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SERVICE GUIDE
KEY SYSTEM CORP
Version 1.0
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Service Guide
Revision History
Version 1.0 Date 26/07/2007
Change
Version 1.0
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Revision History.2 Table of contents...3 Getting Start....4 Conventions Used in this Guide.4 Safety Precautions4 Chapter 1. How to Handle Defective Returns.5 1.2 Problem6 1.2.1 No powerLED indicator.7 1.2.2 No sound..8 1.2.3 Front channel no sound (including either FR or FL no sound).9 1.2.4 Rear channel no sound (including either RR or RL no sound)...10 1.2.5 Center no sound11 1.2.6 Woofer no sound...12 1.2.7 Input no sound...13 1.2.8 Remote control no use.....14 1.2.9 Noise.....15 1.2.10 LED indicators no light...16 Chapter 2. Specification..17 Satellite..17 Woofer18 Chapter 3. Block diagram...19 Chapter 4. Exploded view20 Subwoofer..20 Satellite (Center)...21 Satellite (Front).....22 Satellite (Rear)..22 Chapter 5. Part list ....23 Woofer...23 Center...24 Rear......24 Front......24 Chapter 6 Important notes.25 Chapter 7 Circuit diagram..26 SW-HF 5.1 INPUT PCB.....26 SW-HF 5.1 CON PCB....27 SW-HF 5.1 AMP PCB & SW-HF 5.1 SATSP PCB.28 SW-HF 5.1 SWAMP PCB..29 SW-HF 5.1 REM PCB.30 Version 1.0 Page 3 of 30
Service Guide
Getting Started
Safety Precautions
The following precautions should be observed in handing the speaker described in this guide: Place the speakers on a flat, level and stable surface. Do not place the speakers in environments subject to mist, smoke, vibration, excessive dust, salty or greasy air, or other corrosive gases and fumes. Do not drop or jolt the speakers. Do not allow anything to drop into the subwoofer case through its ventilator, as it could result in fatal electric shock or fire. Place the unit far enough from other equipments for good heat dissipation. Do not perform any maintenance with wet hand. Prevent foreign substance, such as water, other liquids or chemical, from entering the speakers while performing maintenance procedures on the speakers.
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Verifying problems Proceeding Necessary tests Function NG Function NG Analyzing possible Malfunction cause Deciding & proceeding the Rectification methods Replace necessary Defective parts Function OK
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Service Guide
Problem Description
No powerLED indicator No sound Front channel no sound (including either FR or FL no sound) Rear channel no sound (including either RR or RL no sound) Center no sound Woofer no sound input no sound Remote control no use Noise LED indicators no light
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*Attention
Please follow the numbered sequence marked within parenthesis given in individual Flow chat in that this is the best-recommended sequence to rectify the problems.
Problem
Defective transformer
disconnected on SW-HF 5.1 CON PCB 3. Defective or damaged motor VR or its assembled line
4. Defective or damaged IC2, CR1, Q1, Q2, Q3, Q4, IC1 on SW-FH5.1 CON PCB
Repair or replace
Repair or replace
resolder or replace
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1.2.2 no sound
Problem
no sound
1. Defective IC2 on SW-HF5.1 CON PCB 2. Defective IC1, IC2 SW-HF5.1 INPUT PCB 3. Defective IC1, IC2, IC3, IC4, IC5, IC6, IC7, IC8, IC9, R28, R29, R52, EC18, EC19, EC20 on
Re-connect or replace
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Problem
1.defective
IC1,
IC2
or
components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2.defective IC4 IC1 or
jacks,
defective
or
Re-connect replace
or
Re-connect replace
or
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Problem
damaged, or
dry-soldered short-circuited
IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC5IC1 or components relating to
jacks,
Repair or replacing
Repair or replacing
components
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Service Guide
1.2.5 Center no sound
Problem
Center no sound
Defective connection of
1.
