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METHOD OF STATEMENT
MECHANICAL
WORKS
2009
DUBAI
CONTENTS
M - 01 M - 02 M - 03 M - 04 M 05 M - 06 M 07 Method of Statement Method of Statement Method of Statement Method of Statement Method of Statement Method of Statement Method of Statement Under ground drainage Installation of high level drainage Installation of water supply line at High level Installation of water supply line at High level Installation of Ducting Installation of copper piping for FAHU Installation of copper piping for Decorative unit Installation of Booster pump Installation of Transfer pump Installation of Submersible pump Installation of Fire pump
M - 08 M - 09 M - 10 M - 11
AL REYAMI ELECTROMECHANICAL
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METHOD STATEMENT M 01
3.1.9 Tangent Glue is applied on the pipe after cleaning it and abrading the surface to roughness using sand paper and left for few minutes to dry it. 3.1.10 Inspect the pipe work for leakage by gravity leakage test. (by Consultant) AL REYAMI ELECTROMECHANICAL Page 2
3.1.11 Make bedding up to the bottom level of the pipe with aggregate and compact properly. 3.1.12 Cover the pipe (up to top level) with aggregate as per standards. 4.0 Reference documents 4.1 5.0 Approved shop drawings. the
Inspection and Measuring Equipment Used 5.1 Spirit level. 5.2 Water level. 5.3 Measuring tape
6.0
Safety 6.1.1 Safety equipment (example Hard hats, Safety shoes, Coverall gloves, Goggles when necessary etc) to be worn all the times.
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METHOD STATEMENT M 02
3.0
3.1.10 After completion of pipe end connection, fix / tight the support clamps properly to make the pipe straight and level as per the layout. AL REYAMI ELECTROMECHANICAL Page 2
3.1.11 Check the levels of pipe work with spirit levels and measuring tape. 3.1.12 Pressure test and final inspection of the pipe work (by Consultant) as per the testing philosophy ref. 4.0 Reference Documents 4.1 5.0 Shop Drawings
Inspection and Measuring Equipment Used 5.1 5.2 5.3 Pressure gauge Level gauge / Spirit level. Measuring tape
6.0
Equipment Required 6.1 6.2 6.3 6.4 Electric Drill Machine Grinder Electric Cutting Machine Pressure test pump.
7.0
Safety Safety equipment (example Hard hats, Safety shoes, Coverall Gloves, Goggles when necessary etc) to be worn all the times.
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METHOD STATEMENT M 03
3.0
3.1.22 Check the levels of pipe work with spirit levels and measuring tape. 3.1.23 Flow and Leakage test and final inspection of the pipe work (by Consultant) as per the testing philosophy ref. 4.0 Reference Documents 4.1 5.0 Shop Drawings
Inspection and Measuring Equipment Used 5.1 5.2 5.3 Pressure gauge Level gauge / Spirit level. Measuring tape
6.0
Equipment Required 6.1 6.2 6.3 6.4 Electric Drill Machine Grinder Electric Cutting Machine Pressure test pump.
8.0
Safety Safety equipment (example Hard hats, Safety shoes, Coverall Gloves, Goggles when necessary etc) to be worn all the times.
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METHOD STATEMENT M 04
3.0
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3.1.10 After completion of pipe end connection, fix / tight the support clamps properly to make the pipe straight and level as per the layout. 3.1.11 Check the levels of pipe work with spirit levels and measuring tape. 3.1.12 Flow and Leakage test and final inspection of the pipe work (by Consultant) as per the testing philosophy ref. 4.0 Reference Documents 4.1 5.0 Shop Drawings
Inspection and Measuring Equipment Used 5.1 5.2 5.3 Pressure gauge Level gauge / Spirit level. Measuring tape
6.0
Equipment Required 6.1 6.2 6.3 6.4 6.5 Electric Drill Machine Threading Machine Electric Cutting Machine Pressure test pump. Grooving Machine
9.0
Safety Safety equipment (example Hard hats, Safety shoes, Coverall Gloves, Goggles when necessary etc) to be worn all the times.
