Catalogue Number YM045

Issue 8 - April 2006

Applied Sweepers

Parts Catalogue

525HS Green Machine

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Catalogue Number YM045

Issue 8 - April 2006

The information contained within this document conforms wherever possible to The European Machinery Directive 89/392/EEC as amended by Directive 91/368/EEC

Applied Sweepers Ltd. 2004-2005. The document is confidential and the document and the copyright therein are the property of Applied Sweepers Ltd. The document and any information therein may not be used, copied or disclosed to any third party without the prior written authorization of Applied Sweepers Ltd.

When ordering parts from this catalogue, please ensure you can provide the following: The Model number of the unit. (on the Chassis Plate) The Chassis number of the unit. (on the Chassis Plate) The CIN number of the unit. (on the Chassis Plate) The part number of the part you require. If in doubt please refer to your Applied Sweepers Authorized Distributor.

Threaded fasteners - Replacement Hexagon head threaded screws must be Grade 8.8 minimum and Socket head screws Grade 12.9 minimum except where stated otherwise. All Nuts must be Grade 8 minimum. All fasteners must be zinc plated and passivated unless stated otherwise. Applied Sweepers Limited reserve the right to change and or modify or discontinue to supply the parts listed in this catalogue without notice. Applied Sweepers Limited cannot be held responsible for faults or delays due to parts suppliers.

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Catalogue Number YM045

Issue 8 - April 2006

525HS Green Machine Parts Guide

Cab & Controls
Cab - Controls on Seat Panel Cab - External View Cab - Seat Armrest Controls Cab Console Cab -Fascia Panel & Switch Panel Controls 525019-4 525016-7 525018-7 525020-6 525017-7 525010-7 525001-4 525002-8 525009-4 525037-8 525043-8 525042-8 525044-8 525038-8 525045-8 525040-8 525039-8 525041-8 525026 525021-4 525022-7 525048-8 525047-8 525046-8 525006-7 525049-9 525050-9 525052-9 525004-7 525051-9 525007-7 525024-7 525023-7 525025-7 525029-7 525028-7 525030-7 525011-4 525013-4 525012-4 525014a-6 525014b-6 5 6 8 9 11 13 15 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 35 37 38 39 40 42 43 44 45 46 47 48 49 50 52 54 55 57 58 59

Chassis, Axles, Brakes

Braking System Front Axle & Steering Linkage Rear Trailing Arms

Electrical & Electronic Control

Electronic Machine Management Wiring Loom IQAN Chassis Box

Engine & Ancillaries

Engine - Cooling System Engine - Fuel System Engine - Gaskets and Seals Engine - Left Side Engine - Miscellaneous Parts Engine - Rear Engine - Right Hand Side Engine - Top View Exhaust System

General
Final Assembly 1 Final Assembly 2 Recommended Stockholding - Larger Fleets Recommended Stockholding - Medium Size Fleets Recommended Stockholding - Smaller Fleets

Hydraulics
Hydraulic System Hydraulic System - Brush and Fan Manifold Block Hydraulic System - Cylinder Manifold Block Hydraulic System - Hydraulic Motors Hydraulic System - Tank, Pumps & Steering Hydraulic System - Transmission Manifold Block Hydraulic System-Auxiliary Cylinder System

Pressure Washer Option

Pressure Washer - Hydraulics (from CIN 5) Pressure Washer - Pump/Lance (from CIN 5) Pressure Washer - Tank/Manifold (from CIN 5)

Street Washer
Street Washer - Hopper & Filter Street Washer - Hydraulics & Valves Street Washer - Spray Bar

Sweeping Systems
Front Brushes & Brush Arms Suction System - Fan Casing & Impeller Suction System - Front Nozzle Vacuum System - hopper Vacuum System - Hopper & Cyclones

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Catalogue Number YM045

Issue 8 - April 2006

525HS Green Machine Parts Guide

Water System
Water System - Fan Casing Spray Water System - Front Brush Sprays Water System - General Arrangement Water System - Main Water Tank Water System - Side Water Tank Water System - Water pump and manifold 525035-8 525036-8 525031-8 525033-8 525034-8 525032-8 61 62 63 64 65 66

4/21/2006

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525019-4 Rev:

Cab - Controls on Seat Panel

Please note Item 1 Seat: For machines prior to chassis 0310403 that were not fitted with air-conditioning, then an alternative seat was fitted. Please order MA378 - Seat.
1

MC519 - Cab Seat MC225 - Lap Belt ES243 - XT2 GG259 - Knob, Heater Control Valve HV134 - Brush Pressure Valve WA121 - Needle Valve CP197 - Seat Box Moulding MC222 - Heater Outlet Vent BB115 - Control Lever/Cable - brush/impeller ES275 - Microswitch,Handbrake MC277 - Bulkhead Bracket, Heater Hose

1 1 1 1 1 1 1 1 1 2 1 2 2 1 1

11a MC280 - Bulkhead Brkt. Gasket, Heater Hose 12 13 15 16 18 19

1 2 1 2 1 1 1

1a MC501 - Cab Seat Wedge 2 3 4

PC114 - Heater Box Hose, Valve to Heater MC221 - Flow/Temperature Control Valve MC342 - Hot Air Duct, 200mm lg. MC397 - Heater Unit c/w connector PC115 - Heater Box Hose, Return MC343 - Hot Air Duct, Crossover 400mm lg.

4a BB116 - Heater Control Cable 5 6 7 8

8a MC344 - Hot Air Duct, Left Hand 300mm lg 9 9a BB143 - Cable Only 10 11

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525016-7 Rev:

Cab - External View

Please note Item 6: Upgraded work lights (ES347) were fitted from chassis ????. Prior to this ES246 work lights were fitted. Bulb for ES347 is ES298. Bulb for older ES246 is ES217.
1 2

MC364 - Wing Mirror, Unbreakable MC122 - Window Cassette, RH

2 1 1 2 2 2 1 1 1 2 1 1 2 2 2

7 8 9

MC226 - Wiper Arm, 450mm MC227 - Wiper Blade, 600mm Curved MC582 - Heated Windscreen ES244 - Headlamp/Indicator/Side Light (RHD)

1 1 1 1 2 2 2 2 2 2 2 1 1 4 4

2a MC121 - Window Cassette, LH 2b MC370 - Window Cassette, Fixed Glass 2c MC355 - Window Glass - sliding 2d MC553 - Window Catch 3

9a AT019 - Foam Windscreen Protector 10 10a ES245 - Headlamp/Indicator/Side Light (LHDri 10b ES298 - Bulb, Dipped Beam & Work Light 10c ES217 - Bulb, Main Beam & Work Light 10d ES032 - Bulb 12V 21W 11 12 13

ES186 - Rotating Beacon

3a ES218 - Bulb for Rotating Beacon 3b GM406 - Velcro, Beacon Lock Down 4 5

MC258 - Wing Mirror Arm EC007 - Wiper Motor ES347 - Work Light

CP193 - Brush Covers - 500 Series MC118 - Fixed Glass, Lower Door MC318 - Cab Door Assembly, RH TW047 - Wheel Trim

5a EC013 - Wiper Motor Guard 6 6a ES298 - Bulb, Dipped Beam & Work Light 6b ES217 - Bulb, Main Beam & Work Light

13a MC317 - Cab Door Assembly, LH 14 14a CB946 - Wheel Trim Bracket

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525016-7 Rev:

Cab - External View

15

CB890 - Mudguard, Right Hand

1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

23 25 26 27 28

GM264 - Decal, UK Side Panel LH & RH GM396 - Tyre Pressure Label MC405 - Outer fixing plate - for handle MC549 - Fabricated Cab Body Shell & Carpets MC384 - Door Seal, Rear

2 4 1 1 2

15a CB878 - Mudguard, Left Hand 15b CD007 - Plate, Fixing - Left Hand Mudguard 16

MC351 - Door Kit, Latch/Lock CP191 - RH Side Panel VH276 - Hopper Body VH003 - Hopper Door GM299 - Decal, RH Door (Middle) GM297 - Decal, RH Door (Bottom) GM306 - Decal, RH Side Panel (bottom)

16a MC392 - Replacement Door Key 17 17a CP192 - LH Side Panel 18 19

19a GM391 - Hopper Door Seal 20 20a GM300 - Decal, LH Door (Middle) 21 21a GM298 - Decal, LH Door (Bottom) 22 22a GM307 - Decal, RH Bottom Side Panel 22b GM301 - Decal, LH Side Panel (bottom) 22c GM302 - Decal, LH Bottom Side Panel

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525018-7 Rev:

Cab - Seat Armrest Controls

1 2 3

MC351 - Door Kit, Latch/Lock ES215 - Multifunction Column Switch CP205 - Control Arm Moulding

1 1 1 1 1 1 1 2 4 1 1

3a MC378 - Facia Plate 3b MC380 - Armrest Support Bracket 4 5 6

ES286 - Brush Control Joystick ES350 - Switch, Joystick - Forward/Neutral/Re MC270 - Door Stay, Gas Strut Base Unit MC488 - Seat Adaptor Plate MC490 - Armrest Support Bracket

6a MC271 - Ball Joints, Door Stay 7 8

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 4 To CIN: 999 Drawing: 525020-6 Rev:

Cab Console

For early models not fitted with sun visor please see drawing 525020-4.

