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Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG1

GASKET SET

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18

11401-07811
11401-07812
11141-29F01
11173-29F00
11241-29F11
11482-07G00
11483-07G00
12837-24A10
14181-29E02
14771-07G00
09168-10002
09168-12002
09280-11005
09280-13004
09280-22001
09280-33004
09280-54001
09280-71004

Gasket Set
Gasket Set
. Gasket, Cylinder Head
. Gasket, Cylinder Head Cover
. Gasket, Cylinder
. Gasket, Clutch Cover
. Gasket, Magneto Cover
. Gasket, Tensioner Adjuster
. Gasket, Exhaust Pipe
. Connector, Muffler Joint
. Gasket (10x14x3.6)
. Gasket (12.1x16.2x3.7)
. O Ring (d:2.4,id:11.0)
. O Ring (d:1.9,id:13.0)
. O Ring (d:2.4,id:21.8)
. O Ring (d:3.1,id:32.7)
. O Ring (d:2.4,id:52.6)
. O Ring (d:2.6,id:69.6)

Page: 1 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG2

CYLINDER HEAD COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

11170-29F00
11173-29F00
09106-07009
09106-07010
09161-11008
11192-13E00

Cover, Cylinder Head


Gasket
Bolt (7x17.5)
Bolt (7x31)
Washer
Cushion

Page: 2 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG3

CYLINDER HEAD

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
15
15
15
16
17
18
19
20
21
22
23

11100-07G00
09206-08001
07120-06403
07120-06453
11115-20E70
11141-29F01
04211-13189
09103-06504
09103-10276
09160-10082
01550-06103
09168-06023
11161-33E00
11191-13E00
09482-00516
09482-00515
09482-00528
09482-00456
09482-00458
09482-00529
09482-00457
09482-00459
17661-29F00
17670-33400
01547-06163
13111-07G10
09402-58208
09402-52208
09103-10235
09159-10058

Head Assy, Cylinder


. Pin
. Bolt
. Bolt
Guide, Valve (os.0.3)
Gasket, Cylinder Head
Pin (l:18)
Bolt (6x39)
Bolt (10x175)
Washer (10.5x19x2)
Plug, Oil Gallery
Gasket
Bolt, Cylinder Head Side Face
Washer, Side Face Bolt
Spark Plug (ngk,cr7e)
Spark Plug (denso,u22esr-n)
Spark Plug (ngk,cr6e)
Spark Plug (ngk,cr8e)
Spark Plug (ngk,cr9e)
Spark Plug (denso,u20esr-n)
Spark Plug (denso,u24esr-n)
Spark Plug (denso,u27esr-n)
Cover, Thermostat
Thermostat, Washer
Bolt
Pipe, Intake
Clamp, Head
Clamp, Carb
Bolt (10x50)
Nut

Page: 3 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG4

CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

11210-29F20-0F0
01421-06253
08316-10063
11241-29F11
04211-13189
11330-07G00
01547-06103
11332-07G00
11333-07G00
09401-15404
11334-07G00
09401-15101

Cylinder
Stud Bolt
Nut
Gasket, Cylinder
Pin
Tank, Oil Return
Bolt
Hose, Breather
Hose, Breather
Clip
Hose, Breather
Clip

Page: 4 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG5

CRANKCASE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

11301-07811
04211-13189
01547-06403
01547-06703
09248-10010
09168-10002
09493-28010
09280-04004
11323-29F00
11324-29F00
02112-06123
09247-12106
09168-12002
11451-29F00
11460-07G00
09280-05004
09280-07004
09103-10110
09103-10136
11611-09F51
09159-10058

Crankcase Set
. Pin
. Bolt
. Bolt
Plug, Oil Gallery
Gasket
Jet, Oil Gallery Cylinder
O Ring
Separator, Oil No.1
Separator, Oil No.2
Screw, Separator
Plug, Oil Drain
Gasket
Pipe, Oil Inner No.1
Pipe, T/m Oil Inner No.2
O Ring (d:1.9,id:4.8)
O Ring (d:1.9,id:6.8)
Bolt (10x100)
Bolt (10x180)
Spacer, Engine Mounting (l:30)
Nut

Page: 5 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG6

CRANKCASE COVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

11341-07G10
11482-07G00
09106-08116
09168-08016
04211-09149
01547-06303
09168-06023
01547-06123
09168-06023
09247-12006
09168-12002
11351-07G10
11483-07G00
04211-09149
01547-06303
01547-06403
09248-14005
09168-14002
09259-36016-20H
09280-33004
11360-07G00
01547-06603
09160-06126
11352-29F50
09280-71004
01547-06163
27640-07G00

Cover, Clutch
Gasket, Clutch Cover
Plug, Oil Gallery
Gasket, Oil Gallery Plug
Pin
Bolt
Gasket
Plug, Oil Gallery
Gasket
Plug, Oil Gallery (12x10)
Gasket (12.1x16.2x1.2)
Cover, Magneto
Gasket, Magneto Cover
Pin
Bolt
Bolt
Plug, T.d.c.
Gasket (13.8x18.8x0.4)
Plug, Crank Hole
O Ring (d:3.1,id:32.7)
Cover, Engine Sprocket
Bolt
Washer (6.5x14x2)
Cover, Starter Idle Gear
O Ring (d:2.6,id:69.6)
Bolt
Plate, Chain Guide

Page: 6 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG7

CRANKSHAFT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

12200-07G10
12160-29F01-0B0
12210-29F10
09263-35041-0B0
12221-07G00
12261-07G00
12661-29F00
09261-05005
09262-30100
09282-14003
24742-18A00
02112-06123
12731-29F10
21111-29F10
09140-18012
09164-18008
09421-05002
12111-29F00-0F0
12140-29F00
12151-24F10
09381-20004

Crankshaft Assy
. Rod, Connecting
. Pin
. Bearing
. Crankshaft, Rh
. Crankshaft, Lh
Gear, Balancer Drive
Pin
Bearing
Oil Seal, Rh (14x24x6)
Retainer, Oil Seal Rh
Screw
Sprocket, Cam Chain Drive
Gear, Primary Drive
Nut
Washer
Key, Gear
Piston
Ring Set, Piston
Pin, Piston
Circlip

Page: 7 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG8

STARTER CLUTCH

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

12611-07G00
09181-12130
08331-31126
12615-07G00
12600-29F00
12618-31G00
08211-10221
12600-29810
09263-25049
07130-06163

Gear, Starter Idle No.1


Washer
Circlip
Pin
Limiter Assy, Starter Idle Gear
Bush
Washer
Clutch Set, Starter
. Bearing (25x31x19)
Bolt

Page: 8 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG9

CRANK BALANCER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9

12651-29F00
09262-15030
12666-29F11
09261-05005
09140-12038
09181-12009
12669-29F01
09202-04017
09440-09031

Balancer, Crank
Bearing
Gear, Driven
Pin, Inner Race
Nut (m12)
Washer (12.2x47x1.6)
Race, Driven Gear Inner
Pin, Driven Gear
Spring, Driven Gear

Page: 9 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG10

CAM SHAFT/VALVE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Page: 10 of 72

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
12
13

12710-07G00
12720-07G10
12911-29F00
12912-29F00
12921-03G00
12931-02F10
12932-24F00
12933-38400
09289-05011
12891-02F00
12892-41C00-230
12892-41C00-235
12892-41C00-240
12892-41C00-245
12892-41C00-250
12892-41C00-255
12892-41C00-260
12892-41C00-265
12892-41C00-270
12892-41C00-275
12892-41C00-280
12892-41C00-285
12892-41C00-290
12892-41C00-295
12892-41C00-300
12892-41C00-305
12892-41C00-310
12892-41C00-315
12892-41C00-320
12892-41C00-325
12892-41C00-330
12892-41C00-335
12892-41C00-340
12892-41C00-345
12892-41C00-350
12800-41810
99000-69471

