Refrigeration Product Catalogue

E M E R S O N . C O N S I D E R I T S O LV E D .

Company Profile

Emerson is a global company that brings together technology and engineering to provide innovative solutions for our customers in a wide range of industrial, commercial, and consumer markets. Our priority is to design, produce and deliver products, systems, and solutions that make people's lives better. Emerson Climate Technologies (India) Limited is offering innovative, energy efficient, environment Karad Plant friendly and reliable compressors to a broad range of customers across India and overseas, for the last four decades. Fractional and Integral Horse Power compressors provide perfect cooling, creating value for its users. The compressors are manufactured in Karad and Atit Plants, which have state-of-the-art facilities and acclaimed to have Gold Rating under Emerson's Plant Technology Franchise Standards. The performance of the compressors is optimized Atit Plant using CAE facilities. The components are sourced internationally and have been subjected to stringent Qualification Standards of Emerson Climate Technologies. The performance of compressors is validated by testing in a suitable appliance at an ambient of 460 C. The countrywide Sales and Service network of Emerson Climate Technologies (India) Limited, is positioned to provide prompt service to our customers. Computer Aided Engineering Facility

RoHS

Product Approvals

KCX Series Compressor Nomenclature

KCX X XX X X X X X X X

MOTOR CIRCUIT MODEL PLATFORM KCE KCJ KCN KCM KCG 1 2 3 4 5 6 7 8 9 RSIR CSIR CSCR PSC 3 Phase RSIR With PTC CSIR With PTC CSCR With PTC PSC With PTC MOUNTING OPTION

BOM VARIANT 0 Standard Model 1 Variant

MODEL SERIES VARIANT A BASIC MODEL

APPLICATION TOTAL NUMBER OF DIGITS IN THE COOLING CAPACITY AT 60 Hz (IN BTU/HOUR)

L LBP C CBP H HBP/AC

REFRIGERANT A R-12 E R-22 G R-134a L R-404A

VOLTAGE RANGE A 230V (150-260), 50Hz, 1ph B 230V (180-260), 50Hz, 1ph C 230V (198-264), 50Hz, 1ph D 400V (360-460), 50Hz, 3ph E 400V (342-460), 50Hz, 3ph F 220V (198-264), 50Hz, 1ph T 180 - 260, 50 Hz, 1ph dual T 198 - 242, 60Hz, 1 ph N 207 - 253, 60 Hz, 1ph U 180 - 260, 50 Hz, 1ph dual U 197 - 253, 60 Hz, 1ph S 207 - 253, 60 Hz, 1ph

FIRST TWO DIGITS IN THE * COOLING CAPACITY AT 60 Hz (IN BTU/HOUR)

1 Four Legs: 7.5 x 7.5 (190 x 190mm) 2 Four Legs: 4.8 x 8.0 (122 x 202mm) 3 Four Legs: 4.0 x 6.5 (102 x 165mm) and 2.75 x 6.69 (70 x 170mm) 4 Three Legs: 6.12 x 8 (155 x 203mm) 5 Three Legs: 8.44 x 9.75 (214 x 248mm) 6 Three Legs: 6.53 x 8.68 (166 x 220mm) 7 Four Legs: 4 x 6.5 (102 x 165mm)

* It doesn't indicate that compressor is suitable for 60 Hz power supply. For more details please refer compressor specifications.

CR6 Series Compressor Nomenclature

Compressor Family Series CR 6 Capacity Multiplier K 1,000 Compressor Motor Types Motor Type Code Single phase, P capacitor run, permanent split capacitor Three phase T MOUNTING OPTION 1 Four Legs: 7.5 x 7.5 (190 x 190mm) 2 Four Legs: 4.8 x 8.0 (122 x 202mm) 3 Four Legs: 4.0 x 6.5 (102 x 165mm) and 2.75 x 6.69 (70 x 170mm) 4 Three Legs: 6.12 x 8.0 (155 x 203mm) 5 Three Legs: 8.44 x 9.75 (214 x 248mm) 6 Three Legs: 6.53 x 8.68 (166 x 225mm) 7 Four Legs: 4.0 x 6.5 (102 x 165mm) Design Changes O Base Model 1 Variations Packing Details 1 Single pack 2 Variants in packing

X
Capacity * Compressor nominal 60 Hz capacity, rating condition to two significant digits.

X X X -

X X X -

X X X
Electrical Codes
50 Hz 60 Hz Operating Voltage Range 198-264 180-260 340-460 360-460 Nominal Voltage Operating Voltage Code

Model Series Variations A number only arbitrarily assigned to indicate different model types within any one family series. Model Series Variations A letter M only assigned to indicate different model type within CR22K6 & CR30K6 family series

Compressor Motor Protection Type Code Internal inherent F protectionOne protector, used with contactor (single or three phase)

Nominal Voltage & Phase 220-1 230-1 400-3 400-3

208/230-1 197-253-1

Z 1 5 6 V

* Used for nomenclature purpose only. Refer specification for 60 Hz model selection. ** Mounting dimensions in mm do not include first decimal value. Refer to dimensional drawings for details.

