MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

Tecnologia Avanzada de informacion en Operaciones de Tajo Abierto Ing. Tulio Antezano FERREYROS S.A.A. & AQUIILA Mining Systems Limited October 20, 2007

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AQUILA
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96 purchase

Control del equipo y procesos en toda la mina

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

Site plans

Shared data

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Communication Mgmt CAESOffice Wireless VIMS VIMS Office Production Reporting Automatic Fleet Assignments Mach & Matl Tracking Drill Reporting

Site updates

Machine & Matl tracking Prod data

VIMS

Drill plans & status

Automatic assignments

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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Cual es la herramienta minera ms poderosa? Explosivos Utilizar tanto como sea posible la energia explosiva. Para controlar esta herramienta con: Control de distribucin Sus caractersticas Posicionamiento en el patron de perforacion

Meta = Optimizacin: Costos de Minera mas bajos

Voladura Perforacin Carga Transporte

Exploracin Plan Mejorar

Planta de Procesamiento

Ingeniera Operacin

Execute

Gestin Mantenimiento

Control de Perforacin :
MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

Condiciones de banco
Re-perforado de bancos desnivelados Drenaje y acumulacin de aguas Uso de equipo de Transporte - vagn / llantas Velocidad de Transporte DEFINIDO por: instrucciones precisas para perforacin Eficiencia del Cargador Mantenimiento Abuso - lucha contra sobretamao DEFINIDO por: localizacin de perforacin y carguo

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Fragmentacin

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Perforando

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

Productos DM :
DM-1 - monitoreo de producin DM-2 - reconocimiento de roca DM-3 - control de perforacin DM-5 - Guiado GPS - perforacin vertical DM-6 - Guiado GPS - perforacin inclinada

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Instalacin tpica en perforadoras electricas

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Sistema DM-1 :
Sistema de Monitoreo de la perforacin Muestra y graba 6 variables de perforacin: - Profunidad y tasa de penetracin - Velocidad de rotacin - Presin de Pulldown - Presin de barrido - Torque de rotacin Genera estadisticas de produccin

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Sistema DM-2 :
Proporcionar en tiempo real reconocimiento de: - Zonas fracturadas versus intactas : Ejemplo. Terreno fracturado despus de tronadura vs terreno sano - Zonas de Carbn versus desechos Ejemplo.Piedra arenisca o lodosa Indice de Volabilidad usado para diseo & carga de explosivos

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

DM-2 - Recocimiento de Roca

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Real System Solutions for Mining

Data: de Perforacin

Torque
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Vibration

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TOP: 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5

BOTTOM: 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6

ROCK: BROKEN BROKEN BROKEN BROKEN COAL COAL COAL COAL MUDSTONE MUDSTONE MUDSTONE MUDSTONE MUDSTONE COAL COAL COAL SANDSTONE SANDSTONE SANDSTONE SANDSTONE SANDSTONE SILTSTONE SILTSTONE SILTSTONE MUDSTONE MUDSTONE

BI: 0.25 2.45 3.87 4.88 14.25 18.99 16.95 10.76 6.39 5.68 7.24 13.35 17.71 9.42 26.94 9.96 21.87 20.35 19.98 26.95 17.42 16.76 26.48 19.24 15.27 15.9

Informacin

DM-2

Uso de Oficina:
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Camiones de explosivos con carguo automtico

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Guiado por GPS DM-5 :

posicionamiento de perforadora 3D : Preciso en perforaciones en X & Y Corrije elevaciones del empate (Z) perforacin sin estacas : Menos geomensura Sin mapeo y/o re-colocacin de estacas Componentes para autonoma: 1 hombre, 2 perforadoras

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AQUILA
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DM-5 Visor del Mapa en movimiento

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Real System Solutions for Mining

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DM-5 Visor del Mapa en movimiento

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

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Accurate to 4 inches in X & Y Optimum Colliery:

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Northshore 96
MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Mine in Minnesota

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Estudio Controlado por la mina 74,000 lecturas base +/- 2 cm 96% de las perforaciones en el rango del diam. De Bit Disponibilidad> 98%

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Componentes GPS :
RTK, de alta precisin, y modo diferencial

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Receptor Trimble 7400 MSi

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Real System Solutions for Mining

GPS - Sistema Global de Posicionamiento Vs GLONASS - Sistema Global de Navegacin

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31 Satlites en rbita (27 en uso) Vs 8-9

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Inversin de $13 billion del Departamento de Defensa de Estados Unidos Gobierno de EU opera y mantiene el sistema

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Real System Solutions for Mining

GPS - Sistema Global de Posicionamiento Vs GLONASS - Sistema Global de Navegacin

GLONASS + GPS = 12 GPS / 12 GLONASS Necesita 7 SVs: 5 GPS + 2 GLONASS para empezar

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L1 RTK Fix - up to and > 1 hr

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L1 FLOAT - a few minutes

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Antenas de GPS :