Camshaft, Intake
Camshaft, Exhaust
Valve, Intake
Valve, Exhaust
Spring, Valve
Retainer, Spring
Cotter, Valve
Seat, Spring
Oil Seal (5x10x8.7)
Tappet
Shim, Tappet (t:2.30)
Shim, Tappet (t:2.35)
Shim, Tappet (t:2.40)
Shim, Tappet (t:2.45)
Shim, Tappet (t:2.50)
Shim, Tappet (t:2.55)
Shim, Tappet (t:2.60)
Shim, Tappet (t:2.65)
Shim, Tappet (t:2.70)
Shim, Tappet (t:2.75)
Shim, Tappet (t:2.80)
Shim, Tappet (t:2.85)
Shim, Tappet (t:2.90)
Shim, Tappet (t:2.95)
Shim, Tappet (t:3.00)
Shim, Tappet (t:3.05)
Shim, Tappet (t:3.10)
Shim, Tappet (t:3.15)
Shim, Tappet (t:3.20)
Shim, Tappet (t:3.25)
Shim, Tappet (t:3.30)
Shim, Tappet (t:3.35)
Shim, Tappet (t:3.40)
Shim, Tappet (t:3.45)
Shim, Tappet (t:3.50)
Shim Set, Tappet Inc.ref.no.11-5~11-25 (5pcs.each) & No.13
. Case, Tappet Shim

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG11

CAM CHAIN

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

12760-29F01
12771-29F00
12782-29F00
12811-07G00
12812-35C00
08211-06181
12830-07G00
12837-24F10
12833-05A00
12831-39F00
12837-24A10
07130-06253
12773-24F00
09126-06011

Chain, Cam Shaft Drive


Guide, Cam Chain No.1
Guide, Cam Chain No.2
Tensioner, Cam Chain
Bolt
Washer
Adjuster Assy, Tensioner
. Gasket
. Plug
. Spring
Gasket, Adjuster
Bolt
Retainer, Cam Chain Guide No.1
Screw

Page: 11 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG12

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

13200-07G20
13291-29FA0
13387-13F00
13394-17E60
13503-07G00
09280-05004
13418-33E00
13507-07G00
13501-29FA0
13504-14E00
13481-04F00
13382-19E00
13383-07G00
13295-29900
13291-29900
13279-44F00
13268-48700
09491-26016
13331-07G10
13342-07G10
09493-33002
13254-01010
13370-07G00
13258-04F00
13341-07G00
13411-07G00
13417-07F00
13278-47090
13681-04010
13418-07G10
13502-41F00
13480-10F00
13502-10F00
13481-41F20
13601-04148
13247-33E00
02112-04107
13247-13A00
02112-04083
13602-05A10
13250-04F00
09492-22014
13356-27A00
02112-04063
13673-20B00
13502-02C10
13607-98410
09491-60010
13686-07G00
13268-03110
13615-05G00
13267-07G00
02112-05107

Carburetor Assy
. Washer
. Ring
. E Ring
. Spring
. O Ring
. Holder
. Diaphragm
. Piston Valve
. Ring
. Spring
. Washer
. Jet Needle (5e26-1)
. O Ring
. Washer
. Adjuster
. Spring
. Main Jet (#130)
. Ring
. Jet Holder
. Jet
. Pin
. Needle Valve Assy
. O Ring
. Needle Jet (p-0m)
. Plunger Assy
. Spring
. O Ring
. Cap
. Guide Holder
. Diaphragm Cover
. Diaphragm Assy
. Cover Assy
. Spring
. Screw
. Screw
. Screw
. Screw
. Screw
. Screw
. Float Assy
. Pilot Jet (#22.5)
. Pipe
. Screw
. O Ring
. Cover
. Nut
. Main Jet (#60.0)
. Hose
. Spring
. Washer
. Adjust Screw Assy
. Screw

Page: 12 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG12

CARBURETOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

54
55
56
57
58
59
60
61

13579-05G00
13295-33010
13684-07G00
09352-50903-600
13357-36A00
13580-21F00
13602-19B50
09404-06429

. Cable Guide
. O Ring
. Hose
. Hose (5x9x600)
. Plug
. Sensor Assy
. Screw
Clamp, Carb Drain Hose

Page: 13 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG13

AIR CLEANER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

13700-07G10
13780-07G00
13791-03G00
13792-03G00
02142-06163
13881-07G00
13858-14D20
13859-41B10
09401-14301
09402-82208
09402-64203
13810-07G00
13740-07G01
13746-07G00
13891-07G00
13896-07G00
09402-56208
01550-06163
01547-06203

Cleaner Assy, Air


. Filter
. Holder
. Stopper, Holder
. Screw
. Tube, Outlet
. Joint
. Plug, Breather
. Clip
. Clamp (cleaner Side)
. Clamp (carburetor Side)
. Trap, Flame
. Cap, Air Cleaner
.. Gasket
. Joint, Inlet
. Duct, Inlet
. Clamp
Bolt, Air Cleaner Rh
Bolt, Air Cleaner Lh

Page: 14 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG14

MUFFLER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

14150-07G01
14181-29E02
01421-08253
08319-31083
14180-07G00
14771-07G00
14310-07G11
07120-08403
14424-07G01
14773-29F00
14850-07G11
09106-06076
09160-08503
09180-08152
09320-12071
07120-08403
09139-06109
14184-07G00
14185-07G00
09320-08069

Pipe, Exhaust
Gasket, Exhaust Pipe
Stud Bolt
Nut
Cover, Exhaust Pipe
Connector, Muffler
Body, Muffler
. Bolt
. Spacer
. Gasket
. Arrester
. Bolt
Washer
Spacer
Cushion
Bolt
Screw, Exhaust Pipe Cover
Washer, Exhaust Pipe Cover
Spacer, Exhaust Pipe Cover
Cushion, Exhaust Pipe Cover

Page: 15 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG15

OIL PUMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

16400-29F00
16331-29F01
09261-04009
09181-10158
08331-31106
02122-06253
16410-29F00
16520-29F00
01550-06253
16510-29F00
09280-13004
16512-47E00
09280-54001
09440-18002
01547-06163
09440-07073
06111-12004
16442-29F00
16321-29F00
16322-29F00
08331-31126

Pump Assy, Engine Oil No.1


Gear, Driven
Pin
Washer
Circlip
Screw
Rotor Set, Oil Pump No.2
Strainer, Oil Pump
Bolt
Filter, Engine Oil
O Ring (d:1.9,id:13.0)
Cap, Oil Filter
O Ring (d:2.4,id:52.6)
Spring
Bolt
Spring
Ball
Seat, Oil Check Valve
Gear, Oil Pump Idle
Shaft
Circlip

Page: 16 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG16

OIL HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

16460-07G10
16470-07G10
09360-14012
09168-14015
07120-06203
07120-06203
09280-11005
04211-11129
16480-07G00
09401-12403
11971-07G00
09280-17003
01550-08123
09168-08016
16410-07G00
09118-06097
09320-10042
09180-06290
68322-07G00
16421-07G00
09409-06322-5PK
51553-15D40

Hose, Oil Tank Rh


Hose, Oil Tank Lh
Bolt, Union (14x27)
Gasket, Oil Hose Union
Bolt, Upper
Bolt
O Ring, Oil Hose
Pin, Oil Tank Hose
Hose, Oil Overflow
Clip
Gauge, Oil Level
O Ring, Oil Level Gauge
Plug, Oil Drain
Gasket, Oil Drain Plug
Tank, Oil
Bolt, Oil Tank
Cushion, Oil Tank
Spacer, Oil Tank
Note, Engine Oil (2000ml)
Protector, Oil Tank
Clip
Cushion, Oil Tank

Page: 17 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG17

WATER PUMP (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

17400-29F00
17491-29F00
17470-02F10
17419-29F00
08110-69000
08332-11086
17435-33400
17410-29F21
17435-29F00
01547-06103
09168-06004
09103-06204
09103-06209
09280-22001
08331-31106
17461-29F00
09181-10158
09261-04001

