CTR FIRE SYSTEMS DIVISION POONA DETAILS OF DRAWINGS FOR APPROVAL OF FIRE PREVENTION AND EXTINGUISHING SYSTEM BY NITROGEN

INJECTION METHOD FOR 2 x 315MVA, 400/138/34.5 kV AUTO TRANSFORMER FOR CROMPTON GREAVES LIMITED, MUMBAI A/C TATA STEEL LTD.JAMSHEDPUR (W.O.NO. T09849) (CONSULTANT: TATA CONSULTING ENGINEERS LIMITED) SR. NR. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 DRAWING NUMBER FS 3743 A3 01 FS 1940 A4 01 FS 1935 A4 01 FS 1936 A4 01 FS 1957 A4 00 FS 1960 A4 04 FS 1961 A4 00 FS 1939 A4 02 FS 1934 A4 01 FS 1966 A3 02 FS 1946 A3 02 FS 2527 A4 01 ------FS 3791 A3 00 FS 3792 A4 00 DETAILS OF PNT FIRE TATA STEEL DETAILS OF SYSTEM 220 TITLE INTERCONNECTION DIAGRAM OF SYSTEM 220 VDC FOR CGL A/C LIMITED CONTROL BOX OF PNT FIRE VDC REMARKS

DETAILS OF FIRE EXTINGUISHING CUBICLE OF PNTMXXXC20 FIRE SYSTEM DETAILS OF CUBICLE OF PNTMXXXC20 FIRE SYSTEM DETAILS OF VALVE POSITION WITH PRESSURE SWITCH IN F.E.C. OF PNT FIRE SYSTEM DETAILS OF PNRV (TCIV)AND MOUNTING FLANGES FOR PNRV (TCIV)OF PNT FIRE SYSTEM DETAILS OF WORKING OF PRE-STRESSED NON RETURN VALVE OF PNT FIRE SYSTEM DETAILS OF `T TYPE FIRE DETECTOR OF PNT FIRE SYSTEM DETAILS OF PLINTH FOR FIRE EXTINGUISHING CUBICLE OF PNTMXXXC20 FIRE SYSTEM DETAILS OF LOGIC DIAGRAM FOR OPERATION OF PNT FIRE SYSTEM DETAILS OF OIL PIT FOR PNT FIRE SYSTEM DETAILS OF SCHEMATIC CONTROL DIAGRAM OF PNT FIRE SYSTEM FOR PNT FIRE SYSTEM FOR 220 VDC GUARANTEED TECHNICAL PARTICULARS FUNCTIONAL DISCRIPTION BILL OF MATERIAL FOR SYSTEM DETAILS OF WIRING DIAGRAM FOR CONTROL BOX OF PNT FIRE SYSTEM 220 VDC FOR CGL A/C TATA DETAILS OF ELECTRICAL WIRING CONNECTION, 220 VDC FOR CGL A/C TATA TURNOVER

FOR REFERENCE 1 ---

: SEQUENTIAL OPERATION OF PNT FIRE SYSTEM CC:MKM(FS) - 1 SET + 1 SOFT COPY FOR CUSTOMER :DEA(FS3) --- 1 SET

PREPARED CHECKED APPROVED BY:OFA (FS4) BY:SAPM(FS) BY:VP3 Initials Date DMJ:dmj 31.01.2011 DMJ 31.01.2011 VKW 31.01.2011

GUARANTEED TECHNICAL PARTICULARS

FOR NITROGEN INJECTION FIRE PREVENTION AND EXTINGUISHING SYSTEM FOR 2 X 315 MVA,400/138/34.5 kV AURO TRANSFORMER FOR CROMPTON GREAVES LIMITED, MUMBAI A/C TATA STEEL LTD, JAMSHEDPUR (W.O.NO. T09849) Sr. Description Guaranteed Particulars No. 1 Name of Manufacture and country of CTR Manufacturing Industries Ltd. Pune origin transformer INDIA 2 Reference standards Manufacturer's relevant IS, BS 3 4 Details of system equipments FEC(Fire Extinguishing Cubicle) 1600X600X1800+100(Base) 550 kg Maximum 2X10 Cubic Meter 150 kg/ sq.cm. Pressure 2 150kg/cm2 Maximum 5 meters or place next to fire wall if fire fighting wall exists. Floor FEC, CB, TCIV,DETECTORS