High Back Pressure

Model HP Displacement cc per Rev

Performance Nominals
Commercial Back Pressure
Capacity 7.20C Btu/Hr. kCal/Hr. 399 540 678 926 932 1323 1411 2066 813 1077 1588 1688 2330 1058 Watt 465 629 788 1077 1064 1538 1640 2402 944 1252 1845 1964 2710 1231 Btu/Hr. 860 1080 1075 1380 1330 1880 1720 3130 2830 4100 1595 2187 3443 3120 4633 2175 -6.70C kCal/Hr. Watt 217 272 271 338 332 474 433 789 713 1033 402 551 868 786 1167 548 252 316 315 392 390 551 504 917 829 1201 467 640 1008 914 1358 637 Cooling Type (CFM) Oil Charge Net Wt. (Kg.) Qty (cc)

R134a, 50 Hz, 1 Phase KCE419HAG 1/6 KCN413CAG 1/6 KCE425HAG 1/5 KCN416CAG 1/5 KCE432HAG 1/4 KCE444HAG 3/8 KCJ444HAG 3/8 KCN463HAG 1/2 KCJ467HAG 1/2 KCJ498HAG 3/4 + R134a, 60 Hz, 1 Phase 230 V KCE432HAG 1/4 KCE444HAG 3/8 KCN463HAG 1/2 KCJ467HAG 1/2 KCJ498HAG 3/4 + R134a, 60Hz, 115V KCE444HAG 1/3 R22, 50 Hz, 1 Phase KCE443HAE 1/3 KCE461HAE 1/2 KCJ511HAE 1 KCJ513HAE 1 1/4 CR22K6M-PF1 1 1/2+ CR30K6M-PF1 2 1/2 CR36K6-PFZ 3 CR42K6-PFZ 3 1/2 R22, 50 Hz, 3 Phase CR22K6M-TFM 1 1/2+ CR30K6M-TFM 2 1/2 CR36K6-TF6 3 CR42K6-TF5 3 1/2 KCG554HAE 4 1/2 KCG562HAE 5 KCG572HAE 6 R22, 60 Hz, 1 Phase KCE461HAE 1/2 KCJ511HAE 1 KCJ513HAE 1 1/4 R404A, 50 Hz, 1 Phase KCJ422CAL 1/4 KCJ438CAL 1/2 KCJ461CAL 3/4 KCJ484CAL 1 KCM511CAL 1 3/8 KCM514CAL 1 3/4 KCM519CAL 2 3/8 KCM522CAL 2 3/4 R404A, 50 Hz, 3 Phase KCM519CAL 2 3/8 KCM522CAL 2 3/4

5.79 6.15 7.58 7.31 9.42 12.05 12.58 15.33 18.27 25.91 9.42 12.05 15.33 18.27 25.91 12.05

1585 2145 2690 3675 3700 5250 5600 8200 3225 4275 6300 6700 9250 4200

Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 FM

310 340 310 340 310 310 890 380 890 890 310 310 380 890 890 310

10.2 9.7 10.8 9.7 11.8 11.8 20.2 11.5 21.0 21.5 11.8 11.8 11.5 21.0 21.5 11.8

8.00 11.50 18.27 25.91 40.80 51.47 59.65 72.08 40.80 51.47 59.66 72.09 99.96 117.65 133.22 11.50 18.27 25.91

3600 5100 9350 12800 19000 25000 30100 36100 18350 24400 29900 35100 45000 52000 60000 6100 10500 14500

907 1285 2356 3225 4788 6300 7585 9100 4633 6161 7535 8845 11340 13100 15120 1537 2646 3653

1054 1494 2740 3749 5563 7330 8814 10570 5373 7144 8755 10278 13185 15236 17580 1788 3077 4247

1620 2590 4210 6366 8920 12000 14200 17300 8260 11600 14500 17200 3082 4210 6366

408 653 1061 1604 2248 3024 3578 4360 2082 2923 3654 4334 1061 -

475 759 1234 1865 2614 3516 4161 5069 2420 3399 4249 5040 1234 -

Fan 350 Fan 350 Fan 350 Fan 350 Fan 400 Fan 400 Fan 400 Fan 400 Fan 400 Fan 400 Fan 400 Fan 400 Fan 420 Fan 420 Fan 420 Fan 350 Fan 350 Fan 350

310 590 905 890 1330 1330 1330 1330 1330 1330 1330 1330 2250 2250 2250 510 905 890

11.8 13.4 21.5 22.5 29.8 32.5 34.9 34.9 29.5 30.0 31.0 32.7 50.1 50.7 51.4 13.4 21.5 22.5

8.00 11.50 18.27 25.91 40.80 51.47 59.65 72.08 59.65 72.08

1800 3200 5100 7000 9000 12000 16100 18300 15800 18300

454 807 1285 1763 2268 3025 4057 4610 3981 4610

527 937 1495 2052 2637 3515 4717 5360 4630 5360

Fan 350 Fan 350 Fan 350 Fan 350 Fan 400 Fan 400 Fan 400 Fan 400 Fan 400 Fan 400

890 890 890 890 1330 1330 1330 1330 1330 1330

20.0 21.5 21.5 22.5 29.8 32.5 34.9 34.9 31.0 32.7

Note : KCM models can be used with R-134a

Performance Nominals
Low Back Pressure
Capacity Model HP Displacement cc per Rev Btu/Hr. R134a, 50 Hz, 1 Phase KCE334LAG KCE345LAG KCN372LAG KCN396LAG KCN411LAG KCJ411LAG KCJ412LAG KCN415LAG KCJ423LAG -23.30C kCal/Hr. Watt 83 111 176 234 281 300 293 369 564 Oil / Fan 260 Oil / Fan 260 Oil / Fan 260 Oil / Fan 260 Fan 350 Fan 350 Fan 350 Fan 350 Fan 350 510 510 340 340 380 890 890 380 890 10.2 10.2 10.2 10.2 11.5 20.2 21.0 11.5 22.5 Cooling Type (CFM) Oil Charge Qty (cc) Net Wt. (Kg.)

