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G.T.A.W- Without PWHT For Pressure Pipng & GTAW Applications: USE: Within the Limits of the relevant essential and sub essential variables and paramiters of the standard. To: ASME IX & AS/NZS 3992 WELDING PROCESS: G.T.A.W A1-P1 to A1-P1
009 REV: 0 19/02/2009 Test Date: 14/01/2009 WPS No: 001 REV: 0
Page: 1 of 10 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) Construction Code: B31.3 2008 Others: JOINT TOLERENCE Included Angle : 60 Bevel Angle: 30 Position of groove: 3G Root Face (mm): 0 Root Gap (mm): 0--1mm Misalignment (mm): 1.6Max /1:4 Taper Backing: N/A Backing Type: N/A Prep Method: Grind / Machine Cleaning: Grind / Brush
WELDED TO
ASME P No: 1
POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION
6G Notes:
MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OUTSIDE DIA (mm) INSIDE DIA (mm) FILLET SIZE (mm) N/A N/A N/A Consumable 1: Consumable 2:
ASME IX/AS/NZS3992 ASME IX/AS/NZS3992
OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS Comp.(%) Flow Rate(L/Min) ARGON Backing OTHER CONSUMABLE INFO Tungsten Size: 2.4 Tungsten Type: THOR 99.99 Gas Cup Size(ID): 16 CTWD(mm): 2.5 Consumable 1: Transfer Mode: Solid/Tubular: Solid Consumable 2: Transfer Mode: Solid/Tubular:
FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: Batch Number: Pipe/Clamp Details: alignment of joint. Tack Welds:
SFA 5.18 ER70S-6 6 1 2.4 N/R TALARC ST-50.6 N/A CMR No HJ2711331308 JOINT SUPPORT & TACKING N/A Lot No 6626309 Bend type: No of runs/side: No of Electrodes: Transfer mode: Other:
C
Type Shielding
Trailing
(QW 408) Other TECHNIQUE Weave all Passes 5 single N/A = Not Applicable. Uphill Progression all Passes
C
Layer Run No: 1 3G 2 3G 3 3G 4 3G 5 3G 6 7 8 Other: PWHT (QW 407) NOTES: 1. Inter runs: 2. Weld Repairs :
Classification
ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6 ASME SFA5.18ER70S-6
FILLER METAL: Trade name mm ST-50.6 2.4 ST-50.6 2.4 ST-50.6 2.4 ST-50.6 2.4 ST-50.6 2.4
ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 52 40 DC83 62 DC57 65 DC56 86 DC40 131 DC-
Temp:
N/A
Time(hrs):
N/A
Heating RateC/hr) N/A Cooling Rate(C/hr) Results: Report Number's Visual Radiographic Complies N.I & E.S Guide Bends Complies QRM09-0075-04 Other: Complies QRM09-0075D Tensile Complies QRM09-0075-04
N/A Macro Complies QRM09-0075-04 Face & Root Bends Complies QRM09-0075-04
Shall be free from any materials such as slag, scale etc which may impair the weld quality.
3. Consumable handling: 4. Tack Welding: 5. Fabricator: VALIDITY: Name: Company: Sign: Date
As per the relevant code or standard and the consumable suppliers requirements and recommendations. 15mm Bridge tracks as required.
To prove ability to use this PQR, Visual inspection & report and NDT?Mechanical testing/reports as per Code/Standard requirements. This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.
Compiled by:
G.shields
National Inspection & Expediting Services Pty Ltd
Welded by:
Name: Company: Sign: Date Anthony J Brosnan ID: AB-01 Brosco Enterprises Pty Ltd
Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
1/20/2009
1/20/2009
1/20/2009
008-1
REV: 1
Date:
Supporting PQR No: Page: WELDING PROCESS: G.T.A.W A1-P1 to A1-P1 Included Angle : Bevel Angle: Position of groove: Root Face (mm): Root Gap (mm): Misalignment (mm): Backing: Backing Type: Prep Method: Cleaning: Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 THICKNESS AND DIAMETER (mm) QUALIFIED THICKNESS (mm) 1.5 - 12.2 FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: JOINT SUPPORT & TACKING Pipe/Clamp Details: alignment of joint. Tack Welds: Use Mechanical Pipe Clamp to ensure Bend type: No of runs/side: No of Electrodes: Transfer mode: Other: Uphill Progression all Passes
For Thickness 20 C
Welding Code: ASME IX 2010, Construction Code: B31.3 2008 Others: ACTUAL JOINT TOLERENCE RECORD 60 30 45 Inclined 1 4 1.6Max /1:4 Taper N/A N/A Grind / Machine Grind / Brush
Material 2 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS Type Shielding Argon 99.90% 12--15 Comp.(%) Flow Rate(L/Min) GROUP No: 1 CE (%)
Material: 1
WELDED TO
ALL SIZES
AS/NZS3992 1167.2 R6 6 2.4
OTHER CONSUMABLE INFO Tungsten Size: Tungsten Type: Gas Cup Size(ID): CTWD(mm): 1.6-2.4 THOR 8--16 2.5
Backing
N/A Transfer Mode: Trailing N/A Flux Type: TECHNIQUE Root pass - Stringer Fill passes - Weave 3 single Oscillation: Back Gouging: Max. Run "t" Peening:
Inter-run Temp: C
Solid/Tubular:
12mm
Bridge tack or bullets Tack using same consumable as the root and remove as Required.