Defective
IC1,
IC2
or
components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC6, IC3 or
center speaker cables jacks, defective speaker cables, jacks or center driver units and or
defective
PCB
3. Defective VR2 or components
Reconnect or replace
Reconnect or replace
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1.2.6 Woofer no sound
Problem
Woofer no sound
1. Defective IC1, IC2 or components relating to IC1 and IC2 on SW-HF5.1 INPUT PCB 2. Defective IC6 or components relating to IC6 on SW-HF5.1 AMP PCB 3. Defective IC1, IC2 on SW-HF5.1
short circuited
Repair Solutions
Reconnect or replace
Reconnect or replace
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1.2.7 input no sound
Problem
input no sound
SW-HF5.1
INPUT
Defective
IC1
or
and
and
components
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1.2.8 Remote control no use
Problem
Defective soldering of
SW-HF REM
5.1 PCB
battery spring
components
Replace Solutions
Check resolder
and
defective one(s)
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Service Guide
1.2.9.
Problem
Noise
Noise
Resolder or replace
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1.2.10. LED indicators no light
Problem
Solutions
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Chapter 2. Specifications
Satellite
NO DESCRIPTION 1 2 3 4 5 6 7 8 9 10
RATED OUTPUT POWER THD 10% SENSITIVITY1KHzRATED O/P POEWR SENSITIVITY1KHz1W O/P POWER MAX INPUT LEVEL1% THD FREQUENCY RESPONSE 1KHz -3DB) S/NRATED O/P POWER CHANNEL UNBALANCE REF O/P POWER CHANNEL SEPARATION(ONE CHANNEL IN;OTHER CHANNEL INPUT SHORTING) HUM NOISE (VR MAX) (VOLUME MAX;INPUT SHORTING) 1HUM NOISE(VR MIN) (VOLUME MIN.INPUT SHORTING) LOW HI
UNIT
W mV mV mV Hz KHz dB dB dB mV mV
NOMINAL CEN
18 380 80 280 40 120 85 0.3 60 1 0.1
FR
18 640 140 500 70 140 85 0.3 60 1.5 0.1
FL
18 640 140 500 70 140 85 0.3 60 1.5 0.1
SR
18 80
SL
18 80
LIMIT
5% 10% 20 20 75 0.5 55 2 0.5
380 380 10% 280 280 10% 100 100 110 110 85 0.3 60 1 0.1 85 0.3 60 1 0.1
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Chapter 2 Specifications
Woofer
NO 1 2 3 4 5 6 7 8 9 DESCRIPTION
RATED OUTPUT POWER100Hz(10%THD) SENSITIVITY(100Hz)RATED O/P POWER SENSITIVITY (100Hz)1W O/P POWER MAX INPUT LEVEL1% THD DISTORTION100Hz REF.O/P POWER FREQUENCY RESPONSE100Hz -3DB) S/N RATIO100Hz RATED O/P POWER VR MIN NOISE VR MAX NOISE HUM LOW HI UNIT W mV mV mV % Hz Hz dB mV mV
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Chapter 3 Block diagram
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Chapter 4 Exploded view
SW-HF 5.5005
Subwoofer
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Chapter 4 Exploded view
Satellite (Center)
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Chapter 4 Exploded view
Satellite (Front)
Satellite (Rear)
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Chapter 5 Part list
Woofer
Ref. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Description wood box (SUB), SW-HF5.1 5005, Front panel , SW-HF5.1 5005, black color Port tube, SW-HF5.1 5005 black color smaller knobs, SW-HF5.1 5005, silver, HIPS big Knob, SW-HF5.1 5005, silver , HIPS LED PCB LED cover , transparent, ABS keystoke, SW-HF5.1 5005, silver, HIPS VR , M1610GOAH1FX-B10K-L20F SW-HF5.1 CON PCB, 162*169*1.6MM/2 foot, black, (19*16mm), HIPS Rubber foot mat, 11*3MM screw, 3.5*16PA woofer driver unit, 6.5"8 ohm 75W screw, 3.5*18BA transformer, 27V*2-2.8A 13.5V*2-1.9A screw, 4*22PWM