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RN
SERIES
TECHNICAL MANUAL
VERSION 1.0 JULY, 2000
Copyright : 2000 Riso Kagaku Corporation All Rights Reserved. This Technical Manual was prepared and written for the exclusive use of RISO International Group Certified Dealers. Reproduction and/or transmittal of this material in any form or by any means, including photocopying or recording of the information is strictly prohibited without the consent of a member of RISO International Group.
RISO INTERNATIONAL GROUP RISO KAGAKU CORPORATION (JAPAN) RISO, INC. (U.S.A.) RISO EUROPE LIMITED (U.K.) RISO HONG KONG (HONG KONG) RISO UK (U.K.) RISO THAILAND LIMITED (THAILAND) RISO DEUTSCHLAND GMBH (GERMANY) RISO FRANCE (FRANCE) RISO IBERICA (SPAIN) RISO CANADA (CANADA) RISO ZHUHAI (HONG KONG) RISO AFRICA (SOUTH AFRICA)
Index
Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 Chapter 14 Chapter 15 Chapter 16 Chapter 17 Chapter 18 Chapter 19 Maintenance Machine Summary Machine Drive Section First Paper Feed Section Second Paper Feed Section Press Section Paper Ejection System Print Drum Section Master Clamp Section Master Removal Section F.B. Original Scanning Section A.D.F. Original Scanning Section Master Making Section Timing Charts Panel Messages Test Modes User Mode Settings Miscellaneous Precautions Description of P.C.Bs
CHAPTER 1: MAINTENANCE
Contents
1. Preface ...................................................................................................................... 1-2 CAUTION ................................................................................................................... 1-3 WARNING ................................................................................................................. 1-4 2. 3. 4. Work Precautions ..................................................................................................... 1-5 Exterior Cover Removal ............................................................................................ 1-8 Controller (RISORINC2) and System PCB ........................................................... 1-13
11 RN (Version 1.0)
1.
Preface
This manual provides Technical Service Information for the RISOGRAPH model RN series. This manual is published as a reference guide for use by RISO Group (RISO Kagaku Corp./ RISO,INC./RISO EUROPE Ltd.) Certified Technical Representatives experienced in duplicator repair and service. This manual also provides procedures for removing and installing major components. Following these procedures will minimize machine malfunctions. This information and format will also increase technical representatives' awareness and experience regarding repairs necessary to insure end-user satisfaction.
12 RN (Version 1.0)
CAUTION
[Handling of Lithium Battery] - Never fail to follow the following instructions when you discard the used lithium battery. 1. Never let the battery short-circuited. If the (+) and (-) terminals contact each other or metal materials, the battery will be short-circuited. If the batteries are collected and stored inorderly or one upon another, the above-mentioned case will occur. - DANGER If the battery is short-circuited, it will heat up and may in some cases explode into fire. 2. Never heat up the battery. - DANGER If you heat the battery up to more than 100C or put it into the fire, it may burn dangerously or explode. 3. Never disassemble the battery or press it into deformation. - DANGER If you disassemble the battery, the gas pouring out of the inside may hurt your throat or the negative lithium may heat up into fire. If the battery is pressed into deformation, the liquid inside may leak out of the sealed part or the battery may be short-circuited inside an explode. 4. Never fail to keep the battery out of reach of children. If you put the battery within reach of children, they may swallow it down. Should they swallow the battery, immediately consult the doctor. [Replacement of the Lithium Battery] 1. The lithium battery must be replaced by a trained and authorized service technician. 2. The battery must be replaced only with the same or equivalent type recom- mended by the manufacturer. 3. Discard used batteries according to the manufacturers instructions.
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!! WARNING !!
Important Safety Precautions 1. Always disconnect electrical supply before placing hands in the machine.
I. To avoid injuries: Be sure to disconnect the electrical power before disassembling, assembling,or when making adjustments on the machine. II. Protection of the machine: Make sure to turn OFF the power to the machine before plugging or unplugging the electrical connectors, or when connecting a Meter.
FIRST
THEN
14 RN (Version 1.0)
2.
Work Precautions
Inspection
If you discover any defects or problems during an inspection, fix the problems or if necessary take steps such as replacing a part.
Removal
Check the problem area. At the same time, examine the cause of the problem and determine whether the part needs to be removed or disassembled. Next proceed according to the procedures presented in the Technical Manual. In cases where, for example, it is necessary to disassemble areas with large numbers of parts, parts which are similar to each other, or parts which are the same on the left and right, sort the parts so that you do not mix them up during reassembly. (1) Carefully sort the removed parts. (2) Distinguish between parts which are being replaced and those which will be reused. (3) When replacing screws, etc., be sure to use the specified sizes.
Tools
Using tools other than those specified can lead to injury or damage screws and parts. Have all the tools necessary for the work available. <Standard Tool list> Type Tip size No. 2 No. 2 No. 2 No. 1 6 mm 3 mm 1.8 mm 8 mm 7 mm 2.5 mm 5 mm 5.5 mm 8 mm 10 mm Monkey 7 mm 13 mm Shaft length, etc. (250 mm) (100 mm-150 mm) (stubby type) (75 mm-100 mm) (100 mm-150 mm) (100 mm-150 mm) (precision type) (100 mm-150 mm) (100 mm-150 mm) Type Steel scale Feeler gauge Radial cutting pliers Pliers Nipper Small flashlight Multimeter Soldering iron File 20 W-30 W Flat, round Remarks 150 mm
Phillips screwdriver
Standard screwdriver Nut driver (box driver) High frequency driver Spanners (may be double-ended)
Hex wrenches
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Sensor types
Photo-electric sensors may be broadly divided into the following four types: interrupt types (U-shaped), actuator types, reflective types, and transmittive types. Magnetic sensors use Hall ICs, which react to the magnetic force in magnets. Always turn off the power before plugging or unplugging sensor connectors.
Switch types
Microswitches may be divided between normally open (NO) types and normally closed (NC) types. With an NO connection, an internal contact is connected when the switch actuator is pressed. With an NC connection, an internal contact is disconnected when the switch actuator is pressed. Magnetic lead switches are switches in which an internal contact is connected in reaction to the magnetic force of a magnet.
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Installation location
Do not install the machine in any of the following locations. (1) Those subject to direct sunlight or any bright location such as by a window (If you must install in such a location, put a curtain or the like over the window.) (2) Those where the temperature changes drastically (3) Those that are too hot, cold, humid, or dry RECOMMENDED: Temperature range: 15 centigrade - 30 centigrade Humidity range: 40% - 70% No condensation allowed (4) Those with radiant heat sources and any locations in the direct path of air from air conditioners, heaters (5) Any poorly ventilated location (6) Dusty atmosphere (7) Any tilted location (Installation height difference: 10 mm max. front - rear, 10 mm max. left - right)
Electrical connection
Plug the plug securely into the socket so that there is no problem with the contact in the power supply plug section. Do not use any triplets or extension cords. Do not allow any other machine to stand on or crush the power cord.
Ground connection
Always ground this machine to prevent electrical shock in the unlikely event of electrical leakage.
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3.
Front cover
Hinge
18 RN (Version 1.0)
Connector lock
Rear cover
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Stage cover
Ground wire
Hinge
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1 11 RN (Version 1.0)
1 12 RN (Version 1.0)
4.
Half-pierce
Controller (RISORINC2)
[Precautions on Reassembly] Place the Controller on top of the System PCB Support Bracket A, and push it in.
1 13 RN (Version 1.0)
1 14 RN (Version 1.0)
Snap band
Junction Connector
Snap band
Snap band
1 15 RN (Version 1.0)
CHAPTER 1. MAINTENANCE
[Memo]
1 16 RN (Version 1.0)
Contents
1. 2. Specifications (Metric Model) .................................................................................... 1-2 Specifications (Inch Model) ...................................................................................... 1-6
21 RN (Version 1.0)
1.
Reference only
22 RN (Version 1.0)
Reference only
23 RN (Version 1.0)
Reference only
24 RN (Version 1.0)
Reference only
25 RN (Version 1.0)
2.
Reference only
Not available to U.S.A. (U.S.A. has RN2000 designed only for Letter size)
26 RN (Version 1.0)
Reference only
27 RN (Version 1.0)
Contents
Mechanism ............................................................................................................................ 3-2 1. 2. 3. Main Drive Section .................................................................................................... 3-2 Main Motor Safety Mechanism .................................................................................. 3-3 Print Drum Position Check Mechanism ................................................................... 3-4
Removal and Assembly ........................................................................................................ 3-6 1. 2. 3. Removing the Main Motor Unit .................................................................................. 3-6 Removing the Flat Bed Set Switch ........................................................................... 3-8 Removing the Print Drum Safety Switch ................................................................... 3-9
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Mechanism
1. Main Drive Section
When the Main motor [A] is turned on, the Main pulley [B] rotates and the rotation is transmitted to the Print drum pulley [D] via the Main belt [C]. The Main motor encoder sensor [E] detects the speed and position of the main motor [A].
B A
A: Main motor B: Main pulley C: Main belt D: Print drum pulley E: Main motor encoder sensor
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2.
33 RN (Version 1.0)
3.
34 RN (Version 1.0)
[Memo]
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C G
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F
Main motor unit
[Precautions on Reassembly] Tension the main belt by aligning the position-A alignment hole [J] on the print drum with the mainpulley position-A alignment hole [K] and then turning the Idler C assy [E] counter-clockwise to apply tension on the Main belt [C] and lock its position. Apply further tension on the Main belt [C] by turning the Idler B assy [D] clockwise.
D E
A: Paper feed timing belt B: Idler A assy C: Main belt D: Idler B assy E: Idler C assy F: Main pulley G: Main motor unit H: Main motor encoder sensor I: Main motor J: Print drum pulley position-A alignment hole K: Main-pulley position-A alignment hole L: Idler C assy retaining screw M: Idler C assy mounting screw 37 RN (Version 1.0)
CHAPTER 3. MAIN DRIVE SECTION REMOVING THE FLAT BED SET SWITCH
2.
A: Flat bed set switch cover B: Flat bed set switch C: Connector D: Sensor bracket E: Torsion spring
38 RN (Version 1.0)
CHAPTER 3. MAIN DRIVE SECTION REMOVING THE PRINT DRUM SAFETY SWITCH
3.
A: Print drum safety switch B: Print drum safety switch cover C: Connector
39 RN (Version 1.0)
Adjustment
1. Print Drum Position-A Adjustment
Checking and adjustment procedure (1) Pull out the print drum and return it back after removing the master attached to it. (2) Open the Scanner table. (3) Start the test mode, and run test mode No. 551 (set drum to position-A). (4) Open the Master disposal gate housing, press down the Clamp open arm plate by hand, and check that it slots smoothly into the groove in the position-A Compensator plate without the print drum moving. (5) If it does not slot smoothly into the position-A Compensator plate or if the print drum moves, run test mode No. 581 (position-A adjustment) to adjust position-A for the print drum. (On the setting procedure, refer to Chapter 16: Test Mode.) (6) Repeat from step (3) until correct print drum position-A is achieved.
3 10 RN (Version 1.0)
Contents
Mechanism ............................................................................................................................ 4-2 1. 2. 3. 4. 5. 6. Paper Feed Tray Mechanism ................................................................................... 4-2 Paper Feed Tray Elevation Mechanism ................................................................... 4-3 Paper Feed Tray Safety Mechanism ......................................................................... 4-4 First Paper Feed Drive Mechanism .......................................................................... 4-5 Paper Strip Mechanism ............................................................................................ 4-6 Paper Feed Pressure Adjust Lever .......................................................................... 4-7
Removal and Assembly ........................................................................................................ 4-9 1. 2. 3. 4. 5. 6. 7. 8. 9. Removing the Paper Feed Tray Unit ........................................................................ 4-9 Removing the Paper Width Potentiometer, Paper Detection Sensor, and Paper Size Detection Sensor ............................................................ 4-10 Removing the Pickup and Scraper Rollers ........................................................... 4-12 Removing the Feed Tray Descent Button and Upper Limit Sensor ..................... 4-13 Removing the Paper Feed Clutch ......................................................................... 4-14 Removing the Pickup Roller Shaft Assy ............................................................... 4-15 Removing the Elevator Motor ................................................................................. 4-16 Removing the Paper Feed Tray Lower Safety Switch ........................................... 4-17 Removing the Stripper Unit ................................................................................... 4-18
10. Removing the Stripper Pad Assy .......................................................................... 4-19 Adjustment .......................................................................................................................... 4-20 1. 2. 3. 4. Upper Limit Sensor Position Adjustment ............................................................. 4-20 Stripper Unit Adjustment ........................................................................................ 4-21 Paper-Feed Clutch ON Timing Adjustment ........................................................ 4-22 Paper-Feed Clutch OFF Timing Adjustment ....................................................... 4-22
41 RN (Version 1.0)
Mechanism
1. Paper Feed Tray Mechanism
1) Horizontal positioning (horizontal print positioning) of the paper feed tray
The Paper feed tray [A] can be moved 10 mm left or right by turning the Adjustment dial [B] manually (for paper widths up to 274 mm, and 5 mm for paper widths between 275 mm and 290 mm).
A B
C D
A: Paper feed tray B: Adjustment dial C: Paper size detection sensor D: Paper width potentiometer View of underside of the paper feed tray with the cover off
42 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION PAPER FEED TRAY ELEVATION MECHANISM
A
A: Paper feed tray B: Paper detection sensor C: Scraper assembly D: Upper limit sensor E: Elevator motor F: Lower limit sensor G: Feed tray descent button 43 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION PAPER FEED TRAY SAFETY MECHANISM
3.
B
Press
A: Paper feed tray B: Safety switch actuator plate C: Paper feed tray lower safety switch
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CHAPTER 4. FIRST PAPER FEED SECTION FIRST PAPER FEED DRIVE MECHANISM
4.
E C
B D A
A: Main motor B: Main pulley C: Main belt D: Paper feed timing belt E: Paper feed clutch F: Pickup roller shaft G: Scraper roller H: Pickup roller I: Paper sensor (receive) J: Guide roller K: Stripper pad L: Paper sensor (send) M: Timing roller
45 RN (Version 1.0)
5.
D E
A: Pickup roller B: Stripper pad C: Stripper spring D: Stripper pad angle adjust knob E: Stripper pressure adjust knob
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CHAPTER 4. FIRST PAPER FEED SECTION PAPER FEED PRESSURE ADJUST LEVER
6.
A: Pressure adjust lever B: Pressure adjust lever spring C: Pressure arm spring D: Pressure arm
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[Memo]
48 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PAPER FEED TRAY UNIT
A: Connector B: Wire harness C: Wire harness band D: Ground screw E: E-ring F: Paper feed tray 49 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PAPER WIDTH POTENTIOMETER, PAPER DETECTION SENSOR, AND PAPER SIZE DETECTION SENSOR
2.
Removing the Paper Width Potentiometer, Paper Detection Sensor, and Paper Size Detection Sensor
(1) Remove the paper feed tray unit. (2) Remove the E-ring and remove the Adjustment dial [A]. (3) Remove the E-rings [C] and bearings from both sides of the Slide shaft [B]. (4) Remove the shoulder screws (2 pcs) [D] and remove the paper-feed mounting plate [E]. (5) Remove the Paper-feed-tray bottom front cover [F] (mounting screws M4 x 6: 4 pcs) and Paper-feedtray bottom rear cover [G] (mounting screws M3 x 8: 3 pcs). (6) Unplug the connector and remove the Paper detection sensor [H] while expanding the mounting clips. (7) Unplug the connector and remove the Paper size detection sensor [I] while expanding the mounting clips. (8) Remove the mounting screws (mounting screws M3 x 8: 3 pcs), unplug the connector, and then remove the Paper width potentiometer [K] together with the Potentiometer base [J].
B A C
A: Adjustment dial B: Slide shaft C: Bearing D: Shoulder screw E: Paper-feed mounting plate
F: Paper-feed-tray bottom front cover G: Paper-feed-tray bottom rear cover H: Paper detection sensor I: Paper size detection sensor
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CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PAPER WIDTH POTENTIOMETER, PAPER DETECTION SENSOR, AND PAPER SIZE DETECTION SENSOR
H I
[Precautions on Reassembly] With the fence opened fully, mount the Spur gear [L] and the flat face of the potentiometer shaft [M] facing the printer body. (See photograph below.) Start test mode, and first set the fence position to 105 mm and activate test mode No. 450 (potentiometer adjustment 105 mm). Next, set the fence position to 210 mm and activate test mode No. 451 (potentiometer adjustment 210 mm). After adjusting the potentiometer, check that each paper size is correctly detected.
4 11 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PICKUP AND SCRAPER ROLLERS
3.
A B
C D
A: Pickup roller shaft B: Pickup roller C: Scraper roller shaft D: Scraper roller E: Lock ring
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CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE FEED TRAY DESCENT BUTTON AND UPPER LIMIT SENSOR
4.
Removing the Feed Tray Descent Button and Upper Limit Sensor
(1) Remove the Master-removal lower cover. (mounting screws M4 x 8: 4 pcs) (2) Unplug connector [A], remove the mounting screw (M4 x 8: 1 pc), and then remove the Upper limit sensor [B] together with the Upper limit sensor bracket [C]. (3) Remove the mounting screws (M4 x 8: 2 pcs), unplug the connector [D], and then remove the Feed tray descent button [E] together with its mounting bracket [F]. [Precautions on Reassembly] Adjust the position of the upper limit sensor.
A: Upper limit sensor connector B: Upper limit sensor C: Upper limit sensor bracket D: Feed tray descent button connector E: Feed tray descent button F: Mounting bracket
4 13 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PAPER FEED CLUTCH
5.
B A
F D G
A: Timing gear B: Timing belt tension bracket C: Retaining screw D: Paper feed clutch E: Paper feed timing belt F: Connector G: Pickup roller shaft H: Paper feed clutch slot I: Clutch lock plate
4 14 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PICKUP ROLLER SHAFT ASSY
6.
A B A
A: Bearing bush B: Shaft bracket C: Pickup roller shaft assy 4 15 RN (Version 1.0)
7.
C
A: Drive PCB B: Elevator motor C: Mounting screw 4 16 RN (Version 1.0) D: Connector of elevator motor E: Wire harness band
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE PAPER FEED TRAY LOWER SAFETY SWITCH
8.
A D B
A: Grip andle B: Top connector C: Bottom connector D: Stay E: Paper feed tray lower safety switch
4 17 RN (Version 1.0)
9.
C A
A: Stripper unit B: Stripper pad assy C: Paper guide plate
4 18 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION REMOVING THE STRIPPER PAD ASSY
A B
A: Stripper pad assy B: Stripper pad C: Stripper pad base D: Stripper pad cover
4 19 RN (Version 1.0)
CHAPTER 4. FIRST PAPER FEED SECTION UPPER LIMIT SENSOR POSITION ADJUSTMENT
Adjustment
1. Upper Limit Sensor Position Adjustment
Procedure (1) Remove the paper on the paper feed tray. (2) Start test mode No. 453 (elevator servo) and raise the paper feed tray and bringing it to a complete stop. (3) Once it is stopped, check that the gap between the Pickup roller [C] and the Paper feed tray [E] is 1.0 mm 0.3 mm. (4) If the gap is not within the specifications, detach the master removal box and remove the Masterremoval lower cover. (5) Loosen the mounting screw [B] on the Upper limit sensor bracket [A], and adjust by sliding the upper limit sensor up or down. Symptoms If the upper limit sensor is positioned too high, the paper-feed pressure is increased and multiple sheet feeding is more likely to arise. Conversely, if it is positioned too low, the paper-feed pressure is reduced and non-feeding is more likely to arise.
A: Upper limit sensor bracket B: Upper limit sensor bracket mounting screw C: Pickup roller D: Scraper roller E: Paper feed tray
1.0 0.3
E
4 20 RN (Version 1.0)
2.
Strong A: Stripper pad angle adjust knob B: Stripper pressure adjust knob
Weak
4 21 RN (Version 1.0)
3.
4.
4 22 RN (Version 1.0)
Contents
Mechanism ............................................................................................................................ 5-2 1. 2. Second Paper Feed Mechanism .............................................................................. 5-2 Vertical Print Positioning Mechanism ....................................................................... 5-4
Removal and Assembly ........................................................................................................ 5-6 1. 2. 3. 4. 5. 6. 7. 8. Removing the Guide Roller Assy ............................................................................ 5-6 Removing the Paper Guide Plate Assy ................................................................... 5-7 Removing the Paper Sensor .................................................................................... 5-9 Removing the Timing Roller .................................................................................. 5-10 Removing the Print-Positioning Unit ..................................................................... 5-12 Removing the Vertical Centering Sensor .............................................................. 5-13 Removing the Print-Positioning Pulse Motor ........................................................ 5-14 Removing the Timing Gear ................................................................................... 5-15
51 RN (Version 1.0)
Mechanism
1. Second Paper Feed Mechanism
When the main motor operates during printing, the Main cam [A] rotates clockwise. The Main cam [A] rotation moves the Timing gear [C] via the Cam follower arm [B], and this rotates the Timing cam [D]. The Timing cam [D] contains a one-way clutch, so that when it rotates counter-clockwise, the rotation is transferred to the Timing roller [G], but when it rotates clockwise, the rotation is not transferred. The Load spring [H] continuously applies a load to the Timing roller [G] to ensure that the Timing roller [G] stops immediately when it is not rotated. The Timing roller [G] rotation also rotates the Guide roller [F] clockwise. As the Timing cam [D] rotates, the protrusion pushes against the Timing lever [E] and raises the Guide roller [F]. During printing, the Guide roller [F] moves down and contacts the Timing roller [G] during the first paper feed operation, and then rises once the Timing roller [G] stops rotating.
E D
B
A: Main cam B: Cam follower arm C: Timing gear D: Timing cam E: Timing lever F: Guide roller G: Timing roller H: Load spring
5 2 RN (Version 1.0)
Drum Position-A At Drum position-A, the protrusion on the Timing cam [B] pushes against the Timing lever [C] to raise the Guide roller [D].