AL REYAMI ELECTROMECHANICAL
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METHOD STATEMENT M - 05
INSTALLATION OF DUCTING
1.0 2.0 3.0 Purpose To define the method of installation of Ducting. Scope This method is applicable for Ducting. Installation Procedure 3.1 Installation procedure 3.1.1 Fabrication of ductwork will be as per DW142/ASHRAE Standard , using pre-insulated material of applied make. 3.1.2 Mark out the location of hanger thread rods for duct installation as per the approved construction drawing. 3.1.3 Drill the marked position for hangers and supports by using the drill bit of appropriate size. 3.1.4 Fix the unfix anchor at drilled position by gentle and uniform hammering. 3.1.5 Fix the threaded rod of 6mm diameter & length in the anchor by twisting. 3.1.6 After fixing the threaded rod of 6mm diameter, insert a washer of appropriate size in to the rod. 3.1.7 Finally fix the washer near to the slab by tightening a nut over it, this will improve the strength and load bearing capacity of threaded rod. 3.1.8 Fix all the duct pieces from the mouth of the unit 3.1.9 Joint all the ducts using flanges or cleats and corners. 3.1.10 Install the VCDs as per the approved drawings. 3.1.11 Insulate the ducts using Fibre Glass wool if it is a GI duct. AL REYAMI ELECTROMECHANICAL Page 2
3.1.12 Dip the canvas cloths in Foster and fostering all the ducts in case of GI duct
4.0
Inspection and Measuring Equipment Used 4.1 Measuring tape, Sheet cutter, and adjuster.
5.0
Safety 5.1.1 Safety equipment (example Hard hats, Safety shoes, Coverall gloves, Goggles when necessary etc) to be worn all the times.
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METHOD STATEMENT M - 06
3.10 Vacuuming to be carried out using vacuum pump. 3.11 R-22 gas to be charged referring to charging chart as per the manufacturers recommendation. 3.12 Insulation is wrapped around the copper piping and further wrapped with 6oz cloth and Childers. AL REYAMI ELECTROMECHANICAL
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4.0
5.0
Inspection and Measuring Equipment Used 4.2 Pressure Gauge, Brazing set, pipe cutter and pipe bender.
6.0
Safety 6.1 Safety equipment (example Hard hats, Safety shoes, Coverall, gloves, Goggles when necessary etc) to be worn all the times.
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METHOD STATEMENT M - 07
3.0
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4.0
5.0
Inspection and Measuring Equipment Used 4.3 Pressure Gauge, Brazing set, pipe cutter and pipe bender.
6.0
Safety 6.1 Safety equipment (example Hard hats, Safety shoes, Coverall, gloves, Goggles when necessary etc) to be worn all the times.
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METHOD STATEMENT M - 08
4.0
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5.0
Inspection and Measuring Equipment Used 4.4 Pressure Gauge, Measuring tape, Spirit level.
6.0
Safety 6.1Safety equipment (example Hard hats, Safety shoes, Coverall, Gloves, Goggles when necessary etc) to be worn all the times.
AL REYAMI ELECTROMECHANICAL
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METHOD STATEMENT M - 09
4.0
Reference documents 4.1 4.2 Approved Drawings. Approved Material Submittal. AL REYAMI ELECTROMECHANICAL Page 2
5.0
Inspection and Measuring Equipment Used 4.5 Pressure Gauge, Measuring tape, Spirit level.
6.0
Safety 6.1Safety equipment (example Hard hats, Safety shoes, Coverall, Gloves, Goggles when necessary etc) to be worn all the times.
AL REYAMI ELECTROMECHANICAL
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METHOD STATEMENT M - 10
4.0
5.0
Inspection and Measuring Equipment Used 4.6 Pressure Gauge, Measuring tape, Spirit level. AL REYAMI ELECTROMECHANICAL
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6.0
Safety 6.1Safety equipment (example Hard hats, Safety shoes, Coverall, Gloves, Goggles when necessary etc) to be worn all the times.
AL REYAMI ELECTROMECHANICAL
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METHOD STATEMENT M 11
3.6
3.11 3.12
Fill the water in the pump and suction line through the priming valve and remove all the air blocks. Interconnecting wiring between the panel and motor diesel engine pressure switches float switches for dry run protection etc should be done. Panel, motors pressure switches and float switches must be grounded with suitable wires. Do the wiring from electrical supply source to the pump control panel. Do the necessary piping between the fuel tank and diesel tank. After installation has been completed an operational test has to be conducted to ensure the proper operation of the pump set. Keep starting point of electrical pump slightly higher than the starting point of diesel pump. Keep starting point of jockey pump is slightly higher than starting point of electrical pump.
4.0
5.0
Inspection and Measuring Equipment Used 5.1 Pressure Gauge. 5.2 Spirit level. 5.3 Mulitimeter
6.0
Safety 6.1 Safety equipment (example Hard hats, Safety shoes, Coverall gloves, Goggles when necessary etc) to be worn all the times.
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