Pump Assy, Water


. Impeller/shaft
. Seal, Mechanical
. Oil Seal
. Bearing
. E Ring
. O Ring
Case, Water Pump
O Ring
Bolt, Drain
Gasket (6.2x11x1.2)
Bolt (6x30)
Bolt
O Ring (d:2.4,id:21.8)
Circlip
Gear, Water Pump Driven
Washer
Pin

Page: 18 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG17A

WATER PUMP (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

17400-07G00
17413-28C10
17415-43D00
17416-07G00
17417-07G00
17418-07G00
17431-07G00
17432-07G00
17433-07G00
17435-33400
17470-02F00
17491-07G00
09103-06204
09103-06209
09280-22001
08331-31106
17461-29F00

Pump Assy, Water


. Gasket
. Bolt
. Screw
. Pin
. O Ring
. Oil Seal
. Washer
. Pin
. O Ring
. Seal, Water Pump Shaft
. Impeller/shaft
Bolt
Bolt
O Ring
Circlip
Gear, Water Pump Driven

Page: 19 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG18

RADIATOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

17710-07G10
17760-07G00
09118-06097
09180-06290
09320-10042
17680-50F70
17689-50F00
17800-07G10
17820-07G10
17802-14F00
01550-06103
34850-07G00

Radiator Assy, Water


Cover, Radiator
Bolt
Spacer
Cushion
Switch, Radiator Fan
. O Ring
Fan Assy, Radiator
Boot
Nut
Bolt
Switch Assy, Water Temp

Page: 20 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG19

RADIATOR HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

17851-07G00
17852-07G00
09402-32511
17910-07G00
17931-02FA0
09116-06168
17981-45C00
09401-08411
17981-19F00
17730-14G00

Hose, Radiator Inlet


Hose, Radiator Outlet
Clamp
Tank Assy, Reservoir
. Cap, Reservoir Tank
Screw
Hose, Inlet
Clip
Hose, Overflow
Cap

Page: 21 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG20

CLUTCH (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

21200-07G00
08211-22425
21251-29F00
21410-07G00
21441-29F00
21442-29F00
21451-44D00
21462-29F00
21413-29F00
07130-06303
21414-29F00
09262-12001
09140-20001
09167-22021
23110-07G00
23117-05200
23121-29F00
23122-29F00
23271-20902
09181-10195
09263-10014
09263-12024
09282-10012
01547-06163
02142-06103

Gear Assy, Primary Driven


Washer
Spacer, Primary Driven
Hub, Sleeve
Plate, Drive No.1
Plate, Drive No.2
Plate, Driven
Disc, Pressure
Spring
Bolt
Washer
Bearing, Pressure Disk
Nut
Lock Washer
Rod, Clutch Push
Retainer, Cl Rlse Oil Seal
Piece, Cl Rlse
Cam Shaft, Cl Rlse
Arm, Cl Rlse
Washer, Cl Rlse
Bearing, Cl Rlse Low
Bearing, Cl Rlse Up
Seal, Cl Rlse Arm
Bolt, Cl Rlse Arm
Stopper, Cl Rlse Cam Shaft

Page: 22 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG20A

CLUTCH (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

21200-07G10
08211-22425
21251-29F00
21410-07G10
21441-03G50
21441-29F00
21442-29F00
21451-44D00
21462-07G10
21413-29F00
21482-07G10
09160-00003
09164-00008
09262-12001
09140-20001
09167-22021
23110-07G00
23117-05200
23121-29F00
23122-29F00
23271-20902
09181-10195
09263-10014
09263-12024
09282-10012
01547-06163
02142-06103

Gear Assy, Primary Driven


Washer
Spacer, Primary Driven
Hub, Sleeve
Plate, Drive
Plate, Drive, No.1
Plate, Drive, No.2
Plate, Driven
Disc, Pressure
Spring
Bolt
Seat, Wave Washer
Washer, Plate
Bearing, Pressure Disk
Nut
Lock Washer
Rod, Clutch Push
Retainer, Cl Rlse Oil Seal
Piece, Cl Rlse
Cam Shaft, Cl Rlse
Arm, Cl Rlse
Washer, Cl Rlse
Bearing, Cl Rlse Low
Bearing, Cl Rlse Up
Seal, Cl Rlse Arm
Bolt, Cl Rlse Arm
Stopper, Cl Rlse Cam Shaft

Page: 23 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG21

TRANSMISSION

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15a
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

24120-07G00
24221-07G00
24231-07G00
24241-07G00
24251-07G00
09167-25012
09181-17223
09181-25139
09262-17027
09380-25003
09262-25122
24130-07G00
24311-07G00
24321-07G00
24331-07G00
24332-24510
24341-07G00
24351-07G00
24571-07G01
24581-07G00
29215-07G00
09167-25016
09167-25016
09181-17223
09181-20195
09181-25167
09262-25125
09283-25086
09300-20033
09300-25020
09380-25003
09380-25003
09262-17023
24741-05G00
09126-06011
24751-07G00
09126-06007
24551-05G00
24561-07G00
24562-05G00
09181-17195
09181-17021
09164-22011
08331-31176
27511-07G00
27512-07G00
27600-43B20-096
27620-43B20
09111-06039

Shaft, Counter (nt:13)


Gear, 2nd Drive (nt:18)
Gear, 3rd Drive (nt:21)
Gear, 4th Drive (nt:23)
Gear, 5th Drive (nt:26)
Washer, 4th
Washer, 2nd (17x30x1.0)
Washer, 5th (25x32x1.0)
Bearing, Cntr Shaft Lh
Circlip, 4th/5th Drive
Bearing, Cntr Shaft Rh
Drive Shaft
Gear, 1st Driven (nt:33)
Gear, 2nd Driven (nt:30)
Gear, 3rd Driven (nt:26)
Bush, Reverse Driven
Gear, 4th Driven (nt:23)
Gear, 5th Driven (nt:22)
Gear, Reverse Driven (nt:28)
Dog, Reverse
Bush, 3rd Driven
Washer, 3rd Driven
Washer, Reverse Driven
Washer, 1st Driven Rh
Washer, 1st Driven Lh
Washer, 2nd Driven
Bearing, Drive Shaft Lh
Seal, Drive Shaft Oil
Bush, 1st Driven
Bush, 2nd Driven
Circlip, 2nd/3rd Driven
Circlip, Reverse Driven
Bearing, Drive Shaft Rh
Retainer, Counter Shaft Rh
Screw (6x12)
Retainer, Drive Shaft Oil Seal
Bolt, Retainer
Shaft, Reverse Idle
Gear, Reverse Idle (nt:24)
Bush, Reverse
Washer (17x28x1.0)
Washer (17x36x1.0)
Wave Washer
Circlip
Sprocket, Engine (nt:14)
Plate, Sprocket
Chain Assy (rk520sm0z10s,96l)
Joint Set
Bolt

Page: 24 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG22

GEAR SHIFTING

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35a
38
39
40
41
42
43
44
45

25211-07G00
25221-07G00
25231-07G00
25411-07G00
24741-21A00
25310-07G00
04221-04089
25313-27C02
25320-07G00
25322-36E00
25323-34201
25324-34201
25328-07G00
25331-37E10
09180-07014
09261-05003
09263-25018
09283-10010
09440-04003
09125-06086
09126-06011
08113-69050
25350-07G00
25381-36E11
09111-06041
25355-07G00
08211-06121
25510-07G00
25671-38B00
09283-14006
09444-20006
09181-14139
08331-31146
09160-14046
09263-14027
09180-14016
25600-07G10
25652-16500
01550-06203
37720-07G00
09209-05011
09280-26005
09440-04010
07120-05163