1/10 1/9 1/5 1/4 1/3 1/3 1/3 3/8 1/2

4.49 5.48 7.31 9.00 11.10 16.35 18.27 15.33 32.61

285 380 600 800 960 1025 1000 1260 1925

72 96 152 202 242 258 252 318 485

R404A, 50 Hz, 1 Phase KCN414LAL 1/3 KCN418LAL 1/2 KCN422LAL 1/2 KCJ430LAL 3/4 KCJ450LAL 1 1/4

7.31 9.00 11.1 16.35 32.64

1150 1500 1800 2425 4100

290 378 454 611 1033

337 439 527 710 1201

Fan 350 Fan 350 Fan 350 Fan 350 Fan 350

340 380 380 890 890

10.2 11.5 11.5 22.5 25.0

Rating Conditions
Ambient Evaporating Condensing Temperature Temperature Temperature C C High Back Pressure 35 7.2 Commercial Back Pressure 35 -6.7 Low Back Pressure 32 -23.3
0 0 0

Sub Cooled Suction Gas Liquid Temp Temperature Expansion Device R134a
0

Suction Pressure R12 psig 42 ---4.5 R22 psig 77 ------R404A psig 93.7 55.6 24.6

Discharge Pressure R134a psig 196 196 196 R12 psig 180 ---180 R22 psig 300 ------R404A psig 354 354 354

psig 40 18 1.9

54.4 54.4 54.4

46.1 46.1 32

35 35 32

Permitted Evaporating Temperature Range in 0 C

KCE, KCJ, KCN, KCM KCG, CR R134a R22 R404A R12 HBP -17.8 to 12.8 * -6.7 to 12.8 N.A. -6.7 to 12.8 CBP -17.8 to 12.8 N.A. -17.8 to 10.0 N.A. LBP -28.8 to - 6.7 ** N.A. -40.0 to - 6.7 -28.8 to - 6.7

* Except KCN463HAG / KCJ498HAG : -6.7 to 12.8 ** Except KCN : -35 to -6.7

Electrical Specifications
High Back Pressure
Model Power (W) Current (A) LRA (A) Voltage Range Motor Type Run Start Capacitor Capacitor (Mfd) (Mfd)

Commercial Back Pressure

Relay Potential / PTC Current OLP

R134a, 50 Hz, 1 Phase KCE419HAG 245 KCN413CAG 180 210 KCE425HAG 360 KCN416CAG 220 KCE432HAG 375 KCE444HAG 475 575 450 615 675 975

1.60 0.84 1.3 2.50 1.00 2.80 2.20 3.20 2.80 2.70 3.85 5.90

11 10 8.5 13 10 12.5 13 16 17 14 23 32

180-260 180-260 198-264 180-260 180-260 180-260 180-260 198-264 180-260 180-260 180-260 198-264

RSIR CSCR CSIR CSIR CSCR CSIR CSCR CSIR CSIR CSCR CSIR CSIR

40/60 40/60 40/60 40/60 40/60 40/60 40/60 80/100 80/100 80/100 80/100

6 6 10 15

PTC-KCP14PO PTC-KCP14PO LT85002 OR PTC-KCP14PO LT85002

KARP3627 KAT0411/H3 KARP-3141 KARP4241 KAT0413/H3 KARP4241

TAE15/H3 TAE12/H3 KAT0072/H3 KAT0072/H3 KAT0072/K3 OR T0072/K3 KAT0747/H3 MRT36ALX-112 OR KAT0159/B2 KAT0463/B2 MRA12024-112 OR KAT0733/B2 MS-24-AJX-112 OR KAT0163/B2 KAT0072/H3 KAT0072/K3 OR T0072/K3 KAT0463/B2 KAT0733/B2 KAT0167/B2 KAT0166/H3

KCJ444HAG KCN463HAG KCJ467HAG KCJ498HAG

KARP4741 KARP4841

KARP5641 AC85001 -

R134a, 60 Hz, 1 Phase KCE432HAG 470 KCE444HAG 550 550 KCN463HAG 810 KCJ467HAG 820 KCJ498HAG 1120 R134a, 60Hz,115v KCE44HAG 600 R22, 50 Hz, 1 Phase KCE443HAE 475 KCE461HAE KCJ511HAE KCJ513HAE CR22K6M-PF1 CR30K6M-PF1 CR36K6-PFZ CR42K6-PFZ 675 1020 1440 1750 2350 2720 3240