FILLER METAL: Classification ER70-4 / ER70-6 ER70-4 / ER70-6 ER70-4 / ER70-6 Trade name ST-50.6 ST-50.6 ST-50.6 mm 2.4 2.4 2.4 Current (Amps) 116-140 116-140 116-140 Voltage VOLTS 10--12 10--12 10--12
WIRE
Wire Speed (mm/min)
POLARITY DCDCDC-
Gas L/pm 12 12 12
Heat input
kj/mm
35 35 35
Other: PWHT NOTES: 1. Inter runs: 2. Weld Repairs : 3. Consumable handling: 4. Tack Welding: 5. Fabricator: VALIDITY: Name: Company: Sign: Date 1/20/2009 Shall be free from any materials such as slag, scale etc which may impair the weld quality. This procedure also covers weld repairs and weld build up. As per the relevant code or standard and the consumable suppliers requirements and recommendations. Welders shall be qualified to and work within the essential variables and parameters of this WPS To prove ability to use this WPS by documented evidence of a supporting PQR, Visual inspection & report and NDT/Mechanical testing/reports as per Code/Standard requirements. (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A
This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.
Compiled by:
G.shields
National Inspection & Expediting Services Pty Ltd
Approved By:
Name: Company: Sign: Date 1/20/2009 Brett Gosselin Brosco Enterprises Pty Ltd
PQR No:
REV:
008-1
REV:
Page: 1 of 10 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 Bevel Angle: 30-35 Position of groove: 45 Inclined Root Face (mm): 0-2 Root Gap (mm): 3--4mm Misalignment (mm): 1.6Max /1:4 Taper Backing: N/A Backing Type: N/A Prep Method: Grind / Machine Cleaning: Grind / Brush Material 2
Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 GROUP No: 1 CE (%)
POSITION QUALIFIED
CE (%) Notes:
POSITION WELDING PROGRESSION
WELDED TO
CODE/ SPEC ASME 1X AS 3992 FILLET SIZE (mm) AS/NZS3992 1167.2 R6 6 1 2.4 N/R
GROUP No: 1 1
THICKNESS (mm) FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: Batch Number: Pipe/Clamp Details: alignment of joint. Tack Welds:
1 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OUTSIDE DIA (mm) INSIDE DIA (mm) ASME IX SFA 5.18 ER70S-6 6 1 2.4 N/R INE N/A N/A E00410103 JOINT SUPPORT & TACKING Use Mechanical Pipe Clamp to ensure
OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Type Comp.(%) Flow Rate(L/Min) Tungsten Size: Shielding Tungsten Type: Argon 99.99% 11 Gas Cup Size(ID): CTWD(mm): Backing Transfer Mode: Solid/Tubular: Flux Type:
Trailing (QW 408) Other TECHNIQUE Root-Stringer / Fill & Cap weaved 3 single Uphill Progression all Passes
C
Classification
ER70-6 ER70-6
ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 90 40 DC66 60 DC-
N/R N/R
Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A NOTES: Results: Report Number's Visual Radiographic Macro 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies Complies 2. Weld Repairs : N/A Brett Gosselin Guide Bends Face & Root Bends Tensile 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements and recommendations. 4. Tack Welding: 15mm Bridge tracks as required. Other: Purchase order 4469 ALS Labaratory 5. Fabricator: VALIDITY: Name: Company: Sign: Date To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.