Fork, Gear Shift No.1


Fork, Gear Shift No.2
Fork, Gear Shift No.3
Shaft, Gear Fork No.1
Retainer, Shift Cam Brg
Cam, Gear Shift
. Pin, Shift Cam
Pin, Shift
Shaft, Reverse Lock
Shifter, Gear Shift Cam
Pawl, Gear Shift No.1
Pawl, Gear Shift No.2
Spring, Reverse Lock
Lifter, Gear Shift Pawl
Roller, Gear Cam Shifter
Pin, Shift Pole (5x8)
Bearing, Shift Cam Lh
Seal, Reverse Lock
Spring, Shift Pawl Return
Screw, Shift Cam Brg
Screw, Shift Pawl Lifter
Bearing, Shift Cam Rh
Stopper, Shift Cam
Plate, Shift Cam Stopper
Bolt, Cam Stopper Arm
Spring, Shift Cam
Washer, Shift Cam
Shaft, Gear Shift
Stopper, Gear Shift Arm
Seal, Shift Shaft Oil
Spring, Shift Shaft Return
Washer, Gear Shaft
Circlip, Gear Shaft
Washer, Gear Shift Lh
Bearing, Gear Shaft (14x20x12)
Spacer (14x20x17.5)
Lever Assy, Gear Shift
. Rubber, Gear Pedal
Bolt, Gear Shift
Base Assy, Gear Shift Term
Contact
O Ring (d:2.4,id:26.2)
Spring
Bolt

Page: 25 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG23

STARTING MOTOR

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12

31100-29F00
31130-13E00
31143-49040
31132-13E00
31135-31300
31264-13E00
31170-19B10
31280-19F00
31156-13E00
09280-24003
01547-06253
08361-35068

Motor Assy,starting
. Brush Terminal Set
. O Ring
. Brush Holder Set
. Brush Spring
. O Ring
. Washer Set
. Set Bolt
.. O Ring
. O Ring (d:3.0,id:24.5)
Bolt
Nut, Starting Motor

Page: 26 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG24

MAGNETO

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

32101-07G00
32102-07G00
32371-13E00
07130-05123
07130-05253
31792-07G00
09420-04008

Stator Assy
Rotor Assy
Clamp, Magneto Lead No.1
Bolt, Pulser/clamp
Bolt, Stator
Nut, Magneto Rotor
Key

Page: 27 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG25

ELECTRICAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7a
8
9
10
11
12
13

31800-07G00
31861-07G00
09481-20101
09128-06013
32800-05F10
02162-06203
32900-07G10
33410-09F00
01550-06163
33510-48B10
33541-23E01
33542-38B00
33543-33E01

Relay Assy, Starting Motor


. Cover
. Fuse (20a)
Bolt, Starting Motor (6x8)
Rectifier Assy
Bolt, Rectifier
Cdi Unit
Coil Assy, Ignition
Bolt
Cap Assy, Spark Plug
Seal, Spark Plug Cap
Seal, High Tension Cord
Cover, Spark Plug Cap

Page: 28 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG26

BATTERY

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

33610-32C10
33652-03G00
33652-08420
33652-41B00
33652-07G00
33810-07G00
31861-48B10
33820-07G00
33624-10D00
33860-07G00

Battery Assy (12v,8ah)


Protector (20x50x11)
Protector (70x100x6)
Protector (27x80x3)
Protector, Battery
Wire, Starter Motor
. Cap, Starter Motor
Wire, Battery Plus
. Cap, Battery Plus
Wire, Battery Minus

Page: 29 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG27

HEADLAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
4
5
6
7
8

35100-07G00-YU1
35100-07G00-30H
35143-07G00-YU1
35143-07G00-30H
35171-07G00
03511-04123
09471-12097
09139-06118
09320-10501
02162-06163

Headlamp Assy (yellow)


Headlamp Assy (white)
. Molding (yellow)
. Molding (white)
. Socket/cord Assy
. Screw
Bulb (14v30/30w)
Screw, Headlamp
Cushion
Bolt, Headlamp Adjust

Page: 30 of 72

Catalogue Title:

Block No.

LT-Z400K4 (LT-Z400K4 E19)

FIG28

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


REAR COMBINATION (MODEL K3/K4)
Ref No

Part No

Description

1
2
3
4
5
6

35710-03G00
35718-03G00
09471-12083
09320-06023
33652-05G20
33652-07G10

Lamp Assy, Rear Comb


. Socket & Cord Assy
. Bulb (12v,21/5w)
Cushion
Cushion (12x17x17)
Cushion (6x17x17)

Page: 31 of 72

Catalogue Title:

Block No.

LT-Z400K4 (LT-Z400K4 E19)

FIG28A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


REAR COMBINATION (MODEL K5/K6)
Ref No

Part No

Description

1
2
3
4
5
6

35710-03G30
35718-03G30
09471-12083
09320-06023
33652-05G20
33652-07G10

Lamp Assy, Rear Comb


. Socket & Cord Assy
. Bulb (12v,21/5w)
Cushion
Cushion (12x17x17)
Cushion (6x17x17)

Page: 32 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG29

PILOT LAMP

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7

36380-07G10
34173-26F00
34178-26F00
36321-05G00
36329-05G00
36361-05G00
09471-12103

Lamp Assy, Pilot


. Socket
. Ring
. Lens, Neutral (green)
. Lens, Reverse (red)
. Lens, Water Temp (red)
. Bulb (14v,3w,t6.5)

Page: 33 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG30

WIRING HARNESS (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15

36610-07G10
09407-05411
09407-17403
09403-20403
09404-06435
09407-03401
09407-11402
09407-12402
09407-14403
36740-19B10
09481-10101
37110-07G00
37740-07G00
43115-07G00
37146-19B00
37146-19B10
37146-19B20
37146-19B30

Harness, Wiring
. Clamp
. Clamp
Clamp
Clamp (l:135)
Clamp (l:33)
Clamp (l:90)
Clamp (l:120)
Clamp (l:125)
Box Assy, Cooling Fan Fuse
. Fuse (10a)
Switch Assy, Ignition
Switch Assy, Stop Lamp
Spring
Key, Blank (type:c)
Key, Blank (type:d)
Key, Blank (type:e)
Key, Blank (type:f)

Page: 34 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG30A

WIRING HARNESS (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
16

36610-07G30
09407-05411
09407-17403
09403-20403
09404-06435
09407-03401
09407-11402
09407-12402
09407-14403
36740-19B10
09481-10101
37110-07G30
37740-07G00
43115-07G00
37146-19B00
37146-19B10
37146-19B20
37146-19B30
36920-07G00

Harness, Wiring
. Clamp
. Clamp
Clamp
Clamp (l:135)
Clamp (l:33)
Clamp (l:90)
Clamp (l:120)
Clamp (l:125)
Box Assy, Cooling Fan Fuse
. Fuse (10a)
Switch Assy, Ignition
Switch Assy, Stop Lamp
Spring
Key, Blank (type:c)
Key, Blank (type:d)
Key, Blank (type:e)
Key, Blank (type:f)
Protector, Wiring Harness

Page: 35 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG31

FRAME (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

41100-07G10-YU8
41200-07G10-YD8
09103-08266
09103-10293
41911-07G00
41912-07G00
01550-08203
41990-07G00
01550-08163
42511-07G00
09111-06063
41560-07G00
01550-06163
43910-37F00
09103-08083
09181-08111
43978-24500

Frame (gray)
Rail, Seat (silver)
Bolt, Upper
Bolt, Lower
Plate, Mount Front Rh
Plate, Mount Front Lh
Bolt
Plate, Mount Upper
Bolt
Protector, Engine
Bolt
Plate, Battery
Bolt
Roller, Chain Control
Bolt
Washer
Cap, Seat Rail

Page: 36 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG31A

FRAME (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
3a
4
5
6
7
8
9
10
11
12
13
14
15
16

41100-07G30-YU8
41100-07G30-YBA
41200-07G30-YD8
09103-10378
09103-10310
41911-07G00
41912-07G00
01550-08203
41990-07G30
01550-08203
42511-07G00
09111-06085
41560-07G30
09103-06240
43910-37F00
09103-08083
09181-08111
43978-24500

