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General Specications
GS 33K10D60-50E

Expanded Test Functions FCS Simulator Package HIS Simulator Package

Models LHS5425, LHS5426, LHS5427

GENERAL

This document describes about specications of Expanded Test Functions and FCS/HIS Simulation Packages that run on human interface stations (HIS).

FUNCTION SPECIFICATIONS

This package is used together with the virtual test functions of the LHS5420 test function package, and establishes intercommunications through Ethernet network among several PCs which can be used for interconnecting FCS simulator, operation and monitoring functions, and engineering functions. SCS simulator can also be used when the ProSafe-RS safety instrumented system is integrated with CENTUM VP (*1). When Exatif DCS Interface for Training Simulator (CENTUM VP Version) is used, a training simulator system can be congured by connecting a dynamic simulator and the CENTUM VP system (*2). As for a PC to launch FCS simulator from its engineering function, the expanded test functions and the test function package are required. When a simulator system contains several PCs is congured, there must be at least one expanded test functions placed on a PC. The followings are examples of the systems using the expanded test functions as well as the software packages required per each PC.
*1: *2: Refer to general specications for safety control functions package (GS 32Q03B10-31E and GS 32Q03B20-31E ) for the test using SCS simulator. Exatif is a Omega Simulation Co., Ltd.s product. For details of its functions, refer to the General Specication (GS) issued by Omega Simulation Co., Ltd.

Case 1: Test using FCS simulators running on several PCs


The test function package in the PC1 contains FCS simulator function and HIS simulator function. The FCS simulator that runs on the PC1 can be launched from the PC1s engineering function. An FCS simulator package is installed on the PC2. The FCS simulator on the PCS2 can be started remotely through the PC1s engineering function. (FCS simulator remote start/stop function).
PC1 Expanded Test Functions Test Functions HIS Simulator FCS Simulator FCS Simulator PC2

Ethernet Control Network Communication Emulation


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The table below shows the software packages required for each PC.
Package LHS1100/LHM1101 Standard Operation and Monitoring Function LHS5100/LHM5100 Standard Builder Function LHS5420/LHM5150 Test Function LHS5425 Expanded Test Functions LHS5426 FCS Simulator Package LHS5427 HIS Simulator Package X: : Required Not Required PC1 X X X X PC2 X

This table shows the minimum set of software packages requirements for each PC to create a simulator environment. For other optional functions, add software packages as necessary.

Yokogawa Electric Corporation 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan Tel.: 81-422-52-5634 Fax.: 81-422-52-9802

GS 33K10D60-50E Copyright Aug. 2011 (YK) 1st Edition Aug. 19, 2011 (YK)

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Case 2: Perform tests from HIS simulators running on several PCs


An HIS simulator is launched from a PC where the HIS simulation is performed. The test function package in the PC1 contains both FCS simulator function and HIS simulator function. PC1 launches the HIS simulator that runs on PC1. An HIS simulator package is installed on a PC2. PC2 launches the HIS simulator that runs on PC2.
PC1 Expanded Test Functions Test Functions HIS Simulator FCS Simulator HIS Simulator PC2

Ethernet Control Network Communication Emulation


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The table below shows the software packages required for each PC.
Package LHS1100/LHM1101 Standard Operation and Monitoring Function LHS5100/LHM5100 Standard Builder Function LHS5420/LHM5150 Test Function LHS5425 Expanded Test Functions LHS5426 FCS Simulator Package LHS5427 HIS Simulator Package X: : Required Not Required PC1 X X X X PC2 X X

This table shows the minimum set of software packages requirements for each PC to create a simulator environment. For other optional functions, add software packages as necessary.

All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation

GS 33K10D60-50E Aug. 19, 2011-00

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Case 3: Test using FCS simulators on several PCs from HIS simulators that run on several PCs
Testing can be performed by combining the simulation functions as shown below. The test function package in the PC1 contains both FCS simulator function and HIS simulator function. Both FCS simulator and HIS simulator run on the PC1. There are FCS simulator package and HIS simulator package resided in PC2. Both FCS simulator and HIS simulator run on the PC2.
PC1 Expanded Test Functions Test Functions HIS Simulator FCS Simulator HIS Simulator FCS Simulator PC2

Ethernet Control Network Communication Emulation


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The table below shows the software packages required for each PC.
Package LHS1100/LHM1101 Standard Operation and Monitoring Function LHS5100/LHM5100 Standard Builder Function LHS5420/LHM5150 Test Function LHS5425 Expanded Test Functions LHS5426 FCS Simulator Package LHS5427 HIS Simulator Package X: : Required Not Required PC1 X X X X PC2 X X X

This table shows the minimum set of software packages requirements for each PC to create a simulator environment. For other optional functions, add software packages as necessary.