MC551 - Standard (Square) Roof Hatch MC272 - Hatch Stay, Double Hinge ES210 - Switch, Off/On Single Pole

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

CP214 - Console Moulding, Cab Roof

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1

1a MC550 - Extended Roof Hatch 2 3

5a CP213 - Roof Liner, Extended Hatch, Air Con 5b CP201 - Headrest Mounting 5c CP202 - External Moulding, Air Conditioning 6

3a ES252 - Switch Surround 3b ES271 - Switch Blanking Plate 3c GM380 - Legend, Pressure Washer 4

ES250 - Speaker CP212 - Cab Roof Liner, extended hatch ES272 - Power Socket EC020 - Monitor, 5

6a GM310 - Speaker Mesh 7 8 9

ES305 - IQAN Master Display English/French

4a ES312 - IQAN Master Display German language 4b ES313 - IQAN Master Display Spanish language 4c ES314 - IQAN Master Display Portuguese langu 4d ES315 - IQAN Master Display Italian language 4e ES316 - IQAN Master Display Swedish language 4f ES317 - IQAN Master Display Norwegian langua 4g ES318 - IQAN Master Display Dutch language

9a EC021 - Rear View Camera, Low Light 9b MC624 - Bracket, Fixing - Monitor 9c MC626 - Bracket, Mounting - Monitor 9d GM357 - Blanking Plug, monitor not fitted 10

ES247 - Interior Light

10a ES332 - Bulb - Interior Light

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 4 To CIN: 999 Drawing: 525020-6 Rev:

Cab Console

10b ET129 - 2 Amp Fuse 11

1 1 1 1 1

ES248 - Radio/CD MC479 - Sun Visor

11a EC019 - Blanking Plug, radio not fitted 12 12a MC480 - Sun Visor Cap

10

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525017-7 Rev: A

Cab -Fascia Panel & Switch Panel Controls

Switches do NOT include legends. All legends for switch panel are listed below.

ES232 - Switch, Off / On double pole, double

2 8 1 1 1 1 1 1 1 1 6 1 1 2 1

14 15 16 17 18 19 20

ES130 - Warning Light, Amber EH015 - Temperature Gauge CP194 - Cab Crossbrace Panel ES017 - Warning Light - Amber EH025 - Tachometer c/w Hour Counter ES209 - Main Beam Warning Light (Blue) EH018 - Fuel Gauge ES277 - Ignition Switch FS015 - Steering Wheel MC120 - Glass Floor Window MC050 - Brake Pedal BB121 - Brake Pedal Rubber ES284 - Accelerator Pedal

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1a ES266 - Bulb & Holder 1b ES271 - Switch Blanking Plate 2 3 4 5 6 7 8 9 10 11 12 13

ES214 - Switch, On/Off/On Double Pole ES210 - Switch, Off/On Single Pole ES232 - Switch, Off / On double pole, double ES212 - Switch, Off/On (MOM) ES219 - Switch, Off/On/On Double Pole ES213 - Switch, Off/On/On ES221 - Hazard Flasher Switch ES252 - Switch Surround EW160 - Wiring Loom MMU Cab 525 EW156 - Wiring Loom - Cab Instr./Sw. Automot ES018 - Warning Light - Red ES192 - Warning Light (Green)

20a PG069 - Fuel Level Sensor 21 21a ES180 - Relay - Multi Use - 12V, 35/40 22 23 24 25 26

11

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525017-7 Rev: A

Cab -Fascia Panel & Switch Panel Controls

26a ES348 - Potentiometer for Accelerator Pedal 27 28 29 30 31 32 33 34 35 36 37 38 39

1 1 1 1 1 1 1 1 1 1 1 1 1 1

GM311 - Rubber Mat GM257 - Legend, Sweep / Transit GM255 - Legend, Impeller Engagement GM248 - Legend, Work Light GM247 - Legend, Main Light GM253 - legend, Heater Fan GM252 - Legend, Warning Lamp GM254 - Legend, Hopper Lift GM381 - Legend, Air Conditioning GM251 - Legend, Windscreen Defrosting GM249 - Legend, Rear Fog Lamp GM258 - Legend, Water Pump GM250 - Legend, Rotating Beacon

12

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525010-7 Rev:

Braking System

1 2

ES230 - Brake Light Switch BB119 - Footbrake Master Cylinder BB120 - Footbrake Reservoir BB154 - Hose - Brake Reservoir to Master Cyli MC062 - Clevis, Master Cylinder MA200 - Clevis Pin MC050 - Brake Pedal BB140 - Brake Pipe T-Piece BB168 - Brake Pipe, Rear to Cab - Rear Brakes BB118 - Hand Brake Lever MC312 - Tie Rod, machined, Handbrake Bellcran MC309 - Handbrake Bellcrank Weldment MC298 - Handbrake Pivot Bracket Weldment CC219 - Clevis Pin. BB126 - Brake Shoe Replacement Kit BB125 - Brake Cable Adaptor

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

BB127 - Manual Adjuster BB136 - Lower Tension Spring BB134 - Brake Shoe Steady Spring BB135 - Brake, Upper Tension Spring BB133 - Wheel Cylinder BB129 - Brake Cable, Front BB130 - Brake Cable, Right Rear - 1150 BB131 - Brake Cable, Left Rear - 1350 BB132 - Brake Cable Balance Bar GW081 - Cup Washer BB139 - Brake Pipe Nut, Male BB138 - Brake Pipe Nut, Female CT031 - Rear Brake Drum FA158 - Brake Drum, Front BB149 - Pressure Limiter - Front Brakes BB179 - Tension Spring, Upper - Front Brake

2 2 4 4 2 1 1 1 1 2 3 2 2 2 1 1 1

2a BB148 - Master Cylinder - Footbrake - Front B 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31a CB986 - Bracket, Pressure Limiter 32

13

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525010-7 Rev:

Braking System

33

BB171 - Wheel Cylinder, Front Brake

1 2 2 1 1 1 1 1 1 1 1 1 1 4

34a BB173 - Shoe Steady Spring, Front Brake 34b BB176 - Spring Buckle, Front Brake 35

BB178 - Tension Spring, Lower - Front Brake

36a BB174 - Adjuster Bolt, Front Brake 36b BB175 - Adjuster Wedge, Front Brakes 37 38 39 40 41

BB177 - Brake Shoe Replacement Kit, Front BB164 - Brake Pipe - Rear - Left side BB165 - Brake Pipe - Rear - Right side BB166 - Brake Pipe - Front - Left side BB167 - Brake Pipe - Front - Right side

42a BB169 - Brake Pipe, Rear to Centre (Front & R 42b BB170 - Brake Pipe, Centre to Cab (Front & Re 43

CT039 - Flexible Hose

14

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525001-4 Rev: A

Front Axle & Steering Linkage

1 2 3

CT025 - Pivot Pin FA130 - Pivot Pin, Front Shock Absorber Lower CT040 - Shock Absorber Assembly (Red Spring) FA127 - Pivot Pin, Tracking Cylinder Anchor FA123 - Pivot Pin, Tracking Cylinder FA085 - Pivot Pin, Trailing Arm GG229 - Ball Joint, Track Rod/Drag Link End FS016 - Drag Link Assy. R.H. inc ball joint FS007 - Drag Link Assy. L.H. FS010 - Track Rod Assembly FS001 - Bell Crank Steering Lever R.H. assy FS005 - Bell Crank Steering Lever L.H. assy FA072 - Trailing Arm Assy R.H inc ball joint FA082 - Trailing Arm Assy L.H. inc ball join inc ball join

2 2 2 2 2 2 2 2 8 7 1 1 1 1 1 1 1

16

FA067 - Wheel Hub Assy, Front c/w studs HM035 - Wheel Motor, 100cc

2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 2 2

16a FA159 - Wheel Hub Assembly - Front c/w Studs 17 17a HM031 - Key, Wheel Motor 17b HM033 - Seal Kit, Wheel Motor 18

3a CT053 - Shock Absorber Assembly (Yellow Sprin 4 5

FA151 - Axle Assy c/w lower ball joints

5a FA129 - Spacer for Tracking Cylinder 6 6a GB091 - Bushes for Brush Arms 7 8 9 10 11 12 14 15