Frame (gray)
Frame (blue)
Rail, Seat (silver)
Bolt, Upper
Bolt, Lower
Plate, Mount Front Rh
Plate, Mount Front Lh
Bolt
Plate, Mount Upper
Bolt
Protector, Engine
Bolt
Plate, Battery
Bolt
Roller, Chain Control
Bolt
Washer
Cap, Seat Rail

Page: 37 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG32

REAR BRAKE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6

43110-07G10
09280-14011
01550-06653
09160-06138
08319-21063
09443-12019

Pedal, Brake
O Ring
Bolt
Washer
Nut
Spring, Return

Page: 38 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG33

FOOTREST

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

43510-07G10
43520-07G10
09103-10378
43570-07G30
43580-07G30
09103-08266
43990-07G30
01550-08163
43980-07G30
01550-08203

Footrest, Rh
Footrest, Lh
Bolt
Reinforce, Mudguard Rh
Reinforce, Mudguard Lh
Bolt
Grip, Front
Bolt
Grip, Rear
Bolt

Page: 39 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG34

FUEL TANK

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

44100-07G00
44200-29F00
09352-50823-600
44425-20E10
44511-03G00
44542-07G00
09407-14407
09160-06136
09180-06286
02142-06203
44281-03G00
09180-06293
09116-06190
44300-07G01
44420-07G10
09401-11407
01547-06163
09168-06026
47150-07G00

Tank Assy, Fuel


Cap Assy, Fuel Tank
Hose, Breather (l:600->90)
Hose, Breather No.2
Cushion, Front
Cushion, Side
Clamp
Washer, Seat Hook
Spacer
Screw
Cushion, Rear
Spacer
Bolt
Cock Assy, Fuel
Hose, Fuel
Clip
Bolt
Gasket
Cover, Cleaner Inlet Duct

Page: 40 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG35

FRONT FENDER (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
17
18

53111-07G00-YU1
53111-07G00-30H
53118-07G01
09409-07333
09111-06063
09148-05038
03541-05163
09320-11008
09169-06074
01550-06253
53210-07G00
53220-07G00
09103-06083
09321-06033
53119-07G00-YU1
53119-07G00-30H
09409-07333
68111-01C20-GY8
68111-01C20-8YM
68151-07G00-NA2
68151-07G00-NN7
68281-07G00

Fender, Front (yellow)


Fender, Front (white)
Fender, Front Lower
Clip
Bolt
Nut
Screw
Cushion
Spacer
Bolt
Bracket, Rh
Bracket, Lh
Bolt
Cushion
Fender, Center (yellow)
Fender, Center (white)
Clip
Emblem, "suzuki"
Emblem, "suzuki"
Emblem, "quadsport"
Emblem, "quadsport"
Emblem, "s"

Page: 41 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG35A

FRONT FENDER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
17
18
18
19
19
20
20

53111-07G01-YU1
53111-07G01-30H
53118-07G02
09409-07333
09111-06063
09148-05038
03541-05163
09320-11008
09169-06074
01550-06253
53210-07G00
53220-07G00
09100-06162
09160-06079
09321-06033
53119-07G01-YU1
53119-07G01-30H
09409-07333
68661-29F00-GY8
68661-29F00-8YM
68151-37F00-AZT
68151-37F00-BJA
68155-07G70-BHZ
68155-07G70-BHY
68156-07G70-BHZ
68156-07G70-BHY

Fender, Front (yellow)


Fender, Front (white)
Fender, Front Lower
Clip
Bolt
Nut
Screw
Cushion
Spacer
Bolt
Bracket, Rh
Bracket, Lh
Bolt
Washer
Cushion
Fender, Center (yellow)
Fender, Center (white)
Clip
Emblem, "suzuki"
Emblem, "suzuki"
Emblem, "s"
Emblem, "s"
Tape, Front Rh
Tape, Front Rh
Tape, Front Lh
Tape, Front Lh

Page: 42 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG36

SIDE COVER (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
4
5
5
6
6

53112-07G00-YU1
53112-07G00-019
53122-07G00-YU1
53122-07G00-019
09409-07333
53145-07G00
68155-07G20-KD2
68155-07G20-YDS
68156-07G20-KD2
68156-07G20-YDS

Cover, Side Rh (yellow)


Cover, Side Rh (black)
Cover, Side Lh (yellow)
Cover, Side Lh (black)
Clip
Cushion
Tape, Side Rh
Tape, Side Rh
Tape, Side Lh
Tape, Side Lh

Page: 43 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG36A

SIDE COVER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
2
3
4
5
5
6
6

53112-07G01-YU1
53112-07G01-30H
53122-07G01-YU1
53122-07G01-30H
09409-07333
53145-07G01
68155-07G60-BHW
68155-07G60-BHV
68156-07G60-BHW
68156-07G60-BHV

Cover, Side Rh (yellow)


Cover, Side Rh (white)
Cover, Side Lh (yellow)
Cover, Side Lh (white)
Clip
Cushion
Tape, Side Rh
Tape, Side Rh
Tape, Side Lh
Tape, Side Lh

Page: 44 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG37

HANDLEBAR (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

56111-07G10
56171-07G00-GY8
56171-07G00-60K
68721-05D00-GY8
68721-05D00-8YM
09409-06314-5PK
56411-07G00
56421-07G00
56200-07850
09127-06018
56272-23F00
09160-06126
56272-42F00
56276-17D00
09159-06024
58200-07G00
58300-07G00
58410-07G00
09320-06503
58620-07G00
09103-06092
58810-07G10
58631-07G10
09403-14304
58634-29F00
09403-07325
09403-07327
09407-14403

Handlebar
Cover, Steering Head
Cover, Steering Head
Emblem
Emblem
Clip (black)
Bracket, Rh
Bracket, Lh
Balancer Set, Handlebar
. Screw
. Expander
. Washer
. Expander
. Spacer
. Nut
Cable, Clutch
Cable Assy, Throttle
Cable, Starter
Washer
Guide, Cable
Bolt
Cable, Parking Brake
Guide, Parking Cable
Clamp
Stopper, Cable
Clamp
Clamp
Clamp, Cable

Page: 45 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG37A

HANDLEBAR (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

56111-07G10
56171-07G01-GY8
56171-07G01-8YM
68721-05D00-GY8
68721-05D00-BJB
09409-06314-5PK
56411-07G00
56421-07G00
56200-07850
09127-06018
56272-23F00
09160-06126
56272-42F00
56276-17D00
09159-06024
58200-07G10
58300-07G10
58410-07G00
09320-06503
58620-07G00
09103-06092
58810-07G10
58631-07G10
09403-14304
58634-29F00
09403-07331
09403-07327
09407-14403

Handlebar
Cover, Steering Head
Cover, Steering Head
Emblem
Emblem
Clip (black)
Bracket, Rh
Bracket, Lh
Balancer Set, Handlebar
. Screw
. Expander
. Washer
. Expander
. Spacer
. Nut
Cable, Clutch
Cable Assy, Throttle
Cable, Starter
Washer
Guide, Cable
Bolt
Cable, Parking Brake
Guide, Parking Cable
Clamp
Stopper, Cable
Clamp
Clamp
Clamp, Cable

Page: 46 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG38

REVERSE LOCK

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8

57900-07860
57940-07G00
03541-05203
02142-05203
08316-10053
58850-07G10
02162-05103
09408-00044

Knob Set, Reverse Lock


Bracket, Knob
Screw
Screw
Nut
Bracket, Reverse Cable
Bolt
Clip

Page: 47 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG39

HANDLE LEVER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

57211-03G10
57100-38F60
57121-38F50
57157-38F50
57128-07G00
57126-07G00
57127-07G00
08310-00053
02112-05203
57421-39D20
57431-04F00
57433-09F00
57460-17C11
57465-17C00
57211-03G10
37400-07G20
37571-19B01
37576-19B01
02112-05457
02112-05407
57500-07G10
57621-07G00
57513-07G00
57432-07G00
08319-21063
57512-07G00
01547-06203
57442-07G00
57441-45C00
57800-07850
57431-07G00
57433-07G00
57623-07G00
08319-21063
57700-07850
57619-07G00
57618-07G00
57624-07G00
57560-07G10
57541-07G00