2.75 2.35 2.35 3.65 4.20 6.10 6.9

12.5 13 16 14 23 28 27

207-253 207-253 207-253 197-253 198-242 207-253 103-127

CSIR CSCR CSCR CSCR CSIR CSIR CSIR

40/60 40/60 40/60 80/100 80/100 80/100 150/200

10 10 15 -

PTC-KCP14PO LT85002 LT85002 AC85001 -

KARP4241

MTRP5941 MTRP H-6241

2.30 3.10 4.70 6.80 7.20 11.00 13.60 15.40

13 17 25 30 44 72 85 104

180-260 180-260 180-260 180-260 180-260 180-260 198-264 198-264

PSC/CSCR*

40/60*

10

LT85002*

PSC/CSCR* 60/80* PSC/CSCR* 80/100* PSC/CSCR* 80/100* CSCR* 80/100* PSC/CSCR* 150/200* CSCR 130/156 OR 120 /150 CSCR 189/227 OR 150/200 3PH 3PH 3PH 3PH 3PH 3PH 3PH CSCR CSCR PSC/CSCR 60-80 80/100 80/100

15 LT85003* 25 LT85002* 36 AC85001* 36 AC85004* 45 AC85001* 40 OR AC85004 45 60 OR AC85005 65 15 25 36 LT85003 LT85002 AC85001

KAT0072/K3 OR KAT 0159/B2 KAT0159/B2 INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL

R22, 50 Hz, 3 Phase CR22K6M-TFM 1750 CR30K6M-TFM 2275 CR36K6-TF6 2680 CR42K6-TF5 3300 KCG554HAE 4450 KCG562HAE 5250 KCG572HAE 6100 R22, 60 Hz, 1 Phase KCE461HAE 740 KCJ511HAE 1175 KCJ513HAE 1720

3.20 4.20 4.90 6.10 7.20 8.50 10.20 3.3 5.30 7.9

20 28 41 45 44 49 55 21 23 36

342-462 342-462 360-460 340-460 360-460 360-460 360-460 207-253 197-253 207-253

INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL T0733/B9 INTERNAL INTERNAL

Electrical Specifications
High Back Pressure
Model Power (W) Current (A) LRA (A) Voltage Range Motor Type Run Start Capacitor Capacitor (Mfd) (Mfd) 80/100 80/100 80/100 80/100 80/100 150/200 130/156 OR 120/150 189/227 OR 150/200 25 25 36 45 40 OR 45 60 OR 65 -

Commercial Back Pressure

Relay Potential / PTC LT85002 AC85001 AC85004 AC85001 AC85004 AC85005 Current OLP

R404A, 50 Hz, 1 Phase KCJ422CAL 400 KCJ438CAL 625 KCJ461CAL KCJ484CAL KCM511CAL KCM514CAL KCM519CAL KCM522CAL 925 1250 1385 1840 2360 2600

2.40 3.70 4.50 6.20 6.30 8.70 12.30 12.00

16 24 25 37 54 72 85 104

180-260 180-260 180-260 180-260 180-260 180-260 180-260 180-260

CSIR CSIR CSCR CSCR CSCR CSCR CSCR CSCR

KARP4741 KARP5641/ MTRP5641 -

KAT0463/B2 T0732/B2 INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL INTERNAL

R404A, 50 Hz, 3 Phase KCM519CAL 2325 KCM522CAL 2600

4.70 5.20

41 45

342-460 342-460

3PH 3PH

INTERNAL INTERNAL

Low Back Pressure

Model Power (W) 110 135 159 159 205 245 Current (A) 1.1 1.2 1.34 1.34 1.85 2.10 2.10 2.20 2.75 2.00 3.00 2.3 2 2.22 3.2 5 LRA (A) 9 9 10 11 10 10 10 22 24 14 30 16 14 16 30 50 Voltage Range 150-260 180-260 180-260 180-260 180-260 180-260 180-260 180-260 180-260 180-260 198-264 180-260 180-260 180-260 180-260 180-260 Motor Type RSIR RSIR CSIR RSIR CSIR CSIR RSIR CSIR CSIR CSCR CSCR CSIR CSCR CSCR CSCR CSCR Run Start Capacitor Capacitor (Mfd) (Mfd) 40/60 40/60 40/60 40/60 Relay Potential / PTC Current OLP

KCE334LAG KCE345LAG KCN372LAG KCN396LAG KCN411LAG

KARP 2827 KARP3227 KARP3141 KARP3227 KARP4141/MTRP14141 KARP4241 OR MTRP4241 KARP4841 KARP5641 KARP4241

TAE7/H3 TAE7/H3 TAE15/H3 TAE15/H3 TAE15/H3 KAT0072/H3 KAT0072/H3 KAT0159/B2 KAT0159/B2 KAT0072/B2 KAT0732/B2 KAT0072/H3 KAT0072/B2 KAT164/B2 INTERNAL INTERNAL

245 KCJ411LAG 280 KCJ412LAG 310 KCN415LAG 325 KCJ423LAG 485 R404A, 50Hz, 1 Phase KCN414LAL 325 KCN418LAL 375 KCN422LAL 455 KCJ430LAL 580 KCJ450LAL 975