19a FA092 - Hub Carrier R.H. 19b FA052 - Hub Carrier L.H. 19c FA155 - Hub Carrier, LH 19d FA156 - Hub Carrier, RH 20 21 22 23

FA117 - Bulkhead, RH Transmission FA089 - Pivot Pin, Bell Crank FA069 - Pivot Pin, Steering Cylinder HC137 - Hydraulic Cylinder - Steering GG039 - Grease nipple FA064 - Bearing Housing, Top King Pin

23a HC139 - Seal Kit, Steering Cylinder 24 25

15

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525001-4 Rev: A

Front Axle & Steering Linkage

26 27 28 29 30 31 32 33 34

GG244 - - Spherical Bearing, 30 i/d x 55 GM260 - Snap Ring, Internal 55mm bore HC163 - Scraper 56 o/d x 50 i/d x 7mm FA093 - Pivot Pin, Top Kingpin FA134 - Washer, Top Kingpin GN091 - Nut, Stover - M16 x 1.5P ES280 - Tracking Sensor, IN ES281 - Tracking Sensor, OUT FA176 - Bearing Housing Assembly, Top King Pi

2 2 2 2 2 2 1 1 2

16

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525002-8 Rev: A

Rear Trailing Arms

CT019 - Rear Axle L.H. GG234 - Conical Stop 72mm o/d x 58mm

1 1 2 2 4 2 2 2 2 4 1 1 1 4 16 2 2

13 16 17

CT025 - Pivot Pin CT021 - Pivot Pin, Rear Axle GT309 - Wheel Bolt

2 2 8

2a CT002 - Rear Axle R.H. 3 4 5 6 7 8 9 10

FA130 - Pivot Pin, Front Shock Absorber Lower GB089 - Bush, 30 i/d x 34 o/d x 37 lg GG039 - Grease nipple CT029 - Rear Wheel Hub cpt. with Studs CT031 - Rear Brake Drum HM032 - Nut, Rear Wheel Drive Motors TW049 - Wheel & Tyre Assembly - 525

10a TW043 - Tyre only 10b TW045 - Tube only 10c TW046 - Thornguard only 10d GM396 - Tyre Pressure Label 11 12

GN074 - Wheel Nut, M12 x 1.5p CT040 - Shock Absorber Assembly (Red Spring)

12a CT053 - Shock Absorber Assembly (Yellow Sprin

17

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525009-4 Rev:

Electronic Machine Management Wiring Loom

1 2 3 4 5 6 7 8 9 10 11

ES278 - Pressure Transducer c/w Plug ES294 - Forward/Reverse Solenoid ES282 - E-Gas Actuator c/w connections ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu ES257 - Engine Temperature Switch ES289 - Water Level Sensor c/w plug WP169 - Water Pump c/w Connector ES285 - Speed Sensor, Wheel Motor with plug ES295 - Air Filter Minder ES253 - Temperature Switch - Hydraulic Oil EW189 - Wiring Loom MMU Chassis 525 ES243 - XT2 ET045 - In-line Fuse Holder

1 1 1 1 1 1 1 1 1 1 1 1 1 4

11a EW185 - Solenoid Lead Kit 12 13

18

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525037-8 Rev:

IQAN Chassis Box

Applies from chassis 0404184. Older machines used 14-pin work & transit relays. Newer machines use 5 pin relays. Key to relays: (a)Work mode relay; (b)Transit mode relay; (c)Water pump relay; (d)Tracking relay; (e)Pressure washer relay (where fitted).
14 15 16 17 18 19 20

ES338 - Relay ES339 - Relay Base, Work/Transit ES180 - Relay - Multi Use - 12V, 35/40 EW167 - Circuit Cluster EW168 - Circuit Cluster EW169 - Circuit Cluster GM402 - Cover for Chassis Junction Box

2 2 3 1 1 1 1

19

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525043-8 Rev:

Engine - Cooling System

1 2 4 6 8 9 12 13 14

PC131 - Emmegi Radiator oil/water cooler PP092 - Bottom Hose, Oil Cooler PC140 - Fan Cowling for Emmegi Radiator PC103 - Debris Guard, Fan Cowl PC086 - Header Tank PC087 - Header Tank Pressure Relief Cap PC138 - Hose, Thermostat to Top Radiator PP182 - Gasket, Thermostat PD058 - Thermostat PP121 - Fan, Pusher - Multiwing - 8 Blade - 3

1 1 1 1 1 1 1 1 1 1

PP233

17

20

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525042-8 Rev:

Engine - Fuel System

1 2 3 5 8 9 10 11

PG049 - Diesel Tank Assembly. PG050 - Diesel Tank - moulding only PG038 - Fuel Tank Cap (screw-on style) PG069 - Fuel Level Sensor WP131 - Valve, on/off WP036 - Hose Tail - 1/4 BSP -3/8 Hose PG030 - Fuel Pipe PP085 - Fuel Filter Assembly PP082 - Fuel Filter Element PP179 - Fuel Lift Pump, Mechanical GG045 - Hose Clamp (16mm)

1 1 1 1 1 1 5 1 1 1 1 6

11a CB799 - Bracket, Support, Fuel Filter 12 13 14

21

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525044-8 Rev:

Engine - Gaskets and Seals

14a PP089 - Muffler Gasket 36 49 51 53 54 56 58 59 60 61 62 64 65 66 67 68

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

69 71

PP281 - Seal, Heat - Injector - Lower PP286 - Gasket, Oil Pipe

1 1

GM296 - O - Ring - 875 x 1.78mm PP182 - Gasket, Thermostat PP185 - Gasket, Exhaust Manifold PP188 - Gasket, Turbo Charger to Exhaust Mani PP189 - Gasket, Turbo Oil Pipe PP214 - Gasket, Drain Plug PP216 - Gasket, Engine Water Pump PP230 - Gasket, Inlet Manifold PP232 - Gasket, Water Pump Flange PP234 - Gasket, Thermostat PP236 - Cylinder Head Gasket PP238 - 'O' Ring, Gasket Cylinder Head PP239 - Gasket, Main Bearing Casing PP240 - Oil Seal - Main Bearing Case PP241 - Gasket, Bearing Casing PP280 - Gasket, Injector - Lower

22

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525038-8 Rev:

Engine - Left Side

Please note that although a 4-cylinder turbo unit is shown, all part numbers quoted apply to the 3-cylinder turbo unit fitted to the 525HS.
17 28

EH016 - Temperature Sender PP035 - Mounting Bracket LH, Engine HP021 - Hydraulic Pump, Steering CB797 - Link Rod Assy., E-Gas Actuator PP088 - Pulley Fan ES282 - E-Gas Actuator c/w connections CB793 - Bracket, Support, PP115 - Fuel Stop Solenoid PP178 - Glow Plug PP179 - Fuel Lift Pump, Mechanical PP182 - Gasket, Thermostat PP215 - Water Pump Assembly PP216 - Gasket, Engine Water Pump E Gas Actuator

1 1 1 1 1 2 1 1 1 1 3 1 1 1 1

73 74 75 76 77

PP245 - Pipe, Water - Water Pump AC058 - Compressor, Air Conditioning AC086 - Belt, Compressor - Micro-V - Air Cond PD039 - Oil Filler Cap AC072 - Compressor Bracket, Air Conditioning

1 1 1 1 1

28a GG230 - Rubber Anti-Vibration Mount, Engine 29 30

30a BB007 - Rose Bearing 31 32 33 37 45 46 49 57 58

23

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525045-8 Rev:

Engine - Miscellaneous Parts

18 52 70 72

WP154 - Hose Tail, 3/8 BSP to 1/2" internal PP186 - Nut, Exhaust Manifold PP285 - Oil Pipe Complete PP160 - Collar, Crankshaft

1 1 1 1

24

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525040-8 Rev:

Engine - Rear

or PP196...... BELT, FAN AVx10/9.5 x 0990LA

1 2 3

PP096 - Fan Belt PP083 - Oil Filter Element PP193 - Rear Mounting Bracket PP034 - Mounting Bracket RH, Engine PP121 - Fan, Pusher - Multiwing - 8 Blade - 3 PP093 - Water Pipe PP206 - Bracket PP207 - Bracket PP208 - Bracket PP133 - 60 Amp Alternator GG231 - Rubber Anti-Vibration Mount, 2 Piece PP095 - Muffler Exhaust PP035 - Mounting Bracket LH, Engine

1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1

3a GG231 - Rubber Anti-Vibration Mount, 2 Piece 5 5a GG230 - Rubber Anti-Vibration Mount, Engine 8 9 10 11 12 19