Connecting with Upper Layer Applications


A connection with Exaopc OPC interface package can be established by using the control network communication emulation.

All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation

GS 33K10D60-50E Aug. 19, 2011-00

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SYSTEM CONFIGURATION EXAMPLES


Standard System Conguration
Several simulation functions can be performed in a simulator system with expanded test functions; however, it is necessary to consider CPU loading on each PC and communication loading among PCs when conguring the system. In case of HIS simulator, some of the simulation windows may occupy the CPU for a long time and it may prevent other processes from running. It is necessary to congure the simulation system considering the CPU loading and communication loading for long and stable operations of the simulator system. Do not use the HIS simulator and the FCS simulator on the same PC. Use a Windows Server OS for a PC to store the project database when testing the simulation system with more than three PCs. A standard simulator system conguration with considerations to the CPU loading and communication loading are as shown below.
PC3 HIS Simulator PC5 FCS Simulator FCS Simulator Ethernet PC2 HIS Simulator PC4 FCS Simulator FCS Simulator
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Control Network Communication Emulation PC1

Project Database

Engineering Function

PC1: Engineering Function

Figure Example of Standard System Conguration

PC2 and PC3: HIS Simulator

PC4 and PC5: FCS Simulator

In this conguration, in order to prevent operational delay in responses due to the increased PCs loading, HIS simulator or FCS simulator does not run on a PC where the project database is stored (e.g. PC1 in the above gure). Instead, the HIS simulators run on PC2 and PC3, and the FCS simulators run on PC4 and PC5. The table below shows the software package required for each PC. In this system conguration, the FCS simulator is remotely launched from the PC1s engineering functions. Thus, standard builder function, test function package, and expanded test functions must be placed in the PC1.
Software Package LHS1100/LHM1101 Standard Operation and Monitoring Function LHS5100/LHM5100 Standard Builder Function LHS5420/LHM5150 Test Function Package LHS5425 Expanded Test Functions LHS5426 FCS Simulator Package LHS5427 HIS Simulator Package X: : Required Not Required PC1 X X X PC2 X X PC3 X X PC4 X PC5 X

This table shows the minimum set of software packages requirements for each PC to create a simulator environment. For other optional functions, add software packages as necessary.

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GS 33K10D60-50E Aug. 19, 2011-00

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Example of a Large-scale System Conguration


When the expanded test functions are applied for conguring a large-scale simulator system, PCs for HIS simulator and FCS simulator need to be segregated. In the gure shown below, HIS simulators run on PC2 and PC3 and FCS simulators run on from PC4 to PC9. The FCS simulator can be remotely launched using the engineering functions in PC1 and PC2; and HIS simulator does not run on the PC1 in this example.
PC1 PC2 Engineering Function Engineering Function HIS Simulator PC3

HIS Simulator

Control Network Communication Emulation PC4 FCS Simulator FCS Simulator PC5 FCS Simulator FCS Simulator PC6 FCS Simulator FCS Simulator PC7 FCS Simulator FCS Simulator PC8 FCS Simulator FCS Simulator PC9 FCS Simulator

Ethernet

FCS Simulator
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PC1: Engineering Function PC2: Engineering Function and HIS Simulator PC3: HIS Simulator PC4 - PC9: FCS Simulator

The table below shows the software packages required for each PC.
Package LHS1100/LHM1101 Standard Operation and Monitoring Function LHS5100/LHM5100 Standard Builder Function LHS5420/LHM5150 Test Function Package LHS5425 Expanded Test Functions LHS5426 FCS Simulator Package LHS5427 HIS Simulator Package X: : Required Not Required PC1 X X X PC2 X X X X PC3 X X PC4 ... PC9 X

This table shows the minimum set of software packages requirements for each PC to create a simulator environment. For other optional functions, add software packages as necessary. There are standard builder function, test function package, and expanded test functions placed on PC1 and PC2, and the FCS simulator can be remotely launched using the engineering functions of these PCs. As described in APPLICATION CAPACITIES, the package has the following restrictions: When the total number of FCS/SCS simulators exceeds the maximum number of simulators that can be launched by a single engineering PC, two or more engineering PCs are required to launch FCS/SCS simulators as shown in the above example of a large-scale system configuration. Up to eight FCS/SCS simulators can run on a single PC.