4.1 Dimensions (LXBXH) mm 4.2 Weight 4.3 Capacity of Nitrogen cylinder 4.4 Number of cylinders 4.5 Pressure of Nitrogen filing 4.6 Minimum distance of FE cubicle from the transformer 4.7 Method of mounting 4.8 Whether the following items are provided in FE cubicle. If so furnish make, type & other details. 4.9 Contact manometer 4.10 4.11 4.12 4.13 4.14 Pressure Regulator Oil Release Unit Gas release unit Oil drain assembly Pressure /limit switches

GIC/FIEGBIG/ GAUGES BOURDEN,Falling pressure, Electrical contact VANAZ/PAARTH/MESSER/EQUIVALENT CTR CTR CTR Pressure switch (Back up) : ORION/ INDFOS/ EQUIVALENT Limit switch: TECKNIC/ SCHMERSAL/ EQUIVALENT Limit switches G02=2 NO, G03= 2NO, G04=1NO+1NC, G05=2NO/ 1NC+1NO, G06=2NO/1NC+1NO PETSON/SUNRISE/EQUIVALENT Butterfly valve 125NB Mild steel

4.15 No of contacts & spare contacts (NO&NC) 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 Oil drain valve (ABOVE FEC) Make Type Size Type of metal Nitrogen Injection Valve (ABOVE FEC) Make Type Size Oil drain pipe

OSWAL/LEADER/MANIXON/NEO/EQUIVALENT Gun metal, Lockable, Stem rising 25NB Yes ..2.. ..2..

4.26 Size 4.27 Length 4.28 Number of openings in the transformer tank 4.29 Material 5 Control Box (LXBXH) mm

125NB As per site location, Transformer to FEC & FEC to Oil Pit. 1 MS,ERW, Heavy duty for TRS to FEC & GI, Medium for FEC to Oil pit. 500x270x700 45 Kg Maximum CRCA, 16/14 SWG MCB, Relays, Hooters, Contactors, Indicating lamps, Operating switches, Latch contactactos, Rotary switches. 220 VDC Wall Yes with different volume (dB) levels

5.1 Dimensions 5.2 Weight

5.3 Type & Thickness of sheet steel 5.4 Details of components provided in the control box 5.5 Control voltage 5.6 Method of mounting 5.7 Whether audio and visual alarms provided? 6 6.1 Make 6.2 Type

Transformer Conservator Isolation Valve (TCIV) CTR Operating mechanically of Transformer oil flow rate with visual position indicator. In the conservator pipe line between Conservator and Buchholz relay. Yes 1NO YES CTR Quartz bulb, Heat sensing. Depending upon transformner top cover area. Bolting on bracket on transformer top cover. Circular 2.01 sq. meter (800mm Radius) 141C 2 NO After operation Yes ..3.. ..3..

6.3 Location 6.4 Whether suitable for pipe of size 80mm dia 6.5 No of contacts & spare contacts (NO&NC) 6.6 Padlocking provision 7 7.1 7.2 7.3 Fire Detectors Make Type Quantity required

7.4 Method of fixing 7.5 Effective heat sensing area 7.6 Temperature recommended for effective heat sensing 7.7 Number of contacts NO/NC 7.8 Necessity and Condition of Refilling 8 Whether approved by Tariff Advisory Committee of India

TECHNICAL PARTICUARS FOR NITROGEN INJECTION SYSTEM FOR PREVENTION OF TRANSFORMER EXPLOSION 10 Power Supply 10.1 Control box 220 VDC and 230VAC for DC fail alarm FEC (lighting) Extinction period On system activation Oncommencement of Nitrogen injection 11 FEC suitable for capacity 11.1 Dimensions (LXBXH) mm 11.2 Weight 11.3 Nitrogen cylinder capacity 12 12.1 12.2 13 13.1 13.2 Control Box Dimensions (LXBXH) mm Weight Fire Detectors Heat sensing temperature Time of operation 10.2 10.3 10.4 10.5 230VAC Maximum 3 minutes Maximum 3 minutes Maximum 30 Seconds Transformer : 315 MVA 1600X600X1800+100(Base) 550 kg Maximum 2X10 Cubic Meter 150 kg/ sq.cm. Pressure, 68 Litre water capacity 500x270x700 45 kg Maximum 141C Transformer Tank Explosion Prevention a. For system activation b. For reduction of pressure in Tank by Nitrogen release 13.3 Any other technical details not covered above Maximum 50 Milliseconds Maximum 730 Milliseconds Fire Extinction Maximum 100 Milliseconds Maximum 730 Milliseconds

On line supervision of required signals, DC supply monitoring, Test facility (excluding PNRV(TCIV), FD) on live transformer, Anticondensation heater for FEC.

