Scalar® I2000 Maintenance Guide

Scalar i2000 Maintenance Guide
ADVANCED DIGITAL INFORMATION CORPORATION
www.adic.com
Copyright 2003 ADIC The information contained in this document is subject to change without notice. This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without prior written consent of ADIC. ADIC shall not be liable for errors contained herein or for incidental or consequential damages (including lost profits) in connection with the furnishing, performance or use of this material whether based on warranty, contract, or other legal theory. All trademarks within this document are the property of their respective owners. Copyright 2003 ADIC EuropeTM All rights reserved. No part of this document may be copied or reproduced in any form or by any means, without prior written permission of ADIC Europe, ZAC des Basses Auges, 1 rue Alfred de Vigny, 78112 Fourqueux, France. ADIC Europe assumes no responsibility for any errors that may appear in this document, and retains the right to make changes to these specifications and descriptions at any time, without notice. This publication may describe designs for which patents are pending, or have been granted. By publishing this information, ADIC Europe conveys no license under any patent or any other right. ADIC Europe makes no representation or warranty with respect to the contents of this document and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. Further, ADIC Europe reserves the right to revise or change this publication without obligation on the part of ADIC Europe to notify any person or organization of such revision of change. Every effort has been made to acknowledge trademarks and their owners. Trademarked names are used solely for identification or exemplary purposes: any omissions are unintentional. ADIC is a registered trademark and ADIC Europe is a trademark of Advanced Digital Information Corporation.
ADIC USA Tel.: +1 303-705-3900 Fax: +1-303-792-2465 ATAC: 1-800-827-3822 http://www.adic.com
ADIC Europe ZAC des Basses Auges 1, rue Alfred de Vigny 78112 Fourqueux, France Tel.: +33.1.3087.5300 Fax: +33.1.3087.5301
ADIC Germany Beteiligungs GmbH, KG Eschenstrae 3 D-89558 Bhmenkirch, Germany Tel:+00.800.9999.3822
Published: December 2003
Document Number: 6-00422-03 Rev A
ADIC 11431 WILLOWS ROAD, NE REDMOND, WASHINGTON, USA 1-800-336-1233 ADIC 8560 UPLAND DRIVE ENGLEWOOD, COLORADO, USA 1-800-827-3822 ADIC 10 BROWN ROAD ITHACA, NEW YORK, USA 1-607-241-4800
Contents
1 Introduction 1
1 1 1 2 Intended Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Associated Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Getting Help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety
3
3 3 4 4 4 4 5 5 5 6
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Area of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Power Indicator Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door Interlock Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Access to Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Working on Live Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Troubleshooting a Library
How are Problems Reported? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 The Service Roadmap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Putting up the Safety Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Logging in with Service Privileges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Working with Service Tickets and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Viewing Service Tickets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Understanding Service Ticket Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Status Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 If the service ticket has been closed, the date and time the ticket was closed. . . . . . . . . . . . . . 13 Severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Duplicates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 FRU SN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Repair Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Scalar i2000 Maintenance Guide iii
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Viewing Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Understanding Report Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Report ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Duplicates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Severity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU Instance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRU Category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reason . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Modifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Report Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Closing Tickets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using the Library LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Drive Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Move Media Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage Get/Put Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Add Context to the Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/E Station Get/Put Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Add Context to the Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Get/Put Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Add Context to the Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing the Library State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering off the Library. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating the Robotics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capturing a Snapshot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 14 15 16 16 16 16 16 16 17 17 17 17 17 17 17 17 17 17 17 18 19 19 20 20 21 21 22 22 23 23 23 24
4 Running System Commands and Tests
27
27 29 33 33 34 34 36 38 39 40 41
Running the Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Working with Drives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Getting Details about Drive Test Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Working with Connectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Working with Robotics Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing the Accessor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing the Picker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing the Barcode Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Testing the Signals and Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Teaching the Library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Working with Power and Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Updating Software
43
Updating the Library Through the Service Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Updating Drive Brick Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Aborting and Errors During Drive Firmware Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
iv
Contents
6 Removing and Replacing Drives, Cartridges, and Accessories 51

Drive Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adding a Drive Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Drive Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Drive Sled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magazines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing a Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Targets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing Calibration Targets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing Calibration Targets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tape Cartridges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Cartridge from a Magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Cartridge from a Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Cartridge from the Picker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 51 53 53 55 55 56 57 57 58 58 58 59 59 60
7 Removing and Replacing Accessor Components 61

Putting the Picker in Service Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Picker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Picker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Picker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pivot Assembly and Reach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Pivot or Reach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Pivot or Reach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the X-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the X-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-axis Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the X-axis Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the X-axis Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-axis Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the X-axis Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the X-axis Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-Axis Rail (Upper/Lower) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Upper or Lower X-axis Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Upper or Lower X-axis Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Middle X-Axis Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Middle X-Axis Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the MIddle X-axis Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X Drive Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the X Drive Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the X Drive Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X-axis Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the X-axis Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the X-axis Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y-axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61 62 62 64 64 64 66 66 66 66 67 69 69 70 70 70 73 73 73 74 74 74 75 77 77 78 80 80 83 86
v
Y-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Removing the Y-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Replacing the Y-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Y-Axis Drive Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Removing the Y-Axis Drive Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Replacing the Y-Axis Drive Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Y-axis Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Removing the Y-axis Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Replacing the Y-axis Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Y-axis Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Removing the Y-axis Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Replacing the Y-axis Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Accessor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Removing the Accessor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Replacing the Accessor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8 Removing and Replacing LMM Components 119

MCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the MCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the MCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the RCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the RCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the LMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the LMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMM Fan Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the LMM Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the LMM Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMM Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the LMM Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the LMM Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 119 121 121 121 124 124 124 125 125 125 126 126 126 129 129 129 131
9 Removing and Replacing Satellite Boards
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133 133 134 135 135 137 138 138 139 140 140 140
IEX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the IEX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the IEX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LBX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the LBX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the LBX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LBX Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the LBX Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the LBX Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a CPC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the CPC Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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10 Removing and Replacing Power Components141

Fuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Distribution Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Power Distribution Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Power Distribution Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Power Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Power Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 141 142 142 143 143 144 144 144 145 145 145 146 146 147
11 Removing and Replacing I/O Management Unit Components 149

CMB Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the CMB Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the CMB Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the FC Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the FC Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Management Unit Cooling Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the I/O Management Unit Cooling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the I/O Management Unit Cooling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 149 150 151 151 152 153 153 154 154 154 158
12 Removing and Replacing Exterior Components 159

Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing an Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing an Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Right Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Right Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Right Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/E Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the I/E Lock Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing an I/E Lock Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting the I/E Lock Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Door Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 159 159 160 160 160 161 161 161 161 162 163 163
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Removing a Front Door Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Front Door Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing a Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing a Front Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door Interlock Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Door Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Door Interlock Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/E Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing an I/E Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing an I/E Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Back door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Back door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Panel/User Interface Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating the Touch Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Operator Panel Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Operator Panel Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
163 164 165 165 169 169 169 170 170 170 172 174 174 174 174 174 176 176 177 179
A FRU Listings and FRU IDs
181
181 182 182 183 184 185
Electrical FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Related FRUs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orderable Item List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Library Service Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Component Locations
187
187 188 189 190 191 191 192 194 195 196 197 198 198 199 199 200 201 202 203 204 204
Library Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Library Front View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Library Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tape Drive Sled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tape Drive Sled, Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tape Drive Sled, Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Middle X-Axis Rail and X-Axis Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Y-axis Drive Mount and Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Picker. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Import/Export Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Library Management Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMM Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LMM Back Plane Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Library Box Interconnect eXtended Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LBX Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LBX Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contents
I/E Station eXtended Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Power Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Power Chassis Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
C System Diagrams
209
Major Component Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
D Cable List E Slot Numbering
215 217
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Contents
Figures
3 Troubleshooting a Library
Figure 1 Safety Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Figure 2 Ticket Details window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 3 Report Details window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 4 Email or Save Drive Log dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
B Component Locations
Figure 5 Library Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Figure 6 Library Front View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 Figure 7 Library Rear View, Back Door Removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Figure 8 Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Figure 9 LTO Tape Drive, Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Figure 10 LTO Fibre Channel Tape Drive, Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Figure 11 LTO SCSI Tape Drive, Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Figure 12 Middle X-Axis Rail and X-Axis Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Figure 13 Y-axis Drive Mount and Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Figure 14 Picker, Pivot, and Reach Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Figure 15 Import/Export Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Figure 16 I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Figure 17 I/O Management Unit Cooling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Figure 18 Library Management Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Figure 19 Compact Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 Figure 20 LMM Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
xi
Figure 21 LMM Back Plane Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 Figure 22 LBX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 Figure 23 LBX Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Figure 24 LBX Terminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Figure 25 IEX Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Figure 26 Power Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Figure 27 Power Chassis Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
C System Diagrams
Figure 28 Cabling Diagram with no I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Figure 29 Cabling Diagram with an I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Figure 30 Power Diagram with no I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 Figure 31 Power Diagram with an I/O Management Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
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Figures
Tables
Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Ticket description key words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Library LEDs, a common mapping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Drive Sled LED Activity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Tools > Drives > Details dialog box output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 LBX Terminator LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Power Supply LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Electrical FRU List and FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Scalar i2000 Library Power FRU List and FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Table 10 Mechanical FRU List and FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Table 11 Cable FRU List and FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 Table 12 Orderable Item List and FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Table 13 Service Tools and FRU ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 Table 14 Library Cable List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Table 15 Storage Cell Physical Coordinates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
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Tables
Introduction
This manual contains information and instructions necessary for the service of the Scalar i2000 library.
Intended Audience
This manual is intended for ADIC service personnel or trained customer service representatives.
Associated Documents
The following documents are associated with this guide: Scalar i2000 Planning Guide - 6-00418-03 Rev A Scalar i2000 Installation Guide - 6-00752-03 Rev A Scalar i2000 Users Guide - 6-00421-03 Rev A ADIC Management Console 4.1 Users Guide - 6-00420-03 Rev A Drive manuals - Download the applicable manual(s) from the drive manufacturers website
Explanation of Symbols
The following symbols and highlighted passages note important information: Symbol Description WARNING: CAUTION: NOTE: Definition Imminent hazardous electrical situation Potential damaging situation Indicates important information that helps make better use of the system Consequence Death or serious injury Possible damage to equipment or loss of data No hazardous or damaging consequences
Getting Help
If problems cannot be solved with the aid of this document or if training is desired, contact the ADIC Technical Assistance Center (ATAC). In the USA: Outside the USA, toll free: Internet: 800.827.3822 00.800.9999.3822 support@adic.com
Introduction
Safety
Avoid hazards when operating the equipment by: Practicing safety-conscious behavior Careful action
Read and carefully observe the hazard alert information in this guide and in the Scalar i2000 Users Guide.
Note
In addition to the safety instructions in this guide, local and professional safety rules apply. Understanding and observing these instructions are necessary for safe operation of the Scalar i2000 system.
CAUTION
Intended Use
This equipment is designed for processing of magnetic tape. Any other application is not considered intended use. ADIC is not liable for damage arising from unauthorized use of the system. The user assumes all risks in this aspect. Intended use also includes: Observing the instructions supplied with the equipment (Refer to Associated Documents on page 1.) Observing inspection and maintenance instructions
Area of Application
The information in this manual applies to the entire library. Additional safety instructions for components used in the equipment are not invalidated by these instructions. This manual is intended for trained personnel for service and maintenance work. Therefore, the symbol explanations apply only to maintenance of the equipment. Knowledge of safety rules for work on electronic and mechanical systems is required. Only maintenance-trained specialists are allowed to maintain and repair the library.
Note
Other manufacturers documentation forms an integral part of the Scalar i2000 documentation.
Safeguards
To maintain the safeguards, observe the following basic rules for installation, use, and servicing of the Scalar i2000: Heed Warnings - Adhere to all warnings on the product and in the operating instructions. Follow Instructions - Follow all installation and operating instructions. Ventilation - Situate the library so that its location or position provides adequate top and bottom ventilation. Heat - Situate the product away from heat sources such as radiators, heat registers, furnaces, or other heat-producing appliances. Power Sources - Connect the library to a power source only of the type specified in the operating instructions or as marked on the product label. Power Cord Protection - Route all AC line cords so that they are not likely to be walked on or pinched by items placed upon or against it, paying particular attention to the cord at the power source receptacle, and the point where the cord exits from the product. Object and Liquid Entry - Take care to ensure that objects do not fall and liquids are not spilled into the products enclosure through openings. Servicing - Do not attempt to service the product beyond that described in the operating and installation instructions. All other servicing should be referred to qualified service personnel.
Protective Devices
The library system is equipped with the following guards: Mechanical locks Front power indicator switch Door interlocks
Mechanical Locks
You can lock the front and back doors of the library, limiting access to those who have a key. Authorized personnel are responsible for the security of the keys.
Front Power Indicator Switch

Switching off the front power indicator switch removes power from the electronics which causes the picker to stop immediately. This switch also removes power from the drives. THE FRONT POWER SWITCH FUNCTIONS AS A POWER INTERRUPT ONLY. TO COMPLETELY REMOVE ALL POWER, TURN OFF THE CIRCUT BREAKER ON THE POWER DISTRIBUTION UNIT AND THEN DISCONNECT THE AC LINE CORD FROM THE ELECTRICAL SOURCE.
WARNING
Safety
Door Interlock Switches

Door interlock switches detect when the front door has been opened and automatically remove power from the picker.
Access to Library
The Scalar i2000 is completely enclosed in a housing. The only access is provided by the front door and back door. The interlock on the front door is active when the library is powered ON. The housing around the Scalar i2000 serves as a separating guard. It separates the danger area of the Scalar i2000 system from the normal working area. Injury can occur as a result of expected or unexpected movement of mechanical parts. MOVEMENTS OF MECHANICAL PARTS CAN CAUSE SERIOUS INJURY OR DEATH. ACCESS TO THIS AREA IS RESTRICTED TO AUTHORIZED PERSONS. PERSONS WHO ARE NOT TRAINED IN THE USE OF THE SYSTEM SHOULD ENTER THE LIBRARY ONLY UNDER SUPERVISION.
WARNING
Access to the library is permitted only: The library has been taken offline and Robotics Enabled has been pressed to the OFF position, and The front door has been opened, or After switching the front power indicator switch to OFF, or Disconnecting from the main power source
CAUTION
The socket outlet shall be installed near the equipment and shall be easily accessible.
Mechanical Maintenance
When preparing to perform mechanical maintenance, observe the following: Location of the escape routes and emergency exits - keep these free of obstacles Keep dismounted machine components and other parts safe and inaccessible for unauthorized persons Keep the equipment clean during work; clean up carefully afterward
CAUTION
Interfering with the door interlock safety switches is not advisable.
Before and after work, remove and reinstall all safety provisions installed for maintenance, such as: Covers Hazard alert messages Warning signs Grounding wires
5
Clothing must be in agreement with the safety rules. Clothing must not have metal fasteners Clothing should be close-fitting so that it cannot be caught in moving machine parts Button up or roll up your sleeves Place the ends of a scarf into the clothing For long hair, use a protection that fully covers it Take off watch, rings, jewelry, badges, etc.
Wear safety glasses when: Using an electric drill Working on springs, retaining rings, etc. Soldering, working on cables Cleaning with chemical agents All work that endangers the eyes
When handling heavy components, wear safety shoes.
Working on Live Parts

Contact with electrical parts can cause severe or fatal burns and internal injury as the consequence of electrical shock. After contact with live parts, persons often cannot break loose from the part by themselves. A second person must stand near the Main Circuit Breaker to be able to switch it OFF immediately in a hazardous situation. Never assume a circuit is without power - always check the circuit. When working on AC power components, your work must be supervised by another person.
When performing such work, observe the following: Accident prevention rules Use only suitable tools and measuring devices in good working condition. Check the measuring devices for correct adjustment of measuring ranges. Work with one hand only. This can prevent injury to internal organs in case of electrical shock. Avoid contact with conducting floors (especially metal) or equipment parts. If necessary, cover the working area with suitable protective rubber mats.
Safety
Troubleshooting a Library
The following describes how to troubleshoot the library and provides instructions for common service procedures. The remove and replace procedures and the system diagnostic tests are described in other chapters.
How are Problems Reported?

The Scalar i2000 has advance problem detection, reporting, and notification. There are many processors within the system that monitor temperatures, voltages, current, and operations throughout the library. When any unusual reading or operation is detected, a service report and a service ticket is generated: If the field replaceable unit (FRU) associated with this problem does not have a service ticket open, the library opens a service ticket for this problem. If the problem repeats multiple times, the existing report keeps counting the number of times it is reported. If a different problem arises with the same FRU, this new report is also associated with the same ticket. If a problem occurs involving a different FRU, a new report and service ticket are opened.
The system organizes all problem reports by ticket (FRU) and all of the individual problems associated with that ticket (the individual reports).
General Troubleshooting
To troubleshoot the library, the first indicator is the main status light on the operator panel: If it is solid green, everything is running correctly. If it is flashing yellow, a specific system is running in a degraded state. If it is flashing red, there is a problem in the library that requires immediate attention.
By touching the appropriate sub-system button on the touch panel, all open tickets associated with that subsystem are displayed. To find out more information, display the reports associated with that ticket and review all sub-system problems to see if any of them may be related.
The Service Roadmap

This section describes, at a high-level, the common actions associated with servicing a library. Where applicable, there are cross-references to more information about completing that specific step. 1 Troubleshoot the problem. 2 3 4 5 6 Use the service wizard to view the applicable service tickets. For more information, see Working with Service Tickets and Reports on page 9. Use the library LEDs. Refer to Using the Library LEDs on page 17. Use the drive indicators. Refer to Troubleshooting Drive Problems on page 18. If you are seeing and/or hearing problems, review the information in Common Service Procedures on page 22. Use SNMP traps. For information on SNMP traps, refer to the AMC Users Guide. Use the available diagnostic tests. The available tests include a self test, drive test, and various robotic system tests. For more information see Running System Commands and Tests on page 27.
Once a list of potential problem FRUs is created, see if there are any steps you should take before replacing the FRU. Review the information in General Troubleshooting on page 7. Ask the operator to complete or cancel any jobs in the queue and take the library offline. For information on taking the library offline, refer to Changing the Library State on page 23. If you are replacing a FRU, put the safety sign on the front door and disconnect the ethernet connection from the MCB. Refer to Putting up the Safety Sign on page 8. Replace the FRU by following the procedure in the applicable Remove and Replace chapter. If you need to look up the FRU ID, refer to FRU Listings and FRU IDs on page 189. Verify the library is working correctly by running the applicable system test. If you replaced a mechanical, robotics FRU, calibrate the library first. Refer to Calibrating the Robotics on page 23 and Running System Commands and Tests on page 27. Close the service ticket. Refer to Closing Tickets on page 17. Capture a snapshot of the library state, and e-mail it to scalari2000@adic.com. Refer to Capturing a Snapshot on page 24.
7 8
Putting up the Safety Sign

Before you begin work, place the yellow safety sign on the front door of the library. See Figure 1 on page 9. This will indicate to others that you are working in the library and power should not be turned on. This sign is part of the service tool kit. Before working on the library, review the safety instructions in Safety on page 3.
Note
Figure 1
Safety Sign
MAINTENANCE WORK IN PROGRESS