Grip
Case Assy, Throttle
. Cap
. Gasket
. Screw
. Holder
. Bolt
. Nut
. Screw
Lever, Front Brake
Bolt, Pivot
Nut
Switch Assy, Stop
. Screw
Grip
Switch Assy, Handle Lh
. Lever, Choke
. Cover, Choke
. Screw
. Screw
Lever Set, Clutch
. Lever
. Bolt, Pivot
. Washer
. Nut
. Holder
. Bolt
. Nut, Adjuster
. Bolt, Adjuster
. Lock Set, Parking Lock
. Bolt, Parking Lock
. Washer
. Spacer
. Nut
. Knob Set, Parking
. Screw, Parking Plate
. Washer
. Spring, Return
. Switch, Clutch
Cover, Lever

Page: 48 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG40

REAR FENDER (MODEL K3/K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20

63111-07G00-YU1
63111-07G00-30H
63261-07G00
63140-07G10
63150-07G10
09409-07333
09169-06045
09139-06109
01570-06203
08319-21063
09169-06045
63129-07G00
63331-07G00-291
63341-07G00-291
09139-06109
09169-06071
96200-18A02
09800-21046
09822-00004
09816-00103
68111-19B30-GY8
68111-19B30-8YM

Fender, Rear (yellow)


Fender, Rear (white)
Shield
Bracket, Rh
Bracket, Lh
Clip
Washer, Front
Bolt
Bolt, Rear
Nut
Washer Rear
Cushion
Mudguard, Footrest Rh (black)
Mudguard, Footrest Lh (black)
Bolt
Washer
Gauge, Air
Tool Assy
Clamp, Wrench
Hexagon Spanner, 4
Emblem, "suzuki"
Emblem, "suzuki"

Page: 49 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG40A

REAR FENDER (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20

63111-07G01-YU1
63111-07G01-30H
63261-07G00
63140-07G20
63150-07G20
09409-07333
09169-06045
09139-06109
09103-06236
08319-31063
09169-06045
63129-07G00
63331-07G00-291
63341-07G00-291
09139-06109
09169-06071
96200-18A02
09800-21046
09822-00004
09816-00103
68111-19B30-GY8
68111-19B30-8YM

Fender, Rear (yellow)


Fender, Rear (white)
Shield
Bracket, Rh
Bracket, Lh
Clip
Washer, Front
Bolt, Front
Bolt, Rear
Nut
Washer Rear
Cushion
Mudguard, Footrest Rh (black)
Mudguard, Footrest Lh (black)
Bolt
Washer
Gauge, Air
Tool Assy
Clamp, Wrench
Hexagon Spanner, 4
Emblem, "suzuki"
Emblem, "suzuki"

Page: 50 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG41

LABEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
1
1
1
1
1
2
2
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
5
5
6
7
8
8
8
8
9
9
9
9
9
9
9
9
9

68921-09F00
68921-09F20
68921-09F50
68921-09F70
68921-09F80
68921-09F90
68921-09FA0
68921-09FC0
68366-20B60
68366-07G00
68366-07G10
68931-09F00
68931-09F20
68931-09F50
68931-09F70
68931-09F80
68931-09F90
68931-09FA0
68931-09FC0
68367-04640
68332-07G00
68332-07G10
68332-07G20
68332-07G50
68332-07G70
68332-07G80
68332-07G90
68332-07GA0
68332-07GC0
68382-07G00
68382-07G10
68928-09F00
68929-09F00
99011-07G52-01B
99011-07G52-01K
99011-07G52-01H
99011-07G52-029
99014-20660-01A
99014-20660-01F
99014-20660-01H
99014-20660-01K
99014-20660-01T
99014-20660-01W
99014-20660-029
99014-20660-057
99014-20660-062

Label, Warning (english)


Label, Warning (german)
Label, Warning (spanish)
Label, Warning (dutch)
Label, Warning (portuguese)
Label, Warning (swedish)
Label, Warning (finnish)
Label, Warning (danish)
Label, Warning
Label, Gear Shifting
Label, Gear Shifting
Label, Age 16 (english)
Label, Age 16 (german)
Label, Age 16 (spanish)
Label, Age 16 (dutch)
Label, Age 16 (portuguese)
Label, Age 16 (swedish)
Label, Age 16 (finish)
Label, Age 16 (danish)
Label, Age 16
Label, Tire Air (english)
Label, Tire Air (french)
Label, Tire Air (german)
Label, Tire Air (spanish)
Label, Tire Air (dutch)
Label, Tire Air (portuguese)
Label, Tire Air (swedish)
Label, Tire Air (finnish)
Label, Tire Air (danish)
Label, Chain Adjuster
Label, Chain Adjuster
Washer
Rivet
Manual, Owner's
Manual, Owner's
Manual, Owner's
Manual, Owner's
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety
Manual, Safety

Page: 51 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG42

SEAT

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5

45100-07G10-P21
45100-07G10-T3Y
45149-09B00
09321-10011
45141-07G00
09320-09017

Seat Assy
Seat Assy
. Cushion
. Cushion
Cushion, Seat Mount Front
Cushion, Seat Mount Rear

Page: 52 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG43

STEERING KNUCKLE (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

51281-07G00
51230-07G10
51240-07G10
51210-05G00
51260-21G00
51270-21G00
09140-10043
08314-40103
09140-10027
04111-20208
08322-01123
08314-40123
04111-30208
08331-31306
09162-10008

Tie Rod, Steering


Knuckle, Steering Rh
Knuckle, Steering Lh
End, Knuckle Steering Upper
Rod, End Rh
Rod, End Lh
Nut, Tie Rod Rh
Nut, Rod End
Nut, Tie Rod Lh
Cotter Pin, Rod End
Washer, Knuckle End
Nut, Knuckle End
Cotter Pin, Knuckle End
Circlip
Washer, Rod End

Page: 53 of 72

Catalogue Title:

Block No.

LT-Z400K4 (LT-Z400K4 E19)

FIG43A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


STEERING KNUCKLE (MODEL K5/K6)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

51281-07G00
51230-07G20
51240-07G20
51210-31G00
51260-21G00
51270-21G00
09140-10043
08314-40103
09140-10027
04111-20208
08322-01103
09162-10008
08314-40103
04111-20208
08331-31306
09162-10008

Tie Rod, Steering


Knuckle, Steering Rh
Knuckle, Steering Lh
End, Knuckle Steering Upper
Rod, End Rh
Rod, End Lh
Nut, Tie Rod Rh
Nut, Rod End
Nut, Tie Rod Lh
Cotter Pin, Rod End
Washer, Knuckle End
Washer, Knuckle End
Nut, Knuckle End
Cotter Pin, Knuckle End
Circlip
Washer, Rod End

Page: 54 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG44

STEERING SHAFT (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

51650-07G10
51678-24500
51670-24500
01550-08753
09280-17003
51661-09F00
51662-19A01
51663-24500
09160-12073
08319-31123
04111-20208
56211-21G00-291
56211-27200-291
01550-08553
09164-08015

Shaft, Steering
Dust Seal, Steering Holder (27x38x8.5)
Holder, Steering Shaft
Bolt
O Ring (d:3.1,id:16.8)
Bush, Steering Shaft Lower (17x26x36.9)
Dust Seal, Steering Shaft (30x40x14.4)
Dust Seal, Steering Lower (12.2x38x12)
Washer (12.5x32x2.3)
Nut
Cotter Pin
Clamp, Handlebar Lower (black)
Holder, Handlebar
Bolt
Washer

Page: 55 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG44A

STEERING SHAFT (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

51650-07G20
51678-24500
51670-24500
01550-08753
09280-17003
51661-09F00
51662-05G00
51663-05G00
09160-12073
08319-31123
04111-20208
56211-09F00-291
56211-31G00-291
01550-08353
09164-08015
01500-10353
08319-31103
09160-10132