80/100 80/100 80/100 150/200 60/80 80/100 80/100 150/200 150/200

10 10

KCP15-RO LT85002 LT85003

10 15 10 25

LT85002 LT85003 LT85003 AC85004

* These are optional Accessories to be used for CSCR Circuit

Dimensional Drawings
KCE
6.69 [170.0] 6.50 [165.1]
OIL COOLER TUBE

5.72 [145.4]

4.00 [101.6]

2.76 [70.0]

R134a High Back Pressure

L
PROCESS TUBE 14[6.5] I.D. SUCTION TUBE

H 0.61 [15.5]
DISCHARGE TUBE

KCE461HAE
189.99 165.10 101.60 145.42

KCE443HAE
170.00 165.10 10.36 145.42 70.00 101.60 253.21

254.84

SUCTION TUBE 3/8 [9.6] ID

248.24

PROCESS TUBE 1/4 [6.5] ID

222.83

SUCTION TUBE 3/8 [9.6] ID PROCESS TUBE 1/4 [6.5] ID

DISCHARGE TUBE 5/16 [8.1] ID

DISCHARGE TUBE 1/4 [6.5] ID

KCN
L 6.70 [170.3] 6.50 [165.1]

4.00 [101.5]

7.27 [184.7]

4.21 [106.9]

2.76 [70.0]

Model

Suction ID Inch mm

Discharge ID inch mm

L mm

H mm

OIL COOLER TUBE

Oil Cooler Tube inch mm bracket Provision

Capacitor mounting

DISCHARGE TUBE

PROCESS TUBE 1/4 [6.5] I.D. 0.61 [15.5] H SUCTION TUBE

KCN372LAG KCN396LAG KCN411LAG KCN415LAG KCN463HAG KCN413CAG KCN416CAG

1/4 1/4 5 / 16 5 / 16 5 / 16 1/4 1/4

6.5 6.5 8.0 8.0 8.0 6.5 6.5

1/4 1/4 5 / 16 5 / 16 5 / 16 1/4 1/4

6.5 6.5 8.0 8.0 8.0 6.5 6.5

259 259 250 250 244 244 244

189 196 202 202 202 189 189

3 / 16 3 / 16

4.9 4.9

NO YES YES YES YES YES YES

KCJ
9.250 [234.95] 4.813 [122.25] 6.765 [171.84] 6.594 [167.49]

KCJ423LAG / KCJ513HAE / KCJ511HAE

9.250 [234.95] 6.594 [167.49] 4.813 [122.25] SUCTION TUBE
SUCTION TUBE PROCESS TUBE

3.688 [93.68] 8.729 [221.72]

PROCESS TUBE 11.366 [288.70] 0.594 [15.09]

10.528 [267.41] 0.594 [15.09]

DISCHARGE TUBE

DISCHARGE TUBE

8.000 [203.20]

8.000 [203.20]

9.25 [235.0] 3.94 [100.0]

KCJ *** CAL

KCJ430LAL
9.25 [235.0] 8.73 [221.7]

KCJ450LAL

12.32 [313.0] 0.75 [19.1]

DISCHARGE TUBE 8.00 [203.2]

DISCHARGE TUBE 5/16 [8.0] I.D.

Model KCJ422CAL KCJ438CAL KCJ461CAL KCJ484CAL

Height (mm) 267.9 274.9 283.0 292.2

13.98 [355.2] 0.75 [19.0]

PROCESS TUBE

SUCTION TUBE 1/2 [12.8] I.D. PROCESS TUBE 1/4 [6.5] I.D.

8.00 [203.2]

CR22K6M / CR30K6M
SQUARE MOUNT
9.24 [234.7] 7.50 [190.5] 4.24 [107.8]
8.44 [214.3]

TRIANGULAR MOUNT
9.24 [234.7]

7.50 [190.5]

8.04 [204.1]

Model CR22K6M CR30K6M

Suction Tube ID inch mm 1/2 12.8 5/8 15.9

Height inch mm 14.2 361 14.9 381

4.88 [124.0] SUCTION TUBE

11.38 [289.1] SUCTION TUBE 15O PROCESS TUBE 1/4 [6.5] I.D.

PROCESS TUBE 1/4 [6.5] ID

H

DISCHARGE TUBE 3/8 [9.6] ID

DISCHARGE TUBE 3/8 [9.6] I.D.

0.75 [19.1]

0.75 [19.1]

4.81 [122.3] 7.61 [193.3]

SUCTION SPUD ADAPTOR FOR 0.375 1-14 UNS-2A THREADS

4.81 [122.3] 7.35 [186.8]

9.79 [248.6] 8.00 [203.2]

SUCTION TUBE 1/2 [12.8] I.D. PROCESS TUBE 1/4 [6.5] I.D.

DISCHARGE TUBE 3/8 [9.6] I.D.

CR36 / CR42

10.02 [254.5]

SUCTION TUBE 5/8 [15.9] I.D.

NAME PLATE

PROCESS TUBE 1/4 [6.5] I.D.

H

DISCHARGE TUBE 3/8 [9.6] I.D.