Do not switch on the system!
Logging in with Service Privileges

When you log into the Library Management Console, you will most likely need to log in as service so that you can view access the service information. If you are starting the Library Management Console (LMC) for the first time, when the LMC begins and you are prompted for your login and password, use the service login and password. Contact the ADIC service department for the service user name and password.
Note
User names and passwords are case sensitive.
To log-in as service 1 If someone is already logged in, from the Operations menu, select Log Off. When prompted, select Yes. If you are a remote user, you will need to re-open the Library Management Console. 2 In the Name field of the Scalar i2000 Logon window, enter the service logon name and then enter the service password in the bottom field. If you do not know the service logon and password, contact the ADIC service department.
Working with Service Tickets and Reports

Service tickets are usually the first step in troubleshooting. In most cases, the service ticket will point you to the specific FRU that needs servicing or replacing.
Viewing Service Tickets

When an error occurs, the Library Management Console system status buttons display that the component is either degraded or failed. You can view either a listing of current problems or the entire library problem history list. When the list is retrieved, you can then view the details of a specific problem.
Note
You can also select a status indicator on the Library Management Console to view the tickets associated with that sub-system.
To view a service ticket 1 In the Library Management Console, select Tools > Service. The Service Wizard window is displayed.
2 3
Choose either Fix Current Problems or See Problem History List. Select the Severity Level. High - Only show FAILED and DEGRADED tickets Med - Show all open tickets Low - Show all open tickets
4 5
Select the Sub-System. Select OK.
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Either the Current Problems window or the Problem History List displays.
Select one of the following options: Details shows the ticket details for the selected ticket Repair displays the repair help text for the selected ticket Send allows you to email, print, or save the list of tickets
Understanding Service Ticket Details

Figure 2 on page 12 shows the information available in the Ticket Details window. Each field is described in the following sections.
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Figure 2
Ticket Details window
State
The current state of the ticket: open or closed.
Posted
The date and time that the ticket was generated.
Status Group
The sub-system that is generating the ticket. The groups consist of the following components: Cooling: LMM fans, I/O management unit fans Power: Power supplies, PDU, power chassis, fuses Robotics: IEX, pivot, reach, all cables, I/E systems, system barcode labels, doors, filters, accessor, Y-axis drive mount, X-axis drive mount, rails, X-axis carriage, Y-axis carriage Drives: brick firmware, sleds, cartridges, magazines Control: System firmware, MCB, RCU, LMD, LMM, compact flash, operator panel, display panel Connectivity: I/O management unit, FCB, SCB, CMB
12
Closed
If the service ticket has been closed, the date and time the ticket was closed.
Severity
The severity level of the ticket: good, degraded, or failed.
Duplicates
Number of times this ticket has been reopened. If a ticket is closed and the identical problem occurs in the system within 24 hours, the ticket is reopened and the duplicate count is incremented. If a ticket has not been reopened, the value is 0. Open warning tickets that may not be visible due to filter setting are also counted toward the duplicates.
Note
FRU SN
The serial number of the field replaceable unit. You may be asked for this value when calling for next-level support.
Repair Link
Indicates the name of the online help file that the ticket is related to.
Description
The description area of the ticket describes the specific item that is failing and provides context to the failure. The key words, such as is good or is outside specification provide some of the context. The meaning of these key words is described in Table 1 on page 13. Table 1 Key Word is good Ticket description key words Definition This particular problem has been resolved, either by itself, or through changes that have been made to the system. The accompanying service ticket has most likely automatically been closed by the system. If not, monitor this particular problem to see if it occurs again, otherwise close the service ticket. The system has determined that a component of the system has failed and needs to be replaced. The system has determined that a component that was present in the library is now not present. This could be because the component was removed from the system, or the system can no longer detect its presence. The system has detected that a monitored variable is outside of its warning range. This could be an event that occurred for only a short time, or it could be an event that is continuous. This condition does not necessarily indicate that a component will fail, but this event should be monitored further.
has failed was removed
is outside specification
13
Key Word has exceeded a threshold
Definition The system has detected that a monitored variable exceeds a critical threshold. This could be an event that occurred for only a short time, or it could be an event that is continuous. This does not necessarily indicate that any component of the system has failed, but this event should be monitored further. The system has detected that a component does not show that any normal operating voltages or currents are present. The system has determined that an event in the system is intermittent, occurring sometimes, but not at other times. Monitor this event to see if it gets worse or becomes constant. The system has determined that part of a component is inoperable and requires a user adjustment or procedure to be performed. The system has determined that the firmware was attempting an operation, but was unsuccessful at completing the operation. This could be a one-time event or a continuing problem. Monitor the system to determine if this service ticket can be closed or has automatically been closed. The system has determined that the firmware was unsuccessful at completing an operation, but re-tried the operation and was successful. This could be a one-time event or a continuing problem. Monitor the system to determine if this service ticket can be closed. The system has determined that the firmware was attempting to perform an operation that did not make sense. This could be a onetime event or a continuing problem. Monitor the system to determine if this service ticket can be closed. The system has determined that the front door(s) or I/E station door is open or is not completely closed. The door(s) will need to be fully closed, and Robotics Enabled on the front panel of the system will need to be pressed before the system will become fully operational again. The librarys serial number reported by the RCU does not match what the MCB has. Host port failover has occurred.
has no power is intermittent
is inoperable operation has failed
operation was recovered
operation was invalid
is open
mismatched has performed failover
Viewing Reports
The system generates a report about any problem that has occurred. The Reports panel provides a hierarchical tree display for navigating the report list. Each report relates to a single FRU. To view a report 1 From the Ticket Details window, expand the node by clicking on it. You may have to expand several nodes to see all of the reports.
14
The available reports display
The expanded view shows three levels of reports. The first level is the head report. The head report displays the report number, the item is generating an error, and the category of the failure. The second level is the report definition of all of the sub-reports attached to the head report. The third level displays the report description for a specific report. 2 Select the report that you want to view and select Details. The Report Details window displays.
Understanding Report Details

Figure 3 on page 16 shows the information available in the Report Details window. Each field is described in the following sections.
15
Figure 3
Report Details window
Report ID
This is an automatically generated number that is assigned to every report. The numbers increase sequentially.
Posted
Indicates the time the service report was generated.
Duplicates
Duplicate errors are tracked in Duplicates. If there is an open ticket and a report comes in that matches any of the reports in that ticket, the duplicate count in the report detail is incremented. If there are no duplicate reports, the value is 0.
Status Group
Refer to Status Group on page 12.
Severity
Displays the group (sub-system) status: good, degraded, or failed.
FRU ID
You may be asked for this value when calling for next-level support.
16
FRU Instance
For FRUs that occur more than once in a library, this indicates which specific FRU is the subject of this report.
FRU Category
Informational field that describes the category the FRU belongs to.
Reason
Refer to Table 1 on page 13.
Recommendation
Indicates the recommended service personnel action to resolve the problem.
System Action
The action the system takes for the error, such as a reboot or a shutdown. This is not an action for a service person or a user to pursue.
Error Code
Modifier
Repair Link
Provides a link to online Help.
Report Description
Provides additional technical detail concerning the nature of the reported problem. This field includes information such as the RCU RED data and tape alert specifics from the TDM.
Closing Tickets
When a problem has been resolved, close the associated service ticket. To close a ticket 1 On the Ticket Details window, select Close Ticket.
Using the Library LEDs

Except for the drive bricks, all LEDs in the library (including the drive sleds) use the same LED mapping system, which is shown in the following table. Refer to Troubleshooting Drives and Media on page 21 for information on drive LEDs.
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Table 2 LED Color Green Amber
Library LEDs, a common mapping system Group Processor Environment and health Power control Description Solid, off or on The processor is not operational. Blinking The blade and firmware are operating correctly. Off Conditions are normal. Solid, on A fault has been detected. Flashing The blade is degraded. Off There is no power. Solid, on The blade is ready for replacement. Flashing quickly The power is off. When flashing every 10 seconds The DC power is on.
Blue
Troubleshooting Drive Problems

The library will report all drive issues that can affect customer operation through Tickets. Tickets include drive error codes, tape alerts, etc. that are useful in troubleshooting. The following table provides information on interpreting LED activity on the drive sleds.
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Table 3
Drive Sled LED Activity Blink Frequency Solid Off 1 Hz 5 Hz 1/10 Hz
Downloading Blue sled F/W Amber Green Powering up / Blue sled code in Amber boot Green Powering up / Blue sled code in Amber application waiting for activation by library Green Drive brick Blue activating Amber (varying on) Green Normal, varied Blue on and Amber operational Green Drive brick Blue varied off Amber Green Updating brick Blue F/W Amber Green Warning State Blue Amber Green Blue Amber
Solid x x x
x x x x x
Notes It can take up to 25 minutes to download firmware and the library will not be able to fully use the drive until it the download is complete. Part one of powering up. Boot code is running. If this state never changes, sled is stuck in boot Sled is waiting for drive activation message. The sled can NEVER enter this state again until it is powered off/on or the sled has had its code updated (not the brick/drive).
x x x x x x x x x x x x x x x x x Sled has detected a warning threshold. This state CAN change back to Normal, Varied On, and Operational if the threshold change back to normal. Sled has detected an error condition. Once the amber LED is in this state, it can NEVER change back to the Normal, Varied On, and Operational state until it is powered off/on or the sled has had its code updated (not the brick/drive). If the LEDs are in the Identify State, the Green LED flashes at a 5hz rate. The Blue and the Yellow LED will remain in whatever state they were in before this state. Same as Normal, Varied On, and Operational The drive has been varied off. x x Normal State. The Green LED blinks in three quick flashes, pause, three quick blinks, pause, etc.
Error State
Identify
Green Blue Amber Green
x
a a a a a a a a a a
a. This LED will remain in the last state that it was in.
Troubleshooting Move Media Problems

Storage Get/Put Commands
If a storage Get/Put problem occurs, do the following: 1 2 Check the target cell for obstructions. Try to manually insert a cartridge into the cell. Inspect the cartridge that was involved in the unsuccessful move:
19
Is the cartridge damaged? Is the barcode label missing or damaged?
Check the magazine that contains the target cell: Is the magazine fully locked into place? Is the barcode label missing or damaged? Is it the correct magazine type for the media?
4 5 6 7 8 9
Inspect the calibration tabs at the top and bottom of the frame containing the target cell to verify that they are snapped into position correctly. Calibrate the system and test if the problem is resolved. Check for tilt in the middle X-axis rail. Adjust it if it is more than 2 mm off. Calibrate the system and test if the problem is resolved. Check the frame to frame joint on multiframed systems. If you make adjustments, calibrate the system and test if the problem is resolved. Replace the magazine that contains the failed cell. Calibrate the system and test if the problem is resolved. Replace the pivot and reach assembly. Calibrate the system and test if the problem is resolved. If the problem is isolated to the door, replace the door. Calibrate the system and test if the problem is resolved.
10 If the Y-axis carriage has abnormal play, replace it. Calibrate the system and test if the problem is resolved. 11 Replace the accessor. Calibrate the system and test if the problem is resolved. 12 Replace the X-axis and Y-axis motors. Calibrate the system and test if the problem is resolved. 13 Replace the middle X-axis rail. Calibrate the system and test if the problem is resolved.
Add Context to the Failure

Are handling problems recent or recurring? Is the problem isolated to certain cells and drives, or is the problem widespread? Has the system been operating with recovered Gets and Puts? When was the last time the system was calibrated? Has there been any recent service or configuration change to the system? Prior to disturbing the magazines or drives, save the current calibration information via a capture snapshot log. Calibrate the system and compare the calibration results with the prior capture snapshot. Are there significant differences that could explain bad handling? Perform Gets/Puts from adjacent cells. How do they work?
I/E Station Get/Put Commands

If an Import/Export station Get/Put problem occurs, do the following: 1 2 Check the target cell for obstructions. Try to manually insert a cartridge into the cell. Inspect the cartridge that was involved in the unsuccessful move: Is the cartridge damaged? Is the barcode label missing or damaged?
20
Check the magazine that contains the target cell: Is the magazine fully locked into place? Is the barcode label missing or damaged? Is it the correct magazine type for the media?
Inspect the calibration holes at the top and bottom of the IE station to verify that they appear normal and are unobstructed. If necessary, adjust the I/E station. Calibrate the system and test if the problem is resolved. Check for tilt in the middle X-axis rail. Adjust it if it is more than 2 mm off. Calibrate the system and test if the problem is resolved. Check the frame to frame joint on multiframed systems. If you make adjustments, calibrate the system and test if the problem is resolved. Replace the magazine that contains the failed cell. Calibrate the system and test if the problem is resolved. Replace the reach assembly and the pivot assembly. Calibrate the system and test if the problem is resolved. Replace the I/E station. Calibrate the system and test if the problem is resolved.
5 6 7 8 9
10 If the problem is isolated to the door, replace the door. Calibrate the system and test if the problem is resolved. 11 If the Y-axis carriage has abnormal play, replace it. Calibrate the system and test if the problem is resolved. 12 Replace the accessor. Calibrate the system and test if the problem is resolved. 13 Replace the X-axis and Y-axis motors. Calibrate the system and test if the problem is resolved. 14 Replace the middle X-axis rail. Calibrate the system and test if the problem is resolved.

Are handling problems recent or recurring? Is the problem isolated to certain cells and drives, or is the problem widespread? Has the system been operating with recovered Gets and Puts? When was the last time the system was calibrated? Has there been any recent service or configuration change to the system? Prior to disturbing the magazines or drives, save the current calibration information via a capture snapshot log. Calibrate the system and compare the calibration results with the prior capture snapshot. Are there significant differences that could explain bad handling? Perform Gets/Puts from adjacent cells. How do they work?
Drive Get/Put Commands

If a drive Get/Put problem occurs, do the following: 1 2 Check the target drive for obstructions. Inspect the cartridge that was involved in the unsuccessful move: Is the cartridge damaged? Is the barcode label missing or damaged?
21
Ensure the drive is fully seated and the thumbscrews are tight. Inspect for bent, missing, or damaged teach brackets. (This may lead to a drive type miss match.) Inspect for a warped drive bezel.
4 5 6 7 8 9
Check communication with the drive. Refer to Working with Drives on page 29. Check that the status is being correctly reported through the Library Management Console. (Is the status loaded or unloaded?) Does the host see the drive? Try to manually insert a cartridge into the drive and/or load a drive using the Library Management Console. Inspect the cartridge involved in the failed Get/Put operation. Inspect the target drive and verify that the black plastic bezel is in position.
10 Inspect the calibration bracket on the drive chassis. Ensure it is secure and undamaged. 11 Check for tilt in the middle X-axis rail. Adjust it if it is more than 2 mm off. Calibrate the system and test if the problem is resolved. 12 Replace the drive. Calibrate the system and test if the problem is resolved. 13 Replace the reach and the pivot assemblies. Calibrate the system and test if the problem is resolved. 14 If the Y-axis carriage has abnormal play, replace it. Calibrate the system and test if the problem is resolved. 15 Replace the accessor. Calibrate the system and test if the problem is resolved. 16 Replace the X-axis and Y-axis motors. Calibrate the system and test if the problem is resolved. 17 Replace the middle X-axis rail. Calibrate the system and test if the problem is resolved.

Are handling problems recent or recurring? Is the problem isolated to certain cells and drives, or is the problem widespread? Has the system been operating with recovered Gets and Puts? When was the last time the system was calibrated? Has there been any recent service or configuration change to the system? Prior to disturbing the magazines or drives, save the current calibration information via a capture snapshot log. Calibrate the system and compare the calibration results with the prior capture snapshot. Are there significant differences that could explain bad handling? Perform Gets/Puts from adjacent drives. How do they work?
Common Service Procedures

This section describes common procedures that you might undertake when servicing a library, such as taking the library offline and taking screenshots of the system status.
22
Changing the Library State

The following describes how to take the library offline, how to put it back online, and how to shut down the library. Note that the shutdown procedure only prepares the library for power off. The shutdown procedure is used in some circumstances when preparing the library for remove and replace procedures. To change the library state 1 2 3 Put the library in the view whose state you want to change. For example, View > Physical. From the Library Management Console, select Operations > Change Mode. Do one of the following: Online To bring the library online, select Online. This sets the library, within the current view, to the normal host controlling condition. In this mode all the host commands are processed. Offline To take the library offline, select Offline. This takes the library, within the current view, to an offline state. If the library is a physical library with partitions, all partitions are also taken offline. Shutdown To shutdown the library, select Shutdown. The physical library needs to be oflfline to shutdown the library.
Note
This allows the operator to properly shutdown the library. All active commands from the host are completed, but no new commands are accepted. This option is available only when a physical library has been selected. All associated partitions are also shutdown. To recover from Shutdown, power off the library.
Powering off the Library

Powering off the library is a different procedure from shutting down the library. The shutdown procedure prepares the library for power to be removed from the library. To power off the library 1 2 3 4 Take the all the drives in the library offline. Refer to Working with Drives on page 29. From the Library Management Console, select Operations > Change Mode. Select Offline. From the Library Management Console, select Operations > Change Mode. Select Shutdown. On the front of the library, press the Power.
Calibrating the Robotics

If you replaced a mechanical, robotics FRU component, teach the library before testing to see if the component is working properly. To calibrate the library 1 2 Ensure no applications are trying to access the library and then take the physical library offline. For instructions, refer to Changing the Library State on page 23. On the Library Management Console, select Tools > Robotics > Teach.
23
The Teach Test dialog box is displayed. The default choice is Configure. 3 4 Select Calibrate. Select Start. Test results post in the Results text box when the test is finished. For more information, refer to the service ticket associated with that group.
Capturing a Snapshot
The Capture Snapshot command allows you to obtain and preserve detailed information about the state of the entire system and email or save the file. To capture a snapshot remotely 1 2 3 Ensure no applications are trying to access the library. If the library is not already, put the library in a physical view (View > Physical). Select Tools > Capture Snapshot. The Capture Snapshot dialog box is displayed.
Select the applicable components: All Management Control Blade (MCB) Robotic Control Unit (RCU) All I/O blades
5 6
Select Send. Do one of the following: If you want to email the file, enter the email address for the recipient in Email. All end-of-service snapshots should be sent to scalari2000@adic.com. Firewall file size limitations may prohibit you from emailing a snapshot. Also, ensure email has been properly configured (Setup > Email Configuration).
Note
24
If you want to save the file, enter a filename in Save. Use Browse to specify the file location.
7 8
Select OK. Select Close to exit the details dialog box and Close again to exit the status dialog box.
25
26
Running System Commands and Tests

A collection of system commands and tests are available to assist in troubleshooting, testing, and in the general maintenance of the library. Use these when you are troubleshooting a problem and after you are finished replacing a Field Replaceable Unit (FRU), to ensure the system is working correctly before closing the service ticket. Most of these commands and tests require you to login with a service login and password.
Running the Self Test

The Self Test command checks sensor input, robotic motion, and communications to make sure the system is operational. The self test consists of a predetermined set of tests. Many tests can be performed individually by choosing the appropriate command from the Tools menu. The self test includes the following tests: Communication test Unavailable at this time. Accessor test Tests moving the accessor to the four corners of the library, as well as to specified locations. For a description of this test, see Testing the Accessor on page 34. Picker test Tests reach, retract, pivot, get, and put. For a description of this test, see Testing the Picker on page 36. Scanner test Tests whether the scanner reads a barcode correctly. For a description of this test, see Testing the Barcode Scanner on page 38. I/E Station test Tests whether the I/E stations lock and unlock properly. Tower test Unavailable at this time. Drives test Unavailable at this time.
To run the self test 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Service > Self Test.
27
The Self Test dialog box is displayed.
3 4 5
Specify the number of times you want to run the test or select Run Continuous to have the tests run until you manually stop them. If you want the test to halt when an error is detected, select Stop on Error. Select Start Test. At the end of each self test cycle, the number in the Current Cycle box increments. The results post in the Test Results area.
When the test is running, you have the following options: Stop Test Temporarily stops the test. Resume Resumes a test that has been stopped.
28
Reset Resets the cycle count and the test result button at the bottom of the Library Management Console display: Errors reported against the Accessor, Picker, Scanner, or I/E Station subsystems are reported by the Robotics system status button. Errors reported against the Drives subsystem are reported by the Drives system status button.
Working with Drives

