Cartridge in Body

ADJUST. MEANS P = Screw R = Hand Knob

PORT SIZE (Body No.) OMIT = Cartridge Only 16T = 1" SAE (983314-U) 8 = 1" NPTF (983315-U)

SEALS SV = Viton A

HK.66.K1.02 Danfoss Fluid Power 05/93

Needle valve, adjustable

Fluid Power

To 300 l/min and 350 bar

1.88 in (47,8 mm) HEX 15/8-12 UN-2A (-20 SAE)

Cartridge 2N800

R Adjust

2
58,0 61,5

P Adjust

80 (open) 138

Cartridge in Body 2N801

10,4

P Adjust

101,6

1
60,2 R Adjust

81,0

2
31,8 63,5 10,4 63,5 88,9 150,4 31,2

Specifications To 300 l/min and 350 bar. Cavity number: FC-329. Installation torque: 405 Nm.* Weight (2N800): 0,77 kg. Weight (2N801): 4,17 kg.
* With steel bodies. For aluminium bodies consult factory.

Use and Operation A needle valve is a variable orifice used to restrict flow when pressure compensation is not required. For use as gauge snubbers or shut-off valves, and may be used for meter-out circuits. Materials Body High strength steel with black oxide coating. Internal parts Hardened steel. Cartridge Steel construction with black oxide coating. Seals Viton A standard.

Performance curve
bar 70
Open 1 turn

56
4

42
5 6 7

Features Finely threaded adjust stem for precise control. Steel working parts for long life. Rugged, dirt tolerant and reliable. Adjustable with min. & max. stops. 100% performance tested.

28

14

38

76 115 151 190 227 265 303 341 380 l/min

p versus flow

How to order

2N801 - R 20T - SV

BASE PART NO. 2N800 = Cartridge Only 2N801 = Cartridge in Body

ADJUST. MEANS P = Screw R = Hand Knob

PORT SIZE (Body No.) OMIT = Cartridge Only 20T = 1-1/4" SAE (983326-U)

SEALS SV = Viton A

HK.66.K1.02 Danfoss Fluid Power 05/93

Restrictor valve, adjustable, with reverse free flow check 2R11: To 45 l/min and 350 bar. 2R14: To 105 l/min and 350 bar

Fluid Power

Parts in Body 2R11 and 2R14

Restricted flow

In port

Out port

Free-flow "P" Adjust "R" Adjust

36,3

3/4-16 For panel mounting

Model 2R11 2R14

A mm 81 109

B mm 75 79

C mm 28 38

D Thread 3/4-16 3/4-16

Specifications To 105 l/min and 350 bar. Weight: 0,20 kg. Features Finely threaded adjust stem for precise control. Hardened steel working parts for long life. Low leakage. Rugged, dirt tolerant and reliable. Built-in reverse flow check. Adjustable with min. & max. stops. 100% performance tested. Use and Operation To regulate speed of actuators in one direction (where pressure compensation is not required) and provide free-flow in other direction. How to order

Performance curves
2R11
l/min 18
bar 18

2R14

14
Restricted Restricted

10,5

10,5 7

3,5
Free-flow

3,5

Free-flow

0 0 15
30 45 l/min

0 0 15
30 45 61 76 91 106 l/min

p versus flow
Free-flow is allowed in one direction, through check section. Return flow is restricted or throttled by needle adjustment. Materials Body and internal parts Steel. Check component Hardened steel poppet. Seals Buna N standard. Viton A available.

2R11 - P 2 - S

BASE PART NO.

ADJUST. MEANS P = Leak Proof Screw R = Hand Knob

PORT SIZE 2 = 1/4" NPTF 2W = G 1/4 6 = 3/4" NPTF 6W = G 3/4

SEAL S = Buna-N SV = Viton A

10

HK.66.K1.02 Danfoss Fluid Power 05/93

Restrictor valve, adjustable, with reverse free flow check

Fluid Power

To 55 l/min and 350 bar

/8-14UNF-2A (-10 SAE)

1.00 in 25,4 mm HEX

36,3

Cartridge 2R400

R Adjust P Adjust

32,5

53 85

Cartridge in Body 2R401

r 3,6 7,1 19,1

50,8

41,2

19,1

1
15,8 31,8 3,1 38,1 50,8 102,9

Specifications To 55 l/min and 350 bar. Cavity number: FC-316. Installation torque: 61-67 Nm.* Weight (2R400): 0,23 kg) Weight (2R401): 0,74 kg.
* With steel bodies. For aluminium bodies consult factory.