DMJ:smp 16.11.2010

CTR FIRE SYSTEMS DIVISION POONA

1/2

FUNCTIONAL DESCRIPTION OF NITROGEN INJECTION FIRE PROTECTION SYSTEM FOR OIL FILLED TRANSFORMER GENERAL : Nitrogen Injection Fire Prevention and extinguishing System designed for oil filled transformers, shall prevent tank explosion and the fire during internal faults resulting in an arc where tank explosion will normally take few seconds after arc generation and also extinguish the external oil fires on transformer top cover due to tank explosion and/or external failures like bushing fires, due to OLTC fires and fire from surrounding equipments. The system shall work on the principle of DRAIN AND STIR and on activation, shall drain a pre-determined quantity of oil from the tank top through outlet valve, to reduce the tank pressure and inject nitrogen gas at high pressure from the lower side of the tank through inlet valves to create stirring action and reduce the temperature of top oil surface below flash point to extinguish the fire. Conservator tank oil shall be isolated during tank explosion and oil fire, to prevent aggravation of oil fire. Transformer isolation activating the system shall be an essential pre-condition for

The system shall be designed to operate manually, in case of failure of power source. OPERATIONAL CONTROLS The system is provided with automatic control for fire Prevention and fire extinction besides remote electrical switch control on control box and local manual control in the fire extinguishing cubicle. Transformer isolation through Master trip relay, or circuit breaker (HV and LV in series) shall be an essential requirement for the system activation in automatic or remote electrical control. (Drawing Nr. FS 1966 A3 01) A. Automatic control: A.1 Operation under prevention mode : Due to internal arcing gases are generated, resulting into pressurizing the transformer tank. These leads to operation of differential relay, pressure relief valve and / or buchholz relay. On sensing these faults, which is the first stage of transformer being under fire, a predetermined quantity of oil from tank top is drained, which reduces the pressure in tank. Simultaneously conservator oil is isolated through Pre-stressed non return valve and nitrogen gas starts injecting at predetermined flow and pressure from lower side of the transformer tank to reduce temperature of top oil surface.

A.2

2/2 Operation under extinction mode: During transformer fire, Pre-stressed non return valve operates and isolates the conservator oil to prevent further aggravation and spreading of fire. Before rupture of tank, Pressure relief valve and / or buchholz relay operates due to pressurization of transformer tank. Due to fire on transformer, Fire detector will operate. After receipt of these signals predetermined quantity of oil will be drained. Simultaneously nitrogen gas starts injecting at predetermined flow and pressure from lower side of the transformer tank to reduce temperature of top oil below flash point and extinguishes the fire. Remote manual In case system failed to operate in Auto mode due to non availability any one signal, operator shall operate system manually by breaking window glass and operating extinction release switch.

B.

C.

Local Manual In case system failed to operate in Auto mode / remote manual mode due to non availability of either signal or failure of power source, operator shall operate system manually from fire extinguishing cubicle and extinguishes the fire.

VKE:dmj 20.04.2003

CTR FIRE SYSTEMS DIVISION LOCATION:POONA

BOM FOR NITROGEN INJECTION FIRE PROTECTION SYSTEM SR. ITEM DESCRIPTION NO. 1 FIRE EXTINGUISHING CUBICLE 2 3 4 5 6 7 8 9 10 11 CONTROL BOX TRANSFORMER CONSERVATOR ISOLATION VALVE (TCIV) FIRE DETECTORS FIRE SURVIVAL CABLE QTY PER SYSTEM 1 NO 1 NO 1 NO 15 NOS 60 MTRS REMARKS