D C
B E A
First paper feed start When the first paper feed starts and the paper is fed in, the Timing gear [E] is rotated in the direction, indicated by arrow mark, by the Main cam [A]. This rotates the Timing cam [B], which lowers the Timing lever [C] to lower the Guide roller [D].
Second paper feed start When the first paper feed ends, the Timing gear [E] is rotated by the Main cam [A] in the direction indicated by the arrow mark. This rotates the Timing cam [B] and also causes the timing roller [D] to rotate, feeding the paper. (The Guide roller [D] rotates on contact with the Timing roller [F].)
A: Main cam B: Timing cam C: Timing lever D: Guide roller E: Timing gear F: Timing roller
53 RN (Version 1.0)
2.
A: Print-positioning pulse motor B: Print-positioning cam (with the spiral groove on its back side) C: Print-positioning plate assy D: Vertical centering sensor E: Print-positioning lever assy
54 RN (Version 1.0)
When the < > key is pressed, the printpositioning adjuster cam [C] and printpositioning adjuster plate assy [B] move in the directions indicated by arrows.
A D B
The movement of the Print-positioning plate assy [B] also moves the Print-positioning lever assy [D], and the bearing [E] in contact with the Main cam [A] moves in the direction indicated by arrows. The timing of the contact of the bearing [E] against the Main cam [A] is delayed, causing the second paper feed timing to delay, and moves the print position up.
C E A
2)
When the < > key is pressed, the Printpositioning cam [C] and Print-positioning plate assy [B] move in the directions indicated by arrows. The movement of the Print-positioning plate assy [B] also moves the Print-positioning lever assy [D], and the bearing [E] in contact with the Main cam [A] moves in the direction indicated by arrows. The timing of the contact of the bearing [E] against the Main cam [A] is advanced, causing the second paper feed timing to advance, and moves the print position down.
A
A: Main cam B: Print-positioning plate assy C: Print-positioning cam D: Print-positioning lever assy E: Bearing 55 RN (Version 1.0)
CHAPTER 5. SECOND PAPER FEED SECTION REMOVING THE GUIDE ROLLER ASSY
A: Guide roller spring B: Timing lever assy C: E-ring D: Bearing bush E: Guide roller assy
56 RN (Version 1.0)
CHAPTER 5. SECOND PAPER FEED SECTION REMOVING THE PAPER GUIDE PLATE ASSY
2.
A: Guard plate F B: Guard plate R C: Elevator rack front D: Elevator rack rear
57 RN (Version 1.0)
CHAPTER 5. SECOND PAPER FEED SECTION REMOVING THE PAPER GUIDE PLATE ASSY
(6) Unplug the connector from the Paper guide plate [A], remove the mounting screws (M4 x 8: 7 pcs), and then remove the Paper guide plate [A].
A
Enlarged view
[Precautions on Reassembly] Hook the Paper guide plate [A] onto the timing roller bearing bushes [B]. (See enlarged view.) Align the half-pierced sections of the front and rear elevator racks. Align the gear height for the front and rear elevator racks.
Raise the front and rear elevator racks fully to disengage the gears, and then lower them while aligning the height.
3.
A: Connector B: Paper sensor (send) C: Paper sensor (receive) D: Paper-sensor cover (send) E: Paper-sensor cover (receive) F: Paper guide plate
59 RN (Version 1.0)
4.
5 10 RN (Version 1.0)
D C
A E
5 11 RN (Version 1.0)
5.
A: Timing gear spring B: Vertical centering sensor C: Print-positioning pulse motor D: Cam follower arm E: Timing gear F: Washer G: Print-positioning unit 5 12 RN (Version 1.0)
CHAPTER 5. SECOND PAPER FEED SECTION REMOVING THE VERTICAL CENTERING SENSOR
6.
Align faces.
C
A: Print-positioning base unit B: Vertical centering sensor C: Vertical centering sensor bracket
5 13 RN (Version 1.0)
CHAPTER 5. SECOND PAPER FEED SECTION REMOVING THE PRINT-POSITIONING PULSE MOTOR
7.
A C
E D
A: Print-positioning unit B: Print-positioning cam C: Print-positioning intermediate gear D: Print-positioning pulse motor E: Print-positioning plate assy F: Print-positioning plate assy pin G: Spiral groove on the Print-positioning cam 5 14 RN (Version 1.0)
8.
A D
B C
E
A: Timing cam B: Timing gear spring C: Print-positioning unit D: Timing gear E: Timing gear shaft 5 15 RN (Version 1.0)
Adjustment
1. Timing Cam Mounting Position
Procedure
(1) Move the print drum to position A, centralize the printing position, switch off the power, and then remove the rear cover. (2) With the positioning marks aligned on the Main cam and print-positioning unit, check that the positioning marks [C] are aligned on the Timing gear [B] and Timing cam [A]. (See photograph 1.) * The alignment may be offset in the direction shown in photograph 2, but not in the direction shown in photograph 3. (3) If not aligned, remove the E-ring from the timing roller shaft and remove the timing cam [A]. (4) Mount the Timing cam [A] and Timing gear [B] with the positioning marks [C] aligned. Symptoms If the timing cam is incorrectly positioned, the timing of the guide rollers vertical movement will be off, and paper jamming, print registration problems, or ghosting may occur.
Photograph 1
YES
Photograph 2 Photograph 3
NO
5 16 RN (Version 1.0)
Contents
Mechanism ............................................................................................................................ 6-2 1. 2. Press Mechanism .................................................................................................... 6-2 Pressure Control Mechanism .................................................................................. 6-4
Removal and Assembly ........................................................................................................ 6-5 1. 2. 3. 4. Removing the Pressure Roller ................................................................................. 6-5 Removing the Pressure Solenoid ............................................................................ 6-6 Removing the Pressure Lever Assy ........................................................................ 6-7 Removing the Pressure Control Motor and Print Pressure Control Sensor ........... 6-8
Adjustment .......................................................................................................................... 6-10 1. Mounting Position of the Pressure Lever Assy .................................................... 6-10
61 RN (Version 1.0)
Mechanism
1. Press Mechanism
The main motor activates when printing begins, and the Pressure solenoid [F] activates once the print drum rotates through 40. As the clamp plate base on the print drum approaches the pressure roller, the protrusion on the Pressure cam [A] pushes against Pressure lever A [B] to rotate it clockwise. This rotary motion causes Pressure lever A [B] to push against Pressure lever B [C], and the Solenoid lever [G] separates from Pressure lever B [C] and descends. Once the protrusion on the Pressure cam [A] has passed, pressure lever A [B] rotates counter-clockwise. Likewise, Pressure lever B [C] is pulled by the tension of the Pressure spring [D] and Second pressure spring [E], and rotates in unison with Pressure lever A [B]. The Pressure shaft [H] fixed to Pressure lever B [C] therefore also rotates counter-clockwise. The pressure roller therefore rises and is pressed against the print drum. During printing, the Pressure cam [A] pushes against Pressure lever A [B] and lowers the pressure roller to prevent the pressure roller from touching the print drum clamp plate base. The Pressure solenoid [F] remains activated. After printing is complete, the Pressure solenoid [F] is deactivated when the print drum reaches the 135 position.
A B
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A: Pressure cam B: Pressure lever A C: Pressure lever B D: Pressure spring E: Second pressure spring F: Pressure solenoid G: Solenoid lever H: Pressure shaft
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2.
A: Pressure control motor B: Second pressure spring C: Pressure lever B D: Print pressure gear assy E: Print pressure control sensor
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2.
F
A: Filter PCB unit B: Second pressure spring C: Pressure spring D: Connector E: Solenoid base assy F: Pressure solenoid G: Pressure solenoid connector 66 RN (Version 1.0)
3.
Enlarged view
B A
Enlarged view
A: Pressure lever B B: Pressure lever A C: Pressure shaft D: Set screw 67 RN (Version 1.0)
CHAPTER 6. PRESS SECTION REMOVING THE PRESSURE CONTROL MOTOR AND PRINT PRESSURE CONTROL SENSOR
4.
Removing the Pressure Control Motor and Print Pressure Control Sensor
Removing the Pressure Control Motor (1) Remove the rear cover. (2) Remove the E-ring and the Drive transfer gear [C]. (3) Unplug the connector [B] on the Pressure control motor [A], remove the mounting screws (M3x6: 2 pcs), and then remove the Pressure control motor [A].
Removing the Print Pressure Control Sensor (1) Remove the rear cover. (2) Remove the mounting screws on the filter PCB unit, and then pull it forward. (3) Unplug the connector [E] on the Print pressure control sensor [D], remove the mounting screw (M3 x 6: 1 pc), and then remove the Print pressure control sensor [D] together with the Print pressure control sensor bracket [F]. [Precautions on Reassembly] Align the half-pierce.
F
A: Pressure control motor B: Pressure control motor connector C: Drive transfer gear D: Print pressure control sensor E: Print pressure control sensor connector F: Print pressure control sensor bracket 68 RN (Version 1.0)
[Memo]
69 RN (Version 1.0)
Adjustment
1. Mounting Position of the Pressure Lever Assy
Checking and adjustment procedure
(1) Make a confidential master, and then bring the print drum to position A. (2) Remove the rear cover. (3) Remove the screws and pull forward the filter PCB unit. (4) Remove the Second pressure spring, push up the Pressure lever B [A], and disengage it from the Solenoid lever [D]. (5) Attach the Second pressure spring and check that the gap between Pressure lever A [B] and Pressure lever B [A] is between 1.5 mm and 2.0 mm. (See detailed figure 2.) (6) If the gap in step (5) is outside the specifications, remove the Second pressure spring and loosen the two set screws on Pressure lever B [A]. Insert a 3 mm Allen wrench [C] between Pressure lever A [B] and Pressure lever B [A] (see detailed figure 1), rotate the Pressure shaft [E] fully counter-clockwise, and then tighten the set screws on Pressure lever B [A] with the pressure roller pressing hard against the print drum. The Pressure lever B [A] should be pushed all the way back against the machine, when tightening the set screws. (7) Check as in step (5), and if the gap is still outside the specifications, repeat step (6). If the gap is within the specifications, push Pressure lever B [A] upwards, lock with the Solenoid lever [D], and attach the Second pressure spring. Symptoms If the gap is too small, the pressure will be too weak, and the printing density may become too light. If the gap is too large, there will not be sufficient space between the Pressure roller and the Clamp plate base on the print drum, and they may touch, damaging the Clamp plate base.
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Detailed figure 1
A
1.5 2.0 mm
Detailed figure 2
A: Pressure lever B B: Pressure lever A C: Allen wrench (3 mm) D: Solenoid lever E: Pressure shaft
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[Memo]
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Contents
Mechanism ............................................................................................................................ 7-2 1. 2. 3. Paper Ejection Mechanism ...................................................................................... 7-2 Paper Separator Mechanism ................................................................................... 7-3 Paper Ejection Wing Mechanism ............................................................................. 7-4
Removal and Assembly ........................................................................................................ 7-5 1. 2. 3. 4. 5. 6. 7. 8. 9. Removing the Paper Receiving Tray ........................................................................ 7-5 Removing the De-electricity Plate and Suction Unit ................................................. 7-6 Removing the Suction Fan ....................................................................................... 7-8 Removing the Paper Ejection Wing ......................................................................... 7-9 Removing the Paper Ejection Motor and Encoder Sensor .................................... 7-11 Removing the Transfer Belts ................................................................................. 7-12 Removing the Separation Fan Unit ....................................................................... 7-13 Removing the Separator Fan and Paper Receiving Sensor ................................ 7-14 Removing the Separator ........................................................................................ 7-15
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Mechanism
1. Paper Ejection Mechanism
Printed paper is first detached from the print drum by the Separator [B] and two Separation fans [F]. It is then sent to the paper receiving tray by the Transfer belts [E]. The transfer belts [E] are driven by the Paper ejection motor [C]. Two Suction fans [D] are located below the Transfer belts [E], and these suck the paper onto the transfer belts [E]. The Paper receiving sensor [A] checks whether the paper is ejected correctly. The Encoder sensor [G] checks the rotation of the Encoder sensor disc [H] to ensure that the transfer belt speed is slightly faster than the corresponding print drum rotation speed and ensure smooth paper ejection from the print drum.
E C
A: Paper receiving sensor B: Separator C: Paper ejection motor D: Suction fan E: Transfer belt F: Separation fans (x2) G: Encoder sensor H: Encoder sensor disc
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2.
C D
E
Descends Pushes Returns Front (panel side)
A: Separator B: Separation shaft C: Release arm D: Release lever E: Release lever spring F: Pressure cam
H
Separator rises Separator descends
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3.
E D
A: Paper ejection wing (left) B: Ejection wing position when raised C: Ejection wing position when lowered D: Wing position knob E: Tab or rear of knob F: Knob catch 74 RN (Version 1.0)
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CHAPTER 7. PAPER EJECTION SYSTEM REMOVING THE DE-ELECTRICITY PLATE AND SUCTION UNIT
2.
A: De-electricity Plate
Removing the Suction Unit (3) Unplug the suction unit connector [D]. (4) Remove the mounting screws (M4 x 8: 2 pcs) [E] on the Suction unit [F], and then remove the Suction unit [F] in the same direction that paper is ejected.
D
D: Suction unit connector E: Mounting screws (M4 x 8: 2 pcs) F: Suction unit 76 RN (Version 1.0)
E
[Continued on next page]
CHAPTER 7. PAPER EJECTION SYSTEM REMOVING THE DE-ELECTRICITY PLATE AND SUCTION UNIT
[Precautions on Reassembly] Mount the suction unit by hooking the left- and right-hand side front edges [G] onto the brackets [H] on the machine side frames.
(Enlarged view)
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3.
A: Suction unit B: Connector C: Mounting screws (M4 x 10: 3 pcs) D: Suction fan
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4.
A: Belt driven pulley assy (3) Remove the mounting screws (M4 x 8: 6 pcs) [C] on the Suction face cover [B].
C C
(4) Remove the Suction face cover from the Suction unit while threading it beneath the two transfer belts [D].
[Precaution on Reassembly] Securely engage the spring [G] beneath the left-hand ejection wing. When mounting the ejection wings onto the shaft, mount them on the flat cut surface [H] of the shaft.
G
G: Spring H: Flat cut surface
Locate the Face cover [I] securely onto the half-pierce [J] before screwing on.
J
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CHAPTER 7. PAPER EJECTION SYSTEM REMOVING THE PAPER EJECTION MOTOR AND ENCODER SENSOR
5.
A
A: Paper ejection motor
B: Paper ejection motor connector C: Mounting screws (M3 x 5: 3 pcs) D: Paper ejection
Removing the Encoder Sensor (4) Unplug the encoder sensor connector [F], remove the sensor hooks [G] from the mounting bracket, and then remove the encoder sensor [E].
F E
6.
A: Paper ejection motor belt B: Left and right belt pulley shaft E-rings C: Belt pulley shaft D: Transfer belt
[Precautions on Reassembly] Fit the left and right bearings [G] and E-rings [E] on the belt pulley shaft from outside the mounting brackets. Mount the pulley [F] on the left-hand end of the Belt pulley shaft [H] with the flange facing inwards.
E
E: E-ring F: Pulley G: Bearing
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7.
A
A: Separation fan unit connector B: Mounting screws (M4 x 8: 2 pcs) C: Separation fan unit [Precautions on Reassembly]
Engage the hooks [D] on the Separation fan unit into the slots [E] inside the machine.
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CHAPTER 7. PAPER EJECTION SYSTEM REMOVING THE SEPARATOR FAN AND PAPER RECEIVING SENSOR
8.
D B B B
A: Nozzle mounting screw (tapping screws M3 x 10: 3 pcs) B: Separation fan mounting screws (M3 x 12: 3 pcs each) C: Separation fan D: Separation fan connectors E: Nozzle
Removing the Paper Receiving Sensor (5) Disengage the Paper receiving sensor [F] from the hook [G] and remove the Paper receiving sensor [F]. (6) Unplug the Paper receiving sensor connector [H].
9.
A: Separator mounting screw (M3 x 8: 1 pc) B: Release arm mounting screw (M3 x 8: 1 pc) C: Separation shaft end E-ring
(5) Push the Separation shaft [E] back slightly, and remove the rear bearing bush from the machine side frame. Do not push back the shaft more than necessary. To prevent the components mounted on the rear from detaching, stop pushing back the shaft once the bush in the rear has been removed. (6) Slide the Separator [F] and Release arm [G] forward and remove both of these parts off the machine.
D
E: Separation shaft F: Separator G: Release arm
E
[Reference]
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Adjustment
1. Separator Mounting Position
(1) Using test chart No.15, create a master and make prints. Check that the paper does not jam on the drum and that there is no black line through the center of the paper caused by the Separator touching the print drum. The Separator position is OK if there is no paper jamming on the print drum with 5 mm white margin on the top of the prints. (2) If the paper sticks to the print drum or black line appears on the printed sheet, stop the print drum at position-A, switch off the power, remove the rear cover, and then remove the following component. Separation fan unit (3) Insert a screwdriver through the insertion point [B] at the bottom left of Pressure lever A [A], and loosen the retaining screw [D] on the Separator positioning plate[C]. (4) Insert a penlight inside the machine, on top of the suction unit, and inspect the tip of the Separator [E] through the square opening in the machine side frame located just above Pressure lever A [A]. (5) Move the Separator positioning plate [C] and tighten the separator positioning plate retaining screw [D] so that the gap between the Separator [E] tip and the Print drum surface [F] is 1.0 mm to 1.5 mm. Symptoms If the tip of the Separator [E] touches the Print drum surface [F], it will scratch the surface of the master, causing a black line on the printed sheets. Conversely, if the gap is too wide, the paper will not be properly released from the print drum, and sticks onto the print drum.
D F
1.01.5 mm
E
A: Pressure lever A B: Screwdriver insertion point C: Separator positioning plate D: Separator positioning plate retaining screw E: Separator F: Print drum surface G: Separator positioning plate base 7 16 RN (Version 1.0)
D C
Contents
Mechanism ............................................................................................................................ 8-2 1. 2. 3. 4. 5. Master on Drum (in Printing) Check Mechanism ..................................................... 8-2 Print Drum Set Mechanism ...................................................................................... 8-3 Ink Cartridge Set Switch PCB ................................................................................... 8-4 Squeegee Roller Rotation Mechanism .................................................................... 8-5 Inking Mechanism .................................................................................................... 8-6
Removal and Assembly ........................................................................................................ 8-7 1. 2. 3. 4. 5. 6. 7. 8. 9. Removing the Print Drum Front Cover, Ink Cartridge Guide Assy, Drum Front Upper Cover .......................................................................................... 8-7 Removing the Ink Cartridge Set Switch Cover and Ink Cartridge Set Switch PCB .. 8-9 Removing the Ink Cartridge Set Switch PCB Mounting Bracket ........................... 8-10 Removing the Swing Base Assy ........................................................................... 8-11 Removing the Ink Cartridge Guide Bottom Assy .................................................. 8-12 Removing the Ink Pump Unit and Inking Motor ..................................................... 8-13 Removing the Print Drum Set Sensor ................................................................... 8-14 Removing the Screen ............................................................................................ 8-15 Removing the Print Drum Body ............................................................................. 8-16
10. Removing the Ink Sensor PCB .............................................................................. 8-18 11. Removing the Squeegee Roller ............................................................................ 8-19 12. Removing the Print Drum Supports (R) and (F) .................................................... 8-22 Adjustment .......................................................................................................................... 8-25 1. 2. 3. 4. Filter Cleaning ....................................................................................................... 8-25 Squeegee Gap Adjustment ................................................................................... 8-26 Ink Blocking Plate Position Adjustment ................................................................ 8-27 Squeegee Pressure Balance Adjustment ............................................................ 8-28
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CHAPTER 8. PRINT DRUM SECTION MASTER ON DRUM (IN PRINTING) CHECK MECHANISM
Mechanism
1. Master on Drum (in Printing) Check Mechanism
This mechanism checks whether there is a master on the print drum when printing begins. The print drum begins to rotate when the START key is pressed, and when the print drum reaches the 75 position, the Master sensor [B] checks whether there is a master [C] on the print drum. The information checked by the Master sensor [B] is stored until either the print drum is pulled out or the power is switched off. Subsequent printing therefore starts immediately after the START key is pressed. If light is not reflected back to the Master sensor [B] (implying that the master is absent) when the print drum reaches the 75 position at the start of the printing, it is assumed that there is no master on the print drum.
A B
Print drum 75 position
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2.
A
Print drum set sensor light beam is blocked. Print drum is assumed to be in place.
A
Print drum set sensor light beam is transmitted. Print drum is assumed not to be in place.
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3.
A: Ink cartridge set switch PCB (for black ink) B: Ink cartridge set switch PCB (for color ink) C: Ink cartridge set switch PCB sensors D: Protrusion on the front end of the ink cartridge presses sensor actuator on the Print drum set switch PCB.
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4.
B C F A C
E
A: Joint gear B: Junction gear assy C: Print drum main gear D: Squeegee roller gear (R) E: Squeegee roller F: Squeegee roller gear (F) G: Doctor roller H: Driven shaft 85 RN (Version 1.0)
5.
Inking Mechanism
When the main motor is operating and the print drum is rotating, if the ink bead moves away from the Ink sensor [D], the inking motor activates to pump in the ink from the ink cartridge. The ink pumped is fed via the hose onto the squeegee roller [E] from the holes in the Ink distributor [F]. The inking motor is switched off when the ink reaches the Ink sensor [D]. The ink deposited on the squeegee roller [E] is made into ink bead between the Squeegee roller [E] and Doctor roller [A]. The Driven shaft is rotated to build a smooth ink bead. The ink is transferred onto the print drum from Squeegee roller [E] via a small gap between the Squeegee roller [E] and Doctor roller [A]. The Overflow sensor [C] checks to prevent ink from overflowing inside the print drum.
