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QUALITY PLAN FOR PRESSURE VESSEL

MANUFACTURER UNITED ENGINEERING WORK CUSTOMER M/S.KIRLOSKAR PNEUMATICS CO. LTD.


E:48,49,'D'ROAD, MIDC, SATPUR, NASHIK-7.
PROJECT : TOYOTSU RARE EARTH PROJECT QAP. NO. : UEW/KPCL-TRE/01
REVISION : 0
EQUIPMENTS VERTICLE AIR RECEIVERS - 10M3 & 20M3 DATED : 08.12.2011
DRAWING NO. : 9410868300 & 9410868200 SHEET : 1 of 2

Sr. COMPONENT / OPERATION CHARACTERISTICS CLASS TYPE / METHOD EXTENT REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
NO. CHECKED OF CHECK OF CHECK DOCUMETS NORMS RECORD M C N

1.0 RAW-MATERIAL

1.1 PLATES FOR SHELL, DISHED ENDS PHYSICAL PROPERTY CRITICAL PHYSICAL & 1 / HEAT / APPROVED DRG. APPROVED DRAWING MILL TC OR P V V
MADE IN SINGLE PIECE , FLANGES, CHEMICAL PROPERTY CHEMICAL TESTS BATCH DATA SHEET DATA SHEET LAB REPORT
NOZZLES, PIPES, FITTINGS RELEVANT STD.

SURFACE DEFECTS MAJOR VISUAL 100 % - DO - NO RUST,FITTINGS INSPC. REPORT P V V


NO SURFACE DEFECTS
DIMENSIONS MAJOR MEASUREMENTS 100 % RELEV. STD./SPEC. RELEV. STD./SPEC. INSPC. REPORT P V V
APPROVED DRG. APPROVED DRG. & T.C.
2.0 IN-PROCESS

2.1 WELDING PROCEDURE SPECIFICATION SUITABILITY MAJOR VISUAL/ 100 % ASME IX ASME IX ASME FORMAT P V V
RADIOGRAPHY WPS
2.2 PROCEDURE & WELDER QUALIFIACTION WELD SOUNDNESS MAJOR PHYSICAL TESTS ASME ASME IX ASME IX ASME FORMAT P V V
WPS
2.3 DISHED-ENDS PROFILE & DIMENSIONS MAJOR TEMPLATE / 100 % APPROVED DRG. & APPROVED DRG. & INSPEC. REPORT P V V
INCLUNDING THINING MEASUREMENTS RELEVANT STD. RELEVANT STD.
AT KNUCKLE PORTION VISUAL

SURFACE DEFECT AT MAJOR PENETRANT TEST 100 % ASTM E 16.5 NO LINEAR INSPEC. REPORT P V V
KR & SF AND AROUND VISUAL ASME SEC. VIII. DIV. 1 INDICATION, NO
DISHED-ENDS HOLE SURFACE DEFECTS

2.4 SHELL, ROLLING, LONG CIRSEAM DIMENSION INCLUDING MAJOR MEASUREMENT 100 % APPROVED DRG. APPROVED DRG. INSPEC. REPORT P V V
& NOZZLE TO FLANGES SETUP OVALITY, EDGE PREPRTN. VISUAL RELEVANT STD. RELEVANT STD.
SURFACE DEFECTS

2.5 FIT UP OF ALL WELDS ALIGNMENT & MAJOR VISUAL, TEMPLATE 100 % APPROVED DRG., APPROVED DRG., INSPEC. REPORT P V V
DIMENSION WPS WPS

2.6 FLANGES & NOZZLES DIMENSIONS MAJOR MEASUREMENT 100 % RELEVENT STAND. RELEVENT STANDARD INSPEC. REPORT P V V
SURFACE DEFECTS VISUAL APPROVED DRG., APPROVED DRG.,
QUALITY PLAN FOR PRESSURE VESSEL

MANUFACTURER UNITED ENGINEERING WORK CUSTOMER M/S.KIRLOSKAR PNEUMATICS CO. LTD.