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Aplicaciones:
Reducir requisitos de Topografa ms de 40% (sin estacas) Mejora la disponibilidad de perforadora no limitado por la topografa Sin estacado previo Control Preciso de la profundidad - ajustado Reduce sobre-perforacin o falta Ms bancos nivelados Reduce los costos de tronadura a travs de una mejor fragmentacin & bajo consumo de explosivos

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-Reduce la sobre-perforacin o falta Instrucciones precisas de perforacin -Ms bancos nivelados - Collar elevations determined before drilling -Reduce consumo de explosivos -Facilita la excavacin - Exact drilling depths to target level calculated -Bajos costos de desarrollo de perforacin y Voladura
900 level

65

69

71

62

835 level

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

Radio Communications TC-900:

Tecnologa de amplio espectro:
Sujeta a obtencion de licencia Altas velocidad de tranf. De datos Amplio ancho de banda Inmunidad a la interferencia (digital) Puede usarse en red para mltiples mquinas

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Software de oficina METSmanager :

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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Interfase en Oficina Drillmanager :

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Drillmanager: Status de la perforacin y agujero:

Real System Solutions for Mining

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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Real System Solutions for Mining

Mt. Whaleback - Flota de perforadoras

Drill ID R101 R102 R103 R104 R105 tipo IR DMH IR DMH IR DMH IR DMM3 IR DMH Mdulos Aquila DM-1/3/5 DM-1/3/5 DM-1/3/5 DM-1/3/5 DM-1/2/3/5

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AQUILA
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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

99% de perforaciones < 20 cm

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Desempeo del sistema Aquila

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Real System Solutions for Mining

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Altos niveles de aceptacin de los operadores. Conexin en red digital celular Digital a la oficina de la mina Ahorros anuales = $1,800,000. Extremadamente alto nivel de disponibilidad del sistema: Menos de 15 minutos/mes de paradas en los 5 sistemas

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Desempeo en Phelps Dodge Morenci 5 de 17 Perforadoras tienen sistemas DM2/5 SPLIT ha documentado una reduccin en la fragmentacin de 16 a 12 Alcanz hasta $5,000,000 anualmente por meoramiento en la recuperacin de mineral 10 nuevos sistemas en 2000

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Placer-Dome Cortez Gold

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Localizada cerca de Elko, Nevada De propiedad y operada por Placer-Dome Compraron 5 sistemas DM-5 Conectadas en red va radio

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Beneficios de Cortez Gold 100% de perforaciones usan GPS Consistentamente alcanzan 4 de diseo Costos de Topografia reducidos por 30%:

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Reducir plantilla de 6 a 4 personas Recorte de contrato de sondajes en un 25% Rampas de perforacin sin estacas

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Cortez Gold - Benefits:

Reduce costos de perforacin y Voladura en 10% (est.):

Real System Solutions for Mining

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Reduce el tiempo de re-perforacin en un 50% Mejora plataformas de bancos Mejor control de la profunidad de perforacin y ubicacin: Espaciado Incrementado para maximizar el uso de explisivos

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Highland Valley Copper:

- Sistemas DM-2/5 en perforadoras 49-R desde Nov.96

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

Highland Valley Copper:

Perforando con GPS Consistentemente alcanza 4 del diseo Redujo tamao de perforacin desde 13 a12, produciendo lo mismo. - Bajos costos de Brocas Plantillas modificables para : - Mejorar fragmentacin - Reduce consumo de explosivos

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Quantitative Mining Variables

Highland Valley Copper BENEFICIOS:

Anticipated Benefits Actual Predicted $/year $10,800 $33,866 $4,200 $37,705 Comments

Less surveyor o/t Less surveyor materials

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Less 'caved' holes Design time for pattern Shovel productivity Drill utilization

Unanticipated Benefits $48,804 cost of drilling caved holes $50,794 extra technician time $125,936 ($/hr. value added - calculated $142,721 using Budget'98)

Estimated Benefits Mill throughput Drill & blast costs Shovel maint. Total Tot. incl. estimated $32,000 $104,470 $30,708 $15,000 $182,178

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mining systems ltd.

$32,000 none directly attributable (NDA) (explosives & bits) - NDA $78,000 $439,826 $549,826

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Highland Valley Copper:

- Usando valores de BI (Blasting Index) - Perfil segn lo pronosticado: - Volabilidad - Buscando mejorar la molienda: - minimizar chancado y molienda - fragmentacin optimizada - mejorado recuperacin de mineral - RQD, Datos de Espaciado de las fracturas y frecuencia de fractura obtenidas de DM-2

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Procesamiento de mineral de Cobre con estimaciones basadas en datos de perforacin:

Real System Solutions for Mining

Analyze drill data

Adjust BI?

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Estimate grindability based on BI

Compare predicted Vs actual grindability

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Design loads Process blasted ore

Measure grinding requirements

MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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MINING & EARTHMOVING TECHNOLOGY SYSTEMS

Real System Solutions for Mining

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Instalaciones:
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Real System Solutions for Mining Colombia Peru Caterpillar Technology Alliance
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Canada USA

Russia

Indonesia

Chile Argentina

South Africa

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Australia

Total 142 Sistemas 42 minas

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Preguntas?

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