D E G F E
A
A: Doctor roller B: Driven shaft C: Overflow sensor D: Ink sensor E: Squeegee roller F: Ink distributor G: Ink bead
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CHAPTER 8. PRINT DRUM SECTION REMOVING THE PRINT DRUM FRONT COVER, INK CARTRIDGE GUIDE ASSY, DRUM FRONT UPPER COVER
Removal and Assembly 1. Removing the Print Drum Front Cover, Ink Cartridge Guide Assy, Drum Front Upper Cover
Removing the Print Drum Front Cover (1) Remove the left- and right-hand mounting screws (M4 x 6: 1 pc each) [E] on the Print drum front cover [A], and then remove the cover itself.
Removing the Ink Cartridge Guide Assy (2) Pull the Ink cartridge release lever [D] and open the swing base. (3) Remove the mounting screws (M4 x 6: 2 pcs) [E] on the Ink cartridge guide assy [B], and then remove it.
A: Print drum front cover B: Ink cartridge guide assy C: Drum front upper cover D: Ink cartridge release lever E: Mounting screws M4 x 6: 2 pcs F: Mounting screws M4 x 6: 2 pcs 87 RN (Version 1.0)
CHAPTER 8. PRINT DRUM SECTION REMOVING THE PRINT DRUM FRONT COVER, INK CARTRIDGE GUIDE ASSY, DRUM FRONT UPPER COVER
Removing the Drum Front Upper Cover (4) Remove the Ink cartridge guide assy. (5) Remove the mounting screws (M4 x 6: 2 pcs) [E] on the Drum front upper cover [C], and then remove without damaging the two hooks [F] at the inside bottom of the cover.
C: Drum Front Upper Cover E: Mounting screw (M4 x 6: 1 pc) F: Hooks (inside bottom of the cover)
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CHAPTER 8. PRINT DRUM SECTION REMOVING THE INK CARTRIDGE SET SWITCH COVER AND INK CARTRIDGE SET SWITCH PCB
2.
Removing the Ink Cartridge Set Switch Cover and Ink Cartridge Set Switch PCB
Removing the Ink Cartridge Set Switch Cover (1) Remove the mounting screws (M4 x 6: 2 pcs) [C] on the Ink cartridge set switch PCB cover [A], and then remove the cover.
Removing the Ink Cartridge Set Switch PCB (2) Remove the four connectors on the Ink cartridge set switch PCB [B]. (3) Remove the mounting screws (M4 x 6: 3 pcs) [D] on the Ink cartridge set switch PCB [B], and then remove the PCB.
A: Ink cartridge set switch PCB cover B: Ink cartridge set switch PCB C: Mounting screws M4 x 6: 2 pcs D: Mounting screws M4 x 6: 3 pcs
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CHAPTER 8. PRINT DRUM SECTION REMOVING THE INK CARTRIDGE SET SWITCH PCB MOUNTING BRACKET
3.
B A
A: Ink cartridge set switch PCB mounting bracket B: Ink cartridge set switch PCB C: Mounting screws (M4 x 6: 3 pcs)
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A: Ink cylinder release lever assy B: Swing base assy C: Mounting screw (M4 x 6: 2 pcs)
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CHAPTER 8. PRINT DRUM SECTION REMOVING THE INK CARTRIDGE GUIDE BOTTOM ASSy
5.
A: Ink intake nozzle B: Nozzle mounting plate C: Drum front support assy D: Ink cartridge guide bottom assy E: Mounting screws (M4 x 6: 2 pcs) F: Mounting screws (M4 x 6: 3 pcs) 8 12 RN (Version 1.0)
CHAPTER 8. PRINT DRUM SECTION REMOVING THE INK PUMP UNIT AND INKING MOTOR
6.
A D
B E F
A: Grip lever B: Pump cover C: Pump cover mounting screw D: Ink outlet nozzle E: Connector F: Ink pump unit Removing the Inking Motor (4) Remove the mounting screws (M4 x 6: 2 pcs) [F] on the Inking motor bracket [D], and then remove the Inking motor [E] together with its mounting bracket from the ink pump unit. (5) Remove the mounting screws (M3 x 4: 2 pcs) [G] on the Inking motor [E], and detach the Inking motor [E] from the Inking motor bracket [D].
G
D: Inking motor bracket E: Inking motor F: Mounting screws (M4 x 6: 2 pcs)
E
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CHAPTER 8. PRINT DRUM SECTION REMOVING THE PRINT DRUM SET SENSOR
7.
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8.
C
A: Print drum side frame assy B: Print drum stand (015-26836-002) C: Screen springs D: Clamp plate base E: Screen
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9.
A: Clamp plate base B: Special screws C: Print drum body D: Tape E: Print drum support (F) F: Print drum support (R)
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Hook the Screen springs into the holes at the leading edges of the Print drum body, and hook the loop ends over the Special screws. Then attach the remaining screws while applying tension on the Drum body with the springs. When nearing the last screws, remove the Screen springs and attach the remaining screws and Clamp plate base after checking the [Precautions on Reassembly: 2] below.
[Precautions on Reassembly: 2] Before attaching the Clamp plate base to the Print drum body, affix the tape [D] to the joint section of the Print drum body [C]. If the tape originally attached to the print drum cannot be reused, insulation tape may be used. The tape is used to reduce the noise originating from the joint section of the Print drum body during the printing.
D: Tape
8 17 RN (Version 1.0)
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(3) Remove the mounting screws (3 x 6: 1 pc each) on the two Eccentric boss stopper plates [B], and remove the Eccentric bosses [C]. (4) With the print drum at position A, remove the mounting screws (M4 x 6: 1 pc each) on the Ink blocking plates [D] via the holes in the left and right Print drum supports. [Continued on next page]
C
B: Eccentric boss stopper plate
B
8 19 RN (Version 1.0)
L
L: Squeegee frames
(6) Remove the mounting screw (M4 x 6: 1 pc), and remove the Print drum lock plate assy [E].
E
E: Print drum lock plate assy
(7) Remove the Pivot screw [F] on the front of the print drum via the opening in the Print drum support (F) where the Print drum lock plate assy was removed. Likewise, remove the Pivot screw [G] on the front of the print drum via the opening in the Print drum support (R). (8) Remove the Squeegee bottom assy [H] from the squeegee unit.
G F H
F: Pivot screw (print drum front) G: Pivot screw (print drum rear) H: Squeegee bottom assy 8 20 RN (Version 1.0) [Continued on next page]
I: Squeegee roller J: Gear K: Bearing L: Squeegee frame M: Doctor roller N: Driven shaft
[Precautions on Reassembly] Align the positioning hole [P] in the Joint gear [O] over the positioning holes in the Drum rear frame plate and Print drum main gear. Adjust the position of the Junction gear assy [Q] to allow a small amount of backlash between the Junction gear and the Joint gear [O] (and Print drum main gear).
[Adjustment after Reassembly] Squeegee gap adjustment Ink blocking plate position adjustment Squeegee pressure balance adjustment
8 21 RN (Version 1.0)
CHAPTER 8. PRINT DRUM SECTION REMOVING THE PRINT DRUM SUPPORTS (R) AND (F)
A B
A: Junction gear assy B: C-ring C: Joint gear (4) Remove the C-ring [B] retaining the Joint gear [C] on the ink distributor, and remove the Joint gear [C]. (5) Remove the mounting screws (M4 x 6: 2 pcs) [E] retaining the Drum rear frame plate [D] to the print drum side frame assy.
D: Rear frame E: Mounting screw (M4 x 6: 2 pcs) F: Mounting screw (M4 x 8: 2 pcs)
(6) Remove the screws (M4 x 8: 2 pcs) [F] that hold the Drum rear frame plate [D] to the Drum shaft clamper [G], and slide out the Drum rear frame plate [D] from the ink distributor. (7) Loosen the 3-mm Allen bolts [H] on the Drum shaft clamper [G], and slide out the Drum shaft clamper [G] from the ink distributor. (8) Remove the mounting screws (M4 x 12: 4 pcs) [J] on the Print drum main gear [I], and slide out the Print drum main gear [I] from the ink distributor. [Continued on next page]
K J I H
8 22 RN (Version 1.0)
G: Drum shaft clamper H: 3-mm Allen bolts I: Print drum main gear J: Mounting screw (M4 x 12: 4 pcs) K: Print drum support (R)
CHAPTER 8. PRINT DRUM SECTION REMOVING THE PRINT DRUM SUPPORTS (R) AND (F)
(9) Pull the print drum support (R) [K] from the ink distributor. (10) Pull the Ink outlet nozzle [A] from the ink distributor. (11) Remove the mounting screws (M4 x 8: 3 pcs) [B] on the Drum front support assy [C], and remove the Drum front support assy [C] from the drum shaft clamper.
C A
A: Ink outlet nozzle B: Mounting screws (M4 x 8: 3 pcs) C: Drum front support assy
B
(12) Loosen the 3-mm Allen bolt [E] on the Drum shaft clamper [D], and slide out the Drum shaft clamper [D] from the ink distributor. (13) Slide out the Print drum support (F) [G] from the ink distributor, and pull the junction wire harness [F] out through the Print drum support (F) [G]. [Continued on next page]
E
D: Drum shaft clamper E: 3-mm Allen bolt F: Junction wire harness G: Print drum support (F)
8 23 RN (Version 1.0)
CHAPTER 8. PRINT DRUM SECTION REMOVING THE PRINT DRUM SUPPORTS (R) AND (F)
[Precautions on Reassembly: 1] Use the tool (Print drum JIG) when tightening the drum shaft clamper mounting screws.
Move the print drum to position A, insert the tool (Print drum JIG) through the holes in the Drum front support assy [A], Print drum support (F) [B], Print drum support (R) [D], and Drum rear frame plate [E], and then tighten the Allen bolts on both Drum shaft clampers.
A B
C
A: Drum front support assy B: Print drum support (F) C: Tool (Print drum JIG) D: Print drum support (R) E: Drum rear frame plate
E
[Precautions on Reassembly: 2] Align the positioning hole [G] in the Joint gear [F] over the positioning holes in the Drum rear frame plate and Print drum main gear. Adjust the position of the Junction gear assy [H] to allow a small amount of backlash between the Junction gear and the Joint gear [F] (and Print drum main gear).
8 24 RN (Version 1.0)
Adjustment
1. Filter Cleaning
(1) Pull out the print drum, remove the ink cartridge, and remove the following components. Ink cartridge guide assy Drum front upper cover Ink cartridge set switch PCB cover Ink cartridge set switch PCB mounting bracket (2) Remove the mounting screws (M4 x 6: 2 pcs and M3 x 10: 2 pcs) on the Ink intake nozzle [A], and remove the nozzle. (3) Remove the Filter [B] and clean it. [Symptoms] If foreign matter is drawn into the filter, ink will no longer be drawn in, resulting in a lack of ink in the print drum.
Top
Bottom
[Precautions on Reassembly] Mount the Filter [B] with the rounded top facing upwards. Engage the lug on the bottom of the Ink intake nozzle [A] into the slot in the lower base [C].
2.
A B
Front Reduce
Increase
Reduce
Increase
C
Rear A: Doctor roller adjust plate B: Allen bolt for 3 mm Allen wrench C: 2.5 mm Allen wrench 8 26 RN (Version 1.0)
3.
8 27 RN (Version 1.0)
4.
Rear
Front
A B
A: Eccentric boss B: Retaining screws 8 28 RN (Version 1.0)
[Continued on next page] Using your finger, press the print drum from underneath, and adjust the gap to approx. 0.3 mm. [Checking after Adjustment] Run an actual print after the adjustment to check the left and right print density balance. If the left and right print density balance is incorrect, the squeegee pressure must be readjusted. [Symptoms] Incorrect left and right squeegee pressure causes unbalanced print density. If the squeegee pressure is too high (gap too small), more ink than is needed will be transferred onto the print drum and may cause ink leakage. If the squeegee pressure is too low (gap too large), the print density will be reduced, and excess load will be applied on the print drum and may shorten the life of the drum body.
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[Memo]
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Contents
Mechanism ............................................................................................................................ 9-2 1. 2. 3. Clamp Unit Home Positioning Mechanism ............................................................. 9-2 Clamp Plate Master Release Mechanism ............................................................... 9-3 Clamp Plate Master Clamp Mechanism .................................................................. 9-4
Removal and Assembly ........................................................................................................ 9-5 1. 2. Removing the Clamp Unit ........................................................................................ 9-5 Removing the Clamp Motor, Clamp Sensor A, Clamp Sensor B ............................ 9-6
91 RN (Version 1.0)
Mechanism
1. Clamp Unit Home Positioning Mechanism
When the START key is pressed to create confidential or normal masters, the Clamp open arm [A] and Master release arm [B] are checked to ensure that they have returned to the home position (with the light paths to both Clamp sensors A [F] and B [G] open). If they are not at the home position, the Clamp motor [C] is activated to move the Clamp cam assembly [D] and return the Clamp open arm [A] and Master release arm [B] to the home position until the light paths to both Clamp sensors A [F] and B [G] are open.
C D
B E
G
View in the direction of the arrow A: Clamp open arm B: Master release arm C: Clamp motor D: Clamp cam assembly E: Clamp encoder sensor F: Clamp sensor A G: Clamp sensor B
92 RN (Version 1.0)
2.
B C
(2) The Master release arm is pushed down, raising the Master release bar and releasing the master.
(3) The Clamp open arm and Master release arm are raised, and the motor switches off once the light path to Clamp sensor B is opened.
F
A: Clamp cam assembly B: Clamp open arm C: Clamp plate D: Master release arm E: Master release bar F: Clamp sensor A G: Clamp sensor B 93 RN (Version 1.0)
3.
C A
B D E
F G
(2) The master [G] is fed onto the print drum, and the clamp motor is switched on, raising the Clamp open arm [E]. The clamp motor is switched off once the light path to Clamp sensor B [F] is opened. (Returns to home position.)
B E
A: Clamp cam assembly B: Clamp plate C: Clamp encoder D: Clamp sensor A E: Clamp open arm F: Clamp sensor B G: Master 94 RN (Version 1.0)
F G
A: Clamp motor connector B: Clamp sensor connector C: Clamp unit mounting screw
95 RN (Version 1.0)
CHAPTER 9. MASTER CLAMP SECTION REMOVING THE CLAMP MOTOR, CLAMP SENSOR A, CLAMP SENSOR B
2.
A D E C
B F
A: Worm gear B: Clamp motor C: Connector D: Shaft support bracket E: Clamp sensor A F: Sensor bracket G: Clamp sensor B 96 RN (Version 1.0)
Contents
Mechanism ......................................................................................................................... 10-2 1. 2. 3. 4. 5. Master Removal Mechanism ................................................................................. 10-2 Master on the Drum (before Master Removal) Check Mechanism ...................... 10-3 Removed Master Vertical Transport Mechanism .................................................. 10-4 Disposed Master Compression Mechanism ....................................................... 10-5 Disposal Box Safety Switch ................................................................................... 10-8
Removal and Assembly ..................................................................................................... 10-9 1. 2. 3. 4. 5. 6. Removing the Master Removal Hook ................................................................... 10-9 Removing the Master Removal Unit .................................................................... 10-10 Removing the Master Disposal Gate Housing ................................................... 10-12 Removing the Master Removal Roller (Bottom) ................................................. 10-13 Removing the Master Compression Plate .......................................................... 10-14 Removing the Motors ........................................................................................... 10-16
10 1 RN (Version 1.0)
Mechanism
1. Master Removal Mechanism
Masters on the print drum are removed as follows. (1) At the start of master removal, the Master sensor [A] checks whether the master to be removed on the print drum actually exists. (2) The clamp plate master removal operation is performed with the print drum at position A to release the leading edge of the master from the clamp plate. (3) The Master removal hook [B] then detaches the master from the print drum as the drum is rotated. (4) The removed master is fed into the Master compression plate [C]. (5) The removed master is then compressed, and disposed of in the Master disposal box [D].
B A C
A: Master sensor B: Master removal hook C: Master compression plate D: Master disposal box
10 2 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION MASTER ON THE DRUM (BEFORE MASTER REMOVAL) CHECK MECHANISM
2.
A B
Print drum 75 position
10 3 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVED MASTER VERTICAL TRANSPORT MECHANISM
3.
H E F G
A: Master removal motor B: Pulley shaft C: Master removal roller (top) D: Master removal pulley (top) E: Master removal pulley (bottom) F: Master removal roller (bottom) G: Master removal hook H: Master compression plate I: Master removal sensor J: G belt
10 4 RN (Version 1.0)
4.
A: Master compression plate B: Master compression sensor C: Master compression sensor plate D: Pivot shaft E: Piston shaft link F: Piston shaft G: Piston block
F E
10 5 RN (Version 1.0)
Master compression sensor Disposal box full sensor Master compression sensor plate At the start of compression, the light paths to the master compression sensor and disposal box full sensors are open. Master compression plate
Pivot shaft
When the master compression motor operates to start master compression, the master compression sensor is immediately blocked by the master compression sensor plate. As the operation continues, the disposal box full sensor is briefly blocked by the master compression plate, but is then opened.
Once the master inside the master disposal box has been sufficiently compressed, the master compression plate stops rotating, but the master compression sensor plate continues to rotate. (The master compression plate is mounted to the pivot shaft via a spring, whereas the master compression sensor plate is mounted directly to the pivot shaft.)
Once the light beam of the master compression sensor is blocked by the master compression sensor plate, the compression operation stops, and the master compression plate returns to the home position.
10 6 RN (Version 1.0)
When the master disposal box becomes full, the master compression plate stops rotating before the removed-master-full sensor is blocked.
When the light path to the master compression sensor is open and the removed-master-full sensor is not blocked, the master-disposal-box-full indication is displayed.
10 7 RN (Version 1.0)
5.
Safety switch
10 8 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER REMOVAL HOOK
A B
A: Spring of the master removal hook bracket B: Bearing fixing plate C: Master removal hook bracket and master removal hook
10 9 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER REMOVAL UNIT
2.
A: Servicing position B: Release lever C: Master disposal gate housing D: Pivot shaft
10 10 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER REMOVAL UNIT
(5) Remove the master removal unit mounting screws (M4 x 8: 4 pcs).
(6) Detach the connectors on both sides, and remove the master removal unit.
10 11 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER DISPOSAL GATE HOUSING
3.
A: Master removal roller (top) B: Pulley shaft C: Master removal pulleys (top) D: G belts E: Master disposal gate housing
10 12 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER REMOVAL ROLLER (BOTTOM)
4.
D C
10 13 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER COMPRESSION PLATE
5.
10 14 RN (Version 1.0)
CHAPTER 10. MASTER REMOVAL SECTION REMOVING THE MASTER COMPRESSION PLATE
(5) Remove the shaft from the unit, with the master compression plate attached.
(6) Remove the Piston blocks [F]. (7) Unhook the Compression spring [H] from the Compression plate holder [G], and then remove the compression plate holder from the Compression shaft [A]. (8) Remove the Master compression sensor plate [I] and then separate the Master compression plate from the compression shaft.
A: Compression shaft B: Compression gear C: Master compression plate D: Piston shaft E: Piston shaft link F: Piston block G: Compression plate holder H: Compression spring I: Master compression sensor plate
10 15 RN (Version 1.0)
6.
10 16 RN (Version 1.0)
Contents
Mechanism .......................................................................................................................... 11-2 1. 2. 3. 4. 5. 6. Scanner Table Setting System ............................................................................... 11-2 Original Scanning Mechanism ............................................................................... 11-4 Flat Bed Initialization Movement ............................................................................. 11-6 Stage Glass Original Detection System ................................................................. 11-8 Flat Bed Automatic Base Control ......................................................................... 11-10 FB Original Scanning Mechanism ........................................................................ 11-12
Removal and Assembly .................................................................................................... 11-14 1. 2. 3. 4. 5. Removing the Scanner Unit ................................................................................. 11-14 Removing the Stage Glass .................................................................................. 11-16 Removing the Flat Bed Original Detection Sensor .............................................. 11-17 Removing the Lamp ............................................................................................. 11-18 Removing the Lens Assy ..................................................................................... 11-20
Adjustment ......................................................................................................................... 11-22 1. 2. 3. Flat Bed Read Pulse Motor Speed Adjustment ................................................... 11-22 FB Scan Start Position Adjustment ...................................................................... 11-23 FB Horizontal Scan Position Adjustment ............................................................. 11-24
11 1 RN (Version 1.0)
Mechanism
1. Scanner Table Setting System
The Flat bed set switch [B] checks whether or not the Scanner table [A] has been set correctly. This switch also acts as a Safety switch, which cuts the power supply to the main motor and clamp motor, and thermal power to the TPH if the scanner table is open.
A E
C B
A: Scanner table B: Flat bed set switch C: Damper spring D: Scanner unit support shaft E: Scanner table open lever
11 2 RN (Version 1.0)
[Memo]
11 3 RN (Version 1.0)
2.
11 4 RN (Version 1.0)
C G
J
Optical system diagram
N C
A: Spring B: Mirror carriage C: Lamp carriage D: Sliding pulley No. 1 E: Sliding pulley No. 2 F: Fixed pulley G: Wire spool pulley H: Scanner timing belt 1 I: Scanner timing belt 2 J: Flat bed read pulse motor
K: Lamp L: Stage glass M: Mirror No. 1 N: Mirror No. 2 O: Mirror No. 3 P: Lens assy Q: Lens R: CCD S: Wire
11 5 RN (Version 1.0)
3.
Initialization operation
The Image scanner ADF shading sensor [A] is checked, and if it is OFF (light path open), the Flat-bed read pulse motor [B] is activated in the return direction until the light path is blocked, and moves the Lamp carriage [C] towards the left in the photograph. Once the image scanner ADF shading sensor is ON (blocked), it is moved a further 3 mm before the operation ends. (This position is the standby position.) The actuator plate of the image scanner ADF shading sensor is fixed to the lamp carriage. No movement is made when the image scanner ADF shading sensor is ON (blocked).