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GS 33K10D60-50E Aug. 19, 2011-00

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Connecting with Exatif Plant Expert System


Exatif supports control network interface to create a training environment for the plant expert system. In order for a stabler operation over a longer period of time, in comparison with an ordinary test simulator system, the plant expert system is require to be congured based on the Standard System Conguration (see page 3).
Model Computer Dynamic Simulator Manager Control Network Communication Emulation PC1 Link software Libraries PC2 HIS Interface HIS Simulator PC3 FCS Interface FCS Simulator Ethernet

Project Database

Engineering Function

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PC1: Engineering Function

Figure Example of Training Simulator System Conguration

PC2: HIS Simulator

PC3: FCS Simulator

The following software packages are required on each PC.


Package LHS1100/LHM1101 Standard Operation and Monitoring Function LHS5100/LHM5100 Standard Builder Function LHS5420/LHM5150 Test Function Package LHS5425 Expanded Test Functions LHS5426 FCS Simulator Package LHS5427 HIS Simulator Package Exatif X: : Required Not Required PC1 X X X X PC2 X X X PC3 X X Including the FCS simulator and the HIS simulator Note

Install this software on each PC. e.g. Link Software Libraries, HIS interface, FCS interface

This table shows the minimum set of software packages requirements for each PC to create a training simulator environment. For other optional functions, add software packages as necessary.

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GS 33K10D60-50E Aug. 19, 2011-00

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APPLICATION CAPACITIES

Max. No. of FCS/SCS simulators to run per PC: 8 Max. No. of FCS/SCS to be connected: 128 Max. No. of HIS to be connected: 32 Max. No. of PC to be connected: 48 (*1)
*1: Including the number of PCs where Exaopc OPC interface package is used.

The number of FCS/SCS simulators that a single engineering PC can launch is shown as below.
OS Windows 7 Professional (64-bit) Windows Vista Business Edition (32-bit) Windows Server 2008 Standard Edition R2 (64-bit) Windows Server 2008 Standard Edition (32-bit) Max. No. of FCS/SCS Simulators 40 40 40 40

PC1 and PC2 in Example of a Large-scale System Conguration are the examples of the engineering PC. The maximum number of FCS/SCS simulators in this above table is under the condition that only standard builder function, test function, and expanded test functions run on the PC. The maximum number of FCS/SCS simulators becomes smaller when other applications run on the same PC.

NOTE

Follow the Exaopc OPC interface packages capacity limitation when connecting it with the simulator system. CENTUM CS 1000 cannot be combined with CENTUM VP when using this package. A Windows Server OS is required for the PC to store project database when a simulation test is performed with three or more PCs.

OPERATING ENVIRONMENT
Hardware Requirement

These packages run on a PC (IBM PC/AT compatible).

Conforms to the hardware requirements for LHS5100 or LHM5100 Standard Builder Function. Ethernet is required as a communication device. (*1)
*1: 1 Gbps Ethernet is mandatory for conguring the Exatif plant expert system.

Software Requirement
Conforms to the software requirements for LHS5100 or LHM5100 Standard Builder Function. For the simulator system applies several PCs with expanded test functions, the following software packages are required. For the conguration of a plant training system, Exatif plant expert system package from Omega Simulation Co., Ltd. is also required. Refer to the descriptions and examples in the earlier pages of this document for each software packages to be required on each PC. The following packages are required: For LHS5425 Expanded Test Functions LHS5100 or LHM5100 Standard Builder Function LHS5420 or LHM5150 Test Function (*1) In case the HIS simulator runs on a PC where LHS5425 is resided, LHS1100 or LHM1101 Standard Operation and Monitoring Function is also required. For LHS5246 FCS Simulator Package No other package required. For LHS5247 HIS Simulator Package LHS1100 or LHM1101 Standard Operation and Monitoring Function
*1: Including FCS simulator function and HIS simulator function.

All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation

GS 33K10D60-50E Aug. 19, 2011-00

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MODELS AND SUFFIX CODES


LHS5425 -V 1 Sufx Code 1 Model Description Expanded Test Functions [Media model : LHSKM50-V11] Software license Always 1 English version Description FCS Simulator Package [Media model : LHSKM50-V11] Software license Always 1 English version Description HIS Simulator Package [Media model : LHSKM50-V11] Software license Always 1 English version

LHS5426 -V 1 Sufx Code 1

Model

LHS5427 -V 1 Sufx Code 1

Model

ORDERING INFORMATION
Specify model and sufx codes.

TRADEMARKS

CENTUM, ProSafe and Exaopc are registered trademarks of Yokogawa Electric Corporation. Ethernet is a registered trademark of Xerox Corporation. Other product and company names appearing in this document are trademarks or registered trademarks of their respective holders.

All Rights Reserved. Copyright 2011, Yokogawa Electric Corporation Subject to change without notice.

GS 33K10D60-50E Aug. 19, 2011-00

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