E:48,49,'D'ROAD, MIDC, SATPUR, NASHIK-7.
PROJECT : TOYOTSU RARE EARTH PROJECT QAP. NO. : UEW/KPCL-TRE/01
REVISION : 0
EQUIPMENTS VERTICLE AIR RECEIVERS - 10M3 & 20M3 DATED : 08.12.2011
DRAWING NO. : 9410868300 & 9410868200 SHEET : 2 of 2

COMPONENT / OPERATION CHARACTERISTICS TYPE / METHOD EXTENT REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
CHECKED OF CHECK OF CHECK DOCUMETS NORMS RECORD M C N

2.7 WELD QUALITY


VISUAL
1. COMPLETED BUTT-WELDS DYE PENETRATION MAJOR MEASUREMENT AS PER DRG/ ASME SEC VIII DIV 1 ASME SEC VIII DIV 1 INSPEC. REPORT P V V
SEALED RUN AFTER BACKCHIPPING CHECK VISUAL STD./ 100% ASTM E 16.5 ASTM E 16.5

2.8 ALL SUBJOINTS, LONGITUDINAL JOINTS DYE PENETRATION TEST MAJOR VISUAL 100% AS PER CODE AS PER CODE INSPEC. REPORT P V V
& T JOINTS TO BUTT-WELD

2.9 D.P. TESTING ON FINISHED WELDS D.P. TEST , WELD QUALITY MAJOR VISUAL 100% AS PER ASME SECT. VIII/ ASME SECT. VIII DIV. 1 INSPEC. REPORT P V V
AND SOUNDNESS ASME SECT. V

2.10 LONGITUDNAL JOINTS ( ALL BUTT WELDS)SOUNDNESS CRITICAL VISUAL 10 % - AS PER ASME SECT. VIII, ASME SECT. VIII RT FILM P V V
CIRUMSEAM JOINTS ( ALL BUTT WELDS) RADIOGRAPHY APPROVED DRG. & DESIGN DIV.1

2.11 ALL JOINTS ( T - JOINTS) SOUNDNESS CRITICAL VISUAL 100% AS PER ASME SECT. VIII ASME SECT. VIII RT FILM P V V
DIV.1
3.0 FINAL INSPECTION

3.1 COMPLETED VESSEL DIMENSION MAJOR MEASUREMENT* 100 % APPROVED DRG/ APPROVED DRG/ INSPEC. REPORT P V V
DATA SHEET DATA SHEET
ORIENTATN. OF NOZZLE VISUAL/ 100 % APPROVED DRG APPROVED DRG INSPEC. REPORT P V W
MEASUREMENT

WORKMANSHIP & FINISH MAJOR VISUAL 100 % ASME VIII ASME VIII INSPEC. REPORT P V W

LEAK TIGHTNESS CRITICAL HYDRO TEST 100 % 1.5 TIMES OF D.PR ASME VIII INSPEC. REPORT P V W
HYDRO TEST VISUAL FOR 30 MINUTES NO LEAKAGE

INTERNAL & EXTERNAL MAJOR VISUAL 100 % AS PER APPRD DRG AS PER APPRD DRG INSPEC. REPORT P V V
CLEANLING

3.2 PAINTING & STAMPING STAMPING & MARKING MAJOR VISUAL 100 % ASME SEC VIII ASME SEC VIII INSPEC. REPORT P V V

UNIFORMITY,PRIMER MAJOR VISUAL 100 % TECHN. SPECIFIC./ TECHNICAL SPECIFIC INSPEC. REPORT P V V
THICKNESS SHADE , DFT APPROVED DRG./SPEC. APPROVED DRAWING
PROVIDED BY CLIENT

LEGENDS: Submitted by Approved BY


M :- MAUUFACTURER
C :- KPCL UEW
N :- TPI AGENCY
P:- PERFORM, V:- VERIFICATION Sign Sign
W:- WITNESS Date Date