Start
Operation ends
on Image scanner ADF shading sensor Flat bed read pulse motor Return (1)
3 mm
(1) If the image scanner ADF shading sensor does not switch to ON when the flat bed read pulse motor is moved 487 mm in the return direction, the flat bed read pulse motor is assumed to be locked, and T14-100 is displayed.
11 6 RN (Version 1.0)
A: Image scanner ADF shading sensor B: Flat bed read pulse motor C: Lamp carriage
11 7 RN (Version 1.0)
CHAPTER 11. FB ORIGINAL SCANNING SECTION STAGE GLASS ORIGINAL DETECTION SYSTEM
4.
A: Stage glass B: Flat bed original detection sensor C: Stage cover D: Stage cover sensor
11 8 RN (Version 1.0)
CHAPTER 11. FB ORIGINAL SCANNING SCTION STAGE GLASS ORIGINAL DETECTION SYSTEM
Set original
To FB scanning operation 1
To FB scanning operation 1
Stage cover sensor Flat bed original detection sensor OFF Thermal pressure motor TPH pressure sensor ON Press
Feed Feed
Feed Return
8 mm 15 mm 100 ms
20.2 mm
Flat bed automatic base control Image scanner ADF shading sensor
Standby position
11 9 RN (Version 1.0)
CHAPTER 11. FB ORIGINAL SCANNING SECTION FLAT BED AUTOMATIC BASE CONTROL
5.
B
9 mm 2.6 mm 2.6 mm
18 mm 55 mm
0.8 mm
Scanning line (lamp carriage) when image scanner ADF shading sensor switches from ON to OFF
11 10 RN (Version 1.0)
CHAPTER 11. FB ORIGINAL SCANNING SCTION FLAT BED AUTOMATIC BASE CONTROL
START key ON
To FB scanning operation 1
OFF ON
Lamp
Feed
Feed Return
41 mm
8 mm 15 mm 100 ms
20.2 mm
100 ms
Standby position
11 11 RN (Version 1.0)
6.
11 12 RN (Version 1.0)
OFF
ON
Lamp
Feed
8 mm 100 ms
(11 + b) mm
(L + d) mm
3 mm
(6 + b - c) mm
Read/write signal
Standby position
* L = paper size set by the Users Mode. Adjustment value b = Adjusted by test mode No. 181 (Flat bed scanning start position adjustment) Adjustment value c = Adjusted by test mode No. 281 (Master making start position adjustment) Adjustment value d = Adjusted by test mode No. 282 (Master making length adjustment)
11 13 RN (Version 1.0)
* If the scanner locking mode is not cleared using the test mode after reassembling, error message T23-111 will be displayed.
11 14 RN (Version 1.0)
A: Stage cover B: Scanner unit cover (left) C: Original receiving tray bracket D: Scanner unit cover (rear) E: Scanner unit cover (right) F: Stage cover sensor assy G: Stage cover bracket H: Scanner unit I: Scanner table J: Transport lock screw K: Scanner unit cover (front) L: ADF mount plate
11 15 RN (Version 1.0)
2.
C B
A: Scanner unit cover (left) B: Original stopper C: Stage glass D: Special step screw
11 16 RN (Version 1.0)
CHAPTER 11. FB ORIGINAL SCANNING SCTION REMOVING THE FLAT BED ORIGINAL DETECTION SENSOR
3.
11 17 RN (Version 1.0)
4.
Engage
11 18 RN (Version 1.0)
F G
A: Glass stage bracket B: Lamp carriage C: Cutaway D: Stopper E: Connectors F: Lamp bracket (with screw hole) G: Lamps H: Lamp bracket
11 19 RN (Version 1.0)
5.
11 20 RN (Version 1.0)
11 21 RN (Version 1.0)
CHAPTER 11. FB ORIGINAL SCANNING SECTION FLAT BED READ PULSE MOTOR SPEED ADJUSTMENT
Adjustment
1. Flat Bed Read Pulse Motor Speed Adjustment
Before making this adjustment, first adjust the image elongation and shrinkage by adjusting the Write pulse motor speed (see chapter 13).
11 22 RN (Version 1.0)
2.
Scale
11 23 RN (Version 1.0)
3.
11 24 RN (Version 1.0)
Contents
Mechanism ......................................................................................................................... 12-2 1. 2. 3. ADF Original Set Mechanism ................................................................................ 12-2 ADF Original Scanning Mechanism (with Automatic Base Control) ..................... 12-6 ADF Original Scanning Mechanism ...................................................................... 12-8
Removal and Assembly .................................................................................................... 12-11 1. 2. 3. 4. 5. 6. 7. Removing the Original Scraper Assy .................................................................. 12-11 Removing the Pickup Roller ................................................................................ 12-13 Removing the Original Stripper Roller ................................................................ 12-14 Removing the ADF Original Detection, Original IN, and Original OUT Sensors ....................................................................................................... 12-15 Removing the ADF Original Registration Sensor ............................................... 12-16 Removing the ADF Read Pulse Motor ................................................................. 12-17 Removing the Registration Roller, Original Read Roller, and Original Ejection Roller (top) ........................................................................ 12-19
Adjustment ........................................................................................................................ 12-22 1. 2. 3. 4. 5. ADF Scan Start Position Adjustment ................................................................... 12-22 ADF Horizontal Scan Position Adjustment .......................................................... 12-23 ADF Read Pulse Motor Speed Adjustment (Image Elongation & Shrinkage Adjustment) ..................................................... 12-24 Original IN Sensor Sensitivity Adjustment ........................................................... 12-25 ADF Image Skew Adjustment .............................................................................. 12-26
12 1 RN (Version 1.0)
Mechanism
1. ADF Original Set Mechanism
When the original is set along the original guide fence and pushed up against the Original stopper gate [C], the ADF original detection sensor [A] is activated (light path open) and the Master/Print indicator on the panel switches to Master. The thermal pressure motor operates to lower the thermal head until the TPH pressure sensor is activated. After a preset interval, the ADF read pulse motor [O] reverses to lower the Pickup roller [B] in the direction shown by the arrows and withdraw the Original stopper gate [C] upwards. (The one-way clutch incorporated between the Registration roller gear [N] and registration roller shaft prevents the Registration roller [G] from rotating here.) Once the Pickup roller [B] descends to push against the original, the Pickup roller [B] and Original stripper roller [D] rotate in the original transport direction, and a single original is fed forward by the action of the Original stripper roller [D] and Original stripper pad [E]. This activates the ADF original registration sensor [F] (light path blocked) and the edge of the original is stopped by the Stationary registration roller [G]. Once a preset interval has elapsed from when the ADF original registration sensor [F] was activated, the ADF read pulse motor [O] operates in the forward direction. This raises the Pickup roller [B] and at the same time rotating the Registration roller [G], Original read roller [I], and Original ejection roller (top) [J], which are all linked by the Timing belt [M], in the feed direction. The original stops briefly after it has been moved 100 mm from the original set position.
F G I
Original feed
12 2 RN (Version 1.0)
A: ADF original detection sensor B: Pickup roller C: Original stopper gate D: Original stripper roller E: Original stripper pad F: ADF registration sensor G: Registration roller H: Registration driven roller
I: Original read roller J: Original ejection Roller (top) K: Original pickup pad L: Original guide fence M: Timing belt N: Registration roller gear O: ADF read pulse motor
12 3 RN (Version 1.0)
Set original
To scanning operation
ADF original detection sensor OFF Thermal pressure motor TPH pressure sensor ADF read pulse motor Press ON
Forward Reverse
(1) A10-107 is displayed if the ADF original registration sensor is not activated (light path blocked) even when the ADF read pulse motor transports the original 182 mm after the feeding in process begins.
12 4 RN (Version 1.0)
[Memo]
12 5 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION ADF ORIGINAL SCANNING MECHANISM (WITH AUTOMATIC BASE CONTROL)
2.
The Automatic Base Control function does not operate in Photo, Line/Photo, or Dot modes. 12 6 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION ADF ORIGINAL SCANNING MECHANISM (WITH AUTOMATIC BASE CONTROL)
START key ON
End
Lamp ADF read pulse motor ADF original registration sensor (1) Original IN sensor
26.9 mm
Forward
Forward
High speed
(3)
Return
100 ms 8 mm
(7 + a - b) mm
* L = paper size specified in user settings (mm) Adjustment value a = Test mode No. 183 (ADF scanning mirror position adjustment) Adjustment value b = Test mode No. 184 (ADF-ABC mirror position adjustment)
(1) A10-108 is displayed if the Original IN sensor is not activated (light path blocked) even when the ADF read pulse motor transports the original 138 mm after the START key is pressed. (2) A10-109 is displayed if the Original OUT sensor is not activated (light path blocked) even when the ADF read pulse motor transports the original 117 mm after the Original IN sensor activates (light path blocked). (3) A10-105 is displayed if the Original IN sensor is not deactivated (light path open). This occurs even if the ADF read pulse motor transports the original 114 mm after the ADF original registration sensor has deactivated (light path open). (4) A10-106 is displayed if the Original OUT sensor is not deactivated (light path open). This occurs even if the ADF read pulse motor transports the original 117 mm after the Original IN sensor is deactivated (light path open).
12 7 RN (Version 1.0)
3.
A I J E
Original feed
B K H F D
12 8 RN (Version 1.0)
L
A: Registration roller B: Registration driven roller C: Original read roller D: Original read driven roller E: Original IN sensor F: Reflecting plate G: Shading plate H: ADF stage glass
I: Original OUT sensor J: Original ejection roller (top) K: Original ejection roller (bottom) L: Original receiving tray M: ADF read pulse motor
12 9 RN (Version 1.0)
Lamp ADF read pulse motor ADF original registration sensor (1) Original IN sensor Read/write signal (2) Original OUT sensor (4) Shading adjustment
41 mm 83.4 mm 29.9 mm
Forward
High speed
(3)
Feed
100 ms
Return
8 mm 100 ms (10 + a) mm
* L = paper size specified in user settings (mm) Adjustment value a = Test mode No. 183 (ADF scanning mirror position adjustment)
(1) A10-108 is displayed if the Original IN sensor is not activated (light path blocked) even when the ADF read pulse motor transports the original 138 mm after the START key is pressed. (2) A10-109 is displayed if the Original OUT sensor is not activated (light path blocked). This occurs even when the ADF read pulse motor transports the original 117 mm after the Original IN sensor is activated (light path blocked). (3) A10-105 is displayed if the Original IN sensor is not deactivated (light path open). This occurs even if the ADF read pulse motor transports the original 114 mm after the ADF original registration sensor is deactivated (light path open). (4) A10-106 is displayed if the Original OUT sensor is not deactivated (light path open). This occurs even if the ADF read pulse motor transports the original 117 mm after the Original IN sensor is deactivated (light path open).
12 10 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ORIGINAL SCRAPER ASSY
12 11 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ORIGINAL SCRAPER ASSY
E B
D D
A: ADF cover B: Original Scraper Assy C: Lock ring D: Bearing bush E: Original stopper gate
12 12 RN (Version 1.0)
2.
12 13 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ORIGINAL STRIPPER ROLLER
3.
A: Intermediate guide B: Original stripper roller C: Lock ring D: E-ring E: Pickup roller frame assy (right) F: Pin G: ADF timing belt
12 14 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ADF ORIGINAL DETECTION, ORIGINAL IN, AND ORIGINAL OUT SENSORS
4.
Removing the ADF Original Detection, Original IN, and Original OUT Sensors
(1) Switch off the power and open the ADF unit. Now remove the two screws (M3 x 10), and remove the ADF cover. Finally, close the ADF unit. Removing the ADF Original Detection Sensor (2) Remove the connector, free the actuator by hand, and release the clips on the ADF original detection sensor [A] to remove it. Removing the Original IN Sensor (2) Remove the connector, remove the screw (M3 x 10), and then remove the Original IN sensor [B]. * After removing it, turn variable resistor VR1 on top of the ADF-PCB [C] to readjust LED1 to maximum brightness. Removing the Original OUT Sensor (2) Remove the connector, free the actuator by hand, and release the clips on the Original OUT sensor [D] to remove it.
C D
A: ADF original detection sensor B: Original IN sensor C: ADF-PCB D: Original OUT sensor
12 15 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ADF ORIGINAL REGISTRATION SENSOR
5.
12 16 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ADF READ PULSE MOTOR
6.
B A
12 17 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE ADF READ PULSE MOTOR
A: ADF-PCB B: ADF upper guide assy C: Ground screw D: ADF read pulse motor E: Original IN sensor
12 18 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE REGISTRATION ROLLER, ORIGINAL READ ROLLER, AND ORIGINAL EJECTION ROLLER (TOP)
7.
Removing the Registration Roller, Original Read Roller, and Original Ejection Roller (top)
(1) Switch off the power and open the ADF unit. Now remove the two screws (M3 x 10), and remove the ADF cover. Finally, close the ADF unit. (2) Detach connectors CN1 and CN3 on the ADF-PCB, and remove the ground screw on the ADF upper guide assy and screws (M3 x 6). (Take care not to drop the rosette washer fitted beneath the ground screw.) (3) Remove the ADF upper guide assy [A] and four screws (M3 x 10). (4) Lift up the Jam release dial [B] towards the top left to pull it out. (5) Remove the Idler spring [G], loosen the two screws on the Idler [F], and then loosen the tension on the ADF timing belt [H]. (6) Remove the three screws (M3 x 10) from both the ADF guide frame (front) [I] and ADF guide frame (rear) [J], and then remove the frames. Removing the Registration Roller (7) Remove the front E-ring [P], rear E-ring [M], washer [K], thrust spring [L], and washer [K] (take care, as the washer and thrust spring may fly out when the E-ring is removed). Next, pull out the Timing gear [Q], which is protrudes onto the front flat face, and then remove the Registration roller [C]. Removing the Original Read Roller (7) Remove the front clutch spring [O], E-ring [P], rear E-ring [M], washer [K], thrust spring [L], and washer [K] (take care, as the washer and thrust spring may fly out when the E-ring is removed). Next, pull out the Timing gear [Q], which protrudes onto the front flat face, and then remove the Original read roller [D]. Removing the Original Ejection Roller (top) (7) Remove the front E-ring [P], rear E-ring [M], washer [K], thrust spring [L], and washer [K] (take care, as the washer and thrust spring may fly out when the E-ring is removed). Next, pull out the Timing gear [Q], which protrudes onto the front flat face, and then remove the Original Ejection Roller (top) [E]. [Precautions on Reassembly] Insert the thrust spring at the rear of each roller, placing washers on either side, and securing the assembly with the E-ring. Note the insertion direction of the lugs on each timing gear. Attach the ADF timing belt as shown in the photograph. Engage the three pins in each case when securing the ADF guide frame (front) and ADF guide frame (rear). Also check that the bearing bushes are fitted correctly on each roller. After attaching the idler spring, the ADF timing belt tension is adjusted by loosening the two idler screws.
12 19 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE REGISTRATION ROLLER, ORIGINAL READ ROLLER, AND ORIGINAL EJECTION ROLLER (TOP)
C J D
Rear
Front
A: ADF upper guide assy B: Jam release dial C: Registration roller D: Original read roller E: Original Ejection Roller (top) F: Idler G: Idler spring H: ADF timing belt I: ADF guide frame (front) J: ADF guide frame (rear) 12 20 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION REMOVING THE REGISTRATION ROLLER, ORIGINAL READ ROLLER, AND ORIGINAL EJECTION ROLLER (TOP)
Registration roller
N M
N N
M O
N N
P
Front
K
Rear
K: Washer L: Thrust spring M: E-ring N: Bearing bush O: Clutch spring P: E-ring Q: Timing gear
12 21 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION ADF SCAN START POSITION ADJUSTMENT
Adjustment
1. ADF Scan Start Position Adjustment
Checks and procedure
(1) Make a master with the ADF unit using an original with no blank margin at the top, and print. (2) Examine the prints to check that the scanning start position is at 5 mm 2 mm from the top of the original. (3) If the position is outside the specified parameters, adjust using test mode No. 186 (ADF scanning start position adjustment).
12 22 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION ADF HORIZONTAL SCAN POSITION ADJUSTMENT
2.
12 23 RN (Version 1.0)
CHAPTER 12. ADF SCANNING SECTION ADF READ PULSE MOTOR SPEED ADJUSTMENT (IMAGE ELONGATION & SHRINKAGE ADJUSTMENT)
3.
ADF Read Pulse Motor Speed Adjustment (Image Elongation & Shrinkage Adjustment)
Before adjusting, first adjust the image elongation and shrinkage using the Write pulse motor speed adjustment (See chapter 13.)
12 24 RN (Version 1.0)
4.
12 25 RN (Version 1.0)
5.
Bottom
Top
Figure 1
Figure 2
12 26 RN (Version 1.0)
Contents
Mechanism ......................................................................................................................... 13-2 1. 2. 3. 4. 5. 6. Master making & master loading .......................................................................... 13-2 Scanner Table Set Detection Mechanism ............................................................. 13-4 Master Cutting Mechanism .................................................................................... 13-5 Thermal Print Head Elevation Mechanism ........................................................... 13-6 Master Positioning Mechanism ............................................................................. 13-8 Master Making ........................................................................................................ 13-9
Removal and Assembly .................................................................................................... 13-11 1. 2. 3. 4. 5. 6. 7. Removing the Write Roller .................................................................................... 13-11 Removing the Load Roller (bottom) .................................................................... 13-12 Removing the Cutter Unit .................................................................................... 13-14 Removing the Load Roller ................................................................................... 13-15 Removing the Thermal Print Head ...................................................................... 13-16 Removing the Master Loading Unit ..................................................................... 13-17 Removing the Thermal Pressure Motor .............................................................. 13-18
Adjustment ........................................................................................................................ 13-19 1. 2. Thermal power of thermal print head .................................................................. 13-19 Master Feeding Adjustments .............................................................................. 13-20
13 1 RN (Version 1.0)
CHAPTER 13. MASTER MAKING SECTION MASTER MAKING & MASTER LOADING
Mechanism
1. Master making & master loading
The master making & master loading mechanism is made up of the following components. 1) Scanner Table Set Detection Mechanism The Flat bed set switch [A] confirms that the original is positioned on the scanner table. The Master loading unit sensor [B] confirms that the master loading unit is set. The Master end sensor [C] confirms that master roll has ran out of master. 2) Master Cutting Mechanism The master cutting operation is performed by the Cutter motor [D], and the cutter motor stop position is confirmed by the Cutter home position switch [E]. 3) Thermal Print Head Elevation Mechanism The Thermal print head (TPH) [F] is raised and lowered by the Thermal pressure motor [G], and the position is confirmed by the TPH pressure sensor [H]. 4) Master Making Section Mechanism Master making is performed by lowering the Thermal print head [F] and transporting the master clamped between it and the Write roller [I]. The master is transported by the Write roller, which is driven by the Write pulse motor [J]. Created masters are stored inside the master stocker [K]. 5) Master Loading Mechanism Masters that have been created are fed to the print drum and clamped, and then loaded by rotating the print drum. The master is transported by the Load roller [M], which is driven by the Load pulse motor [L].
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CHAPTER 13. MASTER MAKING SECTION MASTER MAKING & MASTER LOADING
G F
A B
I D K C
O E
A: Flat bed set switch B: Master loading unit sensor C: Master end sensor D: Cutter motor E: Cutter home position switch F: Thermal print head G: Thermal pressure motor H: TPH pressure sensor
I: Write roller J: Write pulse motor K: Master stocker L: Load pulse motor M: Load roller N: Master detection sensor O: Master positioning sensor
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CHAPTER 13. MASTER MAKING SECTION SCANNER TABLE SET DETECTION MECHANISM
2.
A: Flat bed set switch B: Master loading unit switch C: Master end sensor
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3.
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CHAPTER 13. MASTER MAKING SECTION THERMAL PRINT HEAD ELEVATION MECHANISM
4.
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CHAPTER 13. MASTER MAKING SECTION THERMAL PRINT HEAD ELEVATION MECHANISM
I F K
B J
A: Thermal pressure motor B: Pressure release cam C: TPH pivot plate D: Pressure detection disc E: TPH pressure sensor F: Sliding plate G: Blade link
H: Load roller No. 1 (top) I: Load roller (top) J: Blade cushion K: Loading guide plate
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5.
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6.
Master Making
The sequence of operations from master making to master mounting is as described below.
(1) At the start of master making, the Thermal print head is lowered to clamp the master between it and the Write roller.
(2) The write pulse motor and Load pulse motor operate to transport the master to the Master positioning sensor, where it waits for scanning system preparations to be completed.
(3) Once master making can be started, the Write pulse motor operates to transport the master to the writing start position before master making commences. The master created is then stored in the master stocker.
(4) Once the master making in step (3) starts, the Load pulse motor operates to transport the leading edge of the master to the clamp plate, where it is clamped.
(5) Once master making is finished, the Thermal print head is raised, and the print drum rotates as the master is wound onto it.
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(7) After the print drum has rotated a further 15, the Master positioning sensor confirms that the master has been cut. Cutting has been performed correctly if the light path to the sensor is blocked (no master). If the light path to the sensor is open, it is determined that an error has occurred. In this case, the cutting operation is repeated, the Master positioning sensor confirms whether the master has been cut after the print drum has rotated a further 15. If it is cut, A03 Cutting error is displayed, and if it is not cut, T13 Cutter motor lock is displayed.
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A: Write roller B: Write pulse motor C: Belt D: Pulley E: Bearing stopper 13 11 RN (Version 1.0)
CHAPTER 13. MASTER MAKING SECTION REMOVING THE LOAD ROLLER (BOTTOM)
2.