Drives allows you to reset a drive, cycle power to a drive, take a drive on or offline, and identify a drive. To work with drives 1 Select Tools > Drives. The Drives dialog box is displayed once the drive information is refreshed. Use the Select Media Type combo box to filter which drives are displayed by drive type. For each drive you can see: Drive state Drive type Location coordinates RAS state Drive brick error code WWN or SCSI ID
29
Drive Volser barcode
2 3
Select the drive that you want work with. Perform one of the operations described in the following table: Command Group Settings Command Option Speed Option Port Mode Description Configures speed of LTO-2 FC drives. The choices are 1 Gb/s and 2 Gb/s, and Auto. Configures port mode of LTO-2 drives. The choices are N (not loop capable), NL (loop capable), and Auto. Causes power to be removed from and then restored to the drive Causes the drive to refresh without cycling the power Causes the dialog box to display the current state of the drive and toggle it to the other state every time you select the Vary Off button. Use this setting when you hot swap drives.
Control
Power Cycle1 Reset Drive1 Vary Off
Generally, try to reset the drive before cycling power to the drive.
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Command Group
Command Identify Self Test Eject Get Drive Log
Description Causes the LEDs on the drive to flash, so that you can identify it Runs a pass/fail test on the selected drive Causes the drive to eject a tape if one is currently loaded Allows you to e-mail or save the log of the selected. Only drives attached to I/O blades are shown. Selecting this command displays the Email or Save Drive Log dialog box. See Figure 4 .
Generally, try to reset the drive before cycling power to the drive.
Figure 4
Email or Save Drive Log dialog box
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To get drive details 1 Select the drive in the Drives dialog and select Details... The Drive Details dialog box is displayed. Table 4 defines the parameters used in the dialog box to describe the selected drive.
Table 4 Detail
Tools > Drives > Details dialog box output Description Drive model brand name Drive vendor Current firmware version Drive serial number Location coordinates
Drive Model Vendor Firmware Level Serial Number Location
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Detail Media Type Interface Type WWN/SCSI ID Assigned LUN Online Status Drive Error Code RAS Status Number of Loads Read Errors Write Errors Megabytes Read Megabytes Written 2
Description Drive type FC or SCSI World Wide Name or SCSI ID Assigned logical unit number Varied On or Varied Off Drive brick error code Current RAS status Current number of loads Current number of read errors Current number or writer errors Current amount of data read Current amount of data written
To close the Drives Details dialog box and return to the Drives dialog box, select Cancel.
Getting Details about Drive Test Errors

The tests you run from the Tools menu look for error conditions in the library system. System status buttons report information when an error condition occurs. To see details about reported errors select Tools > Service.
Working with Connectivity

Use Connectivity to (1) reset the Fibre Channel port on the MCB, a SCSI I/O blade, or a Fibre Channel I/ O blade or (2) identify one of several I/O blades. To work with library connectivity 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Tools > Connectivity.
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The Connectivity dialog box is displayed.
The options available vary according to the component you have selected: 3 Select the component you are troubleshooting. 4 SCSI channel port on MCB None Fibre Channel port on MCB Reset Fibre Channel I/O blade Reset, Identify SCSI Channel I/O blade Reset, Identify
The buttons at the bottom of the dialog box will become enabled as appropriate. Select the appropriate action: Reset Resets the board or blade. Identify Identifies the blade. If you select this option, the LEDs on the blade will blink rapidly.
Working with Robotics Commands

There are several subcommands in the robotics suite, including tests of the accessor, picker, barcode scanner, and the signals and sensors.
Testing the Accessor

There are three tests for the accessor: Motion test The Motion Test moves the robotics assembly to the four corners of the library without accessing cartridges. Step test The Step Test moves the robotics assembly to a specified number of millimeters to the right, left, up, or down.
34
Position to Coordinate test The Position to Coordinate test moves the accessor to a userdefined location.
To test the accessor 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Service > Robotics > Accessor. The Accessor Test dialog box is displayed.
To run the motion test: a. Select Motion Test. b. In Times to run, enter the number of times you want to the test to run. c. To have the test temporarily stop when an error is detected, select Stop on Error. d. Select Start. At the end of each self test cycle, the numbers in the Current Cycle, Cycles Passed, and Cycles Failed boxes increment. e. During the test, you can: Select Stop at the bottom of the Accessor Test dialog box to stop the test temporarily. To resume the test with the existing parameters, select Resume.
35
Select Reset to change the test parameters.
f. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket. 4 To run the step test: a. Select Step. b. Select either Horizontal Axis or Vertical Axis. c. If you selected Horizontal, select either Left or Right. If you selected Vertical, select either Up or Down. d. In Distance, enter the number of millimeters you want the robotics assembly to move. Distances between 1and 100 tenths of a millimeter are possible. e. Select Start. This test does not support multiple cycles. f. After the test is run, the test result will display the new coordinates in the Current Position text box. g. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket. 5 To run the position to coordinate test: a. Select Position to Coordinate. b. Enter the coordinates to which you want to move the accessor. c. Select Start. d. The Position to Coordinate test does not support multiple cycles. After the test is run, the test result will display the new coordinate in the Current Position text box. e. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket.
Testing the Picker

The picker rides on the accessors Y-axis and is the unit that extends forward in order to grip a cartridge. Picker tests whether the picker properly pivots, reaches, retracts, gets, and puts. Four tests can be run. Two are motion tests and two are Get/Put tests. Run all tests in succession in order to test the unit thoroughly. The available tests are as follows: Motion Reach/Retract Pivot Select Cell Select Range
Get/Put
To test the picker 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Service > Robotics > Picker.
36
The Picker Test dialog box is displayed.
To run the motion Reach/Retract test: a. Select Motion Test. Then select Reach/Retract. b. Specify the number of cycles the test is to run, up to a maximum of 100. c. To halt the test when an error is detected, select Stop on Error. d. Select Start. e. During the test, you can: Select Stop at the bottom of the Accessor Test dialog box to stop the test temporarily. To resume the test with the existing parameters, select Resume. Select Reset to change the test parameters.
f. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket. 4 To run the motion Pivot test:
37
a. Select Motion. Then select Pivot. b. Specify the number of cycles the test is to run, up to a maximum of 100. c. To halt the test when an error is detected, select Stop on Error. d. Select Start. e. During the test, you can: Select Stop at the bottom of the dialog box to stop the test temporarily. To resume the test with the existing parameters, select Resume. Select Reset to change the test parameters.
f. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket. 5 To run the Get/Put Select Cell test:
Note
If there are no tape cartridges in the target cells, an error will be reported.
a. Select Get/Put. Then select Select Cell. b. Enter the location coordinates of the cell or cells to be tested. c. Select Start. d. During the test, you can: Select Stop at the bottom of the dialog box to stop the test temporarily. To resume the test with the existing parameters, select Resume. Select Reset to change the test parameters.
e. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket. 6 To run the Get/Put Select Range test:
Note
If there are no tape cartridges in the target cells, an error will be reported.
a. Select Get/Put. Then select Select Cell. b. Enter the location coordinates of the cell or cells to be tested. c. Select Start. d. During the test, you can: Select Stop at the bottom of the dialog box to stop the test temporarily. To resume the test with the existing parameters, select Resume. Select Reset to change the test parameters.
e. If a failure occurs, it will be reported in Cycles Failed. For more information, see the applicable service ticket.
Testing the Barcode Scanner

The barcode scanner is part of the picker assembly. Scanner tests whether the scanner can read and report what it sees at a certain location. Two tests can be run.
Current Location Tests the scanner at the current location. Position To Coordinate Tests the scanner at a new location.
To test the scanner 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Service > Robotics > Scanner. The Scanner Test dialog box is displayed.
Select Current Location or Position To Coordinate. If you selected Position To Coordinate, enter the location coordinates of the cell or cells to be tested.
Select Start. The barcode number of that label is displayed in Current Label.
Testing the Signals and Sensors

Use this test to verify if the library sensors are working correctly. For example, you can compare the Signals and Sensors results with the actual library state. The sensor state may not update for up to five minutes.
Note
39
To test the signals and sensors 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Service > Robotics > Signals and Sensors. The test runs. The results display in the Signals and Sensors dialog box.
Teaching the Library

Teach calibrates and configures the library. Use this command after replacing a component of the library or when you need to update the stored library state. Calibrates The gripper moves to the home position, which is identified as being at X-Y coordinate position 0,0. It then moves to a magazine at the top and a magazine at the bottom on each side of each module, and stores those positions in coordinates relative to the 0,0 position. Configures The gripper moves to each storage magazine, I/E magazine, and drive in the library and stores information about them as part of configuration.
To calibrate or configure the library 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Tools > Teach.
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The Teach Test dialog box is displayed.
3 4 5 6
Select Configure or Calibrate. Select Start. The results post in the Results field when the test is finished. Select Cancel to close the dialog box. Additional information is recorded in the applicable service ticket.
Working with Power and Cooling

Power and Cooling displays information about the power supply environment as well as temperature and fan speed data for each component that has such monitoring capabilities. To get power and cooling information 1 2 Take the physical library offline. For instructions, see Changing the Library State on page 23. Select Service > Power and Cooling.
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The Power and Cooling dialog box is displayed.
To view power supply information a. Select the Power tab. To view information about all power supplies, select Show. To display information about only a certain power supply, select that power supply in the Power Supplies list, and then select Show. AC Voltage DC Voltage Temperature Fan Speed
b. The following information is displayed: 4
To view cooling information a. Select the Cooling tab. To view information about all cooling components, select Show. To display information about only a certain component, select that desired component in the Component list, and then select Show.
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Updating Software
You can update firmware, software, or microcode for library components by using the Update Software command. You can upload the file to the library through a remote client, or you can load the file directly onto the MCB. The update file is composed of code updates for one or all of the following components: Drive sled firmware RCU firmware MCB firmware I/O blade firmware AMC software
After you point the file browser at the file update package, the program deposits the package in a predetermined location in the management control blade (MCB) file structure. The MCB then distributes the various components of the update package to the proper library subcomponents.
Updating the Library Through the Service Port

This section contains instructions for updating software through the service port. For instructions on updating from a remote client, see the Scalar i2000 Users Guide. Before updating firmware, ensure that there are no tapes mounted in any drives. The library system will lose knowledge of the cartridge home cell in storage and this may create library and host inventory issues.
CAUTION
To update software through the service port 1 2 Download the software from the Customer Service website and place it in an accessible location on your laptop. Set your laptop to the following communication settings IP: 10.10.1.100 Subnet Mask: 255.255.0.0 IP Gateway: 10.10.1.1
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Note
For customers on 10.10 networks, you will have to set the IP address to 10.20.1.100. For more information, see Technical Bulletin 6-00949, i2000 Internal Network Conflict.
3 4
Login to the touch panel of the library as service. Select Setup >Network Configuration and do the following: a. Disable DHCP b. Set the following IP: 192.168.1.1 Subnet Mask: 255.255.0.0
On the back of the library, unscrew the retaining thumbscrew and remove the LBX/IEX cover plate.
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Updating Software
Connect a cross over ethernet cable from your laptop to the MCB service port.
On the laptop, start the LMC. Use the following settings: IP address: 10.10.1.1 Login: service For customers on 10.10 networks, you will have to set the IP address to 10.20.1.100. For more information, see Technical Bulletin 6-00949, i2000 Internal Network Conflict.
Note
8 9
Put the library in a physical view (View > Physical). Select Tools > Update Software. If not already offline, you are prompted to take the library offline.
10 If you are ready to continue, select Yes.
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The Update Software file browser is displayed. The browser window defaults to a search for files with the extension .rpm.
11 Point the file browser at the location where the .rpm file is located. 12 Click Select to load the software. An .rpm file installer will open and component files in the .rpm package will be directed to the correct library subcomponents. When the update is finished, the system restarts automatically. After the system has restarted, it begins discovering the library components. 13 When the discovery is completed, put the physical library back online. For instructions, refer to Changing the Library State on page 3-23. 14 Select Help > About. 15 Verify that the update version in the About Scalar i2000 window matches the version of software that you just loaded. 16 If you are running remote clients, you will need to update them to match the version of software you just loaded on the library.
Updating Drive Brick Firmware

It is important to ensure that the library is running the appropriate level of compatible drive brick firmware. When updating the library firmware, consult the library Release Notes to verify the compatible version of drive brick firmware. If you need to update drive brick firmware, use the following procedure. To update drive brick firmware 1 2 3 4 Go to the Customer Service Web site and order the proper firmware upgrade (FUP) tape Log onto the library as admin or service. Use the View menu to select the partition that includes the drive or drives you want to update. Select Tools > Update Drive Firmware. You are prompted to take the library offline.
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Updating Software
Select Yes. The Update Drive Firmware dialog box is displayed.
6 7 8
Select the checkbox of the drive or drives you want to update. You cannot select a drive that is currently loaded. Select Start. At the prompt, insert the FUP tape that contains the firmware into the open I/E station slot indicated.
Note
The FUP tape you are using must be labeled with a valid barcode.
Note
Do not attempt to update a drives firmware with the same firmware version it is currently running. Doing so will result in an error.
47
To help aid in the location of the appropriate I/E station, the slot numbering system is shown below.
Select OK. The library will move the FUP cartridge from the I/E station to each selected drive updating the firmware on each.
Once the update is complete, the cartridge is returned to the I/E station and you will be notified that download is complete.
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Updating Software
Aborting and Errors During Drive Firmware Update

You can choose to abort a drive firmware update at any time by selecting Cancel. Be aware, however, that once the move media command is issued, the update operation for the drive currently loaded will continue until finished. The abort will prevent further drives from being updated. The abort does not affect the current drive that is being updated. Aborting the drive firmware update operation may take more than 20 minutes due to client and server timeout requirements. If an error occurs during the update operation, the operation will abort. Other drives selected for updating will not be processed. The abort does not affect the current drive that is being updated nor any drives that have already been processed.
49
50
Updating Software
Removing and Replacing Drives, Cartridges, and Accessories

This chapter contains step-by-step procedures that describe how to remove and replace drives, cartridges, and media related accessories.
Drive Sled
This section describes how to add a new drive sled, replace an existing drive sled, and remove a drive sled from the library.
Adding a Drive Sled

The following procedure describers how to add a new drive sled to a library. Drives sleds must be added from the bottom-most slot to the top-most slot, starting with the lower drive cluster. If you are adding more than one drive, it is recommended that you power down the library. Adding multiple drives in rapid succession to a powered up system can cause drive sled firmware download problems. Each drive takes up to 25 minutes to add to a powered up system in order to allow sled firmware download to complete. If new drives are installed into a powered off system, sled firmware download occurs in parallel to all drives that are present at power up." Required tools: 2.5 mm hex wrench, Phillips screwdriver To add a drive sled 1 On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 2 3 Open the front door. Aisle power is disabled. In the lowermost vacant drive location, perform Removing a Magazine on page 55 to make room for the drive addition and then return here.
Note
51
You may need to remove more than one magazine to create enough space for the drive you are installing. 4 5 6 7 8 9 Using a 2.5 mm hex wrench, unscrew the retaining screws (2 screws per plate) that secure the cover plate(s) over the target drive slot. Reinstall the magazines above the new drive position. Close the front door. The power is on. Open the back door. The power is on. In the corresponding drive location, using the Phillips screwdriver or your fingers, unscrew the one retaining thumbscrew and remove the corresponding drive cover plate(s). Using the markings on the drive slot, install the drive slowly so the guide rails engage. The installed drives should be flush with no gaps above or below it. Use the bottom of the empty drive cluster as a guide if you are installing a drive in the Drive 1 or Drive 7 position. If a drive is installed below the slot where you are adding a drive, use the top of the drive below as a guide. For example, if you are adding a drive in Drive 9, use the drive in Drive 8 as a guide.
10 Check to see if the status LED on the back of the drive is on. If it is not on, the drive is not installed properly. 11 Using the Phillips screwdriver or your fingers, tighten the two retaining thumbscrews. 12 Connect the data cables (FC or SCSI). 13 Close the back door. The power is on.
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14 On the operator panel, press the Robotics Enabled button to enable the picker. 15 Run the Configure and Calibration teach test. Refer to Teaching the Library on page 40.
Removing a Drive Sled

The following describes how to permanently remove a drive from a library. For information on replacing a drive, refer to Replacing a Drive Sled on page 53. Required tools: 2.5 mm hex wrench, Phillips screwdriver To remove a drive sled 1 2 Using the Library Management Console, vary the drive offline. For more information, refer to Working with Drives on page 29. On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 3 4 5 6 7 8 Open the front door. Aisle power is disabled. If there is a cartridge in the drive, eject it. Open the back door. The power is on. Disconnect the data cables (FC or SCSI) from the back of the drive. Using the Phillips screwdriver or your fingers, unscrew the two retaining thumbscrews on the drive and remove the drive. To cover the emptied drive slot, install the drive cover plate(s) that were removed when the drive was installed. Using the Phillips screwdriver or your fingers, screw in the one retaining thumbscrew (per plate) and secure the cover plate(s) over the emptied drive slot. Close the back door.
10 From the front of the library, using a 2.5 mm hex wrench, install the front cover plate(s) that were removed during installation over the emptied drive slot (there are two screws per plate). 11 If desired, install magazines into the positions now available over the front cover plate(s). 12 Run the Configure and Calibrate teach test. Refer to Teaching the Library on page 40.
Replacing a Drive Sled