19a PP159 - 90 Amp Alternator 20 21 28

25

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525039-8 Rev:

Engine - Right Hand Side

Although a 4-cylinder turbo unit is shown in the diagram, all part numbers refer to the 3-cylinder turbo unit as fitted to the 525HS.
2

PP083 - Oil Filter Element PP097 - Starter Assembly PP034 - Mounting Bracket RH, Engine PP004 - Engine Housing

1 2 1 1 2 1 1 1 1 1 1 1 1 1 1

56

PP214 - Gasket, Drain Plug

3a GG231 - Rubber Anti-Vibration Mount, 2 Piece 4 5

5a GG230 - Rubber Anti-Vibration Mount, Engine 6 6a PP005 - Flanged Tooth Drive for Pump 6b PP006 - Hub - Toothed Drive for Pump 19a PP133 - 60 Amp Alternator 19a PP159 - 90 Amp Alternator 19b PP163 - Connector Kit for PP159 27 37 51 55

HP023 - Transmission Pump c/w connection PP112 - Dipstick/Oil Gauge PP185 - Gasket, Exhaust Manifold PP213 - Plug, Drain - Sump

26

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525041-8 Rev:

Engine - Top View

Although a 4-cylinder turbo unit is shown in the diagram, all part numbers refer to the 3-cylinder turbo unit as fitted to the 525HS.
1 2 4 14

PP096 - Fan Belt PP083 - Oil Filter Element PP097 - Starter Assembly PP008 - Elbow for Exhaust Manifold PP087 - Flange, Turbo PP098 - Turbocharger Assembly EH016 - Temperature Sender

1 1 1 1 2 1 1 1 1 1 1 1 1 4 4

49 50 76

PP182 - Gasket, Thermostat PP183 - Washer, Spring - Turbo Manifold PD039 - Oil Filler Cap

1 4 1

14a PP089 - Muffler Gasket 15 16 17

19a PP133 - 60 Amp Alternator 19a PP159 - 90 Amp Alternator 19b PP163 - Connector Kit for PP159 22 44 47 48

PP104 - Hose, Pipe to Turbo PP169 - Gasket, Turbo to Muffler Flange PP180 - Stud, Turbo Charger PP181 - Stud, Exhaust Manifold

27

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525026 Rev:

Exhaust System

Flexible exhaust now standard on 525HS. If you have an earlier version please contact your dealer for retro-fit details.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

GT049 - M8 x 25 Hex Screw GW060 - M8 Washer Form A st.st. GN052 - Nut PP208 - Bracket PP207 - Bracket GT298 - Bolt PP211 - Exhaust Shield GT203 - M6 x 12 Hex Flanged Sheet Metal Screw GW027 - Dished Washer GG231 - Rubber Anti-Vibration Mount, 2 Piece PP222 - Clamp Exhaust GT042 - M8 x 30 Hex Screw GW060 - M8 Washer Form A st.st. GN052 - Nut PP089 - Muffler Gasket

6 12 6 1 1 3 1 2 3 3 2 8 16 8 2

16 17 18 19 20 21 22

PP218 - Pipe Exhaust PP221 - Pipe Exhaust Flexible PP217 - Exhaust Pipe PP206 - Bracket GN019 - M10 Locknut - Nylon PP095 - Muffler Exhaust GW026 - Washer M10

1 1 1 1 3 1 3

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525021-4 Rev:

Final Assembly 1

Horn ES451 located next to voice box (illustration #26)

1 2 3 4

ET061 - Battery Cable - Negative (Black) EM011 - Battery ET062 - Battery Cable - Positive (Red) PC086 - Header Tank PG038 - Fuel Tank Cap (screw-on style) PG049 - Diesel Tank Assembly. WA105 - Water Bottle c/w Pump (windscreen was BB006 - Clevis yoke PP101 - Air Cleaner

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

15 16 17 18 19

PP073 - Battery Clamp Plate CB861 - Hopper Scraper Assembly BB142 - Hand Pump Lever Assembly GG044 - Door Stop - female CB913 - Access Door RH ES283 - Safety Limit Switch c/w cable gland PP145 - Air Intake c/w Hand Grip CB902 - Parking Clamp, Hopper Stay CB894 - Hopper Stay Weldment CB898 - Mounting Bracket, Hopper Stay ES162 - English Language Voice Box (standard EW189 - Wiring Loom MMU Chassis 525 GG233 - Conical Progressive Stop, Cab Mounti HV133 - Valve Assembly, Brush Height GG241 - Gas Strut, Cab Tilt

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2

4a PC087 - Header Tank Pressure Relief Cap 5 6

19a CB920 - Access Door LH 21 22 23 24 25 26

6a PG069 - Fuel Level Sensor 7 11 12

12a PP102 - Air Cleaner Band 12b PP103 - Hose. Air Cleaner to Pipe 12c PP104 - Hose, Pipe to Turbo 12d PP084 - Air Filter Element 13 14

26a ES319 - French Language Voice Box (standard m 27 28 29 30

PP040 - Air Cleaner Pipe PC113 - Air Cleaner Intake Hose

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525021-4 Rev:

Final Assembly 1

30a GG242 - Gas Strut Elbow (Rod End) 31 32 33 34

4 1 4 1 1

PP107 - Hot Air Duct, Crossover - 400mm long. CB924 - Bracket, Hinge Pin CB927 - Bracket - Hinge Tube ET063 - Earth Cable

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525022-7 Rev: A

Final Assembly 2

1 2 3 4 5

EC021 - Rear View Camera, Low Light GG156 - Adjustable Latch VH163 - Rubber Aprons Retaining Plates VH164 - Rubber Apron GB111 - Boss, 16 I/D x 6.2 I/D x 12.5 long (S

1 1 1 1 5 1 1 1 1 1 1 1 2 2 2 2 1

9c GG105 - Cotter Pin (1/8 in x 1 in) 9d GW065 - Washer M20 10

1 1 1 1 1 1 2 2 1 1 2 1 1 1 1

CB873 - Rear Light Guard - Right Hand CB823 - Bumper Weldment ES256 - Indicator / Reverse Lamp ES062 - Light - number plate WA136 - Number Plate Fixing Bracket CA032 - Restraining Cable VH145 - Pin for Hopper, Chassis/Hopper CB980 - Safety Chain - Rear Door CB976 - Bracket - Safety Chain Fixing

10a CB874 - Rear Light Guard - Left Hand 11 12 20

6c GM266 - Decal - Rear Door 6d GM272 - Decal - Rear Door - France 6e GM275 - Decal - Rear Door - Germany 6f GM281 - Decal, Rear Door - Spanish 6g GM304 - Decal, Rear Door - Scotland 7

20a ES053 - Bulb - festoon type - 12V 5W 21 22 23 24 25

ES255 - Indicator / Fog Lamp ES254 - Rear / Brake Lamp CB836 - Swivel Pin

7a ES032 - Bulb 12V 21W 8 8a ES276 - Bulb for ES254 9 9a GB073 - DU Flanged Bush 20 id x 23 od x 22 l 9b GG039 - Grease nipple

27a GM394 - Decal, Chevron - Bumper 27b GM395 - Decal, Chevron - Hopper

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525048-8 Rev:

Recommended Stockholding - Larger Fleets

This shows the recommended stockholding of faster moving parts suitable for customers or distributors maintaining over 7 machines. Please note that photos for items 1 through 20 are shown in drawing 525046-8, and photos for items 40 through 70 are shown in drawing 525047-8.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BB143 - Cable Only ES276 - Bulb for ES254 ET045 - In-line Fuse Holder HC058 - Filter Element HC154 - Filter Element, Suction & Return NA058 - Horseshoe Wear Pad NB058 - Brush - Poly - 500/600 Series NB059 - Brush - P.E.T. - 500/600 Series NB061 - Brush - Poly/wire mix - 500/600 Serie NN112 - Side Skid Shoe PP082 - Fuel Filter Element PP083 - Oil Filter Element PP084 - Air Filter Element VF061 - Impeller VH373 - Cyclone Spinner Bearing Kit

4 8 4 4 4 8 32 8 16 16 24 24 8 4 4

16 17 18 19 20 41 42 43 44 45 46 47 48 49 50

WP020 - Filter with anti-drip valve WP060 - - Spray Jet - Green WP160 - Jet Spray WP165 - Spray Nozzle Holder Assy (Brushes) WP221 - Spray Jet - Red CB861 - Hopper Scraper Assembly CC255 - Wearplate, Bottom ES032 - Bulb 12V 21W ES186 - Rotating Beacon ES218 - Bulb for Rotating Beacon ES258 - Safety Limit Switch ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu ES285 - Speed Sensor, Wheel Motor with plug ES347 - Work Light ES350 - Switch, Joystick - Forward/Neutral/Re