A: Load roller (bottom) B: Tension assembly C: Load pulse motor D: Pulley E: Bearing fixing plate
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CHAPTER 13. MASTER MAKING SECTION REMOVING THE LOAD ROLLER (BOTTOM)
(5) Remove the master roll, and remove the Master cover [F]. (M4 x 6: 1 pc) (6) Remove the Master holders [G] on both sides. (M3 x 6: 2 pcs each) (7) Remove the Master set guide [H]. (M4 x 8: 2 pcs)
(8) Unplug the rear connector, and remove the Stocker cover [I]. (M4 x 8: 2 pcs) (9) Remove the springs on both sides, and then remove the Master guide [J]. (10) Remove the Load roller guide [K] (M4 x 8: 2 pcs), and then remove the Load roller (bottom).
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3.
(3) Remove the Cutter guide plate [C]. (M4 x 8: 2 pcs) (4) Remove the cutter unit mounting screws. (2 pcs) (5) Loosen the Tension assembly [D] screw, detach the Belt [F], unplug the cutter unit connector [E], and then remove the Cutter unit.
E D
A: Cutter cover B: Load guide (tip) C: Cutter guide plate D: Tension assembly E: Cutter unit connector F: Belt 13 14 RN (Version 1.0)
4.
A F
D E
A: Tension assembly B: Pulley C: Bearing fixing plate D: Load roller E: Loading guide (bottom) F: Belt
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CHAPTER 13. MASTER MAKING SECTION REMOVING THE THERMAL PRINT HEAD
5.
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CHAPTER 13. MASTER MAKING SECTION REMOVING THE MASTER LOADING UNIT
6.
A: Servicing position B: Master disposal gate housing C: Wire harness and ground lead D: Master loading unit upper cover E: Spring (on both sides)
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CHAPTER 13. MASTER MAKING SECTION REMOVING THE THERMAL PRESSURE MOTOR
7.
B A
A: Load roller No. 1 (top) B: De-electricity brush plate C: Thermal pressure motor
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CHAPTER 13. MASTER MAKING SECTION THERMAL POWER OF THERMAL PRINT HEAD
Adjustment
1. Thermal power of thermal print head
The thermal power must always be set before making masters after the Thermal print head has been replaced. Procedure (1) Switch off the power to the system. (2) Connect a multimeter across pin 1 (+) and pin 3 (-) of CN108 on the Power supply unit. (3) Run test mode No. 238. (Switch the thermal print head voltage on/off using the START/STOP keys.) (4) Check that the voltage reading on the voltmeter corresponds to the thermal print head resistances shown in the setting table. (5) If different, adjust using VR301 (coarse adjustment) and VR302 (fine adjustment) on the Power supply unit. Precautions During Setting Adjustments must be made after the Thermal print head has been installed. A voltage will not be applied across the Thermal print head unless the Scanner table is positioned and test mode No. 238 is run. Setting table
Thermal print head resistance (Ohm) 1403--1413 1414--1431 1432--1449 1450--1467 1468--1485 1486--1503 1504--1522 1523--1540 1541--1559 1560--1577 1578--1596 1597--1615 1616--1634 1635--1653 1654--1672 1673--1692 1693--1711 1712--1731 1732--1750 1751--1770 1771--1790 1791--1810 1811--1830 1831--1850 1851--1871 1872--1891 1892--1898 Voltage (V) 15.9 16.0 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 16.9 17.0 17.1 17.2 17.3 17.4 17.5 17.6 17.7 17.8 17.9 18.0 18.1 18.2 18.3 18.4 18.5
13 19 RN (Version 1.0)
2.
Note: The relative positioning of already-made masters wound onto the print drum will change if the clamp range is adjusted. The master scanning start position must therefore be readjusted, and it must also be confirmed that the Vertical printing position adjustment is correct.
Note: The vertical printing position must be readjusted after adjusting the elongation/shrinkage.
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Increasing the settings lowers the write start position and increases the size of the paper leading-edge margin, moving the printing area downward. Print drum supports on both sides Paper 5 mm
357 mm
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Contents
Initialization Operations ..................................................................................................... 1. Overall Initialization Operation ............................................................................... 2. Individual Initialization Operations ......................................................................... [Thermal Print Head Initialization Operation] ........................................................ [Master Compression Plate Initialization Operation] ............................................ [Clamp Unit Home Positioning Operation] ........................................................... [Vertical Printing Position Initialization Operation] ................................................. [Pressure Initialization Operation] ......................................................................... 14-2 14-2 14-2 14-2 14-3 14-3 14-4 14-4
Printing Operations ............................................................................................................ 14-5 1. Normal Overall Printing Operation ........................................................................ 14-5 2. Individual Printing Operations ............................................................................... 14-6 [Print Start Operation] ............................................................................................. 14-6 [Print In Progress - End Operation] ....................................................................... 14-8 [Three-Cycle No-Paper Pickup Operation] ............................................................ 14-9 3. Elevator Operations ............................................................................................. 14-10 [Elevator Raise Operation] ................................................................................... 14-10 [Elevator Lower Operation] ................................................................................... 14-11 [Elevator Servo Operation] ................................................................................... 14-12 4. Print Drum Peripheral Operations ....................................................................... 14-13 [Clamp Release] .................................................................................................. 14-13 [Master Clamp Operation] ................................................................................... 14-13 [Inking Operation (No Ink Detection)] .................................................................. 14-14 [Inking Operation (Overflow Detection)] ............................................................... 14-14 [Print Drum Solenoid Lock Release] ................................................................... 14-15 5. Print Adjustment Operations ............................................................................... 14-16 [Print Speed Change] .......................................................................................... 14-16 [Print Intensity Change] ........................................................................................ 14-16 [Vertical Print Positioning Operation] ................................................................... 14-17 Master Removal Operations ............................................................................................ 1. Overall Timing for Normal Master Creation ........................................................ 2. Individual Master Removal Operations ............................................................... [Removed Master Vertical Transport Operation] ................................................. [Disposed Master Compressing Operation] ....................................................... Master Making Operation ................................................................................................ 1. Overall Timing for Normal Master Creation ........................................................ 2. Individual Master Making Operation .................................................................... [Thermal Print Head Compression Operation] ................................................... [Thermal Print Head Release Operation] ........................................................... [Master Positioning Operation] ............................................................................ [Master Cutting Operation] ................................................................................... [Master Making Operation] ................................................................................... 14-18 14-18 14-19 14-19 14-20 14-21 14-21 14-22 14-22 14-22 14-23 14-24 14-25
14 1 RN (Version 1.0)
Initialization Operations
1. Overall Initialization Operation
Returns the following items to their home positions when the power is switched on or when everything is reset. Initialization start Initialization end
Thermal print head Master compression plate Clamp unit Vertical printing position Pressure control Vertical/horizontal printing position not initialized if clamping error occurs.
2.
Compress Thermal pressure motor OFF Release (2) Max 250 ms (Error: 207)
When ON: TPH pressure sensor: Blocked (1) The TPH pressure sensor is checked on starting, and the operation starts from Start 1 if it is ON, and from Start 2 if it is OFF. At Start 1, the thermal pressure motor operates in the compressing direction until the TPH pressure sensor goes OFF. (2) A time-out occurs at 250 ms here, and error message [T19-207] is displayed. (3) The thermal pressure motor operates in the release direction until the TPH pressure sensor goes ON. A time-out occurs at 1 s here, and error message [T19-208] is displayed. (4) Initialization ends once the TPH pressure sensor goes ON.
14 2 RN (Version 1.0)
(3)
ON Master removal motor OFF Compress Master compression OFF motor Return
(2)
100 ms
Start1 Start2 When ON: Master removal sensor: Open, Master compression sensor: Open, Disposal box full sensor: Open (1) The master compression sensor is checked on starting, and the operation starts from Start 1 if it is ON, and from Start 2 if it is OFF. At Start 1, the master compression motor operates in the compressing direction until the master compression sensor goes OFF. A time-out occurs at 400 ms here, and the process moves to Start 2. (2) The master compression motor operates in the return direction until the master compression sensor goes ON. A time-out occurs at 7 s here, and error message [T12-305] is displayed. (3) Initialization ends once the master compression sensor goes ON and the master compression motor stops.
Start (1)
End (2)
Clamp motor
OFF Reverse
When ON: Clamp sensor A: Blocked, Clamp sensor B: Blocked [Clamp Unit Home Positioning Operation] (1) On starting, the system checks that clamp sensor A and clamp sensor B are both OFF. If either is ON, clamp initialization is performed. If the clamp sensors do not change even after the clamp motor operates, a time-out occurs at 3 s, and the error message [T03-501] is displayed. (2) Initialization ends once both clamp sensor A and clamp sensor B are OFF. (3) A time-out occurs at 13 s if both the sensors do not go OFF after the clamp motor operates, and error message [T03-502] is displayed. 14 3 RN (Version 1.0)
ON: Start2
(2)
(3)
100 ms
Start1
Start2
When ON: Vertical centering sensor: Blocked (1) The vertical centering sensor is checked on starting, and the operation starts from Start 1 if it is OFF, and from Start 2 if it is ON. At Start 1, the print positioning pulse motor operates in the upward direction until the vertical centering sensor goes ON. A time-out occurs at 18 mm here, and error message [T05-603] is displayed. (2) The print positioning pulse motor operates in the downward direction until the vertical centering sensor goes OFF. A time-out occurs at 18 mm here, and error message [T05-604] is displayed. (3) The print positioning pulse motor operates in the upward direction once again, and then moves the equivalent of A mm after the vertical centering sensor goes ON, before stopping. (A = 0.25 mm + value set in Test mode No. 680) [Pressure Initialization Operation] Start (1) End
Print pressure ON control sensor OFF Pressure control motor Compress OFF Release
ON: Start2
(2)
(3)
100 ms HOLD
100 ms B mm
Start1
Start2
When ON: Print pressure control sensor: Blocked (1) The print pressure control sensor is checked on starting, and the operation starts from Start 1 if it is OFF, and from Start 2 if it is ON. At Start 1, the pressure control motor operates in the direction of compression until the print pressure control sensor goes ON. A time-out occurs at 12 mm here, and error message [T11-600] is displayed. (2) The pressure control motor operates in the release direction until the print pressure control sensor goes OFF. A time-out occurs at 12 mm here, and error message [T11-601] is displayed. (3) The pressure control motor operates in the direction of compression once again, and then moves the equivalent of B mm after the print pressure control sensor goes ON, before stopping. (B = 0.25 mm + value set in Test mode No. 682) 14 4 RN (Version 1.0)
Printing Operations
1. Normal Overall Printing Operation
Elevator Print drum Ink Vertical printing position Print pressure change Print start Print in progress Pressure release Reset
Master check
Servo operation
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2.
Print start
To printing-inprogress process
Print drum angle Paper detection at press section Position A sensor Paper sensor
Paper detected No paper
40
B C
180
D 0
ON OFF ON OFF
(1) (6)
Paper receiving sensor Paper detection sensor Paper ejection motor overload current
(1) (7)
(4)
ON OFF
(1)
(5)
Separation fan ON
OFF
Copy count signal
(1)
ON OFF
When ON: Position A sensor: Blocked, Paper sensor: Blocked, Paper receiving sensor: Open, Paper detection sensor: Open
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A 100 C
D 0
100 C
ON OFF
Paper sensor
ON OFF (8)
(8) (9)
(7)
ON OFF ON OFF
(10)
ON OFF ON OFF
Separation fan
ON OFF
ON OFF
(4) The paper detection sensor is checked at the drum angle, A, and the paper feed clutch is activated if paper is present. Error message [C04-402] is displayed if no paper is present. (A = 62 + value set in Test mode 481) (5) The paper is transported, and the paper feed clutch is deactivated once the print drum has rotated B from when the paper is detected by the paper sensor. (B = 21 + value set in Test modes 482485 + adjustment for print drum speed) (6) If the paper sensor does not detect the paper by the time the print drum has rotated to angle C, it determines that no paper has been picked up, and moves to the three-cycle no-paper pickup operation. (C = 135 + value set in Test mode 486 + value set in Test mode 481) (7) If the paper receiving sensor does not detect the paper by the time the print drum has rotated to angle D, it determines that a paper jam has occurred, and moves to the print-end operation. The paper sensor is checked at 180 before the print drum stops, error message [A07-409] is displayed if paper is present, and [A08-410] is displayed if there is no paper. (D = 350 + value set in Test mode 487) (8) If the paper does not pass beyond the paper sensor by the time the print drum has rotated to 100, it determines that a paper jam has occurred, and moves to the print-end operation. Error message [A07-413] is displayed. (9) The paper receiving sensor is checked at the drum angle, E. If the paper is still present, it determines that a paper jam has occurred, moves to the print-end operation, and error message [A09-411] is displayed. If normal, the copy count is incremented. (E = 250 + value set in Test mode 488) (10) On completion of printing, the pressure solenoid is deactivated when the print drum has rotated to angle C. (11) On the final revolution, the drum rotates at speed 1 at 20, reducing to 30 rpm at 180 and 10 rpm at 270. The main motor, paper receiving motor, suction fan, and separation fan stop once the print drum is detected at position A. 14 8 RN (Version 1.0)
Paper sensor ON OFF Paper receiving sensor Paper detection sensor Main motor ON OFF ON OFF ON OFF Paper feed clutch Pressure solenoid Paper ejection motor Suction fan ON OFF ON OFF ON OFF ON OFF Separation fan Copy count signal ON OFF ON OFF
(1) If the paper sensor does not detect the paper by the time the print drum has rotated to angle C, it determines that no paper has been picked up, and moves to the three-cycle no-paper pickup operation. (C = 135 + value set in Test mode 486 + value set in Test mode 481) (2) The paper feed operation is performed a second time, and returns to the normal operation if the paper sensor detects the paper by the time the print drum has rotated to angle C. (3) The paper feed operation is performed a third time, and returns to the normal operation if the paper sensor detects the paper by the time the print drum has rotated to angle C. If paper is not detected, it moves to the print-end operation, and error message [A07-412] is displayed.
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3.
Elevator Operations
[Elevator Raise Operation] Start End
ON OFF
Elevator motor ON overload current OFF Paper detection ON sensor OFF Paper feed tray safety switch ON OFF
100 ms 100 ms 100 ms
(4) ON twice in succession (Error: 402) (5) ON twice in succession (Error: 403)
Elevator motor
When ON: Upper limit sensor: Blocked, Lower limit sensor: Blocked, Paper detection sensor: Open (1) The operation ends if the upper limit sensor is ON from the start. If the upper limit sensor is OFF, the elevator operates until the upper limit sensor goes ON. (2) Error message [T02-400] is displayed if both the upper and lower limit sensors are ON at the start. (3) The elevator motor overload current is continually monitored at 100 ms intervals while the elevator is operating, and error message [T02-401] is displayed if an overload current is detected three times in succession. (4) The paper detection sensor is continually monitored at 100 ms intervals while the elevator is operating, and error message [C04-402] is displayed if no paper is detected twice in succession. (5) The paper feed tray safety switch is continually monitored at 100 ms intervals while the elevator is operating, and error message [A06-403] is displayed if it is detected as OFF twice in succession. (6) If the lower limit sensor takes more than 2 s to go OFF after the elevator starts, a time-out occurs, and error message [T02-404] is displayed. (7) If the upper limit sensor takes more than 12 s to go ON after the elevator starts, a time-out occurs, and error message [T02-405] is displayed.
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End
Elevator motor
(5)
When ON: Upper limit sensor: Blocked, Lower limit sensor: Blocked, Paper feed tray safety switch: Not depressed (1) The operation ends if the lower limit sensor is ON from the start. If the lower limit sensor is OFF, the elevator operates until the lower limit sensor goes ON. (2) The elevator motor overload current is continually monitored at 100 ms intervals while the elevator is operating, and error message [T02-401] is displayed if an overload current is detected three times in succession. (3) The paper feed tray safety switch is continually monitored at 100 ms intervals while the elevator is operating, and error message [A06-403] is displayed if it is detected as OFF twice in succession. (4) If the upper limit sensor takes more than 2 s to go OFF after the elevator starts, a time-out occurs, and error message [T02-406] is displayed. (5) If the lower limit sensor takes more than 12 s to go ON after the elevator starts, a time-out occurs, and error message [T02-407] is displayed.
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ON OFF
Lower limit sensor Elevator motor overload current Paper detection sensor Paper feed tray safety switch
(3) ON twice in succession (Error: 402) (4) ON twice in succession (Error: 403)
Elevator motor
(5)
(6)
100 ms
Controlled by H/W
At start of printing
Elevator servo
When ON: Upper limit sensor: Blocked, Lower limit sensor: Blocked, Paper detection sensor: Open, Paper feed tray safety switch: Depressed (1) The operation ends if the upper limit sensor is ON from the start. If the upper limit sensor is OFF, the elevator operates until the upper limit sensor goes ON. (2) The elevator motor overload current is continually monitored at 100 ms intervals while the elevator is operating, and error message [T02-401] is displayed if an overload current is detected three times in succession. (3) The paper detection sensor is continually monitored at 100 ms intervals while the elevator is operating, and error message [C04-402] is displayed if no paper is detected twice in succession. (4) The paper feed tray safety switch is continually monitored at 100 ms intervals while the elevator is operating, and error message [A06-403] is displayed if it is detected as OFF twice in succession. (5) If the upper limit sensor goes ON, the elevator briefly descends until the upper limit sensor goes OFF. (6) The elevator then rises until the upper limit sensor goes ON again. (7) The elevator servo operation is subsequently performed. (8) If the upper limit sensor remains OFF for more than 2 s during the elevator servo operation, error message [T02-408] is displayed.
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4.
(3)
280 ms
Clamp motor
When ON: Clamp sensor A: Blocked, Clamp sensor B: Blocked (1) The clamp motor operates in the forward direction on starting. (2) When clamp sensor B goes OFF with clamp sensor A ON, the clamp motor operates for a further 280 ms before stopping. A time-out occurs at 5 s after the clamp motor starts, and error message [T03-504] is displayed. (3) A time-out occurs and error message [T03-503] is displayed if clamp sensor B does not go ON within 3 s of the clamp motor starting. [Master Clamp Operation]
Clamp motor
(1) The clamp motor operates in the forward direction on starting. (2) When clamp sensor A goes OFF with clamp sensor B ON, the clamp motor operates for a further 250 ms before stopping. A time-out occurs at 5 s after the clamp motor starts, and error message [T03-506] is displayed. (3) A time-out occurs and error message [T03-505] is displayed if clamp sensor B does not go ON with 3 s of the clamp motor starting.
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Position A sensor
ON OFF
Ink sensor
ON OFF
500 ms
500 ms
500 ms 500 ms 500 ms 500 ms (2) OFF for A s in succession (Error: 514)
500 ms
Main motor
ON OFF
(1)
Inking motor
ON OFF
(1) Inking is performed with the main motor ON. (2) The ink sensor is monitored at 500 ms intervals, and if it is detected as OFF, the inking motor is activated until the ink sensor goes ON. A time-out occurs at A s here, and the ink cartridge is determined as empty. Error message [C01-512] is displayed. Normally: (A = Value set in Test mode No. 583 (initially 20 s)) After ink replacement: (A = Value set in Test mode No. 584 (initially 40 s)) [Inking Operation (Overflow Detection)]
Position A sensor
Overflow sensor
(2) ON for B times in succession (Error: 515) Main motor Inking motor ON OFF ON OFF
(1) The overflow sensor is monitored at 10 ms intervals, and if it is detected as ON, the inking motor is stopped for period (2) irrespective of the ink sensor status. (2) If the overflow sensor is detected as ON B times in succession, an overflow is determined to have occurred, and error message [T04-513] is displayed. (B = Value set in Test mode No. 585 (initially 50 times))
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(2) Position A sensor ON OFF Print drum set sensor ON OFF (1) (1)
100 ms
100 ms
Print drum release switch Print drum lock solenoid Print drum release switch LED
Max 30 s
(1) The print drum set sensor and print drum release switch are monitored at 100 ms intervals. (2) If the print drum release switch is detected as having been depressed twice in succession, the position A sensor is checked, and the print drum rotates to position A if the position A sensor is OFF. (The print drum release switch LED blinks here.) (3) The print drum lock solenoid and print drum release switch LED are switched ON until the print drum set sensor goes OFF (until the print drum is removed) to allow the print drum to be removed at position A. (4) If the print drum is left at the removal position without being removed, a time-out occurs at 30 s, and the print drum lock solenoid and print drum release switch LED are switched OFF.
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5.
220
220
220
220
220
speed 3
speed 4
speed 3
speed 2
speed 3
(1) If the print speed adjustment key is pressed, the speed does not change immediately, but rather at the next time the print drum reaches the 220 position. (2) If the print speed adjustment key is pressed twice, the speed only changes by one level per revolution, and so two revolutions are required to reach the specified speed. [Print Intensity Change]
150 150 150 150 150
(1) If the print intensity adjustment key is pressed, the print intensity does not change immediately, but rather at the next time the print drum reaches the 150 position. (2) Likewise, when the print intensity adjustment key is pressed twice, the intensity changes as specified the next time the print drum reaches the 150 position.
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Within 1 s
Within 1 s
ON OFF
0.5 mm 0.5 mm 0.5 mm 0.5 mm 0.5 mm
(1) If the print position adjustment key is pressed once (within 1 s), the position is immediately changed 0.5 mm. (2) If the print position adjustment key is pressed twice (within 1 s), the second press is ignored if pressed while the position is being moved for the first press. (3) If the print position adjustment key is pressed for more than 1 s, the position is moved 5 mm for the first 1 s pressed, and then continuously in 5 mm increments for as long as the key is pressed.
14 17 RN (Version 1.0)
CHAPTER 14. TIMING CHARTS OVERALL TIMING FOR NORMAL MASTER CREATION
Image scanning Master making Master loading Master setting Thermal print head Master cutting Removed master vertical transport Master compressing Paper feed tray elevator Clamp Print drum Master check Only when master on print drum is unconfirmed Print pressure change Proof-read print Pressure release
Compress
Release
Compress
Release
Release
Position A adjustment
14 18 RN (Version 1.0)
2.