The following describes how to remove an existing drive sled and replace it with a new one. Required tools: Phillips screwdriver When installing a drive into a powered up system, it is recommended that you install one at a time and wait for the drive sled firmware update to complete. If a sled is at the correct version, it will not undergo firmware update. Refer to Table 3 on page 19 for firmware update blink pattern information.
Note
53
To replace a drive sled 1 2 Using the Library Management Console, vary the drive offline. For more information, refer to Working with Drives on page 29. On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 3 4 5 6 7 8 9 Open the front door. Aisle power is disabled. If there is a cartridge in the drive, eject it. Close the front door. The power is on. Open the back door. The power is on. Disconnect the data cables (FC or SCSI) from the back of the drive. Using the Phillips screwdriver or your fingers, unscrew the two retaining thumbscrews on the drive. Remove the drive.
10 Using the markings on the drive slot, install the drive slowly so the guide rails engage. The installed drives should be flush with no gaps. Use the bottom of the empty drive cluster as a guide if you are installing a drive in the Drive 1 or Drive 7 position. If a drive is installed below the slot where you are adding a drive, use the top of the drive below as a guide. For example, if you are adding a drive in Drive 9, use the drive in Drive 8 as a guide.
11 Check to see if the status LED on the back of the drive is on. If it is not on, the drive is not installed properly.
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12 Using the Phillips screwdriver or your fingers, tighten the two retaining thumbscrews. 13 Connect the data cables (FC or SCSI). 14 Close the back door. The power is on. 15 On the operator panel, press the Robotics Enabled button to enable the picker. 16 Vary on the drive. Refer to Working with Drives on page 29. 17 Run the Configure and Calibration teach tests. Refer to Teaching the Library on page 40.
Magazines
This section describes how to remove and replace magazines.
Removing a Magazine
Magazines must be removed in a top-down order. For example, to remove a magazine in column 3, section 3, first you must remove the magazines located in column 3, sections 1 and 2. Refer to Slot Numbering on page 217 for more information about magazine locations. Required tools: None To remove a magazine 1 On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 2 Open the front door. Aisle power is disabled.
55
Remove any cartridges from the magazine to be removed.
4 5 6 7
Using both hands, push the magazine upwards until it unsnaps. Pull the magazine toward you to remove it. If necessary, reinstall any magazines that were taken out to get to the target magazine. Run the Configure and Calibrate teach test. Refer to Teaching the Library on page 40.
Installing a Magazine
Magazines must be installed in a bottom-to-top order. For example, you must install a magazine in column 3, section 3, before you can install magazines located in column 3, sections 1 and 2. Refer to Slot Numbering on page 217 for more information about magazine locations. Required tools: None To install a magazine 1 On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 2 Open the front door. Aisle power is disabled.
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3 4 5
Insert the magazine in the desired space, making sure the hooking tabs align with the anchor slots and the barcode label is at the top. Make sure that the barcode label is clean, and clean it if necessary. Using both hands, gently push the magazine downwards until it snaps in place.
Note
Make sure that all four tabs are fully engaged and that the back of the magazine is flush with the wall of the library.
6 7 8
Close the front door. The power is on. On the operator panel, press the Robotics Enabled button to enable the picker. Run the Configure and Calibrate teach test. Refer to Teaching the Library on page 40.
Calibration Targets
This section describes how to remove and replace calibration targets.
Removing Calibration Targets

Required tools: None To remove calibration targets 1 On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 2 Open the front door. Aisle power is disabled.
57
Holding the calibration target at the bottom, pull towards you until it unsnaps.
Replacing Calibration Targets

Calibration targets must be installed in column 3, sections 1 and 10 on rack 1 and column 2, sections 1 and 10 on rack 2. Make sure that the calibration target is completely seated on the magazine. To replace the calibration targets, perform Removing a Cartridge from a Magazine on page 58 in the reverse order and then, on the operator panel, press the Robotics Enabled button to enable the picker. Run the Configure and Calibrate teach test. Refer to Teaching the Library on page 40.
Tape Cartridges
This section contains procedures that describe how to remove and replace a cartridge.
Removing a Cartridge from a Magazine

Required tools: None To remove a cartridge from a magazine 1 On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components.
58
2 3 4 5
Open the front door. Pull the cartridge from the magazine. Close the front door. The power is on. On the operator panel, press the Robotics Enabled button to enable the picker.
To remove a cartridge from an I/E station 1 2 3 4 Open the I/E station. Pull the cartridge from the magazine. Close the front door. The power is on. On the operator panel, press the Robotics Enabled button to enable the picker.
Removing a Cartridge from a Drive

Required tools: None To manually remove a cartridge 1 On the operator panel, press the Robotics Enabled button to turn off power to the picker and return it to the home position. The power is on to all other components. 2 3 4 5 Open the front door. Aisle power is disabled. On the drive, press the Eject button and remove the cartridge. Close the front door. The power is on. On the operator panel, press the Robotics Enabled button to enable the picker.
Removing a Cartridge from the Picker

Required tools: None To remove a cartridge 1 2 Perform Putting the Picker in Service Position on page 61 and then return here. Manually rotate the gripper assembly to a position that will provide the necessary clearance to extract the cartridge.
59
Manually turn the reach belt clockwise to extend the grip fingers.
4 5 6 7
With the grip fingers fully extended, remove the cartridge. Manually turn the reach belt counter clockwise to fully retract the grip fingers. Close the front door. The power is on. On the operator panel, press the Robotics Enabled button to enable the picker.
Replacing a Cartridge
Perform the remove procedure in the reverse order.
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Removing and Replacing Accessor Components

This chapter contains step-by-step procedures that describe how to remove and replace Scalar i2000 library accessor components, which include the picker, pivot assembly, reach assembly, X-axis components, Yaxis components, and the accessor assembly.
Putting the Picker in Service Position

The service position secures the picker in a convenient place on the Y-axis. This allows you to access the picker if you need to remove and replace it. Required tools: any hex wrench To put the picker in service position 1 2 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 3 Open the front door. Aisle power is disabled.
61
Lift the picker to the desired service position by pulling on the Y belt and insert a hex wrench in any of the openings on the Y-axis rail.
Picker
This section describes how to remove and replace the picker.
Removing the Picker

Required tools: 3 mm hex wrench To remove the picker 1 Perform Putting the Picker in Service Position on page 61 and then return here.
62
Disconnect the Y-axis chain assembly cable (W9).
Using the 3 mm hex wrench, remove the two 3 mm screws.
63
Remove the picker by pulling the unit straight up off the pins.
Replacing the Picker

Perform the remove procedure in the reverse order. On the operator panel, press Robotics Enabled to enable the picker and then bring the library online. For more information, refer to Changing the Library State on page 3-23.
Pivot Assembly and Reach Assembly

This section describes how to remove and replace the pivot and reach assemblies.
Removing the Pivot or Reach Assembly

Required tools: 2.5 mm and 3 mm hex wrench To remove the pivot assembly 1 Perform Removing the Picker on page 62 and then return here.
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Using the 2.5 mm hex wrench, remove the three screws holding the pivot assembly to the reach assembly.
On the underside of the pivot assembly, disconnect the GRP connector in the pivot assembly from the RMD card in the reach assembly.
Remove the assembly.

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Replacing the Pivot or Reach Assembly

X-axis
This section describes how to remove and replace X-axis components, which include the X-axis belt, X-axis chain assembly, X-axis motor assembly, X-axis home sensor, middle X-axis rail, expansion module X-rail, X-axis belt tensioner, and X-axis carriage assembly.
X-axis Belt
This section describes how to remove and replace the X-axis belt. You can use the following procedures to remove the X-axis belt from one, two, three, or four modules. The only difference is the length of the X-axis belt.
Removing the X-axis Belt

Required tools: 2.5 mm and 4 mm hex wrench and 4 mm spring load screw To remove the X-axis belt 1 2 Perform the Putting the Picker in Service Position on page 61 and return here. Using the 4 mm hex wrench, turn the spring load screw clockwise until the two parts of the tensioner assembly touch.
66
Using the 4 mm hex wrench, remove the two screws on the X-axis belt clamp bracket to remove the Xaxis belt clamp assembly.
4 5 6
Turn the X-axis belt clamp assembly over. Using the 2.5 mm hex wrench, loosen the two screws on the belt clamp assembly. Take the X-axis belt off the X-axis belt clamp assembly and pull the belt free from the pulleys.
Replacing the X-axis Belt

Required tools: 2.5 mm and 4 mm hex wrench and 4 mm spring load screw To install the X-axis belt 1 2 Locate the X-axis belt clamp. Insert three teeth of the X-axis belt into the left side of the clamp and tighten the 2.5 mm screw to secure the belt in place.
67
Wrap the belt around the left pulley then across the frame to the tensioner and back to the right side of the X-axis belt clamp.
4 5
Insert three teeth into the right side of the clamp and tighten the 2.5 mm screw to secure the belt in place. Secure the belt clamp to the X-axis carriage by installing the two 4 mm screws through the X-axis carriage into the belt clamp.
6 7 8 9
Uncompress the X-axis tensioner. Note that the gap cannot exceed 5 mm. Close the front door. Press Robotics Enabled. Bring the library online. Refer to Changing the Library State on page 23 for more information.
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X-axis Belt Tensioner

This section describes how to remove and replace the X-axis belt tensioner.
Removing the X-axis Belt Tensioner

Required tools: 3 mm hex wrench To remove the X-axis belt tensioner 1 2 3 Perform the Putting the Picker in Service Position on page 61 and return here. Remove the X-axis belt. Refer to Removing the X-axis Belt on page 66. Using the 3 mm hex wrench, remove the four screws attaching the X-axis tensioner and bracket to the X-axis channel. Remove the assembly from the system.
Using the 3 mm hex wrench, remove the four 3 mm screws that attach the X-axis tensioner to the bracket.
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Replacing the X-axis Belt Tensioner

X-axis Chain Assembly

This section describes how to remove and replace the X-axis chain assembly.
Removing the X-axis Chain Assembly

Required tools: 3 mm and 4 mm hex wrenches To remove the X-axis chain assembly 1 2 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 3 4 Open the front door. Aisle power is disabled. On the top of the X axis chain assembly, release the Y-axis home sensor cable by flipping up the holddown.
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Disconnect the Y-axis chain (W9) from the X-axis chain assembly (W8).
Disconnect the Y-axis motor/home sensor cable from the X-axis chain assembly (W8).
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Using the 4 mm hex wrench, remove two 4 mm screws attaching the X-axis chain assembly (W8) to the Y-axis drive mount assembly.
Using the 3 mm hex wrench, remove the 2 screws securing the X-axis chain assembly (W8) to the bottom of the control module and remove the X-axis chain assembly (W8).
Disconnect the X-axis chain connector from the control module firewall.
10 Remove the X-Axis chain from the system.
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Replacing the X-axis Chain Assembly

X-Axis Rail (Upper/Lower)

This section describes how to remove and replace both the upper and lower X-rails in a control module or an expansion module.
Removing the Upper or Lower X-axis Rail

Required tools: 2.5 mm hex wrench To remove the upper or lower X-rail 1 2 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 3 4 5 Open the front door. Aisle power is disabled. If you are working on a control module, remove the right side cover. Refer to Removing the Right Side Cover on page 160 for more information. Using the 2.5 mm hex wrench, remove the screws that secure the rail. Control modules have 3 screws that secure the rail.
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Expansion modules have 4 screws that secure the rail.
Replacing the Upper or Lower X-axis Rail

Required tools: 2.5 mm hex wrench To replace the upper or lower X-axis rail 1 2 Install the X-axis rail using the 2.5 mm hex wrench and the supplied 2.5 mm screws. Use the longer 4x16 screws at the rail ends or rail junction points. Ensure that the rail junctions are smooth before tightening down the rail mounting screws.
Middle X-Axis Rail

This section describes how to remove and replace the control module or an expansion module middle Xaxis rail.
Removing the Middle X-Axis Rail

Required tools: 3 mm hex wrench To remove the middle X-axis rail 1 2 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position.
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The power is on to all other components. 3 4 5 Open the front door. Aisle power is disabled. If you are removing a control module middle X-axis rail, remove the right side cover. For more information, refer to Removing the Right Side Cover on page 12-160. Using the 3 mm hex wrench, remove the eight screws and remove the middle X-axis rail.
Replacing the MIddle X-axis Rail

Required tools: 3 mm hex wrench, X-axis rail alignment tool To replace the middle X-axis guide rail 1 2 Ensure that the machined side of the middle X-axis rail is pointing towards the top of the module. Install the middle X-axis rail using the 3 mm hex wrench and the ten (10) supplied 5x8 screws.
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Do not tighten the rail mounting screws at this time.
If the installation included an expansion module: a. Push the loose middle X-axis rail in the expansion module towards the control module X-axis rail. There should be no gap in the junction between the two rails. b. Tighten the furthest right 3 mm screw in the expansion module X-axis rail. This will keep the two rails butted together. c. Using the junction as a middle point, loosen five (5) 3 mm screws on each side of the junction. d. Insert the ADIC X-axis rail alignment tool into the middle X-axis rail. e. Position the middle of the X-axis rail alignment tool over the junction point in the rails. If the Xaxis rail tool is positioned correctly you should be able gain access to the 3mm screws through the holes in the tool. f. Tighten the M5 nuts on the X-axis rail alignment tool. This will align the two separate rails to one another.
4 5 6
Tighten all of the 3 mm screws on the middle X-axis rail. Loosen the M5 nuts on the X-axis rail alignment tool and remove the tool from the middle X-axis rail. Manually move the accessor over the junction points to verify that you can not feel the junction. There may be a slight clunk sound as you pass over the junctions but you should not feel it in the accessor.
7 8 9
When aligned, tighten the left screw, then slide the accessor back and forth, testing to see if there is any binding. Close the front door. The power is on. On the operator panel, press Robotics Enabled to enable the picker.
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X Drive Mount Assembly

This section describes how to remove and replace the X drive mount assembly.
Removing the X Drive Mount Assembly

Required tools: 3 mm hex wrench To remove the X drive mount assembly 1 2 Perform Removing the X-axis Belt on page 66 and return here. Disconnect the X-axis motor cable from the aisle accessor cable assembly (W10).
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Using the 3 mm hex wrench, remove the three 3 mm screws holding the X drive mount assembly to the X substrate.
Remove the X drive mount.
Replacing the X Drive Mount Assembly

Required tools: 3 mm hex wrench
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To replace the X drive mount assembly 1 Align the tabs between the X drive mount assembly and the X substrate. Also align the drive shaft bearing with the hole in the X substrate.
Using the 3 mm hex wrench, install the three 4 mm screws holding the X drive mount assembly to the X substrate.
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Connect the X-axis motor cable to the aisle accessor cable assembly (W10).
Install the X-axis belt. Refer to Replacing the X-axis Belt on page 67.
X-axis Carriage Assembly

This section describes how to remove and replace the X-axis carriage assembly.
Removing the X-axis Carriage Assembly

Required tools: 2.5 mm and 4 mm hex wrench To remove the X-axis carriage assembly 1 2 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 3 Open the front door. Aisle power is disabled.
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Using the 2.5 mm hex wrench, unscrew the five 2.5 mm screws that attach the Y-axis trough to the Xaxis carriage.
Gently pull the Y-axis chain assembly (W9) out of the Y-axis carriage channel.
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Remove the Y-axis rail from the X-axis carriage by removing the five 4 mm screws on the front of the Y-axis rail.
Pull the Y-axis rail towards you, to disengage the rail from the alignment pin.
Separate the components by pulling the trough and rail to the right and simultaneously pulling the Xaxis carriage to the left.
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Remove the two 4 mm screws that secure the X-axis belt clamp to the X-axis carriage.
10 Remove the four 4 mm screws that secure the X-axis carriage to the bearing mount.
11 Pull the carriage assembly straight off, free from the library.
Replacing the X-axis Carriage Assembly

Required tools: 2.5 mm and 4 mm hex wrench To replace the X-axis carriage assembly 1 Install the four 4 mm screws that secure the X-axis carriage assembly to the X-axis bearing mount.
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Install the two 4 mm screws that secure the X-axis belt clamp to the X-axis carriage.
Position the Y-axis rail so that the machined side sits in the X-axis carriage (the machined side is on the left) and the 15th hole (from the bottom) sits on the alignment pin.
4 5
Start the five (short) 4 mm screws that secure the Y-axis rail to the X-axis carriage. After the screws have been started, tighten the screws completely while holding the Y-axis rail and the X-axis carriage together.
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Insert the Y-axis chain assembly (W9) in the X-axis carriage channel.
Install the five 2.5 mm screws that secure the Y-axis cable trough to the Y-axis moving bracket (three on the left side and two on the front).
8 9
Close the front door. On the operator panel, press Robotics Enabled to enable the picker.
10 Calibrate the library. Refer to Calibrating the Robotics on page 23. 11 Bring the library online. Refer to Changing the Library State on page 23 for more information.
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Y-axis
This section describes how to remove and replace Y-axis components, which include the Y-axis belt, Y-axis drive mount assembly, Y-axis home sensor, Y-axis chain assembly, Y-axis belt tensioner, and Y-axis rail.
Y-axis Belt
This section describes how to remove and replace the Y-axis belt.
Removing the Y-axis Belt

Required tools: 2.5 mm and 4 mm hex wrench and 4 mm spring load screw To remove the Y-axis belt 1 2 3 Perform Putting the Picker in Service Position on page 61 and then return here. Insert the 4 mm spring load screw into the Y-axis tensioner. Using the 4 mm hex wrench, turn the spring load screw clockwise until the two parts of the tensioner assembly touch.
4 5 6
Locate the Y-axis belt clamp and loosen the two 2.5 mm screws on the X-axis carriage that secure the belt to the belt clamp. Remove the Y-axis belt from the clamp. Pull the Y-axis belt free from the tensioner and the Y-axis drive mount.
Replacing the Y-axis Belt

Required tools: 2.5 mm and 4 mm hex wrench and 4 mm spring load screw To replace the Y-axis belt 1 Insert three teeth of the Y-axis belt into the bottom portion of the clamp. Tighten the 2.5 mm screw for the lower part of the clamp to secure the belt in place.
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2 3 4 5 6 7 8 9
Wrap the belt around the bottom pulley and feed it through the top tensioner and back to the top of the Y-axis belt clamp. Insert three teeth into the top portion of the clamp and tighten the top 2.5 mm screw on the bearing to secure the belt in place. Uncompress the Y-axis tensioner and remove the spring load screw. Ensure the gap in the tensioner does not exceed 5 mm. Take the picker out of the service position. Close the front door. Press Robotics Enabled. Calibrate the library. Refer to Calibrating the Robotics on page 23. Bring the library online. Refer to Changing the Library State on page 23 for more information.
Y-Axis Drive Mount Assembly

This section describes how to remove and replace the Y-axis drive mount assembly.
Removing the Y-Axis Drive Mount Assembly

Required tools: 2.5 mm, 3 mm, and 4 mm hex wrenches To remove the Y-axis drive mount assembly 1 2 Perform Removing the Y-axis Belt on page 86 and return here. Disconnect the Y-axis motor cable from the X-axis chain assembly (W8).
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Lift up the hold down that holds the Y-axis home sensor cable to the X-axis carriage assembly and move the Y-axis home sensor cable out of the way.
Disconnect the Y-axis chain assembly cable (W9) from the X-axis chain.
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Using the 4 mm hex wrench, remove two 4 mm screws attaching the X-axis chain assembly (W8) to the Y-axis drive mount assembly.
6 7
Move the X-axis chain assembly (W8) to the right and out of the way. Using the 2.5 mm hex wrench, remove the two 2.5 mm screws on the Y-axis chain trough that secure it to the Y-axis drive mount assembly.
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Remove the 3 mm screw that secures the Y-axis hard stop and then remove the hard stop.
Using the 4 mm hex wrench, remove two 4 mm screws holding the Y-axis drive mount assembly to the Y-axis rail.
10 Slide the accessor assembly to the right. 11 Remove the Y-axis drive mount assembly by pulling it straight up.
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Replacing the Y-Axis Drive Mount Assembly