Compiled by:
Brett Gosselin Brosco Enterprises Pty Ltd
Welded by:
Name: Company: Sign: Date ID No: Brosco Enterprises Pty Ltd
Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
PQR No:
REV:
1/20/2009
008-1
REV:
Page: 1 of 1 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 70 Bevel Angle: 30-35 35 Position of groove: 45 Inclined 6G/45 Root Face (mm): 0-2 0 Root Gap (mm): 3--4mm 4 Misalignment (mm): 1.6Max /1:4 Taper 0 Backing: N/A N/A Backing Type: N/A N/A Prep Method: Grind / Machine Grind / Machine Cleaning: Grind / Brush Grind / Machine Material 2
POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION
WELDED TO
ASME P No: 1
GROUP No: 1
6/G Notes:
AS 3992 A1-A2 1 801157 Batch Number: 801157 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OTHER INFORMATION: THICKNESS (mm) OUTSIDE DIA (mm) INSIDE DIA (mm) FILLET SIZE (mm) N/R = Not recorded. 6.02 114.3 102.26 N/A N/A = Not Applicable. FILLER METALS ASME IX AS/NZS3992 SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Specification: SFA 5.18 1167.2 Type Comp.(%) Flow Rate(L/Min) Tungsten Size: Classification: ER70S-6 R6 Shielding Tungsten Type: Filler metal F No: 6 6 Argon 99.99% 11 Gas Cup Size(ID): Weld metal A No: 1 1 CTWD(mm): Size of Filler Metal: 2.4 2.4 Backing Weld Metal Thickness: N/R N/R Trade Names: Talarc ST-50.6 Transfer Mode: Wire Flux Designation: N/A Trailing Solid/Tubular: Flux Specification: N/A Batch Number: CMR No HJ2711331308 Lot No 6626309 (QW 408) Other Flux Type: JOINT SUPPORT & TACKING TECHNIQUE Pipe/Clamp Details: Use Mechanical Pipe Clamp to ensure Bend type: Root-Stringer / Fill & Cap weaved alignment of joint. No of runs/side: 3 Oscillation: N/A Tack Welds: Bridge Tack and Remove as Required. No of Electrodes: single Back Gouging: N/A Transfer mode: Max. Run "t" Root-3mm Other: Uphill Progression all Passes Peening:
127(max) C
Classification
ER70-6 ER70-6 ER70-6
ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 90 40 DC66 60 DC78 127 DC-
Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A NOTES: Results: Report Number's Visual 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies 2. Weld Repairs : N/A N.I & E.S Guide Bends 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements Complies and recommendations. QRM09-0075-07 4. Tack Welding: 15mm Bridge tracks as required. Other: 5. Fabricator: VALIDITY: Name: Company: Sign: Date To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.
Cooling Rate(C/hr)
N/A
Radiographic Macro Complies Complies QRM09-0075-J QRM09-0075-07 Face & Root Bends Tensile Complies QRM09-0075-07 Purchase order 01719 ALS Labaratory
Compiled by:
Brett Gosselin Brosco Enterprises Pty Ltd
Welded by:
Name: Company: Sign: Date Anthony Brosnan ID No: Brosco Enterprises Pty Ltd AB-01
Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
1/20/2009
1/20/2009
1/20/2009
PQR No:
008
REV:
Page: 1 of 2 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 70 Bevel Angle: 30-35 35 Position of groove: 45 Inclined 6G / 45 Root Face (mm): 0-2 0 Root Gap (mm): 3--4mm 3 Misalignment (mm): 1.6Max /1:4 Taper 0 Backing: N/A N/A Backing Type: N/A N/A Prep Method: Grind / Machine Machined Cleaning: Grind / Brush Grind/Brush Material 2
Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 GROUP No: 1 CE (%)
POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION
WELDED TO
GROUP No: 1 1
6G Notes:
Uphill
1 AS 3992 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED THICKNESS (mm) OUTSIDE DIA (mm) INSIDE DIA (mm) FILLET SIZE (mm) N/A 4.55 33.4 24.3 FILLER METALS ASME IX AS/NZS3992 Specification: SFA 5.18 1167.2 Classification: ER70S-6 R6 Filler metal F No: 6 6 Weld metal A No: 1 1 Size of Filler Metal: 2.4 2.4 Weld Metal Thickness: N/R N/R Trade Names: INE Wire Flux Designation: N/A Flux Specification: N/A Batch Number: E00410103 JOINT SUPPORT & TACKING Pipe/Clamp Details: Use Mechanical Pipe Clamp to ensure Bend type: alignment of joint. No of runs/side: Bridge Tack and Remove as Required. Tack Welds: No of Electrodes: Transfer mode: Other:
Preheat: 25 C For Thickness 20mm C
OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Type Comp.(%) Flow Rate(L/Min) Tungsten Size: 2.4 Shielding Tungsten Type: THOR Argon 99.99% 11 Gas Cup Size(ID): 10 CTWD(mm): 2.5 Backing Transfer Mode: Solid/Tubular: Flux Type: N/A Solid N/A
Trailing (QW 408) Other TECHNIQUE Root-Stringer / Fill & Cap weaved 2 single Uphill Progression all Passes
C
Classification
ER70-6 ER70-6
ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 90 40 DC66 60 DC-
N/R N/R
Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A NOTES: Results: Report Number's Visual Radiographic Macro 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies Complies 2. Weld Repairs : N/A Brett Gosselin 44120232-02 Guide Bends Face & Root Bends Tensile 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements and recommendations. 4. Tack Welding: 15mm Bridge tracks as required. Other: PO 4469 ALS Labaratory Report: 44120232-02 (06/03/2012) 5. Fabricator: To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. VALIDITY: This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.