Print drum angle Position A sensor Master removal sensor Master compression sensor ON OFF ON OFF ON OFF (1)
180
320
(4)
ON (Error: 304) A
(2) Master removal motor overload current Main motor Master removal motor ON OFF ON OFF ON OFF (3)
d ms c rpm 10 rpm 100 ms 100 ms 100 ms
(5)
When ON: Position A sensor: Blocked, Master removal sensor: Open, Master compression sensor: Open The removed master vertical transport operation starts after the print drum clamp plate releasing operation ends. (1) The master compression sensor is checked on starting, and the master compression plate is initialized if it is OFF. (2) The master removal motor overload current is monitored continually at 100 ms intervals during the Removed master vertical transport operation, and error message [T12-300] is displayed if an overload current is detected three times in succession. (3) The main motor and master removal motor are operated to vertically transport the removed master while rotating the print drum. The print drum speed here corresponds to the value set in Test mode No. 387 (initially 15 rpm). (4) The progress of the removed master is checked twice by the master removal sensor at print drum angles a and b, and is judged to be normal if the sensor is ON at both points. If it is OFF at one point, error message [A04-303] is displayed. (a = value set in Test mode No. 380 (initially 70)) (b = value set in Test mode No. 381 (initially 90)) (5) The print drum stops at position A, and the master removal motor stops after d ms. The master removal sensor is checked here, and error message [A04-304] is displayed if it is ON. (d = value set in Test mode No. 382 (initially 0 s))
14 19 RN (Version 1.0)
Master removal sensor Master compression sensor Disposal box full sensor Master removal motor Master compression motor
(1)
f sec
Max 3 s (Error: 309)
e ms
100 ms
When ON: Master removal sensor: Open, Master compression sensor: Open, Disposal box full sensor: Open The disposed master compressing operation starts after the removed master vertical transport operation ends. (1) The master compression sensor is checked on starting, and the master compression plate is initialized if it is OFF. (2) The master compression motor operates to start the master compression. (3) The master compression sensor goes OFF. A time-out occurs here at 400 ms, and error message [T12-306] is displayed. (4) The disposal box full sensor goes ON midway. (5) The master compression motor stops once the master compression sensor goes back ON again. A time-out occurs at 11 s after the start of master compression here, and error message [T12-307] is displayed. Similarly, if (4) is not detected, the disposal box is judged to be full, and error message [C03-313] is displayed. (6) The master compression motor reverses f s after the motor stops. (f = value set in Test mode No. 384 (initially 1 s)) The master compression sensor goes OFF while the master compression motor operates in reverse. A time-out occurs here at 3 s after reversing, and error message [T12-309] is displayed. (7) The master compression motor stops once the master compression sensor goes back ON. A time-out occurs here at 7 s after reversing, and error message [Error 305] is displayed.
14 20 RN (Version 1.0)
CHAPTER 14. TIMING CHARTS OVERALL TIMING FOR NORMAL MASTER CREATION
Image scanning Master making Master loading Master setting Thermal print head Master cutting Removed master vertical transport Master compressing Paper feed tray elevator Clamp Print drum Master check Position A adjustment Home position reset
Compress
Release
Compress
Release
Release
14 21 RN (Version 1.0)
2.
ON OFF
(2)
(1) Release
When ON: TPH pressure sensor: Blocked (1) The thermal pressure motor operates in the direction of compression. (2) The TPH pressure sensor goes OFF, and the thermal pressure motor stops when the sensor goes back ON again. A time-out occurs at 250 ms when the TPH pressure sensor goes OFF, and error message [T19207] is displayed. Likewise, a time-out occurs at 1 s when the TPH pressure sensor goes back on again, and error message [Error 208] is displayed. [Thermal Print Head Release Operation]
(2)
(1) The thermal pressure motor operates in the release direction. (2) The TPH pressure sensor goes OFF, and the thermal pressure motor stops when the sensor goes back ON again. A time-out occurs at 250 ms when the TPH pressure sensor goes OFF, and error message [T19207] is displayed. Likewise, a time-out occurs at 1 s when the TPH pressure sensor goes back on again, and error message [T19-208] is displayed.
14 22 RN (Version 1.0)
End
(1)
10 ms 10 ms 10 ms
(2)
100 ms
(3)
Max A mm (Error: 201)
(4)
(5)
B mm
50 ms HOLD
50 ms HOLD
50 ms HOLD
When ON: Master positioning sensor: Open, Master detection sensor: Open, Master end sensor: Blocked The master positioning operation starts after master cutting is complete when setting the master loading unit and master creation. (1) The master detection sensor detects whether a master is present on starting. If the master detection sensor is OFF, error message [D05-210] is displayed. (2) The master end sensor is checked at 10 ms intervals, and if an end mark is detected twice in succession, error message [C02-200] is displayed. (3) The write pulse motor and load pulse motor operate in the feed direction until the master positioning sensor goes ON. A time-out occurs here when it has fed 75 mm when setting the master loading unit and 25 mm when inching after cutting, and error message [A01-201] is displayed. (4) The write pulse motor and load pulse motor operate in the return direction until the master positioning sensor goes OFF. A time-out occurs here when it has fed B mm, and error message [A01-202] is displayed. (B = 3 mm + value set in Test mode No. 280) (5) The master is moved a further B mm in the return direction after the master positioning sensor goes OFF, and then motor then stops, ending the master positioning operation.
14 23 RN (Version 1.0)
Normal end
Error end
(4)
(2)
When ON: Master positioning sensor: Open, Master end sensor: Blocked When the master making operation starts, the cutter home position switch is checked at the start of the master cutting operation. Error message [A17-209] is displayed if it is OFF. (1) The Master cutting operation starts after the print drum stops at angle A during master loading. (A = 220 + value set in Test mode No. 284) (2) The cutter motor operates and stops after the cutter home position switch goes OFF and then back ON again. A time-out occurs at 200 ms before the switch goes OFF, and error message [T13-203] is displayed. Likewise, a time-out occurs at 400 ms before the switch goes back ON again, and error message [T13-204] is displayed. (3) The print drum rotates, and the master positioning sensor is checked when the print drum reaches the 15 position. If the master positioning sensor is OFF, the process is normal, and master cutting ends. If the master positioning sensor is ON, master cutting is repeated. (4) The print drum rotates, and the master positioning sensor is rechecked when the print drum reaches the 15 position. If the master positioning sensor is OFF, error message [A03-206] is displayed. If the master positioning sensor is ON, error message [T13-205] is displayed.
14 24 RN (Version 1.0)
C mm
F[d] mm (7)
OFF Return D mm
(5)
When ON: Master positioning sensor: Open, Master detection sensor: Open, Master end sensor: Blocked The master loading and master making operation start once the thermal print head compressing is complete. (1) The master detection sensor checks for the presence of a master on starting. (2) The master end sensor is checked at 10 ms intervals during the master transport operation, and if the end mark is detected twice in succession, error message [C02-200] is displayed. (3) The write pulse motor and load pulse motor operate in the feed direction until the master positioning sensor goes ON. A time-out occurs here when the master is fed A mm, and error message [A01201] is displayed. (A = 3 mm + value set in Test mode No. 280) (4) The write pulse motor operates once the clamp release operation ends for removing the master, and master creation starts after it has been transported to the position for the start of printing. (C = 6.5 mm + value set in Test mode No. 281) (5) The load pulse motor operates to transport the leading edge of the master to the master loading position. (D = 95 mm)
14 25 RN (Version 1.0)
14 26 RN (Version 1.0)
Contents
1. 2. 3. 4. Explanation of Panel Messages .................................................................................. 15-2 List of Panel Messages ................................................................................................ 15-3 Details of Panel Messages .......................................................................................... 15-4 Backed-up Errors ....................................................................................................... 15-17
15 1 RN (Version 1.0)
1.
Error point 0XX 1XX 2XX 3XX 4XX 5XX 6XX 7XX
Error details System (hardware, software, communication), panel Scanning section (scanner, ADF), image processing Master making section Master removal section Paper feed/ejection section Print drum Printing adjustment section (vertical position, density) Optional equipments (Job separator, Key /Card Counter)
15 2 RN (Version 1.0)
2.
Details Replace ink cartridge Replace master roll Master disposal-box-full No paper
Details Print drum not set Incorrect print drum Ink cartridge not set Incorrect ink cartridge Master not mounted Master disposal box not set Master loading unit not set Scanner table not set Front cover not set
Error type A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A16 A17
Details
E01
Master feed error Master loading error Cutting error Master removal error Master present in master removal section Check paper feed tray Paper feed error Paper jam on Print Drum Paper ejection error ADF original feed error Awaiting master removal Cutter error
E02
15 3 RN (Version 1.0)
3.
T01-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T01-***. Reset method Jam reset -> Power failure/Emergency stop action Error point 520 521 523 524 536 Error detection conditions Main FG does not go ON/OFF for more than 8 pulses while the main motor is operating even after 100 ms has elapsed. Position A sensor does not go ON/OFF while the main motor is operating even after 10s has elapsed. Main motor over current. Clamp sensors A or B were ON while the print drum operates. (Except during master removal) osition A sensor went OFF while stopped at position A.
Error type
T02-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T02-***. Reset method Jam reset -> Power failure/Emergency stop action Error point 400 401 404 405 406 407 408 Error detection conditions Both upper and lower limit sensors were ON. Overload current detected in the elevator motor. Lower limit sensor does not go OFF within 2 s after the elevator motor operates in the upper direction from the lower limit position. Upper limit sensor does not go ON within 12 s after the elevator motor operates in the upper direction. Upper limit sensor does not go OFF within 2 s after the elevator motor operates in the lower direction from upper limit position. Lower limit sensor does not go ON within 12 s after the elevator motor operates in the lower direction. Upper limit sensor is OFF continuously for at least 2 s during the elevator servo operation.
15 4 RN (Version 1.0)
Error type
T03-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T03-***. Reset method Jam reset -> Power failure/Emergency stop action Error point 501 502 503 504 505 506 Error detection conditions Clamp sensors A and B do not change 3 s after the clamp motor activates during clamp initialization. Clamp sensor A or B was ON 13 s after the clamp motor activated during clamp initialization. Clamp sensor B does not go ON within 3 s after the clamp motor activates during the clamp plate master release operation. Clamp sensor A does not go ON and clamp sensor B does not go OFF within 12 s after the clamp motor activates during the clamp plate master release operation. Clamp sensor B does not go ON within 3 s after the clamp motor activates during the clamp plate master clamp operation. Clamp sensor A does not go OFF within 5 s after the clamp motor activates during the clamp plate master clamp operation.
Error type
T-04 [Overflow]
T04-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T04-***. Reset method Jam reset and overflow sensor OFF Error point 513 Error detection conditions Overflow sensor was ON for a set number of times in succession during the 10-ms-interval overflow check.
Error type
T05-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T05-***. Reset method Error point 603 604 612 Jam reset -> Recovery operation (home position reset) Or: switch on power again. Error detection conditions Vertical centering sensor does not switch OFF -> ON even when vertical positioning pulse motor is moved 18 mm in the ON direction. Vertical centering sensor does not switch ON -> OFF even when vertical positioning pulse motor is moved 18 mm in the OFF direction. 1-step vertical positioning key was pressed with undefined position data.
15 5 RN (Version 1.0)
Error type
T08-*** A problem has occurred. Panel display Switch on power again. If resetting is not possible, notify technician of T08-***. Reset method Switch on power again. Error point 002 CI communication error Error conditions
Error type
T11-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T11-***. Reset method Error point 600 Jam reset -> Recovery operation (home position reset) Or: switch on power again. Error conditions Print pressure control sensor does not go OFF -> ON even when the pressure control motor is moved 3200 pulses in the direction of compression when setting the pressure control home position. Print pressure control sensor does not go ON -> OFF even when the pressure control motor is moved 3200 pulses in the release direction when setting the pressure control home position. Print pressure control sensor does not go OFF -> ON even when the pressure control motor is moved 10 pulses to check the home position when setting the pressure control home position.
601
602
Error type
T12-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T12-***. Reset method Jam reset -> Recovery operation Error point 300 305 306 307 309 Error conditions Master removal motor (vertical transport motor) overload current detection is ON. Master compression sensor does not go ON within 7 s after the master compression motor operates in the return direction. Master compression sensor does not go OFF within 400 ms after the master compression motor operates in the direction of compression. Master compression sensor does not go ON within 11 s after the master compression motor operates in the direction of compression. Master compression sensor does not go OFF within 3 s after the master compression motor operates in the return direction.
15 6 RN (Version 1.0)
Error type
T13-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T13-***. Reset method Jam reset -> Recovery operation Error point 203 204 Error conditions Cutter home position switch does not go OFF within 200 ms after the cutter motor is activated. Cutter home position switch does not go OFF -> ON within 400 ms after the cutter motor is activated. Master positioning sensor is ON when the print drum rotates through the preset angle after cutting, and master positioning sensor is still ON when the print drum rotates through the preset angle after repeat cutting.
205
Error type
T14-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T14-***. Reset method Jam reset Error point 100 Error conditions Flat bed home position sensor does not go ON at the point when it should go OFF -> ON. (when moved the predetermined amount for FB original scanning or when moving to the ADF scanning position.) Flat bed home position sensor does not go OFF at the point when it should go ON -> OFF. (when moved the predetermined amount for FB original scanning or when moving to the ADF scanning position.) Communication error with shading IC.
101 110
Error type
T15-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T15-***. Reset method Jam reset Error point 114 115 Error conditions ADF original detection signal went OFF during ADF operation. Operation clock of ADF transport motor is not correct.
15 7 RN (Version 1.0)
Error type
T17-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T17-***. Reset method Solenoid counter connection signal ON Error point 020 Solenoid counter is not connected. Error conditions
Error type
T19-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T19-***. Reset method Jam reset Error point 207 208 Error conditions TPH pressure sensor does not go OFF within 250 ms after the thermal pressure motor activates. TPH pressure sensor does not go OFF within 1 s after the thermal pressure motor activates.
Error type
T20-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T20-***. Reset method Jam reset Error point 416 Error conditions An overload current was detected in the feed motor.
Error type
T23-*** Panel display Scanner is locked. Release lock. Reset method Clear the scanner lock mode. (Test mode No. 155) Error point 111 In scanner lock mode. Error conditions
15 8 RN (Version 1.0)
T24-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T24-***. Reset method Jam reset or switch on power again. Error point 539 Inking motor current overload. Error conditions
Error type
T25-*** A problem has occurred. Panel display Press the lower right "Jam Reset" key. If resetting is not possible, notify technician of T25-***. Reset method Error point 026 Replace battery. * The machine does not operate when this error occurs. Error conditions Residual battery voltage below 1.5 V when power is ON.
Error type
T98-*** A problem has occurred. Panel display Switch on power again. If resetting is not possible, notify technician of T98-***. Reset method Switch on power again. Error point 005 Hardware error. Memory check sum error. Memory contents have changed since power was last switched off. * If this error occurs, a memory fault is identified the next time the power is switched on, and the memory (test mode, user mode, memory mode, and error backup details) is cleared. AMF PCB was fitted to machine not compatible with AMF PCB or AMF PCB was not fitted to machine compatible with AMF PCB. Print drum communication error. Error conditions
006
028 543
15 9 RN (Version 1.0)
Jam errors
Error type A01 [Master feed error]
A01-*** Panel display Master jammed. Rewind master, and the reset. Reset method Error point 201 202 211 214 215 Master loading unit switch: OFF -> ON, then master positioning sensor OFF. (Or switch on power again.) Error conditions Master positioning sensor does not go ON even when the master is fed preset amount after write pulse motor is activated. Master positioning sensor does not go OFF even when the master is rewound during master positioning operation. Master positioning sensor was ON during standby. Master positioning sensor was ON at start of master creation. Faulty gate array control for write pulse motor or load pulse motor.
Error type
A02-*** Panel display Master jammed. Rewind master, and the reset. Reset method Error point 509 Master loading unit switch: OFF -> ON, then master positioning sensor OFF. -> Recovery operation Error conditions Master loading sensor was OFF when checking master at specified angle in master loading operation.
Error type
A03-*** Panel display Master is not correctly wound onto print drum. Remove master from print drum. Reset method Print drum set sensor: OFF -> ON -> Recovery operation Error point 206 Error conditions Cutting was performed after repeating cutting operation.
15 10 RN (Version 1.0)
Error type
A04-*** Panel display Cannot eject master. Pull out print drum and remove master. Reset method Print drum set sensor: OFF -> ON -> Recovery operation Error point 303 304 314 Error conditions OFF/OFF in removal jam sensor check at 70/90. Removal jam sensor was ON at end of removed master feed operation. Emergency stop or power failure occurred while releasing clamp in master removal operation.
Error type
A05-*** Panel display Master jammed in master removal section. Open master removal unit and remove master. Reset method Error point 312 Master removal unit set sensor: OFF -> ON, and Removal jam sensor: OFF (Or switch on power again.) Error conditions Removal jam sensor was ON on starting master making operation.
A06 [Check paper feed tray] A06-*** Check paper feed tray. Paper feed tray lower safety switch goes ON. (Or switch on power again.) Error conditions Paper feed tray lower safety switch was OFF.
Error type
A07-*** Panel display Paper jammed. Check paper feed side, and press the lower right "Jam Reset" key. Reset method Set paper sensor to OFF, and reset jam. Error point 409 412 413 418 Error conditions Paper receiving sensor was OFF when paper arrived and paper sensor was ON at 180 just before stopping. Paper sensor was OFF three times in succession when detecting first stage paper feed jam. (Non-pickup error) Paper sensor was ON when paper left paper sensor. (Scale error) Paper sensor was ON at start of operation.
15 11 RN (Version 1.0)
A08-*** Panel display Paper jammed. Pull out print drum and remove jammed paper. Reset method Error point 410 Print drum set sensor: OFF -> ON. (Or switch on power again.) Error conditions Paper receiving sensor was OFF when paper arrived and paper sensor was OFF at 180 just before stopping.
Error type
A09-*** Panel display Paper jammed. Check paper ejection side, and press the lower right "Jam Reset" key. Reset method Set paper receiving sensor to OFF, and reset jam. Error point 411 417 Error conditions Paper receiving sensor was ON when paper left paper receiving sensor. Paper receiving sensor was ON at start of operation.
Error type
A10-*** Paper jammed. Panel display Remove paper while pressing the reset button. Press the lower right "Jam Reset" key. Reset method Set ADF original detection sensor to OFF, and reset jam. Error point 104 Error conditions ADF original feed error (1): Original was missing when fed in. Original detection sensor was already ON when power was switched on or when jam was reset. Did not leave original registration sensor even when fed 543 mm after starting scanning. ADF original feed error (2): Did not leave original read sensor even when fed 114 mm after original registration sensor went OFF. ADF original feed error (3): Did not leave paper receiving sensor even when fed 117 mm after original read sensor went OFF. ADF original feed error (4): Did not reach original registration sensor even when fed 182 mm after start of feeding in. ADF original feed error (5): Did not reach original read sensor even when fed 138 mm after start of scanning. ADF original feed error (6): Did not reach paper receiving sensor even when fed 117 mm after original read sensor went ON.
15 12 RN (Version 1.0)
A16 [Awaiting master removal] A16-*** Pull out print drum and remove master mounted on print drum.
Reset method Print drum set sensor: OFF -> ON -> Recovery operation Error point 525 Error conditions Master not cut due to cutter motor locking at emergency stop.
Error type
A17-*** Panel display Problem occurred. Remove master and close master creation unit. Reset method Error point 209 Master loading set unit: OFF -> ON, and Master detection sensor: OFF -> Recovery operation Error conditions Cutter home position switch was OFF during master setting at start of master creation.
Option errors
Error type Panel display B01 [Card counter: No card] B01-*** Insert the card for the card counter.
Reset method Insert card. Error point 728 No card counter card. Error conditions
Consumable errors
Error type C01 [Replace ink cartridge]
C01-*** Panel display Ink is exhausted. Replace ink cartridge. Reset method Ink cartridge set switch: OFF -> ON. Error point 512 Error conditions Ink sensor does not go ON even when inking is run for preset period.
15 13 RN (Version 1.0)
Error type
C02-*** Panel display No more masters. Replace master roll. Reset method Master loading sensor: OFF -> ON, and Master detection sensor: OFF -> ON. Error point 200 Error conditions Master end detected twice in succession at 10 ms interval check during master transport.
Reset method Disposal box full sensor to ON after switching OFF for 5 s. Error point 308 313 Error conditions Master disposal box detected as full by disposal box full sensor. Master disposal box detected as full by software master count.
Reset method Paper detection sensor to ON. Error point 402 Paper detection sensor was OFF. Error conditions
Reset method Print drum safety switch: ON, and Print drum set sensor: ON. Error point 526 527 546 Error conditions Print drum safety switch was ON and print drum set sensor was OFF on setting print drum. Print drum safety switch was OFF. Print drum set sensor does not go ON within 2 s after print drum safety switch goes OFF -> ON on setting print drum.
15 14 RN (Version 1.0)
Error type
D02-*** Panel display Incorrect print drum. Set correct print drum. Reset method Replace with correct print drum. Error point 532 Print drum is incorrect. Error conditions
Reset method Ink cartridge set switch: ON Error point 533 Ink cartridge set switch was OFF. Error conditions
Error type
D04-*** Panel display Incorrect ink cartridge. Set correct ink cartridge. Reset method Replace with correct ink cartridge. Error point 534 Ink cartridge was incorrect. Error conditions
Error type
D05-*** Panel display Master is not mounted correctly. Insert leading edge of master in inlet and close master creation unit. Reset method Master detection sensor: ON. Error point 210 Master detection sensor was OFF. Error conditions
D07 [Master disposal box not set] D07-*** Set master disposal box.
Reset method Master removal section safety switch: ON. Error point 310 Error conditions Master disposal box set switch was OFF.