Required tools: 2.5 mm, 3 mm, and 4 mm hex wrenches To replace the Y-axis drive mount assembly 1 2 3 Position the Y-axis drive mount assembly on the bottom X-axis rail (2 rollers in back and one in front). Slide the Y-axis rail to the left flush against the Y-axis drive mount assembly. Using the 4 mm hex wrench, start the two 4 mm screws into the Y-axis rail but do not tighten them.
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Hold the drive mount up and tight to the assembly while tightening the screws (use the cutout on the left side of the drive mount assembly). Ensure the Y-drive mount is flush with the bottom of the Y-axis rail and the two drive plate touch points are flush with the Y-axis rail.
5 6
Test slide the Y-axis rail to the right and left making sure there is no binding. Using the 3 mm hex wrench, install the Y-axis hard stop and secure it with the 3 mm screw. Ensure the rubber bumper is pointing upwards.
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Using the 2.5 mm hex wrench, install the two 2.5 mm screws that secure the Y-axis chain trough to the Y-axis drive mount assembly.
Using the 4 mm hex wrench, install the two 4 mm screws attaching the X-axis chain assembly (W8) to the Y-axis drive mount assembly.
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Connect the Y-axis chain assembly cable (W9) to the X-axis chain assembly.
10 Secure the Y-axis home sensor cable to the X-axis chain assembly with the hold down.
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11 Connect the Y-axis motor cable to the X-axis chain assembly (W8).
12 Perform Replacing the Y-axis Belt on page 86 and return here. 13 Close the front door. The power is on. 14 On the operator panel, press Robotics Enabled to enable the picker. 15 Calibrate the library. Refer to Calibrating the Robotics on page 23. 16 Bring the library online. Refer to Changing the Library State on page 23 for more information.
Y-axis Chain Assembly

This section describes how to remove and replace the Y-axis chain assembly.
Removing the Y-axis Chain Assembly

Required tools: 2 mm, 2.5 mm, and 4 mm hex wrenches To remove the Y-axis chain assembly 1 Perform Removing the Picker on page 62 and then return here.
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Cut the zip tie holding the bearing end of the Y-axis chain.
3 4
Behind the Y-axis chain, using the 2 mm hex wrench, remove the two screws that connect the Y-axis chain to the Y-axis bearing. Disconnect the Y-axis chain assembly (W9) from the X-axis chain assembly.
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Using the 4 mm hex wrench, unscrew and remove the three Y-axis chain assembly retainer clamps from the Y-axis rail.
Using the 2.5 mm hex wrench, unscrew the two screws that attach the Y-axis trough to the Y-axis drive plate.
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Using the 2.5 mm hex wrench, unscrew the five 2.5 mm screws that attach the Y-axis trough to the Xaxis carriage.
Gently pull the Y-axis chain assembly (W9) free from the X-axis carriage.
Replacing the Y-axis Chain Assembly

Y-axis Belt Tensioner

This section describes how to remove and replace the Y-axis tensioner.
Removing the Y-axis Belt Tensioner

Required tools: 2.5 mm hex wrench To remove the Y-axis tensioner 1 2 Perform the Putting the Picker in Service Position on page 61 and return here. Remove the Y-axis belt. Refer to Removing the Y-axis Belt on page 86.
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Using the 2.5 mm hex wrench, remove the four screws attaching the Y-axis tensioner to the bracket and remove the tensioner.
Replacing the Y-axis Belt Tensioner

Perform the remove procedure in reverse order.
Accessor Assembly
This section describes how to remove and replace the accessor assembly.
Removing the Accessor Assembly

Required tools: 2 mm, 2.5 mm, 3 mm, 4 mm hex wrenches, wire cutters To remove the accessor assembly 1 Put the picker in the picker service position. Refer to Putting the Picker in Service Position on page 61 for information on putting the picker in service position. 2 Remove the picker:
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a. Disconnect the Y-axis chain assembly (W9).
b. Using the 3 mm hex wrench, remove the two 3 mm screws on top of the picker.
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c. Remove the picker by pulling the unit straight up off the pins.
Remove the Y-axis belt: a. Using the 4 mm hex wrench, turn the spring load screw on the Y-axis tensioner clockwise until the two parts of the tensioner assembly touch.
b. Locate the Y-axis belt clamp (on the Y-axis bearing) and loosen the two 2.5 mm screws that secure the belt to the belt clamp. c. Remove the Y-axis belt from the clamp and pull the belt free of the pulleys. 4 5 Slide the accessor to the left. Remove the Y-axis drive mount:
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a. Disconnect the Y-axis motor cable from the X-axis chain assembly (W8).
b. Lift up the hold down that holds the Y-axis home sensor cable to the X-axis carriage assembly and move the Y-axis home sensor cable out of the way.
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c. Disconnect the Y-axis chain assembly cable (W9) from the X-axis chain assembly.
d. Using the 3mm hex wrench, remove two 3mm screws attaching the X-axis chain assembly (W8) to the Y-axis drive mount assembly.
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e. Move the X-axis chain assembly (W8) to the right and out of the way. f. Using the 2.5 mm hex wrench, remove the two 2.5 mm screws on the Y-axis chain trough that secure it to the Y-axis drive mount assembly.
g. Remove the 4mm screw that secures the Y-axis hard stop and then remove the hard stop.
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h. Using the 4 mm hex wrench, remove two 4 mm screws holding the Y-axis drive mount assembly to the Y-axis rail.
i. j. 6
Slide the accessor assembly to the right. Remove the Y-axis drive mount assembly by pulling it straight up.
Remove the Y-axis rail: a. Disconnect the Y-axis rail from the upper X-axis rail bearing by removing the two 4 mm screws on the upper X-axis bearing.
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b. Remove the upper X-axis bearing from the system. c. Remove the three clamps on the back of the Y-axis rail. (1 screw per clamp.)
d. Cut the zip tie holding the bearing end of the Y-axis chain.
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e. Behind the Y-axis chain, using the 2 mm hex wrench, remove the two screws that connect the Y-axis chain to the Y-axis bearing. f. Disconnect the trough from the X-axis carriage by removing the two 2.5 mm screws on the front and three 2.5 mm screws on the left side of the bracket.
g. Remove the Y-axis chain and trough. h. Locate where the X-axis carriage meets the Y-axis rail. Remove the Y-axis rail from the X-axis carriage by removing the five 4 mm screws that secure it. i. Pull the Y-axis rail straight towards you, off of the alignment pin, and remove it.
Replacing the Accessor Assembly

Required tools: 2.5 mm, 3 mm, and 4 mm hex wrenches To replace the accessor assembly 1 Install the Y-axis rail:
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a. Position the Y-axis rail so that the machined side sits in the X-axis carriage (the machined side is on the left) and the 15th hole (from the bottom) sits on the alignment pin.
b. Start the 5 (short) 4 mm screws that secure the Y-axis rail to the X-axis carriage. c. After the screws have been started, tighten the screws completely while holding the Y-axis rail and the X-axis carriage firmly together. d. Insert the Y-axis chain assembly (W9) in the Y-axis carriage channel.
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e. Position the trough vertically. Install the five 2.5 mm screws that secure the Y-axis trough to the X-axis carriage (three on the left side and two on the front).
f. Secure the Y-axis chain assembly to the Y-axis rail by re-installing the three clamps on the Yaxis rail. The clamps are installed on holes 4, 7, and 10 (counting from the bottom).
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g. Connect the Y-axis chain assembly (W9) to the X-axis carriage by installing the two 2 mm screws (behind the cable). h. Zip tie the cable to the Y-axis chain assembly (W9).
Install the Y-drive mount: a. Slide the accessor to the right. b. Install the Y-drive mount on the bottom X-axis rail (2 rollers in back and one in front). c. Slide the accessor to the left. d. Using the 4 mm hex wrench, start the two 4 mm screws into the Y-axis rail but do not tighten them.
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e. Hold the drive mount up and tight to the assembly while tightening the screws (use the cutout on the left side of the drive mount assembly). Ensure the Y-drive mount is flush with the bottom of the Y-axis rail and the two drive plate touch points are flush with the Y-axis rail.
f. Test slide the Y-axis rail to the right and left making sure there is no binding. g. Using the 4 mm hex wrench, install the Y-axis hard stop and secure it with the 4 mm screw. Ensure the rubber bumper is pointed up.
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h. Using the 2.5 mm hex wrench, install the two 2.5 mm screws that secure the Y-axis chain trough to the Y-axis drive mount assembly.
i. j.
Move the X-axis chain onto the Y-drive mount. Using the 3 mm hex wrench, install the two 3 mm screws attaching the X-axis chain assembly (W8) to the Y-axis drive mount assembly.
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k. Connect the Y-axis chain assembly cable (W9) to the X-axis chain assembly.
l.
Attach the Y-axis home sensor cable to the X-axis chain assembly by securing it with the hold down.
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m. Connect the Y-axis motor cable to the X-axis chain assembly (W8).
Install the upper X-axis bearing. a. Install the upper X-axis bearing. Two rollers in back and one in front. b. Pull the bearing to the Y-axis rail and start the two 4 mm screws that secure the bearing to the Y-axis rail. Bias these screws down.
c. Hold the Y-axis rail flush with the bearing and push the rail down while tightening the screws. d. Move the accessor to the left and right to ensure there is no binding. 4 Install the Y-axis belt.
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a. Ensure the Y-axis tensioner is still compressed. If it is not, compress it now. b. Locate the Y-axis belt clamp on the Y-axis bearing. c. Insert three teeth of the Y-axis belt into the bottom portion of the clamp. Tighten the 2.5 mm screw for the lower part of the clamp to secure the belt in place. d. Wrap the belt around the bottom pulley and feed it through the top tensioner and back to the top of the Y-axis belt clamp. e. Insert three teeth into the top portion of the clamp and tighten the top 2.5 mm screw to secure the belt in place. 5 6 Uncompress the Y-axis tensioner. Ensure the gap in the tensioner does not exceed 5 mm. Install the picker: a. Place the picker assembly on the two pins on the x-axis carriage.
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b. Secure the picker by installing the two 3 mm screws on the top of the picker.
c. Connect the Y-axis moving cable to the gripper.
7 8 9
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Take the picker out of the service position. Close the front door. On the operator panel, press Robotics Enabled to enable the picker.
10 Calibrate the library. Refer to Calibrating the Robotics on page 23. 11 Bring the library online. Refer to Changing the Library State on page 23 for more information.
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118
Removing and Replacing LMM Components

This chapter contains step-by-step procedures that describe how to remove and replace Scalar i2000 library LMM components, which include the MCB, RCU, LMD, LMM fan assembly (with bracket), and LMM chassis (with BPI without fans).
MCB
This section describes how to remove, replace, and calibrate the management control blade (MCB).
Removing the MCB

The MCB has three LEDs on the front of the MCB describing status. Refer to Table 2 on page 18 for more information about the library LEDs. Required tools: None To remove the MCB 12 Shutdown the library, but do not power it off. Refer to Changing the Library State on page 23 for more information. 13 Verify that the blue LED is on.
Note
When the blue LED is on, the MCB is ready to be replaced. Do not attempt to replace the MCB if the blue LED is not on. See Figure 18 on 199 for more information about the location of the MCB LEDs.
14 Open the back door. The power is on. 15 Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces.
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16 Tag and disconnect the data cables (FC, SCSI, and ethernet) from the MCB.
17 Pull the MCB latchhooks to the out position.
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18 Remove the MCB. 19 Remove the compact flash (insert it onto the replacement MCB when you replace the MCB).
Replacing the MCB

Perform the remove procedure in the reverse order. When finished, power cycle the library to bring it online again. For more information, refer to Powering off the Library on page 3-23. After replacing the MCB, you may have to calibrate the touch screen. For more information, refer to Calibrating the Touch Screen on page 176.
Compact Flash
This section describes how to remove and replace the compact flash, located on the management control blade (MCB).
Removing the Compact Flash

The compact flash is a component attached to the MCB. The MCB has three LEDs on the front of the MCB describing status. Refer to Table 2 on page 18 for more information about the library LEDs. Required tools: None To remove the compact flash 1 2 Shutdown the library, but do not power it off. Refer to Changing the Library State on page 23 for more information about how to shutdown the library. Verify that the blue LED is on.
Note
When the blue LED is on, the MCB is ready to be replaced. Do not attempt to replace the MCB if the blue LED is not on. See Figure 18 on 199 for more information about the location of the MCB LEDs.
121
3 4 5
Open the back door. The power is on. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces. Tag and disconnect the data cables from the MCB.
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Pull the MCB latchhooks to the out position.
7 8
Remove the MCB. Remove the compact flash from the MCB.
123
Replacing the Compact Flash

Perform the remove procedure in the reverse order. When finished, power cycle the library to bring it online again. For more information, refer to Changing the Library State on page 3-23. After replacing the compact flash, you may have to calibrate the touch screen. For more information, refer to Calibrating the Touch Screen on page 176.
RCU
This section describes how to remove and replace the robotics control unit (RCU) blade.
Removing the RCU

You can hot-swap an RCU blade. You do not have to turn off the power to the library before removing and replacing the blade. The RCU blade has three LEDs on the front describing status. Refer to Table 2 on page 18 for more information about the library LEDs. Required tools: None To remove the RCU 1 2 3 4 5 Take the physical library offline. Refer to Changing the Library State on page 23 for more information. Press Robotics Enabled to disable the robotics. Open the front door to make sure that the robotics are not powered. Open the back door. The power is on. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces.
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Pull the RCU latchhook to the out position.
Remove the RCU.
Replacing the RCU

Perform the remove procedure in the reverse order. When finished, bring the library online. For more information, refer to Changing the Library State on page 3-23.
LMD
This section describes how to remove and replace the library motor driver (LMD) board.
Removing the LMD

CAUTION
Do not replace the LMD with the library power on. Hot-swapping the LMD can cause a power failure and shutdown of the MCB.
The LMD board has three LEDs on the front describing status. Refer to Table 2 on page 18 for more information about library LEDs. Required tools: None To remove the LMD 1 1 Prepare the customer host applications for library power down. Power off the library.
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Refer to Powering off the Library on page 23 for more information. 2 3 Open the back door. Pull the LMD latchhook to the up position.
Remove the LMD.
Replacing the LMD

LMM Fan Assembly

This section describes how to remove and replace the library fan assembly.
Removing the LMM Fan Assembly

CAUTION
This is a time-sensitive procedure. You must remove and replace the LMM fan assembly in 5 minutes or less. You could damage your library if you spend more than 5 minutes completing this procedure.
Required tools: None To remove the LMM fan assembly 1

126
Open the back door.

The power is on. 2 Unscrew the one thumbscrew and remove the LMM fan cover plate.
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Slide LMM fan cable (W21) over the cable hold-down. Then disconnect the two LMM fan cables (W21) from the backplane.
Press the two release latches together.
Pull the fan assembly towards you to remove it.
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Replacing the LMM Fan Assembly

LMM Chassis
This section describes how to remove and replace the LMM chassis.
Removing the LMM Chassis

Required tools: 7 mm socket To remove the LMM chassis 1 2 3 4 5 6 7 Power off the library. Refer to Powering off the Library on page 23 for more information. Open the back door. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces. Perform Removing the MCB on page 119 and then return here. Perform Removing the RCU on page 124 and then return here. Perform Removing the LMD on page 125 and then return here. Unscrew the retaining thumbscrews and remove the LBX/IEX cover plate, LMM cover plate, and LMM side cover plate.
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Disconnect all connections to the backplane.
Unscrew the four 7 mm screws securing the LMM.
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10 Remove the LMM.
Replacing the LMM Chassis

131
132
Removing and Replacing Satellite Boards

This chapter contains step-by-step procedures that describe how to remove and replace Scalar i2000 library satellite boards, which include the IEX board, LBX board, LBX terminator, and CPC board.
IEX Board
This section describes how to remove and replace the IE station eXtended (IEX) board. For an illustration of the IEX board, see Figure 25 on 206.
Removing the IEX Board

You can hot swap this board. You do not have to turn off the power before performing this procedure. The IEX board has three LEDs describing status. Refer to Table 2 on page 18 for more information about library LEDs. Required Tools: None To remove the IEX board 11 Take the library offline. Refer to Changing the Library State on page 23 for more information. 12 Open the back door. The power is on. 13 Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces.
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14 Unscrew the thumbscrew and remove the LBX/IEX cover plate.
15 Lift the IEX board off the standoffs and pull it out.
Replacing the IEX Board

134 Removing and Replacing Satellite Boards
LBX Board
This section describes how to remove and replace the LBX board. For an illustration of the LBX board, see Figure 22 on 203.
Removing the LBX Board

Required Tools: None To remove the LBX board 1 2 3 4 5 Power off the library. Refer to Powering off the Library on page 23 for more information. Open the back door. One the power distribution unit(s), switch the circuit breakers to the down (0) position to completely remove power from the library. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces. Unscrew the thumbscrew and remove the LBX/IEX cover plate.
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Remove the IEX board by pulling the board up off of the standoffs and then out.
Disconnect all cables from the LBX: the LBX cable (W1), internal ethernet cable (W2), LBX-drive cluster cable (W3), power supply status cable (W5), I/E station cable (W6), CAN cable (W7), ethernet cluster cable (W11), power distribution cable to library (W12), power distribution cable to drive cluster (W13)
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door interlock cable (W15), power supply status cable (W16), and power distribution cable to I/O management unit (W17) (if applicable).
Note
A more detailed view of the LBX connections is available in Component Locations on page 187.
Remove the LBX board by lifting it off the standoffs.
Replacing the LBX Board

137
LBX Terminator
The LBX terminator has one LEDs describing status. Refer to Table 5 on page 138 for more information about the LBX terminator LED. Table 5 LED Color Green LBX Terminator LED Description When off, the front door is open or the LBX terminator is misaligned. When on, front door is closed. There are four LEDs. One LED lights for the control module and one for each expansion module in the library. For example, if there is a control module and two EMs, then three LEDs are on.
This section describes how to remove and replace the LBX terminator.
Removing the LBX Terminator

Required Tools: None To remove the LBX terminator 1 2 3 Power off the library. Refer to Powering off the Library on page 23 for more information. Open the back door. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces.
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Unscrew the thumbscrew and remove the LBX/IEX cover plate.
Unplug and remove the LBX terminator.
Replacing the LBX Terminator

The LBX terminator must be installed in the last module. If using only the control module, there is no need to move the LBX terminator.
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Perform the remove procedure in the reverse order. Be careful to align the LBX terminator correctly. If it is installed incorrectly, the LEDs will not light.
CPC Board
This section describes how to remove and replace the CPC board.
Removing a CPC Board

Required tools: 2.5 mm hex wrench, 7 mm socket wrench To remove a CPC Board 1 2 3 Power off the library. Refer to Powering off the Library on page 23 for more information about how to power off the library. Open the front door. Remove any magazines or cover plates that correspond to the drive cluster whose CPC board you are removing. Refer to Removing a Magazine on page 55 for more information. 4 5 6 7 8 9 Open the back door. Remove all the drives in the drive cluster that corresponds to the CPC board you are removing. Refer to Magazines on page 55 for more information. Remove the tall cover plate to the left of the drive cluster and the middle cover plate between the two drive clusters. Remove the five 7 mm screws that secure the drive cluster to the library. At the lower right corner of the drive cluster, disconnect the power and signal cable. From the front of the library, remove the eighteen 2.5 mm screws that secure the drive cluster to the library.
10 From the rear, remove the drive cluster by pulling it straight out from the library. 11 On the right side of the drive cluster is the CPC board. Remove the fourteen 2.5 mm screws that secure the card to the drive cluster. 12 Remove the CPC board by lifting it straight off of the drive cluster (and the four standoffs that position it).
Replacing the CPC Board

140
Removing and Replacing Power Components

This chapter contains step-by-step procedures that describe how to remove and replace Scalar i2000 library power components, which include a fuse, a power supply, a power distribution unit (PDU), an AC power cable, and a power chassis.
Fuse
There are four fuses included in the library, as described in Table 6 on page 141. Table 6 Fuse F48AP F48L F48A F48B Fuses Responsible for DC power that goes to the I/O management unit DC power to the LMM DC power to the lower drive enclosure DC power to the upper drive enclosure
This section describes how to remove and replace a fuse.
Removing a Fuse
Required tools: None To remove a fuse 13 Shutdown and power off the library. Refer to Changing the Library State on page 23 for more information. 14 On the power distribution unit (PDU), set the switch labeled Power to the down (0) position to turn power off. 15 Open the back door. 16 Unscrew the AC plug by turning it counter clockwise and pulling it towards you.
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17 Turn the fuse counter clockwise until it pops out.
Replacing a Fuse
Power Supply
The power supply has three LEDs describing status. Refer to Table 7 on page 142 for more information about the power supply LEDs. Table 7 LED AC Good DC Good Fault/Replace Power Supply LEDs Description This green LED indicates the AC line voltage is present within its given range. This green LED indicates the power supply is producing a DC voltage within its given range. This blue LED indicates it is active with a power supply fault, or when you can replace the power supply.
This section describes how to remove and replace a power supply.

