MODEL SD SERIES DIESEL ENGINE $D22, SD23, SD25 & SD33 SERVICE MANUALENGINE MECHANICAL ne CONTENTS ENGINE COMPONENTS CRANKSHAFT 200 eee eee —M.14 (Outer parts)... eee EM- 2 BEARINGS |... cee EMS, ENGINE COMPONENTS | CRANKSHAFT PILOT BUSHING... EM-15 (internal parts) .3 0.2 / EM. 3 COMBUSTION CHAMBER ... seve e EMI6 ENGINE DISASSEMBLY |. EM. 4 FLYWHEEL ..... eee EM IB PRECAUTIONS 00.00.00... eee EME 4 GEAR TRAIN ........ cece eee . EM16 DISASSEMBLY ...... ee EM 4 FRONT PLATE vee EM-16 DISASSEMBLING PISTON AND ENGINE ASSEMBLY | EM-17 CONNECTING ROD .. EM. 7 PRECAUTIONS . cee EMA? DISASSEMBLING CYLINDER HEAD ...... EM 7 ASSEMBLING CYLINDER HEAD .. EM-17 INSPECTION AND REPAIR............ EM. 8 ASSEMBLING PISTON AND CONNECTING CYLINDER HEAD AND VALVE......... EN» 8 ROD eee eee eee we EMT CAMSHAFT AND CAMSHAFT ASSEMBLING ENGINE OVERALL . EM-18 BUSHING . see SERVICE DATA AND CYLINDER BLOCK ..... SPECIFICATIONS. cee cee EM-23 CYLINDER LINER ...... INSPECTION AND ADJUSTMENT - . EM-23 PISTON, PISTON PIN AND PISTON TIGHTENING TORQUE ... . RINGS . cece. EM13 SPECIAL SERVICE TOOLS..... s EM31 CONNECTING ROD .................. EMe14ENGINE COMPONENTS (Outer parts) ENGINE COMPONENTS (Outer parts) Sell tube @ 39-49 (4-5, 29-36) Rea’ Nozzle J Engine slinger 14-18 (1.4- 1.8, 10-13) > Timer f @ 59-69 16-7, 43-51) ds “Timer cover ~ D 10-13 é © a ah 1.3, @ 10-13(1.0-1.3,7-9} Oil filter Sub oil cooler ® 26-36 27 °39,20.2 Oil filter bracket — ° E83 “injection pump \— High altitude compensator Diesel pump controler ae 45-61 (4.6 -6.2, 33- 45) Daw K Bracket Nam (kg-m, ft-lb) 108-1.1.58-80) SEMO64A Always replace Thermostat housing / Venturi Exhaust manifold S Always replace Ger aa N XS Sp 18-18 * SS ; @ 10-13 AN Always replace (15 - 1.8, 11-13) (1.0- 1.3,7-9) ¢ « [ —s < = x. el, e A ‘ N Breather 3 1 Intake manifold (2.0.2.5, 14-18) Dam Water pump ba-e0) Fan pulley ‘Tem-coupling @ 7-9 (0.7 -0.9,5.1-6.5) @ a-maranam/ @): Nem (kgm, fib) SEMOGSA EM-2