8 4 8 8 4 2 2 2 2 2 2 2 2 2 2

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525048-8 Rev:

Recommended Stockholding - Larger Fleets

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

FA064 - Bearing Housing, Top King Pin GB080 - Impeller Bearing, Front GB081 - Impeller Bearing, Rear GB094 - Nylos Ring, Front Bearing GG021 - Panel Knob - black M8 GG044 - Door Stop - female GG146 - Knurled panel screw GG148 - Retaining washer - plastic GG235 - Locking Knob GM292 - Fan Casing Door Seal GM391 - Hopper Door Seal HC152 - Suction Strainer, Steering Pump HC153 - Suction Strainer, Auxiliary Pump HM039 - Motor for Impeller Fan Drive NA054 - Flap Fixing Plate PP096 - Fan Belt TW049 - Wheel & Tyre Assembly - 525 VF058 - Impeller Shaft

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

69 70 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

VT188 - Front Nozzle Hose WA041 - Strainer - Drain Cap BB115 - Control Lever/Cable - brush/impeller CC303 - Wearplate, Exit Trunking CC323 - Wear Plate, Side - Nihard CC324 - Wear Plate, Top - Nihard CC329 - Wear Plate, RH - Exit Trunking ES280 - Tracking Sensor, IN ES281 - Tracking Sensor, OUT ES298 - Bulb, Dipped Beam & Work Light FA093 - Pivot Pin, Top Kingpin GG033 - Door Stop - male GG236 - Retaining Knob GG244 - - Spherical Bearing, 30 i/d x 55 GM260 - Snap Ring, Internal MC384 - Door Seal, Rear MC582 - Heated Windscreen NA056 - Rubber Flap 55mm bore

2 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525048-8 Rev:

Recommended Stockholding - Larger Fleets

97 98 99

NA101 - Nozzle Body PP115 - Fuel Stop Solenoid VT190 - Gasket, 12 hole fixing

1 1 2

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525047-8 Rev:

Recommended Stockholding - Medium Size Fleets

This shows the recommended stockholding of faster moving parts suitable for customers or distributors maintaining between 3 and 6 machines. Please note that photos for items 1 through 20 are shown in drawing 525046-8.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BB143 - Cable Only ES276 - Bulb for ES254 ET045 - In-line Fuse Holder HC058 - Filter Element HC154 - Filter Element, Suction & Return NA058 - Horseshoe Wear Pad NB058 - Brush - Poly - 500/600 Series NB059 - Brush - P.E.T. - 500/600 Series NB061 - Brush - Poly/wire mix - 500/600 Serie NN112 - Side Skid Shoe PP082 - Fuel Filter Element PP083 - Oil Filter Element PP084 - Air Filter Element VF061 - Impeller VH373 - Cyclone Spinner Bearing Kit

2 4 2 2 2 4 16 4 8 8 12 12 4 2 2

16 17 18 19 20 41 42 43 44 45 46 47 48 49 50

WP020 - Filter with anti-drip valve WP060 - - Spray Jet - Green WP160 - Jet Spray WP165 - Spray Nozzle Holder Assy (Brushes) WP221 - Spray Jet - Red CB861 - Hopper Scraper Assembly CC255 - Wearplate, Bottom ES032 - Bulb 12V 21W ES186 - Rotating Beacon ES218 - Bulb for Rotating Beacon ES258 - Safety Limit Switch ES279 - Vacuum Fan/Eng. Speed Sensor c/w plu ES285 - Speed Sensor, Wheel Motor with plug ES347 - Work Light ES350 - Switch, Joystick - Forward/Neutral/Re

4 2 4 4 2 1 1 1 1 1 1 1 1 1 1

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525047-8 Rev:

Recommended Stockholding - Medium Size Fleets

51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

FA064 - Bearing Housing, Top King Pin GB080 - Impeller Bearing, Front GB081 - Impeller Bearing, Rear GB094 - Nylos Ring, Front Bearing GG021 - Panel Knob - black M8 GG044 - Door Stop - female GG146 - Knurled panel screw GG148 - Retaining washer - plastic GG235 - Locking Knob GM292 - Fan Casing Door Seal GM391 - Hopper Door Seal HC152 - Suction Strainer, Steering Pump HC153 - Suction Strainer, Auxiliary Pump HM039 - Motor for Impeller Fan Drive NA054 - Flap Fixing Plate PP096 - Fan Belt TW049 - Wheel & Tyre Assembly - 525 VF058 - Impeller Shaft

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

69 70

VT188 - Front Nozzle Hose WA041 - Strainer - Drain Cap

1 1

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525046-8 Rev:

Recommended Stockholding - Smaller Fleets

This list shows the faster moving parts that we recommend owners of smaller fleets (1 or 2 machines) should keep in stock.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

BB143 - Cable Only ES276 - Bulb for ES254 ET045 - In-line Fuse Holder HC058 - Filter Element HC154 - Filter Element, Suction & Return NA058 - Horseshoe Wear Pad NB058 - Brush - Poly - 500/600 Series NB059 - Brush - P.E.T. - 500/600 Series NB061 - Brush - Poly/wire mix - 500/600 Serie NN112 - Side Skid Shoe PP082 - Fuel Filter Element PP083 - Oil Filter Element PP084 - Air Filter Element VF061 - Impeller VH373 - Cyclone Spinner Bearing Kit

1 2 1 1 1 2 8 2 4 4 6 6 2 1 1

16 17 18 19 20

WP020 - Filter with anti-drip valve WP060 - - Spray Jet - Green WP160 - Jet Spray WP165 - Spray Nozzle Holder Assy (Brushes) WP221 - Spray Jet - Red

2 1 2 2 1

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525006-7 Rev:

Hydraulic System

1 2 3 4 5

HV133 - Valve Assembly, Brush Height CB839 - Accumulator Clamp Assembly HV090 - Accumulator HV119 - Sequence Valve, Direct Acting HC187 - HC187 - Hydraulic Cylinder - Tracking HC141 - Hydraulic Cylinder, Hopper HC148 - Hydraulic Cylinder, Hopper Roof

1 1 1 1 2 2 2 1 1 1

5a HC140 - Seal Kit for HC138, HC148 & HC165 6 6a HC142 - Seal Kit for HC141 7 7a HC140 - Seal Kit for HC138, HC148 & HC165

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525049-9 Rev:

Hydraulic System - Brush and Fan Manifold Block

14

HV095 - Solenoid Valve

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

19a HV040 - Seal Kit for HV039 20

1 1 1 1 1 1 1 1 1 1 1

14a HV123 - Coil, EYZ type for SV10 & SV58 14b HV142 - E Coil Nut 14c HV096 - Seal Kit for HV116, HV095 & HV097 15

HV039 - Valve, priority flow HV099 - Manual Rotary Valve

20a HV040 - Seal Kit for HV039 21 21a HV036 - Seal Kit 21b HV038 - Lever Arm Kit for HV035 22

HV093 - D/A Relief Valve HV100 - Solenoid Valve

15a HV094 - Seal Kit for HV093 16 16a HV121 - Coil, EYZ Type for SV08 16b HV122 - E Coil Nut 16c HV045 - Seal Kit 17

HV035 - Valve Rotary, brush speed

22a HV036 - Seal Kit 22b HV038 - Lever Arm Kit for HV035 31 38

HC157 - Hydraulic Block Assy. - Motors HF066 - Pressure Test Port - Stauff

HV097 - Solenoid Valve

17a HV123 - Coil, EYZ type for SV10 & SV58 17b HV122 - E Coil Nut 17c HV096 - Seal Kit for HV116, HV095 & HV097 18

HV062 - Valve, Check HV098 - Priority By-Pass P. C, Element

18a HV045 - Seal Kit 19

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525050-9 Rev:

Hydraulic System - Cylinder Manifold Block

HV062 - Valve, Check

2 1 2 2 4 2 2 2 4 4 4 4 1 1 1 1 1

5c HV045 - Seal Kit 6

1 1 1 2 4 2 2 2 1 1 1 1 1 1 1 1 1

1a HV120 - Double Pilot Piston 1b HV045 - Seal Kit 2

HV101 - Relief Valve - 210 bar HV103 - Solenoid Valve

6a HV045 - Seal Kit 7 7a HV121 - Coil, EYZ Type for SV08 7b HV125 - Coil Spacer for twin coil valves 7c HV122 - E Coil Nut 7d HV104 - Seal Kit for HV111 8

HV111 - Solenoid Valve

2a HV121 - Coil, EYZ Type for SV08 2b HV125 - Coil Spacer for twin coil valves 2c HV122 - E Coil Nut 2d HV104 - Seal Kit for HV111 3