142 Removing and Replacing Power Components
Removing the Power Supply

If your library has a redundant power supply, you can hot-swap the power supply, and you do not have to turn off the power before performing this procedure. If your library has only one power supply, you need to set the power distribution unit (PDU) switch labeled Power to the down (0) position to turn power off before performing this procedure. Required tools: None To remove the power supply 1 2 3 4 If there is not a redundant power supply, on the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. Open the back door. The power is on (if there is redundant power). On the failing power distribution unit (PDU), set the power switch to the down (0) position to turn power off. Unscrew the thumbscrew on the power supply and pull it towards you to remove it. There is a pinch point between the edge of the cabinet and the left side of the power supply when the power supply is slid out of the cabinet.
CAUTION
Replacing the Power Supply

143
Power Distribution Unit

This section describes how to remove and replace the power distribution unit (PDU).
Removing the Power Distribution Unit

You can hot swap the PDU if the library contains a redundant power supply. Required tools: None Removing the power distribution unit: 1 2 3 If there is not a redundant power supply, on the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. Open the back door. On the power distribution unit (PDU), set the power switch to the down (0) position to turn power off.
4 5 6
Unscrew the AC power cable by turning it counter clockwise and pulling it towards you. Unscrew the retaining thumbscrew. Remove the PDU.
Replacing the Power Distribution Unit

144
Power Cable
This section describes how to remove and replace a power cable, both AC and Worldwide.
Removing the Power Cable

Required tools: None To remove the power cable 1 2 3 4 5 If there is not redundant power, shutdown the library, but do not power it off. Refer to Changing the Library State on page 23 for more information. Open the back door. The power is on. On the power distribution unit (PDU), set the power switch to the down (0) position to turn power off. Unplug the power cable from the input source. Remove the power cable by turning it counter clockwise and pulling it towards you.
Replacing the Power Cable

145
Power Chassis
Removing the Power Chassis
Required tools: 7 mm socket wrench To remove the power chassis 1 2 3 4 Power down the library. Refer to Powering off the Library on page 23 for more information. Remove the LBX board. Refer to Removing the LBX Board on page 135 for more information. Remove the power cable. Refer to Removing the Power Cable on page 145 for more information. Through the space the LBX occupied, remove all the connectors that connect to the top of the power chassis. The removal includes four white connectors and one gray ribbon cable (the LBX ribbon). You only need to disconnect the white connectors from the power chassis. You need to remove the LBX ribbon cable completely.
146
Remove the four 7 mm screws on the power chassis.
Slide the power chassis out of the library.
Replacing the Power Chassis

147
148
Removing and Replacing I/O Management Unit Components

This chapter contains step-by-step procedures that describe how to remove and replace Scalar i2000 library I/O management unit and related components, which include the control management blade (CMB), fibre channel (FC) blade, SCSI blade, and I/O management unit cooling assembly.
CMB Blade
This section describes how to remove and replace the control management blade (CMB).
Removing the CMB Blade

You can hot-swap a CMB. You do not have to turn off the power to the library before removing and replacing it. The CMB has three LEDs on the front describing status. Refer to Table 2 on page 18 for more information about library LEDs. Required tools: None To remove the CMB 1 2 3 Take the library offline. Refer to Changing the Library State on page 23 for more information. Open the back door. The power is on. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces.
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Pull the latch hooks on the CMB to the out position.
Remove the CMB by pulling it straight towards you.
Replacing the CMB Blade

Required tools: None The CMB blade must be installed in the upper left slot.
Note
1 2 3 4 5
Carefully align the CMB with the guide slots and push the blade until it stops. Push the latchhooks in. Remove the ESD strap from the ground. Close the back door. The power is on. Bring the library online. Refer to Changing the Library State on page 23 for more information.
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FC Blades
This section describes how to remove and replace the fibre channel (FC) blades. These blades are a part of the optional I/O management unit.
Removing the FC Blade

You can hot-swap an FC blade. You do not have to turn off the power to the library before removing and replacing the blade. The blades have three LEDs on the front describing status. Refer to Table 2 on page 18 for more information about library LEDs. Required tools: None To remove a blade 1 2 3 4 5 6 Vary the drives connected to the target blade offline. For more information, refer to Working with Drives on page 29. Take the library offline. Refer to Changing the Library State on page 23 for more information. Open the back door. The power is on. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces. Tag and disconnect the cables from the blade. Pull the latchhooks to the out position.
Remove the FC blade.
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Replacing the FC Blade

Required tools: None To replace a blade 1 2 Carefully align the blade with the guide slots and push the blade until it stops. Push the latchhooks to the down position.
3 4 5 6 7 8
Remove tags and connect the cables. Remove the ESD strap from the ground. Close the back door. Cable the blade. Vary the associated drives online. For more information, refer to Working with Drives on page 29. Bring the library online. Refer to Changing the Library State on page 23 for more information.
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I/O Management Unit Cooling Assembly

This section describes how to remove and replace the I/O management unit cooling assembly.
Removing the I/O Management Unit Cooling Assembly

CAUTION
This is a time-sensitive procedure. You must remove and replace the I/O management unit cooling assembly in 5 minutes or less. You could damage your library if you spend more than 5 minutes completing this procedure.
Required tools: #1 Phillips screwdriver To remove the I/O management unit cooling assembly 1 2 Open the back door. The power is on. Using the #1 Phillips screwdriver, unscrew the thumbscrew on the I/O management unit cooling assembly.
153
Pull down the latch handle on the I/O management unit cooling assembly.
Remove the I/O management unit cooling assembly.
Replacing the I/O Management Unit Cooling Assembly

I/O Management Unit

This section describes how to remove and replace the I/O management unit.
Removing the I/O Management Unit

Required tools: 7 mm nut driver To remove the I/O management unit 1 2 3 Shutdown the library, but do not power it off. Refer to Changing the Library State on page 23 for more information. Open the back door. The power is on. Attach the ESD strap to your wrist and to any convenient silver-colored metal plate in the rear of the library. Any air vent grill is acceptable. Do not use painted surfaces.
154
For the CMB, pull the latch hooks to the out position.
5 6
Remove the CMB. Tag and disconnect the cables from the blades.
7 8
On each blade, pull the latchhooks to the out position. Remove the blades.
155
Using the thumbscrews, remove the vent cover plate and the side cover plate on the I/O management unit.
10 Remove the LBX/IEX cover plate, the drive cluster side cover plates, and the mid-library cover plate.
156
11 In the area behind the now removed LBX/IEX cover plate, disconnect the CAN cable (W7), Ethernet cluster cable (W11), Power supply status cable from the LBX (W16), and the power distribution cable (W17) from the power chassis.
12 Using the 7 mm nut driver, remove the four retaining screws.
157
13 Remove the I/O management unit by pulling it straight towards you. Be careful not to damage the cables that ran down to the LBX.
Replacing the I/O Management Unit

Perform the remove procedure in the reverse order. When finished, power cycle the library to bring it online again. For more information, refer to Changing the Library State on page 3-23.
158
Removing and Replacing Exterior Components

This chapter contains step-by-step procedures that describe how to remove and replace Scalar i2000 library exterior components, which include the air filters, side cover, front door components, back door, and operator panel and related user interface components.
Air Filters
There are two air filters in each control module and expansion module, located at the top and bottom of the front door. This section describes how to remove, replace, and clean air filters.
Cleaning Air Filters

There are many factors that influence the need to regularly service the air filters. For example, the total number of tape drives and the operating environment will greatly affect the rate at which debris accumulates in the air filters. With the maximum number of tape drives operating in a normal data center environment, the filters should be checked every two years. If dust and debris are visible on the inlet side of the filter, use water and a mild soap to clean the air filters. The materials in the filter should last the life of the product, however, if abnormal contamination occurs replacement filters are available.
Removing an Air Filter

Required tools: None To remove an air filter 1 2 Take the library offline. Refer to Changing the Library State on page 23 for instruction on how to take the library offline. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 3 Open the front door. Aisle power is disabled.
159
Unscrew the two retaining thumbscrews.
Remove the air filter.
Replacing an Air Filter

Perform the remove procedure in the reverse order and, on the operator panel, press Robotics Enabled to enable the picker.
Note
Make sure that the air filter is completely dry before placing it back in the front door.
Right Side Cover

This section describes how to remove and replace the right side cover (as seen from the front of the library).
Removing the Right Side Cover

Required tools: 2.5 mm hex wrench To remove the right side cover 1 2 Power off the library. Refer to Powering off the Library on page 23 for more information about how to power off the library. Remove all column 4, rack 1 magazines (from the top to the bottom). For more information, refer to Slot Numbering on page 217.
160
3 4 5
From the front of the library, remove the six 2.5 mm screws that secure the right side cover to the main frame. From the rear of the library, remove the three 2.5 mm screws that secure the side cover. Lift the side cover straight off the library.
Replacing the Right Side Cover

Perform the previous procedure in the reverse order.
Front Door Components

This section describes how to remove and replace front door components, which include the I/E lock assembly, front door damper, front door, and door interlock switch.
I/E Lock Assembly

This section describes how to remove, replace, and adjust the I/E lock assembly. The IE lock assembly contains the I/E station lock sensor and I/E station lock solenoid.
Removing the I/E Lock Assembly

Required tools: 2.5 mm hex wrench To remove an I/E lock assembly 1 2 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 3 Open the front door. Aisle power is disabled.
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Disconnect the I/E station cable (W6) to the I/E station lock assembly.
Remove the four mounting screws holding the I/E station lock assembly to the I/E station.
Remove the I/E station lock assembly
Replacing an I/E Lock Assembly

To replace an I/E lock assembly 1 2 3
162
Perform the remove procedure in the reverse order, up to bringing the library online and return here. Perform Adjusting the I/E Lock Assembly on page 163 and return here. Close the front door.
4 5
On the operator panel, press Robotics Enabled to enable the picker. Bring the library online. Refer to Changing the Library State on page 23 for more information.
Adjusting the I/E Lock Assembly

Required tools: 2.5 mm hex wrench To adjust the I/E lock assembly 1 On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 2 3 Open the front door. Aisle power is disabled. Make sure the door of the I/E station you are working on is closed. Manually move the I/E lock assembly flag up and down and check to see if the solenoid shaft is rubbing on the inside of the I/E station bushing. If the shaft is rubbing against the bushing, perform the following: a. Using the 2.5 mm hex wrench, loosen the four lock assembly mounting screws and rotate the whole assembly slightly while manually moving the flag up and down to make sure that the shaft is not rubbing on the inside of the bushing. b. Tighten the screws. Perform the next step if the problem persists. c. Loosen the two solenoid mounting screws and rotate the solenoid slightly while manually moving the flag up and down to make sure that the shaft is not rubbing on the inside of the bushing. Tighten the screws. 4 5 6 Close the front door. Open and close the I/E station door five times to make sure that the I/E station lock assembly is working properly. Repeat the adjustment procedure if necessary.
Front Door Damper

This section describes how to remove and replace a front door damper. Use the following procedures to remove and replace both the top and bottom front door dampers.
Removing a Front Door Damper

Required tools: None To remove a front door damper 1 On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components. 2 Open the front door. Aisle power is disabled.
163
Unsnap the damper (top or bottom).
Replacing a Front Door Damper

Required tools: None To replace a front door damper 1 Open the front door. Aisle power is disabled.
164
Snap on the damper (top or bottom). Use the following graphic to orient the damper correctly.
3 4
Close the front door. The power is on. On the operator panel, press Robotics Enabled to enable the picker.
Front Door
This section describes how to remove and replace the front door.
Removing a Front Door

Required tools: #2 Phillips screwdriver, 2.5 mm hex wrench To remove a front door 1 Do one of the following: If the door includes an operator panel or I/E station, power down the library. Refer to Powering off the Library on page 23 for more information. If the door does not include an operator panel or I/E station, on the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. The power is on to all other components.
2 3
Open the front door. Aisle power is disabled. Unload all cartridges on the door. If this is not a control module door, go to step 7
165
If this is a Control Module door, remove the eight magazines from the upper left corner of the door (2 left columns by top 4 rows).
Using a #2 Phillips screwdriver, remove the 3 screws that secure the operator panel cover and then remove the cover.
166
Disconnect the touch screen display cable (W22) and the indicator panel cable (W20). Pull the cables through the door to the inside side of the library.
If the door includes an I/E station, disconnect the I/E station cable (W6). If this is a control module, then cut the two wire ties that hold the cables vertically along the left side of the I/E station.
167
Remove the two 2.5 mm button head screws that secure the flex cable bracket and then remove the bracket (with the cables attached).
Unsnap the top and bottom door dampers at the door, leaving the dampers attached to the library frame.
10 Holding both sides of the door, lift it off of the hinges.

168 Removing and Replacing Exterior Components
Replacing a Front Door

Door Interlock Switch

This section describes how to remove and replace the door interlock switch. Use the following procedures for removing and replacing the door interlock switch on any library module.
Removing the Door Interlock Switch

Required tools: None To remove the door interlock switch 1 2 3 4 5 Shutdown the library, but do not power it off. Refer to Changing the Library State on page 23 for more information. Open the back door. The power is on. On the PDU, set the switch labeled Power to the down (0) position to turn power off. Open the door of the module where the switch is located. Remove the switch from the bracket by unsnapping it out of the bracket.
Disconnect the door interlock cable (W15) spade connectors to the switch.
169
Replacing the Door Interlock Switch

Perform the remove procedure in the reverse order. When finished, power cycle the library to bring it online again. For more information, refer to Changing the Library State on page 3-23.
I/E Station
This section describes how to remove and replace and existing I/E station or how to upgrade an expansion module to include an I/E station.
Removing an I/E Station

Required tools: #2 Phillips screwdriver, 2.5 mm hex wrench 1 2 3 Power off the library. Refer to Powering off the Library on page 23 for more information. Open the front door of the module. Disconnect cable W6 from the I/E station lock assembly.
170
Using the #2 Phillips screwdriver, remove the I/E station panel cover from the front door by removing the four pan head screws.
From the inside of the door, use the 2.5 mm hex wrench to remove the I/E station from the door by removing the six screws.
Slide out the I/E station.

171
Replacing an I/E Station

Required tools: #2 Phillips screwdriver, 2.5 mm hex wrench 1 2 3 4 Power off the library. Refer to Powering off the Library on page 23 for more information. Open the front door of the module. From the inside of the front door, mount the I/E station by sliding it all the way into the bottom-left corner against the stops. Using the 2.5 mm hex wrench, attach the I/E station to the door using the six screws provided.
172
Using the #2 Phillips screwdriver, mount the I/E station panel cover onto the front door using four pan head screws.
Connect cable W6 to the I/E station lock assembly.
173
Back Door
This section describes how to remove and replace the back door.
Removing the Back door

To remove the back door 1 2 Open the back door. Lift the door off of its hinges and away from the library.
Replacing the Back door

Operator Panel/User Interface Components

This section describes how to remove and replace the operator panel/user interface components, which include the touch screen and the operator panel indicators.
Removing the Touch Screen

Required tools: 7 mm nut driver and #2 Phillips screwdriver To remove the operator panel 1 2 Power off the library. Refer to Powering off the Library on page 23 for more information about how to power off the library. Open the front door. Aisle power is disabled. 3 4 Attach the ESD strap to your wrist and to the right of the right-most bracket on the middle x-axis rail. On the inside of the front door (rack 2), remove the magazines from columns 1 and 2, sections 1 through 4. Refer to Removing a Magazine on page 55 for information about how to remove a magazine. For information about how to determine the magazine locations, refer to Slot Numbering on page 217. 5 Using the #2 Phillips screwdriver, remove the three pan head screws and remove the display cover.
174
Be careful when removing the last screw so that the display cover does not fall off the front door.
Disconnect the display cable (W22) to the operator panel.
175
Using the 7 mm nut driver, remove the four screws securing the touch screen.
Remove the touch screen.
Replacing the Touch Screen

Perform the remove procedure in the reverse order. When finished, power cycle the library to bring it online again. For more information, refer to Changing the Library State on page 3-23. After replacing the touch screen, you may have to re-calibrate it. For more information, refer to Calibrating the Touch Screen on page 176. Ensure the calibration target on the magazine gets placed in the correct position.
Note
Calibrating the Touch Screen

You need to calibrate the touch screen when it is out of synchronization. This can be caused by a corrupted compact flash on the MCB. If the touch screen appears off-center, it is out of synchronization. Required tools: Ethernet connection to the MCB To calibrate the MCB 1 2 3 Connect the ethernet port of the MCB to the host/network. Start the telnet session with MCB (telnet ip of library). Set the laptop to the following communication settings: 4 5 IP: 10.10.1.100 Subnet mask: 255.255.0.0 Gateway: 10.10.1.1
Run telnet 10.10.1.1 Run ps -ef | grep startlmserver.sh Note the process id (pid) of the startlmserver.sh, it is the number in the 2nd column.
176
6 7 8 9
Run kill -9 <pid> where <pid> is the number noted in Step 5. Run killall -9 java to be sure that all java processes are stopped. Run /usr/X11R6/bin/XFree86 & to start X. Run sh calibrate.sh to bring up the calibration utility. X will restart itself.
10 Follow the directions on the touch screen. 11 Verify that X on the touch screen correctly follows your finger when touching the screen. If not, rerun sh calibrate.sh 12 Run ps -ef | grep XFree86 and note the pid. 13 Run kill -9 <pid> where the <pid> is the number noted in Step 12 14 Run /etc/init.d/xfree86 start to restart X and the LMC. 15 Run exit to end the telnet session.
Removing the Operator Panel Indicators

Required tools: 7 mm nut driver and #2 Phillips screwdriver To remove the operator panel indicators 1 2 3 4 Take the library offline. Refer to Changing the Library State on page 23 for more information. On the operator panel, press Robotics Enabled to turn off power to the picker and return it to the home position. Open the back door. The power is on. Open the front door. Aisle power is disabled. 5 Attach the ESD strap to your wrist and to the right of the right-most bracket on the middle X-axis rail.
Note
For the following step, refer to Removing a Magazine on page 55 for information about how to remove a magazine. For information about how to determine the magazine locations, refer to Slot Numbering on page 217.
On the inside of the front door (rack 2), remove the magazines from columns 1 and 2, sections 1 through 4.
177
Using the #2 Phillips screwdriver, remove the three pan head screws and remove the display cover. Be careful when removing the last screw that the display cover does not fall off the front door.
Disconnect the operator panel switch cable (W20) from the indicator panel.
178
Using the 7 mm nut driver, remove the four screws securing the indicator panel.
10 Remove the operator panel indicators.
Replacing the Operator Panel Indicators