Shaft, Steering
Dust Seal, Steering Holder (27x38x8.5)
Holder, Steering Shaft
Bolt
O Ring (d:3.1,id:16.8)
Bush, Steering Shaft Lower (17x26x36.9)
Dust Seal, Steering Shaft (30x40x16)
Dust Seal, Steering Lower (12.2x38x12)
Washer (12.5x32x2.3)
Nut
Cotter Pin
Clamp, Handlebar (black)
Clamp, Handle Holder Lower
Bolt
Washer
Bolt, Handle Holder
Nut
Washer

Page: 56 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG45

SUSPENSION ARM (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

52100-07G00-37W
09103-10352
09103-10351
09159-10058
52410-07G00-YD8
52420-07G00-YD8
52430-07G00-YD8
52440-07G00-YD8
09263-17033
09263-17034
52454-43B00
09285-17001
52455-43B00
52455-07G00
09103-10033
09159-10058
08211-10281

Absorber Assy, Front Shock (red)


Bolt, Lower (10x48)
Bolt, Upper (10x38)
Nut
Arm Assy, Suspension Lower Rh
Arm Assy, Suspension Lower Lh
Arm Assy, Suspension Upper Rh
Arm Assy, Suspension Upper Lh
Bearing, Suspension Arm Pivot
Bearing, Upper
Seal, Suspension Arm Pivot Dust
Seal, Pivot Inner Dust
Spacer, Lower
Spacer, Upper
Bolt
Nut
Washer

Page: 57 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG45A

SUSPENSION ARM (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

52100-07G31-163
52100-07G31-28W
09103-10352
09103-10351
09159-10058
52410-07G10-YD8
52420-07G10-YD8
52430-07G10-YD8
52440-07G10-YD8
09263-17033
09263-17034
52454-43B00
09285-17001
52455-43B00
52455-07G00
09103-10033
09159-10058
08211-10281

Absorber Assy, Front Shock (yellow)


Absorber Assy, Front Shock (white)
Bolt, Lower (10x48)
Bolt, Upper (10x38)
Nut
Arm Assy, Suspension Lower Rh
Arm Assy, Suspension Lower Lh
Arm Assy, Suspension Upper Rh
Arm Assy, Suspension Upper Lh
Bearing, Suspension Arm Pivot
Bearing, Upper
Seal, Suspension Arm Pivot Dust
Seal, Pivot Inner Dust
Spacer, Lower
Spacer, Upper
Bolt
Nut
Washer

Page: 58 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG46

FRONT WHEEL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

54110-07G00-YBA
54110-07G00-019
08120-60047
09262-15024
09284-26002
09284-21001
54731-07G00
55310-07G10
09159-10114
08322-01143
08314-40143
04111-30308
09180-15068
09180-20120
59211-07G00
09106-08160
59231-07G20
09103-06083
55110-07G00
43130-24A00
54138-07G00
09160-21005

Hub, Front Wheel (blue)


Hub, Front Wheel (black)
Bearing, Front Hub Inner
Bearing, Front Hub Outer
Dust Seal Inner
Dust Seal Outer
Spacer, Front Hub Bearing
Rim, Front Wheel (10x5.5at)
Nut
Washer
Nut, Hub
Pin, Cotter
Spacer, Front Axle
Spacer, Fr Axle No.2
Disc, Front Brake
Bolt, Brake Disc
Cover, Front Disc
Bolt
Tire, Front
Valve Assy, Wheel Rim (tr412)
Plate, Front Hub
Shim, Fr Axle No.2

Page: 59 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG47

FRONT CALIPER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
16
17
17
18

59100-38F30-999
59300-38F30-999
59100-38850
59100-38860
59315-13A00
59386-13A00
59382-13A00
59314-13A00
59105-38F00
59306-13A00
59384-13A00
59303-13A00
59345-00B20
59151-38F00
59351-38F00
59121-01A00
59122-01A00
59300-42860
59300-42870
59371-13A00
69372-00B20
09106-08174

Caliper Assy, Front Rh


Caliper Assy, Front Lh
. Piston Set
.. Seal Set, Piston
. Spring, Pad
. Boot
. Pin
. Washer
. Pin, Slide
. Spring
. Plug, Dust
. Boot
. Pin
. Bracket, Rh
. Bracket, Lh
. Bleeder
. Cap
Pad & Shim Set, R
Pad & Shim Set, L
. Shim Rh
. Shim Lh
Bolt

Page: 60 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG48

FRONT BRAKE HOSE

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11

09360-10042
09161-10009
59480-07G10
59240-07G10
59261-07G00
59271-07G00
01550-06103
59250-07G10
01547-06163
09403-07331
59281-07G00

Bolt
Washer (10x15x1.5)
Hose, Front Brake No.1
Hose, Front Brake No.2
Clamp, Hose No.2 Rh
Clamp, Hose No.2 Lh
Bolt
Pipe, Front Brake
Bolt
Clamp, Fr Brake Pipe
Cover, Fr Brake Pipe

Page: 61 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG49

FRONT MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10

59600-31D00
59600-04810
59666-44300
59667-44B00
69669-24A01
69689-49300
59671-36500
59675-19C00
59748-15400
59749-15400

Cylinder Assy, Front Master


. Piston/cup Set
.. Boot
. Diaphragm
. Cap
. Screw, Cap
. Holder
. Bolt
. Separator
. Plate

Page: 62 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG50

REAR SWINGING ARM

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

61101-07830
09263-22017
61261-07G00
09285-22001
61252-07G00
61262-28C10
08211-17341
61211-07G10
09159-16007
61273-07G00
09116-06192
61421-07G00
09108-12014
09160-20081
08331-31206
61422-07G00
09103-12074
09103-12075
09160-12103
61470-07G10
61480-07G10
61305-07G10
61391-07G10
61396-07G20
09160-04027
09229-04048
61393-09F10
09106-08076
08322-01103
61222-05A01
61425-07G00
09160-16031

Swinging Arm Set, Rear


. Bearing, Pivot
. Bush, Rear Swinging Arm Pivot
Seal, Pivot Bearing
Spacer
Cover, Pivot Dust
Washer, Thrust
Shaft, Pivot
Nut
Buffer, Chain Touch Defense
Bolt
Plate, Chain Adjuster
Bolt, Chain Adjuster
Washer, Chain Adjuster Nut
Circlip
Nut, Chain Adjuster
Bolt, Fr
Bolt, Rr
Washer
Washer, Axle Housing Set Front
Washer, Axle Housing Set Rear
Guard Set, Swinging Arm Under
. Guard, Swinging Arm Under
. Buffer, Swgarm Guard
. Washer, Buffer
. Rivet, Buffer
Bolt, Guard
Bolt, Guard Center
Washer, Guard Center
Cap, Rear Swinging Arm
Boot, Chain Adjuster Bolt
Washer, Pivot

Page: 63 of 72

Catalogue Title:

Block No.

LT-Z400K4 (LT-Z400K4 E19)

FIG51

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


REAR CUSHION LEVER (MODEL K4)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

62600-07810
09263-20086
09263-20086
09263-20083
62317-37F00
62624-14500
62658-07G00
09159-12056
62646-37F00
62624-14500
62621-37F00
09159-12056
62684-36E00
09284-20001
62647-37F00
08351-31008
62600-07820
09263-20086
62624-14500
62646-07G00
62647-37F00
62621-07G00
09159-12056
08351-31008
62100-07G11-37W
62311-14501
09103-10325
09159-10058
09159-10067
62681-07G00
09139-06120

Lever Set, Cushion


. Bearing, Front (20x27x15)
. Bearing, Center (20x27x15)
. Bearing, Rear (20x26x12)
Spacer, Front
Seal, Front Dust
Bolt, Front
Nut
Spacer, Center
Seal, Center Dust
Bolt, Center
Nut
Spacer, Rear
Seal, Rear
Spacer, Cushion Lever Side
Nipple, Grease
Rod Set, Rear Cushion
. Bearing, Rod (20x27x15)
Seal, Dust
Spacer, Rod
Spacer, Rod Side
Bolt, Rod
Nut
Nipple, Grease
Absorber Assy, Rear Shock (red)
Bolt, Upper
Bolt, Lower
Nut, Upper
Nut, Lower
Guard, Rear Cushion Lever
Screw

Page: 64 of 72

Catalogue Title:

Block No.