HV108 - Solenoid Valve

HV115 - Relief Valve - 50 bar HV106 - Shuttle Valve HV137 - Pressure Reducing Valve HV112 - P.O. Check Valve HV116 - Check Valve

3a HV121 - Coil, EYZ Type for SV08 3b HV122 - E Coil Nut 3c HV051 - Seal Kit 4

8a HV045 - Seal Kit 9 9a HV107 - Seal Kit for HV106 10 10a HV110 - Seal Kit 11 11a HV113 - Seal Kit for HV112 12

HV039 - Valve, priority flow HV102 - Solenoid Valve

4a HV139 - Seal Kit 5 5a HV121 - Coil, EYZ Type for SV08 5b HV124 - E-Coil Nut for SV08

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525050-9 Rev:

Hydraulic System - Cylinder Manifold Block

12a HV096 - Seal Kit for HV116, HV095 & HV097 13

1 2 2 1 1

HV163 - Relief Valve - 100 bar HC158 - Hydraulic Block Assy. - Cylinders HF066 - Pressure Test Port - Stauff

13a HV062 - Valve, Check 30 33

41

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525052-9 Rev:

Hydraulic System - Hydraulic Motors

HM042 - Wheel Motor, Left Side Rear 80 cc (wi HM030 - Wheel Motor, 80cc HM035 - Wheel Motor, 100cc HM031 - Key, Wheel Motor HM033 - Seal Kit, Wheel Motor HM032 - Nut, Rear Wheel Drive Motors HM036 - Brush Motor HM038 - Seal Kit for Brush Motor HM037 - Key for Brush Motor HM039 - Motor for Impeller Fan Drive HM041 - Seal Kit for impeller fan drive motor

1 1 1 1 2 1 1 1 2 1 1 1 1

2a HM052 - Wheel Motor, Left Side Rear 100 cc (w 3 3a HM035 - Wheel Motor, 100cc 4 8 9 10 20 21 22 30 31

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525004-7 Rev:

Hydraulic System - Tank, Pumps & Steering

1 2

HT050 - Gasket, Hydraulic Tank HT054 - Filter Breather HC151 - Filter, Suction & Return

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

11

GM407 - Filler Breather Cover

2a HT061 - Foam Element for Breather 3 3a HC154 - Filter Element, Suction & Return 3b HC155 - Visual Indicator, Suction/Return Filt 4

HT040 - Hydraulic Tank HC153 - Suction Strainer, Auxiliary Pump HC152 - Suction Strainer, Steering Pump FS014 - Steering Column Assembly HV138 - Steering Control Unit HC137 - Hydraulic Cylinder - Steering HC004 - Filter, Auxiliary Circuit Pressure

4a HC156 - Oil Level/Temperature Gauge 5 6 7

7a FS018 - Handle & Screw, Steering Column 8 9

9a HC139 - Seal Kit, Steering Cylinder 10 10a HC058 - Filter Element

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525051-9 Rev:

Hydraulic System - Transmission Manifold Block

For 525HS machines built prior to February 2005, an earlier version of the manifold block - HC159 - was fitted. Please contact your Green Machine distributor for details of how to upgrade.
23

HV117 - Flow Divider HF099 - Plug, 1/4 BSP Socket Head ES278 - Pressure Transducer c/w Plug

1 1 4 1 1 2 2 1

23a HV118 - Seal Kit for HV117 24 27

32a HC180 - Hydraulic Block Assy. with Valves - T 32b HF149 - Banjo Bolt, 1 5/16 x 42AF 32c HF150 - Spacer, Manifold 32d HF148 - 'O' Ring Kit (8 'O' Rings)

44

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525007-7 Rev:

Hydraulic System-Auxiliary Cylinder System

1 2

HV131 - Hand Pump Valve HC145 - Hyd. Cylinder, Nozzle Up/Down HC160 - Hydraulic Cylinder - Brush Up/Down HC143 - Hydraulic Cylinder, Brush In/Out HV136 - Valve, In-line Needle - 1/4

1 1 1 2 2 1 1

2a HC146 - Seal Kit for HC145 3 4

4a HC144 - Seal Kit for HC143 5

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 5 To CIN: 999 Drawing: 525024-7 Rev:

Pressure Washer - Hydraulics (from CIN 5)

Use this drawing for machines from CIN 5.

1 2 3

HJ194 - Hose Assy. Cylinder Manifold to Moto HJ263 - Hydraulic Hose, Relief Valve to Tee P HV145 - Valve Block

1 1 1 1 1 4 4 1 1 1 1 1 2 1 1

19 20 21 23 25

CD004 - Bracket, Pressure Washer Block HJ152 - Hydraulic Hose HJ249 - Hydraulic Hose, Cylinder Manifold to HM026 - Hydraulic Motor HF128 - Tee BSP 1/2 M - 1/2 F x 3/8 M

1 1 1 1 1

3a HV152 - Solenoid Valve 3b HV140 - Seal Kit, Solenoid Valve 4 5 7 10 12 14

HF006 - Hydraulic Stud Coupling - 3/8 Male to HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm HJ125 - Hydraulic Hose HF017 - Hydraulic Adaptor Coupling - 1/2 Male HF126 - Adaptor 3/8 - 3/8 BSP M/M HV039 - Valve, priority flow HF105 - Adjustable Connector, 3/8 BSP 90 Deg HV146 - Valve Block HF052 - Tee Connector 3/8 BSP F/F/F

14a HV040 - Seal Kit for HV039 15 16 18

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 5 To CIN: 999 Drawing: 525023-7 Rev:

Pressure Washer - Pump/Lance (from CIN 5)

Use this drawing for machines from CIN 5.

WA184 - Hose Reel, Pressure Washer

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

16 17 18 19 20 21 22 24 25 26 27

TC016 - Coupling Housing (pressure washer) WA172 - 'O' Ring WA168 - Nipple - Water Inlet 3/4 BSP x 3/4 WA171 - Fly Nut, 3/4 WA170 - Hosetail 90 deg. for 3/4 Fly nut HF014 - Swivel Coupling - 90deg 3/8 BSP Fema HF006 - Hydraulic Stud Coupling - 3/8 Male to WP171 - Plunger Pump WA178 - Swivel, Pressure Washer Hose HF151 - Plug, 3/8 HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm

1 1 1 1 1 1 1 1 1 1 1

1a GG281 - Handle for Reel 1b WA182 - Swivel, 90 deg. 3 4 5 6 7 8 9 10 11 12 13 14

CD050 - Lance Holder Assembly WA160 - Lance Jet 1/4 - 15 Degrees CD002 - Bracket, Water Hose WA175 - Lance Extention WA180 - Swivel Connector - Pressure Washer WA179 - Adaptor, Pressure Washer WA161 - Lance Body (pressure washer) WA193 - Hose Assembly, Reel to Lance - Pressu TC036 - Plastic Gear for Drive Coupling TC015 - Flexible Coupling TC023 - Coupling Guard (pressure washer) HM026 - Hydraulic Motor

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 5 To CIN: 999 Drawing: 525025-7 Rev:

Pressure Washer - Tank/Manifold (from CIN 5)

Use this drawing for machines from CIN 5.

WA107 - Manifold - Water Filter Assembly

1 1 1 2 1 1 1

6a WA130 - Strainer/Cap Assembly 6b WA041 - Strainer - Drain Cap 7 8 9 10

GG051 - Hose Clamp (22mm to 30mm) WA181 - Hose, Manifold to Pressure Washer WA146 - Water Tank (pressure washer) WA158 - Bracket, Pump Mounting

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525029-7 Rev:

Street Washer - Hopper & Filter

1 2

WP220 - Plate, Locating - Hose Barb & Swivel WP213 - Connector, 3/4" BSP to 3/4" Barb

1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

2a WA200 - Connector, QR Coupling to Hose (16/19 2b WA202 - Connector, 90 Swivel 3 4

CD129 - Bracket, Hose Support VH411 - Cover, Rear Side Right Hand - Street

4a GG284 - Safety Wire, Rear Side RH Cover - Str 4b GG033 - Door Stop - male 4c GG044 - Door Stop - female 5 6

WA227 - Hose, Suction - Filter to Swivel (Hop VH379 - Hopper Body, Street Washer WP219 - Cap Assembly, Strainer/Filter WA199 - Strainer/Filter, Street Washer WP218 - Sock, Filter - Street Washer WP191 - Filter Bar, Street Washer

6a VH003 - Hopper Door 7 8 9 10

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525028-7 Rev:

Street Washer - Hydraulics & Valves

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

HJ169 - Hose Assy. LH Front Wheel, Drain HV164 - Solenoid Valve, - 1/4 BSP HJ166 - Hose Assy. Rear Wheel Mtr Drains to HJ262 - Hydraulic Hose, Hydraulic Drive to Cy HJ173 - Hose Assy. RH Front Wheel, Drain HV166 - Valve, Shuttle - Ball Type - 1/4 BSP CD059 - Bracket, Mounting - Valve to Chassis HV165 - Valve, PRV - 1/4 BSP - 1/4 Hex Allen HF042 - Hydraulic Adaptor Coupling - 3/8 Male HF046 - Hydraulic Stud Coupling - 1/4 Male to HF113 - Coupling, 90 1/4 Female to Male Swive HF138 - Adaptor, M/F Swivel - 1/4 BSP HF137 - Adaptor, Fixed - 1/4 BSP F/F HF139 - Adaptor, 1/4 BSP M/M with 1.0mm Bore HF014 - Swivel Coupling - 90deg 3/8 BSP Fema HF050 - Tee Connector, 1/4 HF086 - Tee Connector, 1/4

1 1 1 2 1 1 1 1 1 5 3 3 2 1 1 1 1

18 19 20 21 22 23 24 25 26 27 28 29

WP184 - Elbow, Male/Hose Barb - 3/4 M x 3/4 WP180 - Filter, Medium Profile - 3/4 F - 80 M WP185 - Nipple, Hex - Nylon - 3/4 x 3/4 M/M CD063 - Bracket, Tank/Hopper Valve PP287 - Clamp, 42mm WA223 - Hose, Suction - Manifold to Valve WP190 - Valve, Ball - 3 Way Brass - T Ported WA224 - Hose, Suction - Valve to Swivel (Chas WP182 - Hose Barb, 3/4 M x 3/4 WA225 - Hose, Suction - Filter to Pump WP188 - Valve, Ni Plated - Brass - 3/8 F HJ188 - Hose Assy. LH Brush Motor to Motor M

2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

30a HF042 - Hydraulic Adaptor Coupling - 3/8 Male 30b HF010 - Hydraulic Bonded Seal - 3/8 BSP (16mm 31 32 33

PP287 - Clamp, 42mm CD061 - Bracket, Mounting - Hopper/Jetwash Va HJ260 - Hydraulic Hose, HP Pump to Tee

50

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525028-7 Rev:

Street Washer - Hydraulics & Valves

34

CC336 - Blanking Diaphragm, Fan Casing/Inlet

51

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525030-7 Rev:

Street Washer - Spray Bar

1 2 3 4

NF265 - Handle, Adjuster Stop NF258 - Spray Bar Tube, Right Hand WP179 - Nozzle Assembly, 1/4" - Spray Bar NF249 - Support Bar, Right Hand - Spray Bar NF251 - Spray Bar Tube, Left Hand NF242 - Support Bar, Left Hand - Spray Bar HJ262 - Hydraulic Hose, Hydraulic Drive to Cy HJ261 - Hydraulic Hose, Tee to Spray Bar HJ188 - Hose Assy. LH Brush Motor to Motor M HC179 - Hydraulic Cylinder - Street Washer NF277 - Shield, Safety - Spray Bar NF235 - Bracket, Mount - Front -Spray Bar

1 1 8 1 2 1 1 2 2 2 1 2 1 1 2 2 6

12d GN004 - M8 Locknut - Nylon 13 14 15

3 1 1 1 2 1 2 2 2 1 4 1 4 1 2 2 2

NF045 - Adjuster screw for brush height NF254 - Lock-Up Hook, Spray Bar GG283 - Oval Buffer, Spray Bar NF259 - Bracket, Mounting - Mid - Spray Bar

4a GT167 - Bolt, Hex HEad - M6 x 45 5 6

15a GT056 - M6 x 45 Hex Screw 16 16a GT315 - Bolt, Hex HEad - M12 x 110 16b GW051 - M12 Washers Form A 16c GN020 - M12 Locknut - Nylon 17

6a GT167 - Bolt, Hex HEad - M6 x 45 7 8 9 10 11 12

NF233 - Link Arm, Top - Spray Bar NF232 - Link Arm, Bottom - Spray Bar NF228 - Bracket, Mount - Rear - Spray Bar

17a GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 18 18a GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x 19 19a GT315 - Bolt, Hex HEad - M12 x 110 19b GW051 - M12 Washers Form A 19c GN020 - M12 Locknut - Nylon

12a GN020 - M12 Locknut - Nylon 12b GT049 - M8 x 25 Hex Screw 12c GW041 - M8 Washer Form A

52

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525030-7 Rev:

Street Washer - Spray Bar

20 21

NF227 - Hinge Pin, Spray Bar NF222 - Bracket, Street Washer Mounting

1 1 1 1

22a NF255 - Bracket, Mounting - Right Hand - Spra 22b NF257 - Bracket, Mounting - Left Hand - Spray

53

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525011-4 Rev:

Front Brushes & Brush Arms

1 2

NF184 - Brush Drive Plate Weldment WP165 - Spray Nozzle Holder Assy (Brushes)

2 2 2 2 2 2 2 2 1 1 1 1 1 20 1 2 4

10

NF193 - Lower Brush Arm RH c/w Bushes NF168 - Front Pivot Mounting Bracket HM037 - Key for Brush Motor NB058 - Brush - Poly - 500/600 Series NF205 - Anchor Pin - Brush In/Out NF128 - Brush Shock Arm Outer Tube RH

1 1 2 2 2 2 1 1 2 4

10a NF194 - Lower Brush Arm LH c/w Bushes 11 12 13 14 15

2a WP160 - Jet Spray 2b WP020 - Filter with anti-drip valve 3 4 5

NF210 - Mounting Plate, Water Hose NF178 - Motor Mounting Plate HM036 - Brush Motor NF171 - Motor Swivel Plate - Right Side

5a HM038 - Seal Kit for Brush Motor 6 6a NF175 - Motor Swivel Plate -Left Side 6c NF177 - Brush Cover Bracket - Left Side 6d NF173 - Brush Cover Bracket - Right Side 7

15a NF137 - Brush Shock Arm Outer Tube LH 15b NF147 - Brush Shock Spring 15c NF199 - Wear Strip, Brush Arm

NF191 - Brush Upper Arm RH c/w Bushes

7a GB073 - DU Flanged Bush 20 id x 23 od x 22 l 7b NF192 - Brush Upper Arm LH c/w Bushes 8 9

NF141 - Brush Shock Arm Inner Tube NF164 - Cylinder Pivot Pin Weldment

54

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525013-4 Rev:

Suction System - Fan Casing & Impeller

1 2

GG070 - Key for impeller GB080 - Impeller Bearing, Front VF059 - Distance Piece, PTO Shaft GW082 - Lock Washer, 30 i/d 49 o/d x 1.25 GN076 - Locknut, M30 x 1.5P GB081 - Impeller Bearing, Rear GM065 - Journal for seal VF058 - Impeller Shaft VF080 - Impeller Shaft Assembly GG021 - Panel Knob - black M8 VF068 - Access Cover for Casing VT190 - Gasket, 12 hole fixing GT109 - Bolt for Impeller GG068 - Washer - disc spring (12.2 x 25mm) GB013 - Boss, Impeller retention VF061 - Impeller

1 1 1 1 1 1 1 1 1 1 12 1 1 1 2 1 1

18

CC307 - Fan Casing c/w Ni-hard Wearplates

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

18a CC255 - Wearplate, Bottom 18b CC257 - Wearplate, Side 18c CC259 - Wearplate, Top 18d CC261 - Wearplate, LH Side 18e CC229 - Fan Casing (Shell Only) 18f CC309 - Wearplate, Side 18g CC228 - Fan Casing Assy. c/w Door & Ni-Hard W 18h CC330 - Wear Plate, Exit Trunking 18j CC303 - Wearplate, Exit Trunking 18k CC333 - Wear Plate, Rear 18m CC329 - Wear Plate, RH - Exit Trunking 18n CC323 - Wear Plate, Side - Nihard 18p CC324 - Wear Plate, Top - Nihard 18q GM291 - Seal, Fan Casing to Hopper 19 20

2a GB094 - Nylos Ring, Front Bearing 3 4 5 6 7 8 9 11 12 13 14 15 16 17

CB790 - Door Lock Pin CB789 - Turn Buckle Weldment

55

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525013-4 Rev:

Suction System - Fan Casing & Impeller

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

GG236 - Retaining Knob GG235 - Locking Knob GM064 - Seal - teflon VF066 - Seal Housing, Impeller Drive CC305 - Door Weldment, Fan Casing with Seal GM292 - Fan Casing Door Seal CC260 - Spring, Locking Pin CC246 - Hinge Pin, CC240 - Locking Pin CC245 - Door Hinge GM291 - Seal, Fan Casing to Hopper WP016 - Cap Nut WP060 - - Spray Jet - Green WP020 - Filter with anti-drip valve WA103 - Nozzle Holder/Hosetail VF075 - Water Nozzle Bracket GG021 - Panel Knob - black M8 PG008 - O Clip - 1/2 in. Casing