Perform the remove procedure in the reverse order. On the operator panel, press Robotics Enabled to enable the picker and then calibrate the library. When finished, bring the library online. For more information, refer to Calibrating the Robotics on page 23 and Changing the Library State on page 3-23.
179
180
FRU Listings and FRU IDs

The following tables list the Field Replaceable Units (FRUs), orderable parts, and the corresponding FRU IDs for each of these items. A FRU ID is a reference number that maps to the most recent part number of its associated FRU. Use FRU IDs to look up the most recent part numbers on the Customer Service website when you are ordering parts.
Electrical FRUs
Table 8 FRU Name Robotic control unit blade (RCU) Library motor drive blade (LMD) Management control blade (MCB) Library box Interconnect eXtended (LBX) board IE station eXtended (IEX) board Cluster plug card (CPC) Fibre channel (FC) blade Control management blade (CMB) SCSI blade LBX terminator SCSI terminator (LVD) Touch screen Operator panel indicators Electrical FRU List and FRU ID FRU ID 101 102 103 104 105 106 107 108 109 110 111 113 114 Reference Information 124 125 119 135 133 140 151 149 151 138 Not applicable 174 174
181
Power Related FRUs

Table 9 FRU Name Power supply fuse Power blank cover plate Power chassis Power supply +48V 2000W Power distribution unit (PDU) Power cable, 14-foot Scalar i2000 Library Power FRU List and FRU ID FRU ID 601 602 603 606 607 608 Reference Information 141 Not applicable 146 142 144 145
Mechanical FRUs
Table 10 FRU Name LMM chassis w/BPI w/o fans Control module X-rail, top and bottom Expansion module X-rail, top and bottom EM Attachment Bolts EM attachment Bolt Hex Nuts X and Y-axis tensioner X-axis carriage assembly X-axis belt X-axis chain assembly (W8) Control module middle X-axis rail Expansion module middle X-axis rail X-drive mount assembly (motor, shaft assembly, motor belt, home sensor) Accessor assembly Y-axis belt Y-axis rail Y-axis chain assembly (W9) Mechanical FRU List and FRU ID FRU ID 901 902 903 931 932 904 905 701 828 906 907 908 909 705 910 832 69 or 98 80 66 70 74 74 77 99 86 99 95 Reference Information 129 73 73
182
FRU Name Y-drive mount assembly (Y-axis motor assembly, belt, and home sensor) Y-Mount I/E Lock Assembly w/Bracket and Sensors Pivot Assembly (picker ASM) Reach assembly (picker finger ASM w/motor) Door interlock switch front (sensor) Front door Back door Side cover (right side) Rear Door Handle Front Door Handle Front door damper Leveling Feet LMM fan assembly I/O management unit assembly I/O management unit cooling assembly I/O management unit blade dress plates Calibration targets
FRU ID 912 911 301 201 202 913 918 919 920 936 937 928 930 929 933 934 935 1023
Reference Information 87
161 64 64 169 165 165 160
163
126 154 153 154 57
Cable FRUs
Table 11 FRU Name LBX cable (W1) - short LBX cable (W1) - long Internal ethernet cable (W2) - short Internal ethernet cable (W2) - long LBX-drive cluster cable (W3) - short LBX-drive cluster cable (W3) - long Power supply status cable (W5) I/E station cable (W6) Cable FRU List and FRU ID FRU ID 801 802 803 804 805 806 807 808
183
FRU Name CAN cable (W7) Aisle cable (W10) w/bracket assembly Ethernet cluster cable (W11) Power distribution cable to library (W12) Power distribution cable to tape drive cluster (W13) - short Power distribution cable to tape drive cluster (W13) - long Door interlock cable (W15) Power supply status cable (W16) Power distribution cable to I/O management unit (W17) Operator panel switch cable (W20) Display cable (W22) AC power cable worldwide Internal FC cables External MCB/FCB FC cables External Ethernet cables External FC cables Internal SCSI cables External SCSI cables External MCB/SCSI Blade SCSI cables
FRU ID 816 809 817 810 811 812 813 818 819 814 815 827 820 821 822 823 824 825 826
Orderable Item List

Table 12 FRU Name Drive chassis cover plate (front) Drive chassis cover plate (rear) Magazine (LTO) Drive sled (LTO) Orderable Item List and FRU ID FRU ID 1015 1016 1017 1020 Reference Information Not applicable Not applicable 55 51
184
FRU Name Barcode labels Air filters Front and back door keys Back door key
FRU ID 1021 1001 401 402
Reference Information Not applicable 159 Not applicable Not applicable
Library Service Tools

Table 13 FRU Name SCSI wrap plug FC wrap plug Rail alignment tool IO Blade debug cable RCU debug cable Null modem cable Straight-through cable Service Tools and FRU ID FRU ID 1024 1025 1022 1036 1037 1038 1039
185
186
Component Locations
This chapter describes the location of major components within the Scalar i2000 library.
Library Front View

Figure 5 Library Front View Top cable entry Control module Fire suppressant access Expansion module Air filter vent
Operator panel indicators Import / Export Station Door handle & door lock
Touch screen
Door handle & door lock
187
Library Front View, Door Open

Figure 6 Library Front View, Door Open
Top damper Door interlock switch Air filter I/E sensor assembly
Import/Export Station
Magazine Picker assembly Bottom damper
188
Component Locations
Library Rear View

Figure 7 Library Rear View, Back Door Removed
Area reserved for tape drives
LMM Fan
Assembly Library Management Module LBX Board and IEX Control Board Space for redundant power supply
Area reserved for tape drives
Power distribution unit
Power supply
Bottom cable entry
Fuses
Power cable connection
189
Operator Panel
Figure 8 Operator Panel
190
Component Locations
Tape Drive Sled

Tape Drive Sled, Front View
Figure 9 LTO Tape Drive, Front View
Connector
Eject button Brick status LED Rail Cartridge Single character display
191
Tape Drive Sled, Rear View

Figure 10 LTO Fibre Channel Tape Drive, Rear View
Thumbscrew Cooling fan Fibre channel connector FC LED
Rail
Handle
Status LEDs 0 Blue 0 Amber 0 Green
192
Component Locations
Figure 11
LTO SCSI Tape Drive, Rear View
Thumbscrew Rail Cooling fan SCSI connector Handle Status LEDs O Blue O Amber O Green
193
Middle X-Axis Rail and X-Axis Motor

Figure 12 Middle X-Axis Rail and X-Axis Motor
X-axis motor Middle X-axis rail
194
Component Locations
Y-axis Drive Mount and Motor

Figure 13 Y-axis Drive Mount and Motor
Y-axis drive mount assembly
Y-axis motor
195
Picker
Figure 14 Picker, Pivot, and Reach Assembly
Pivot assembly
Reach assembly
Picker
196
Component Locations
Import/Export Station
Figure 15 Import/Export Station
I/E Station
197
I/O Management Unit

Figure 16 I/O Management Unit
Cooling Assembly
Figure 17 I/O Management Unit Cooling Assembly
I/O management unit cooling assembly
I/O management unit
198
Component Locations
Library Management Module

Boards
Figure 18 Library Management Module
199
Compact Flash
Figure 19 Compact Flash
MCB
Compact flash
200
Component Locations
LMM Fan Assembly

Figure 20 LMM Fan Assembly
201
LMM Back Plane Connections

Figure 21 LMM Back Plane Connections
202
Component Locations
Library Box Interconnect eXtended Board

Figure 22 LBX Board
LED O Green
LBX board
LBX/IEX connector
203
LBX Connections
Figure 23 LBX Connections
LBX Terminator
Figure 24 LBX Terminator
204
Component Locations
LEDs O Green
LBX terminator
LBX/IEX connector
205
I/E Station eXtended Board

Figure 25 IEX Board
IEX Board
LEDs O Blue O Amber O Green
206
Component Locations
Power Chassis
Figure 26 Power Chassis
Space for redundant power supply
Power supply
Power distribution unit
AC power cord
Fuses
207
Power Chassis Connections

Figure 27 Power Chassis Connections
208
Component Locations
System Diagrams
Major Component Connections
Figure 29 on 211 shows the interconnections between major components in the system with no I/O management unit including the connectors and cable designations. Figure 29 on 211 shows the interconnections between major components in the system with a I/O management unit including the connectors and cable designations.
Power Distribution
Figure 31 on 213 show the power distribution within the library with no I/O management unit. Figure 31 on 213 show the power distribution within the library with a I/O management unit.
209
Figure 28
Cabling Diagram with no I/O Management Unit
210
System Diagrams
Figure 29
Cabling Diagram with an I/O Management Unit
211
Figure 30
Power Diagram with no I/O Management Unit
212
System Diagrams
Figure 31
Power Diagram with an I/O Management Unit
213
214
System Diagrams
Cable List
The following provides a listing of all cables used in the library. Table 14 Cable ID W1 W1 W2 W2 W3 W3 W5 W6 W7 W8 W9 W10 W11 W12 W13 W13 W14 Library Cable List Cable Name Inter-Module Control Connection - short Inter-Module Control/CAN Connection long P-Ethernet - short P-Ethernet - long Drive Cluster - short Drive Cluster - long Power Supply Status I/E Station Power CAN/Library Interface X-Axis Chain Assembly Pivot Aisle Accessor Ethernet Appliance Cluster Power Supply to Library Power Supply to Drive Cluster - short Power Supply to Drive Cluster - long Pic Program From BP1 BP1 BP1 BP1 LBX LBX Power Supply LBX LBX W10 W8 BP1 LBX Power Supply Power Supply Power Supply BP1 To LBX LBX (Extended) LBX LBX (Extended) CPC1 CPC1 LBX I/E Station I/O Management Unit Picker Y Motor Picker Pivot Motor Picker I/O Management Unit BP1 CPC1 CPC1 Pic Program Pod
215
Cable ID W15 W16 W17 W18 W19 W20 W21 W22
Cable Name Door Interlock Switch Power Supply Status Power Supply to I/O Management Unit Sensor Cable Splitter Door Service LED and Software Operator Panel Switch LMM Fans (2) Backup Display
From LBX LBX Power Supply LBX W20 BP1 BP1 BP1
To Door Switch I/O Management Unit I/O Management Unit W6 Indicators W19 Fans Touch Screen
216
Cable List
Slot Numbering
The library contains, in addition to any tape drives installed, cartridge storage cells in all racks. Storage cells can be located in a CM, an EM, or an I/E Station. In referencing a storage cell, the library displays its element address and physical coordinates. Each column has 10 sections and each section contains multiple rows. Table 15 Storage Cell Physical Coordinates
Table 16:
1 Aisle 1 Module 1 Rack 6 Section 1 Column 2 Row
217
Figure E-1 Storage Cell Coordinates
Back of Library
Column 1
Module1 (Top View) Rack 1 Aisle 1 Rack 2

Front of Library
1 2 3 4 5 6
Section 5
LTO Magazine (Front View) 1 2 3 4 5 6
7 8 9 10
Rows
The Aisle is always 1. The Module is always 1 for the CM and 2-4 for the EMs. The Rack number can be from 1 to 2. The Section Magazine Number can be from 1 to 10, counting from the top to the bottom of the module. Drives Number can be from 1 to 12, counting from the bottom to the top of the module. The middle x-axis rail counts as section 6.
Note

The Column is counted from left to right and can be from 1 to 4. The Row number within each Section (magazine) is counted from top to bottom and its range is from 1 to 6 (for LTO media).
218
Slot Numbering
Index
-Aaccessor picker . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 pivot assembly . . . . . . . . . . . . . . . . . . . . . .64 reach assembly . . . . . . . . . . . . . . . . . . . . .64 removing . . . . . . . . . . . . . . . . . . . . . . . . . .99 replacing . . . . . . . . . . . . . . . . . . . . . . . . .107 testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 X drive mount assembly . . . . . . . . . . . . . . .77 X-axis . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 X-axis carriage . . . . . . . . . . . . . . . . . . . . . .80 X-axis chain assembly . . . . . . . . . . . . . . . .70 X-axis rails . . . . . . . . . . . . . . . . . . . . . .73, 74 Y-axis . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Y-axis chain assembly . . . . . . . . . . . . . . . .95 Y-axis drive mount assembly . . . . . . . . . . .87 adding see also installing . . . . . . . . . . . . . . . . . . . .51 air filters cleaning . . . . . . . . . . . . . . . . . . . . . . . . .159 location . . . . . . . . . . . . . . . . . . . . . . . . . .187 removing . . . . . . . . . . . . . . . . . . . . . . . . .159 replacing . . . . . . . . . . . . . . . . . . . . . . . . .160 ATAC contacting . . . . . . . . . . . . . . . . . . . . . . . . . .2 IEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 IEX Board . . . . . . . . . . . . . . . . . . . . . . . . 133 LBX board . . . . . . . . . . . . . . . . . . . . . . . . 135 LBX terminator . . . . . . . . . . . . . . . . . . . . 138 LMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 MCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 RCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
-Ccables entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 listing . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 system diagrams . . . . . . . . . . . . . . . . . . . 209 calibrating I/E Lock Assembly . . . . . . . . . . . . . . . . . . 163 MCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 teaching . . . . . . . . . . . . . . . . . . . . . . . . . . 40 calibration targets . . . . . . . . . . . . . . . . . . . . 58 installing . . . . . . . . . . . . . . . . . . . . . . . . . . 57 removing . . . . . . . . . . . . . . . . . . . . . . . . . . 57 cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . 58 removing . . . . . . . . . . . . . . . . . . . . . . . . . . 59 replacing . . . . . . . . . . . . . . . . . . . . . . . . . . 60 cleaning air filters . . . . . . . . . . . . . . . . . . . . . . . . . 159 closing service tickets . . . . . . . . . . . . . . . . . . . . . . 17 CMB location . . . . . . . . . . . . . . . . . . . . . . . . . . 198 removing . . . . . . . . . . . . . . . . . . . . . . . . . 149 replacing . . . . . . . . . . . . . . . . . . . . . . . . . 150 compact flash MCB . . . . . . . . . . . . . . . . . . . . . . . . 121, 200 removing . . . . . . . . . . . . . . . . . . . . . . . . . 121 replacing . . . . . . . . . . . . . . . . . . . . . . . . . 124 configure see calibrating . . . . . . . . . . . . . . . . . . . . . 163 connections power chassis . . . . . . . . . . . . . . . . . . . . . 208 system diagrams . . . . . . . . . . . . . . . . . . . 209 cooling air filters . . . . . . . . . . . . . . . . . . . . . . . . . 159
-Bbarcode scanner testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 belts X-axis belt . . . . . . . . . . . . . . . . . . . . . . . . .66 X-axis tensioner . . . . . . . . . . . . . . . . . . . . .69 Y-axis Belt . . . . . . . . . . . . . . . . . . . . . . . . .86 Y-axis tensioner . . . . . . . . . . . . . . . . . . . . .98 blades CMB blade . . . . . . . . . . . . . . . . . . . . . . .149 FC blades . . . . . . . . . . . . . . . . . . . . . . . .151 location . . . . . . . . . . . . . . . . . . . . . . . . . .198 boards compact flash . . . . . . . . . . . . . . . . . . . . .121 CPC board . . . . . . . . . . . . . . . . . . . . . . .140
219
I/O management unit . . . . . . . . . . . . 153, 198 information . . . . . . . . . . . . . . . . . . . . . . . .41 LMM . . . . . . . . . . . . . . . . . . . . . . . . 126, 201 cover side, removing . . . . . . . . . . . . . . . . . . . . .160 side, replacing . . . . . . . . . . . . . . . . . . . . .161 CPC removing . . . . . . . . . . . . . . . . . . . . . . . . .140 replacing . . . . . . . . . . . . . . . . . . . . . . . . .140
-FFC blades removing replacing firmware updating . fuses location . removing replacing
. . . . . . . . . . . . . . . . . . . . . . . . 151 . . . . . . . . . . . . . . . . . . . . . . . . 152 . . . . . . . . . . . . . . . . . . . . . . . . . 43 . . . . . . . . . . . . . . . . . . . . 189, 207 . . . . . . . . . . . . . . . . . . . . . . . . 141 . . . . . . . . . . . . . . . . . . . . . . . . 142

