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Tolerances
Aluminum

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TOLERANCES FOR PRESSURE DIECASTINGS (DIN 1688*)

1) Determining the spatial diagonal: The spatial diagonal R is that between the extreme points of the casting. It is calculated from the nominal dimensions of the prismatic body, which delimits the casting, whatever its shape

Table 1. Tolerances of dimensions for lengths, widths, heights, central distances, diameters and roundings. Nominal Dimension Area Spatial over over over over over over over over over over over over Degree of Shape diagonal up to 18 30 50 80 120 180 250 315 400 500 630 800 exactitude dependency area 18 up to up to up to up to up to up to up to up to up to up to up to up to 30 50 80 120 180 250 315 400 500 630 800 1000 Intrinsic 0.14 0.17 0.20 0.23 0.27 0.32 over 180 GTA 13 Non-Intrinsic 0.24 0.27 0.30 0.33 0.37 0.42 Intrinsic over 50 GTA 13/5 up to 500 Non-Intrinsic Intrinsic over 180 GTA 14 Non-Intrinsic Intrinsic over 500 GTA 14/5 Non-Intrinsic 0.17 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60

over 1000 up to 1250

0.32 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.22 0.26 0.31 0.37 0.44 0.50 0.60 0.65 0.70 0.80 0.90 1.00 1.20 1.30 0.42 0.46 0.51 0.57 0.64 0.70 0.80 0.85 0.90 1.00 1.10 1.20 1.40 1.50 0.25 0.35 0.40 0.45 0.55 0.65 0.75 0.80 0.85 0.95 1.10 1.20 1.40 1.60 0.55 0.65 0.70 0.75 0.85 0.95 0.95 1.10 1.10 1.20 1.40 1.50 1.70 1.90

Intrinsic dimensions are those in the same parts of the tool. Non-intrinsic dimensions are those created by the interaction of movable tool components, e.g. wall thickness and base thickness or dimensions affected by additives or extenders. *Important: We assume no liability for quoted standards.

TOLERANCES FOR PRESSURE

Table 2. Tolerances of dimensions for wall thicknesses, ledges and ribs. Spatial Degree of Shape Nominal dimensional area

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DIECASTING (DIN 1688)* CONTINUED

diagonal area up to 180 over 50 up to 500 over 180 over 500

exactitude

dependency Intrinsic Non-Intrinsic Intrinsic Non-Intrinsic Intrinsic Non-Intrinsic Intrinsic Non-Intrinsic

up to 3 0.15 0.25 0.20 0.35 0.25 0.45 0.30 0.55

GTA 13 GTA 13/5 GTA 14 GTA 14/5

over 3 up to 6 0.20 0.30 0.25 0.40 0.30 0.50 0.40 0.65

over 6 up to 10 0.20 0.30 0.30 0.45 0.35 0.55 0.45 0.70

Intrinsic dimensions are those in the same parts of the tool. Non-intrinsic dimensions are those created by the interaction of movable tool components, e.g. wall thickness and base thickness or dimensions affected by additives or extenders.

TOLERANCES FOR CHILL CASTINGS DIN (1688)*

In the case of raw castings made of light metal alloys in the chill casting process, all deviations in dimensions are essentially dependent on : a). the dimensional accuracy of the mold, characterized by the degree of accuracy b). the position of the mold division, cores, extenders, characterized by the subdivision into intrinsic and non-intrinsic dimensions (see DIN 1680 part 1) c). the nominal dimensions.

Table 1. Deviations in lengthwise dimensions (lengths, widths, heights, central distances, diameters, roundings). Nominal Dimension Area over over over over over over over over over over over over over Degree of Shape up to 18 30 50 80 120 180 250 315 400 500 630 800 1000 accuracy dependency 18 up to up to up to up to up to up to up to up to up to up to up to up to up to 30 50 80 120 180 250 315 400 500 630 800 1000 1250 Intrinsic 0.45 0.50 0.60 0.75 0.85 1.00 1.20 1.30 1.40 1.60 1.70 2.00 2.30 2.60 GTA 15/5 Non-Intrinsic 0.55 0.65 0.80 0.95 1.10 1.30 1.50 1.60 1.80 2.00 2.20 2.50 2.80 3.30

Table 2. Deviations in thickness (wall thicknesses, ledges, ribs). Nominal Dimension Area Intrinsic dimensions are those in the same parts of the tool. Non-intrinsic dimensions are those created by the interactions of movable over over Degree of Shape tool components, e.g. wall thicknesses and base thicknesses or dimensions up to 6 10 affected by additives or extenders. accuracy dependency 6 up to up to 10 18 GTA 15/5 Intrinsic 0.60 1.20 1.80

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Non-Intrinsic

0.80

1.50

2.20

TOLERANCES FOR ALUMINUM PROFILES ACCORDING TO DIN EN 12020-2*

The tolerances for the nominal dimensions (see table 1) depend on the following ratios: - diameter of the minimum circumscribing circle du divided by the minimum wall thickness Smin. - maximum wall thickness Smax divided by the minimum wall thickness Smin. Table 1. Tolerances for linear measurements Tolerances for a ratio of du : Smin Range of up to 40 : 1 over 40 : 1 dimensions and a ratio of Smax : Smin over up to up to 6 : 1 over 6 : 10 0.15 10 15 0.20 15 30 0.25 30 45 0.30 0.40 45 60 0.45 60 90 0.60 90 120 120 150 0.70 0.80 150 180 0.90 1.00 180 240 1.10 1.20 240 300 1.40 1.50 Table 2. Tolerances for the wall thickness of full profiles Range of dimensions Tolerances for over up to wall thickness 1.5 0.15 1.5 3 0.20 3 6 0.25 6 10 0.30 10 15 0.40 15 20 0.50 20 30 0.60 30 40 0.70

ABPH 800 (Full Profile)

ABPH 800 (Hollow Profile)

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Range of dimensions over 1.5 2 3 6 9 12 15 up to 1.5 2 3 6 9 12 15 20

Tolerances for the wall thickness with a circumscribing circle du to 75 0.20 0.20 0.25 0.35 0.50 0.60 0.70 over 75 to 130 0.25 0.25 0.30 0.40 0.55 0.70 0.80 1.00 over 130 to 250 0.30 0.35 0.50 0.70 0.85 1.00 1.20 over 250 to 300 0.40 0.60 0.80 0.95 1.10 1.30

ABPH 800 (Hollow Profile)

We have attempted to present the information about our enclosures on this website in a straight-forward manner. We offer this information as accurate at the time of publication. Specifications are subject to change without notice. Rose+Bopla Enclosures is not responsible for inadvertent errors. 2010 Phoenix Mecano Inc., 7330 Executive Way, Frederick, MD 21704, 301-696-9800, rbinfo@pm-usa.com

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