Model CR36K6-PFZ CR36K6-TF6 CR42K6-PFZ CR42K6-TF5

Suction ID 5/8 5/8 3/4 3/4

Discharge ID 3/8 3/8 3/8 3/8

Height (mm) 371.5 365.2 384.2 384.2

7.50 [190.5]

10.23 [259.8] 7.50 [190.5] 0.75 [19.1]

8.14 [206.8]

KCG
9.006 [228.75] 7.500 190.50]

SUCTION SPUD FOR 1 DIA 1-1/4 - 12 UNF-2A THREADS

7.500 [190.50]

10.500 [266.70]

17.334 [440.28]

12.556 [318.92

PROCESS TUBE 1/4 [6.5] I.D. DISCHARGE SPUD FOR 0.5 DIA 1-14 UNF-2A THREADS CRANK CASE HEATER

NAME PLATE

9.220 [234.18]

9.124 [231.75]

KCM
KCM 511CAL/KCM514CAL KCM 519CAL/KCM522CAL
Model Suction Spud Discharge ID KCM511CAL 0.750 1-14 UNS2A 3/8 Rolled Threads KCM514CAL 0.625 1 1/4 12UNF 3/8 2A Rolled Threads KCM519CAL 0.625 1 1/4 12UNF 3/8 2A Rolled Threads KCM522CAL 0.625 1 1/4 12UNF 3/8 2A Rolled Threads Height (mm) 361.0 360.0 371.5 384.2

(58W @ 240/220 V)

Wiring Diagrams

Overload Protector C 230 V, 50 Hz, 1Phase Supply S Glass PTC when Terminal used R

230 V 50 Hz, 1 Phase Supply

2 3 1

Glass Terminal

Run Capacitor
PERMANENT SPLIT CAPACITOR (PSC)

Overload Spring Overload Protector

Current Relay Start Capacitor

CAPACITOR START INDUCTION RUN (CSIR) WITH PLUG-IN START RELAY

Glass Terminal

230 V, 50 HZ, 1 Phase Supply 3

Glass Terminal
S Overload Protector If External

C R

Potential Relay

3 1

Top 5 4 6 1 Run Capacitor Start Capacitor 2

Overload Protector Overload Spring Current Relay

230 V, 50 Hz 1Phase Supply

RESISTANCE START INDUCTION RUN (RSIR) WITH PLUG-IN START RELAY

CAPACITOR START CAPACITOR RUN (CSCR)

Glass Terminal C S Over Load Protector 3 1 230 V, 50 Hz 1Phase Supply Top 5 4 6 1 Start Capacitor 2 R Potential Relay

CAPACITOR START INDUCTION RUN (CSIR)

Wiring Diagrams

C R Glass Terminal S 3 Overload Protector 230 V, 50 Hz, 1Phase Supply 4 2 1 PTC Relay

230 V, 50 Hz, 1Phase Supply Glass Terminal S

Mounting Bracket

Overload Protector C R
M S

Start Capacitor

RESISTANCE START INDUCTION RUN (RSIR) WITH PTC RESISTOR

CAPACITOR START INDUCTION RUN (CSIR) WITH CURRENT RELAY

Mounting Bracket S PTC 3 2 1

Overload C R
1

HERMETIC TERMINAL
S

OVERLOAD PROTECTOR
R
3 1

230 V, 50 Hz Supply Glass Terminal

S1 1 2

CURRENT RELAY

230V,50Hz 1 PHASE SUPPLY

Start Capacitor Run Capacitor

START CAPACITOR

RUN CAPACITOR

CAPACITOR START CAPACITOR RUN (CSCR) WITH PTC

CAPACITOR START CAPACITOR RUN WITH NTC

Applications
Low Back Pressure
Deep Freezer Refrigerator Ice Cube machine Walk-in Freezer Laboratory Appliance

Commercial Back Pressure

Bottle Cooler Visi Cooler Display Cabinet Pastry Cabinet Softy Ice Cream

High Back Pressure

Water Cooler Oil Coolers / Panel Cooler Water Chiller Refrigerated Air Dryer Walk in Cooler Milk Cooler

Model Selection Guide

Deep Freezer Hard Top (Ltr) 300 400 450 450 450 500 800 1100 1800 Glass Top (Ltr) 200 300 300 300 300 400 Model KCN372LAG KCN396LAG KCN411LAG KCJ411LAG KCJ412LAG KCN415LAG KCJ423LAG KCJ430LAL KCJ450LAL 500 800 1200 1600 2000 2500 3000 5000 Cold Room (+4 C Room Temperature) Room Size (cft) R22 KCJ513HAE CR22K6M CR30K6M CR30K6M CR36K6 CR42K6 R134a KCM511CAL KCM511CAL KCM514CAL KCM519CAL KCM522CAL R404A KCJ484CAL KCM511CAL KCM514CAL KCM514CAL KCM519CAL KCM522CAL -

KCG554HAE KCG562HAE -

Water Cooler Capacity (Ltr/Hr) 20 40 60 100 150 200 300 R22 KCE461HAE KCJ511HAE KCJ513HAE CR22K6M CR30K6M R134a KCE419HAG KCE444HAG/ KCJ444HAG KCN463HAG/ KCJ467HAG KCJ498HAG KCM511CAL KCM514CAL KCM522CAL Flow Rate (Ltr/Hr) 600 800 1000 1400 1600 2000 2400 2800 R22