Compiled by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
Welded by:
Name: Company: Sign: Date Neil Wildgoose ID No: Brosco Enterprises Pty Ltd NW-54
Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
2/10/2012
2/10/2012
2/25/2012
PQR No:
REV:
2/25/2012
008-1
REV:
Page: 1 of 10 Welding Code: ASME IX 2010, AS/NZS 3992.1998 (Amdt 1) G.T.A.W Construction Code: B31.3 2008 A1-P1 to A1-P1 Others: QCLNG-BX00-PIP-SPE-300041 JOINT TOLERENCE ACTUAL Included Angle : 60-70 70 Bevel Angle: 30-35 35 Position of groove: 45 Inclined 6G / 45 Root Face (mm): 0-2 0 Root Gap (mm): 3--4mm 3 Misalignment (mm): 1.6Max /1:4 Taper 0 Backing: N/A N/A Backing Type: N/A N/A Prep Method: Grind / Machine Machined Cleaning: Grind / Brush Grind/Brush Material 2
Material 1 CODE/ SPEC ASME 1X AS 3992 ASME P No: 1 A1-A2 GROUP No: 1 CE (%)
POSITION QUALIFIED
CE (%)
POSITION WELDING PROGRESSION
WELDED TO
CODE/ SPEC ASME 1X AS 3992 FILLET SIZE (mm) AS/NZS3992 1167.2 R6 6 1 2.4 N/R
GROUP No: 1 1
6G Notes:
Uphill
THICKNESS (mm) FILLER METALS Specification: Classification: Filler metal F No: Weld metal A No: Size of Filler Metal: Weld Metal Thickness: Trade Names: Wire Flux Designation: Flux Specification: Batch Number: Pipe/Clamp Details: alignment of joint. Tack Welds:
1 MATERIAL THICKNESS AND DIAMETER (mm) QUALIFIED OUTSIDE DIA (mm) INSIDE DIA (mm) ASME IX SFA 5.18 ER70S-6 6 1 2.4 N/R INE N/A N/A E00410103 JOINT SUPPORT & TACKING Use Mechanical Pipe Clamp to ensure
OTHER INFORMATION: N/R = Not recorded. N/A = Not Applicable. SHEILDING AND BACKING GAS OTHER CONSUMABLE INFO Type Comp.(%) Flow Rate(L/Min) Tungsten Size: Shielding Tungsten Type: Argon 99.99% 11 Gas Cup Size(ID): CTWD(mm): Backing Transfer Mode: Solid/Tubular: Flux Type:
Trailing (QW 408) Other TECHNIQUE Root-Stringer / Fill & Cap weaved 3 single Uphill Progression all Passes
C
Classification
ER70-6 ER70-6 ER70-6
ELECTRICAL CHARACTERISTICS INTER PASS POLARITY T/Speed Temp mm/min 83 40 DC77 60 DC58 124 DC-
Other: PWHT (QW 407) Temp: N/A C Time(hrs): N/A Heating RateC/hr) N/A Cooling Rate(C/hr) N/A NOTES: Results: Report Number's Visual Radiographic Macro 1. Inter runs: Shall be free from any materials such as slag, scale etc which may impair the weld quality. Complies Complies 2. Weld Repairs : N/A Brett Gosselin Guide Bends Face & Root Bends Tensile 3. Consumable handling: As per the relevant code or standard and the consumable suppliers requirements and recommendations. 4. Tack Welding: 15mm Bridge tracks as required. Other: Purchase order 4471 ALS Labaratory Report: 5. Fabricator: To prove ability to use this PQR, Visual inspection & report and NDT? Mechanical testing/reports as per Code/Standard requirements. VALIDITY: This procedure is only valid when approved and endorsed by the fabricator, Client or Client representative.
Compiled by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
Welded by:
Name: Company: Sign: Date Larry Nevaro ID No: Brosco Enterprises Pty Ltd LN-56
Approved by:
Name: Company: Sign: Date Brett Gosselin Brosco Enterprises Pty Ltd
2/25/2012
2/25/2012
2/25/2012