2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

56

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525012-4 Rev:

Suction System - Front Nozzle

1 2 3

GG229 - Ball Joint, Track Rod/Drag Link End HC145 - Hyd. Cylinder, Nozzle Up/Down NN112 - Side Skid Shoe

1 1 2 4 8 8 8 2 2 2 1 1 1 1 2 1 1

18 19 20 21 22

NA054 - Flap Fixing Plate NA056 - Rubber Flap NA087 - Backing Strip - Nozzle Flap NA088 - Inner Protection Plate for flap - Rig NA054 - Flap Fixing Plate

1 1 1 1 1

3a GT311 - M16 x 100 lg Setscrew 3b GN068 - M16 Nylon Nut 3c GN075 - M16 Thin Nut 3d GW084 - M16 Washer 4 5 6 12 14 15 16 17 18 18

GG015 - Hose Clamp (8.5 inch) VT188 - Front Nozzle Hose GM013 - Rubber band - 8 in. diameter NA058 - Horseshoe Wear Pad GG263 - Ball Joint, Track Rod End NA101 - Nozzle Body NA059 - 'A' Frame Assembly NA082 - Chain & Shackles NA089 - Inner Protection Plate for flap - Lef NA054 - Flap Fixing Plate

57

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525014a-6 Rev:

Vacuum System - hopper

1 2 3 4 5 6 7 8 9 10 11 12

VH276 - Hopper Body VH003 - Hopper Door VH386 - Door Hinge Weldment VH145 - Pin for Hopper, Chassis/Hopper GB092 - Bush, Hopper Pivot GW078 - Washer M30 GG250 - Split Pin VH165 - Cover Weldment, Hopper GG156 - Adjustable Latch GT386 - Screw, Skt hd. M5 x 16 st st GM391 - Hopper Door Seal VH150 - Rear Side Cover RH, Hopper HF092 - Bulkhead Adaptor, 1/4 VH216 - Mounting Plate - Hopper VH177 - Rear Mesh Door, Hopper VH122 - Hinge Plate RH - Rear Door

1 1 1 2 4 2 2 1 2 2 1 1 1 2 1 1 1

17a VH125 - Hinge Plate LH - Rear Door 18

1 1 1 1 1 1 1 10 2

VH134 - Fixing Plate VH130 - Inlet Duct, Hopper VH213 - Inlet Duct Weldment VH155 - Mesh Cover for Drain, Hopper VH104 - Hinge Tube GB093 - Bush VH181 - Lynch Pin Assembly - Hopper

18a VH140 - Cork Gasket, 3mm Tan Grain 19 20 21 22 23 24

12a VH153 - Rear Side Cover LH, Hopper 13 14 15 17

58

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525014b-6 Rev: B

Vacuum System - Hopper & Cyclones

GN069 - M8 Locknut - Nylon (Stainless Steel)

1 2 1 1 2 1 2 2 1 1 1 1 1 1 1 2 1

17 18 19 21 22 23 24 25 26

VH244 - Pivot Arm, Cyclone Mesh Door VH253 - Pin, Hydraulic Cylinder GB099 - Bush, Flanged DU - 20 I/D x 23 O/D x GG272 - Split Pin - Stainless Steel (4.0 x 30 GW077 - M20 Washer - Form A (Stainless Steel) VH251 - Pin, Hydraulic Cylinder GB031 - Bush, Flanged DU - 12 I/D x 14 O/D x GT287 - M8 x 20 Hex Head Screw (Stainless Ste VH295 - Hinge Bracket - Left Hand (Hopper) GB093 - Bush VH228 - Front Mesh Door HC148 - Hydraulic Cylinder, Hopper Roof GW077 - M20 Washer - Form A (Stainless Steel) GG272 - Split Pin - Stainless Steel (4.0 x 30 VH142 - Pin, Door Hydraulic Cylinder HJ224 - Hose Assy. Bulkhead to Hopper Door C

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

1a VH274 - Cyclone Assembly Complete 1b VH373 - Cyclone Spinner Bearing Kit 2 3 4 5 6 7 8 9 10 11 12 13 14 15

GW079 - M10 Washer - Form A (Stainless Steel) VH272 - Spinner Spacer (Cyclone) GM401 - Felt Washer - 22 O/D x 10.5 I/D GG276 - Internal Circlip 22 mm bore GB100 - Bearing, Single Row VH271 - Spinner Shaft Bearing (Cyclone) GM399 - Blanking Plug VH273 - Cyclone Spinner GG277 - Clamp, Heavy Duty VH283 - Cyclone Vent Plate VH293 - Sleeve, Cyclone to Hopper Body VH259 - Hopper Cyclone Body VH181 - Lynch Pin Assembly - Hopper GG264 - Split Pin - Stainless Steel (4.0 x 20

26a VH296 - Hinge Bracket - Right Hand (Hopper) 27 28 29 30 31 32 35

59

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525014b-6 Rev: B

Vacuum System - Hopper & Cyclones

36 37 38 39

HJ225 - Hose Assy. Bulkhead to Hopper Door C HF092 - Bulkhead Adaptor, 1/4 HF046 - Hydraulic Stud Coupling - 1/4 Male to HF044 - Hydraulic Bonded Seal - 1/4 BSP (12mm

1 2 2 2

60

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525035-8 Rev:

Water System - Fan Casing Spray

1 2

WP016 - Cap Nut WP060 - - Spray Jet - Green WP020 - Filter with anti-drip valve WA103 - Nozzle Holder/Hosetail VF075 - Water Nozzle Bracket

1 1 1 1 1 1

2a WP221 - Spray Jet - Red 3 4 5

61

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525036-8 Rev:

Water System - Front Brush Sprays

1 2 3 4

WP165 - Spray Nozzle Holder Assy (Brushes) WP160 - Jet Spray WP118 - - Sealing Disc WP020 - Filter with anti-drip valve

2 2 2 2

62

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525031-8 Rev:

Water System - General Arrangement

1 2

WA121 - Needle Valve WP005 - Tee Piece 3.16, 3.16, 3.16

1 2

63

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525033-8 Rev:

Water System - Main Water Tank

1 2 3 4 5 6 7 8 9 10 11 12

WA078 - Main Water Tank WA138 - Cap, Water Tank WP100 - Elbow 1/8 PC081 - Water Level Tube WA202 - Connector, 90 Swivel WA076 - O'-Ring, 2.62diax23.81 I/D WA100 - Swivel Connection, Annulus GW080 - Washer, Swivel Connection GG238 - Circlip 29dia x 1.5Thk St.St. CA032 - Restraining Cable CA276 - Locking Pin Assembly GG240 - Lever Knob, Black

1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2

12a CB939 - Handle Retaining Pin 12b GG239 - Spring 13 14

CB937 - Locking Handle for Water Tank CB904 - Locking Handle Pin

14b GB091 - Bushes for Brush Arms

64

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525034-8 Rev:

Water System - Side Water Tank

1 2 3 4 5

WA077 - Side Water Tank Assy. WA146 - Water Tank (pressure washer) WP166 - Hose tail - 3/8 BSPT x 1/4" barb WP182 - Hose Barb, 3/4 M x 3/4 WA128 - Water Hose, Small Water Tank to Manif

1 1 1 1 1

65

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Catalogue Number YM045

Issue 8 - April 2006

Model: 525HS Green Machine From CIN: 1 To CIN: 999 Drawing: 525032-8 Rev:

Water System - Water pump and manifold

1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19

WP169 - Water Pump c/w Connector WP112 - Elbow - 3/8 male - 3/8 female WP163 - Nylon Hosetail 3/8 BSP x 1/4 WP112 - Elbow - 3/8 male - 3/8 female WP164 - Nylon Hosetail 3/8 BSP x 3/8 WA107 - Manifold - Water Filter Assembly GM400 - End Cap, Water Manifold ES289 - Water Level Sensor c/w plug WA130 - Strainer/Cap Assembly WA041 - Strainer - Drain Cap WA120 - Hose Assy. Water Manifold to Pump WA127 - Water Hose - Large Water Tank/Manifol WA128 - Water Hose, Small Water Tank to Manif WA004 - Black Water Hose GG045 - Hose Clamp (16mm) GG045 - Hose Clamp (16mm) GG051 - Hose Clamp (22mm to 30mm)

1 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 1

20 21

GG045 - Hose Clamp (16mm) GG051 - Hose Clamp (22mm to 30mm)

1 1

66

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Catalogue Number YM045

Issue 8 - April 2006

67

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