RCA jack, AV6-8.47-7-FBEP red/black terminal back board of woofer box AL heat sink, 284*19.5*30MM power switch AC cable, 1.6m screw, 3.5*25P SW-HF5.1 AMP PCB, 94V0 SW-HF5.1 INPPUT PCB, 94V0 SW-HF5.1 SWAMP PCB, EVA, 86*53*2.5MM TDA7294 IC TDA7269A IC L7808 TDA7294 BT4558 T2323 IC BT2328 1C IC IC IC 94V0 Part NO. 12T+9T MDF EP53500501 EP403F0037 EP41510049 EP40754136 EP40754135 EP17020003 EP41410031 EP40754133 EP1B020058 EP15500501 EP41110034 EP73060031 EP24100052 EP16070032 EP24010023 EP13F00286 EP24140016 EP1A030067 EP1A090063 EP53500501 EP21100067 EP19030008 EP32F00039 EP24100084 EP15500505 EP15500502 EP15500504 EP73010027 EP1C010175 EP1C010176 EP1C010150 EP1C010175 EP1C020006 EP1C010004 EP1C010116
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Service Guide
Chapter 5 Part list
Center
Ref. NO 1 2 3 4 5 6 7 8 9 Description Cloth, block center driver unit A-115-3, 4"4 15W Screw, 3.5*18TA tweeter A-52-2A , 2"8 10W Screw, 3.5*14PA Center wood box, K86 paper tube, 22*25*30mm Red/black terminal, H-WP2-8 rubber foot mat, 14mm*2mm Part NO. EP64000149 EP16050041 EP24150024 EP16020043 EP24100082 EP53K86001 EP41590040 EP1A090065 EP73060003
Rear
Ref. NO Description 1 2 3 4 5 6 7 8 9 Part NO. Cloth, black EP64000148 tweeter, A-52-2, 2"8 10W EP16020041 Screw, 3.5*14PA, EP24100082 rear driver unit, A-78-11, 3"815W EP16030045 EP24150024 Screw, 3.5*18TA Rear wood box, K85-1, W120*H210*D130MM EP53K85002 paper tube, K85-1, 22*25*60mm EP41590039 EP73060003 rubber foot mat, 14mm*2mm EP1A090065 Red/black terminal, H-WP2-8
Front
Ref. NO Description 1 2 3 4 5 6 7 8 9 Part NO. Cloth, K85, black EP16020041 tweeter, A-52-2, 2"8 10W EP16020041 Screw, 3.5*14PA, EP24100082 front driver unit, A-115-2, 4"815W EP16050040 EP24150024 Screw, 3.5*18TA Front wood box, K85, W140*H230*D155MM EP53K85001 EP41590038 Paper tube, K85, W140*H230*D155MM EP73060003 rubber foot mat, 14mm*2mm EP1A090065 Red/black terminal, H-WP2-8
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Service Guide
Chapter 6. Important Notes
6.1 Packing requirement for sending the PCB assembly by post PCB assembly is a kind of sophisticated electronic circuit board. Well packing will be required when sending them by post. *Some sophisticated IC components are mounted on the PCB assembly; hence it is necessary to pack each PCB assembly with a separate static protecting bag, in order to avoid static electricity. *Reliable external packing is also very important when sending the PCB assembly by post, in that it would avoid unnecessarily lost or damage.
6.2 Short of spare parts while repairing a speaker system If you are short of spare parts when you have some speaker systems waiting to be repaired, it would be recommended to take the necessary parts from one Speaker system, so that you may have the as many speaker systems
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Chapter 7. Schematic diagram
SW-HF 5.1 INPUT PCB
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Chapter 7. Schematic diagram
SW-HF 5.1 CON PCB
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Chapter 7. Schematic diagram
SW-HF 5.1 AMP PCB
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Chapter 7. Schematic diagram
SW-HF 5.1 SWAMP PCB & SW-HF 5.1 SATSP PCB
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Service Guide
Chapter 7. Schematic diagram
(remote control) SW-HF 5.1 REM PCB
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