LT-Z400K4 (LT-Z400K4 E19)

FIG51A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


REAR CUSHION LEVER (MODEL K5/K6)
Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30

62600-07810
09263-20086
09263-20086
09263-20083
62317-37F00
62624-14500
62658-07G00
09159-12056
62646-37F00
62624-14500
62621-37F00
09159-12056
62684-36E00
09284-20001
62647-37F00
08351-31008
62600-07830
09263-20086
62624-14500
62646-07G00
62647-37F00
62621-07G00
09159-12056
08351-31008
62100-07G30-163
62100-07G30-28W
62311-14501
09103-10149
09159-10058
62681-07G00
09139-06120

Lever Set, Cushion


. Bearing, Front (20x27x15)
. Bearing, Center (20x27x15)
. Bearing, Rear (20x26x12)
Spacer, Front
Seal, Front Dust
Bolt, Front
Nut
Spacer, Center
Seal, Center Dust
Bolt, Center
Nut
Spacer, Rear
Seal, Rear
Spacer, Cushion Lever Side
Nipple, Grease
Rod Set, Rear Cushion
. Bearing, Rod (20x27x15)
Seal, Dust
Spacer, Rod
Spacer, Rod Side
Bolt, Rod
Nut
Nipple, Grease
Absorber Assy, Rear Shock (yellow)
Absorber Assy, Rear Shock (white)
Bolt, Upper
Bolt, Lower
Nut
Guard, Rear Cushion Lever
Screw

Page: 65 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG52

RIGHT REAR WHEEL (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

64110-07G00-YU8
65310-07G00
09140-10021
09164-20002
09141-20002
04111-40408
64710-07G10
64871-07G00
64715-07G10
64731-07G00
08123-60087
09283-50006
69211-07G00
09106-08160
65110-07G00
43130-24A00

Hub, Rear Wheel (gray)


Rim, Rear Wheel (9x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Axle, Rear
Nut, Rear Axle Rh
Housing, Rr Axle Bearing
Spacer, Rr Axle Bearing
Bearing, Rear Axle
Seal, Rr Axle Bearing Dust
Disc, Rear Brake
Bolt, Disc
Tire, Rear
Valve Assy, Wheel Rim (tr412)

Page: 66 of 72

Catalogue Title:

Block No.

LT-Z400K4 (LT-Z400K4 E19)

FIG52A

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Block Title.

Suzuki Worldwide Motorcycle-ATV


RIGHT REAR WHEEL (MODEL K5/K6)
Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

64110-07G10-019
64110-07G10-YBA
65310-07G10
09159-10114
09164-20002
09141-20002
04111-40408
64710-07G21
64871-07G11
09164-38001
64715-07G20
64731-07G00
08123-60087
09283-50006
69211-07G00
09106-08160
65110-07G00
43130-24A00

Hub, Rear Wheel (black)


Hub, Rear Wheel (blue)
Rim, Rear Wheel (9x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Axle, Rear
Nut, Rear Axle Rh
Washer, Rear Axle, R
Housing, Rr Axle Bearing
Spacer, Rr Axle Bearing
Bearing, Rear Axle
Seal, Rr Axle Bearing Dust
Disc, Rear Brake
Bolt, Disc
Tire, Rear
Valve Assy, Wheel Rim (tr412)

Page: 67 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG53

LEFT REAR WHEEL (MODEL K4)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14

64110-07G00-YU8
65310-07G00
09140-10021
09164-20002
09141-20002
04111-40408
64870-19A00
09164-38001
64611-07G00
64511-07G00
09103-10354
09164-10011
65110-07G00
43130-24A00

Hub, Rear Wheel (gray)


Rim, Rear Wheel (9x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Nut, Rear Axle
Washer, Rear Axle
Flange, Rear Sprocket Mounting
Sprocket, Rear (nt:40)
Bolt
Washer
Tire, Rear
Valve Assy, Wheel Rim (tr412)

Page: 68 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG53A

LEFT REAR WHEEL (MODEL K5/K6)

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

64110-07G10-019
64110-07G10-YBA
65310-07G10
09159-10114
09164-20002
09141-20002
04111-40408
64870-19A10
64723-07G00
64724-07G00
64611-07G11
64511-07G10
09103-10354
09164-10011
65110-07G00
43130-24A00

Hub, Rear Wheel (black)


Hub, Rear Wheel (blue)
Rim, Rear Wheel (9x8.0at)
Nut
Washer
Nut, Hub
Cotter Pin
Nut, Rear Axle
Washer, Rear Axle No.1
Washer, Rear Axle No.2
Flange, Rear Sprocket Mounting
Sprocket, Rear
Bolt
Washer
Tire, Rear
Valve Assy, Wheel Rim (tr412)

Page: 69 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG54

REAR CALIPER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

69100-07G10-999
69100-19850
69100-13820
59315-13A00
59386-13A00
59382-13A00
59314-13A00
69305-19A00
59303-13A00
59306-13A00
69151-07G00
59345-13A00
59346-13A00
59121-01A00
59122-01A00
69320-07G00
69326-19A01
69321-19A00
69322-19A00
69329-19A00
69325-19A00
69127-07G00
69323-19A00
69328-19A00
69100-07810
09103-08409

Caliper Assy, Rear


. Piston Set
.. Seal Set, Piston
. Spring, Pad
. Boot
. Bolt
. Washer
. Pin
. Boot
. Spring
. Bracket
. Pin
. Washer
. Bleeder
. Cap, Bleeder
. Parking
. Packing
. Bolt
. O Ring
. Boot
. Arm
. Bolt, Adjust
. Nut
. Spring
Pad Set
Bolt

Page: 70 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG55

REAR MASTER CYLINDER

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

69600-07G00
69600-34820
69691-00A00
69670-07G00
69692-07G00
69693-05A00
69672-00B20
69674-00B20
69686-34200
09103-06202
69740-03D00
69667-00B20
69668-00B20
69669-03D00
01547-06123
69730-07G00
09401-12404
69480-07G00
09360-10042
09161-10009
09200-08048
09160-08119
04111-20158
69260-07G10
01547-06103
69738-07G00

Cylinder Assy, Rear Master


. Piston/cup Set
.. Boot
. Rod, Push
. Yoke
. Nut
. Connector
. Circlip
. O Ring
Bolt
Tank Assy, Rear Reservoir
. Diaphragm
. Plate
. Cap
Bolt
Hose, Rear Reservoir Tank
Clip
Hose, Rear Brake
Bolt, Union, 10x1.25x22
Washer, 10x15x1.5
Pin
Washer
Pin, Cotter
Clamp, Rr Brake Hose
Bolt
Guide, Rr Rsvr Tank Hose

Page: 71 of 72

Catalogue Title:

Block No.

Block Title.

LT-Z400K4 (LT-Z400K4 E19)

FIG56

OPTIONAL

Copyright 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Ref No

Part No

Description

1
1
1
1
1
2
3
3
4
5
6
7
7

99104-32030
99000-32050
99000-32100
99104-32020
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140
99000-25110
99000-10209-YD8
99000-10109-291

Thread Lock, Super (1363a)


Thread Lock, Super (1342)
Thread Lock, Super (1305)
Thread Lock, Super (1361a)
Thread Lock, Super (1360)
Thread Lock Cement
Suzuki Bond (1207b)(black)
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste
Suzuki Pbc Grease
Paint (sonic Silver Metallic)
Paint (black)

Page: 72 of 72

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