15 15 RN (Version 1.0)
D09 [Master loading unit not set] D09-*** Close master loading unit.
Reset method Master loading unit switch: ON. Error point 212 Master loading unit switch was OFF. Error conditions
Reset method Scanner table set switch: ON. Error point 213 Scanner table set switch was OFF. Error conditions
Reset method Front cover set switch: ON. Error point 535 Front cover set switch was OFF. Error conditions
Warnings
Error type E01 [Replace battery]
E01-*** Battery must be replaced. Panel display Contact technician. (Press lower right "Jam Reset" to continue operation.) Reset method Jam reset Error point 010 Error conditions Battery voltage is less than 2.1 V when power is switched ON, reset, or operation ended. (Battery replacement)
15 16 RN (Version 1.0)
Error type
E02-*** Time for periodic maintenance. Panel display Contact technician. (Press lower right "Jam Reset" to continue operation.) Reset method Jam reset Error point 011 012 022 Error conditions Number of masters completed reached value set in Test mode when power was switched ON, reset, or operation ended. Number of prints completed reached value set in Test mode when power was switched ON, reset, or operation ended. Maintenance counter inside print drum reached value set in Test mode when power was switched ON, reset, or operation ended.
4.
Backed-up Errors
The following errors are backed up and are not cleared even when the power is switched off. Error type T01 T03 T13 T18 A02 A03 A04 A16 A17 C01 C02 C03 Main motor lock Clamp motor lock Cutter motor lock Master mounting motor lock Master mounting error Cutting error Master removal error Awaiting master removal Cutter fault Replace ink cartridge Replace master roll Master disposal-box-full Error details
15 17 RN (Version 1.0)
Contents
1. Procedures ................................................................................................................... 16-2 1) Start-up Procedure ................................................................................................. 16-2 2) Operating Procedure ............................................................................................. 16-2 3) Ending Procedure .................................................................................................. 16-3 2. 3. 4. 5. 6. Checking Sensors and Switches ................................................................................. 16-4 Checking Motors and Solenoids .................................................................................. 16-6 Checking Unit Operations ............................................................................................ 16-7 Data Check ................................................................................................................. 16-10 Data Setting ................................................................................................................. 16-11 Print Drum Code Settings .......................................................................................... 16-18
16 1 RN (Version 1.0)
Test Mode
1. Procedures
1) Start-up Procedure
Switch on the power while pressing the Master/Print and Text/Photo keys simultaneously.
2) Operating Procedure
Test mode numbers can be entered (selected) either via Key entry or Menu selection.
a) Key entry procedure (1) Enter the number of the test mode to be run using the numeric keys while in standby mode. If a mistake is made when entering, entry can be repeated by pressing the C key. (2) Press the Start key to start the Test mode operation. (3) Press the Stop or Start key to end the Test mode operation and return to standby mode. * When setting data, pressing the Start key confirms the data changes and returns you to standby mode. Pressing the Stop key cancels the settings before returning to standby mode. b) Menu selection method (1) While in standby mode, select the unit containing the test item to be run from the Test mode menu. Highlight the unit name using the up/down keys or function keys, and then press the Enter key. The Test mode sub-menu appears. (2) Select the test item to be run from the Test mode sub-menu. Highlight the test item using the cursor keys or function keys, and then press the Enter key. (3) Press the Start key to start the Test mode operation. (4) Press the Stop or Start key to end the Test mode operation and return to standby mode. Test mode menu display Test mode sub-menu display
Enter key ON
Close key ON
16 2 RN (Version 1.0)
Technician contact entry screen display (Test mode No. 091) Entering/editing telephone number Enter digits using the numeric keys, hyphens using the * key, and spaces using the C key. Edit by moving the cursor to the character to be corrected using the left and right cursor keys, and then overwrite.
Change name key ON Entering/editing retailer name Select the character to be entered using the cursor keys, and press the Input key to input the character at the cursor position in the label. To edit, press Back to delete characters one by one from the current cursor position, and then enter the new characters. (Correction midway is not possible.) Press Cancel to cancel all input and return to the previous screen. When input is complete, press Enter to return to the previous screen.
3) Ending Procedure
To end Test mode, press the All Reset key for 1 second in Test mode standby or in Test mode operation standby.
16 3 RN (Version 1.0)
2.
Not detected: 0.5 second interval sound (long beeps) No. 100 110 111 112 113 117 119 200 201 202 203 204 205 206 300 301 302 303 400 401 402 404 405 406 408 409 412 Test item Image scanner ADF shading sensor ADF original registration sensor ADF original IN sensor Original OUT sensor ADF original detection sensor Cover open sensor ADF unit detection signal Master positioning sensor Master end sensor Master detection sensor Cutter home position switch TPH pressure sensor Master loading unit sensor Flat bed set switch Master removal sensor Master compression sensor Disposal-box-full sensor Disposal box safety switch Paper detection sensor Paper size detection sensor Upper limit sensor Lower limit sensor Paper sensor Paper receiving sensor Paper feed tray lower safety switch Elevator down switch Encoder sensor (paper ejec. motor) Detection status Blocked (shading plate present) Open (original present) Blocked Blocked (reflection blocked) Blocked Open (original present) Blocked Signal present (ADF connected) Open (master present) Blocked (master end label detected) Open (master present) Switch OFF Blocked (TPH pressure plate closed) Blocked (master loading unit closed) Switch ON Blocked (master present) Blocked (master compression plate present) Blocked Switch ON Open (paper present) Open (paper present) Blocked (shading plate present) Blocked (shading plate present) Open (paper present) Blocked (paper present) Switch ON Switch ON Blocked (shading plate present)
16 4 RN (Version 1.0)
16 5 RN (Version 1.0)
3.
16 6 RN (Version 1.0)
4.
057
150
153
155
16 7 RN (Version 1.0)
353
450
451
452
453
551
553
557
16 8 RN (Version 1.0)
657
750
751
16 9 RN (Version 1.0)
5.
Data Check
Press the Start key to display data. * Data check only displays the various settings, and does not allow them to be changed.
No. 070
Display details Lists Test mode No. and setting for non-default items during data setting. Displays error code (D**) for set switch that caused operation to stop. (Most recent item) Lists error codes for error codes occurring recently in normal mode. (Max 8 codes) Displays current maintenance count. * Master count is in units of 100 (9999 = 999900). Total count and print drum count are in units of 1000 (9999 = 9999000). Displays residual battery voltage as (A/D). Displays residual battery voltage as (V) * 1000. Displays TPH thermistor AD value. Displays TPH thermistor AD value converted to temperature * 100. Displays stored count. Displays 10-bit data after A/D conversion. Displays paper width (mm) after adjustment. Displays encoder value. Displays print drum angle. Displays ink thermistor A/D value. Displays ink thermistor A/D value converted to C * 100.
073
Maintenance count
Battery voltage (A/D) Batter voltage (V) TPH thermistor (A/D) TPH thermistor (C)
371 Removed master software count 470 570 572 573 Paper width (A/D) Print drum encoder count Ink temperature sensor (A/D) Ink temperature sensor (C) 471 Paper width (mm) 571 Print drum angle
16 10 RN (Version 1.0)
6.
Data Setting
(1) Press the Start key to display and operate the data currently set. (2) Change data using the numeric keys. Switch to the display using the * key. (3) Once settings have been changed, press the Enter or Start key to confirm the data and return to standby. * Settings will be changed to their default values if values outside the setting ranges are entered. No. 080 Name Jam clear Description Setting 081 Forcibly clears jam. Consumable errors cannot be cleared. None
Memory clear (user area) Resets settings (memory, user mode, timers) other than Test mode data settings, Description type codes, print drum codes, and ink codes to their default values. * Always save data before resetting. Setting None
082
Test mode data setting clear Description Setting Resets all settings set in Test modes to defaults values. * Always save data before resetting. None
083
Maintenance master count setting Description Sets the number of masters at which the call-technician message is displayed. Setting Range: 0 - 9999 (*100) Units: 1 (*100) Default: 0 Sets the number of main unit prints at which the call-technician message is displayed. Range: 0 - 9999 (*1000) Units: 1 (*1000) Default: 0 Sets the number of print-drum prints at which the call-technician message is displayed. (Set for each print drum.) Range: 0 - 9999 (*1000) Units: 1 (*1000) Default: 0 Clears the master count (within software) for displaying technician call message the call-technician message. None Clears the print count (within software) for displaying technician call message the call-technician message. None Clears the print-drum print count (within software) for displaying technician call message the call-technician message. None
084
Setting 085
Setting 087
088
089
16 11 RN (Version 1.0)
094
Solenoid counter enable/disable setting Description Sets solenoid counter to Enabled/Disabled. Setting Range: 1 (Enabled), 0 (Disabled) Default: 1 (Enabled) * This setting is reset to default (solenoid enabled) when power is switched on.
180
FB horizontal scanning position adjustment Description Adjusts the original horizontal scan position using the image sensor. Setting Range: -35 - +40 (-3.5 mm - +4.0 mm) Units: 5 (0.5 mm) Default: 0 mm * (+ is to left)
181 FB scan start position adjustment Description Adjusts original scanning start position using the image sensor. Setting 182 Range: -60 - +60 (-6.0 mm - +6.0 mm) Units: 1 (0.1 mm) Default: 0 mm * (+ is downward)
FB scan image elongation and shrinkage adjustment. Description Adjusts the original scanning speed using the image sensor. (Image sensor travel speed) Range: -100 - +100 (-10.0% - +10.0%) * (+ elongates) Units: 1 (0.1%) Default: 0% hanges the ABC scanning position for ADF scanning using mirror position adjustment. Range: -20 - +20 (-2.0 mm - +2.0 mm) Units: 1 (0.1 mm) * (+ brings forward scanning start position.) Default: 0 mm
Setting 184
Setting 185
ADF horizontal scanning position adjustment Description Adjusts original horizontal scan position using the image sensor. Setting Range: -35 - +40 (-3.5 mm - +4.0 mm) Units: 5 (0.5 mm) Default: 0 mm * (+ is to left)
186
ADF scan start position adjustment Description Adjusts original scanning start position using ADF. Setting Range: -60 - +60 (-6.0 mm - +6.0 mm) Units: 1 (0.1 mm) Default: 0 mm * (+ is downward)
187
ADF scan image elongation and shrinkage adjustment. Description Adjusts original scanning speed using ADF. (Transport motor speed) Setting Range: -100 - +100 (-10.0% - +10.0%) Units: 1 (0.1%) Default: 0% * (+ elongates)
16 12 RN (Version 1.0)
Setting 189
Setting 192
Scanning speed (for 1 cycle) Description Sets the change rate for setting FB and ADF scanning pulse motor speeds. Setting Range: 50% - 200% Units: 1% Default: 100%
193
ADF registration loop amount Description Adjusts slack when feeding into ADF. Setting Range: -30 - +30 (-3.0 mm - +3.0 mm) Units: 1 (0.1 mm) Default: 0 mm
16 13 RN (Version 1.0)
Setting 281
Setting 282
Master creation length adjustment Description Adjusts the master creation area (width scanning length). Setting Range: -100 - +100 (-10.0 mm - +10.0 mm) Units: 1 (0.1 mm) Default: 0 mm * (+ increases length)
283
Clamp range adjustment Description Adjusts master clamp range when loading master. Setting Range: -100 - +100 (-10.0 mm - +10.0 mm) Units: 1 (0.1 mm) Default: 0 mm * (+ increases clamp range)
284
Master overall length adjustment (cutting angle) Description Adjusts the length of one master (cutting timing). Setting Range: -100 - +200 (-10.0 - +20.0) Units: 1 (0.1) Default: 0 * (+ increases master length)
287
Master creation image elongation and shrinkage adjustment Description Adjusts frequency setting for the master creation pulse motor. Setting Range: -100 - +100 (-10.0%- +10.0%) Units: 1 (0.1%) Default: 0% * (+ elongates)
16 14 RN (Version 1.0)
Jam removal detection angle 2 Description Sets the second print drum angle for checking jam removal. Setting Range: 0 - 3600 (0 - 360) Units: 10 (1) Default: 900 (90)
382
Master removal motor stop timing Description Sets master-removal-motor stop timing after the print drum stops at position A. Setting Range: 0 - 2000 (0 s - 2 s) Units: 10 (0.01 s) Default: 0 s Sets master-compression-plate stop timing after moving to the compression position until it starts to return. Range: 0 s - 100 s Units: 1s Default: 1 s
384
Setting 386
Master disposal box count Description Sets count for full master disposal box. Setting Range: 40 - 50 Units: 1 Default: 50 Sets the print drum speed for master removal. * Master removal feed motor speed is fixed. Range: 10 - 60 rpm Units 5 rpm Default: 15 rpm
387
Setting 389
Software count clear Description Clears program count for removed masters. Setting None
16 15 RN (Version 1.0)
Paper feed clutch OFF angle adjustment (standard) Description Adjusts angle timing for deactivating the paper feed clutch according to the paper type (standard). Range: -150 - +150 (-15.0 - +15.0) * (+ delays OFF timing) Units: 2 (0.2) Default: 0 Adjusts angle timing for deactivating the paper feed clutch according to the paper type (card). Range: -150 - +150 (-15.0 - +15.0) * (+ delays OFF timing) Units: 2 (0.2) Default: 0 Adjusts angle timing for deactivating paper the feed clutch according to the paper type (thin paper). Range: -150 - +150 (-15.0 - +15.0) * (+ delays OFF timing) Units: 2 (0.2) Default: 0 Adjusts angle timing for deactivating the paper feed clutch according to the paper type (special). Range: -150 - +150 (-15.0 - +15.0) * (+ delays OFF timing) Units: 2 (0.2) Default: 0
Setting 483
Setting 484
Setting 485
Setting 486
First stage paper feed jam detection angle adjustment Description Sets angle timing for detecting the first-stage paper feed jam. Setting Range: -200 - +200 (-20.0 - +20.0) Units: 2 (0.2) Default: 0 * (+ delays detection)
487
Paper ejection IN jam detection angle adjustment Description Adjusts the angle used to detect paper jams during paper ejection. Setting Range: -150 - +150 (-15.0 - +15.0) Units: 2 (0.2) Default: 0 * (+ delays detection)
488
Paper ejection IN jam detection angle adjustment Description Adjusts the angle used to detect paper jams during paper ejection. Setting Range: -150 - +150 (-15.0 - +15.0) Units: 2 (0.2) Default: 0 * (+ delays detection)
16 16 RN (Version 1.0)
Position A stop position adjustment Description Adjusts the print drum position A stop position. Setting Range: -40 - +40 (-4.0 - +4.0) Units: 2 (0.2) Default: -20 (-2.0) * (+ increases distance from stop)
583
No ink time (normal) Description Sets no ink detection time. Setting Range: 1 - 127 s Units: 1s Default: 20 s
584
No ink time (at replacement) Description Sets no-ink detection time after replacing the ink cartridge. Setting Range: 1 - 127 s Units: 1s Default: 40 s Sets detection cycles for the overflow sensor to determine that an overflow has occurred. (This data is stored on print drum EEPROM.) Range: 1 - 200 cycles Units: 1 cycle Default: 50 cycles
585
Setting 586
Minimum print drum speed for inking Description Sets the minimum print drum speed for inking. Setting Range: 5 - 100 rpm Units: 5 rpm Default: 15 rpm
588
Print drum code Description Sets the print drum code. (See page 16-18 for print drum code settings.) Range: 0 - 16 Units: 1 Default: 0 * Run Test mode No. 557 (inking operation) after setting.
Setting
589
Proof-read print speed table (black ink) Description Sets speed table for determining speed proof-read print. Setting Range: 0 (slow), 1 (normal), 2 (fast) Default: 1 (normal)
590
Proof-read print speed table (color ink) Description Sets the speed table for determining the speed proof-read print. Setting Range: 0 (slow), 1 (normal), 2 (fast) Default: 1 (normal)
16 17 RN (Version 1.0)
Print pressure home position adjustment Description Sets offset for print pressure home position Setting Range: -50 - +50 pulses Units: 1 pulse Default: 0 pulses * (+ compresses)
16 18 RN (Version 1.0)
Contents
1. Customizing the Initial Setting .................................................................................. 1-2
17 1 RN (Version 1.0)
1.
17 2 RN (Version 1.0)
17 3 RN (Version 1.0)
17 4 RN (Version 1.0)
17 5 RN (Version 1.0)
Contents
1. 2. 3. 4. 5. 6. ROM Replacement ....................................................................................................... 18-2 Battery Replacement .................................................................................................... 18-2 Main PCB Replacement ............................................................................................... 18-2 Ink Cartridge Set Switch PCB Replacement ................................................................ 18-2 Print Position Adjustment ............................................................................................. 18-3 Notes on Stay Assembly .............................................................................................. 18-3
18 1 RN (Version 1.0)
1.
ROM Replacement
Switch off the power, remove the rear cover, and then replace the ROM on the main PCB. * When replacing the ROM, it is not necessary to clear or set data.
2.
Battery Replacement
Replace the battery on the main PCB with the power to the main unit switched on. * Data may be lost if the power to the main unit is not switched on.
3.
4.
18 2 RN (Version 1.0)
5.
6.