Water Chiller R134a KCM514CAL KCM519CAL KCM522CAL R404A KCJ484CAL KCM511CAL KCM514CAL KCM519CAL KCM522CAL -

KCJ513HAE CR22K6M CR30K6M CR36K6 CR42K6 KCG554HAE KCG562HAE KCG572HAE

Water inlet temperature - 10 0 C Water outlet temperature - 5 0 C

Bottle Cooler Capacity(Ltr) 100-120 150-200 220-250 260-350 350-500 600-800 R22 KCE443HAE KCE461HAE KCJ511HAE R134a KCE419HAG KCE425HAG/ KCN413CAG KCE432HAG/KCN416CAG KCE444HAG/KCJ444HAG KCN463HAG/KCJ467HAG KCJ498HAG Case 2 (110 ltr) 4 (150 ltr) 7 (250 ltr) 9 (400 ltr)

Visicooler Model KCE419HAG KCE425HAG/ KCN413CAG KCE432HAG/KCN416CAG KCE444HAG/KCJ444HAG 15 20 30 40

Softy Machine Capacity (Ltr) R404A KCM511CAL KCM514CAL KCM519CAL KCM522CAL

12(650 ltr) KCN463HAG

Note: As per Government of India notification w.e.f. 01-01-2003, R12 should not be used for manufacturing new appliances.

Guidelines For Achieving Optimum Appliance Performance

Deep Freezer ? circuit should be bottom to top Evaporator ? 75mm PUF insulation Minimum ?to suction line heat exchanger of 6 improves the Capillary performance Walk-in Cooler ? Proper heat load should be estimated for selecting number of systems. ? wall and floor insulation with ante room to be provided. Adequate ? down time will range from 18 to 24 hrs. Initial pull ? defrost method should not be used. Hot gas ? Use proper capacity strip heaters placed equidistant across the width of evaporator coil. Softy Ice-cream Machine ? of softy mix to 40 C should be achieved through Precooling separate refrigeration system. ? Compressor cycling should not exceed 6 cycles. Ice Candy ? line accumulator of 3dia x 8 height having oil return Use suction orifice. ? feeding from bottom to top. Evaporator ? in brine tank for brine circulation to achieve uniform Use stirrer brine temperature. ? mix of brine and water is important to achieve desired Correct % brine temperature. ? -200 C of brine temperature will ensure 20 minute batch time of hard candies.

Copeland Brand Products are used for several other applications. Above guidelines are apart from system design details. For details contact nearest Emerson Climate Technologies (India) Limited office.

Notes
1. Electrical rating is 230 V, 50 Hz and 230 V, 60 Hz for single phase models and, 400 V, 50 Hz for three phase models. 2. Operating voltage range signifies the range of voltage for which the compressor can start and run up to 430C ambient. 3. Cooling capacity and power consumption are nominal values at specified rating conditions and subject to +5% variation. 4. Direct air flow on glass terminal cover should be avoided. 5. Compressors with CSIR, CSCR circuit and three phase models may be used with thermostatic expansion valve. 6. Compressors with RSIR Circuit must use capillary tube only. 7. All compressors use two pole motors. 8. Compressors for specific applications are rated for IS-10617 Part I and Part III-1983. 9. All run capacitor should have a rating of 440 VAC and start capacitor 275 VAC surge, unless otherwise specified by Emerson Climate Technologies (India) Limited.

Useful Conversions
Pressure 1 micron = 0.001 mm 0.1 mm Hg = 100 microns 1 mm Hg = 1 Torr 1 kg / cm2 = 14.223 psig 1 bar = 14.504 psig 1 bar = 1.0197 kg/cm2 Temperature
0

Energy Watt / hr x 0.8598 = kcal/hr Watt / hr x 3.413 = Btu/hr 1 ton = 12000 Btu/hr 1 kilojoule = 0.95 Btu kcal/hr x 3.968 = Btu/hr Area 1ft2 1metre2 Distance 1 inch 1 ft 1 meter 1 meter 1 yard Weight 1ton 1 kg

= 0.0929 metre2 = 10.758 ft2

= 1.8 x 0C +32

Volume 1ft3 1ft3 1 metre3 1 metre3 1cc 1 oz

= 28.3 Liters = 0.0283 meter3 = 35.315 ft3 = 1000 Liters = 1 mililiter = 29.57 mililiter

= 25.4 mm = 12 inch = 3.28 foot = 39.36 inch = 36 inch

= 1000 kg = 2.2 pounds (lb)

Emerson Climate Technologies Best Practices Guide

System Cleanliness
labsolutely necessary that all impurities / contamination like moisture, burr, cleaning agent and chemicals are removed from the system It is

before operation in order to avoid compressor failures.

l All system components have to be de-hydrated and should be Nitrogen charged till they are taken for assembly. Use bright annealed

refrigeration grade Copper tubes.

l tri-chloro Ethylene for flushing followed by dry air or Nitrogen to remove the trace of tri-chlo Ethylene. Use

Brazing
l brazing all the joints purge low pressure Nitrogen through the tube. This will avoid internal oxidation and formation of While

contamination. Use adequate amount of flux while brazing.

l joints have to be free from oil and grease before brazing. For Copper to Copper joints use phosphorous Copper as brazing alloy and The

Copper - Silver for Copper to Steel joints. Oxy Acetylene is best suited for brazing.