Use and Operation To regulate speed of actuators in one direction (where pressure compensation is not required) and provide free-flow in other direction. Free-flow is allowed in one direction, through check section. Return flow is restricted or throttled by needle adjustment. MATERIALS Body High-strength steel with black oxide coating. Cartridge Steel construction with black oxide coating and brass cap. Internal parts Hardened steel. Seals Viton A standard.

Performance curve
bar 41
Flow
1

to

28

Features Finely threaded adjust stem for precise control. Hardened steel working parts for long life. Low leakage. Rugged, dirt tolerant and reliable. Built-in reverse flow check. Adjustable with min. & max. stops. 100% performance tested. How to order

Adjust fully closed

14
Adjust fully open

7,6

15

23

30

38

45

p versus flow

53 l/min

2R401 - P 6T - SV

BASE PART NO. 2R400 = Cartridge Only 2R401 = Cartridge in Body

ADJUST. MEANS P = Leak Proof Screw R = Hand Knob

PORT SIZE (Body No.) OMIT = Cartridge Only 6T = 3/8" SAE (982293-U) 8T = 1/2" SAE (982294-U) 3 = 3/8" NPTF (982291-U) 2W = G 1/4 (982292W-U) 3W = G 3/8 (982291W-U)

SEALS SV = Viton A

HK.66.K1.02 Danfoss Fluid Power 05/93

11

Restrictor valve, fixed flow, with reverse free flow check To 20 - 225 l/min and 350 bar, see below

Fluid Power

Parts in Body
2RN11 To 20 l/min and 350 bar 2RN12 To 30 l/min and 350 bar 2RN13 To 70 l/min and 350 bar 2RN14 To 95 l/min and 350 bar 2RN15 To 150 l/min and 350 bar 2RN11 To 225 l/min and 350 bar

1
Inlet port

2
Outlet port

Free-flow

1
Inlet

Free flow

2
Outlet

Dimensions
2RN11 mm A B 70 19 2RN12 mm 76 22 2RN13 mm 89 29 2RN14 mm 108 35 2RN15 mm 124 44 2RN16 mm 138 57

Specifications Rated Free Flow l/min. 20 30 70 95 150 225 Max. Pressure bar 350 350 350 350 350 350 Weight kg 0,11 0,17 0,31 0,54 1,0 1,9

Features Built-in reverse flow check. 100% performance tested. Use and operation To regulate speed of actuators in one direction (where pressure compensation is not required) and provide free-flow in other direction. Free-flow is allowed in one direction, through check section. Return flow is restricted or throttled by the orifice size. Materials Body Steel. Internal parts Hardened steel. Orifice Brass. Seals None.

2RN11 2RN12 2RN13 2RN14 2RN15 2RN16

Std. cracking pressure: 0,2 bar other crack pressures available upon request.

Max. pressure port 1: 350 bar Max. pressure port 2: 175 bar

12

HK.66.K1.02 Danfoss Fluid Power 05/93

2RN11, 2RN12, 2RN13, 2RN14, 2RN15 and 2RN16

Fluid Power
Performance curves

Continued

p versus flow. Typical curves for crack pressure

Free flow bar

2RN11

Restricted flow bar

Free flow bar

2RN12

Restricted flow bar

0,84 0,7
Free flow

21 18 14
Restricted flow

0,84 0,7
Free flow

21 18 14 10,5

0,56 0,42

0,56 0,42

10,5

0,28 0,14 0

7 3,5 0 3,8 7,6 11 15 19

l/min

0,28
Restricted flow

7 3,5 0 3,8 7,6 11 15 19 23 26 30

l/min

0,14 0

Free flow bar

2RN13

Restricted flow bar

Free flow bar

2RN14

Restricted flow bar

0,84 0,7
Free flow

41 35 28

0,7

18

0,56
Free flow

14

0,56 0,42 0,28

Restricted flow

0,42

10,5

21
0,28 (7
Restricted flow

14 7 0
0,14 3,5

0,14 0

0 19 38 57 76 95
l/min

7,6

15

23

30

38

45

53

61

68
l/min

Free flow bar

2RN15

Restricted flow bar

Free flow bar

2RN16

Restricted flow bar

1,3

21

1,3

21

0,84
Free flow

14

0,84
Free flow

14

0,42

0,42

Restricted flow

Restricted flow

0 38 76 115

0 151
l/min

0 38 76 115 151 190

0 227
l/min

How to order

2RN11 - 2 - .012
PORT SIZE 2RN11 4T = 1/4" SAE 2 = 1/4" NPTF 2W = G 1/4 2RN12 6T = 3/8" SAE 3 = 3/8" NPTF 3W = G 3/8 2RN13 8T = 1/2" SAE 4 = 1/2" NPTF 4W = G 1/2 2RN14 12T = 3/4" SAE 6 = 3/4" NPTF 6W = G 3/4 2RN15 16T = 1" SAE 8 = 1" NPTF 8W = G 1 2RN16 20T = 1-1/4" SAE 10 = 1-1/4" NPTF 10W = G 1-1/4 ORIFICE Specify by size or provide required flow at pressure Examples: .012 = Orifice Size or .5/1000 = .5 gpm at 1000 psi