-H-
-Ddamper door . . . . . . . . . . . . . . . . . . . . . . . . . . . .188 removing . . . . . . . . . . . . . . . . . . . . . . . . .163 replacing . . . . . . . . . . . . . . . . . . . . . . . . .164 documentation associated documents . . . . . . . . . . . . . . . . .1 audience . . . . . . . . . . . . . . . . . . . . . . . . . . .1 symbols used . . . . . . . . . . . . . . . . . . . . . . .1 door see also door interlock switch . . . . . . . . . .174 back door . . . . . . . . . . . . . . . . . . . . . . . .174 back door, removing . . . . . . . . . . . . . . . . .174 back door, replacing removing door . . . . . . . . . . . . . . . . . . . .174 damper . . . . . . . . . . . . . . . . . . . . . . 163, 188 damper, removing . . . . . . . . . . . . . . . . . .163 damper, replacing . . . . . . . . . . . . . . . . . .164 front door . . . . . . . . . . . . . . . . . . . . . . . .165 front door, removing . . . . . . . . . . . . . . . . .165 front door, replacing . . . . . . . . . . . . . . . . .169 front view . . . . . . . . . . . . . . . . . . . . . . . .187 I/E Lock Assembly . . . . . . . . . . . . . . . . . .161 interlock switch . . . . . . . . . . . . . . . . 169, 188 removing . . . . . . . . . . . . . . . . . . . . . 165, 174 replacing . . . . . . . . . . . . . . . . . . . . . . . . .169 door interlock switch about . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 removing . . . . . . . . . . . . . . . . . . . . . . . . .169 replacing . . . . . . . . . . . . . . . . . . . . . . . . .170 drive mount X-axis, removing . . . . . . . . . . . . . . . . . . . .77 X-axis, replacing . . . . . . . . . . . . . . . . . . . .78 Y-axis . . . . . . . . . . . . . . . . . . . . . . . . . . .195 Y-axis, removing . . . . . . . . . . . . . . . . . . . .87 Y-axis, replacing . . . . . . . . . . . . . . . . . . . .91 drive sled components . . . . . . . . . . . . . . . . . . . . . . .191 installing . . . . . . . . . . . . . . . . . . . . . . . . . .51 removing . . . . . . . . . . . . . . . . . . . . . . . . . .55 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .53 drives see also drive sled . . . . . . . . . . . . . . . . . . .53 troubleshooting . . . . . . . . . . . . . . . . . . . . .18
Help . . . online
............................2 ............................. 2
-I-
I/E
I/E station . . . . . . . . . . . . . . . . 187, 188, 197 lock assembly . . . . . . . . . . . . . . . . . . . . . 161 sensor assembly location . . . . . . . . . . . . 188 station . . . . . . . . . . . . . . . . . . . . . . . . . . 187 I/E lock assembly adjusting . . . . . . . . . . . . . . . . . . . . . . . . 163 removing . . . . . . . . . . . . . . . . . . . . . . . . 161 replacing . . . . . . . . . . . . . . . . . . . . . . . . 162 I/E station location . . . . . . . . . . . . . . . . . . . . . . . . . 188 removing . . . . . . . . . . . . . . . . . . . . . . . . 170 replacing . . . . . . . . . . . . . . . . . . . . . . . . 172 I/O management Unit location . . . . . . . . . . . . . . . . . . . . . . . . . 189 I/O management unit CMB . . . . . . . . . . . . . . . . . . . . . . . 149, 198 components . . . . . . . . . . . . . . . . . . . . . . 198 cooling . . . . . . . . . . . . . . . . . . . . . . 153, 198 cooling assembly . . . . . . . . . . . . . . 153, 154 FC/SCSI blades . . . . . . . . . . . . . . . . . . . 151 removing . . . . . . . . . . . . . . . . . . . . . . . . 154 replacing . . . . . . . . . . . . . . . . . . . . . . . . 158 side cover plate . . . . . . . . . . . . . . . . . . . 198 IEX location . . . . . . . . . . . . . . . . . . . . . . . . . 206 removing . . . . . . . . . . . . . . . . . . . . . . . . 133 replacing . . . . . . . . . . . . . . . . . . . . . . . . 134 indicators see operator panel . . . . . . . . . . . . . . . . . 179 installing calibration targets . . . . . . . . . . . . . . . . . . . 57 drive sled . . . . . . . . . . . . . . . . . . . . . . . . . 51 magazines . . . . . . . . . . . . . . . . . . . . . . . . 56 see also replacing . . . . . . . . . . . . . . . . . . . . 57
220
Index
-LLBX board, removing . . . . . . . . . . . . . . . . . . . .135 board, replacing . . . . . . . . . . . . . . . . . . . .137 connections . . . . . . . . . . . . . . . . . . . . . . .204 location . . . . . . . . . . . . . . . . . . . . . . . . . .203 terminator . . . . . . . . . . . . . . . . . . . . . . . .204 terminator, removing . . . . . . . . . . . . . . . .138 terminator, replacing . . . . . . . . . . . . . . . .139 LEDs LBX . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 mapping . . . . . . . . . . . . . . . . . . . . . . . . . .17 LMC, see also Operator Panel . . . . . . . . . . 174 LMD removing . . . . . . . . . . . . . . . . . . . . . . . . .125 replacing . . . . . . . . . . . . . . . . . . . . . . . . .126 LMM boards . . . . . . . . . . . . . . . . . . . . . . . . . . .199 chassis, removing . . . . . . . . . . . . . . . . . .129 chassis, replacing . . . . . . . . . . . . . . . . . .131 compact flash . . . . . . . . . . . . . . . . . 121, 200 connections . . . . . . . . . . . . . . . . . . . . . . .202 cooling . . . . . . . . . . . . . . . . . . . . . . 126, 201 fan assembly, location . . . . . . . . . . . . . . .189 fan assembly, removing . . . . . . . . . . . . . .126 fan assembly, replacing . . . . . . . . . . . . . .129 LMD . . . . . . . . . . . . . . . . . . . . . . . . 125, 199 MCB . . . . . . . . . . . . . . . . . . . . . . . . 119, 199 RCU . . . . . . . . . . . . . . . . . . . . . . . . 124, 199 locks door interlock . . . . . . . . . . . . . . . . . . . . . . . .5 safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 log-in service . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 noises . . . numbering slots . .
-N-
. . . . . . . . . . . . . . . . . . . . . . . . . 22 . . . . . . . . . . . . . . . . . . . . . . . . . .217
-O-
offline how to . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 online how to . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 operator panel indicators . . . . . . . . . . . . . . . . . . . 7, 187, 190 indicators, removing . . . . . . . . . . . . . . . . .177 indicators, replacing . . . . . . . . . . . . . . . . .179 Power button . . . . . . . . . . . . . . . . . . . . . .190 removing . . . . . . . . . . . . . . . . . . . . . . . . .174 replacing . . . . . . . . . . . . . . . . . . . . . . . . .176 Robotics Enabled . . . . . . . . . . . . . . . . . . .190 Status indicator . . . . . . . . . . . . . . . . . . . .190 touch screen . . . . . . . . . . . . . . . . . . . . . .190
-Ppicker location . . . . . . . . . . . . . . . . . . . . . . . . . .188 pivot assembly . . . . . . . . . . . . . . . 64, 66, 196 reach assembly . . . . . . . . . . . . . . 64, 66, 196 removing . . . . . . . . . . . . . . . . . . . . . . . . . .62 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .64 service position . . . . . . . . . . . . . . . . . . . . .61 testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 pivot assembly picker . . . . . . . . . . . . . . . . . . . . . . . . . . .196 see also picker . . . . . . . . . . . . . . . . . . . . .196 power button . . . . . . . . . . . . . . . . . . . . . . . . . . .190 button, location . . . . . . . . . . . . . . . . . . . .190 chassis . . . . . . . . . . . . . . . . . . . . . .146, 207 connections . . . . . . . . . . . . . . . . . . . . . . .208 front switch . . . . . . . . . . . . . . . . . . . . . . . . .4 fuses . . . . . . . . . . . . . . . . . . . . 141, 189, 207 information . . . . . . . . . . . . . . . . . . . . . . . .41 live parts . . . . . . . . . . . . . . . . . . . . . . . . . . .6 power cable . . . . . . . . . . . . . . . . . . . . . . .145 power cord . . . . . . . . . . . . . . . . . . . . . . .207 power distribution Unit . . . . . . . . . . . . . . .144 power distribution unit . . . . . . . . . . .189, 207 power off . . . . . . . . . . . . . . . . . . . . . . . . . .23 power supply . . . . . . . . . . . . . . 142, 189, 207 system diagrams . . . . . . . . . . . . . . . . . . .209 power cable removing . . . . . . . . . . . . . . . . . . . . . . . . .145 replacing . . . . . . . . . . . . . . . . . . . . . . . . .145 power chassis connections . . . . . . . . . . . . . . . . . . . . . . .208
221
-Mmagazines calibration targets . . . . . . . . . . . . . . . . . . .57 installing . . . . . . . . . . . . . . . . . . . . . . . . . .56 removing . . . . . . . . . . . . . . . . . . . . . . . . . .55 MCB calibrating . . . . . . . . . . . . . . . . . . . . . . . .121 compact flash . . . . . . . . . . . . . . . . . 121, 200 replacing . . . . . . . . . . . . . . . . . . . . . . . . .121 media calibration targets . . . . . . . . . . . . . . . . 57, 58 cartridges . . . . . . . . . . . . . . . . . . . 58, 59, 60 magazines . . . . . . . . . . . . . . . . . . . . . . 55, 56 slot numbering . . . . . . . . . . . . . . . . . . . . .217 motor X-axis . . . . . . . . . . . . . . . . . . . . . . . . . . .194 Y-axis . . . . . . . . . . . . . . . . . . . . . . . . . . .195
removing . . . . . . . . . . . . . . . . . . . . . . . . .146 replacing . . . . . . . . . . . . . . . . . . . . . . . . .147 power cord location . . . . . . . . . . . . . . . . . . . . . . . . . .207 power distribution unit location . . . . . . . . . . . . . . . . . . . . . . . . . .207 removing . . . . . . . . . . . . . . . . . . . . . . . . .144 replacing . . . . . . . . . . . . . . . . . . . . . . . . .144 power supply location . . . . . . . . . . . . . . . . . . . . . . . . . .207 removing . . . . . . . . . . . . . . . . . . . . . . . . .143 replacing . . . . . . . . . . . . . . . . . . . . . . . . .143
-RRCU removing . . . . . . . . . . . . . . . . . . . . . . . . .124 replacing . . . . . . . . . . . . . . . . . . . . . . . . .125 reach assembly see also picker . . . . . . . . . . . . . . . . . . . . .196 picker . . . . . . . . . . . . . . . . . . . . . . . . . . .196 Removing . . . . . . . . . . . . . . . . . . . . . 151, 170 removing . . . . . . . . . . . . . . . . . . . . . . . . . . 58 accessor . . . . . . . . . . . . . . . . . . . . . . . . . .99 air filters . . . . . . . . . . . . . . . . . . . . . . . . .159 cartridges . . . . . . . . . . . . . . . . . . . . . . . . .59 chain assembly, Y-axis . . . . . . . . . . . . . . . .95 CMB blade . . . . . . . . . . . . . . . . . . . . . . .149 compact flash . . . . . . . . . . . . . . . . . . . . .121 cover, side . . . . . . . . . . . . . . . . . . . . . . . .160 CPC board . . . . . . . . . . . . . . . . . . . . . . .140 damper . . . . . . . . . . . . . . . . . . . . . . 163, 164 door . . . . . . . . . . . . . . . . . . . . . . . . 165, 174 door interlock switch . . . . . . . . . . . . . . . . .169 drive mount, X-axis . . . . . . . . . . . . . . . 77, 87 drive sled . . . . . . . . . . . . . . . . . . . . . . . . .55 FC blades . . . . . . . . . . . . . . . . . . . . . . . .151 fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . .141 I/E lock assembly . . . . . . . . . . . . . . . . . . .161 I/E station . . . . . . . . . . . . . . . . . . . . . . . .170 I/O management unit . . . . . . . . . . . . . . . .154 I/O management unit, cooling . . . . . . . . . .153 IEX board . . . . . . . . . . . . . . . . . . . . . . . .133 indicators . . . . . . . . . . . . . . . . . . . . 177, 179 LBX board . . . . . . . . . . . . . . . . . . . . . . . .135 LBX terminator . . . . . . . . . . . . . . . . . . . . .138 LMD . . . . . . . . . . . . . . . . . . . . . . . . . . . .125 LMM fan assembly . . . . . . . . . . . . . . . . . .126 magazines . . . . . . . . . . . . . . . . . . . . . . . . .55 MCB . . . . . . . . . . . . . . . . . . . . . . . . . . . .119 operator panel . . . . . . . . . . . . . . . . . . . . .174 operator panel indicators . . . . . . . . . . . . .177 picker . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 pivot assembly . . . . . . . . . . . . . . . . . . . . . .64 power cable . . . . . . . . . . . . . . . . . . . . . . .145 power chassis . . . . . . . . . . . . . . . . . . . . .146 Power Distribution Unit . . . . . . . . . . . . . . .144
222
power supply . . . . . . . . . . . . . . . . . . . . . 143 RCU . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 reach assembly . . . . . . . . . . . . . . . . . . . . 64 side cover . . . . . . . . . . . . . . . . . . . . . . . 160 tensioner, Y-axis . . . . . . . . . . . . . . . . . . . . 98 X-axis belt . . . . . . . . . . . . . . . . . . . . . . . . 66 X-axis carriage . . . . . . . . . . . . . . . . . . . . . 80 X-axis chain assembly . . . . . . . . . . . . . . . 70 X-axis rails . . . . . . . . . . . . . . . . . . . . . 73, 74 Y-axis belt . . . . . . . . . . . . . . . . . . . . . . . . 86 Y-axis chain assembly . . . . . . . . . . . . . . . 95 Replacing . . . . . . . . . . . . . . . . . . . . . . . . . 152 replacing . . . . . . . . . . . . . . . . . . . . . . . 58, 134 accessor . . . . . . . . . . . . . . . . . . . . . . . . 107 air filters . . . . . . . . . . . . . . . . . . . . . . . . . 160 calibration targets . . . . . . . . . . . . . . . . . . . 58 chain assembly, Y-axis . . . . . . . . . . . . . . . 98 CMB blade . . . . . . . . . . . . . . . . . . . . . . . 150 compact flash . . . . . . . . . . . . . . . . . . . . . 124 cover, side . . . . . . . . . . . . . . . . . . . . . . . 161 CPC board . . . . . . . . . . . . . . . . . . . . . . . 140 door . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 door interlock switch . . . . . . . . . . . . . . . . 170 drive mount, X-axis . . . . . . . . . . . . . . . . . . 78 drive mount, Y-axis . . . . . . . . . . . . . . . . . . 91 drive sled . . . . . . . . . . . . . . . . . . . . . . . . . 53 FC blades . . . . . . . . . . . . . . . . . . . . . . . 152 fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 I/E lock assembly . . . . . . . . . . . . . . . . . . 162 I/E station . . . . . . . . . . . . . . . . . . . . . . . . 172 I/O management unit . . . . . . . . . . . . . . . 158 I/O management unit, cooling . . . . . . . . . 154 IEX board . . . . . . . . . . . . . . . . . . . . . . . . 134 LBX board . . . . . . . . . . . . . . . . . . . . . . . 137 LBX terminator . . . . . . . . . . . . . . . . . . . . 139 LMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 LMM fan assembly . . . . . . . . . . . . . . . . . 129 MCB . . . . . . . . . . . . . . . . . . . . . . . 119, 121 operator panel . . . . . . . . . . . . . . . . . . . . 176 operator panel indicators . . . . . . . . . . . . . 179 picker . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 pivot assembly . . . . . . . . . . . . . . . . . . . . . 66 power cable . . . . . . . . . . . . . . . . . . . . . . 145 power chassis . . . . . . . . . . . . . . . . . . . . 147 Power Distribution Unit . . . . . . . . . . . . . . 144 power supply . . . . . . . . . . . . . . . . . . . . . 143 RCU . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 reach assembly . . . . . . . . . . . . . . . . . . . . 66 side cover . . . . . . . . . . . . . . . . . . . . . . . 161 tensioner, Y-axis . . . . . . . . . . . . . . . . . . . . 99 X-axis belt . . . . . . . . . . . . . . . . . . . . . . . . 67 X-axis carriage . . . . . . . . . . . . . . . . . . . . . 83 X-axis chain assembly . . . . . . . . . . . . . . . 73 X-axis rails . . . . . . . . . . . . . . . . . . . . . 74, 75 Y-axis belt . . . . . . . . . . . . . . . . . . . . . . . . 86 Y-axis chain assembly . . . . . . . . . . . . . . . 98 reporting
Index
problems . . . . . . . . . . . . . . . . . . . . . . . . . . .7 reports about . . . . . . . . . . . . . . . . . . . . . . . . . 14, 15 viewing . . . . . . . . . . . . . . . . . . . . . . . . . . .14 robotics testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Robotics Enabled location . . . . . . . . . . . . . . . . . . . . . . . . . .190
-Ssafeguards about . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 access to library . . . . . . . . . . . . . . . . . . . . . .5 safety about . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 access . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 area of application . . . . . . . . . . . . . . . . . . . .3 document symbols . . . . . . . . . . . . . . . . . . . .1 intended use . . . . . . . . . . . . . . . . . . . . . . . .3 interlock switch . . . . . . . . . . . . . . . . . . . .169 library access . . . . . . . . . . . . . . . . . . . . . . .5 live parts . . . . . . . . . . . . . . . . . . . . . . . . . . .6 mechanical maintenance . . . . . . . . . . . . . . .5 protective devices . . . . . . . . . . . . . . . . . . . .4 safeguards . . . . . . . . . . . . . . . . . . . . . . . . .4 safety sign . . . . . . . . . . . . . . . . . . . . . . . . . .8 satellite boards see boards . . . . . . . . . . . . . . . . . . . . . . .133 Self test . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 sensors testing . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 service log-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 service tickets . . . . . . . . . . . . . . . . . . . . . . . 11 about . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 11 closing . . . . . . . . . . . . . . . . . . . . . . . . . . .17 viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 shutdown how to . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 slots numbering . . . . . . . . . . . . . . . . . . . . . . . .217 software updating . . . . . . . . . . . . . . . . . . . . . . . . . .43 Status indicator location . . . . . . . . . . . . . . . . . . . . . . . . . .190
LBX . . . . . . . . . . . . . . . . . . . . . . . . . . . .204 testing accessor . . . . . . . . . . . . . . . . . . . . . . . . . .34 picker . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 power and cooling . . . . . . . . . . . . . . . . . . .41 robotics . . . . . . . . . . . . . . . . . . . . . . . . . . .34 scanner . . . . . . . . . . . . . . . . . . . . . . . . . . .38 self test . . . . . . . . . . . . . . . . . . . . . . . . . . .27 signals and sensors . . . . . . . . . . . . . . . . . .39 teach . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 troubleshooting ATAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 audio problems . . . . . . . . . . . . . . . . . . . . .22 drives . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 procedure . . . . . . . . . . . . . . . . . . . . . . . . 7, 8 reporting . . . . . . . . . . . . . . . . . . . . . . . . . . .7 reports . . . . . . . . . . . . . . . . . . . . . . . . . . .14 service tickets . . . . . . . . . . . . . . . . . . . . . . .9 visual problems . . . . . . . . . . . . . . . . . . . . .22
-Uupdating firmware software
. . . . . . . . . . . . . . . . . . . . . . . . . .43 . . . . . . . . . . . . . . . . . . . . . . . . . .43
-V-
viewing reports . . . . . . . . . . . . . . . . . . . . . . . . . . .14 service tickets . . . . . . . . . . . . . . . . . . . . . . .9
-XX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 X-axis motor . . . . . . . . . . . . . . . . . . . . . . . . . . .194 X-axis rail, middle . . . . . . . . . . . . . . . . . .194 X-axis carriage removing . . . . . . . . . . . . . . . . . . . . . . . . . .80 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .83 x-axis chain assembly removing . . . . . . . . . . . . . . . . . . . . . . . . . .70 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .73 X-axis rails removing . . . . . . . . . . . . . . . . . . . . . . . 73, 74 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .75
-Tteach about . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 tensioner X-axis, removing . . . . . . . . . . . . . . . . . . . .69 X-axis, replacing . . . . . . . . . . . . . . . . . . . .70 Y-axis, removing . . . . . . . . . . . . . . . . . . . .98 Y-axis, replacing . . . . . . . . . . . . . . . . . . . .99 terminator
-YY-axis drive mount . . . . . . . . . . . . . . . . . . . . . . .195 drive mount, removing . . . . . . . . . . . . . . . .87 drive mount, replacing . . . . . . . . . . . . . . . .91 motor . . . . . . . . . . . . . . . . . . . . . . . . . . .195 removing . . . . . . . . . . . . . . . . . . . . . . . . . .99
223
replacing . . . . . . . . . . . . . . . . . . . . . . . . .107 Y-axis belt removing . . . . . . . . . . . . . . . . . . . . . . . . . .86 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .86 Y-axis chain assembly removing . . . . . . . . . . . . . . . . . . . . . . . . . .95 replacing . . . . . . . . . . . . . . . . . . . . . . . . . .98
224
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Scalar® I2000 Maintenance Guide

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ADVANCED DIGITAL INFORMATION CORPORATION

ADIC USA Tel.: +1 303-705-3900 Fax: +1-303-792-2465 ATAC: 1-800-827-3822 http://www.adic.com

ADIC Germany Beteiligungs GmbH, KG Eschenstrae 3 D-89558 Bhmenkirch, Germany Tel:+00.800.9999.3822

Published: December 2003

Document Number: 6-00422-03 Rev A

4 Running System Commands and Tests

6 Removing and Replacing Drives, Cartridges, and Accessories 51

7 Removing and Replacing Accessor Components 61

8 Removing and Replacing LMM Components 119

9 Removing and Replacing Satellite Boards

10 Removing and Replacing Power Components141

11 Removing and Replacing I/O Management Unit Components 149

12 Removing and Replacing Exterior Components 159