Leak Testing
l system has to be adequately pressurized with dry air or Nitrogen. The l of electronic leak detectors is the best way to detect leaks. Use l Conventional methods of checking the leaks can also be used. l Do not pressurize the system with air and R134a.

Evacuation
Effective evacuation of the system ensures removal of moisture. For achieving desired vacuum level of 200 microns:
l vacuum from both sides Pull l the system with bulbs or infra red lamps Heat l Copper tubes to connect the vacuum pump and the system Use l connecting Copper tubes have to be short in length and bigger in diameter The l adequately sized Use

two stage rotary vacuum pump having anti-suckback provision

l Use electronic vacuum gauge to measure the vacuum level

l use a hermetic compressor for evacuation. It is not meant for evacuation and cannot achieve desired vacuum level Never

Refrigerant Charging
l Quality and quantity of refrigerant immensely influences the performance and reliability of any refrigeration system. l Refrigerant should be procured from genuine source. Use digital weigh balance during refrigerant charging. l Maintain a separate set of hoses, tubes, valves

for different refrigerants. Do not use anti-choke as it damages the compressor.

l pressure temperature chart of refrigerant for achieving optimum system performance. Use

Compressor Mounting
l Torque the nut adequately and ensure that the washer / bolt head rest on the sleeve and not on the rubber grommet. l suction and discharge piping should be properly looped to avoid vibrations and refrigerant leakages. The compressor should not be The

held rigidly by any means.

l compressors are not suitable for mobile applications. These

Electricals
l Always check the voltage across C & R terminals. Voltage at this point should fall within the prescribed operating voltage range. If the

supply voltage conditions are poor, use appropriately sized voltage stabilizer with low, high voltage cutout and On-delay timer.
l Always use genuine electrical accessories supplied by Emerson Climate Technologies. l Earthing the appliance is necessary from the safety stand point. l All electrical joints have to be firm

and properly insulated.

Attending The Field Complaints

Verify the field complaint based on facts and observations made through use of proper tools and equipment. Rule out all the possibilities before replacing the compressor. Analyze the compressor independently for its proper functioning. Removing of compressor from the system without understanding the root cause will lead to another compressor failure.

Ahmedabad Emerson Climate Technologies (India) Ltd. 3, Jayantilal Park, Near Heera Rupa Hall, Ambli-Bhopal Road Ahmedabad - 380 058 Gujarat India Tel: (91-79) 2692 6648/ 2692 6649 Fax: (91-79) 2692 2321 Bangalore Emerson Climate Technologies (India) Ltd. No.21, K.H.Road Bangalore 560 027 Karnataka India Tel : (91-80) 2222 0327 Fax : (91-80) 2227 6280 Chennai Emerson Climate Technologies (India) Ltd. New No.10, Postal Colony II street West Mambalam Chennai 600 033 Tel : (91-44) 2371 8771/8772/8773 Fax : (91-44) 2371 8979 Faridabad Emerson Climate Technologies (India) Ltd. 3B-3B.P., NIT Faridabad 120 001 Haryana Tel : (91-129) 2414581 , 2431037

Kolkotta Emerson Climate Technologies (India) Ltd. 35/7, Tollygunje Circular Road P.S.New Alipore Kolkotta 700 053 West Bengal India Tel: (91-33) 2400 2779/2400 2781 Fax: (91-33) 2400 2784 Mumbai Emerson Climate Technologies (India) Ltd. Unit No. 4,5,6 & 7, Bhaveshwar Arcade LBS Marg, Opp. Shreyas Cinema Ghatkopar (West) Mumbai 400 086 Maharashtra India Tel: (91-22) 2500 6630/ 2500 6632 Fax: (91-22) 2500 6570 New Delhi Emerson Climate Technologies (India) Ltd. 56, Rama Road Industrial Area Nr. Mahindra Showroom New Delhi 110 015 India Tel: (91-11) 2511 1861/1862/1863/1864 Fax: (91-11) 2545 7748 Pune Emerson Climate Technologies (India) Ltd. Shop No. 1,2,3,6,7,8 S.No.55, Katraj Dehu Bypass Road Vadgaon Budruk Pune 411 041, India Tel: (91-20) 24351401 Fax: (91-20) 24351501

Secunderabad Emerson Climate Technologies (India) Ltd. 1141, Rashtrapathi Road Nr. Sree Gujarati Seva Mandal Secunderabad 500 003 Andhra Pradesh India Tel : (91-40) 2753 0834/0835, 5526 0411 Fax: (91-40) 2753 0832

Registered Head Office Emerson Climate Technologies (India) Limited 1202/1, Ghole Road, Pune 411 004 Tel: (91-20) 25534988/998, Fax: (91-20) 25536350 Plants Karad - Dhebewadi Road, Karad - 415 110, Maharashtra Tel: (91-2164) 241413 / 241002, Fax: (91-2164) 241122 Atit - Atit Pali Road, Atit - 415 519, Maharashtra Tel: (91-2162) 262068 / 262077, Fax: (91-2162) 262069

As we are constantly endeavoring to improve the performance of our models, the specifications mentioned here are subject to change from time to time. The Emerson logo is a trademark and a service mark of Emerson Electric Co.

Refrigeration Catalogue 010808

E M E R S O N . C O N S I D E R I T S O LV E D .