BASE PART NO. 2RN11 =20 l/min 2RN12 =To 30 l/min 2RN13 =To 70 l/min 2RN14 =To 95 l/min 2RN15 =To 150 l/min 2RN16 =To 225 l/min

HK.66.K1.02 Danfoss Fluid Power 05/93

13

Standard cavities

Fluid Power
FC-316 Two port
7

Spot face 29,7 /8-14UNF-2B; 14,7 deep 20,8 0,3

Port

2
23,9

11,2

33,3

16,0 14,2 Port

Tools Required for Machining Cavity Drill: Std. 9/16 inch Drill: D-1844 Reamer: R-1731 Tap: T-1135 FC-324 Two port

Note: Please obtain certified cavity and tool drawings before machining.

44,5

Spot face

31,2 15/16-12 UN-2B; 22,3 deep 28,7 0,5

Port

46,7

33,3

19,1

Port

1
19,1

Tools Required for Machining Cavity Drill: D-1916 Reamer: R-1800 Tap: T-1153 FC-329 Two port

Note: Please obtain certified cavity and tool drawings before machining.

Spot face 57,7 43,4 39,1

15/8-12 UN-2B; 22,3 deep

43,7

0,3

Port

25,4

59,4

36,6

25,4 Port

Tools Required for Machining Cavity Drill: D-1987 Reamer: R-1866 Tap: T-1156

Note: Please obtain certified cavity and tool drawings before machining.

14

HK.66.K1.02 Danfoss Fluid Power 05/93

Fluid Controls Products

Fluid Power
Product and catalogue survey
Products Spreader Valves 600 Series Valves 400 Series Valves Relief Valves Sequence Valves Pressure Reducing Valves Motion Control Valves Unloading Valves and Pressure Intensifying Valves Needles and Restrictor Valves Flow Regulator Valves and Flow Divider Valves Pilot operated Check Valves Directional Control/Logic Valves Solenoid Directional Control Valves Catalogue Ordering No. HK.66.B -.02 HK.66.C -.02 HK.66.D -.02 HK.66.F -.02 HK.66.G -.02 HK.66.H -.02 HK.66.I -.02 HK.66.J -.02 HK.66.K -.02 HK.66.L -.02 HK.66.M-.02 HK.66.N -.02 HK.66.O -.02

HK.66.K1.02 Danfoss Fluid Power 05/93

15

Fluid Power
World Class Leadership in Technology
Danfoss Fluid Power, a division of Danfoss, Inc., offers one of the worlds largest selections of quality fluid power components. An exceptional overall offering of Danfoss, Dukes, Fluid Controls and Webster components allows you to choose the right products to meet your application. All of our units are manufactured and tested to exacting engineering and quality control standards to provide reliable long lasting performance.

Danfoss Products
Danfoss products are known throughout the world for their quality, reliability and flexibility. From hydraulic motors, pumps, actuators and hydrostatic steering components, to proportional hydraulics and electronics, Danfoss components redefine the leading edge.

Dukes Products
The Dukes name is recognized as the premier U.S. manufacturer of mobile directional control valves for applications to 115 l/min. Your specific needs can be addressed with mono-block or stack valves, or if required, a custom designed valve.

Fluid Controls Products

Beginning with the development of a compact, pilot-operated hydraulic relief valve over 40 years ago, Fluid Controls has remained a pioneer in hydraulic product miniaturization. Along with the wide variety of cartridge valves currently available, Fluid Controls also features parts-in-body valves, and hydraulic integrated circuits to meet all of your requirements.

Webster Products
Since 1945, Webster has been at the forefront in the development of hydraulic gear pumps and cost effective multi-circuit components. Offering a wide range of gear pumps and motors, Webster products can be found in a multitude of applications. The AC and DC power unit lines offer dependable, self-contained sources of hydraulic power. Flow dividers and rotary shear valves further enhance the Webster line and expand the choices available from Danfoss Fluid Power.

HK.66.K1.02 Danfoss Fluid Power 11/92

Danfoss A/S (SW-C) DTP 9.93 AO