FIRE RETARDANT LOW SMOKE (FRLS), 12CORE X 1.5 1200 MTR APPROXIMATE LENGTH * SQ.MM, ARMOURED, COPPER FIRE RETARDANT LOW SMOKE (FRLS), 4CORE X 1.5 200 MTR SQ.MM, ARMOURED, COPPER PIPES AND CONNECTION FITTINGS (TRANSFORMER1 SET FEC-OIL PIT) PLINTH FOR FIRE EXTINGUISHING CUBICLE 1 NO NOT IN CTR SCOPE OF SUPPLY OIL PIT SPARES FOR EACH SUBSTATION 2 Nos. 1 set 3 Nos 1 set 1 NO NOT IN CTR SCOPE OF SUPPLY

11.1 FILLED NITROGEN CYLINDER (68 LITRE WATER CAPACITY) 11.2 HOSE PIPES WITH FITTINGS 11.3 HEAT SENSOR ASSEMBLY 11.4 PRESSURE REGULATOR ASSEMBLY

* Cable length through trench between 1. FEC near transformer and Control room 2. CGL Marshalling box near transformer and control room 3. Control room and control room. May be calculated on receipt on cable trench layout in autocad 2004/2005 format. CUSTOMER CONSULTANT END USER RATING CROMPTON GREEVES LIMITED MUMBAI (W.O. NR. 9849) TATA CONSULTING ENGINEERS LIMTTED, MUMBAI TATA STEEL LIMITED, JAMSHEDPUR 2 X 315 MVA, 400/138/34.5 kV AUTO TRANSFORMER Prepared by : DEA(FS3) DMJ:dmj 05.01.2011 Checked by : SAPM(FS) DMJ 05.01.2011 Approved by : VP3 VKW 05.01.2011

Initials Date

CTR FIRE SYSTEMS DIVISION LOCATION:POONA SEQUENTIAL OPERATIONS OF OIL DRAIN AND NITROGEN INJECTION FIRE PROTECTION SYSTEM FOR OIL FILLED TRANSFORMERS. On receipt of required operating inputs signals, 220 VDC/110VDC supply is extended through terminal Nr 22 (+ve) and terminal Nr 23(-ve) (Terminal trip (TS1) of control box to Terminal Nr 3 and Terminal Nr 4 (TS3) of Fire Extinguishing cubicle respectively.

Operation and monitoring of oil release unit and gas release unit. Y01 Lifting Magnet Y01 is energized for initiation of oil release unit i.e. depressurization of transformer tank

G02 Limit Switch Resets Y01 Lifting magnet (Indicates oil drain valve closed position, prior to initiation of oil release unit) OPEN NC CONTACT CONTACT

G03 Limit Switch Indicates oil drain valve open, energizing Lifting magnet Y02 NO CLOSE CONTACT CONTACT

PO4 Pressure switch Back-up for energizing Lifting magnet Y02 NO CONTACT CLOSE CONTACT

Y02 Lifting Magnet Y02 is energized for initiation of Nitrogen gas release unit i.e. starting of nitrogen injection G04 Limit Switch Indicates extinction in progress (NO CLOSE) and resets gas inlet valve closed indication NC OPEN CONTACT CONTACT

..2..

Monitoring of Nitrogen cylinder pressure P01 Contact Manometer Indication of cylinder pressure low incase pressure drops below the set required minimum cylinder pressure NO CLOSE CONTACT CONTACT

Mechanical lockings for oil release unit and gas release unit. G05 Limit Switch Indicates Out of service on mechanical locking of oil release unit NO CLOSE CONTACT CONTACT G06 Limit Switch Indicates Out of service on mechanical locking of gas release unit NO CLOSE CONTACT CONTACT

Interlocks

a) Interlock is provided for starting draining of oil (Depressurization) from transformer tank through limit switch G02. b) Interlock is provided for starting injection of nitrogen gas into the transformer tank (after depressurization of transformer tank) through limit switch G03/ Pressure switch (P04)

Spare

Contacts for operation Spare contacts are available in control box for operation of Fire Protection system through relay K03.

Pressure

switch (P04) Operating on differential pressure principle. Electrical contact remain open (NO) under static pressure due to transformer oil head. During draining of oil through oil drain located in the fire Extinguishing Cubicle`NO contact get closed and energize Lifting Magnet Y02.

VKW:dmj 02.06.2006