Stay assembly
18 3 RN (Version 1.0)
[Memo]
18 4 RN (Version 1.0)
DESCRIPTION OF PCBS
COLOR ABBREVIATION IS AS FOLLOWS W:WHITE BL:BLUE BR:BROWN Y:YELLOW GN:GREEN R:RED B:BLACK O:ORANGE GY:GRAY V:VIOLET
2000.07.11 19 1
MASTER REMOVAL AREA CN302 CN202 REJECT CN208 PANEL DRIVE CN203 CN403 CN404 MOTOR CONTROL AREA CN407 CN406
1)Block Chart
1.Connections
DESCRIPTION OF PCBS
FRONT CN204
SUCTION CN205 021-50500 POWER CN201 CN106 CN107 CN103 POWER SUPPLY AREA CN101 CN104 CN105 CN102 FILTER PCB
19 2
TPH CN212 MASTER MAKING AREA MMU CN206 OPTION CN218 STS CN209 CARD CN210
SCANNER AREA
SCANNER CN211
FB/ADF CN207
RINC2 CN214
C/I CN213
OPTIONS
5566-12A
5557-12R
5557-12R
B3B-EH-A 1 O +24V 2 3 DF1B-4S-2.5R 1 DF1B-4P-2.5DS
5566-12A
CN104
F5 8A/125VAC F4 24V-G F2 24V-A F3 24V-B F6 24V-C 021-51000 VHR-2N +5V GND1 2 1 B4P2-VH 3.15A/125VAC 3.15A/125VAC GND3 GND2 +24VB GND1 5 6 7 8 3.15A/125VAC 24V-M 3.15A/125VAC +24VM GND2 +24VA +5V 1 2 3 4
CN401
CN201 CN405
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
W BL B R BR O O W B R BR O
OPOWER-FAIL OPOWER-OFF GND +5V GND2 +24VG +24VC OTPH_ENB GND +5V GND2 +24VB
021-51000
24V CN103
021-50500
1 O 2 BR 3 O 4 R 5 R 6 BR 7 BR 8 O 9 B 10 B 021-50506
S14B-XH-A
XHP-14
DF1B-14DS-2.5RC
18v Circuit
18V
CN106
Interlock Input
VHR-5N 5 4 3 W 2 1 B
018-60031-007
021-51002
021-51045
021-51062
1 2 3 4
GROUND
GROUND
BL BL R R XHP-4 B 1 3
19 3
CN102
4 5 F1 10A/125VAC 6 AC SUPPLY 175487-2 1 179228-2 B AC OUTL 021-51038 B4P7-VH VHR-7N
CN803
RELAY-PCB
W 021-50507-009
AC IN(L)
CN109
CN801
B W 6 8
CN802 CN804
B3P5-VH
021-50509
AC IN(N)
1 2 3 4 5 6 7
GROUND
021-51035
Main SW (Matsushita)
1 2 3 +24VB APOAuto Power Off out BR R B B 6 6
179228-2
021-51039
021-51047
FRAME
BR R O Y PWRCTRL GN
ACINL
W 4 4 W B 3 3 B 021-51046
PLUG
W 1 W VLR-06V 1
4 AC INN
1 AC OUTL
444-20000-003 AJ8R2014BC
3 AC OUTN
VLP-06V
DESCRIPTION OF PCBS
AC L AC N 1 2 3 4 1 2 3 4 5 XHP-4
1 2 3 4 5 6 7 8 9 10 11 12 13 14
BR R O Y GN BL V GY W B BR R O Y
-S GND4 GND4 GND4 GND4 GND4 GND4 +18V +18V +18V +18V +18V +18V +S
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 SM02(8.0)B-BHS-1-TB 2 1 3 4 5 6 52207-1217 7 12 11 10 9 8 5 6 7 8 9 10 11 12 15 16 17 18 19 20 21 22 23 14 DISP OFF D0 D1 D2 D3 VDD VSS VEE N.C. 4 CP2 3 CP1 2 9 KIN3 KIN4 KIN5 KIN6 KIN7 VCC(CI) GND(CI) OCI-SW OCI-LED COM0 COM1 COM2 COM3 SCK LATCH 24 1 2 LED4 COM1 LED2 3 4 5 6 2 LED2 1 25 26 27 28 29 30 31 32 1 2 3 4 COM2 LED5 LED0 5 6 SOUT SOUT-RET VCC VCC VCC GND GND GND GND S 1 8 KIN2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 KIN1 7 KIN0 6 KOUT4 5 KOUT3 4 2 KOUT2 3 KOUT1 2
KOUT0
MCT36pin
MCT36pin AS
MCT36pin AS
MCT36pin
CN304
3-353308-6
1-353293-8*2
1-353293-8*2
3-353308-6
36(18)
OWR
35(17)
GND
34(16)
ORD
33(15)
GND 10 11
32(14)
OCS
4 5
LM32018T:SHARP (LCD)
DETAIL
12 13
31(13)
GND
30(12)
DESCRIPTION OF PCBS
29(11) 6 5 4 3 2 1
A4 GND
CN303
CN305
484-60002
28(10)
A3
27(9)
GND
10
26(8)
A2
11
CN309
25(7)
12
24(6)
GND A1
13
23(5)
GND
14
22(4)
A0
15
FLAT CABLE
21(3)
SYSTEM-PCB
20(2)
GND VCC(CI)
16
17
19(1)
GND(CI)
18
CN301
18
OLED-K
19(18)
17
OSW
20(17)
16
D7
21(16)
15
GND
22(15)
D6
23(14)
14 13 12
GND
24(13)
D5
25(12)
CN312
3 4 5 6
CN314
1 2 3 4 5 6 KOUT4 KOUT5 KOUT6 KOUT7 KIN0 KIN1 7 KIN2 1 2 3 4 5 6 7
11
GND
26(11)
2 1
19 4
SUB-SW-PCB
BOARD TO BOARD
10
D4
27(10)
GND
28(9)
D3
29(8)
GND
30(7)
D2
31(6)
GND
32(5)
D1
33(4)
GND
34(3)
D0
35(2)
8 9 10 11 12 13
8 9 10 11 12 13
GND
36(1)
CN306
021-51014
CN307
CN302
DETAIL
14 15 16 17 18 19
COM1 COM2 COM3 SCK LATCH SOUT-RET 20 21 22 23 24 25 26 VCC VCC VCC GND GND GND GND
14 15 16 17 18 19 20 21 22 23 24 25 26
CN310
2P-VH
CONNECTER FOR
GP1A73A
GP1A73A
KH0542
KH0542
COUNTER
COUNTER
021-50024
2 1
GND
VCC
PAPER SENSOR(RECEIVE)
PAPER SENSOR(SEND)
LED
1 2 3
1 2
1 2
1 2
1 2 3
1 2
1 2
CT2pin AS 173977-2 3 2
CT5pin AS 173977-5
CT2pin AS 173977-2
HRS DF1BA-3EP-2.5RC
HRS DF1BA-3EP-2.5RC
HRS DF1BA-3EP-2.5RC
HRS DF1BA-3EP-2.5RC
CT4pin AS 173977-4
4 3
1 2
1 2
1 2 3
1 2
1 2
2 1
CT5pin AS 173977-5
5 4 3
CT2pin AS 173977-6
CT2pin AS 173977-2
HRS DF1B-3S-2.5R
HRS DF1B-3S-2.5R
HRS DF1B-3S-2.5R
HRS DF1B-3S-2.5R
N.C
HRS DF1B-3S-2.5R
04 05 06
10 11 12
N.C
01 02
03 04
05 06
07 08
09 10 11 12
19(07)
GND
20(08)
VCC
CT4pin AS 173977-4
21(09)
22(10)
23(11)
13(01)
14(02) 15(03)
24(12)
2 1
3 4
CT4pin AS 173977-4
CN402
CN404 CN408
MCT34pin AS 1-353293-7
DRIVE-PCB
CN407
021-51009 DF10pin AC DF1B-10DS-2.5R VH3pin AC B3P-VH
021-50506
CN403
PRESSURE SOLENOID
01 02 03 A11 2 A12 1 021-51012 CT24pin AS 1-173977-2*2 1 2 021-51051 2 1 1 2
GND MM-PWM GND MM-BRK GND ELV-SCL ELV-LAT ELV-DAT GND ELV-IN GND DRM-TXD DRM-RXD P-OFF
DRUM AREA
GND TCKA VCC
M_MOTOR(-) M_MOTOR(+)
N.C
01 02 03
PS-LAT PS-CLK CTL-ENB SW-IN GND TBM-SCK TBM-LAT TBM-DAT GND PRSM-SCK PRSM-LAT PRSM-DAT GND SP-SCK
MAIN MOTOR
19 5
CN401
021-51037 DF4pin AC DF1B-4S-2.5R
CN406
CN409
CT6pin AS 173977-6 B01 B02 B03 B04 B05 B06 CT6pin AS 173977-6 B07 B08 B09 B10 B11 B12 6 5 4 3 2 1 1 2 3 4 5 6 6 5 4 3 2 1 6 5 4 3 2 1
ELEVATOR MOTOR
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18(01) 19(02) 20(03) 21(04) 22(05) 23(06) 24(07) 25(08) 26(09) 27(10) 28(11) 29(12) 30(13) 31(14) 32(15) 33(16) 34(17)
34(17) 33(16) 32(15) 31(14) 30(13) 29(12) 28(11) 27(10) 26(09) 25(08) 24(07) 23(06) 22(05) 21(04) 20(03) 19(02) 18(01) 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
CN405
021-51065
021-51022A(CN13,14)
(CN203)
DESCRIPTION OF PCBS
GP1A73A : LIGHT BEAM BLOCKED HIGH CT12pin 1-173977-2 173977-3 VCC HA-SEN GND GND 175487-3 VCC INTERRUPT VCC OUT GND 175487-3 VCC 6 VCC MAS-SEN GND 5 4 MAS-SEN GND 9 8 7 VCC OUT GND REFLECTIVE TYPE SENSOR KH0726 175487-3 VCC VCC HJ-SEN GND 021-51054 HJ-SEN GND 021-51043 CT4pin 173977-4 1 2 HA-MO(-) HA-MO(+) CT2pin 173977-2 2 1 12 1 11 2 10 3 VCC OUT GND INTERRUPT TYPE SENSOR GP1A73A 175487-3 CT2pin 173977-2 1 2 HA-MO(-) HA-MO(+) 28 STARTING CURRENT500mA MASTER COMPRESSION MOTOR RATED CURRENT80mA MASTER REMOVAL SENSOR MASTER SENSOR GP1A73A TYPE SENSOR DISPOSAL BOX FULL SENSOR HM-SEN GND 6 7 GND 5 8 HM-SEN 4 9 VCC GP1A73A 3 10 GND OUT TYPE SENSOR 2 11 HA-SEN VCC INTERRUPT 1 12 VCC 1-173977-2 CT3pin MASTER COMPRESSION SENSOR CT12pin
MCT12pin
1-353297-2
1-353293-2 12
11
DESCRIPTION OF PCBS
10
SYSTEM-PCB
CN202
19 6
3 4 +24V HO-MO 021-51054 CT2pin 173977-2 2 1 1 2 3 2 1 021-51054 HRS
DF1BA-3EP-2.5RC
(CN409)
(CN404)
3 1 3 1 DISPOSAL BOX SAFETY SW HRS
DF1B-3S-2.5R
HRS
AM50031C431F1
DF1BA-3EP-2.5RC
MCT22pin
MCT11pin*2
2-353308-2 CT3pin PAPER WIDTH POTENTIOMETER VOLTAGE DOWN BY CLOCKWISE ROTATION 1 1 2 3 CRV16-1K CT3pin 179228-3 GND 6 GND OUT VCC REFLECTIVE TYPE SENSOR GP2A25
PAPER DETECTED LOW
CT9pin 179228-9
1 GND
KY-VR
5 VCC
KY-SEN
CN204
PAPER DETECTION SENSOR GND OUT 1 175487-3 VCC REFLECTIVE TYPE SENSOR GP2A25
PAPER DETECTED LOW
7 VCC
SYSTEM-PCB
KU-SEN
10 021-51019
11
173977-4
19 7
VCC GP1A73A OUT TYPE SENSOR VERTICAL CENTERING SENSOR GND INTERRUPT
13 (2) V
+24V
14 (3)
15 (4)
16 (5) V KYUSI_CRA
173977-3
021-50500
MOTOR CONTROL AREA
VCC MAIN MOTOR ENCODER SENSOR OUT GND
17 (6) V
GND
18 (7) V
TEN-CHI
19 (8) V
VCC
173977-3
GND
20 (9) V 21 (10)V
TCKA
021-50023
22 (11)V
VCC
021-51012
DESCRIPTION OF PCBS
DESCRIPTION OF PCBS
(CN407)
QR12pin AC
QR12pin AC
QR/P8-12P-C(01)
QR/P8-12S-C(01) 01 BR 02 03
PGND
01
BR
+24V
02
CN502 CN501
GND
03
VCC
04
N.C
N.C
06
CT5pin AS 175489-5
05
INK SENSOR
POWER-OFF
07
GY
DRUM-TXD
09
DRAWER CONNECTION
DF8pin AC DF1B-8DS-2.5R
DRUM-RXD
08
DRUM-SET
10
CN504
021-51010
11
N.C
SET SENSOR
XH2pin AC XHP-2
19 8
TERMINAL FOR M4 TAP
GN F.G
12
021-51009
CN503
01 02
SM2pin AC SMR-02V-N 01 02 01 02
INK CARTRIDGE
021-51010
INKING MOTOR
SUCTION UNIT
021-51022
CT7pin AS 173977-7 07 01 V V V 01 VCC 02 OUT GP1A73A 03 GND 02 03 06 05 173977-7 173977-3 CT7pin AS CT3pin AS
MCT24pin AS
(CN205)
1-353293-2*2
01
021-50500
CT2pin AS 173977-2 04 04 V V 01 02 02 01 05 03 173977-2 CT2pin AS
02
CONV-ENCD
03
VCC
04
CONV-MOT
05
+24V
06
+24V
07
SUCKTION
08
+24V
09
SEPARATION
10 CT2pin AS 173977-2 02 06 V V 01 02 07 01 CT3pin AS 173977-3 03 GND OUT GP1A73A VCC 02 01 01 02 173977-2 CT2pin AS
GND
11
12
GND
13
14
VCC
15(01)
GND
16(02)
PRESS-HP
021-51024
SUCTION FAN
17(03)
VCC
18(04)
GND
19(05)
DETECT-A
20(06)
VCC
GND
22(08)
CLAMP-B
23(09)
VCC
24(10)
GND
25(11)
CLAMP-A
26(12)
VCC
27(13)
19 9
POSITION A SENSOR
CT6pin AS 173977-6 06 V GND OUT VCC 05 GP1A73A V V 01 02 03 05 02 03 04 01 173977-6 173977-3 CT6pin AS CT3pin AS
28(14)
CT2pin AS 173977-2 04 04 05 V V 02 01
CT2pin AS 173977-2 01 02
SEPARATION FAN
CLAMP SENSOR B
CT3pin AS 173977-3 03 V GND OUT VCC GP1A73A V V 01 02 03 02 01 06 05 04
03 02 01
SEPARATION FAN
06 07 08 V V V 03 02 01 GND OUT VCC GP2A200LCS
021-51023
CT2pin AS 173977-2 05 06 173977-2 CT2pin AS
CLAMP SENSOR A
021-51025
CT3pin AS 173977-3
CLAMP MOTOR
CLAMP UNIT
DESCRIPTION OF PCBS
021-51022
MASTER LOADING UNIT SWITCH
GND OUT VCC GP1A73A
CT6pin AS 173977-6
CT6pin AS 173977-6
021-51041
01 GND 02 MASTER LOADING UNIT SW 03 +5V 04 GND 05 MASTER END SENSOR 06 +5V 07 +24V 08 01 02 03 04 05 06 V V V V V V GND OUT VCC CT3pin AS 173977-3
V V V V V V
CT3pin AS 173977-3 03 02 01 03 02 01
DESCRIPTION OF PCBS
V V V V V V
06 05 04 03 02 01
CT6pin AS 173977-6
09 WRITE PULSE MOTOR A 10 WRITE PULSE MOTOR B 11 +24V 12 +24V 13 WRITE PULSE MOTOR A 14 WRITE PULSE MOTOR B 15 N.C 16 N.C 17 CUTTER MOTOR+ 18 CUTTER MOTOR19 GND 20 CUTTER HOME POSITION SW 04 03 02 01 01 02 03 04
V V V V
021-51003
CN206
CT6pin AS 173977-6
22(02) LOAD PULSE MOTOR B 23(03) +24V 24(04) +24V 25(05) LOAD PULSE MOTOR A 26(06) LOAD PULSE MOTOR B
V V V V V V
06 05 04 03 02 01
GND KH0726 BR R O
+5V 021-51053
SYSTEM-PCB 021-50500
THERMAL PRESSURE MOTOR
CT2pin AS 173977-2 02 01 01 02 CT2pin AS 173977-2
V V V
03 02 01 01 02 03
CN212
CT8pin AS 173977-8
19 10
03 02 01 GND OUT VCC Y GP1A73A R O (SHARP) 01 02 03 03 02 01
30(10)
08
31(11)
07
01 02
32(12) GND
06
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CODE2 CODE4 CODE3 THERMISTOR CODE0 CODE1 STB1 CLK1 LATCH1 DATA1 GND GND GND +5V +5V +5V STB2 CLK2 LATCH2 DATA2 STB3 CLK3 LATCH3 DATA3 STB4 CLK4 LATCH4 DATA4
BR R O Y GN BL V GY W B BR R O Y GN BL V GY W B BR R O Y GN BL V GY
33(13)
34(14) +5V
05 04
03 04 05
03 02 KH0726
(HAMAMATSU KODEN)
01 CT3pin AS 173977-3
35(15) GND 36(16) MASTER DETECTION SENSOR 37(17) +5V 38(18) GND 39(19) SPARE 40(20) +5V
06 07 08
DETAIL
CN212
DETAIL
24VG
34 33 32
PHDR-34VS(JST) 34 33 32
PGND LAMP NC
CN1
06FE-BT-VK-NJST 06FE-BT-VK-NJST /LAMP PGND 24VB SMP-04V-NCJST 1 2 3 4 HV22 HV21 1 2 3 4 5 6
1 2 3 4
10)SCANNER AREA
CN211
3 2 1
3 2 1
CCD PCB
CN2
FFC
6 5 4 3 2 1
3-353308-8
MCT19pin*2 1-353293-9*2
MCT15pin*2 1-353293-5 1 2 3 FLAT BED ORIGINAL DETECTION SENSOR 12 11 10 VCC GEK_SEN GND
MCT15pin*2 1-353293-5
INVERTER FIP24-16N2-U2NEC
VD0 GND VD1 GND VD2 GND VD3 GND VD4 GND VD5
V V V
V V V
12 11 10 PHR-3 OR 03KR-06SJST GND OUT VCC IMAGE SCANNER ADF SHADING SENSOR INTERRUPT TYPE SENSOR GP1A75E3
V V V
9 8 7 6 5 4
V V V V V V
LAMP CF8AED/34HB
FLAT BED READ PULSE MOTOR
SMP-06V0NCJST 1 1 2 2 3 3 4 4 5 5 6 6
LAMP CF8AED/34HB
19 11
CT12pin 1-173977-2 VCC OUT GND INTERRUPT TYPE SENSOR GP1A73A STAGE COVER SENSOR CT3pin 173977-3
CT12pin 1-173977-2
CN207
3 2 1
V V V
V V V
V V V V V V V V V V V V V V V
GND OADF-EXIT ADF-SEN OUT-SEN RES-SEN OPS-SEN RD-SEN VCC GND ADF-OB ADF-B ADF-OA ADF-A 24V 24V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CT15pin 1-173977-5 V 1 V 2 V 3 V 4 V 5 V 6 V 7 V 8 V 9 V 10 V 11 V 12 V 13 V 14 V 15
38(19) 37(18) 36(17) 35(16) 34(15) 33(14) 32(13) 31(12) 30(11) 29(10) 28(9) 27(8) 26(7) 25(6) 24(5) 23(4) 22(3) 21(2) 20(1)
021-51043
021-51044
DESCRIPTION OF PCBS
021-50500
CC-SUB PCB
CC-MAIN PCB
CN210
CN83 CN81 CN1 GND GND
AMP 1-353908-7
AMP 1-353908-7
JST JAC15S
KEY/CARD COUNTER
112-00001
CARD READER
01 02 03 04 05 06
CN215
/G'DATA CN102 /MSTRCP /LST /CP /CRDACK /TXD +5V +5V /RXD GND GND P14 P15 P16 P17 CN101 CN2
11)OPTIONS
CC-KEY PCB
DESCRIPTION OF PCBS
DETAIL
CN2 CN1 2-353293-0 CN2 CN5 P22 P21 P20 PE0 PE1 PE2 PE3 N.C B03 B04 B05 B06 B07 B08 B09 B10 N.C N.C
01 02 03 CC-CLK CC-LST 04 CC-DAT 05 CAD-RQ 06 N.C 07 N.C 08 CUNT-OP 09 CUNT-SET 10 MASTER-CUNT 11 TOTAL-CUNT 12 13 CAD-ACK 14 5V 15 5V 16 CONNECT CHECK 17 GND 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 01 02 03 04 05 06 07 08 CN1 09 10 11 12 13 14 15 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 09 10 11 12 13 14 15 16 17 18 PA0 PA1 PA2 PA3 GND GND DB7 DB6 DB5 DB4 N.C N.C N.C N.C E R/W B08 B09 B10 RS V0 +5V GND A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 B01 B02
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17
LCD
112-51002 112-51001
CN213
021-51052
A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 B01 B02 B03 B04 B05 B06 B07 01 02 03 04 05 06 07 08 09 10 11 12 13 14
01 02 03 04 05 06 07 08 09 10 11 12 13 14
HIF3BA-40D-2.54R
CN214
TCP586-71-5201 HOSIDEN 01 02 03 5480-07AX MOLEX
HOLDING SW
MOT
MOT
CONNECT SIGNAL
1-353293-9*2
3-353308-8
CN2
send(-),cut(+)
19 12
021-51049
CN207
021-51044 021-51043
N.C N.C 04 05 06 07 08
CN209
CN202
24VG N.C
02 03 01
01 02 03 04 05 06 07
CN203
CN204
XHP12 JST 01 GND 02 N.C 03 CLUSTER A 04 CLUSTER B 05 N.C 06 5V 07 GND 08 24VG 09 N.C 10 N.C 11 N.C 12 N.C
02 stamp stamp
CN1
172486-2 AMP
1-172677-0 AMP 01 02 03 04 05 06 07 08 09 10
solenoid(-) solenoid(+)
021-51064
CN205
*PS-SEN RD-SEN VCC GND ADF-*B ADF-B ADF-*A ADF-A 24V 24V
JUNCTION PCB
MAIN SW MANUAL SW
1-173977-5 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 38(19) 37(18) 36(17) 35(16) 34(15) 33(14) 32(13) 31(12) 30(11) 29(10) 28(9) 27(8) 26(7) 25(6) 24(5) 23(4) 22(3) 21(2) 20(1) 1-353293-5 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
STAMP SOLENOID
01 02 03 04 05 06
SYSTEM-PCB 021-50500
ORIGINAL IN SENSOR
51065-0600 01 02 03 04 Q 05 Q 06
CN1
03 02 01
01
CN2
02 01 03 02 01
CN3
02 03 T 04 05 06 T 07 08 09 10 T 11 12
01 02 03 04 05 06 07 08 09 10 11 12 13 14
02 01
51065-1400
1-173977-2
send(+),cut(-)
01
GND
DETAIL
CN201
FEED/CUT MOTOR
2.LOCATION OF PCBS
SUB-SW-PCB PANEL CONTROL PCB MAIN-SW-PCB
INK SENSOR PCB PRINT DRUM CONTROL PCB POWER SUPPLY UNIT
RELAY PCB
ADF-PCB
SYSTEM PCB
RISORINC2
DESCRIPTION OF PCBS
FUNCTION
OVERALL CONTROL
MODEL *1 *1
DRIVE PCB
*1
*1 *1 *1
MAIN SW PCB
SUB SW PCB
*1 *1
RELAY PCB
CONTROL RISORINC2
*1 *1 *1
*1:RN2000,RN2030,RN2050,RN2080,RN2100,RN2130,RN2150,RN2180 *2:RN2100,RN2130,RN2150,RN2180
19 14
DESCRIPTION OF PCBS
4.SYSTEM PCB
CN207
CN208
CN212
CN202
CN211
EPROM
SW1
CN210
CN214
CN205
CN204
CN203 CN213
19 15
DESCRIPTION OF PCBS
F6 F3 F4 F2 F5
CN108 CN105
VR 301 VR 302
VR301:TPH THERMAL POWER ADJUSTMENT NORMAL VR302:TPH THERMAL POWER ADJUSTMENT FINE F1:FUSE 125V 10A F2:FUSE 125V 3.15A F3:FUSE 125V 3.15A F4:FUSE 125V 3.15A F5:FUSE 125V 8A F6:FUSE 125V 3.15A
F1
CN 102
CN 101
19 16
DESCRIPTION OF PCBS
SYSTEM
MAIN
PHENOMENON^CONNECTED PARTS
NO POWER
F2 125V 3.15A
+24VA
LOCK SOLENOID TOTAL COUNTER MASTER COUNTER PRESSURE SOLENOID PRINT POSITIONING PULSE MOTOR PRESSURE CONTROL MOTOR INKING MOTOR
F3 125V 3.15A
+24VB FLAT BED READ PULSE MOTOR ADF READ PULSE MOTOR WRITE PULSE MOTOR THERMAL PRESSURE MOTOR PAPER FEED CRUTCH PAPER EJECTION MOTOR CUTTER MOTOR LOAD PULSE MOTOR MASTER COMPRESSION MOTOREMASTER REMOVAL MOTOR ELEVATOR MOTOR CLAMP MOTOR +24VG OPTIONS
F4 125V 3.15A
F5 125V 8A
F6 125V 3.15A
19 17
DESCRIPTION OF PCBS
6.DRIVE PCB
SW1:FREE ROTATION
19 18
CN406 CN405
DESCRIPTION OF PCBS
19 19
DESCRIPTION OF PCBS
SW 1
SW 2
SW 4
SW 3
SW 5
CN 501
SW 1 SW 2 SW 3
CN 501
19 20
DESCRIPTION OF PCBS
9.ADF PCB
CN 2 LED1 VR 1 CN 1 CN 3
VR1:READ SENSOR ADJUST SENSITIVITY
19 21